Beruflich Dokumente
Kultur Dokumente
Application: Subsea
This document is the confidential property of Chevron U.S.A. Inc. and its affiliates. When made available
to any contractor providing services to Chevron U.S.A. Inc. or its affiliates, the contractor’s use of this
document shall be governed by the confidentiality provisions of the applicable contract or bid package.
Without limiting the foregoing, neither the whole nor any part of this document may be disclosed by the
contractor to any third party, other than an affiliate of the contractor that requires this information for
purposes of the contract with the Chevron entity, without the prior written consent of the Chevron entity
that has disclosed this document to the contractor. When requested by Chevron U.S.A. Inc. or its
disclosing affiliate, the contractor must return all copies of this document to the Chevron entity
requesting such return and delete any electronic copies from the contractor’s systems.
Any and all modifications (changes, amendments, etc.) to this document must follow approved
Chevron Engineering Standards governance processes.
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Summary of Changes
1. Revised technical content is indicated by change bars in the right margin.
2. Added, deleted, moved, and combined items are listed below.
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Contents
1.0 Scope............................................................................................................................................... 5
2.0 References ...................................................................................................................................... 6
2.1 Owner Documents .............................................................................................................. 6
2.2 Industry Codes and Standards ........................................................................................... 6
2.3 Conflict Resolution .............................................................................................................. 6
3.0 Terminology .................................................................................................................................... 7
3.1 Acronyms ............................................................................................................................ 7
3.2 Definitions ........................................................................................................................... 8
4.0 General Requirements ................................................................................................................... 9
4.1 Governing Standards and Legislation ................................................................................. 9
4.2 Marine Vessel Compliance ................................................................................................. 9
4.3 Suitability for Work Site Location ...................................................................................... 10
4.4 Weather Forecasting Services .......................................................................................... 10
4.5 Installation Equipment ....................................................................................................... 11
4.6 Lifting Equipment .............................................................................................................. 11
4.7 Anchoring Equipment ........................................................................................................ 13
4.8 Dynamic Positioning System ............................................................................................ 14
4.9 Communication Systems .................................................................................................. 15
4.10 Accommodation ................................................................................................................ 16
4.11 Security ............................................................................................................................. 17
4.12 Management of Waste ...................................................................................................... 18
4.13 Quarantine ........................................................................................................................ 18
4.14 Vessel Deck Space and Services Requirements ............................................................. 18
4.15 Other Facilities .................................................................................................................. 18
5.0 Installation Requirements ........................................................................................................... 19
5.1 Vessel ............................................................................................................................... 19
5.2 Tensioners ........................................................................................................................ 20
5.3 Pipe Storage ..................................................................................................................... 21
5.4 Abandonment and Recovery Winches.............................................................................. 22
5.5 Davits ................................................................................................................................ 22
5.6 Equipment Wires ............................................................................................................... 23
5.7 Pipe Handling Equipment ................................................................................................. 23
5.8 Holding Clamps ................................................................................................................. 23
5.9 Chutes and Gutters ........................................................................................................... 24
5.10 Welding/Non-Destructive Testing/Field Joint Coating Equipment .................................... 24
5.11 Stinger ............................................................................................................................... 24
5.12 Anchor Handling/Towing Tugs .......................................................................................... 25
5.13 Mooring System ................................................................................................................ 25
5.14 Anchor Handling Winch .................................................................................................... 25
5.15 Additional Equipment ........................................................................................................ 26
5.16 Bunkers ............................................................................................................................. 26
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1.0 Scope
1. This specification covers the minimum technical requirements for subsea installation
vessels used in subsea construction activities.
a. This specification addresses main and support vessels used for installation of rigid and
flexible pipelines and risers, rigid and flexible jumpers, umbilicals, flying leads, and
subsea structures.
b. The scope also includes activities associated with the installation (offshore
transportation of equipment to be installed, seabed preparation, etc.).
2. This specification shall be used for the initial selection and subsequent operation of a
subsea installation vessel.
a. Additionally, project-specific operational guidelines shall be established for the project
and implemented during the execution of the work.
b. For some applications, a project specific vessel specification may be required.
