4 Corner Crimper

OPERATING INSTRUCTIONS EVM S4
Operating Instructions for
EVM S4
Art. No. 282 400 (3x4 m)

Art. No. 282 795 (4x5 m)
Art. No. 282 880 (3x5 m)
Service Number : Technical Customer Service Dept. - 0049 (0) 521 783-479
Schüco International KG
Karolinenstraße 1–15 · 33609 Bielefeld
Phone +49 521 783-0
Fax +49 521 783-451
www.schueco.de · info@schueco.com
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GB AB.AF 1.0
Caution
These operating instructions contain
important safety instructions
and should always be read prior to
commissioning and operation of
EVM S4!
(Art. No. 282 400)

(Art. No. 282 795)
(Art. No. 282 880)
Please read the general safety instructions in the chapter entitled “Basic
Safety Instructions”.
It is prohibited to copy these operating instructions or transfer data contained herein to third parties.
Subject to changes due to technical improvements.
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GB AB.AF 1.0
1 Table of Contents
1 Table of Contents...................................................................................................................................3
2 Basic Safety Instructions........................................................................................................................4
2.1 General Safety Instructions...............................................................................................................4
2.1.1 Symbols and instruction signs..................................................................................................4
2.2 Operating Instructions Guide ............................................................................................................5
2.2.1 Definition of used terms............................................................................................................5
2.3 Aim of the Operating Instructions......................................................................................................5
2.4 Manufacturer’s Operating Instructions ..............................................................................................6
2.4.1 Owner’s operating instructions .................................................................................................6
2.4.2 Information for the owner .........................................................................................................6
2.5 Owner Requirements ........................................................................................................................7
2.6 Operator Requirements.....................................................................................................................8
2.6.1 Instructing and training .............................................................................................................8
2.7 Working on the Equipment................................................................................................................9
2.7.1 Work on electrical equipment ...................................................................................................9
2.7.2 Work on pneumatic equipment.................................................................................................9
2.7.3 Work on hydraulic equipment...................................................................................................9
2.7.4 Personal safety equipment.....................................................................................................10
2.8 Potential Machine Risks..................................................................................................................11
2.9 Mechanical Risks ............................................................................................................................11
2.10 Switching Off the Machine (Disconnecting the Air Supply).............................................................11
2.11 First Reaction to Faults ...................................................................................................................11
2.12 Intended Use...................................................................................................................................12
2.13 Environmental Protection Regulations............................................................................................12
2.14 Transportation .................................................................................................................................12
2.15 Installation Site Requirements ........................................................................................................12
3 Definition of Terms ...............................................................................................................................13
3.1 Pressing Head Columns .................................................................................................................13
3.2 Variable Column..............................................................................................................................13
3.3 Pressing Unit...................................................................................................................................14
3.4 Control Panel ..................................................................................................................................14
4 Preliminary Measures ..........................................................................................................................15
5 Operating Instructions ..........................................................................................................................16
5.1 Setting the Column Distance ..........................................................................................................16
5.2 Inserting the Profile .........................................................................................................................18
5.3 Setting the Lower Pressing Height..................................................................................................19
5.4 Setting the Upper Pressing Height..................................................................................................20
5.5 Setting the Stop Block.....................................................................................................................21
5.6 Setting the Pressing Measurement.................................................................................................21
5.7 Changing the Pressing Tool............................................................................................................21
5.8 Setting the Reference Forks Unit....................................................................................................22
6 Pressing Process .................................................................................................................................23
6.1 Switching on the Electromagnet .....................................................................................................23
6.2 Switching on the Hydraulics ............................................................................................................23
6.3 Inserting and Lowering the Frames ................................................................................................23
6.4 Centring the Profile Frames ............................................................................................................24
6.5 Positioning and Locking the Stop Block..........................................................................................25
6.6 Pressing ..........................................................................................................................................26
7 Maintenance Plan ................................................................................................................................27
8 Troubleshooting....................................................................................................................................29
9 Technical Data .....................................................................................................................................30
10 Declaration of Conformity.....................................................................................................................31
11 Wiring Diagrams...................................................................................................................................32
11.1 Electrical Wiring Diagram................................................................................................................32
11.2 Pneumatics Diagram.......................................................................................................................38
11.3 Hydraulics Diagram.........................................................................................................................39
11.4 Spare Parts List...............................................................................................................................40
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GB AB.AF 1.0
2 Basic Safety Instructions

2.1 General Safety Instructions
Always observe the following safety instructions, valid accident prevention regulations and EC directives on
work equipment. Non-observance can result in bodily injuries, death or extensive material damage!
Additionally observe the special instructions in the respective chapters when carrying out installation,
adjustments, tool changes or maintenance work.
The machine should only be used:
− In accordance with its intended use
− If the machine is in perfect technical condition and functioning correctly in accordance with the
operating instructions.
− If all faults which can impair safety have been eliminated immediately.
− If protective devices have been installed and are maintained in accordance with regulations.
The following symbols indicate important safety, installation and operating instructions in this document.
Safety instructions
Installation and operating instructions
2.1.1 Symbols and instruction signs

