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NOV-01

DAILY UTILITY R

Air Chiller AHU Refrigeration Boiler


Purta 19_20 16605 5500 3900 3526 194
Average till date 15426 5322 3391 1648 42
Today 15426 5322 3391 1648 42
Todate 15426 5322 3391 1648 42

Utilities for IY KWH


Compressed Air (KWH/DAY)
LP MP Inst HP Eff.P
Standard 2300 3000 5500
Average 4197 3428 3353 6436 0
Today 4197 3428 3353 6436 0
Todate 4197 3428 3353 6436 0
TOTAL AIR(KWH) 17414
Steam Generation & Distribution
Boiler (TON/DAY) TSG
A/B A/B(FW) C D
Standard 8 125
Average till date 4.17 0.00 74.99 0.00
Meter reading FO 10957.7 4335.89 4216.60 2958.18
Today 4.17 2.00 0.00 74.99 0.00
Todate 4.17 2.00 0.00 74.99 0.00

Heat Generation & Distribution


Heater Mkcal/DAY
A B C D E
Standard
Average till date 54.42 0.000 0.000 0.00 0.00
Meter reading
Today 54.419 0.000 0.000 0.000 0.000
Todate 54.42 0.00 0.00 0.00 0.00

Compressed Air Generation


LP
J Other From Q Total A/B/C/I
Standard 185000 185000
Avg Todate 198320 0 47853 246173 0
Flow Todate 198320 0 47853 246173 0

Page 1
NOV-01
Reading Flow M 4690402 8411094 4232430
Generatin M3 198320 0 47853 246173 0
Purta Power
Avg kwh Todate 15610.0 0.0 4258.9 19868.9 0.0
KWH Todate 15610 0 4259 19869 0
Reading KWH M 3967
Consumed KWH 15610 0 4259 19869 0
KW/M3 Std 0.079 0.080 0.079 0.079 0.100
KW/M3 Actual 0.079 #DIV/0! 0.089 0.081 #DIV/0!

Compressed Air Distribution


LP
TOTAL SPG – 1 SPG – 2 FDY TMT
Purta KWH
Average Flow 246173 60808 63504 26611 0
Reading Flow M
Flow today 246173 60808 63504 26611 0
Flow todate 246173 60808 63504 26611 0
Average KWH 19869 4908 5125 2148 0
KWH today 19869 4908 5125 2148 0
KWH todate 19869 4908 5125 2148 0
246173 SP. POWER 0.081
Refrigeration Generation & Distribution
Chiller (KWH/DAY)
A B C D Total
Purta KWH 19000
Average todate 0 7090 0 10078 17168
Reading KWH M 5944 994 124 2708
KWH today 0 7090 0 10078 17168
KWH todate 0 7090 0 10078 17168

SOFT WATER RAW WATER DRINKING WATER

M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


7
Reading M3
Textile Today 646 646 311 311 14
Average Textile 646.0 311.0
Reading M3 IY 672358 145078 9287

Page 2
NOV-01

IY today 598 598 50 50 3


IY Average 598.0 50.0

TOTAL 1244 1244 361 361 17

SOFT WATER STP 107 107

D/W COMPRESSOR POWER CONSUMPTION (KWH/DAY)


D/W COMP – 1 D/W COMP – 2 D/W COMP – 3 D/W COMP – 4 D/W COMP – 5

POWER IN KWH/DAY 0 1081 0 0 0

CUM. POWER CONS. 0 1081 0 0 0

AVG. POWER CONS. 0 1081 0 0 0

1 PAC-J,N,O,Q COOLING WATER & ATY SOFT WATER, ATY WASTE WATER STRAINER CLEANED.
2 UCWP-B,E,F PCWP-D RWP-A SUCTION STRAINER CLEANED.
3 N2 LINE LEAKAGE ATTENDED.
4 SEWAGE PUMP MOTOR FITTED AND ALIGNMENT DONE.
5
6
D/W COMP – 1 IS IN BREAKDOWN DUE TO STARTER PROBLEM.
POWER DEPT. SEWAGE PUMP 02NOS. UNDER MAINTENANCE.

1. CT CONDUCTIVITY METER CALIBRATION IS DONE BUT IT IS SHOWING AN ERROR OF 400 MICRO SI


AUTO. DEPT.

REMARKS

Page 3
NOV-01

DAILY UTILITY REPORT


Spinning - 1 (KWH/DAY)
Water HTM Nitrogen Direct Total Utility M/c Power Others
464 514 502 31205
427 505 192 26954 0 0
427 505 192 26954
427 505 192 26954 0 0

Others W
CW P CT fan Chiller Steam Heat Raw
126 12 2754 1710 350
126 12 0 962 1207 290
126 12 0 962 1207 290
126 12 0 962 1207 290

WHRB Total (Ton)


1 2 3 D E
16 133
0.00 0.00 56.87 0.00 0.00 133.860
1261860.00 1061.70 53.80
0 0 56.87 0 0 133.86
0.00 0.00 56.87 0.00 0.00 133.86

Distribution(MKcal/DAY)
Total IY Textile TSG Total
63 36.5 26.5
54.42 26.648 27.77 0.000 54.42

54.419 26.648 27.771 0.000 54.419


54.42 26.65 27.77 0.00 54.42 0.00

MP HP
OTHERS O Q Total N L/M
166000 166000 147000 1000
0 171810 0 172535 152533 6819
0 171810 272854 172535 152533 6819

Page 4
NOV-01

2570050 0 254666955 2235820


171810 272854 172535 152533 6819

0.0 14610.0 24284.0 15319.3 18371.0 964.0


0 14610 24284 15319 18371 964
331.6900 1277.8466 730.69192
14610 24284 15319 18371 964
0.100 0.088 0.088 0.125 0.140
#DIV/0! 0.085 0.089 0.089 0.120 0.141

LP
Air Text Draw Winder DTY IY Total Diffrence

0 40249 3000 52000 0


16947
0 40249 3000 52000 0 0
0 40249 3000 52000 0 0
0 3249 242 4197 0 0
0 3249 242 4197 0 0
0 3249 242 4197 0 0

Other (Refrigeration)
UCW CHW PCW CT Total Borewell
15716
4431 3598 408 2688 11125 343

4431 3598 408 2688 11125 343


4431 3598 408 2688 11125 343

VARIOUS WATER CONSUMPTION (IN M3)

DRINKING WATER DM WATER ETP WATER OF PLANT ETP WATER OF C/T

CUM. M3 M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


36960
118461 6310 11992
14 28 28 18.5 18.5 114
14.0 28.0 18.5

Page 5
NOV-01

3 32 32 18.5 18.5 0
3.0 32.0 18.5

17 60 60 37 37 114

Y) OVERTIME (HRS)
TOTAL Card. No. NAME REASON OT HRS.

1081

1081

1081

TER STRAINER CLEANED.

NG AN ERROR OF 400 MICRO SIEMENS/CM AS PER LAB REPORT.

Page 6
NOV-01

2517
3083

359218 324574

Page 7
NOV-01

Total Power Production KW/Ton Air Chiller AHU


29470 15500 12800
0 0 11082 8584 8183
11082 8584 8183
0 0 0 11082 8584 8183

Water Consumption(KWH/DAY)
Soft DM SBA Drink Total IY Total Aux.
40 100 270 9 769
23 96 260 8 677 1777
23 96 260 8 677 1777
23 96 260 8 677 1777

Distribution(TON/DAY)
IY Textile HTM/DG/HE VAC Tow/TMT Total

105.990 0 17.670 0.00 0.00 133.860


723299
105.99 10.2 17.67 0 0 133.86
105.99 10.20 17.67 0.00 0.00 133.86

Fuel Consumption (TON) Fuel Distribution


FO Saw Dust LNG IY Textile TSG

0.000 0.000 5616.00 0.000 0.000 0


95954 1862678
0.000 0.000 5616.0 0.000 0.000 0.000
0.00 0.00 5616.00 0.00 0.00 0.00

HP Inst.
P Total A/B/C Q P Dryer
161000 309000
0 322010 19879 61618 0 81497
0 322010 19879 61618 0 81497

Page 8
NOV-01

50424366 15895262
0 322010 19879 61618 0 81497

0.0 36902.8 2683.0 5484.0 0.0 7.0


0 36903 2683 5484 0 7
16
0 36903 2683 5484 0 7
0.106 0.115 0.120
#DIV/0! 0.115 0.135 0.089 #DIV/0!

MP
TOTAL SPG – 1 SPG – 2 FDY TMT NITROGEN

172535 58724 10035 2141 357 11428


14043145 2854764 4665762
172534.9 58724 10035 2141 357 11428
172535 58724 10035 2141 357 11428
15319 6534 1116 238 40 1271
15319 6534 1116 238 40 1271
15319 6534 1116 238 40 1271
137689 SP. POWER 0.111

Water (KWH/DAY)
Raw W WTP Total Textile IY
1929 1160 769
490 521 1354 677 677

490 521 1354 677 677


490 521 1354 677 677

ETP WATER OF C/T TOTAL RAW WATER RN -1 SBA WATER


ETP TOTAL M3/DAY DRINKING
WATER
CUM. M3 M3/DAY CUM. M3 M3/DAY
67695
71625 34082
114 132.5 1012 1012 13
0
114.0 132.5 1012.0

Page 9
NOV-01

0 18.5 735.99 735.99 52.99


0.0 18.5 736.0

114 151 1748 1748 66

TOTAL TOTAL TO DATE

0.0 0.0

Page 10
NOV-01

20103013

34644

Page 11
NOV-01

DATE
Spinning-2 (KWH/DAY)
Refrigeration Boiler Water HTM Nitrogen Direct
8801 292 464 776 218
7302 44 445 603 260
7302 44 445 603 260
7302 44 445 603 260

Power Consumption(KWH/DAY)
Total Boiler-A Boiler-B Boiler-C IY

120366 46266 289164


1060 37 23 57 962.44
1060.00 37.00 23.00 57.00 962.44

Power Consumption (KWH/DAY)


Total IY Textile TSG

2465.00 1207.06 1257.94 0.00

2465 1207.1 1257.9 0


2465.00 1207.06 1257.94 0.00

Total F/G/K/BC1
7400 1000
81497 162658
81497 162658

Page 12
NOV-01

48853365 13410428
81497 162658

8167.0 17567.8
8167 17568

8167 17568
0.140
0.100 0.108

MP
DRAW
Draw winder DTY HTM BOILER IY
WARPER

7151 1500 7731 7809 30814


730819 2096410 2111100 374697
7151 1500 7731 7809 30814
7151 1500 7731 7809 30814
796 167 860 869 3428
796 167 860 869 3428
796 167 860 869 3428

SBA Water (In M3)


TOTAL STEAM IY STEAM
133.86 105.99

DM Water (In M3)


TOTAL DM
Meter Reading
Today 60

Raw Water Consumption (In


SBA WATER
Raw Water
Production
CUM. M3 Meter Reading 570290
Today 1748
Todate 1748
13
13 SOFT W
WTP Softner

Page 13
NOV-01

52.99 Meter Reading 402206


53.0 Today 1340

66 Todate 1340

BO
RAJ
Meter Reading 941069
Today 0

Todate 0

Previous reading
Today's reading
Consumption Today
Consumption Todate
Average Todate

Page 14
NOV-01

1351

Page 15
NOV-01

1 Nov
WH/DAY)
Total Utility M/c Powe Others Total Power Production KW/Ton
68321
36504 0 0 0 0 0
36504
36504 0 0 0 0 0

Y) HTM/DG/HE Distribution Textile Steam Distribution


Textile BOILER D IY Textile SPG1/SPG 2 FDY

15.55 2.12 7.00 1.60


321461
97.56 959 15.55 2.12 7 3.2
97.56 959.00 15.55 2.12 7.00 3.20

Comp. Meter Reading KWH Today

PAC-A 1454.0657 0
PAC-B 1671.1824 0
PAC-C 1473.0347 0
PAC-D 339.63476 0
PAC-E 285.7236 0
PAC-F 1243.4038 0
PAC-G 146.10471 0
PAC-H 3139.5668 0
PAC-I 1450.2694 0
PAC-K 70.861232 1117
PAC-L 558.75244 840
PAC-M 155.84329 124

Page 16
NOV-01

BC-1 1177.7267 2619


IAC-A 1879245 0
IAC-B 3302.5136 0 2683
IAC-C 307.4374 2683
IAD-C 495.28968 7
IAD-D 171416 0

HP
DIFF TOTAL SPG – 2 FDY TMT Air Text

34846 322010 23099 4928 821 231283


6106619 46804810
34846 322010.0 23099 4928 821 231283
34846 322010 23099 4928 821 231283
3877 36903 2705 577 96 27088
3877 36903 2705 577 96 27088
3877 36903 2705 577 96 27088
315082.678321678 SP. POWER 0.117

SBA Water (In M3)


IY COND. SBA GEN. IY SBA POY SBA
53 66 52.99 13.01

DM Water (In M3)


IY POLY IY DIPPING TOTAL IY DM TOTAL POY DM
12107 10876
12.107 19.89 32.00 28.00

Raw Water Consumption (In M3) POTABLE WATER CONSUMPTION


Canteen/
Regeneration Backwash Total Textile Plant (POY) Canteen
Workshop
22572 15882 75215 32390
11 26 15 311 10 4
11 26 15 311 10 4

SOFT WATER CONSUMPTION (In M3)


CT D/W AIRTEX EXPANSION DG + AHU AHU

Page 17
NOV-01

286206 5007 43447 1890 159952 18600


496 9 38 3 100 33

496 9 38 3 100 33

BOREWELL WATER (In M3)


UTLY TF DG ETP PTPL WTP
237499 60435 204255 45355 27321 767774
0 433 0 0 1000 0

0 433 0 0 1000 0

TEXTILE PLANT EFFLUENT


C.T B/D C.T SSF WTP EFF. MGF/ACF ATY EFF.
11878 326 6273 75200 12367
11992 327 6310 75215 12409
114 1 37 15 42
114 1 37 15 42
114.00 1.00 37.00 15.00 42.00

Page 18
NOV-01

After Treatment Plant (KWH/DAY)


Refrigerati
Air Chiller AHU Water Total Utility M/c Powe
on
26000 800 1450 588 232 29070
27090 3262 168 220 246 30986 0
27090 3262 168 220 246 30986
27090 3262 168 220 246 30986 0

Steam Distribution Fuel Consumption(KGS.) Fuel Distribution


TMT FO/BOILER Briq LNG IY Textile HTM

0.00
1063.7096
0 298.0536
0.00 298.05 0.00 0.00 0.00 0.00 0.00

Page 19
NOV-01

IY IDY DIFF TOTAL SPG – 1 SPG – 2 FDY

54951 6414 81497 28657 8890 1896


16158063 7212162 2848060
54951 513 6414 81497 28657 8890 1896
54951 513 6414 81497 28657 8890 1896
6436 751 8167 2755 855 182
6436 60 751 8167 2755 855 182
6436 60 751 8167 2755 855 182
84948 SP. POWER 0.096

WATER CONSUMPTION

14
14

Total Textile DG NTC Consumption

Page 20
NOV-01

FW DM SW PW NTC Inst
646 67 50 32 598 3 34873

646 NTC Steam NTC Loss Steam KW NTC Heat Heat KW

105.99 15.55 962.44 26.65 1207.06

Total

1433

1433

FRESH WATER STP FRESH WATER


DILUTION DILUTION

5179 18393
5179 18395
0 2
0 2
0.00 2.00

Page 21
NOV-01

DAY) FDY Plant (KWH/D


Total Productio
Others KW/Ton Air Chiller AHU
Power n

0 0 0 0 3419 1803 1746


3419 1803 1746
0 0 0 0 3419 1803 1746

AIR(KWH) CHILLER REFRIGERATION


SPG-1 15426 5322 1648
SPG-2 11082 8584 7302
FDY 3419 1803 1558
MY 212 738 260
D/WARPER 860 207 15
D/WINDER 4044 124 7
DTY 411 83 22
ATY 27090 -- 176
l Distribution IDY 300 307 --
VAC Tow/TMT
Monoblock pu 11 10 8.0
FO Transfer p 2.2 2.2 2.0
D07P(UTILITY - 7.5 24.0
D05 P –( WTP & - 12 24
0.00 0.00
FIXED AUX.

