FABRIC SECTION

FILE DETAILS
1 FINAL TECH PACK
2 F.O.B (FIRST OF BULK)
3 FABRIC FACE SWATCH
4 PO COPY
5 PP MARKER
6 WASH STANDARD
FPT/GPT REPORT
1 PH VALUE REPORT
2 TEAR STRENGTH REPORT
3 FLAMABILITY REPORT
4 COLOUR FASTNESS REPORT ( WASHING & RUBBING)
5 COUNT AND CONSTRUCTION
6 GSM UNWASHED AND WASHED
7 CHEMICAL CONTENTS TEST REPORT
8 INTERLINING BOND STRENGTH REPORT & RECOMENDATIONS
UNIT HAS TO MAITAINE THE FOLLOWING RECORDS
1 FABRIC SUPPLIER CHECKING REPORT
2 APPROVED SHADE CARDS
3 SPIRALITY & BOWING REPORT
4 UNIT FABRIC CHECKING REPORT
5 APROVED SAMPLES WITH PP MEETING MINUTS AND MESURMENT CHART SHOULD BE DISPLAYED IN THE DEPT:
FABRIC CHECKING
1 CHECK THE DC QTY AND RECEIVED QTY
2 CHECK WIDTH AND METERAGE 100%
3 SEGREGATE SHADEWISE WITH THE APPROVED SHADE CARD AND FACE SWATCH
4 C.S.V CHECKING COMPULSORY FOR ALL DYED LOTS
5 STRETCH &KNITTED FABRIC SHOULD BE RELAXED ON OPEN POSITION AND BAIL OPENING TIME ,RELAXATION TIME SHOULD BE MARKED
6 EVERY TWO HOUR FABRIC CHECKERS TO BE CHANGED
7 FOR SHADING USE THE LIGHT BOX
8 LIGHT BOX MUST KEEP IN A DARK ROOM
9 LIGHT BOX IS HAVING DEFERENT LIGHTS, D 65 - DAY LIGHT,TL 83 -SHOP LIGHT, A - TUNGSTON LIGHT, CWF - COOL WHITE FLURACENT, UV - ULTRA VIOLET
10 LUX VALUE STANDARD -MINIMUM LUX VALUE 1000 TO BE MAINTAINE FOR ALL LIGHTS EXEPT UV LIGHT.UV LIGHT REQUIRED LUX VALUE MINIMUM 10
11 MINIMUM TWO PEOPLE DO THE SHADE GROUPING IN THE LIGHT BOX ROOM.
12 PREPARE SHADE BLANKET AND COLOUR CONTINUITY CARD FOR ROLL TO ROLL SHADE CHECKING
13 FOR FABRIC QUALITY CHECKING FOLLOW 4 POINT SYSTEM
14 ALL THE EMBROIDERY PANELS MUST BE PASSED THROUHG THE NEEDLE DETECTOR MACHINES. AND REPORTS TO BE SIGNED BY PSO.
 DEFECTS CHECK POINTS:
1 HOLE,SLUBS,TEAR,FOREIGN PARTICLES,BROCKEN/MISSING YARNS,SKEWING,KNOTE,NEEDLE MARKS,DOUBLE PICK,CSV, RUNNING SHADE VARIATION,
2 COLOUR FASTNESS(WHEN HANDLING),STREAKE MARKS,CREASE LINES,DYE SPOT.
3 DEFECTS SHOULD BE DISPLYED ON THE SOFT BOARD.

STACKING THE FABRIC

1 IT SHOULD BE PO WISE,COLOR WISE,SHADE WISE ,WIDTHWISE AND SHRINKAGEWISE.AND MARK ALL THE DETAILS.
2 STACK THE FABRIC ON PALLOTS OR RACKS
3 KEEP FABRIC SEPERATELY LIKE -CHECKED ,FOR CHECKING AND REJECT WITH THE BOARDS
FABRIC ISSUING

1 FABRIC ISSUEING PO WISE BASED ON THE CUTTING JOB CARD.

2 IT SHOULD BE COLOUR WISE, SHADEWISE,SHRINKAGEWISE &WIDTHWISE
3 EACH JOB CARD TO BE SIGNED BY QAM TO MAKE SURE FABRIC ISSUED AS PER JOB CARD CONSIST OF 1 SHADE ONLY
4 IF ANY FABRIC ISSUED WITH MULTIPLE SHADE APPROVAL TO BE TAKEN BY QAM
5 PRODUCTION MARKER SHOULD BE FILED
6 FCR TO BE MAINTAINED PO BY WISE

ACSESSORIES STORE

1 MERCHANT APPROVED TRIM CARD MUST DISPLAYED.

2 CHECK DC QTY & RECEIVED QTY 100% BY COUNTING OR BY WEIGHT.
3 ALL TRIMS TO BE CHECKED BY QA AND REPORT MAINTAINED.
4 ALL TRIMS TO BE STACKED STYLE WISE WITH RECEIVED DATE , QA AUDIT DATE & RESULT
5 KEEP REJECT TRIMS SEPERATELY WITH DISPLAY BOARD.
6 ALL ELASTIC SHOULD BE PRE-SHRINKED AND ELASTCITY CHECKED
7 NICKEL TEST TO BE DONE FOR ALL METAL TRIMS AND REPORT MAINTAINED.
8 METAL PARTS/SNAPS TO TO BE CHECKED FOR EXPOSED PRONG,ROUGH SURFACE & SHARP EDGES.
9 COLOUR BLEED TEST TO BE DONE FOR ALL LABELS ( THIS TEST TO BE DONE AS PER BULK WASH PROCESS)
10 ALL METAL TRIMS TO BE PASSEDTHROUGH METAL DETECTION MACHINE TO ENSURE FERRES FREE, AND RECORD MAINTAINED.
11 THREAD TO BE CHECKED FOR TEX, SHADE AND AFTER WASH APPEARANCE
12 BUTTON TO BE CHECKED FOR LIGNE, SHADE AND AFTER WASH APPEARANCE
13 IF SHADE VARIATION IN BUTTON & THREAD SRGREGATE SHADE WISE AND TAKE THE APPROVAL FROM MERCHANT-
AND ISSUE SHADE WISE. SO THAT ONE GARMENT CAN ONE SHADE
14 USE LIGHT BOX FOR SHADING OF BUTTON & THREAD
15 APPROVED TRIM CARDS TO BE ISSUED TO THE ALL PRODUCTION DEPARTMENTS.