Special instructions are provided with the following graphical elements to ensure safe and easy use of these
operating instructions.
Danger of falling over during transport due to the pressing head columns’ high centre of
gravity!
Only operate the machine when the protective covers are closed!
Always wear protective gloves!
Never insert hands into areas of operation while the machine is running!
Danger: Body parts may be crushed, cut or drawn into the machine!
Prior to switching off the machine ensure that:

− The machine is in its initial position!
− There is no profile in the machine!
Maintenance, repairs and adjustments should only be carried out by specialists!
Always disconnect the machine from energy supplies (compressed air supply and power
supply) before carrying out maintenance or repair work which requires the protective covers
or casing to be opened!
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GB AB.AF 1.0
2.2 Operating Instructions Guide

These operating instructions provide important information required for safe and cost-effective machine
operation. Please read the operating instructions carefully prior to installation and commissioning. Everybody
entrusted with machine transportation, storage, operation and maintenance has to be familiar with the
contents of the operating instructions. Please observe all of the instructions, especially the safety
instructions. In addition to these operating instructions generally valid, statutory and further accident
prevention and environmental protection regulations as well as EC work equipment directives apply.
Always keep the operating manual in the vicinity of the machine!
2.2.1 Definition of used terms
The following definitions apply for these operating instructions in accordance with EC MACHINERY
DIRECTIVE 89/392:
Danger areas: Each area in and around the machine in which there is a risk to human health
and safety.
Endangered person: Each person who is completely or only partly in the danger area.
Operator(s): The person(s) responsible for normal machine operation, i.e. operation,
installation, cleaning etc.
Maintenance personnel: The person(s) responsible for machine settings, inspection, maintenance,
repairs, transportation, etc.
Safety commissioner: The person responsible for regular safety device checks, the machine key and
machine monitoring during test mode.
2.3 Aim of the Operating Instructions

Schüco shall not be liable if these operating instructions and the information contained herein are not
observed.
Schüco shall not be liable for damages and risks which occur due to the following reasons:
− Unsuitable and incorrect machine operation;

− Non-observance of the relevant EC standards and EC directives;
− Poor or incorrect maintenance;
− Any incorrect or unauthorised work or modifications which have been carried out;
− Installation of unsuitable or non-original spare parts;
− Non-observance of these operating instructions.
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2.4 Manufacturer’s Operating Instructions

These operating instructions have been designed to help you, the owner, maintain a high level of machine
performance during the machine’s extensive service life and to carry out the required accident prevention
measures. Therefore, observance of these operating instructions, especially the safety and general
instructions, is absolutely essential.
Always read the operating instructions prior to machine operation!
Should you require any further information, please contact the Schüco Customer Service Dept.. If the
machine is sold or passed on to a new owner, the operating instructions have to be handed over. If required,
further copies of the operating instructions or parts thereof can be purchased.
2.4.1 Owner’s operating instructions

The state-of-the-art machine has been manufactured according to recognised safety-related regulations.
Nevertheless, even the safest machine can represent a risk to the health and safety of the user or third
parties during operation. Therefore, it is imperative to ensure correct functioning and correct operating via
precise operating, installation, maintenance and further user instructions, as well as via personnel training.
The installation site and the environment are of special importance.
You, the owner, are obliged to provide operating instructions for your company.
Your operating instructions should enable risk-free functioning and risk-free operating of the machine whilst
taking the special characteristics of our company, including your experiences and respective valid laws and
directives, into consideration. The operating instructions have to be maintained and kept up-to-date. You are
obliged to eliminate every possible risk at the machine including any risks which arise during operation. If this
is not completely possible, you have to clearly indicate the risks in your operating instructions and/or affix
respective warning signs to the machine. Your operating instructions should always be kept to hand at the
machine for the operating personnel.
2.4.2 Information for the owner

The system should only be used for its intended purpose and in accordance with the operating instructions.
− The owner has to ensure that no unauthorised persons operate the machine. Persons under the age
of 16 are not permitted to operate the machine.
− The owner is obliged to provide the system operator with the respective operating instructions for this
machine.
− The owner has to ensure that the operator has read and understood the entire operating instructions.
− Valid accident prevention and environmental protection regulations have to be additionally observed.
− It has to be guaranteed that the operator is able to operate the machine correctly and to recognise
potential risks.
− The owner is responsible for adherence to the maintenance intervals and for ensuring that the
machine is always disconnected from the power supply and the compressed air supply during
maintenance and repair work.
− Spare parts have to comply with the specified requirements and should, therefore, only be purchased
from Schüco.
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GB AB.AF 1.0
2.5 Owner Requirements

The extension modules should only be used in perfect technical condition and for their intended purpose, in
a safety and risk-conscious manner, and in accordance with these operating instructions!
Faults which can impair safety have to be eliminated immediately!
− The owner has to ensure that no unauthorised persons operate the machine.
− Children are not permitted to operate the machine.
− The owner is obliged to provide the system operator with the respective operating instructions for this
machine. The owner has to ensure that the operator has read and understood the operating
instructions.
− In addition to these operating instructions, generally applicable statutory and further compulsory
accident prevention and environmental protection regulations have to be observed and instructed!
− The machine should only be operated by people who can be entrusted with correct machine
operation. Due to their technical qualifications, these people should be able to operate the machine
correctly after reading the operating in addition to these operating instructions.
− It is essential that the operator recognises potential risks which can result from machine operation.
With the help of these operating instructions, the owner has to provide in-house operating instructions which
contain all the user-specific information for safe operation of the extension modules. The instructions should
also describe potential risks, functioning of protective devices and the safety-compatible attitude and
behaviour of individuals and their area of work (commissioning, operating, installation and repair personnel,
etc.).
− Always observe the maintenance intervals specified in the operating instructions.