Page 22
NOV-01

Inst
UTILITY INST PACKING 1 CONVEYIN
TMT Air Text DTY IY
AIR &2 G

316 20 20 4754 2833 5833 34873


2848060 177882580 1363374 773278 1546786 794350
316 20 20 4754 2833 2689 34873
316 20 20 4754 2833 2689 34873
30 2 2 457 272 259 3353
30 2 2 457 272 259 3353
30 2 2 457 272 259 3353

Page 23
NOV-01

FDY Plant (KWH/DAY)


Nitrogen Total
Refrigeration Boiler Water HTM Air
Direct Utility

1558 9 95 80 98 8808 212


1558 9 95 80 98 8808 212
1558 9 95 80 98 8808 212

AUXILIARY HTM
470 516
490 602
104 75
17 32
17 -
7 -
25 -
197
-- 32

80
4.4
180
288

552.4

Page 24
NOV-01

Nitrogen
DIFF TOTAL SPG – 1 SPG – 2 FDY TMT IDY

-3451 11428.00 4966.70 5173.64 1103.71 183.95


626493 4252.00
-3451 11428 4966.70 5173.64 1103.71 183.95
-3451 11428 4967 5174 1104 184
-332 1014.69 459.37 459.37 98.00 16.33
-332 1014.69 440.99 459.37 98.00 16.33
-332 1015 441 459 98 16

Page 25
NOV-01

MY Plant (KWH/DAY) DRAW WARP


Refrigerati Nitrogen Total
Chiller AHU Boiler Water HTM Air
on Direct Utility

738 291 260 2 16 34 16 1569 860


738 291 260 2 16 34 16 1569 860
738 291 260 2 16 34 16 1569 860

Page 26
NOV-01

DRAW WARPER Plant (KWH/DAY) DRAW WINDER Plant (KWH/DAY)


Refrigerati Total Refrigerati
Chiller AHU Water Air Chiller AHU
on Utility on

207 0 11 12 1091 4044 124 0 11


207 11 12 1091 4044 124 11
207 0 11 12 1091 4044 124 0 11

Page 27
NOV-01

Plant (KWH/DAY) DTY (KWH/DAY) IDY (KWH/DA


Total Refrigerati Total
Water Air Chiller AHU Water Air
Utility on Utility

12 4192 411 83 0 22 25 540 244


12 4192 411 83 22 25 540 244
12 4192 411 83 0 22 25 540 244

Page 28
NOV-01

IDY (KWH/DAY) TOTAL (KWH/DAY)


Total
Chiller HTM AIR CHILLER AUXILIARY
Utility
62788 17168 12314
307 34 585
307 34 585
307 34 585 0 0 0

Page 29
NOV-02

DAILY UTILITY R

Air Chiller AHU Refrigeration Boiler


Purta 19_20 16605 5500 3900 3526 194
Average till date 15616 5347 3391 1650 43
Today 15807 5372 3391 1652 43
Todate 31232 10694 6782 3300 86

Utilities for IY KWH


Compressed Air (KWH/DAY)
LP MP Inst HP Eff.P
Standard 2300 3000 5500
Average 4199 3272 3332 6333 0
Today 4201 3115 3312 6229 0
Todate 8398 6544 6665 12665 0
TOTAL AIR(KWH) 16857
Steam Generation & Distribution
Boiler (TON/DAY) TSG
A/B A/B(FW) C D
Standard 8 125
Average till date 3.46 0.00 74.49 0.00
Meter reading FO 10957.7 4335.89 4296.52 2958.18
Today 2.76 0.84 0.00 73.98 0.00
Todate 6.93 2.84 0.00 148.97 0.00

Heat Generation & Distribution 74.033892


Heater Mkcal/DAY
A B C D E
Standard
Average till date 54.38 0.000 0.000 0.00 0.00
Meter reading
Today 54.332 0.000 0.000 0.000 0.000
Todate 108.75 0.00 0.00 0.00 0.00

Compressed Air Generation


LP
J Other From Q Total A/B/C/I
Standard 185000 185000
Avg Todate 197774 0 48354 246128 0
Flow Todate 395548 0 96708 492256 0

Page 30
NOV-02
Reading Flow M 4861905 8411094 4232430
Generatin M3 197228 0 48855 246083 0
Purta Power
Avg kwh Todate 15570.8 0.0 4303.5 19874.3 0.0
KWH Todate 31142 0 8607 39749 0
Reading KWH M 3983
Consumed KWH 15532 0 4348 19880 0
KW/M3 Std 0.079 0.080 0.079 0.079 0.100
KW/M3 Actual 0.079 #DIV/0! 0.089 0.081 #DIV/0!

Compressed Air Distribution


LP
TOTAL SPG – 1 SPG – 2 FDY TMT
Purta KWH
Average Flow 246128 60808 63504 26611 0
Reading Flow M
Flow today 246083 60808 63504 26611 0
Flow todate 492256 121617 127008 53222 0
Average KWH 19874 4910 5128 2149 0
KWH today 19880 4912 5130 2150 0
KWH todate 39749 9820 10256 4298 0
246084 SP. POWER 0.081
Refrigeration Generation & Distribution
Chiller (KWH/DAY)
A B C D Total
Purta KWH 19000
Average todate 0 7231 0 10017 17248
Reading KWH M 5944 1001 124 2718
KWH today 0 7372 0 9956 17328
KWH todate 0 14462 0 20034 34496

SOFT WATER RAW WATER DRINKING WATER

M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


7
Reading M3
Textile Today 597 1243 251 562 13
Average Textile 621.5 281.0
Reading M3 IY 672831 145139 9293

Page 31
NOV-02

IY today 473 1071 61 111 6


IY Average 535.5 55.5

TOTAL 1070 2314 312 673 19

SOFT WATER STP 63 170

D/W COMPRESSOR POWER CONSUMPTION (KWH/DAY)


D/W COMP – 1 D/W COMP – 2 D/W COMP – 3 D/W COMP – 4 D/W COMP – 5

POWER IN KWH/DAY 0 2005 0 0 0

CUM. POWER CONS. 0 3086 0 0 0

AVG. POWER CONS. 0 1543 0 0 0

1 LTG-5 PRE-FILTER, FINE FILTER AND CHW COIL CLEANING DONE.


2 WTP: OLD DEGASSER PUMP SUCTION LINEFLANGE LEAKAGE ATTENDED.
3 HCL AND NAOH STORAGE TANK OUTLET MODIFIED.
4
5
6
D/W COMP – 1 IS IN BREAKDOWN DUE TO STARTER PROBLEM.
POWER DEPT. SEWAGE PUMP 02NOS. UNDER MAINTENANCE.

1. CT CONDUCTIVITY METER CALIBRATION IS DONE BUT IT IS SHOWING AN ERROR OF 400 MICRO SI


AUTO. DEPT.

REMARKS

Page 32
NOV-02

DAILY UTILITY REPORT


Spinning - 1 (KWH/DAY)
Water HTM Nitrogen Direct Total Utility M/c Power Others
464 514 502 31205
428 508 186 27168 0 0
428 510 181 27383
856 1015 372 54337 0 0

Others W
CW P CT fan Chiller Steam Heat Raw
126 12 2754 1710 350
126 12 0 948 1210 290
126 12 0 933 1213 290
252 24 0 1895 2420 580

WHRB Total (Ton)


1 2 3 D E
16 133
0.00 0.00 56.99 0.00 0.00 132.890
1318960.00 1061.70 53.80
0.00 0.00 57.10 0.00 0.00 131.92
0.00 0.00 113.97 0.00 0.00 265.78

Distribution(MKcal/DAY)
Total IY Textile TSG Total
63 36.5 26.5
54.38 26.604 27.77 0.000 54.38

54.332 26.561 27.771 0.000 54.332


108.75 53.21 55.54 0.00 108.75 0.00

MP HP
OTHERS O Q Total N L/M
166000 166000 147000 1000
0 170304 0 171406 149742 6765
0 340607 540709 342813 299483 13530

Page 33
NOV-02

2738847 0 254813905 2242531


0 168797 267855 170278 146950 6711

0.0 14670.0 24061.6 15226.6 18167.1 924.4


0 29340 48123 30453 36334 1849
346.4200 1301.6857 748.65504
14730 23839 15134 17963 885
0.100 0.088 0.088 0.125 0.140
#DIV/0! 0.087 0.089 0.089 0.122 0.132

LP
Air Text Draw Winder DTY IY Total Diffrence

0 40205 3000 52000 0


60107
0 40160 3000 52000 0 0
0 80409 6000 104000 0 0
0 3246 242 4199 0 0
0 3244 242 4201 0 0
0 6493 484 8398 0 0

Other (Refrigeration)
UCW CHW PCW CT Total Borewell
15716
4444 3597 408 2688 11137 351

4457 3595 408 2688 11148 358


8888 7193 816 5376 22273 701

VARIOUS WATER CONSUMPTION (IN M3)

DRINKING WATER DM WATER ETP WATER OF PLANT ETP WATER OF C/T

CUM. M3 M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


36960
118502 6351 12114
27 9 37 20.5 39 122
13.5 18.5 19.5

Page 34
NOV-02

9 32 64 20.5 39 0
4.5 32.0 19.5

36 41 101 41 78 122

Y) OVERTIME (HRS)
TOTAL Card. No. NAME REASON OT HRS.

2005

3086 0.0

1543

DED.

NG AN ERROR OF 400 MICRO SIEMENS/CM AS PER LAB REPORT.

Page 35
NOV-02

2517
3083

359218 324574

Page 36
NOV-02

Total Power Production KW/Ton Air Chiller AHU


29470 15500 12800
0 0 10981 8624 8183
10879 8664 8183
0 0 0 21961 17248 16367

Water Consumption(KWH/DAY)
Soft DM SBA Drink Total IY Total Aux.
40 100 270 9 769
23 96 262 8 678 1764
23 96 263 8 679 1750
45 192 523 16 1356 3527

Distribution(TON/DAY)
IY Textile HTM/DG/HE VAC Tow/TMT Total

102.990 0 19.700 0.00 0.00 132.890


733298
99.99 10.2 21.73 0 0 131.92
205.98 20.40 39.40 0.00 0.00 265.78

Fuel Consumption (TON) Fuel Distribution


FO Saw Dust LNG IY Textile TSG

0.000 0.000 5611.50 0.000 0.000 0


95954 1870314
0.000 0.000 5607.0 0.000 0.000 0.000
0.00 0.00 11223.00 0.00 0.00 0.00

HP Inst.
P Total A/B/C Q P Dryer
161000 309000
0 316199 19844 61205 0 81049
0 632398 39688 122410 0 162098

Page 37
NOV-02

50424366 15895262
0 310388 19809 60792 0 80601

0.0 36543.9 2680.8 5447.2 0.0 7.1


0 73088 5362 10894 0 14
16
0 36185 2679 5410 0 7
0.106 0.115 0.120
#DIV/0! 0.117 0.135 0.089 #DIV/0!

MP
TOTAL SPG – 1 SPG – 2 FDY TMT NITROGEN

171406 61616 9464 2019 336 11097


14107652 2865870 4676527
170278.1 64507 8893 1897 316 10765
342813 123231 18927 4038 673 22193
15227 6755 1039 222 37 1218
15134 6976 962 205 34 1164
30453 13509 2078 443 74 2436
139946 SP. POWER 0.108

Water (KWH/DAY)
Raw W WTP Total Textile IY
1929 1160 769
485 521 1356 678 678

480 521 1359 679 679


970 1042 2713 1356 1356

ETP WATER OF C/T TOTAL RAW WATER RN -1 SBA WATER


ETP TOTAL M3/DAY DRINKING
WATER
CUM. M3 M3/DAY CUM. M3 M3/DAY
67711
71625 34140
236 142.5 900 1912 30
0
118.0 71.3 956.0

Page 38
NOV-02

0 20.5 615.99 1351.98 43.99


0.0 10.3 676.0

236 163 1516 3264 74

TOTAL TOTAL TO DATE

0.0 0.0

Page 39
NOV-02

20103013

34644

Page 40
NOV-02

DATE
Spinning-2 (KWH/DAY)
Refrigeration Boiler Water HTM Nitrogen Direct
8801 292 464 776 218
7310 45 446 606 252
7317 46 446 608 245
14619 90 891 1211 505

Power Consumption(KWH/DAY)
Total Boiler-A Boiler-B Boiler-C IY

120399 46288 289221


1033 33 22 57 932.71
2093.00 70.00 45.00 114.00 1895.15

Power Consumption (KWH/DAY)


Total IY Textile TSG

2473.50 1210.21 1263.29 0.00

2482 1213.4 1268.6 0


4947.00 2420.41 2526.59 0.00

Total F/G/K/BC1
7400 1000
81049 159693
162098 319385

Page 41
NOV-02

48933966 13567155
80601 156727

8128.0 17452.4
16256 34905

8089 17337
0.140
0.100 0.111

MP
DRAW
Draw winder DTY HTM BOILER IY
WARPER

7315 1500 7720 7941 29811


739798 2104119 2119172 412484
7479 1500 7709 8072 28808
14630 3000 15440 15881 59622
802 165 847 871 3272
809 162 834 873 3115
1604 329 1694 1742 6544

SBA Water (In M3)


TOTAL STEAM IY STEAM
131.92 99.99

DM Water (In M3)


TOTAL DM
Meter Reading
Today 41

Raw Water Consumption (In


SBA WATER
Raw Water
Production
CUM. M3 Meter Reading 571806
Today 1516
Todate 3264
43
22 SOFT W
WTP Softner

Page 42
NOV-02

96.98 Meter Reading 402323


48.5 Today 1170

140 Todate 2510

BO
RAJ
Meter Reading 941069
Today 0

Todate 0

Previous reading
Today's reading
Consumption Today
Consumption Todate
Average Todate

Page 43
NOV-02

1351

Page 44
NOV-02

2 Nov
WH/DAY)
Total Utility M/c Powe Others Total Power Production KW/Ton
68321
36446 0 0 0 0 0
36388
72892 0 0 0 0 0

Y) HTM/DG/HE Distribution Textile Steam Distribution


Textile BOILER D IY Textile SPG1/SPG 2 FDY

17.34 2.36 7.00 1.60


322382
100.29 921 19.12 2.61 7 3.2
197.85 1880.00 34.67 4.73 14.00 6.40

Comp. Meter Reading KWH Today

PAC-A 1454.0657 0
PAC-B 1671.1824 0
PAC-C 1473.0347 0
PAC-D 339.63476 0
PAC-E 285.7236 0
PAC-F 1243.45 46
PAC-G 146.10471 0
PAC-H 3139.5668 0
PAC-I 1450.2694 0
PAC-K 71.96856 1107
PAC-L 559.50636 754
PAC-M 155.97422 131

Page 45
NOV-02

BC-1 1180.2336 2507


IAC-A 1879245 0
IAC-B 3302.5136 0 2679
IAC-C 310.116 2679
IAD-C 495.29696 7
IAD-D 171416 0

HP
DIFF TOTAL SPG – 2 FDY TMT Air Text

32589 316199 22920 4890 815 227249


6135526 47028025
30332 310388.0 22742 4852 809 223215
65178 632398 45841 9779 1630 454498
3579 36544 2706 577 96 26831
3280 36185 2707 578 96 26574
7157 73088 5413 1155 192 53663
303940.632867133 SP. POWER 0.119

SBA Water (In M3)


IY COND. SBA GEN. IY SBA POY SBA
56 74 43.99 30.01

DM Water (In M3)


IY POLY IY DIPPING TOTAL IY DM TOTAL POY DM
24522 10908
12.415 19.59 32.00 9.00

Raw Water Consumption (In M3) POTABLE WATER CONSUMPTION


Canteen/
Regeneration Backwash Total Textile Plant (POY) Canteen
Workshop
22585 15934 75245 32393
13 52 30 251 10 3
24 78 45 562 20 7

SOFT WATER CONSUMPTION (In M3)