3. This specification does not cover the following:
a. Offshore project management, requirements for installation engineering, installation
procedures, and offshore installation activities addressed by SSM-SU-5297.
b. Vessel marine specifications that address vessel requirements such as emission limits
and lifesaving and firefighting equipment.
c. Technical requirements for remotely operated vehicles (ROVs) addressed by
SSM-SU-5406.
d. Subsea acoustic positioning and survey specification SSM-SU-5419.
e. Diving procedures and diving vessel requirements.
f. Other types of vessels used for construction such as geophysical/geotechnical survey,
dredging, trenching and rock dumping vessels.
g. Accommodation support.
h. Logistics support vessels.
4. Specific vessel requirements pertaining to category of material to be installed are partially
addressed by the following documents:
a. Rigid steel pipelines, steel catenary risers (SCRs), pipeline end terminations (PLETs),
pipeline in-line structures: SSM-SU-5297.
b. Flexible pipe: SSM-SU-5293.
c. Umbilicals: SSM-PU-5280.
d. Work class ROV systems: SSM-SU-5406.
e. General survey and positioning: SSM-SU-5419.
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2.0 References
1. The following documents are referenced herein and are considered part of this
specification.
2. Unless otherwise specified in Section 2.1 or Section 2.2, use the latest edition of the
referenced documents.
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3. If requirements among different documents are in conflict in general, the more stringent
requirements shall apply unless accepted by Purchaser.
4. Deviations and exceptions from design codes, standards, and references listed shall require
written notification and acceptance by Purchaser before they are considered acceptable.
3.0 Terminology
3.1 Acronyms
ABS American Bureau of Shipping
ADCP Acoustic Doppler Current Profiler
A&R Abandonment and Recovery
DNV Det Norske Veritas
DP Dynamic Positioning
FJC Field Joint Coating
FMEA Failure Mode Effects Analysis
HLO Helicopter Landing Officer
ICS International Chamber of Shipping
IMO International Maritime Organization
MBS Minimum Breaking Strength
Mbps Megabits Per Second
MRU Motion Reference Unit
MTS Marine Technology Society
NDE Nondestructive Examination
NDT Nondestructive Testing
OCIMF Oil Companies International Marine Forum
OE Operational Excellence
OVID Offshore Vessel Inspection Database
OVIQ Offshore Vessel Inspection Questionnaire
OVMSA Offshore Vessel Management and Self-Assessment
OVPQ Offshore Vessel Particulars Questionnaire
PLET Pipeline End Termination
RAO Response Amplitude Operator
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RF Radio Frequency
ROV Remotely Operated Vehicle
SatNav Satellite Navigation
SBU Strategic Business Unit
SCR Steel Catenary Riser
SIVAP Subsea Installation Vessel Assurance Program
SWL Safe Working Load
TMS Tug Management System
UHF Ultra High Frequency
VHF Very High Frequency
VLS Vertical Lay System
3.2 Definitions
Dynamic Positioning (DP) A system that automatically controls a vessel’s position and
heading exclusively by the use of an active thrust. Sensors will
provide information to the computer pertaining to the vessel's
position, magnitude and direction of environmental forces
affecting its position.
Inspection Methodical Physical examination of a watercraft or equipment to verify
that it is suitable for its intended purpose and that it conforms
to its specifications and contractual prescriptions.
Installation Vessel Barge, ship, mobile offshore unit, crane vessel, or other vessel
directly involved in the installation of subsea or topside
equipment.
Support Vessel Marine vessel utilized for supply/resupply, personnel/
equipment transport, or other indirect support of offshore
installation operations.
Capability Plot Theoretical polar plot of the vessel’s capability for particular
conditions of wind, waves, and current from different
directions.
Failure Modes Effects Analysis (FMEA)
Systematic process for identifying potential design and process
failures before they occur, with the intent to eliminate them or
minimize the risk associated with them. The FMEA is carried
out according to recognized standards.
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Marine Operations In general, all activities pertaining to the sea, but in this
context limited according to the definition of designed, non-
routine operations of limited duration carried out at sea.
Marine operations cover the temporary phases in connection
with load transfer, transportation, and or securing of units at
sea, discharge operations, and offshore installation activities.
Typical marine operations include the following:
- Loadout.
- Transportation to offshore location.
- Marine lifting.
- Rigid and flexible/cable/umbilical lay.
- Pipe/cable/umbilical crossing and trenching.
- Installation of rigid/flexible jumpers, flying leads and subsea
structures.