− Always disconnect the machine from the compressed air supply and power supply before carrying out
maintenance and repair work and before disassembling safety devices. As soon as the work has been
completed, immediately reassemble the safety devices.
− Spare parts have to comply with technical requirements specified by the manufacturer and should,
therefore, only be purchased from Schüco.
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GB AB.AF 1.0
2.6 Operator Requirements

• The machine should only be operated by people who
- are authorised to do so.
- can carry out the tasks independently and safely.
- can recognise potential risks resulting from machine operation.
• Operators have to ensure that there are no risks for themselves or others.
• Installation and commissioning should only be carried out by qualified experts (mechanics and
pneumatics: (industrial) mechanics; electricity: electricians) in accordance with the safety instructions.
• Trainees should only be allowed to work at the machine under the supervision of an expert and in
accordance with the operating instructions.
• Operators or the maintenance personnel should only operate or work at the machine if it is in perfect
working condition. Operators should never take drugs, intoxicants, certain medicines or drink alcohol
before or whilst operating the machine. Factors which can negatively influence an operator’s
concentration and perception (e.g. tiredness, stress, illness) have to be excluded.
• Smoking is strictly prohibited during machine operation.
• Always wear tight-fitting clothing in accordance with safety regulations during machine operation.
Never disassemble or decommission safety devices!
2.6.1 Instructing and training
The owner is responsible for briefing personnel. The owner has to inform the operator about accident risks,
integrated safety devices, noise emission risks and the general accident regulations specified in international
and national installation site directives.
Prior to machine operation, the operating personnel should receive instructions about all the machine
functions and be briefed about all the instructions, information and general accident regulations specified in
these operating instructions. Unauthorised machine modifications are strictly prohibited.
Operators should never take drugs, intoxicants, certain medicines or drink alcohol before or whilst operating
the machine. Factors such as tiredness, stress or illness can impair correct machine operation. Smoking is
strictly prohibited during machine operation!
− Always wear safety shoes!

− Always wear protective gloves!
− Always wear suitable tight-fitting clothing!
− Never insert hands into the machine!
− Never disassemble or decommission safety devices!
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GB AB.AF 1.0
2.7 Working on the Equipment

2.7.1 Work on electrical equipment
Repair work on the machine’s electrical equipment should only be carried out by qualified electricians!
The wires of the mains lead at the main switch are still live even after the main switch has
been switched off. They are marked with a voltage warning sign.
− Ensure that the switch cabinet is always closed! Access should be restricted to authorised personnel
who have a switch cabinet key.
− Regularly check electrical equipment!
− Re-tighten any loose connections!
− Immediately replace damaged lines!
2.7.2 Work on pneumatic equipment

− Repair work on pneumatic equipment should only be carried out by qualified personnel!
− Always ensure that pneumatic devices or elements have been fully depressurised prior to working on
them to prevent the risk of injuries, explosions or fire. Beware of cylinder and valve components
making sudden, unexpected movements when they are deaerated.
− Immediately replace damaged or leaky parts of the compressed air system!
2.7.3 Work on hydraulic equipment

− Repair work on hydraulic equipment should only be carried out by qualified personnel!
Risk of fire and slipping if hydraulic oil leaks
Risk of burns if the operating temperature is too high
− Always depressurise the hydraulic system prior to maintenance and repair work and switch off the
main voltage supply.
− Do not loosen or re-tighten hydraulic lines (only when the hydraulic system is shut down).
− Never loosen or re-tighten screws and bolts at valves and pumps (only when the hydraulic system is
shut down).
− Always remain at a safe distance from the hydraulic system if hydraulic lines or individual components
rupture or burst.
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GB AB.AF 1.0
After completion of the tasks and prior to machine commissioning or resuming production ensure
that:
− All loosened screw connections have been re-tightened!

