Beruflich Dokumente
Kultur Dokumente
RUBBER BUFFERS
CELLULAR BUFFERS
HYDRAULIC BUFFERS
170-190
KAT0170-0001a-E
Contents
Buffer Basics
General ......................................................................................................................... 2
Rubber buffers Programme 170 .................................................................................. 2
Cellular buffers Programme 180 .................................................................................. 2
Hydraulic buffers Programme 190 ............................................................................... 2
Applications .................................................................................................................. 2
Buffer characteristics ................................................................................................... 2
Buffer Projection
Possible buffer arrangements ...................................................................................... 3
Buffer loads .................................................................................................................. 3
Energy .......................................................................................................................... 3
Buffer stroke ................................................................................................................. 3
Max. buffer load ........................................................................................................... 3
Energy absorption ........................................................................................................ 3
Deceleration ................................................................................................................. 3
General Information
Questionnaire ............................................................................................................... 30
Overview Safety Systems ............................................................................................. 31
System design ............................................................................................................. 31
General information ...................................................................................................... 31
Overview of the complete Wampfler Programme ........................................................ 32
1
Buffer Basics
General
Modern production methods, con- Wampfler buffer Programme we Special designs are always possi- Applications:
stantly increasing working speeds can offer a solution for every ap- ble on request. • Travel limitation
and increasing demands for ergo- plication. • Energy absorption
nomic working environment make A large standard range of rubber • Elastic installation
greater demands on existing buff- buffers, cellular buffers and hy- • Damping isolation
er systems. draulic buffers is the basis for in- • Soundproofing
Due to the wide variety of the dividual solutions.
Cellular buffers
Programme 180
Due to their excellent properties of
energy absorption the cellular buf-
fer Programme is a suitable com-
plement to the rubber buffer Pro- Bridge cranes Open-cast mining Shunting installations
gramme. Their volume compres-
sibility allows long compression
lengths, which allows very good
retardation values.
Hydraulic buffers
Container terminals Gantry cranes Storage and retrieval machines
Programme 190
For extreme requirements on en-
ergy absorption, low retardation
values and defined load-length
curves we recommend our hy-
draulic buffer Programme. A spe-
cial throttling system allows indi-
vidual specification of each appli-
cation.
Buffer characteristics
The buffer characteristics are
shown by the load-length curves. F F F
With rubber buffers the form of the
curves mainly depend on the
shape and the shore hardness of
the rubber buffers.
With cellular buffers the volume-
tric density is the decisive factor
for their physical behavior.
Due to the spring characteristic
curve of rubber and cellular buf-
fers (load F depending on the s s s
compression length s) the buffer Rubber buffers Cellular buffers Hydraulic buffers
final pressures, which are requi-
red for the specification of the The spring characteristic curves of A rectangular characteristic curve Surface A1 and A2
neighboring components, can the hydraulic buffers can be adju- is desirable (characteristic factor • A1 = Loss of energy (hysteresis)
only be taken from the diagrams sted by the throttling system. k = 1.1). • A2 = Restoring energy
found by static tests. • A1 + A2 = Energy absorbed by
the buffer
2
Buffer Projection
Possible buffer arrangements Buffer loads
Expansion of the diameter with
max. load:
• Rubber buffer:
^ D = 1.4 d
s = 0.5 h =
• Cellular buffer:
s = 0.5 h ^= D = 1.25 d
1 W1) 2 W 1) 2 W 1) 4 W1) s = 0.7 h ^= D = 1.4 d
1) Absorption of the existing energy W perm
Buffer loads
• The largest wheel pressure at the worst crab position • Reduced speed v has to be included in the calculation according
should be considered to DIN 15018
• Free oscillating masses are not taken into consideration v = 100 % vnenn for crabs in general
• Rotating chassis parts have to be considered by calculating a v = 85 % vnenn for cranes in general
substitution mass v = 70 % vnenn for cranes with speed-reducing equipment
mA · v 2
WA =
2
m Kr mKa (l - l1 )
mA = +
2 l
m · v2 m1 · m2 (v1 + v2)2
Wpot = Fv · s Wkin = Wkin =
2 2 (m 1 + m2)
3
Rubber buffers
Programme 170
Since the rubber buffers are
built of a cost effective basic
material, our Programme offers
an economic solution for most
technical requirements.
The energy absorption of rub-
ber buffers is limited due to
their incompressible material.