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d. Visibility.
e. Ceiling height.
Sea state shall also be provided for helideck operations and for floating facilities helideck
pitch, roll, and heave data.
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2. Cranes on the installation vessel, including mobile cranes where appropriate, shall fulfill
the requirements of government, class, and regulatory agencies as follows:
a. Shall be classed appropriately in accordance with the offshore operation. Offshore
crane capacity curves shall be prepared for zero sea state and for 1.64 feet to 9.8 feet
(0.5 m to 3.0 m) significant wave height in 1.64 feet (0.5 m) increments.
b. Shall include crane-suspended personnel platform as permitted by local jurisdiction.
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4.7.1 Winches
1. Unless otherwise noted in this specification, all anchor winches shall be single drum and
shall be located below the main deck. Anchor wires shall not cross any part of clear deck
space.
2. Supplier shall provide records of winch stall test and dynamic brake test with anchorage
and fairlead inspection records. Details of the line-pull versus rope-layer curves shall be
included in the anchoring procedures.
4.7.2 Controls
1. All anchor winches shall have a remote and local control facility.
a. Local facility shall be for maintenance only.
b. Remote controls shall be located in the control room or bridge on a control console,
which shall include the following:
1) Video monitor.
2) Wire pay-in/pay-out meter.
3) An anchor wire tension meter for each anchor wire.
4) Other winch operational details such as ammeter, tachometer, and remote/local
indicator lights for each winch.
2. Anchor wire tension meters shall provide load readout during running of anchors and when
the winch brakes are set. The video display shall continuously monitor each winch drum.
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3. If any item suspended from the vessel is within 1640 feet (500 m) of a structure or subsea
installation when the vessel is used in full DP mode, the following conditions shall apply:
a. DP system shall have at least three independent position-sensing systems available.
b. DP system shall be capable of operation with two reference systems in operation and
online.
c. A third reference system shall be on standby and ready for automatic substitution in the
event of a reference system failure.
d. There shall be a sufficient number of thrusters so that loss of any one thruster does not
cause the vessel to lose position regardless of weather direction or position of the lost
thruster.
4. Installation vessel shall be subject to DP trials before beginning offshore operations.
a. Supplier shall provide a DP trial checklist for the vessel to Purchaser for acceptance.
b. DP class certificate shall be current and without deficiencies.
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2. One portable airband VHF radio with headset for use by the helicopter landing officer
(HLO).
3. One set non-directional radio beacon, 100 watts radio frequency (RF) output adjustable.
4. Four programmable coding letter boards. (Operating frequency shall be advised, when
required).
4.10 Accommodation
1. Accommodation shall be permanent. Portable cabins shall not be accepted.
2. Vessel shall be capable of accommodating Supplier’s marine, construction, and Sub-
Supplier personnel in addition to Purchaser-nominated personnel.
3. Purchaser’s offices/working areas and conferencing rooms shall be of a standard equivalent
to the offices/working areas that are available to Supplier's senior personnel onboard the
vessel.
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Note 1: Certain construction tasks may require a large number of lead purchaser
representatives. A final number shall be agreed on a case-by-case basis.
Note 2: Multi-installation campaigns (subsea structures, jumpers, flying leads, etc.) may
require a larger number of vendor technical support personnel. A final number
shall be agreed on a case-by-case basis.
4.11 Security
Security checks for drugs, alcohol, weapons, dangerous goods, and other contraband shall be
the responsibility of Supplier.
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4.13 Quarantine
All vessels shall conform to the applicable governmental, environmental, and regulatory
requirements related to vessel quarantine. If applicable, specific quarantine requirements shall
be defined in Purchaser’s requirements.
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5.2 Tensioners
1. Pipe tensioners shall be as follows:
a. Of adequate capacity and margins including the maximum calculated dynamic flooded
condition.
b. Verified to be in working order.
c. Operational in the full range of tension values required for laying of pipeline.
2. Tensioner pad material and geometry shall be compatible with pipe and coating material.
a. Adequate friction factors shall be used and agreed to in writing with Purchaser.
b. Full-scale testing shall be required.
3. Each pipe tensioner shall be equipped with instrumentation to measure, monitor, and record
pipe tensions, squeeze pressure, and speeds.
a. The accuracy of the gauges shall be 1 percent at full-scale deflection.
b. Instrumentation shall be provided for recording total pipeline tension and several other
sensitive data related to pipeline operations.