CT D/W AIRTEX EXPANSION DG + AHU AHU

Page 46
NOV-02

286650 5017 43483 1892 160057 18635


444 10 36 2 105 35

940 19 74 5 205 68

BOREWELL WATER (In M3)


UTLY TF DG ETP PTPL WTP
237499 60872 204255 45355 28102 767774
0 437 0 0 781 0

0 870 0 0 1781 0

TEXTILE PLANT EFFLUENT


C.T B/D C.T SSF WTP EFF. MGF/ACF ATY EFF.
11992 327 6310 75215 12409
12114 328 6351 75245 12451
122 1 41 30 42
236 2 78 45 84
118.00 1.00 39.00 22.50 42.00

Page 47
NOV-02

After Treatment Plant (KWH/DAY)


Refrigerati
Air Chiller AHU Water Total Utility M/c Powe
on
26000 800 1450 588 232 29070
26833 3277 168 220 246 30744 0
26576 3292 168 220 246 30503
53666 6554 336 440 492 61489 0

Steam Distribution Fuel Consumption(KGS.) Fuel Distribution


TMT FO/BOILER Briq LNG IY Textile HTM

0.00
1063.9208
0 196.8384
0.00 494.89 0.00 0.00 0.00 0.00 0.00

Page 48
NOV-02

IY IDY DIFF TOTAL SPG – 1 SPG – 2 FDY

53638 6178 81049 28403 8798 1877


16210387 7240311 2858934
52324 505 5942 80601 28149 8707 1857
107275 1019 12356 162098 56806 17596 3754
6333 729 8128 2744 850 181
6229 60 707 8089 2734 846 180
12665 120 1459 16256 5489 1700 363
83295 SP. POWER 0.097

WATER CONSUMPTION

13
27

Total Textile DG NTC Consumption

Page 49
NOV-02

FW DM SW PW NTC Inst
597 70 61 32 473 6 34104

1243 NTC Steam NTC Loss Steam KW NTC Heat Heat KW

99.99 19.12 932.71 26.56 1213.35

Total

1218

2651

FRESH WATER STP FRESH WATER


DILUTION DILUTION

5179 18395
5179 18416
0 21
0 23
0.00 11.50

Page 50
NOV-02

DAY) FDY Plant (KWH/D


Total Productio
Others KW/Ton Air Chiller AHU
Power n

0 0 0 0 3397 1811 1746


3376 1819 1746
0 0 0 0 6795 3622 3492

AIR(KWH) CHILLER REFRIGERATION


SPG-1 15807 5372 1652
SPG-2 10879 8664 7317
FDY 3376 1819 1561
MY 204 745 260
D/WARPER 834 209 15
D/WINDER 4053 126 7
DTY 407 84 22
ATY 26576 -- 176
l Distribution IDY 294 309 --
VAC Tow/TMT
Monoblock pu 11 10 8.0
FO Transfer p 2.2 2.2 2.0
D07P(UTILITY - 7.5 24.0
D05 P –( WTP & - 12 24
0.00 0.00
FIXED AUX.

Page 51
NOV-02

Inst
UTILITY INST PACKING 1 CONVEYIN
TMT Air Text DTY IY
AIR &2 G

313 20 20 4703 2832 5833 34489


2858934 177882580 1368025 776109 1549432 828454
310 20 20 4651 2831 2646 34104
626 40 40 9405 5664 5335 68977
30 2 2 454 274 258 3332
30 2 2 452 275 257 3312
60 4 4 909 547 515 6665

Page 52
NOV-02

FDY Plant (KWH/DAY)


Nitrogen Total
Refrigeration Boiler Water HTM Air
Direct Utility

1559 10 95 81 95 8794 208


1561 10 95 81 92 8781 204
3119 19 190 162 190 17588 416

AUXILIARY HTM
472 520
492 607
105 76
17 33
17 -
7 -
25 -
197
-- 33

80
4.4
180
288

552.4

Page 53
NOV-02

Nitrogen
DIFF TOTAL SPG – 1 SPG – 2 FDY TMT IDY

-3073 11096.50 4822.62 5023.57 1071.69 178.62


630055 3562.00
-2694 10765 4678.55 4873.49 1039.68 173.28
-6145 22193 9645 10047 2143 357
-297 985.72 446.25 446.25 95.20 15.87
-262 956.76 415.82 433.14 92.40 15.40
-593 1971 857 893 190 32

Page 54
NOV-02

MY Plant (KWH/DAY) DRAW WARP


Refrigerati Nitrogen Total
Chiller AHU Boiler Water HTM Air
on Direct Utility

742 291 260 2 16 35 16 1569 847


745 291 260 2 16 35 15 1568 834
1483 582 520 3 32 69 32 3137 1694

Page 55
NOV-02

DRAW WARPER Plant (KWH/DAY) DRAW WINDER Plant (KWH/DAY)


Refrigerati Total Refrigerati
Chiller AHU Water Air Chiller AHU
on Utility on

208 0 11 12 1078 4049 125 0 11


209 11 12 1066 4053 126 11
416 0 22 25 2157 8097 250 0 22

Page 56
NOV-02

Plant (KWH/DAY) DTY (KWH/DAY) IDY (KWH/DA


Total Refrigerati Total
Water Air Chiller AHU Water Air
Utility on Utility

12 4197 409 83 0 22 25 539 242


12 4202 407 84 22 25 537 240
25 8394 817 167 0 44 49 1077 485

Page 57
NOV-02

IDY (KWH/DAY) TOTAL (KWH/DAY)


Total
Chiller HTM AIR CHILLER AUXILIARY
Utility
62376 17328 12342
308 35 585
309 35 585
616 69 1170 0 0 0

Page 58
NOV-03

DAILY UTILITY R

Air Chiller AHU Refrigeration Boiler


Purta 19_20 16605 5500 3900 3526 194
Average till date 15581 5352 3391 1659 45
Today 15510 5362 3391 1678 48
Todate 46743 16056 10173 4977 134

Utilities for IY KWH


Compressed Air (KWH/DAY)
LP MP Inst HP Eff.P
Standard 2300 3000 5500
Average 4182 3284 3343 6523 0
Today 4149 3307 3365 6903 0
Todate 12547 9851 10030 19568 0
TOTAL AIR(KWH) 17724
Steam Generation & Distribution
Boiler (TON/DAY) TSG
A/B A/B(FW) C D
Standard 8 125
Average till date 5.65 8.80 62.69 0.00
Meter reading FO 10962.0 4367.77 4350.49 2958.18
Today 10.01 3.95 26.39 39.09 0.00
Todate 16.94 6.79 26.39 188.06 0.00
3.14
Heat Generation & Distribution
Heater Mkcal/DAY
A B C D E
Standard
Average till date 54.71 0.000 0.000 0.00 0.00
Meter reading
Today 55.378 0.000 0.000 0.000 0.000
Todate 164.13 0.00 0.00 0.00 0.00

Compressed Air Generation


LP
J Other From Q Total A/B/C/I
Standard 185000 185000
Avg Todate 198680 0 47431 246112 0
Flow Todate 596041 0 142294 738335 0

Page 59
NOV-03
Reading Flow M 5036246 8411094 4232430
Generatin M3 200492 0 45586 246078 0
Purta Power
Avg kwh Todate 15572.9 0.0 4221.4 19794.3 0.0
KWH Todate 46719 0 12664 59383 0
Reading KWH M 3999
Consumed KWH 15577 0 4057 19634 0
KW/M3 Std 0.079 0.080 0.079 0.079 0.100
KW/M3 Actual 0.078 #DIV/0! 0.089 0.080 #DIV/0!

Compressed Air Distribution


LP
TOTAL SPG – 1 SPG – 2 FDY TMT
Purta KWH
Average Flow 246112 60808 63504 26611 0
Reading Flow M
Flow today 246078 60808 63504 26611 0
Flow todate 738335 182425 190512 79834 0
Average KWH 19794 4891 5108 2140 0
KWH today 19634 4852 5067 2123 0
KWH todate 59383 14672 15323 6421 0
246079 SP. POWER 0.080
Refrigeration Generation & Distribution
Chiller (KWH/DAY)
A B C D Total
Purta KWH 19000
Average todate 1 7329 0 9934 17264
Reading KWH M 5944 1008 124 2728
KWH today 2 7525 0 9769 17296
KWH todate 2 21988 0 29802 51792

SOFT WATER RAW WATER DRINKING WATER

M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


7
Reading M3
Textile Today 615 1858 306 868 13
Average Textile 619.3 289.3
Reading M3 IY 673309 145196 9299

Page 60
NOV-03

IY today 478 1549 57 168 6


IY Average 516.3 56.0

TOTAL 1093 2163 363 1036 19

SOFT WATER STP 82 252

D/W COMPRESSOR POWER CONSUMPTION (KWH/DAY)


D/W COMP – 1 D/W COMP – 2 D/W COMP – 3 D/W COMP – 4 D/W COMP – 5

POWER IN KWH/DAY 0 2957 0 0 0

CUM. POWER CONS. 0 6043 0 0 0

AVG. POWER CONS. 0 2014 0 0 0

1 BOILER-D TAKEN INLINE AND BOILER-C STOPPED.


2 STP: BOTH PUMP OF STP INLET WATER REMOVED FROM THE TANK. 01NO. MOTOR PROBLEM AND
3 SAFETY VALVE PROVIDED IN TSG BOILER.
4 MP AIR LINE 1/2"TAPPING TAKEN INSIDE CHEMICAL LAB.
5
6
D/W COMP – 1 IS IN BREAKDOWN DUE TO STARTER PROBLEM.
POWER DEPT. SEWAGE PUMP 02NOS. UNDER MAINTENANCE.

1. CT CONDUCTIVITY METER CALIBRATION IS DONE BUT IT IS SHOWING AN ERROR OF 400 MICRO SI


AUTO. DEPT.

REMARKS

Page 61
NOV-03

DAILY UTILITY REPORT


Spinning - 1 (KWH/DAY)
Water HTM Nitrogen Direct Total Utility M/c Power Others
464 514 502 31205
437 501 184 27150 0 0
457 488 179 27113
1312 1503 552 81450 0 0

Others W
CW P CT fan Chiller Steam Heat Raw
126 12 2754 1710 350
126 12 0 991 1209 290
126 12 0 1076 1207 290
378 36 0 2972 3628 870

WHRB Total (Ton)


1 2 3 D E
16 133
0.00 0.00 57.00 0.00 0.00 130.744
1375985.00 1061.70 53.80
0.00 0.00 57.03 0.00 0.00 126.45
0.00 0.00 171.00 0.00 0.00 392.23

Distribution(MKcal/DAY)
Total IY Textile TSG Total
63 36.5 26.5
54.71 26.939 27.77 0.000 54.71

55.378 27.607 27.771 0.000 55.378


164.13 80.82 83.31 0.00 164.13 0.00

MP HP
OTHERS O Q Total N L/M
166000 166000 147000 1000
0 168157 0 171143 149820 6577
0 504470 805903 513430 449460 19730

Page 62
NOV-03

2738847 0 254963882 2248731


0 163863 265194 170617 149977 6200

0.0 14586.7 23908.5 15208.2 18161.4 892.9


0 43760 71725 45625 54484 2679
360.8400 1325.288 766.805
14420 23602 15172 18150 830
0.100 0.088 0.088 0.125 0.140
#DIV/0! 0.088 0.089 0.089 0.121 0.134

LP
Air Text Draw Winder DTY IY Total Diffrence

0 40188 3000 52000 0


103262
0 40155 3000 52000 0 0
0 120564 9000 156000 0 0
0 3232 241 4182 0 0
0 3204 239 4149 0 0
0 9697 724 12547 0 0

Other (Refrigeration)
UCW CHW PCW CT Total Borewell
15716
4489 3613 408 2688 11199 408

4580 3647 408 2688 11323 522


13468 10840 1224 8064 33596 1223

VARIOUS WATER CONSUMPTION (IN M3)

DRINKING WATER DM WATER ETP WATER OF PLANT ETP WATER OF C/T

CUM. M3 M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


36960
118554 6390 12230
40 25 62 19.5 58.5 116
13.3 20.7 19.5

Page 63
NOV-03

15 27 91 19.5 58.5 0
5.0 30.3 19.5

55 52 153 39 117 116

Y) OVERTIME (HRS)
TOTAL Card. No. NAME REASON OT HRS.

2957 12702 VAISHAL GOSWAMI STP PUMP WORK 4.5

6043 0.0

2014

01NO. MOTOR PROBLEM AND 01NO. PUMP PROBLEM.

NG AN ERROR OF 400 MICRO SIEMENS/CM AS PER LAB REPORT.

Page 64
NOV-03

2517
3083

359218 324574

Page 65
NOV-03

Total Power Production KW/Ton Air Chiller AHU


29470 15500 12800
0 0 10839 8632 8183
10554 8648 8183
0 0 0 32516 25896 24550

Water Consumption(KWH/DAY)
Soft DM SBA Drink Total IY Total Aux.
40 100 270 9 769
23 96 289 8 706 1834
23 96 345 8 761 1976
68 288 868 24 2118 5503

Distribution(TON/DAY)
IY Textile HTM/DG/HE VAC Tow/TMT Total

102.763 0 17.781 0.00 0.00 130.744


743529
102.31 10.2 13.94 0 0 126.45
308.29 30.60 53.34 0.00 0.00 392.23

Fuel Consumption (TON) Fuel Distribution


FO Saw Dust LNG IY Textile TSG

0.000 0.000 5646.00 0.000 0.000 0


95954 1878066
0.000 0.000 5715.0 0.000 0.000 0.000
0.00 0.00 16938.00 0.00 0.00 0.00

HP Inst.
P Total A/B/C Q P Dryer
161000 309000
0 313012 19812 61601 0 81412
0 939037 59435 184802 0 244237

Page 66
NOV-03

50424366 15895262
0 306639 19747 62392 0 82139

0.0 36207.9 2678.2 5482.5 0.0 7.3


0 108624 8035 16447 0 22
16
0 35536 2673 5553 0 7
0.106 0.115 0.120
#DIV/0! 0.116 0.135 0.089 #DIV/0!