Rubber buffers
Materials
Natural caoutchouc rubbers are characterised by their very high elas- properties can only be achieved by a recipe of several hundred sub-
ticity and tensile strength. Other qualities are their notch impact resist- stances. Caoutchouc as a macromolecular material provides the elas-
ance and good abrasive resistance. Among all Elastomers these have tic components of the rubber. The mechanical properties, such as
the highest mechanical and dynamic load capacities. Natural breaking elongation, resilience elasticity, strength and continuous break-
caoutchouc is not resistant to electrolytic liquids, aliphatic, aromatic ing strength are dependent on it. The addition of chemicals and other
and chlorinated hydrocarbons. additives and the subsequent vulcanization process make the material
Oil and natural gas are the basic materials for synthetic caoutchouc. useful.
For many years this has been a substitute material for natural The multitude of additive combinations as well as the many physical
caoutchouc, but today this synthetic caoutchouc is used increasingly forms means that for most problems there is a solution.
as first choice for many applications. Today there are a wide range of
synthetic caoutchoucs, whose properties allow a variety of applica-
tions thereby, establishing the use of rubber technology within mod-
ern methods.
Moreover, rubber is not merely a chemical substance, but a compound
of many different materials. The varied mechanical and anti-corrosive
Abrasive strength 2 2 2 3 2 5
Breaking elongation 1 2 2 3 2 4
Tearing resistance 2 2 3 3 3 6
Resilience elasticity 2 3 3 3 3 3
Temperature stability hot air +90°C +120°C +100°C +150°C +130°C +200°C
Resistance to alcali 3 2 3 2 3 5
Resistance to aging 3 2 3 1 3 1
Resistance to aging 6 2 4 5 1 5
Ozone resistance 4 2 4 1 3 1
Acid resistance 3 2 3 1 4 5
Hot water 3 3 2 2 3 5
Quality degrees of the materials’ properties: 1 = very good, 2 = good, 3 = satisfactory, 4 = adequate, 5 = unsatisfactory, 6 = inadequate
N-Quality S-Quality
• Resilient, resistant to aging • Seawater-, ozone-, weather-, oil-proof, acid
• Satisfies all standard operating conditions resistant to the greatest possible extent
• Operating temperature: -30°C bis +70°C • Operating temperature: -30°C bis +80°C
• Hardness: 70 ± 3 Shore A • Hardness: 70 ± 5 Shore A
5
Rubber buffers
Load diagrams for rubber buffers
Determination of the buffer final pressure F and compression length s for the absorption of energy W
The diagrams are valid for solid-rubber buffers with h = 0.8 · d1
Example: W = 150 J; Buffer d1 = 63 mm; h = 50 mm; s = 45% h = 0.45 · 50 mm = 22.5 mm; F = 17.5 kN
Energy-length diagram
Energy W [J]
Load-length diagram
Load F [kN]
ø ø ø ø ø
Determination of the buffer final pressure F and compression length s for the absorption of energy W
The diagrams are valid for solid-rubber buffers with h = 0.8 · d1
Energy-length diagram
Energy W [J]
Load-length diagram
Load F [kN]
ø ø ø ø ø
6
Rubber buffers
Load diagrams for wheel buffers
Energy-length diagram
Energy W [J]
Load-length diagram
Load F [kN]
Compression length
s [mm]
Example
• Rubber buffer: ø 50 mm
• Possible energy absorption: W = 1.5 · 100 J = 150 J
• Thus max. final pressure: F = 1.55 · 16 kN = 24,8 kN
• Max. compression length: s = 0.57· 40 mm = 22,8 mm
• Expanded diameter: D = 1.6 · 50 mm = 80 mm