− All materials and tools required for set-up, tool change or repair work have been removed from the
machine’s working area.
− Any spilt or leaked liquid is cleaned up.
− All removed safety devices are re-assembled correctly.
− All the machine’s safety devices are functioning correctly.
− Any damaged or removed instruction and warning signs have been replaced immediately.
− The lock at the main switch and the filter pressure controller have been removed.
2.7.4 Personal safety equipment

− Always wear ear protection if the noise level can cause hearing loss.
− Clothing and hair can become caught on or drawn into moving machine parts. This can cause serious
injuries. Therefore, always wear suitable tight-fitting clothing when operating the machine. Operators
with long hair should always wear a hairnet! It is strictly prohibited to wear jewellery (necklaces, rings,
etc.).
− Always wear suitable protective gloves and glasses when cleaning the machine and during
maintenance and tool changes.
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GB AB.AF 1.0
2.8 Potential Machine Risks

The extension modules have been designed and manufactured in accordance with the recognised rules of
machine construction and the latest safety engineering regulations.
Nevertheless, EVM S4 can still present the following risks if it is not used for its intended purpose, if the
operator is not sufficiently qualified or if the operating instructions are not observed:
- Health risks for operators

- Risks for the machine
- Risks for the owner’s property and assets
- Impairment of the machine’s performance and therefore its efficiency.
These operating instructions contain important information about possible risks and should be read carefully
prior to installation and commissioning of EVM S4!
For reasons of safety, it has to be guaranteed that everybody involved with machine installation, operation,
maintenance and repair work in the owner's company has read and understand the entire operating
instructions.
2.9 Mechanical Risks

All the components which could pose a risk are cased in, or equipped with safety devices. Disassembly or
modification of the casing panels or other safety devices is strictly prohibited.
Always disconnect the machine from the compressed air supply and the electrical power supply prior to
maintenance and repair work.
2.10 Switching Off the Machine (Disconnecting the Air Supply)

Before switching off the machine ensure that
- there is no profile in the machine.

- the machine is in its initial position!
Non-observance of the specified points can result in an acute risk of injuries!
2.11 First Reaction to Faults

Disconnect the machine from the power supply and, if possible, remove profiles from inside the machine.
Repair work should only be carried out by authorised personnel.
Immediately shut down the machine if a fault occurs which impairs safety. Only put the
machine back into operation after the fault has been completely eliminated.
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GB AB.AF 1.0
2.12 Intended Use

− EVM S4 is exclusively intended for accepting and connecting aluminium profile geometries.
− Any other application does not comply with the specified use. The manufacturer shall not be liable for
any damages resulting from incorrect usage. The owner bears this risk exclusively.
− Correct usage also includes adherence to the operating, maintenance and repair instructions specified
by the manufacturer.
− The relevant accident prevention regulations and other generally recognised safety engineering and
occupational medicine regulations should always be observed.
− The manufacturer shall not be liable for any damages resulting from unauthorised machine
modifications, especially from the manipulation of safety devices.
2.13 Environmental Protection Regulations

− Always observe the statutory waste prevention regulations and the correct utilisation/disposal of
materials when working at the machine!
− Always use a suitable funnel or oilcan with funnel when refilling oil to prevent soiling of the floor!
− Environmentally hazardous lubricants, coolants or cleaning agents should not pollute the ground or be
discharged into the sewerage system! They should always be kept and transported in suitable
containers and disposed of correctly!
2.14 Transportation
If a machine falls down/over during vehicle loading/unloading or during transportation, it can cause extremely
serious injuries or death. Therefore, always ensure when lifting or transporting that:
− Transport work is only carried out by qualified and authorised persons in accordance with these and
other general safety and accident prevention regulations.
− Load suspension and movement restricting devices comply with the specifications of the accident
prevention regulations; the lifting capacity should exceed the weight of the machine considerably.
− The machine is lifted in the middle and balanced.
− The machine does not fall over.
− No person or body parts are underneath the raised machine or machine parts.
− The transportation routes are blocked off and marked accordingly to ensure that unauthorised persons
are not in the danger area.
− The machine is always stored and transported in a horizontal position!
− The transport safety devices removed after installation are replaced if the machine is relocated at a
later date.
2.15 Installation Site Requirements

Please observe the following requirements when selecting a suitable installation site:
− Space required for the machine after considering the models and accessories.
− Size of the additionally required work space for handling tools.
− Access possibilities for the necessary maintenance and repair work.
− Nobody except the operator should be in the immediate vicinity of the machine during operation.
− Lighting at the workplace has to be suitable for the daily tasks.
− The floor should be level and structurally safe for the load. (For machine weight see chapt. Technical
Data.)
− The machine is intended for indoor use only and should be operated frost-proof.
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GB AB.AF 1.0
3 Definition of Terms
3.1 Pressing Head Columns
Fixed column
Linear columns
Variable column
Assembly floor
3.2 Variable Column
Height adjustment of the 2nd pressing level
Stop block
Lifting frame
Height adjustment of the 1st pressing level
Stop block locking
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GB AB.AF 1.0
3.3 Pressing Unit
Reference forks unit
Tool holder
Pressing tool
Profile support
Stop block
3.4 Control Panel

Emergency Off
Hydraulic pump “On/Off“
Lift/Lower frames
Pressing
Position stop block
Centre frames
Distance measuring unit
“Two-hand operating
button”
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GB AB.AF 1.0
4 Preliminary Measures
Connect the power supply.
Turn the main switch at the switch cabinet to
“On”.
Connect the compressed air supply to the

fixed column (only use filtered compressed air <
5 µm).
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GB AB.AF 1.0
5 Operating Instructions
5.1 Setting the Column Distance
The hydraulic unit should be switched

off!
Activate the electromagnet EVM S4 is continuously variable. It is adjusted to

