Beruflich Dokumente
Kultur Dokumente
INTRODUCTION
The products include food containers and tableware – like plates, bowls, meal
trays and cups – which decompose within 30-60 days after being discarded. The
company sources processed bagasse from other organizations. This material is
then moulded, dried, heated, and given other final touches. Heat-induced pressing
during the manufacturing process gives structural strength to the cutlery.
Additionally, the inter-fibre bonding makes the products water and oil resistant. It
is a completely natural process and involves no binders, additives, coatings or
chemical residues, resulting in a nontoxic, harmless and healthy alternative to
plastic. The cutlery also does not impart colour, odour or taste to food. The
products are microwave-safe and have an estimated shelf life of two years. Users
cannot wash the tableware or containers after use; they have to be discarded.
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This is 100% biodegradable & compostable tableware, which is widely used in
various functions ,restaurants , festivals as ECO FRIENDLY single time (Use &
throw) crockery , it’s produce by Plant extract or residue like Sugarcane Bagasse
(SCB) etc., which is Proven Environment friendly 100% Biodegradable and
Compostable and not harmful for food, human , soil and Nature. This is becoming
more popular due to environment awareness ,climate change & NGT/State govt.
bans on recyclable plastics. This can be use in microwave and refrigerator also.
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10 inch Bagasse Round Regular Plate
Disposable products are made of various materials such as dry leaves, pulp,
papers and plastic etc.
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140ml Bagasse Cup
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Range & Variety
The present project report is fully based on biodegradable cups and plates from
Sugarcane bagasse, wood pulp. These products have got good demand in
throughout the country. The project many be setup in small scale sector. All the
required plant & equipments and Raw materials are easily available in India.
The plastic industry in India plays a very important and key role in
Industrialization. Wide spectrums of plastics and articles manufactured by the
industry have touched the life of every Indian in many ways through consumer
plastics. Now we have entered into another era of plastic consumer goods
continuously replacing the traditional items. The items cover from furniture to
medical sciences from lutchen equipment to daily use articles.
Biodegradable cups and plates from Sugarcane bagasse, wood pulp or bamboo
pulp are used in daily life now a day. In addition to be used at home these are
largely used during at hournies, parties and other functions.
The use of disposable items is increasing day by day because of better hygienic
conditions, low cost, easy usability and impressive appearance.
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CONTENTS
INTRODUCTION
10 INCH BAGASSE ROUND REGULAR PLATE
140ML BAGASSE CUP
RANGE & VARIETY
COMPARISON OF BAGASSE VS PAPER AND OTHER MATERIAL
MARKET OVERVIEW OF DISPOSABLE CUTLERY
OVERVIEW OF BIODRADABLE CUTLERY
SUGARCANE BAGASSE PRODUCTS
ARECA LEAF CUTLERY
EDIBLE CUTLERY
RICE HUSK TABLEWARE
BAMBOO TABLEWARE
MARKET ANALYSIS, POTENTIAL & GROWTH GLOBAL BIODEGRADABLE
FOOD PACKAGING MARKET
INDIAN FOOD PACKAGING MARKET
CLASSIFICATION OF GLOBAL FOOD PACKAGING
MARKET SCENARIO
US DEMAND TO RISE 3.6% ANNUALLY THROUGH 2017
PACKAGING PRODUCTS TO BE FASTEST GROWING TYPES
SERVICEWARE TO BE SUPPORTED BY FAVORABLE MARKET TRENDS
IMPORT DATA OF BIODEGRADABLE PLATES
BIODEGRADABLE TABLEWARE IMPORT DATA IN USA
DETAILS OF INDIAN IMPORT DATA OF BIODEGRADABLE TABLEWARE
PRESENT MANUFACTURERS/SUPPLIERS OF BIODEGRADABLE
DISPOSABLE CUTLERY
KEY BIODEGRADABLE PACKAGING PLAYER IN INDIA
PROPERTIES & CHARACTERISTICS
RAW MATERIALS
PROS
CONS
BENEFITS OF THERMOFORMED FIBER
RICE STRAW PULP MAKING/PROCESS
RICE STRAW PULPING PROCESS
COMPONENTS OF RICE STRAW
NOTES FOR RICE STRAW PULP MAKING
MANUFACTURING PROCESS OF RICE STRAW PULP
PULP THERMOFORMING AND MOLDED FIBER PACKAGING
DETAILS OF MOULDED PULP
ABOUT MOLDED PULP
FIGURE ONE: CUSHION CURVES
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FIGURE TWO: DROP TEST
MANUFACTURING PROCESS OF BIODEGRADABLE CUPS & PLATES PLANT
PROCESS FLOW DIAGRAM
PROCESS OF MOLDED PULP
SUSTAINABILITY OF MOLDED PULP
RICE STRAW/BAGASSE PULP PLATE MAKING MACHINE
FLOW CHART OF BAGASSE TABLEWARE PRODUCTION LINE
PULP FIBRE TABLEWARE PRODUCTION PROCESS
PULP TABLEWARE PRODUCTION LINE
SUGARCANE BAGASSE PULP MOLDED TABLEWARE PRODUCTION LINE
(SEMI-AUTO ELECTRIC HEATED) CAP: 1 TPD
SUGARCANE BAGASSE PULP MOLDED TABLEWARE PRODUCTION LINE
(SEMI-AUTO ELECTRIC HEATED) 3 TPD
TECHNICAL SPECIFICATION OF PULP PROVIDING SYSTEM FOR 1 TPD
(150-180 KG/HR.)
TECHNICAL SPECIFICATIONS OF PULP PROVIDING SYSTEM FOR 3 TPD
(150-180 KGS/HR.)
OTHER BAGASSE/WOOD/BAMBOO PULP PRODUCTS
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF RAW MATERIALS
SUPPLIERS ADDRESSES OF PULP BOARD
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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COST ESTIMATION
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