7
Rubber buffers
With steel base plate
Catalogue-No. Wmax. F Weight d1 h a d2 R s
[J] [kN] [kg] [mm] [mm] [mm] [mm] [mm] [mm]
017110-040x0321) 57.5 9 0.09 40 35 50 5.5 - 2
017110-050x0401) 90.0 13 0.17 50 43 63 6.5 - 2
017110-063x0501) 200.0 25 0.36 63 54 80 6.5 - 3
017110-080 400.0 40 0.66 80 63 100 9.0 16 3
017110-100 800.0 63 1.33 100 80 125 9.0 20 4
017110-125 1600.0 100 2.45 125 100 160 11.0 25 4
017110-160 3200.0 160 5.20 160 125 200 11.0 32 6
017110-200 6300.0 250 9.70 200 160 250 13.0 40 6
017110-250 12500.0 400 19.30 250 200 315 13.0 50 8
1) Conical form, see drawing rubber buffers page 11
Material
• Rubber: Quality N or S
8
Rubber buffers
With two threaded bolts and steel plate
Material
• Bolts: Steel, galvanised
• Rubber: Quality N or S
9
Rubber buffers
Wheel buffers with fixing holes
Catalogue-No.: 017131-060x150
Technical details
• Weight: 0.65 kg
• Energy Wmax: 550 J
• Load F: 50 kN
Material
• Base plate: Steel
• Rubber. Quality N or S
Material
• Base plate: Steel
• Bolts: Steel, galvanised
• Rubber: Quality N
Catalogue-No. Weight h l1 l2 b1 b2 d1 d2 a e1 e2 e3
[kg] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
017133-060x200 0.820 60
200 196 52 48 10.5 25 11 40 - 120
017133-080x200 1.040 80
017133-030x300 1.185 60
300 296 52 48 10.5 25 11 35 115 230
017133-080x300 1.300 80
017133-060x400 1.600 60
400 396 52 48 10.5 25 11 35 165 330
017133-080x400 1.850 80
Material
• Rubber: Quality N
10
Rubber buffers
Conical rubber buffer with threaded bolt
Catalogue-No. Wmax F Weight d1 d2 d3 h1 h2 l
[J] [kN] [kg] [mm] [mm] [mm] [mm] [mm]
017220-016x006.3 1.2 0.90 0.008 15.5 6.3
017220-016x008 1.5 0.90 0.009 15.0 8.0
017220-016x010 1.8 0.90 0.010 16 15.0 M5 10.0 0.5 20
017220-016x012.5 2.2 0.90 0.011 14.5 12.5
017220-016x016 2.8 0.90 0.012 14.0 16.0
017220-020x008 2.5 1.80 0.013 19.5 8.0
017220-020x010 3.0 1.65 0.016 19.0 10.0
017220-020x012.5 3.8 1.50 0.019 20 18.5 M6 12.5 0.6 25
017220-020x016 4.8 1.40 0.021 18.0 16.0
017220-020x020 6.0 1.35 0.023 17.5 20.0
017220-025x010 7.0 4.60 0.025 24.0 10.0
017220-025x012.5 8.0 4.00 0.027 23.5 12.5
017220-025x016 10.0 3.50 0.029 25 23.0 M6 16.0 0.6 25
017220-025x020 12.0 3.20 0.031 22.5 20.0
017220-025x025 15.0 3.00 0.034 22.0 25.0
017220-032x012.5 22.5 12.50 0.046 31.5 12.5
017220-032x016 23.0 8.80 0.049 30.0 16.0
017220-032x020 24.0 7.00 0.053 32 29.5 M8 20.0 2.3 28
017220-032x025 25.5 5.80 0.057 29.0 25.0
017220-032x032 27.5 5.00 0.064 28.5 32
017220-040x016 51.0 17.50 0.069 38.0 16.0
017220-040x020 53.0 13.50 0.075 37.5 20.0
017220-040x025 55.0 11.00 0.082 40 37.0 M8 25.0 2.8 28
017220-040x032 57.5 9.00 0.090 36.5 32.0
017220-040x040 60.0 7.50 0.100 36.0 40.0
017220-050x020 70.0 22.50 0.121 47.5 20.0
Material .0 017220-050x025 75.0 18.00 0.131 47.0 25.0
• Base plate:
017220-050x032 80.0 15.00 0.145 50 46.5 M10 32.0 3.0 32
Steel, galvanised
• Threaded bolt: 017220-050x040 90.0 13.00 0.160 46.0 40.0
Steel, galvanised 017220-050x050 100.0 11.00 0.179 45.5 50.0
• Rubber: Quality N 017220-063x020 150.0 40.00 0.202 60.5 20.0
017220-063x025 160.0 37.00 0.218 60.0 25.0
017220-063x032 170.0 32.50 0.241 59.5 32.0
63 M10 4.0 31
017220-063x040 180.0 28.50 0.266 59.0 40.0
017220-063x050 200.0 25.00 0.297 57.5 50.0
017220-063x063 220.0 21.00 0.337 56.0 63.0
017220-080x020 255.0 85.00 0.331 77.5 20.0
017220-080x025 275.0 70.00 0.358 77.0 25.0