Deactivate the electromagnet the respective profile frame size via laser
Lift/Lower column distance optics.
The variable and the two linear columns can only

be moved and adjusted if the permanent
electromagnet has been deactivated and the
pressing head columns have been raised.
Control panel: Variable Column
Press and hold down the button (red) until it

lights up (permanent magnet deactivated).
Turn the rotary switch clockwise (variable

column
is raised).
Actuate the hand lever valve at the linear column

(linear column is raised).
Adjust the linear column to the desired

measurement.
Release the hand lever valve (linear column is

lowered).
Check the measurement at the digital display

and, if necessary, readjust it.
Set measurement = max.

measurement of the frame
profile +/- 5mm
Hand lever valve Linear column
Ensure that the two reflection surfaces

on the fixed column are always clean!
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GB AB.AF 1.0
Digital display for the distance measuring unit
Linear column
The variable column is aligned angularly so that

the laser beams are approx. in the middle of the
reflection strips on the linear column (if necessary,
use the assembly floor raster).
Reflection strip
Laser beam striking the strip
Turn the rotary switch anti-clockwise (variable

column is lowered).
Press and hold down the button (green) until it

lights up (permanent magnet activated).
Always ensure that the assembly floor is clean.

Soiling impairs the performance of the permanent
electromagnet!
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GB AB.AF 1.0
5.2 Inserting the Profile
Hydraulic unit “On/Off“
Lift/Lower frames
Pressing
Clamp stop block
Centre frames
“Two-hand operation button“
Simultaneously press the “Lift/Lower frames”

button and “Two-hand operation button”. (lifting
frame is raised).
Place the profile frames onto the lifting frame.
Push the profile frames against the

limit stops to prevent tilting during the
lowering process!
Carry out a visual check before

lowering! The profile frames should
have sufficient clearance when being
lowered into EVM S4 (sufficient
distance to the stop block, reference
forks unit).
Beware of crushing and shearing

points when lifting/lowering –
increased risk of injuries!
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GB AB.AF 1.0
5.3 Setting the Lower Pressing Height
The height of the lower pressing tool

to the profile has to be adjusted prior
to initial pressing!
The lower pressing height is adjusted by turning

the star knob at the height adjustment device
(distance between serrations: 1mm) or by
changing the profile supports.
Height Adjustment
Star wheel
Star knob
Profile supports
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GB AB.AF 1.0
5.4 Setting the Upper Pressing Height
The height of the upper pressing tool

to the profile has to be adjusted prior
to initial pressing!
Use the crank handle on top of the columns to

carry out the adjustment.
Crank handle for setting the upper pressing

height.
The position indicators guarantee an identical

setting of all four columns.
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GB AB.AF 1.0
5.5 Setting the Stop Block

Adjust the stop block so that it is positioned at the
height of the pressing tool.
Beware of the profile contours!
5.6 Setting the Pressing Measurement

Set to 35mm for Schüco profiles (pressing
measurement from Schüco corner chevron)!
If necessary, the pressing measurement can be

individually adjusted for both levels.
Turn the spindles to carry out pressing

measurement adjustments.
Only carry out 1/10mm adjustments for

tolerance compensation!!!
5.7 Changing the Pressing Tool

Depending on the profile geometry, the pressing
tool can be screwed to the tool holders either from
the top or from the bottom.
Unscrew the M8 bolt and remove the pressing tool.

Assemble in reverse order.
Ensure that the tool pockets are clean

to guarantee optimum positioning of
the pressing tool!
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GB AB.AF 1.0
5.8 Setting the Reference Forks Unit

It is possible to adjust the height of the reference
forks units if special pressing tools are used
Position the reference forks units so

that they are at the same height as the
pressing tools!
The reference forks units can be assembled above

or below the tool holders.
Exact positioning to the pressing tools is carried

out via 3mm / 5mm spacers or without spacers.
Ensure that the pockets of the reference

forks units are clean to guarantee
optimum positioning of the reference
forks units!
In order to loosen the nuts of the reference forks

units, slightly extract the respective pressing unit
when the hydraulic unit is switched off.
Ensure that the reference forks units

are positioned correctly in the pockets
during assembly!
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6 Pressing Process
6.1 Switching on the Electromagnet
Make sure that the electromagnet has been
activated.
6.2 Switching on the Hydraulics

Switch on the hydraulics (green button).
For reasons of cost effectiveness, EVM S4 has

been equipped with a “stand-by” function. If the
machine is not used for a longer period, it
automatically switches to “stand-by” (green button,
flashing light). If the green button is pressed, the
machine returns to the operating mode (continuous
light).
If the hydraulic unit is ready for operation, the

button of the next action flashes slowly (lifting
frame is raised).
The lifting frame is raised via “Two-hand operation”

(press until the button lights up continuously). If the
button is released prematurely, the lifting frame
immediately stops for reasons of safety.
6.3 Inserting and Lowering the Frames

The profile frames are placed onto the lifting frame
and lowered via the previously used buttons.
Ensure that the profile is lowered into

EVM S4 correctly (sufficient clearance
to the stop blocks or the reference
forks units)!
Otherwise, re-adjust the profile
supports!
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GB AB.AF 1.0
6.4 Centring the Profile Frames