MP
TOTAL SPG – 1 SPG – 2 FDY TMT NITROGEN

171143 61290 9528 2033 339 10955


14168290 2877931 4687199
170617.4 60638 9657 2060 343 10672
513430 183869 28585 6098 1016 32865
15208 6749 1050 224 37 1207
15172 6737 1073 229 38 1186
45625 20247 3151 672 112 3621
136550 SP. POWER 0.111

Water (KWH/DAY)
Raw W WTP Total Textile IY
1929 1160 769
483 521 1412 706 706

480 521 1523 761 761


1450 1562 4235 2118 2118

ETP WATER OF C/T TOTAL RAW WATER RN -1 SBA WATER


ETP TOTAL M3/DAY DRINKING
WATER
CUM. M3 M3/DAY CUM. M3 M3/DAY
67738
71625 34186
352 135.5 984 2896 25
0
117.3 45.2 965.2

Page 67
NOV-03

0 19.5 616.31 1968.29 48.31


0.0 6.5 656.1

352 155 1600 4864 73

TOTAL TOTAL TO DATE

4.5 4.5

Page 68
NOV-03

20103013

34644

Page 69
NOV-03

DATE
Spinning-2 (KWH/DAY)
Refrigeration Boiler Water HTM Nitrogen Direct
8801 292 464 776 218
7351 47 456 598 249
7433 51 476 582 243
22052 140 1367 1794 748

Power Consumption(KWH/DAY)
Total Boiler-A Boiler-B Boiler-C IY

120507 46313 289533


1188 108 25 312 1076.45
3281.00 178.00 70.00 426.00 2971.60

Power Consumption (KWH/DAY)


Total IY Textile TSG

2456.33 1209.28 1247.06 0.00

2422 1207.4 1214.6 0


7369.00 3627.83 3741.17 0.00

Total F/G/K/BC1
7400 1000
81412 156616
244237 469847

Page 70
NOV-03

49016105 13717617
82139 150462

8160.7 17153.7
24482 51461

8226 16556
0.140
0.100 0.110

MP
DRAW
Draw winder DTY HTM BOILER IY
WARPER

7428 1500 7748 7445 29796


748952 2111924 2125627 451403
7654 1500 7805 6455 29765
22284 4500 23245 22336 89387
818 165 854 820 3284
850 167 867 717 3307
2455 496 2561 2459 9851

SBA Water (In M3)


TOTAL STEAM IY STEAM
126.45 102.31

DM Water (In M3)


TOTAL DM
Meter Reading
Today 52

Raw Water Consumption (In


SBA WATER
Raw Water
Production
CUM. M3 Meter Reading 573406
Today 1600
Todate 4864
68
23 SOFT W
WTP Softner

Page 71
NOV-03

145.29 Meter Reading 402439


48.4 Today 1160

213 Todate 3670

BO
RAJ
Meter Reading 941640
Today 571

Todate 571

Previous reading
Today's reading
Consumption Today
Consumption Todate
Average Todate

Page 72
NOV-03

1351

Page 73
NOV-03

3 Nov
WH/DAY)
Total Utility M/c Powe Others Total Power Production KW/Ton
68321
36354 0 0 0 0 0
36171
109063 0 0 0 0 0

Y) HTM/DG/HE Distribution Textile Steam Distribution


Textile BOILER D IY Textile SPG1/SPG 2 FDY

15.65 2.13 7.00 1.60


323125
111.55 743 12.27 1.67 7 3.2
309.40 2623.00 46.94 6.40 21.00 9.60

Comp. Meter Reading KWH Today

PAC-A 1454.0657 0
PAC-B 1671.1824 0
PAC-C 1473.0347 0
PAC-D 339.63476 0
PAC-E 285.7236 0
PAC-F 1243.45 0
PAC-G 146.10471 0
PAC-H 3139.5668 0
PAC-I 1450.2694 0
PAC-K 73.0676 1099
PAC-L 560.18001 674
PAC-M 156.1303 156

Page 74
NOV-03

BC-1 1182.45 2216


IAC-A 1879245 0
IAC-B 3302.5136 0 2673
IAC-C 312.789 2673
IAD-C 495.30444 7
IAD-D 171416 0

HP
DIFF TOTAL SPG – 2 FDY TMT Air Text

33082 313012 21921 4677 779 223424


6160850 47243800
34067 306639.0 19923 4250 708 215775
99245 939037 65764 14030 2338 670273
3647 36208 2594 553 92 26445
3785 35536 2370 506 84 25673
10942 108624 7783 1660 277 79335
298673.272727273 SP. POWER 0.119

SBA Water (In M3)


IY COND. SBA GEN. IY SBA POY SBA
54 73 48.31 24.69

DM Water (In M3)


IY POLY IY DIPPING TOTAL IY DM TOTAL POY DM
36056 10935
11.534 15.47 27.00 25.00

Raw Water Consumption (In M3) POTABLE WATER CONSUMPTION


Canteen/
Regeneration Backwash Total Textile Plant (POY) Canteen
Workshop
22594 15960 75260 32396
9 26 15 306 10 3
33 104 60 868 30 10

SOFT WATER CONSUMPTION (In M3)


CT D/W AIRTEX EXPANSION DG + AHU AHU

Page 75
NOV-03

287117 5017 43519 1894 160167 18676


467 0 36 2 110 41

1407 19 110 7 315 109

BOREWELL WATER (In M3)


UTLY TF DG ETP PTPL WTP
237499 61861 204436 45355 28178 767774
0 989 181 0 76 0

0 1859 181 0 1857 0

TEXTILE PLANT EFFLUENT


C.T B/D C.T SSF WTP EFF. MGF/ACF ATY EFF.
12114 328 6351 75245 12451
12230 329 6390 75260 12490
116 1 39 15 39
352 3 117 60 123
117.33 1.00 39.00 20.00 41.00

Page 76
NOV-03

After Treatment Plant (KWH/DAY)


Refrigerati
Air Chiller AHU Water Total Utility M/c Powe
on
26000 800 1450 588 232 29070
26447 3280 168 221 252 30368 0
25675 3286 168 224 263 29615
79341 9840 504 664 755 91104 0

Steam Distribution Fuel Consumption(KGS.) Fuel Distribution


TMT FO/BOILER Briq LNG IY Textile HTM

0.00
1064.6883
0 715.3100
0.00 1210.20 0.00 0.00 0.00 0.00 0.00

Page 77
NOV-03

IY IDY DIFF TOTAL SPG – 1 SPG – 2 FDY

55097 6626 81412 28509 8815 1881


16268404 7269031 2869985
58017 443 7523 82139 28720 8849 1888
165292 1461 19879 244237 85526 26445 5642
6523 785 8161 2757 852 182
6903 53 895 8226 2782 857 183
19568 173 2354 24482 8271 2557 546
84928 SP. POWER 0.097

WATER CONSUMPTION

13
40

Total Textile DG NTC Consumption

Page 78
NOV-03

FW DM SW PW NTC Inst
615 69 57 27 478 6 34747

1858 NTC Steam NTC Loss Steam KW NTC Heat Heat KW

102.31 12.27 1076.45 27.61 1207.42

Total

1817

4468

FRESH WATER STP FRESH WATER


DILUTION DILUTION

5179 18416
5179 18443
0 27
0 50
0.00 16.67

Page 79
NOV-03

DAY) FDY Plant (KWH/D


Total Productio
Others KW/Ton Air Chiller AHU
Power n

0 0 0 0 3363 1813 1746


3294 1816 1746
0 0 0 0 10089 5438 5237

AIR(KWH) CHILLER REFRIGERATION


SPG-1 15510 5362 1678
SPG-2 10554 8648 7433
FDY 3294 1816 1586
MY 195 744 264
D/WARPER 867 209 16
D/WINDER 4054 125 7
DTY 408 84 22
ATY 25675 -- 179
l Distribution IDY 286 309 --
VAC Tow/TMT
Monoblock pu 11 10 8.0
FO Transfer p 2.2 2.2 2.0
D07P(UTILITY - 7.5 24.0
D05 P –( WTP & - 12 24
0.00 0.00
FIXED AUX.

Page 80
NOV-03

Inst
UTILITY INST PACKING 1 CONVEYIN
TMT Air Text DTY IY
AIR &2 G

313 20 20 4731 2867 5833 34575


2869985 177882580 1372814 779045 1552077 863201
315 20 20 4789 2936 2645 34747
940 60 60 14194 8600 7980 103724
30 2 2 458 277 257 3343
30 2 2 464 284 256 3365
91 6 6 1373 832 772 10030

Page 81
NOV-03

FDY Plant (KWH/DAY)


Nitrogen Total
Refrigeration Boiler Water HTM Air
Direct Utility

1568 10 97 80 94 8771 204


1586 11 102 78 92 8723 195
4705 30 292 239 282 26312 611

AUXILIARY HTM
505 498
526 581
112 73
19 31
18 -
8 -
26 -
210
-- 31

80
4.4
180
288

552.4

Page 82
NOV-03

Nitrogen
DIFF TOTAL SPG – 1 SPG – 2 FDY TMT IDY

-2978 10955.00 4761.13 4959.51 1058.03 176.34


633299 3244.00
-2789 10672 4638.13 4831.39 1030.70 171.78
-8934 32865 14283 14879 3174 529
-288 973.47 440.71 440.71 94.02 15.67
-270 948.97 412.43 429.61 91.65 15.28
-864 2920 1269 1322 282 47

Page 83
NOV-03

MY Plant (KWH/DAY) DRAW WARP


Refrigerati Nitrogen Total
Chiller AHU Boiler Water HTM Air
on Direct Utility

742 291 261 2 16 34 16 1566 854


744 291 264 2 17 33 15 1561 867
2227 873 784 5 49 102 47 4698 2561

Page 84
NOV-03

DRAW WARPER Plant (KWH/DAY) DRAW WINDER Plant (KWH/DAY)


Refrigerati Total Refrigerati
Chiller AHU Water Air Chiller AHU
on Utility on

208 0 11 13 1086 4051 125 0 11


209 11 13 1100 4054 125 11
625 0 33 38 3257 12152 375 0 33

Page 85
NOV-03

Plant (KWH/DAY) DTY (KWH/DAY) IDY (KWH/DA


Total Refrigerati Total
Water Air Chiller AHU Water Air
Utility on Utility

13 4199 408 83 0 22 25 539 240


13 4204 408 84 22 26 540 234
38 12598 1225 250 0 66 75 1617 719

Page 86
NOV-03

IDY (KWH/DAY) TOTAL (KWH/DAY)


Total
Chiller HTM AIR CHILLER AUXILIARY
Utility
60791 17296 12610
308 34 582
309 33 576
925 102 1746 0 0 0

Page 87
NOV-04

DAILY UTILITY R

Air Chiller AHU Refrigeration Boiler


Purta 19_20 16605 5500 3900 3526 194
Average till date 15560 5248 3391 1662 45
Today 15498 4935 3391 1669 45
Todate 62241 20990 13564 6646 179

Utilities for IY KWH


Compressed Air (KWH/DAY)
LP MP Inst HP Eff.P
Standard 2300 3000 5500
Average 4164 3314 3370 6622 0
Today 4111 3404 3448 6922 0
Todate 16657 13255 13478 26490 0
TOTAL AIR(KWH) 17884
Steam Generation & Distribution
Boiler (TON/DAY) TSG
A/B A/B(FW) C D
Standard 8 125
Average till date 4.98 6.60 64.31 0.00
Meter reading FO 10962.7 4367.77 4425.15 2958.18
Today 2.96 0.62 0.00 69.16 0.00
Todate 19.90 7.41 26.39 257.22 0.00
3.39
Heat Generation & Distribution
Heater Mkcal/DAY
A B C D E
Standard
Average till date 54.76 0.000 0.000 0.00 0.00
Meter reading
Today 54.894 0.000 0.000 0.000 0.000
Todate 219.02 0.00 0.00 0.00 0.00

Compressed Air Generation


LP
J Other From Q Total A/B/C/I
Standard 185000 185000
Avg Todate 199829 0 46348 246176 0
Flow Todate 799315 0 185390 984705 0

Page 88
NOV-04
Reading Flow M 5213006 8411094 4232430
Generatin M3 203274 0 43096 246370 0
Purta Power
Avg kwh Todate 15589.7 0.0 4124.9 19714.6 0.0
KWH Todate 62359 0 16500 78859 0
Reading KWH M 4014
Consumed KWH 15640 0 3836 19476 0
KW/M3 Std 0.079 0.080 0.079 0.079 0.100
KW/M3 Actual 0.077 #DIV/0! 0.089 0.079 #DIV/0!

Compressed Air Distribution


LP
TOTAL SPG – 1 SPG – 2 FDY TMT
Purta KWH
Average Flow 246176 60808 63504 26611 0
Reading Flow M
Flow today 246370 60808 63504 26611 0
Flow todate 984705 243233 254016 106445 0
Average KWH 19715 4870 5086 2131 0
KWH today 19476 4807 5020 2104 0
KWH todate 78859 19479 20343 8524 0
246370 SP. POWER 0.079
Refrigeration Generation & Distribution
Chiller (KWH/DAY)
A B C D Total
Purta KWH 19000
Average todate 1751 7304 0 7872 16928
Reading KWH M 5951 1016 124 2730
KWH today 7002 7230 0 1687 15919
KWH todate 7004 29218 0 31489 67711

SOFT WATER RAW WATER DRINKING WATER

M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


7
Reading M3
Textile Today 483 2341 219 1087 15
Average Textile 585.3 271.8
Reading M3 IY 673810 145252 9305

Page 89
NOV-04

IY today 501 2050 56 224 6


IY Average 512.5 56.0

TOTAL 984 2077 275 1311 21

SOFT WATER STP 110 362

D/W COMPRESSOR POWER CONSUMPTION (KWH/DAY)


D/W COMP – 1 D/W COMP – 2 D/W COMP – 3 D/W COMP – 4 D/W COMP – 5

POWER IN KWH/DAY 0 2730 0 121 0

CUM. POWER CONS. 0 8773 0 121 0

AVG. POWER CONS. 0 2193 0 30 0

1 NEW SUBMERCIBLE PUMP FITTING WORK IS DONE IN STP.


2 QUENCH 2 PREFILTER & CHILLED WATER COIL CLEANING IS DONE.
3 04 NOS. CHEMICAL CARBA SHIFTED TO BOILER & 02 NOS. CHEMICAL SHIFTED TO COOLING TOWER
4 DUCT REMOVED FROM 8 MTR & NRV LEAKAGE ATTENDED
5
6
D/W COMP – 1 IS IN BREAKDOWN DUE TO STARTER PROBLEM.
POWER DEPT. SEWAGE PUMP 02NOS. UNDER MAINTENANCE.

1. CT CONDUCTIVITY METER CALIBRATION IS DONE BUT IT IS SHOWING AN ERROR OF 400 MICRO SI


AUTO. DEPT.

REMARKS

Page 90
NOV-04

DAILY UTILITY REPORT


Spinning - 1 (KWH/DAY)
Water HTM Nitrogen Direct Total Utility M/c Power Others
464 514 502 31205
438 499 181 27023 0 0
439 492 174 26642
1752 1995 725 108092 0 0

Others W
CW P CT fan Chiller Steam Heat Raw
126 12 2754 1710 350
126 12 0 993 1206 290
126 12 0 1000 1195 290
504 48 0 3972 4823 1160

WHRB Total (Ton)


1 2 3 D E
16 133
0.00 0.00 57.09 0.00 0.00 129.844
1433345.00 1061.70 53.80
0.00 0.00 57.36 0.00 0.00 127.14
0.00 0.00 228.36 0.00 0.00 519.38

Distribution(MKcal/DAY)
Total IY Textile TSG Total
63 36.5 26.5
54.76 26.985 27.77 0.000 54.76

54.894 27.123 27.771 0.000 54.894


219.02 107.94 111.08 0.00 219.02 0.00

MP HP
OTHERS O Q Total N L/M
166000 166000 147000 1000
0 167083 0 170603 149506 6660
0 668333 1072343 682411 598024 26641

Page 91
NOV-04

760848 0 255112446 2255642


0 163863 266439 168980 148564 6911

0.0 14622.5 23859.6 15167.8 18170.0 914.9


0 58490 95438 60671 72680 3660
375.5700 1349.0011 785.001
14730 23713 15046 18196 981
0.100 0.088 0.088 0.125 0.140
#DIV/0! 0.090 0.089 0.089 0.122 0.142

LP
Air Text Draw Winder DTY IY Total Diffrence

0 40253 3000 52000 0


146708
0 40446 3000 52000 0 0
0 161010 12000 208000 0 1
0 3224 240 4164 0 0
0 3197 237 4111 0 0
0 12894 961 16657 0 0

Other (Refrigeration)
UCW CHW PCW CT Total Borewell
15716
4500 3619 408 2688 11215 411

4533 3634 408 2688 11263 422


18001 14474 1632 10752 44859 1645

VARIOUS WATER CONSUMPTION (IN M3)

DRINKING WATER DM WATER ETP WATER OF PLANT ETP WATER OF C/T

CUM. M3 M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


36960
118602 6435 12329
55 18 80 22.5 81 99
13.8 20.0 20.3

Page 92
NOV-04

21 30 121 22.5 81 0
5.3 30.3 20.3

76 48 201 45 162 99

Y) OVERTIME (HRS)
TOTAL Card. No. NAME REASON OT HRS.

2851

8894

2224

L SHIFTED TO COOLING TOWER

NG AN ERROR OF 400 MICRO SIEMENS/CM AS PER LAB REPORT.