017220-080x032 290.0 58.50 0.396 76.5 32.0
017220-080x040 320.0 50.00 0.437 80 76.0 M12 40.0 4.2 36
017220-080x050 350.0 42.00 0.490 74.5 50.0
017220-080x063 390.0 34.00 0.556 73.0 63.0
017220-080x080 450.0 27.50 0.643 71.5 80.0
017220-100x020 370.0 150.00 0.506 97.5 20.0
017220-100x025 400.0 90.00 0.549 97.0 25.0
017220-100x032 425.0 75.00 0.609 96.5 32.0
017220-100x040 470.0 65.00 0.676 96.0 40.0
100 M12 5.2 35
017220-100x050 510.0 57.50 0.760 94.5 50.0
017220-100x063 580.0 50.00 0.867 93.0 63.0
017220-100x080 650.0 45.00 0.007 91.5 80.0
017220-100x100 750.0 40.00 1.168 90.0 100.0
11
Rubber buffers
Conical rubber buffer with fixing holes and steel plate
Catalogue-No. Wmax F Weight d1 d2 d3 d4 d5 h1 h2
[J] [kN] [kg] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
017230-016x008 0.90 0.60 0.004 15.0 10.0 8.0
017230-016x010 1.00 0.50 0.005 15.0 ø 10.0 10.0
16 9 2.0
017230-016x012.5 1.10 0.40 0.005 14.5 5.3 10.5 12.5
017230-016x016 1.25 0.38 0.006 14.0 11.0 16.0
017230-020x010 1.60 1.10 0.008 19.0 12.0 10.0
017230-020x012.5 1.70 0.80 0.008 18.5 ø 12.5 12.5
20 11 2.1
017230-020x016 1.80 0.50 0.009 18.0 6.4 13.0 16.0
017230-020x020 1.90 0.30 0.010 17.5 13.5 20.0
017230-025x010 5.90 4.50 0.014 24.0 12.0 10.0
017230-025x012.5 6.10 3.20 0.015 23.5 12.5 12.5
ø
017230-025x016 6.50 2.10 0.017 25 23.0 13.0 11 16.0 2.1
6.4
017230-025x020 7.00 1.60 0.019 22.5 13.5 20.0
017230-025x025 7.80 1.30 0.021 22.0 14.0 25.0
017230-032x012.5 13.00 6.50 0.023 31.5 15.5 12.5
017230-032x016 13.50 4.40 0.025 30.0 16.0 16.0
9.4
017230-032x020 14.00 3.10 0.028 32 29.5 16.5 14 20.0 2.3
017230-032x025 14.50 2.50 0.032 29.0 17.0 25.0
017230-032x032 15.00 2.00 0.037 28.5 17.5 32.0
017230-040x016 34.00 14.00 0.046 38.0 16.0 16.0
017230-040x020 35.00 9.00 0.051 37.5 16.5 20.0
017230-040x025 37.00 6.50 0.057 40 37.0 17.0 14 25.0 2.8
9.4
017230-040x032 39.50 5.10 0.063 36.5 17.5 32.0
017230-040x040 41.00 4.90 0.071 36.0 18.0 40.0
017230-050x020 55.00 18.00 0.078 47.5 20.5 20.0
017230-050x025 58.00 14.00 0.086 47.0 21.0 25.0
017230-050x032 62.00 11.00 0.097 50 46.5 21.5 18 32.0 3.0
Material 10.5
017230-050x040 67.00 8.00 0.109 46.0 22.0 40.0
• Base plate: Steel, galvanised
017230-050x050 72.00 7.50 0.124 45.5 22.5 50.0
• Rubber: Quality N
017230-063x020 100.00 32.00 0.159 60.5 20.5 20.0
017230-063x025 110.00 23.00 0.173 60.0 21.0 25.0
017230-063x032 120.00 18.00 0.193 63 59.5 21.5 18 32.0 4.0
10.5
017230-063x040 135.00 14.00 0.215 59.0 22.0 40.0
017230-063x050 150.00 12.00 0.243 57.5 23.5 50.0
017230-063x063 175.00 10.00 0.277 56.0 25.0 63.0
017230-080x020 220.00 70.00 0.258 77.5 22.5 20.0
017230-080x025 230.00 57.00 0.282 77.0 23.0 25.0
017230-080x032 245.00 44.00 0.317 76.5 23.5 32.0
017230-080x040 265.00 35.00 0.355 80 76.0 24.0 20 40.0 4.2
13.9
017230-080x050 285.00 29.00 0.402 74.5 25.5 50.0
017230-080x063 315.00 24.00 0.459 73.0 27.0 63.0
017230-080x080 350.00 20.00 0.536 71.5 28.5 80.0
017230-100x020 360.00 130.00 0.433 97.5 22.5 20.0
017230-100x025 380.00 90.00 0.473 97.0 23.0 25.0
017230-100x032 410.00 75.00 0.430 96.5 23.5 32.0
017230-100x040 440.00 65.00 0.593 100 96.0 24.0 20 40.0 5.2
13.9
017230-100x050 470.00 55.00 0.672 94.5 25.5 50.0
017230-100x063 520.00 45.00 0.770 93.0 27.0 63.0
017230-100x080 575.00 37.00 0.900 91.5 28.5 80.0
017230-100x100 650.00 30.00 1.045 90.0 30.0 100.0
12
Rubber buffers