.
Lowering has been completed, the “Lift/Lower
frames” button stops flashing and lights up
continuously.
The next action is indicated by the next flashing

button – “Centre frames”.
“Centre frames” is triggered via “Two-hand

operation”.
Beware of crushing and shearing points

during the centring process – increased
risk of injuries!
Press the button until it lights up
continuously. Otherwise, the reference
forks units return to the initial position!
The reference forks units move uniformly towards

the corners of the frames. If the reference forks
units do not touch the corners, release the “Centre
frames” button (reference forks units return to the
end position) and reposition the profile frames.
After a stop period the reference forks units start to

pulsate in order to compensate any tension and
angle errors.
The “Centre frames” button lights up

continuously once centring has been
completed.
Every production step can

be cancelled via the
previous step!
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GB AB.AF 1.0
6.5 Positioning and Locking the Stop Block
Centring has been completed, the “Centre frames”

button stops flashing and lights up continuously.

button – “Position stop block”.
“Position stop block” is triggered via “Two-hand

operation”.

continuously. Otherwise, the stop
blocks return to the initial position!
Once the stop blocks have moved into position, the

locks close automatically.

points at the stop blocks – increased
risk of injuries
Ensure that the stop blocks are
positioned correctly in each corner!
Pay attention to the profile contours!
Centred profile frames with positioned and locked

stop block.
The “Position stop block” button lights

up continuously once the process has
been completed.
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GB AB.AF 1.0
6.6 Pressing
The “Position stop block” button stops flashing and
lights up continuously once locked.

button – “Pressing”.
Pressing is triggered via “Two-hand operation”.

points during the pressing process –
increased risk of injuries!
continuously. Otherwise, the pressing
tools return to the initial position!
The pressing tools move forwards. The profile

frames are stamped.
After a certain stop period the pressing tools, the

stop blocks and the reference forks units return to
their respective initial positions.
The pressing process has been completed.
Simultaneously press the “Lift/Lower frames” and

the “Two-hand operation” button (lifting frame
moves upwards).
The finished profile frames can now be removed

and new profile frames can be inserted.
The process starts anew.

points when lifting the frames –
increased risk of injuries
Visually inspect the stamped corners. If

they have not been stamped correctly,
carry out slight changes as described
under Point: 5.1.6 – “Setting the
pressing measurement”.
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GB AB.AF 1.0
7 Maintenance Plan
Check the water separator at the fixed column

daily, if necessary, empty it.
Lubricate the pressing heads every four weeks at

the provided points (number of points: 16 per
pressing head) with Schüco grease art. no.: 298
118.
4 x at the pressing levels
8 x at the tool holders
2 x at the lifting frame (lifting frame in raised

position)
2 x at the stop block
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GB AB.AF 1.0
The hydraulic system should be maintained weekly.
We recommend keeping a service book for scheduled maintenance intervals according to specified
operating periods.
Maintenance should include the following:
• Visual inspection
• Checks for unusual vibrations
• Checks for increased noise levels
• Checks for leakages
• Checks for cleanliness of the unit
(no obstructions in the cooling air lines)
• Pressure check
(feed level 1: 40 bar; feed level 2: 120 bar; pressing: 120 bar)
• Oil level check
(if necessary, fill with: ARAL VITAM DE 46 HLPD according to DIN 51524)
• Oil temperature check
(max. 70°C)
• Use oil analysis to check hydraulic oil
(if necessary, flush hydraulic system or renew hydraulic oil)
• Check functioning of the hydraulic unit
Oil change At least once a year

Ventilation filter Clean at least once a year (replace if necessary)
Hydraulic oil Carry out oil analysis at least once a year
Hydraulic hoses Check once a year and replace if necessary; replace after 3 years at
the latest
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GB AB.AF 1.0
8 Troubleshooting
Fault Cause Remedy
- Machine does not start - No power supply - Connect power supply

- Check fuses
- Check or change rotary field of the supply
point
- Hydraulic unit does not start - No compressed air supply - Connect compressed air supply (5 – 6 bar)
- Compressed air supply too - Increase compressed air supply (5 – 6 bar)
low
- Emergency Off triggered - Deactivate Emergency Off
- Electromagnet (variable - Activate electromagnet
column) not activated
- Electromagnet cannot be - Columns raised - Lower columns

activated - Emergency Off triggered - Deactivate Emergency Off
- Columns cannot be raised - Electromagnet (variable - Deactivate electromagnet

column) activated
- Compressed air supply too - Increase compressed air supply (5 – 6 bar)
low
- Distance measuring unit - Reflection plate at the fixed - Clean reflection plate
displays “LOW” column soiled
- Reference forks units do not - EVM S4 on “stand-by” - Re-press “Hydraulic pump On/Off” button
move forwards
- Lifting frame not in lower - Check lifting frame clearance
end position
- Lifting frame cannot be - Reference forks units not in - Ensure that reference forks units are in rear
lifted/lowered rear end position end position
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GB AB.AF 1.0
9 Technical Data
Mains voltage: 400V / 50Hz
Control voltage: 24VDC
Operating pressure, pneumatics: 5 - 6 bar
Operating pressure, hydraulics: 120 bar
Connected load: 5.8 KW
Weight of pressing head column: approx. 200 kg per column