Page 93
NOV-04

2517
3083

359218 324574

Page 94
NOV-04

Total Power Production KW/Ton Air Chiller AHU


29470 15500 12800
0 0 10841 8464 8183
10847 7960 8183
0 0 0 43363 33856 32733

Water Consumption(KWH/DAY)
Soft DM SBA Drink Total IY Total Aux.
40 100 270 9 769
23 96 291 8 707 1838
23 96 295 8 711 1850
90 384 1163 32 2829 7353

Distribution(TON/DAY)
IY Textile HTM/DG/HE VAC Tow/TMT Total

102.723 0 16.921 0.00 0.00 129.844


753789
102.60 10.2 14.34 0 0 127.14
410.89 40.80 67.69 0.00 0.00 519.38

Fuel Consumption (TON) Fuel Distribution


FO Saw Dust LNG IY Textile TSG

0.000 0.000 5650.75 0.000 0.000 0


95954 1878066
0.000 0.000 5665.0 0.000 0.000 0.000
0.00 0.00 22603.00 0.00 0.00 0.00

HP Inst.
P Total A/B/C Q P Dryer
161000 309000
0 312587 19390 61799 0 81189
0 1250346 77561 247194 0 324755

Page 95
NOV-04

50424366 15895262
0 311309 18126 62392 0 80518

0.0 36361.8 2682.6 5500.1 0.0 7.2


0 145447 10731 22000 0 29
16
0 36823 2696 5553 0 7
0.106 0.115 0.120
#DIV/0! 0.118 0.149 0.089 #DIV/0!

MP
TOTAL SPG – 1 SPG – 2 FDY TMT NITROGEN

170603 61780 9498 2026 338 10800


14231540 2889680 4697535
168980.3 63250 9408 2007 334 10336
682411 247119 37992 8105 1351 43201
15168 6782 1044 223 37 1186
15046 6880 1023 218 36 1124
60671 27127 4174 891 148 4746
138324 SP. POWER 0.109

Water (KWH/DAY)
Raw W WTP Total Textile IY
1929 1160 769
483 521 1415 707 707

480 521 1423 711 711


1930 2083 5658 2829 2829

ETP WATER OF C/T TOTAL RAW WATER RN -1 SBA WATER


ETP TOTAL M3/DAY DRINKING
WATER
CUM. M3 M3/DAY CUM. M3 M3/DAY
67738
71625 34257
451 121.5 756 3652 21
0
112.8 30.4 913.0

Page 96
NOV-04

0 22.5 642.6 2610.89 49.6


0.0 5.6 652.7

451 144 1399 6263 71

TOTAL TOTAL TO DATE

0.0 4.5

Page 97
NOV-04

20103013

34644

Page 98
NOV-04

DATE
Spinning-2 (KWH/DAY)
Refrigeration Boiler Water HTM Nitrogen Direct
8801 292 464 776 218
7362 47 456 595 246
7394 47 458 587 236
29446 187 1825 2380 983

Power Consumption(KWH/DAY)
Total Boiler-A Boiler-B Boiler-C IY

120549 46347 289590


1104 42 34 57 1000.49
4385.00 220.00 104.00 483.00 3972.09

Power Consumption (KWH/DAY)


Total IY Textile TSG

2447.00 1205.76 1241.24 0.00

2419 1195.2 1223.8 0


9788.00 4823.04 4964.96 0.00

Total F/G/K/BC1
7400 1000
81189 156420
324755 625681

Page 99
NOV-04

49096623 13873451
80518 155834

8182.7 17276.9
32731 69108

8249 17646
0.140
0.102 0.113

MP
DRAW
Draw winder DTY HTM BOILER IY
WARPER

7326 1500 7695 6995 30170


757472 2119457 2131270 491216
7020 1500 7533 5643 31293
29304 6000 30778 27979 120680
805 165 845 768 3314
764 163 819 614 3404
3218 659 3380 3073 13255

SBA Water (In M3)


TOTAL STEAM IY STEAM
127.14 102.6

DM Water (In M3)


TOTAL DM
Meter Reading
Today 48

Raw Water Consumption (In


SBA WATER
Raw Water
Production
CUM. M3 Meter Reading 574805
Today 1399
Todate 6263
89
22 SOFT W
WTP Softner

Page 100
NOV-04

194.89 Meter Reading 402555


48.7 Today 1160

284 Todate 4830

BO
RAJ
Meter Reading 941756
Today 116

Todate 687

Previous reading
Today's reading
Consumption Today
Consumption Todate
Average Todate

Page 101
NOV-04

1351

Page 102
NOV-04

4 Nov
WH/DAY)
Total Utility M/c Powe Others Total Power Production KW/Ton
68321
36193 0 0 0 0 0
35711
144773 0 0 0 0 0

Y) HTM/DG/HE Distribution Textile Steam Distribution


Textile BOILER D IY Textile SPG1/SPG 2 FDY

14.89 2.03 7.00 1.60


324096
103.51 971 12.62 1.72 7 3.2
412.91 3594.00 59.56 8.12 28.00 12.80

Comp. Meter Reading KWH Today

PAC-A 1454.0657 0
PAC-B 1671.1824 0
PAC-C 1473.0347 0
PAC-D 339.63476 0
PAC-E 285.7236 0
PAC-F 1243.45 0
PAC-G 146.10471 0
PAC-H 3139.5668 0
PAC-I 1450.2694 0
PAC-K 74.1758 1108
PAC-L 560.852 672
PAC-M 156.43928 309

Page 103
NOV-04

BC-1 1184.98 2530


IAC-A 1879245 0
IAC-B 3302.5196 6 2696
IAC-C 315.479 2690
IAD-C 495.31148 7
IAD-D 171416 0

HP
DIFF TOTAL SPG – 2 FDY TMT Air Text

32475 312587 22333 4764 794 221915


6190809 47461187
30656 311309.0 23569 5028 838 217387
129902 1250346 89333 19058 3176 887660
3569 36362 2660 567 95 26418
3335 36823 2855 609 102 26336
14277 145447 10639 2270 378 105671
303955.241258741 SP. POWER 0.121

SBA Water (In M3)


IY COND. SBA GEN. IY SBA POY SBA
53 71 49.60 21.40

DM Water (In M3)


IY POLY IY DIPPING TOTAL IY DM TOTAL POY DM
49942 10965
13.886 16.11 30.00 18.00

Raw Water Consumption (In M3) POTABLE WATER CONSUMPTION


Canteen/
Regeneration Backwash Total Textile Plant (POY) Canteen
Workshop
22606 15986 75290 32401
12 26 30 219 10 5
45 130 90 1087 40 15

SOFT WATER CONSUMPTION (In M3)


CT D/W AIRTEX EXPANSION DG + AHU AHU

Page 104
NOV-04

287463 5040 43556 1897 160241 18698


346 23 37 3 74 22

1753 42 147 10 389 131

BOREWELL WATER (In M3)


UTLY TF DG ETP PTPL WTP
237499 62874 204746 45355 28178 767774
0 1013 310 0 0 0

0 2872 491 0 1857 0

TEXTILE PLANT EFFLUENT


C.T B/D C.T SSF WTP EFF. MGF/ACF ATY EFF.
12230 329 6390 75260 12490
12329 330 6435 75290 12532
99 1 45 30 42
451 4 162 90 165
112.75 1.00 40.50 22.50 41.25

Page 105
NOV-04

After Treatment Plant (KWH/DAY)


Refrigerati
Air Chiller AHU Water Total Utility M/c Powe
on
26000 800 1450 588 232 29070
26420 3216 168 222 252 30277 0
26338 3025 168 223 253 30006
105679 12865 672 886 1008 121110 0

Steam Distribution Fuel Consumption(KGS.) Fuel Distribution


TMT FO/BOILER Briq LNG IY Textile HTM

0.00
1064.9153
0 211.5640
0.00 1421.77 0.00 0.00 0.00 0.00 0.00

Page 106
NOV-04

IY IDY DIFF TOTAL SPG – 1 SPG – 2 FDY

55606 6677 81189 28453 8810 1880


16325537 7297316 2880970
57133 524 6830 80518 28285 8796 1876
222425 1985 26709 324755 113811 35241 7518
6622 795 8183 2759 854 182
6922 63 827 8249 2766 860 183
26490 236 3181 32731 11036 3417 729
84358 SP. POWER 0.098

WATER CONSUMPTION

15
55

Total Textile DG NTC Consumption

Page 107
NOV-04

FW DM SW PW NTC Inst
483 52 56 30 501 6 35262

2341 NTC Steam NTC Loss Steam KW NTC Heat Heat KW

102.60 12.62 1000.49 27.12 1195.21

Total

1439

5907

FRESH WATER STP FRESH WATER


DILUTION DILUTION

5179 18443
5179 18464
0 21
0 71
0.00 17.75

Page 108
NOV-04

DAY) FDY Plant (KWH/D


Total Productio
Others KW/Ton Air Chiller AHU
Power n

0 0 0 0 3359 1777 1746


3347 1671 1746
0 0 0 0 13436 7110 6983

AIR(KWH) CHILLER REFRIGERATION


SPG-1 15498 4935 1669
SPG-2 10847 7960 7394
FDY 3347 1671 1577
MY 207 685 263
D/WARPER 819 192 16
D/WINDER 3961 115 7
DTY 402 77 22
ATY 26338 -- 178
l Distribution IDY 290 284 --
VAC Tow/TMT 79594.27 15919
Monoblock pu 11 10 8.0
FO Transfer p 2.2 2.2 2.0
D07P(UTILITY - 7.5 24.0
D05 P –( WTP & - 12 24
0.00 0.00
FIXED AUX.

Page 109
NOV-04

Inst
UTILITY INST PACKING 1 CONVEYIN
TMT Air Text DTY IY
AIR &2 G

313 20 20 4648 2833 5833 34747


2880970 177882580 1377211 781777 1554734 898463
313 20 20 4397 2732 2657 35262
1253 80 80 18591 11332 10637 138986
30 2 2 451 275 258 3370
31 2 2 430 267 260 3448
122 8 8 1803 1099 1031 13478

Page 110
NOV-04

FDY Plant (KWH/DAY)


Nitrogen Total
Refrigeration Boiler Water HTM Air
Direct Utility

1570 10 97 79 93 8732 205


1577 10 98 78 89 8616 207
6282 40 389 317 371 34928 819

AUXILIARY HTM
484 502
505 586
108 73
18 31
18 -
8 -
25 -
202
-- 31
14342.2
80
4.4
180
288

552.4

Page 111
NOV-04

Nitrogen
DIFF TOTAL SPG – 1 SPG – 2 FDY TMT IDY

-3194 10800.25 4693.87 4889.45 1043.08 173.85


636301 3002.00
-3840 10336 4492.10 4679.28 998.25 166.37
-12774 43201 18775 19558 4172 695
-310 960.19 434.69 434.69 92.73 15.46
-375 920.34 399.99 416.65 88.89 14.81
-1239 3841 1669 1739 371 62

Page 112
NOV-04

MY Plant (KWH/DAY) DRAW WARP


Refrigerati Nitrogen Total
Chiller AHU Boiler Water HTM Air
on Direct Utility

728 291 262 2 16 34 15 1553 845


685 291 263 2 16 34 15 1512 819
2912 1164 1047 7 65 136 62 6210 3380

Page 113
NOV-04

DRAW WARPER Plant (KWH/DAY) DRAW WINDER Plant (KWH/DAY)


Refrigerati Total Refrigerati
Chiller AHU Water Air Chiller AHU
on Utility on

204 0 11 13 1073 4028 123 0 11


192 11 13 1035 3961 115 11
817 0 44 50 4292 16112 490 0 44

Page 114
NOV-04

Plant (KWH/DAY) DTY (KWH/DAY) IDY (KWH/DA


Total Refrigerati Total
Water Air Chiller AHU Water Air
Utility on Utility

13 4174 407 82 0 22 25 536 240


13 4100 402 77 22 25 527 242
50 16698 1628 327 0 89 101 2144 961

Page 115
NOV-04

IDY (KWH/DAY) TOTAL (KWH/DAY)


Total
Chiller HTM AIR CHILLER AUXILIARY
Utility
61662 15919 12492
302 34 576
284 34 560
1209 136 2306 0 0 0

Page 116
NOV-05

DAILY UTILITY R

Air Chiller AHU Refrigeration Boiler


Purta 19_20 16605 5500 3900 3526 194
Average till date 15399 5156 3391 1665 44
Today 14753 4792 3391 1678 43
Todate 76993 25782 16955 8324 222

Utilities for IY KWH


Compressed Air (KWH/DAY)
LP MP Inst HP Eff.P
Standard 2300 3000 5500
Average 4188 3393 3334 6667 0
Today 4281 3709 3192 6843 0
Todate 20939 16964 16670 33333 0
TOTAL AIR(KWH) 18025
Steam Generation & Distribution
Boiler (TON/DAY) TSG
A/B A/B(FW) C D
Standard 8 125
Average till date 5.11 5.28 66.02 0.16
Meter reading FO 10964.8 4367.77 4503.80 2958.98
Today 5.66 1.98 0.00 72.86 0.78
Todate 25.57 9.39 26.39 330.08 0.78

Heat Generation & Distribution


Heater Mkcal/DAY
A B C D E
Standard
Average till date 54.46 0.000 0.000 0.00 0.00
Meter reading
Today 53.295 0.000 0.000 0.000 0.000
Todate 272.32 0.00 0.00 0.00 0.00

Compressed Air Generation


LP
J Other From Q Total A/B/C/I
Standard 185000 185000
Avg Todate 198634 0 47898 246532 0
Flow Todate 993169 0 239489 1232658 0

Page 117
NOV-05
Reading Flow M 5381575 8411094 4232430
Generatin M3 193854 0 54099 247953 0
Purta Power
Avg kwh Todate 15591.8 0.0 4262.9 19854.7 0.0
KWH Todate 77959 0 21315 99273 0
Reading KWH M 4030
Consumed KWH 15600 0 4815 20415 0
KW/M3 Std 0.079 0.080 0.079 0.079 0.100
KW/M3 Actual 0.080 #DIV/0! 0.089 0.082 #DIV/0!

Compressed Air Distribution


LP
TOTAL SPG – 1 SPG – 2 FDY TMT
Purta KWH
Average Flow 246532 60808 63504 26611 0
Reading Flow M
Flow today 247953 60808 63504 26611 0
Flow todate 1232658 304042 317520 133056 0
Average KWH 19855 4897 5114 2143 0
KWH today 20415 5007 5228 2191 0
KWH todate 99273 24486 25571 10715 0
247954 SP. POWER 0.082
Refrigeration Generation & Distribution
Chiller (KWH/DAY)
A B C D Total
Purta KWH 19000
Average todate 2973 7363 0 6298 16634
Reading KWH M 5959 1023 124 2730
KWH today 7860 7597 0 0 15457
KWH todate 14864 36815 0 31489 83168

SOFT WATER RAW WATER DRINKING WATER

M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


7
Reading M3
Textile Today 539 2880 269 1356 17
Average Textile 576.0 271.2
Reading M3 IY 674292 145302 9311

Page 118
NOV-05

IY today 482 2532 50 274 6


IY Average 506.4 54.8

TOTAL 1021 2005 319 1630 23

SOFT WATER STP 123 485

D/W COMPRESSOR POWER CONSUMPTION (KWH/DAY)


D/W COMP – 1 D/W COMP – 2 D/W COMP – 3 D/W COMP – 4 D/W COMP – 5

POWER IN KWH/DAY 0 2769 0 328 0

CUM. POWER CONS. 0 11542 0 449 0

AVG. POWER CONS. 0 2308 0 90 0

1 PAC-B INTERCOOLER CLEANING DONE.


2 OLD SBA UNIT DEGASSER BLOWER IMPELLER FITTED, TRIAL TAKEN; FOUND OK.
3 CHILLER-D CONDENSER TUBE CLEANING DONE.
4
5
6
D/W COMP – 1 IS IN BREAKDOWN DUE TO STARTER PROBLEM.
POWER DEPT. SEWAGE PUMP 02NOS. UNDER MAINTENANCE.

1. CT CONDUCTIVITY METER CALIBRATION IS DONE BUT IT IS SHOWING AN ERROR OF 400 MICRO SI


AUTO. DEPT.