Conical rubber buffers with interior thread
Catalogue-No. Wmax F Weight d1 d2 d3 h1 h2 t
[J] [kN] [kg] [mm] [mm] [mm] [mm] [mm]
017240-020x012.5 3.8 1.5 0.015 18.5 12.5
017240-020x016 4.8 1.4 0.016 20 18.0 M6 16.0 2.1 7.1
017240-020x020 6.0 1.35 0.018 17.5 20.0
017240-025x012.5 8.0 4.0 0.023 23.5 12.5
017240-025x016 10.0 3.5 0.025 23.0 M6 16.0
25 2.1 7.1
017240-025x020 12.0 3.2 0.027 22.5 20.0
017240-025x025 15.0 3.0 0.030 22.0 25.0
017240-032x016 23.0 8.8 0.039 30.0 16.0
017240-032x020 24.0 7.0 0.043 29.5 20.0
32 M8 2.3 9.3
017240-032x025 25.5 5.8 0.048 29.0 25.0
017240-032x032 27.5 5.0 0.054 28.5 32.0
017240-040x016 51.0 17.5 0.060 38.0 16.0
017240-040x020 53.0 13.5 0.068 37.5 20.0
017240-040x025 55.0 11.0 0.073 40 37.0 M8 25.0 2.8 9.3
017240-040x032 57.5 9.0 0.081 36.5 32.0
017240-040x040 60.0 7.5 0.091 36.0 40.0
017240-050x020 70.0 22.5 0.104 47.5 20.0
017240-050x025 75.0 18.0 0.114 47.0 25.0
017240-050x032 80.0 15.0 0.127 50 46.5 M10 32.0 3.0 11.5
017240-050x040 90.0 13.0 0.142 46.0 40.0
017240-050x050 100.0 11.0 0.162 45.5 50.0
017240-063x020 150.0 40.0 0.183 60.5 20.0
017240-063x025 160.0 37.0 0.199 60.0 25.0
017240-063x032 170.0 32.5 0.222 59.5 32.0
63 M10 4.0 11.5
017240-063x040 180.0 28.5 0.247 59.0 40.0
017240-063x050 200.0 25.0 0.278 57.5 50.0
Material 017240-063x063 220.0 21.0 0.317 56.0 63.0
• Base plate: Steel, galvanised
017240-080x025 275.0 70.0 0.305 77.0 25.0
• Rubber: Quality N
017240-080x032 290.0 58.5 0.343 76.5 32.0
017240-080x040 320.0 50.0 0.385 76.0 40.0
80 M12 4.2 13.7
017240-080x050 350.0 42.0 0.437 74.5 50.0
017240-080x063 390.0 34.0 0.503 73.0 63.0
017240-080x080 450.0 27.5 0.590 71.5 80.0
017240-100x025 400.0 90.0 0.507 97.0 25.0
017240-100x032 425.0 75.0 0.567 96.5 32.0
017240-100x040 470.0 65.0 0.634 96.0 40.0
017240-100x050 510.0 57.5 0.718 100 94.5 M12 50.0 5.2 13.7
017240-100x063 580.0 50.0 0.825 93.0 63.0
017240-100x080 650.0 45.0 0.965 91.5 80.0
017240-100x100 750.0 40.0 1.126 90.0 100.0
13
Hollow rubber buffers
Hollow buffers with two interior threads
Material
• Base plate: Steel, galvanised
Catalogue-No./ Weight d1 h1 h2 d2 d3 d4 e s t
Code-No. [kg] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
017301-080x053/...1) 0.48 53 38
017301-080x063/...1) 0.50 80 63 48 92 34 M 10 40 4.2 10
017301-080x080/...1) 0.58 80 63
1) The Catalogue number has to be completed with the code-number. See order example for hollow buffers.
Catalogue-No./ Weight d1 d2 d3 h1 h2 h3 l R
Code-No. [kg] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
017320-080x040/...1) 0.40 40 32
017320-080x063/...1) 0.55 80 40 M 12 63 48 4.2 36 8
017320-080x080/...1) 0.60 80 65
017320-100x050/...1) 0.70 50 42
017320-100x080/...1) 0.90 100 50 M 12 80 62 5.2 35 10
017320-100x100/...1) 1.00 100 82
017320-125x125/...1) 1.65 125 60 M 16 121 100 4.0 36 20
1) The Catalogue number has to be completed with the code-number. See order example for hollow buffers.
Catalogue-No. / Weight d1 d2 d3 h1 h2 h3 R
Code-No. [kg] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
017330-080x063/...1) 0.45 63 48
80 40 13.9 4.2 8
017330-080x080/...1) 0.50 80 65
017330-100x080/...1) 0.80 80 62
100 50 13.9 5.2 10
017330-100x100/...1) 0.90 100 82
017330-125x125/...1) 1.50 125 60 ø 13.5 121 100 4.0 20
1) The Catalogue number has to be completed with the code-number. See order example for hollow buffers.