4. Permanent and continuous tension records shall be kept by Supplier for each tensioner,
including the following:
a. Deadband setpoints.
b. Indication of implied pulling, holding, and squeeze pressure.
5. The tensioning system shall have instrumentation capable of continuously recording
tension, clamping force, and line-out length. Readouts shall be produced in hard copy, if
required.
6. Load readout shall be verified by inserting project-representative pipe and/or umbilical in
the tensioner and pulling against a calibrated load cell.
a. If applicable deadband settings are confirmed to be in operational order, squeeze
pressure shall be applied to a thoroughly wetted, coated pipe joint to verify holding
capabilities at the maximum expected lay tensions.
b. All tensioner pads shall be checked and their condition shall be noted.
7. Each tensioner shall be calibrated and tested against a calibrated load indicator for a range
of tensions up to 10 percent more than its portion of the maximum lay tension in 25-percent
increments.
a. The higher tension value shall be held for at least one hour.
b. Correct functioning of the tensioner when the pipe or umbilical is pulled shall be
checked for a similar range of tensions.
8. Maintenance of constant tension and correct functioning of the tensioner when the pipe or
umbilical is pulled backward and forward shall be checked for a similar range of tensions.
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9. Tensioner checks and calibrations shall be performed against a designed padeye. Slippage
testing shall be performed using a string of pipe joints or umbilical rigged to an
abandonment and recovery (A&R) winch to enable "yo-yo" of the pipe string or umbilical
and ensure the following:
a. That the tensioner is correctly adjusted for the pipe or umbilical.
b. That no slippage between pipe or umbilical and tensioner or damage to the concrete or
corrosion-protection/insulation coating or sheathing occurs.
10. Supplier shall submit calibration test procedures for Purchaser review and acceptance. All
calibration tests shall be witnessed by Purchaser or an independent third party.
11. Checks and calibrations shall be performed with pipe joints or umbilicals of the same size
and surface coating. The project pipe or umbilical to be laid shall ensure the following:
a. That the tensioner is correctly adjusted for the pipe or umbilical.
b. That no slippage between pipe or umbilical and tensioner or damage to the coating or
sheathing occurs.
12. Where applicable, Supplier shall provide a buckle detector complete with wire tension and
length recorder.
13. The fail-safe condition shall be demonstrated because under no circumstances shall the
tensioners be allowed to open under load due to an operator error or power failure.
14. Emergency stop buttons shall be verified to be present throughout the vessel.
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5. The minimum technical requirements for the offshore transportation of critical equipment,
such as piles and anchors, pipeline materials, and any other cargo identified by Purchaser
for any form of transportation by barge or ship, is covered in the CES specification FFS-
PU-5116.
5.5 Davits
1. Davits shall be equipped with line-out indicators, depth gauges, and tension indicators.
2. Tensions and line-out lengths shall be indicated on a single control panel for all davits.
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5.11 Stinger
1. As a minimum, the installation vessel’s stern roller, the first, second-to-last, and last stinger
rollers, and the last vertical stinger roller shall be equipped with load cells to measure and
continuously record the roller reactions (vertical and horizontal).
2. The load cells and recording instruments shall measure and record the reactions with an
accuracy of 1 percent at full-scale deflection.
3. Underwater video cameras shall view (at a minimum) the following areas:
a. The pipe at the last stinger roller.
b. The pipe coming towards the second to last roller.
A monitoring facility for these cameras shall be accessible to Purchaser in Purchaser's
office onboard the vessel.
4. The stinger shall be equipped with depth gauges coupled with instrumentation that provides
a continuous record of the stinger profile.
5. Supplier shall be required to do the following:
a. Carry sufficient materials and equipment.
b. Have contingency procedures for the repair and reinstatement of the stinger in place in
the event of damage that may affect the integrity of the pipeline.
1) Equipment and procedures shall allow the stinger to be repaired in the minimum
time possible to avoid undue interference with pipelay operations.
2) Contingency procedures shall be provided by Supplier as part of the installation
manual and shall include this scenario.
6. The stinger and roller configuration shall never be modified as a consequence of power
failure. The fail-safe system shall be verified.
7. The correct functioning of stinger controls and monitoring equipment shall be demonstrated
to the acceptance of Purchaser.