REMARKS

Page 119
NOV-05

DAILY UTILITY REPORT


Spinning - 1 (KWH/DAY)
Water HTM Nitrogen Direct Total Utility M/c Power Others
464 514 502 31205
435 502 179 26771 0 0
422 513 169 25760
2174 2508 894 133853 0 0

Others W
CW P CT fan Chiller Steam Heat Raw
126 12 2754 1710 350
126 12 0 992 1195 290
126 12 0 986 1152 290
630 60 0 4959 5975 1450

WHRB Total (Ton)


1 2 3 D E
16 133
0.00 0.00 57.01 0.00 0.00 130.335
1490030.00 1061.70 53.80
0.00 0.00 56.69 0.00 0.00 132.30
0.00 0.00 285.04 0.00 0.00 651.68

Distribution(MKcal/DAY)
Total IY Textile TSG Total
63 36.5 26.5
54.46 26.593 27.77 0.100 54.46

53.295 25.024 27.771 0.500 53.295


272.32 132.96 138.86 0.50 272.32 0.00

MP HP
OTHERS O Q Total N L/M
166000 166000 147000 1000
0 167687 0 169833 148194 5601
0 838437 1344825 849163 740968 28003

Page 120
NOV-05

930952 0 255255390 2257004


0 170104 272482 166752 142944 1362

0.0 14664.0 23937.9 15097.6 18084.6 781.9


0 73320 119689 75488 90423 3909
390.4000 1373.252 802.744
14830 24251 14817 17743 250
0.100 0.088 0.088 0.125 0.140
#DIV/0! 0.087 0.089 0.089 0.124 0.183

LP
Air Text Draw Winder DTY IY Total Diffrence

0 40608 3000 52000 0


191738
0 42030 3000 52000 0 0
0 203040 15000 260000 0 0
0 3271 242 4188 0 0
0 3460 247 4281 0 0
0 16355 1208 20939 0 0

Other (Refrigeration)
UCW CHW PCW CT Total Borewell
15716
4523 3617 408 2688 11236 394

4615 3612 408 2688 11323 324


22616 18086 2040 13440 56182 1969

VARIOUS WATER CONSUMPTION (IN M3)

DRINKING WATER DM WATER ETP WATER OF PLANT ETP WATER OF C/T

CUM. M3 M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


36960
118656 6472 12399
72 12 92 18.5 99.5 70
14.4 18.4 19.9

Page 121
NOV-05

27 42 163 18.5 99.5 0


5.4 32.6 19.9

99 54 255 37 199 70

Y) OVERTIME (HRS)
TOTAL Card. No. NAME REASON OT HRS.

3097

11991

2398

FOUND OK.

NG AN ERROR OF 400 MICRO SIEMENS/CM AS PER LAB REPORT.

Page 122
NOV-05

2517
3083

359218 324574

Page 123
NOV-05

Total Power Production KW/Ton Air Chiller AHU


29470 15500 12800
0 0 10723 8317 8183
10250 7728 8183
0 0 0 53613 41584 40916

Water Consumption(KWH/DAY)
Soft DM SBA Drink Total IY Total Aux.
40 100 270 9 769
23 96 282 8 698 1828
23 96 246 8 662 1787
113 480 1409 40 3492 9140

Distribution(TON/DAY)
IY Textile HTM/DG/HE VAC Tow/TMT Total

103.392 0 16.743 0.00 0.00 130.335


764396
106.07 10.2 16.03 0 0 132.30
516.96 51.00 83.72 0.00 0.00 651.68

Fuel Consumption (TON) Fuel Distribution


FO Saw Dust LNG IY Textile TSG

0.000 0.000 5620.60 0.000 0.000 0


95954 1893529
0.000 0.000 5500.0 0.000 0.000 0.000
0.00 0.00 28103.00 0.00 0.00 0.00

HP Inst.
P Total A/B/C Q P Dryer
161000 309000
0 310282 18511 62434 0 80945
0 1551412 92557 312169 0 404726

Page 124
NOV-05

50424366 15895262
0 301066 14996 64975 0 79971

0.0 36134.7 2551.0 5556.6 0.0 7.1


0 180674 12755 27783 0 36
16
0 35226 2024 5783 0 7
0.106 0.115 0.120
#DIV/0! 0.117 0.135 0.089 #DIV/0!

MP
TOTAL SPG – 1 SPG – 2 FDY TMT NITROGEN

169833 59905 9462 2019 336 10648


14283944 2901316 4707575
166752.0 52404 9317 1988 331 10040
849163 299523 47309 10093 1682 53241
15098 6629 1049 224 37 1180
14817 6019 1070 228 38 1153
75488 33146 5245 1119 186 5899
129005 SP. POWER 0.115

Water (KWH/DAY)
Raw W WTP Total Textile IY
1929 1160 769
482 521 1397 698 698

480 521 1325 662 662


2410 2604 6983 3492 3492

ETP WATER OF C/T TOTAL RAW WATER RN -1 SBA WATER


ETP TOTAL M3/DAY DRINKING
WATER
CUM. M3 M3/DAY CUM. M3 M3/DAY
67742
71625 34317
521 88.5 851 4503 14
0
104.2 17.7 900.6

Page 125
NOV-05

0 18.5 630.07 3240.96 50.07


0.0 3.7 648.2

521 107 1481 7744 64

TOTAL TOTAL TO DATE

0.0 4.5

Page 126
NOV-05

20103013

34644

Page 127
NOV-05

DATE
Spinning-2 (KWH/DAY)
Refrigeration Boiler Water HTM Nitrogen Direct
8801 292 464 776 218
7376 47 453 599 242
7433 45 440 612 228
36879 233 2265 2993 1211

Power Consumption(KWH/DAY)
Total Boiler-A Boiler-B Boiler-C IY

120584 46368 289648


1086 35 21 58 986.48
5471.00 255.00 125.00 541.00 4958.57

Power Consumption (KWH/DAY)


Total IY Textile TSG

2443.40 1194.99 1248.41 0.00

2429 1151.9 1277.1 0


12217.00 5974.95 6242.05 0.00

Total F/G/K/BC1
7400 1000
80945 156488
404726 782441

Page 128
NOV-05

49176594 14030211
79971 156760

8107.6 17268.2
40538 86341

7807 17233
0.140
0.098 0.110

MP
DRAW
Draw winder DTY HTM BOILER IY
WARPER

7398 1500 7662 6779 30594


766658 2126987 2137187 532694
7686 1500 7530 5917 32292
36990 7500 38308 33896 152972
820 166 849 750 3393
883 172 865 680 3709
4101 831 4245 3752 16964

SBA Water (In M3)


TOTAL STEAM IY STEAM
132.30 106.07

DM Water (In M3)


TOTAL DM
Meter Reading
Today 54

Raw Water Consumption (In


SBA WATER
Raw Water
Production
CUM. M3 Meter Reading 576271
Today 1466
Todate 7729
103
21 SOFT W
WTP Softner

Page 129
NOV-05

244.96 Meter Reading 402670


49.0 Today 1150

348 Todate 5980

BO
RAJ
Meter Reading 941756
Today 0

Todate 687

Previous reading
Today's reading
Consumption Today
Consumption Todate
Average Todate

Page 130
NOV-05

1351

Page 131
NOV-05

5 Nov
WH/DAY)
Total Utility M/c Powe Others Total Power Production KW/Ton
68321
35939 0 0 0 0 0
34921
179695 0 0 0 0 0

Y) HTM/DG/HE Distribution Textile Steam Distribution


Textile BOILER D IY Textile SPG1/SPG 2 FDY

14.73 2.01 7.00 1.60


325067
99.52 971 14.11 1.92 7 3.2
512.43 4565.00 73.67 10.05 35.00 16.00

Comp. Meter Reading KWH Today

PAC-A 1454.0657 0
PAC-B 1671.1824 0
PAC-C 1473.0347 0
PAC-D 339.63476 0
PAC-E 285.7236 0
PAC-F 1243.45 0
PAC-G 146.10471 0
PAC-H 3139.5668 0
PAC-I 1450.2694 0
PAC-K 75.282608 1107
PAC-L 561.0956 244
PAC-M 156.4456 6

Page 132
NOV-05

BC-1 1187.44 2460


IAC-A 1879245 0
IAC-B 3302.5196 0 2024
IAC-C 317.50333 2024
IAD-C 495.3184 7
IAD-D 171416 0

HP
DIFF TOTAL SPG – 2 FDY TMT Air Text

33530 310282 21200 4523 754 220713


6211995 47677092
37747 301066.0 16667 3556 593 215905
167649 1551412 106000 22613 3769 1103565
3722 36135 2527 539 90 26312
4335 35226 1998 426 71 25887
18612 180674 12637 2696 449 131559
293793.615384615 SP. POWER 0.120

SBA Water (In M3)


IY COND. SBA GEN. IY SBA POY SBA
56 64 50.07 13.93

DM Water (In M3)


IY POLY IY DIPPING TOTAL IY DM TOTAL POY DM
66311 11007
16.369 25.63 42.00 12.00

Raw Water Consumption (In M3) POTABLE WATER CONSUMPTION


Canteen/
Regeneration Backwash Total Textile Plant (POY) Canteen
Workshop
22619 16012 75305 32408
13 26 15 269 10 7
58 156 105 1356 50 22

SOFT WATER CONSUMPTION (In M3)


CT D/W AIRTEX EXPANSION DG + AHU AHU

Page 133
NOV-05

287871 5053 43592 1898 160322 18719


408 13 36 1 81 21

2161 55 183 11 470 152

BOREWELL WATER (In M3)


UTLY TF DG ETP PTPL WTP
237499 64085 204897 45355 28178 767774
0 1211 151 0 0 0

0 4083 642 0 1857 0

TEXTILE PLANT EFFLUENT


C.T B/D C.T SSF WTP EFF. MGF/ACF ATY EFF.
12329 330 6435 75290 12532
12399 331 6472 75305 12575
70 1 37 15 43
521 5 199 105 208
104.20 1.00 39.80 21.00 41.60

Page 134
NOV-05

After Treatment Plant (KWH/DAY)


Refrigerati
Air Chiller AHU Water Total Utility M/c Powe
on
26000 800 1450 588 232 29070
26314 3160 168 222 250 30114 0
25889 2937 168 224 243 29461
131568 15802 840 1110 1251 150571 0

Steam Distribution Fuel Consumption(KGS.) Fuel Distribution


TMT FO/BOILER Briq LNG IY Textile HTM

0.00
1065.3494
0 404.5812
0.00 1826.35 0.00 0.00 0.00 0.00 0.00

Page 135
NOV-05

IY IDY DIFF TOTAL SPG – 1 SPG – 2 FDY

55900 6722 80945 28388 8806 1879


16382610 7325445 2891945
57073 370 6902 79971 28129 8788 1875
279498 2356 33611 404726 141940 44029 9393
6667 802 8108 2737 849 181
6843 44 828 7807 2646 827 176
33333 281 4009 40538 13683 4244 905
82985 SP. POWER 0.094

WATER CONSUMPTION

17
72

Total Textile DG NTC Consumption

Page 136
NOV-05

FW DM SW PW NTC Inst
539 60 50 42 482 6 33926

2880 NTC Steam NTC Loss Steam KW NTC Heat Heat KW

106.07 14.11 986.48 25.02 1151.90

Total

1362

7269

FRESH WATER STP FRESH WATER


DILUTION DILUTION

5179 18464
5179 18488
0 24
0 95
0.00 19.00

Page 137
NOV-05

DAY) FDY Plant (KWH/D


Total Productio
Others KW/Ton Air Chiller AHU
Power n

0 0 0 0 3340 1747 1746


3262 1623 1746
0 0 0 0 16698 8733 8729

AIR(KWH) CHILLER REFRIGERATION


SPG-1 14753 4792 1678
SPG-2 10250 7728 7433
FDY 3262 1623 1586
MY 179 665 264
D/WARPER 865 187 16
D/WINDER 4343 112 7
DTY 421 75 22
ATY 25889 -- 179
l Distribution IDY 278 276 --
VAC Tow/TMT
Monoblock pu 11 10 8.0
FO Transfer p 2.2 2.2 2.0
D07P(UTILITY - 7.5 24.0
D05 P –( WTP & - 12 24
0.00 0.00
FIXED AUX.

Page 138
NOV-05

Inst
UTILITY INST PACKING 1 CONVEYIN
TMT Air Text DTY IY
AIR &2 G

313 20 20 4644 2805 5833 34582


2891945 177882580 1381840 784469 1557328 932389
312 20 20 4629 2692 2594 33926
1565 100 100 23220 14024 13231 172912
30 2 2 448 270 255 3334
29 2 2 435 253 244 3192
151 10 10 2238 1352 1276 16670

Page 139
NOV-05

FDY Plant (KWH/DAY)


Nitrogen Total
Refrigeration Boiler Water HTM Air
Direct Utility

1574 10 97 80 91 8683 199


1586 10 94 82 86 8488 179
7868 50 483 399 457 43416 997

AUXILIARY HTM
465 524
485 611
104 76
17 33
17 -
7 -
24 -
194
-- 33

80
4.4
180
288

552.4

Page 140
NOV-05

Nitrogen
DIFF TOTAL SPG – 1 SPG – 2 FDY TMT IDY

-3158 10648.20 4627.79 4820.61 1028.40 171.40


639108 2807.00
-3014 10040 4363.46 4545.27 969.66 161.61
-15788 53241 23139 24103 5142 857
-305 946.57 428.53 428.53 91.42 15.24
-284 892.10 387.71 403.87 86.16 14.36
-1523 4733 2057 2143 457 76

Page 141
NOV-05

MY Plant (KWH/DAY) DRAW WARP


Refrigerati Nitrogen Total
Chiller AHU Boiler Water HTM Air
on Direct Utility

715 291 262 2 16 34 15 1535 849


665 291 264 2 16 35 14 1465 865
3576 1455 1311 8 81 171 76 7675 4245

Page 142
NOV-05

DRAW WARPER Plant (KWH/DAY) DRAW WINDER Plant (KWH/DAY)


Refrigerati Total Refrigerati
Chiller AHU Water Air Chiller AHU
on Utility on

201 0 11 13 1073 4091 120 0 11


187 11 12 1075 4343 112 11
1004 0 55 63 5367 20456 602 0 55

Page 143
NOV-05

Plant (KWH/DAY) DTY (KWH/DAY) IDY (KWH/DA


Total Refrigerati Total
Water Air Chiller AHU Water Air
Utility on Utility

13 4235 410 80 0 22 25 537 238


12 4479 421 75 22 24 542 228
63 21176 2049 402 0 111 125 2686 1189

Page 144
NOV-05

IDY (KWH/DAY) TOTAL (KWH/DAY)


Total
Chiller HTM AIR CHILLER AUXILIARY
Utility
60191 15457 12499
297 34 569
276 35 539
1485 171 2845 0 0 0

Page 145
NOV-06

DAILY UTILITY R

Air Chiller AHU Refrigeration Boiler


Purta 19_20 16605 5500 3900 3526 194
Average till date 15353 5110 3391 1665 44
Today 15122 4878 3391 1668 43
Todate 92116 30660 20346 9991 265

Utilities for IY KWH


Compressed Air (KWH/DAY)
LP MP Inst HP Eff.P
Standard 2300 3000 5500
Average 4187 3396 3353 6677 0
Today 4185 3412 3446 6729 0
Todate 25124 20375 20116 40062 0
TOTAL AIR(KWH) 17772
Steam Generation & Distribution
Boiler (TON/DAY) TSG
A/B A/B(FW) C D
Standard 8 125
Average till date 4.71 4.40 67.30 0.13
Meter reading FO 10965.3 4367.77 4583.39 2958.98
Today 2.69 0.49 0.00 73.73 0.00
Todate 28.26 9.88 26.39 403.81 0.78

Heat Generation & Distribution


Heater Mkcal/DAY
A B C D E
Standard
Average till date 54.49 0.000 0.000 0.00 0.00
Meter reading
Today 54.623 0.000 0.000 0.000 0.000
Todate 326.94 0.00 0.00 0.00 0.00

Compressed Air Generation


LP
J Other From Q Total A/B/C/I
Standard 185000 185000
Avg Todate 198639 0 47904 246542 0
Flow Todate 1191831 0 287422 1479253 0

Page 146
NOV-06
Reading Flow M 5554325 8411094 4232430
Generatin M3 198663 0 47933 246596 0
Purta Power
Avg kwh Todate 15589.8 0.0 4263.4 19853.2 0.0
KWH Todate 93539 0 25581 119119 0
Reading KWH M 4045
Consumed KWH 15580 0 4266 19846 0
KW/M3 Std 0.079 0.080 0.079 0.079 0.100
KW/M3 Actual 0.078 #DIV/0! 0.089 0.080 #DIV/0!