14
Hollow rubber buffers
Hollow buffers with interior thread
Material
• Base plate: Steel
Catalogue-No./ Weight d1 d2 d3 h1 h2 h3 t R
Code-No. [kg] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
017340-080x063/...1) 0.50 63 48
80 40 M 12 4.2 13.7 8
017340-080x080/...1) 0.55 80 65
017340-100x080/...1) 0.85 80 62
100 50 M 12 5.2 13.7 10
017340-100x100/....1) 0.95 100 82
017340-125x125/...1) 1.60 125 60 M 16 121 100 4.0 14.0 20
1) The Catalogue number has to be completed with the code-number. See order example for hollow buffers.
Code-number
Height h 1 [mm]
Diameter d 1 [mm]
Type
The hollow buffers type 017320, 017330 and 017340 cannot impact against each other.
15
Rubber to Metal Buffers
Cylindrical buffers
Type A; 017211 Type B; 017212 Type C; 017213 Type D; 017221 Type E; 017241
16
Rubber to Metal Buffers and Rails
Bottle neck buffers (special types)
All buffers on request. Please note
the minimum order quantities on
page 16.
Type AC; Catalogue-No.: 017251 Type BC; Catalogue-No.: 017252 Type CC; Catalogue-No.: 017253
Type DP; Catalogue-No.: 017261 Type EP; Catalogue-No.: 017262 Type DS; Catalogue-No.: 017271 Type ES; Catalogue-No.: 017272
Buffers on request. Buffers on request.
Please note the minimum order quantities on page 16. Please note the minimum order quantities on page 16.
17
Cellular buffers
Programme 180
Due to their excellent proper-
ties of energy absorption the
cellular buffer Programme is a
suitable complement to the
rubber buffer Programme.
Their volume compressibility al-
lows long compression lengths,
which allows very good retar-
dation values.
Cellular buffers
General
Cellular buffers are characterized by high energy absorption with long Generally special types are only offered and supplied on request. If
compression lengths. This results in low final pressures and favorable cellular buffers are mounted over 3 m high they have to be secured by
retardation values. installation of safety ropes.
Cellular buffers are made from a cellular Polyurethane Elastomer with
high structural resistance. Their principal quality is the volume com- Material of the cellular body
pressibility, which is responsible for their relatively low transverse ex- Standard quality
pansion during load application. • Cellular Polyurethane Elastomer
Cellular buffers are resistant to aliphatic hydrocarbons, such as oil and with volumetric weight 0.53 g/cm³
grease, and against ageing. A general resistance can therefore be as- Special quality
sumed for technical applications. The cellular body is only partially re- • For dynamic load and high elasticity
sistant to hydraulic oil and shows signs of deterioration after long ex- • Special volumetric weight 0.35 g/cm³ (soft) to 0.65 g/cm³ (hard)
posure to hot water and water vapor. The cellular buffers are not re-
sistant to strong acids and leaches. The operating temperature is be-
tween –20°C and +80°C.
Example of calculation
Example of calculation
• Type of installation: Crane without speed-reducing
equipment according to DIN 15018 (v = 85% vnenn)
• Arrangement of buffers: Buffer against buffer (crane)
Buffer against obstruction (crab)
• Speed: vKr = 150 m/min (crane)
vKa = 150 m/min (crab)
• Mass: m Kr = 20 t (crane)
m Ka = 4 t (crab)
• Type of buffer: Cellular buffer
1. Step
Moving mass with worst crab position
mKr m Ka (l - l1)
mA = +
2 l
20000 kg 4000 kg (18000 - 1000)
mA = +
2 18000
mA = 10000 kg + 3780 kg
mA = 13780 kg
==========
2. Step
Calculation of the kinetic energy and selection of buffers
Crane Crab
m · v2 m · v2
WA = A v = 0.85 · vnenn = 2.125 m/s W=
2 2
13780 kg · (2.125 m/s)2 4000 kg · (2.5 m/s)2
WA = W=
2 2
WA = 31113 J W = 12500 J
Energy absorption per buffer (2 buffers): Energy absorption per buffer (2 buffers):
WA W
Wbuffer = = 15557 J Wbuffer = = 6250 J
2 2
19
Cellular buffers
Load diagrams
Determination of the buffer final pressure F and compression length s for the absorption of energy W
Example: W = 0.4 kJ; Puffer d1 = 100 mm; h1 = 100 mm; s = 65% h1 = 0.65 · 100 mm = 65 mm; F = 21 kN
Energy-length diagram
Energy W [kJ]
Load-length diagram
Load F [kN]
ø ø ø ø ø
Determination of the buffer final pressure F and compression length s for the absorption of energy W
Energy-length diagram
Energy W [kJ]
Load-length diagram
Load F [kN]
ø ø ø ø ø
20
Cellular buffers
With base plate
21
Cellular buffers
With threaded bolt and foamed steel plate
Material
• Cellular body:
Cellular Polyurethane Elastomer
with high structural strength
• Bolt: Steel, galvanised
22
Cellular buffers
Hollow buffers
Catalogue-No. d1 h d2 Material
[mm] [mm] [mm] • Cellular Vulcolan
23
Hydraulic buffers
Programme 190
For extreme requirements on
energy absorption, low retar-
dation values and defined load-
length curves we recommend
our hydraulic buffer Program-
me. A special throttling system
allows individual specification
of each application.