8. Calibration certificates of load cells and monitoring equipment shall be onboard the vessel
during all operations and shall be valid throughout the construction period.
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9. A check of the heights and positioning of pipe supports relative to a clearly identifiable
datum on the lay vessel shall be performed.
a. The checks shall be witnessed by Purchaser.
b. Supplier shall ensure that support heights and spacing are the same as those in the
Supplier’s pipelay stress analysis.
10. Drawings shall be submitted showing overall arrangement, dimensions, pipe support
positions, and principles of operation and monitoring.
11. Roller material shall be compatible of the pipeline coating(s) and FJC and appurtenances.
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b. The drum shall have a free-fall capacity or a payout speed of 787 feet (240 m) per
minute. The winch shall be capable of raising the anchor at a rate of 164 feet
(50 m) per minute.
c. The drum braking system shall have a minimum holding power of three times the
bollard pull of the tug when the pennant wire is at the innermost layer of the drum. A
suitcase wire and trip hook system or equivalent shall be used with the drum to recover
the pennant wires.
2. During anchor handling operations, the tailgates shall be secured open to permit loading of
the installation vessel’s pennant buoys and anchors.
3. The stern shall have a minimum of 4.1-foot (1.25-m) diameter by 9.8-foot (3-m) wide stern
roller set so the top of the roller is 2 inches to 12 inches (50 mm to 300 mm) above the
vessel’s stern deck. The stern rail shall be well faired to prevent snagging during anchor
handling.
4. The anchor handling winch shall have a remote operation control from the anchor handling
vessel wheelhouse or a suitably weather-protected control location. Full vessel controls
shall also be available at this position.
5. The remote control position shall be aft facing and shall provide either a direct line of sight
to the anchor handling drum or a video monitor for the drum at the remote control position.
5.16 Bunkers
1. Adequate reserves of fuel and consumables shall be onboard the anchor handling tug at all
times.
2. The anchor handling tug shall coordinate with the installation vessel for supplies as
required to maintain the minimum reserve for evacuations and other emergencies.
3. The Supplier shall be responsible for the provision and delivery of fuel, spares, and
consumables to the anchor handling tug.
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c. Supplier shall provide access to the installation vessel and allow sufficient time as
required by Purchaser to complete a full audit of the vessel.
d. Supplier shall not restrict access by Purchaser to complete the audit for other vessel
activities.
2. Supplier shall close out all findings from the audit before Purchaser accepts mobilization of
the vessel.
3. Technical assurance of the service and proposed installation vessel(s) shall take place for
all operations.
a. The pipelay equipment assurance shall complement the mandatory OVID and
supplemental strategic business unit (SBU) inspections or other OE processes.
b. The assurance requirements shall be determined through this Chevron Engineering
Standard following consultation between the SME group and the project team.
4. The equipment inspection/audit shall include, but not be limited to, the following areas:
a. Installation equipment as follows:
1) Cranes and hoists (including load cell calibrations).
2) Pipe conveyors.
3) Beveling equipment.
4) Line-up station and internal clamp.
5) Idler rollers.
6) Chutes and gutters.
7) Welding—automatic, semi-automatic or manual, and backup systems.
8) Radiographic, ultrasonic, and other NDT equipment.
9) Field joint coating equipment.
10) Welding and field joint stations.
11) Closed circuit TV.
12) Tensioners and controls (demonstrating operating speeds, dead bands, braking,
instrumentation and backup or fail-safe systems including load cell calibration).
13) A&R winch and other winches.
14) Stinger (as detailed below).
15) Davits (instrumentation), if fitted.
16) Buckle detector.
17) A&R winch (demonstrating capacity, tension indicator, line-out indicator, and
method of tension transfer to and from tension machines).
18) Side boom (if used).
19) Maintenance documentation (including sparing philosophy and inventory).
20) Lighting.
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7) Telemetry links.
8) Maintenance documentation (including sparing philosophy and inventory).
7.0 Documentation
1. Supplier shall prepare and submit supporting documentation as detailed.
2. All Supplier documentation shall be provided in hard copy and electronic formats.
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4. Once the equipment is formally accepted by Purchaser, the following activities shall
proceed:
a. Mobilization of installation vessel and equipment.
b. Work on the installation vessel.
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