Compressed Air Distribution


LP
TOTAL SPG – 1 SPG – 2 FDY TMT
Purta KWH
Average Flow 246542 60808 63504 26611 0
Reading Flow M
Flow today 246596 60808 63504 26611 0
Flow todate 1479253 364850 381024 159667 0
Average KWH 19853 4897 5114 2143 0
KWH today 19846 4894 5111 2142 0
KWH todate 119119 29379 30682 12857 0
246596 SP. POWER 0.080
Refrigeration Generation & Distribution
Chiller (KWH/DAY)
A B C D Total
Purta KWH 19000
Average todate 2550 7286 0 6648 16484
Reading KWH M 5959 1030 124 2738
KWH today 436 6899 0 8401 15735
KWH todate 15300 43713 0 39890 98903

SOFT WATER RAW WATER DRINKING WATER

M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


7
Reading M3
Textile Today 630 3510 241 1597 18
Average Textile 585.0 266.2
Reading M3 IY 674812 145346 9317

Page 147
NOV-06

IY today 520 3052 44 318 6


IY Average 508.7 53.0

TOTAL 1150 2171 285 1915 24

SOFT WATER STP 126 611

D/W COMPRESSOR POWER CONSUMPTION (KWH/DAY)


D/W COMP – 1 D/W COMP – 2 D/W COMP – 3 D/W COMP – 4 D/W COMP – 5

POWER IN KWH/DAY 0 3305 0 203 0

CUM. POWER CONS. 0 14847 0 652 0

AVG. POWER CONS. 0 2475 0 109 0

1 QUENCH-7 CHW PUMP COUPLING DISMANTLED.


2 NEW STP OUTLET PUMP MECH. SEAL CHANGED TO NEW ONE.
3 POLY CONDENSATE PUMP NO.1 SERVICING DONE. TRIAL; TAKEN FOUND OK.
4 CHILLER-A CONDENSER TUBE CLEANING TUBE CLEANING DONE.
5 STP: SUBMERSIBLE PUMP SUCTION & DISCHARGE LINE FABRICATION WORK IS UNDER PROGRESS.
6
D/W COMP – 1 IS IN BREAKDOWN DUE TO STARTER PROBLEM.
POWER DEPT. SEWAGE PUMP 02NOS. UNDER MAINTENANCE.

AUTO. DEPT.

REMARKS

Page 148
NOV-06

DAILY UTILITY REPORT


Spinning - 1 (KWH/DAY)
Water HTM Nitrogen Direct Total Utility M/c Power Others
464 514 502 31205
434 500 180 26677 0 0
428 494 183 26207
2602 3002 1077 160060 0 0

Others W
CW P CT fan Chiller Steam Heat Raw
126 12 2754 1710 350
126 12 0 987 1194 290
126 12 0 964 1189 290
756 72 0 5922 7164 1740

WHRB Total (Ton)


1 2 3 D E
16 133
0.00 0.00 56.96 0.00 0.00 130.438
1546764.00 1061.70 53.80
0.00 0.00 56.73 0.00 0.00 130.95
0.00 0.00 341.77 0.00 0.00 782.63

Distribution(MKcal/DAY)
Total IY Textile TSG Total
63 36.5 26.5
54.49 26.636 27.77 0.083 54.49

54.623 26.851 27.771 0.000 54.623


326.94 159.81 166.63 0.50 326.94 0.00

MP HP
OTHERS O Q Total N L/M
166000 166000 147000 1000
0 166757 0 169097 146720 5186
0 1000544 1606903 1014582 880319 31114

Page 149
NOV-06

112059 255394741 2260115


0 162107 262079 165420 139351 3111

0.0 14618.3 23835.7 15034.4 17966.5 712.3


0 87710 143014 90207 107799 4274
404.7900 1396.577 820.12
14390 23325 14719 17376 364
0.100 0.088 0.088 0.125 0.140
#DIV/0! 0.089 0.089 0.089 0.125 0.117

LP
Air Text Draw Winder DTY IY Total Diffrence

0 40619 3000 52000 0


235410
0 40672 3000 52000 0 0
0 243712 18000 312000 0 0
0 3271 242 4187 0 0
0 3273 241 4185 0 0
0 19628 1449 25124 0 0

Other (Refrigeration)
UCW CHW PCW CT Total Borewell
15716
4528 3616 408 2688 11240 387

4552 3607 408 2688 11255 355


27168 21693 2448 16128 67437 2324

VARIOUS WATER CONSUMPTION (IN M3)

DRINKING WATER DM WATER ETP WATER OF PLANT ETP WATER OF C/T

CUM. M3 M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


36960
118716 6508 12526
90 26 118 18 117.5 127
15.0 19.7 19.6

Page 150
NOV-06

33 34 197 18 117.5 0
5.5 32.8 19.6

123 60 315 36 235 127

Y) OVERTIME (HRS)
TOTAL Card. No. NAME REASON OT HRS.

3508

15499 0.0

2583

OUND OK.

N WORK IS UNDER PROGRESS.

Page 151
NOV-06

2517
3083

359218 324574

Page 152
NOV-06

Total Power Production KW/Ton Air Chiller AHU


29470 15500 12800
0 0 10717 8242 8183
10692 7868 8183
0 0 0 64305 49452 49100

Water Consumption(KWH/DAY)
Soft DM SBA Drink Total IY Total Aux.
40 100 270 9 769
23 96 278 8 695 1820
23 96 261 8 678 1780
135 576 1670 48 4169 10920

Distribution(TON/DAY)
IY Textile HTM/DG/HE VAC Tow/TMT Total

103.497 0 16.742 0.00 0.00 130.438


774798
104.02 10.2 16.73 0 0 130.95
620.98 61.20 100.45 0.00 0.00 782.63

Fuel Consumption (TON) Fuel Distribution


FO Saw Dust LNG IY Textile TSG

0.000 0.000 5623.33 0.000 0.000 0


95954 1901114
0.000 0.000 5637.0 0.000 0.000 0.000
0.00 0.00 33740.00 0.00 0.00 0.00

HP Inst.
P Total A/B/C Q P Dryer
161000 309000
0 306789 18435 62691 0 81126
0 1840732 110610 376144 0 486754

Page 153
NOV-06

50424366 15895262
0 289320 18053 63975 0 82028

0.0 35769.1 2533.6 5579.5 0.0 7.1


0 214615 15201 33477 0 43
16
0 33941 2447 5694 0 7
0.106 0.115 0.120
#DIV/0! 0.117 0.136 0.089 #DIV/0!

MP
TOTAL SPG – 1 SPG – 2 FDY TMT NITROGEN

169097 59130 9452 2016 336 10693


14339198 2913061 4718491
165419.7 55254 9404 2006 334 10916
1014582 354777 56714 12099 2016 64157
15034 6584 1054 225 37 1193
14719 6359 1082 231 38 1256
90207 39505 6327 1350 225 7155
127893 SP. POWER 0.115

Water (KWH/DAY)
Raw W WTP Total Textile IY
1929 1160 769
482 521 1390 695 695

480 521 1356 678 678


2890 3125 8339 4169 4169

ETP WATER OF C/T TOTAL RAW WATER RN -1 SBA WATER


ETP TOTAL M3/DAY DRINKING
WATER
CUM. M3 M3/DAY CUM. M3 M3/DAY
67750
71625 34378
648 145 936 5439 21
0
108.0 24.2 906.5

Page 154
NOV-06

0 18 652.02 3892.98 48.02


0.0 3.0 648.8

648 163 1588 9332 69

TOTAL TOTAL TO DATE

0.0 4.5

Page 155
NOV-06

20103013

34644

Page 156
NOV-06

DATE
Spinning-2 (KWH/DAY)
Refrigeration Boiler Water HTM Nitrogen Direct
8801 292 464 776 218
7378 46 452 597 243
7388 45 446 589 249
44268 278 2710 3582 1460

Power Consumption(KWH/DAY)
Total Boiler-A Boiler-B Boiler-C IY

120613 46388 289707


1063 29 20 59 963.90
6534.00 284.00 145.00 600.00 5922.47

Power Consumption (KWH/DAY)


Total IY Textile TSG

2439.17 1193.93 1245.24 0.00

2418 1188.6 1229.4 0


14635.00 7163.59 7471.41 0.00

Total F/G/K/BC1
7400 1000
81126 154883
486754 929299

Page 157
NOV-06

49258622 14177069
82028 146858

8113.1 17090.4
48678 102542

8140 16201
0.140
0.099 0.110

MP
DRAW
Draw winder DTY HTM BOILER IY
WARPER

7448 1500 7101 6789 30436


775856 2131284 2144024 571538
7698 1500 4297 6837 29646
44688 9000 42605 40733 182618
831 167 790 757 3396
886 173 495 787 3412
4987 1004 4740 4539 20375

SBA Water (In M3)


TOTAL STEAM IY STEAM
130.95 104.02

DM Water (In M3)


TOTAL DM
Meter Reading
Today 60

Raw Water Consumption (In


SBA WATER
Raw Water
Production
CUM. M3 Meter Reading 577859
Today 1588
Todate 9317
124
21 SOFT W
WTP Softner

Page 158
NOV-06

292.98 Meter Reading 402786


48.8 Today 1160

417 Todate 7140

BO
RAJ
Meter Reading 941756
Today 0

Todate 687

Previous reading
Today's reading
Consumption Today
Consumption Todate
Average Todate

Page 159
NOV-06

1351

Page 160
NOV-06

6 Nov
WH/DAY)
Total Utility M/c Powe Others Total Power Production KW/Ton
68321
35859 0 0 0 0 0
35459
215154 0 0 0 0 0

Y) HTM/DG/HE Distribution Textile Steam Distribution


Textile BOILER D IY Textile SPG1/SPG 2 FDY

14.73 2.01 7.00 1.60


326022
99.10 955 14.73 2.01 7 3.2
611.53 5520.00 88.40 12.05 42.00 19.20

Comp. Meter Reading KWH Today

PAC-A 1454.0657 0
PAC-B 1671.1824 0
PAC-C 1473.0347 0
PAC-D 339.63476 0
PAC-E 285.7236 0
PAC-F 1243.45 0
PAC-G 146.10471 0
PAC-H 3139.5668 0
PAC-I 1450.2694 0
PAC-K 76.379999 1097
PAC-L 561.41884 323
PAC-M 156.48656 41

Page 161
NOV-06

BC-1 1189.5074 2067


IAC-A 1879245 0
IAC-B 3302.5196 0 2447
IAC-C 319.9499 2447
IAD-C 495.32548 7
IAD-D 171416 0

HP
DIFF TOTAL SPG – 2 FDY TMT Air Text

34196 306789 21043 4489 748 217409


6237747 47877981
37527 289320.0 20259 4322 720 200889
205175 1840732 126260 26935 4489 1304454
3822 35769 2512 536 89 25954
4319 33941 2437 520 87 24168
22931 214615 15074 3216 536 155727
282124.79020979 SP. POWER 0.120

SBA Water (In M3)


IY COND. SBA GEN. IY SBA POY SBA
56 69 48.02 20.98

DM Water (In M3)


IY POLY IY DIPPING TOTAL IY DM TOTAL POY DM
80076 11041
13.765 20.24 34.00 26.00

Raw Water Consumption (In M3) POTABLE WATER CONSUMPTION


Canteen/ Regeneration DMF/ACF
Total Textile Plant (POY) Canteen
Workshop Effluent Backwash
22632 16038 75331 32416
13 26 26 241 10 8
71 182 131 1597 60 30

SOFT WATER CONSUMPTION (In M3)


CT D/W AIRTEX EXPANSION DG + AHU AHU

Page 162
NOV-06

288360 5069 43629 1900 160408 18753


489 16 37 2 86 34

2650 71 220 13 556 186

BOREWELL WATER (In M3)


UTLY TF DG ETP PTPL WTP
237782 65303 204897 45355 28178 767774
283 1218 0 0 0 0

283 5301 642 0 1857 0

TEXTILE PLANT EFFLUENT


C.T B/D C.T SSF WTP EFF. MGF/ACF ATY EFF.
12399 331 6472 75305 12575
12526 332 6508 75331 12618
127 1 36 26 43
648 6 235 131 251
108.00 1.00 39.17 21.83 41.83

Page 163
NOV-06

After Treatment Plant (KWH/DAY)


Refrigerati
Air Chiller AHU Water Total Utility M/c Powe
on
26000 800 1450 588 232 29070
25956 3132 168 222 249 29728 0
24170 2990 168 222 246 27796
155738 18792 1008 1332 1497 178367 0

Steam Distribution Fuel Consumption(KGS.) Fuel Distribution


TMT FO/BOILER Briq LNG IY Textile HTM

0.00
1065.5554
0 191.9920
0.00 2018.34 0.00 0.00 0.00 0.00 0.00

Page 164
NOV-06

IY IDY DIFF TOTAL SPG – 1 SPG – 2 FDY

55905 6726 81126 28460 8834 1885


16438544 7354263 2903154
55934 450 6745 82028 28818 8975 1915
335432 2806 40356 486754 170758 53004 11308
6677 803 8113 2730 847 181
6729 54 811 8140 2697 840 179
40062 335 4820 48678 16380 5084 1085
86976 SP. POWER 0.094

WATER CONSUMPTION

18
90

Total Textile DG NTC Consumption

Page 165
NOV-06

FW DM SW PW NTC Inst
630 52 44 34 520 6 36822

3510 NTC Steam NTC Loss Steam KW NTC Heat Heat KW

104.02 14.73 963.90 26.85 1188.64

Total

1501

8770

FRESH WATER STP FRESH WATER


DILUTION DILUTION

5179 18488
5179 18496
0 8
0 103
0.00 17.17

Page 166
NOV-06

DAY) FDY Plant (KWH/D


Total Productio
Others KW/Ton Air Chiller AHU
Power n

0 0 0 0 3338 1731 1746


3332 1652 1746
0 0 0 0 20030 10385 10475

AIR(KWH) CHILLER REFRIGERATION


SPG-1 15122 4878 1668
SPG-2 10692 7868 7388
FDY 3332 1652 1576
MY 198 677 263
D/WARPER 495 190 16
D/WINDER 4159 114 7
DTY 416 76 22
ATY 24170 -- 178
l Distribution IDY 290 281 --
VAC Tow/TMT 76647 15735
Monoblock pu 11 10 8.0
FO Transfer p 2.2 2.2 2.0
D07P(UTILITY - 7.5 24.0
D05 P –( WTP & - 12 24
0.00 0.00
FIXED AUX.