Hydraulic buffers
General Operational principle
Hydraulic buffers minimize the dy- system protects the throttling sys-
namic load of systems during the tem from tampering and so from 1 2 3 4 5 6
moment of the buffer impact. modification of the defined char-
They are used anywhere, where acteristic curves.
reliability, operational security and Applications for hydraulic buffers
availability are important factors. are anywhere, where moving
The system of throttling allows masses have to be decelerated
precise buffer pressures and opti- reliably.
mum load-length characteristic
curves. Undesirable energy peaks
are avoided, masses to be slowed
down are decelerated evenly and
the kinetic energy is reduced line-
arly.
Due to the closed, hydro-pneu-
1. Hollow piston rod 2. Gas volume
matic system any installation po-
3. Separating piston 4. Throttle tube
sition of the hydraulic buffers is 5. Cylindrical tube 6. Hydraulic oil
possible. In addition the closed
The basic principle of the hydrau- sealed by the separating piston (1)
lic buffer construction mainly con- and compresses the enclosed gas
Technical details sists of two factors: volume (2).
• Piston diameter: 50, 63, 80, • Fixing options: • Separation of oil and gas vol- After release of the hydraulic buff-
100, 125, 160 mm Central flange, foot mounted ume by means of the movable er the compressed gas volume
• Stroke lengths possible • Colour: Standard RAL 1012, separating piston expands and presses the oil back
from 50 - 1600 mm lemon yellow, layer thickness • Flow of the hydraulic oil into the cylindrical tube (5). The
(gradation 50 mm) 80 µm through the throttling system piston bar returns into its normal
• Special strokes possible • Special colours available During buffer impact the hydraulic position.
on inquiry on request oil (6) is pressed through the throt-
• Operating temperature: • Piston rod chromium plated tle holes of the throttle tube (4)
-30°C to +70°C • Layer thickness 40 µm whose size and quantity are de-
• Higher temperatures possible • Maintenance: low mainte- signed. The consequence of this
on inquiry nance, interval approx. throttling is the transformation of
• Impact speed: 5 years kinetic energy into heat energy.
0.5 m/s to 5 m/s The hydraulic oil (6) now flows into
the trunk piston bar (3), which is
Example of calculation
Details
• Mass: m = 50 t Energy
• Nominal speed: W [kJ]
v = 1.2 m/s
• Max. permissible deceleration:
azul = 3.5 m/s²
• Number of buffers per trolley:
n = 1 piece
Calculation of the existing
energy
• W = 1/2 m · v²
• W = 1/2 · 50000 kg · (1.2 m/s)²
• W = 36000 Nm
• W = 36 kJ
25
Hydraulic buffers
With central flange or foot mounting
Order code
for order details
0190 XX-XXX x XXXX
Piston Stroke d1 d2 d3 d4 d5 l1 l2 l3 l4 a
ø s
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
50 270 125 220
100 410 215 310
150 550 305 400
200 685 390 485
250 825 480 575
50 135 110 75 75 13 95 18
300 965 570 665
350 1105 660 755
400 1235 740 835
450 1375 830 -
500 1515 920 -
26
Hydraulic buffers
With central flange or foot mounting
Piston Stroke Max. energy absorption Max. buffer Static restoring energies Max. angular deflection3) Weight
ø s per stroke1) per hour2) pressure Start of stroke End of stroke 019000- 019010- approx.