Weight of assembly floor: Depends on model 3,175 kg – 4,665 kg
Weight of switch cabinet: approx. 180 kg
Weight of mounting material: approx. 100 kg
Total weight of machine: Depends on model approx. 4,255 kg – 5,745
kg
Floor structure: Flat concrete floor (quality: B25) with minimum

thickness of 150mm
The assembly floor has to be aligned angularly

and horizontally (max. deviation: 0.2mm/m)
Assembly floor height: 152mm (+/-20mm)
Max. mounting floor size: Art. no.: 282 400: 4610mm x 5590mm
Art. no.: 282 795: 4610mm x 6570mm
Art. no.: 282 880: 5590mm x 6570mm
Min. working area: 620 x 620mm
Max. working area: Art. no.: 282 400: 3000 x 4000mm

Art. no.: 282 795: 4000 x 5000mm
Art. no.: 282 880: 3000 x 5000mm
Max. profile height: 250mm

Max. profile slot offset: +60mm / -20mm
Min. pressing height: 5mm
Max. pressing height: 150mm
Material quality: Aluminium extrusion profile

AlMgSi 0.5 F22 EQ DIN 17615-1
SN (Schüco standard) 04.91-62
Max. wall strength: 2.4mm (for 7mm pressing tools)
The feasibility of special profiles has to be

clarified with Schüco.
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GB AB.AF 1.0
10 Declaration of Conformity
EG-Konformitätserklärung
EC Declaration of Conformity
Déclaration de conformité CE
Gemäß Richtlinie 89/392/EWG (93/68/EWG) (EG-Maschinenrichtlinie) Anhang II A
Gemäß Richtlinie 73/23/EWG (Niederspannungsrichtlinie)
As per guidelines 89/392/EEC (EC guidelines for machinery) appendix II A
As per guidelines 73/23/EEC
Selon les instructions 89/392/CEE (instructions CE pour machines) annexe II A
Selon les instructions 73/23/CEE
Hiermit wird bescheinigt, dass die Maschine :

It is hereby certified that the following machinery / il est certifié ci-après que la machine suivante:
Typ / Bezeichnung – model / designation – modèle / désignation

EVM S4
Art-Nr. - article number –no d’article: 282 400, 282 795, 282 880
Seriennummer – serial number- no. de série:
Den folgenden einschlägigen Bestimmungen entspricht:

Conforms with the following appropriate stipulations: / est conforme avec les instructions suivantes:
EN 292-2, EN 249-1, EN 349, EN 60204-1, ISO 4413
Der amtlichen Prüfstelle

The official testing point / le test officiel a été effectué par
□ Wurde die Maschine und alle zur Beurteilung der Sicherheit der Maschine notwendigen Unterlagen
zur Durchführung einer EG-Bemusterungsprüfung vorgeführt. Die Übereinstimmung der Maschine
wurde unter der Prüfungsnummer ………….. bescheinigt.
□ The machinery and all the documentation required to access the safety of it for performing an EC
construction plan test have been presented. Conformity of the machinery is certified under test
number ……………
□ La machine et la documentation nécessaire du test de sécurité CE, sont été présenté. La conformité
de la machine est certifiée sous le numéro de test …………..
Die angewendeten EG-Normen wurden veröffentlicht:
The applied EC standards were published: / les normes CE appliquées sont publique sur :
Darüber hinaus wurden folgend nationale technische Normen und Spezifikationen angewandt :
Additionally, the following national technical standards and specifications were applied:
Les normes et spécifications techniques nationales suivantes sont été en plus appliquées :
Manfred Oelgeschläger, Geschäftsführer

Hersteller: M. Oelgeschläger GmbH
Hunteburger Straße 41, D-49163 Bohmte)
Page 31
GB AB.AF 1.0
11 Wiring Diagrams
11.1 Electrical Wiring Diagram
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GB AB.AF 1.0
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GB AB.AF 1.0
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GB AB.AF 1.0
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GB AB.AF 1.0
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11.2 Pneumatics Diagram
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GB AB.AF 1.0
11.3 Hydraulics Diagram
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GB AB.AF 1.0
Please always state the machine serial number!