[mm] [mm] [kJ/stroke] [kJ/h] [kN] [kN] [kN] [º] [º] [kg]
50 4.5 400 100 5 4.5 5.5 6.6
100 9.0 650 100 6 3.2 4.0 8.2
150 13.6 950 100 6 2.1 2.9 9.8
200 18.1 1250 100 7 1.5 2.3 11.2
50 250 22.7 1600 100 1.0 7 1.3 2.1 12.6
300 27.2 1900 100 7 1.2 1.9 14.0
350 28.6 2000 90 7 1.1 1.8 15.5
400 29.0 2100 80 7.5 1.0 1.7 16.9
450 28.6 2200 70 7.5 - 1.6 18.2
500 27.2 2200 60 7.5 - 1.5 19.5
27
Hydraulic buffers
With central flange or foot mounting
Order code
for order details
0190 XX-XXX x XXXX
Piston Stroke d1 d2 d3 d4 d5 l1 l2 l3 l4 a
ø s
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
100 460 205 360
150 600 295 450
200 735 380 535
250 875 470 625
300 1015 560 715
350 1165 660 815
400 1280 725 880
450 1420 815 970
100 500 260 210 140 150 23 1560 905 155 1060 30
550 1695 990 1145
600 1840 1085 1240
650 1980 1175 -
700 2120 1265 -
750 2260 1355 -
800 2400 1445 -
900 2675 1620 -
1000 2955 1800 -
Hydraulic buffer with
central flange 019000- 100 450 200 350
150 590 290 440
200 730 380 530
250 870 470 620
300 1000 550 700
400 1270 720 870
125 500 300 245 155 185 27 1550 900 151 1050 35
600 1800 1050 1200
700 2050 1200 -
800 2300 1350 -
900 2560 1510 -
1000 2830 1680 -
1200 3350 2000 -
28
Hydraulic buffers
With central flange or foot mounting
Piston Stroke Max. energy absorption Max. buffer Static restoring energies Max. angular deflection3) Weight
ø s per stroke1) per hour2) pressure Start of stroke End of stroke 019000- 019010- approx.
[mm] [mm] [kJ/Stroke] [kJ/h] [kN] [kN] [kN] [º] [º] [kg]
100 39 1700 430 20 5.0 6.0 42
150 59 2300 430 20 4.5 5.2 49
200 78 2750 430 25 4.0 4.5 57
250 98 3300 430 25 3.5 4.0 63
300 117 4000 430 25 3.0 3.5 70
350 134 4800 420 25 2.2 3.0 77
400 149 5500 410 30 1.8 2.5 84
450 163 5850 400 30 1.6 2.2 90
100 500 177 6150 390 3.8 30 1.4 2.0 95
550 190 6450 380 30 1.2 1.9 100
600 202 6700 370 30 1.0 1.8 106
650 212 7000 360 30 - 1.7 112
700 222 7300 350 30 - 1.6 117
750 232 7600 340 30 - 1.5 123
800 240 7800 330 30 - 1.4 129
900 245 8000 300 30 - 1.2 144
1000 245 8200 270 30 - 1.0 160
29
Questionnaire
For the calculation of buffers
Please fill in this questionnaire very carefully, so that we will be able to work out a firm offer. If you have any questions
please call our experts.
h
• Special case: ______________________________________________________________________________________________________________________
Technical parameters
• Mass: ____________________________ [kg] • Max. permissible final pressure: ________________________ [N]
• Force: ____________________________ [N] • Max. permissible deceleration: ________________________ [m/s2]
• Speed: ____________________________ [m/s] • Operating temperature: ________________________ [ºC]
• Height of fall: ____________________________ [m] • Ambient temperature: ______________________________
• Energy: ____________________________ [J] • Others: ______________________________
Dep./attention: ______________________________________________________________________________________________________________
Address: ___________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________
Wampfler AG • Rheinstrasse 27+33 • D-79576 Weil am Rhein-Maerkt • Phone +49 (0) 7621 662-0 • Fax +49 (0) 7621 662-144
E-Mail: info@wampfler.com • http://www.wampfler.com
FB0170-0003-E
Overview Safety Systems
Safety switch strips
• For the protection of shearing and punching spots for indoor and outdoor use
• Cable connection can be adjusted by the customer after installation
• EC-construction approved / safety category 3 according to EN 954-1
• Forced-separating redundant safety contact chain for the direct integration
into the control circuit
Safety bumpers
To prevent collision and for the protection of persons on hangar gates,
RGU’s, hoist units, moving trolleys, special machines etc.
• Recognition of collision early due to an active 360°
safety contact chain within the collision surfaces
• Sturdy construction for indoor and outdoor use
• Direct integration into the safety circuit without control unit
• EC-construction approved / category 3 according to EN 954-1
Buffer
Application on machines, cranes, vehicles, hoists
As safety buffers or impact element
• Rubber buffers
• Cellular buffers
• Hydraulic buffers
31
Full-Liner worldwide!
http://www.wampfler.com
Safety Systems
Switch strips, bumpers, spiral cable sys-
tems, enclosed small chain systems, sen-
sitive pressure mats, rubber buffers, cellu-
lar buffers, hydraulic buffers, damping ele-
Handling Systems ments, rubber to metal hoist units.
Equipment carriers, tool transporters, hand-
operated overhead conveyor systems, jib
booms, turntables, underslung cranes, ca-
ble winders, hose winders, balancers, elec-
trical and pneumatic accessories, work-
benches.
32
Wampfler AG • Rheinstrasse 27+33 • D-79576 Weil am Rhein-Maerkt
Customer Support: Phone +49 (0) 7621 / 66 22 22 • Fax +49 (0) 7621 6 62-144
E-Mail: info@wampfler.com • http://www.wampfler.com