11.4 Spare Parts List
Spare Parts List EVM S4

Pos. No. of Identification Part no.
pieces Schüco
PNEUMATICS
1 4 Pneumatic cylinder linear column UP/DOWN NXD-63-50-200
2 2 Pneumatic cylinder variable column UP/DOWN NXD-63-25-210
3 8 Pneumatic cylinder lifting frame UP/DOWN HM-25-400
4 4 Pneumatic cylinder stop block lock HM-32-25
5 4 Pneumatic cylinder stop block FORWARDS/BACKWARDS NXD-32-100-200
6 4 Cylinder switch ZS-5300
7 2 Pneumatic valve HF 18 310
8 1 Magnet valve M05-530 HN 24V
9 3 Magnet valve M05-510 HN 24V
10 2 Pressure switch PE-18-01-40
11 1 Pressure reducer stop block
12 1 Pressure reducer with maintenance unit
HYDRAULICS
13 8 Thrustor 16/25/100
14 16 Pressing cylinder 12/20/50
15 1 Hydraulic tank BAK 30
16 1 Elec. motor 5.5 KW - B5 - BG112 - 1450 1/min.
17 1 Pump holder/ Coupler PL250
18 1 Gear pump MLPDG2/11DCO01F
19 1 Hydraulic hose PHD 210x600 A/L
20 1 Return filter TEF55.10VG
21 1 Tank aeration EBF 50
22 1 Oil sight glass KO01
23 1 Assembly plate EM213/3X2F
24 1 Pressure control valve EVM103/ABX2F
25 1 4/3-port directional control valve 4D0132070302B1GAG
26 1 Pressure control valve ZDRP015S0D1
28 2 Bulkhead stuffing box SV12L
30 2 Pressure gauge stop valve FPEA1G1/4"
31 2 Glycerine pressure gauge GMM 63-250
Electricity
32 4 Positioning indicator height adjustment OP3-B-2.0-DX-RB12-R-P6
33 8 Positioning indicator pressing measurement OP3-B-0,75-DX-F14-R-P6
34 2 Digital column distance indicator (CODIX 529) 6.529.012.300
35 8 Thrustor switch 1736560
36 2 Line laser LAS 63/07
37 2 Laser distance sensor SENSICK DT 60-P113
38 2 Reflector plate
39 1 Electromagnet plate SQ 303KD50
40 1 Control unit for magnet plate NCU/+/230V
41 1 Signal lamp switch cabinet 8wD44-88
42 1 Energy chain I 27I.10.125.0
43 1 Energy chain II E 333.50.100/100.0
Mechanics
44 4 Centre points 5mm or 3mm EV-SK-044-TE
45 4 Threaded rod for stop block EV-SK-120-TE
46 4 Brave lever for stop block EV-SK-030-TE
47 16 Pressure roller tool holder EV-SK-058-TE
48 4 Spacer for centre point 5mm EV-SK-110-TE
49 4 Spacer for centre point 3mm EV-SK-110-TE
50 16 Resetter pressing tool holder EV-SK-008-BG
51 8 Profile support EV-SK-064-TE
52 4 Separator profile support 10mm EV-HV-006-TE
53 4 Separator profile support 30mm EV-HV-005-TE
54 4 Profile limit stop lifting frame EV-HG-011-TE
55 2 Profile limit stop lifting frame short EV-HG-012-TE
56 8 Ball caster with threaded stem free column SR04-045
57 4 Ball bearing for linear column 6301 RS
58 4 Pressing tool 3mm left/right 282796
Page 40
GB AB.AF 1.0

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OPERATING INSTRUCTIONS EVM S4

Operating Instructions for

Art. No. 282 400 (3x4 m)

(Art. No. 282 400)

Subject to changes due to technical improvements.

2 Basic Safety Instructions

Installation and operating instructions

2.1.1 Symbols and instruction signs

Always wear protective gloves!

Prior to switching off the machine ensure that:

Maintenance, repairs and adjustments should only be carried out by specialists!

2.2 Operating Instructions Guide

Always keep the operating manual in the vicinity of the machine!

2.2.1 Definition of used terms

2.3 Aim of the Operating Instructions

− Unsuitable and incorrect machine operation;

2.4 Manufacturer’s Operating Instructions

Always read the operating instructions prior to machine operation!

2.4.1 Owner’s operating instructions

2.4.2 Information for the owner

2.5 Owner Requirements

− Always observe the maintenance intervals specified in the operating instructions.

2.6 Operator Requirements

Never disassemble or decommission safety devices!

2.6.1 Instructing and training

− Always wear safety shoes!

2.7 Working on the Equipment

2.7.2 Work on pneumatic equipment

2.7.3 Work on hydraulic equipment

Risk of fire and slipping if hydraulic oil leaks

Risk of burns if the operating temperature is too high

− All loosened screw connections have been re-tightened!

2.7.4 Personal safety equipment

2.8 Potential Machine Risks

- Health risks for operators

2.9 Mechanical Risks

2.10 Switching Off the Machine (Disconnecting the Air Supply)

- there is no profile in the machine.

Non-observance of the specified points can result in an acute risk of injuries!

2.11 First Reaction to Faults

Repair work should only be carried out by authorised personnel.

2.12 Intended Use

2.13 Environmental Protection Regulations

2.15 Installation Site Requirements

3.2 Variable Column

Height adjustment of the 2nd pressing level

Height adjustment of the 1st pressing level

Stop block locking

3.3 Pressing Unit

Reference forks unit

3.4 Control Panel

Hydraulic pump “On/Off“

Position stop block

Distance measuring unit

Connect the compressed air supply to the

The hydraulic unit should be switched

Activate the electromagnet EVM S4 is continuously variable. It is adjusted to

The variable and the two linear columns can only

Control panel: Variable Column

Press and hold down the button (red) until it

Turn the rotary switch clockwise (variable

Actuate the hand lever valve at the linear column