Page 167
NOV-06

Inst
UTILITY INST PACKING 1 CONVEYIN
TMT Air Text DTY IY
AIR &2 G

314 20 20 4635 2791 5833 34956


2903154 177882580 1386432 787193 1560099 969211
319 20 20 4592 2724 2771 36822
1885 120 120 27812 16748 16002 209734
30 2 2 445 268 256 3353
30 2 2 430 255 259 3446
181 12 12 2668 1607 1535 20116

Page 168
NOV-06

FDY Plant (KWH/DAY)


Nitrogen Total
Refrigeration Boiler Water HTM Air
Direct Utility

1574 10 96 80 92 8667 199


1576 10 95 79 94 8583 198
9444 59 578 478 551 51999 1195

AUXILIARY HTM
471 504
491 588
105 74
17 32
17 -
7 -
25 -
197
-- 32
14226.2
80
4.4
180
288

552.4

Page 169
NOV-06

Nitrogen
DIFF TOTAL SPG – 1 SPG – 2 FDY TMT IDY

-3456 10692.83 4647.19 4840.82 1032.71 172.12


642534 3426.00
-4948 10916 4744.18 4941.85 1054.26 175.71
-20736 64157 27883 29045 6196 1033
-331 950.69 430.39 430.39 91.82 15.30
-463 971.29 422.13 439.72 93.81 15.63
-1986 5704 2479 2582 551 92

Page 170
NOV-06

MY Plant (KWH/DAY) DRAW WARP


Refrigerati Nitrogen Total
Chiller AHU Boiler Water HTM Air
on Direct Utility

709 291 262 2 16 34 15 1528 790


677 291 263 2 16 34 16 1495 495
4253 1746 1574 10 96 205 92 9171 4740

Page 171
NOV-06

DRAW WARPER Plant (KWH/DAY) DRAW WINDER Plant (KWH/DAY)


Refrigerati Total Refrigerati
Chiller AHU Water Air Chiller AHU
on Utility on

199 0 11 12 1013 4102 119 0 11


190 11 12 708 4159 114 11
1194 0 67 75 6075 24615 716 0 67

Page 172
NOV-06

Plant (KWH/DAY) DTY (KWH/DAY) IDY (KWH/DA


Total Refrigerati Total
Water Air Chiller AHU Water Air
Utility on Utility

12 4245 411 80 0 22 25 538 238


12 4297 416 76 22 25 539 237
75 25473 2465 478 0 133 150 3225 1426

Page 173
NOV-06

IDY (KWH/DAY) TOTAL (KWH/DAY)


Total
Chiller HTM AIR CHILLER AUXILIARY
Utility
58821 15735 12446
294 34 566
281 34 551
1766 205 3397 0 0 0

Page 174
NOV-07

DAILY UTILITY R

Air Chiller AHU Refrigeration Boiler


Purta 19_20 16605 5500 3900 3526 194
Average till date 15274 5041 3391 1664 44
Today 14800 4627 3391 1659 42
Todate 106916 35287 23737 11650 307

Utilities for IY KWH


Compressed Air (KWH/DAY)
LP MP Inst HP Eff.P
Standard 2300 3000 5500
Average 4202 3450 3367 6738 0
Today 4289 3771 3453 7106 0
Todate 29412 24147 23569 47168 0
TOTAL AIR(KWH) 18619
Steam Generation & Distribution
Boiler (TON/DAY) TSG
A/B A/B(FW) C D
Standard 8 125
Average till date 4.52 3.77 68.15 0.11
Meter reading FO 10966.3 4367.77 4662.45 2958.98
Today 3.39 0.89 0.00 73.24 0.00
Todate 31.65 10.77 26.39 477.04 0.78

Heat Generation & Distribution


Heater Mkcal/DAY
A B C D E
Standard
Average till date 54.71 0.000 0.000 0.00 0.00
Meter reading
Today 56.037 0.000 0.000 0.000 0.000
Todate 382.98 0.00 0.00 0.00 0.00

Compressed Air Generation


LP
J Other From Q Total A/B/C/I
Standard 185000 185000
Avg Todate 198495 0 48265 246760 0
Flow Todate 1389465 0 337852 1727317 0

Page 175
NOV-07
Reading Flow M 5726180 8411094 4232430
Generatin M3 197633 0 50430 248063 0
Purta Power
Avg kwh Todate 15644.2 0.0 4295.5 19939.7 0.0
KWH Todate 109509 0 30069 139578 0
Reading KWH M 4061
Consumed KWH 15970 0 4488 20459 0
KW/M3 Std 0.079 0.080 0.079 0.079 0.100
KW/M3 Actual 0.081 #DIV/0! 0.089 0.082 #DIV/0!

Compressed Air Distribution


LP
TOTAL SPG – 1 SPG – 2 FDY TMT
Purta KWH
Average Flow 246760 60808 63504 26611 0
Reading Flow M
Flow today 248063 60808 63504 26611 0
Flow todate 1727317 425658 444528 186278 0
Average KWH 19940 4914 5131 2150 0
KWH today 20459 5015 5237 2195 0
KWH todate 139578 34395 35919 15052 0
248064 SP. POWER 0.082
Refrigeration Generation & Distribution
Chiller (KWH/DAY)
A B C D Total
Purta KWH 19000
Average todate 3033 6388 0 6840 16261
Reading KWH M 5965 1031 124 2746
KWH today 5931 1003 0 7991 14926
KWH todate 21231 44716 0 47882 113829

SOFT WATER RAW WATER DRINKING WATER

M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


7
Reading M3
Textile Today 534 4044 203 1800 35
Average Textile 577.7 257.1
Reading M3 IY 675280 145397 9322

Page 176
NOV-07

IY today 468 3520 51 369 5


IY Average 502.9 52.7

TOTAL 1002 2152 254 2169 40

SOFT WATER STP 84 695

D/W COMPRESSOR POWER CONSUMPTION (KWH/DAY)


D/W COMP – 1 D/W COMP – 2 D/W COMP – 3 D/W COMP – 4 D/W COMP – 5

POWER IN KWH/DAY 0 3137 0 28 0

CUM. POWER CONS. 0 17984 0 680 0

AVG. POWER CONS. 0 2569 0 97 0

1 CHILLER-B CONDENSER TUBE CLEANING DONE.


2 STP SOFTENER-A EJECTOR LINE CLEANING DONE & DMF OPEN BACKWASH DONE.
3 QUENCH-7 CHW PUMP NEW COUPLING NEW COUPLING L-110 PROVIDED AND TRIAL TAKEN.
4 1/2" ACTUATOR VALVE PROVIDED IN SOFT WATER TANK AT 6MTR.
5 PAC-G DISCHARGE NRV SERVICING DONE AND TRIAL TAKEN.
6
D/W COMP – 1 IS IN BREAKDOWN DUE TO STARTER PROBLEM.
POWER DEPT. SEWAGE PUMP 02NOS. UNDER MAINTENANCE.

AUTO. DEPT.

REMARKS

Page 177
NOV-07

DAILY UTILITY REPORT


Spinning - 1 (KWH/DAY)
Water HTM Nitrogen Direct Total Utility M/c Power Others
464 514 502 31205
434 498 180 26526 0 0
439 482 183 25623
3041 3485 1261 185683 0 0

Others W
CW P CT fan Chiller Steam Heat Raw
126 12 2754 1710 350
126 12 0 982 1198 290
126 12 0 954 1222 290
882 84 0 6877 8385 2030

WHRB Total (Ton)


1 2 3 D E
16 133
0.00 0.00 56.89 0.00 0.00 130.454
1603189.00 1061.70 53.80
0.00 0.00 56.43 0.00 0.00 130.55
0.00 0.00 398.20 0.00 0.00 913.18

Distribution(MKcal/DAY)
Total IY Textile TSG Total
63 36.5 26.5
54.71 26.869 27.77 0.071 54.71

56.037 28.266 27.771 0.000 56.037


382.98 188.08 194.40 0.50 382.98 0.00

MP HP
OTHERS O Q Total N L/M
166000 166000 147000 1000
0 166561 0 169518 146824 4988
0 1165930 1878934 1186625 1027768 34919

Page 178
NOV-07

288576 255542190 2263920


0 165386 272030 172042 147449 3805

0.0 14634.3 23889.3 15074.2 17998.9 677.6


0 102440 167225 105519 125992 4743
419.5200 1420.7877 838.31312
14730 24211 15313 18193 470
0.100 0.088 0.088 0.125 0.140
#DIV/0! 0.089 0.089 0.089 0.123 0.123

LP
Air Text Draw Winder DTY IY Total Diffrence

0 40836 3000 52000 0


280550
0 42140 3000 52000 0 0
0 285852 21000 364000 0 0
0 3300 242 4202 0 0
0 3475 247 4289 0 0
0 23103 1697 29412 0 0

Other (Refrigeration)
UCW CHW PCW CT Total Borewell
15716
4524 3613 408 2688 11233 392

4500 3601 408 2688 11197 420


31668 25294 2856 18816 78634 2744

VARIOUS WATER CONSUMPTION (IN M3)

DRINKING WATER DM WATER ETP WATER OF PLANT ETP WATER OF C/T

CUM. M3 M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


36960
118763 6544 12616
125 13 131 18 135.5 90
17.9 18.7 19.4

Page 179
NOV-07

38 34 231 18 135.5 0
5.4 33.0 19.4

163 47 362 36 271 90

Y) OVERTIME (HRS)
TOTAL Card. No. NAME REASON OT HRS.

3165

18664 0.0

2666

KWASH DONE.
VIDED AND TRIAL TAKEN.

Page 180
NOV-07

2517
3083

359218 324574

Page 181
NOV-07

Total Power Production KW/Ton Air Chiller AHU


29470 15500 12800
0 0 10794 8131 8183
11255 7463 8183
0 0 0 75560 56914 57283

Water Consumption(KWH/DAY)
Soft DM SBA Drink Total IY Total Aux.
40 100 270 9 769
23 96 281 8 697 1817
23 96 294 8 710 1803
158 672 1964 56 4880 12722

Distribution(TON/DAY)
IY Textile HTM/DG/HE VAC Tow/TMT Total

103.727 0 16.527 0.00 0.00 130.454


785309
105.11 10.2 15.24 0 0 130.55
726.09 71.40 115.69 0.00 0.00 913.18

Fuel Consumption (TON) Fuel Distribution


FO Saw Dust LNG IY Textile TSG

0.000 0.000 5646.14 0.000 0.000 0


95954 1908600
0.000 0.000 5783.0 0.000 0.000 0.000
0.00 0.00 39523.00 0.00 0.00 0.00

HP Inst.
P Total A/B/C Q P Dryer
161000 309000
0 305765 17934 63246 0 81180
0 2140355 125539 442719 0 568258

Page 182
NOV-07

50424366 15895262
0 299623 14929 66575 0 81504

0.0 35670.0 2463.8 5628.9 0.0 7.1


0 249690 17247 39402 0 50
16
0 35075 2045 5925 0 7
0.106 0.115 0.120
#DIV/0! 0.117 0.137 0.089 #DIV/0!

MP
TOTAL SPG – 1 SPG – 2 FDY TMT NITROGEN

169518 57955 9457 2018 336 10722


14390108 2924910 4729391
172042.3 50910 9488 2024 337 10900
1186625 405687 66201 14123 2354 75057
15074 6499 1063 227 38 1205
15313 5990 1116 238 40 1282
105519 45495 7443 1588 265 8438
130147 SP. POWER 0.118

Water (KWH/DAY)
Raw W WTP Total Textile IY
1929 1160 769
481 521 1394 697 697

480 521 1421 710 710


3370 3646 9760 4880 4880

ETP WATER OF C/T TOTAL RAW WATER RN -1 SBA WATER


ETP TOTAL M3/DAY DRINKING
WATER
CUM. M3 M3/DAY CUM. M3 M3/DAY
67820
71625 34378
738 108 806 6245 21
0
105.4 15.4 892.1

Page 183
NOV-07

0 18 607.11 4500.09 49.11


0.0 2.6 642.9

738 126 1413 10745 70

TOTAL TOTAL TO DATE

0.0 4.5

Page 184
NOV-07

20103013

34644

Page 185
NOV-07

DATE
Spinning-2 (KWH/DAY)
Refrigeration Boiler Water HTM Nitrogen Direct
8801 292 464 776 218
7374 46 453 594 244
7350 44 457 575 248
51617 322 3168 4158 1708

Power Consumption(KWH/DAY)
Total Boiler-A Boiler-B Boiler-C IY

120648 46410 289766


1051 35 22 59 954.16
7585.00 319.00 167.00 659.00 6876.64

Power Consumption (KWH/DAY)


Total IY Textile TSG

2436.71 1197.90 1238.82 0.00

2422 1221.7 1200.3 0


17057.00 8385.29 8671.71 0.00

Total F/G/K/BC1
7400 1000
81180 153953
568258 1077668

Page 186
NOV-07

49340126 14325438
81504 148369

8092.7 16993.5
56649 118955

7970 16413
0.140
0.098 0.111

MP
DRAW
Draw winder DTY HTM BOILER IY
WARPER

7513 1500 7181 6872 30667


785259 2138945 2151394 612995
7903 1500 7661 7370 32054
52591 10500 50266 48103 214672
845 169 806 772 3450
930 176 901 867 3771
5917 1180 5641 5406 24147

SBA Water (In M3)


TOTAL STEAM IY STEAM
130.55 105.11

DM Water (In M3)


TOTAL DM
Meter Reading
Today 47

Raw Water Consumption (In


SBA WATER
Raw Water
Production
CUM. M3 Meter Reading 579272
Today 1413
Todate 10730
145
21 SOFT W
WTP Softner

Page 187
NOV-07

342.09 Meter Reading 402908


48.9 Today 1220

487 Todate 8360

BO
RAJ
Meter Reading 941756
Today 0

Todate 687

Previous reading
Today's reading
Consumption Today
Consumption Todate
Average Todate

Page 188
NOV-07

1351

Page 189
NOV-07

7 Nov
WH/DAY)
Total Utility M/c Powe Others Total Power Production KW/Ton
68321
35819 0 0 0 0 0
35576
250730 0 0 0 0 0

Y) HTM/DG/HE Distribution Textile Steam Distribution


Textile BOILER D IY Textile SPG1/SPG 2 FDY

14.54 1.98 7.00 1.60


326957
96.84 935 13.41 1.83 7 3.2
708.36 6455.00 101.81 13.88 49.00 22.40

Comp. Meter Reading KWH Today

PAC-A 1454.0657 0
PAC-B 1671.1824 0
PAC-C 1473.0347 0
PAC-D 339.63476 0
PAC-E 285.7236 0
PAC-F 1243.45 0
PAC-G 146.11736 13
PAC-H 3139.5668 0
PAC-I 1450.2694 0
PAC-K 77.502112 1122
PAC-L 561.88844 470
PAC-M 156.48656 0

Page 190
NOV-07

BC-1 1191.5708 2063


IAC-A 1879245 0
IAC-B 3302.5196 0 2045
IAC-C 321.99502 2045
IAD-C 495.3326 7
IAD-D 171416 0

HP
DIFF TOTAL SPG – 2 FDY TMT Air Text

35296 305765 21430 4572 762 215440


6267936 48081605
41895 299623.0 23750 5067 844 203624
247071 2140355 150010 32002 5334 1508078
3980 35670 2560 546 91 25734
4929 35075 2847 607 101 24413
27860 249690 17922 3823 637 180140
292556.22027972 SP. POWER 0.120

SBA Water (In M3)


IY COND. SBA GEN. IY SBA POY SBA
56 70 49.11 20.89

DM Water (In M3)


IY POLY IY DIPPING TOTAL IY DM TOTAL POY DM
96403 11075
16.327 17.67 34.00 13.00

Raw Water Consumption (In M3) POTABLE WATER CONSUMPTION


Canteen/ Regeneration DMF/ACF
Total Textile Plant (POY) Canteen
Workshop Effluent Backwash
22642 16064 75344 32441
10 26 13 203 10 25
81 208 144 1800 70 55

SOFT WATER CONSUMPTION (In M3)


CT D/W AIRTEX EXPANSION DG + AHU AHU

Page 191
NOV-07

288778 5080 43666 1902 160474 18774


418 11 37 2 66 21

3068 82 257 15 622 207

BOREWELL WATER (In M3)


UTLY TF DG ETP PTPL WTP
238082 66558 204897 45355 28178 767774
300 1255 0 0 0 0

583 6556 642 0 1857 0

TEXTILE PLANT EFFLUENT


C.T B/D C.T SSF WTP EFF. MGF/ACF ATY EFF.
12526 332 6508 75331 12618
12616 333 6544 75344 12661
90 1 36 13 43
738 7 271 144 294
105.43 1.00 38.71 20.57 42.00

Page 192
NOV-07

After Treatment Plant (KWH/DAY)


Refrigerati
Air Chiller AHU Water Total Utility M/c Powe
on
26000 800 1450 588 232 29070
25736 3090 168 222 250 29466 0
24415 2836 168 221 253 27892
180153 21627 1176 1553 1749 206259 0

Steam Distribution Fuel Consumption(KGS.) Fuel Distribution


TMT FO/BOILER Briq LNG IY Textile HTM

0.00
1065.8154
0 242.3200
0.00 2260.66 0.00 0.00 0.00 0.00 0.00

Page 193
NOV-07

IY IDY DIFF TOTAL SPG – 1 SPG – 2 FDY

56386 6699 81180 28493 8862 1891


16497815 7382953 2914431
59271 528 6539 81504 28690 9030 1926
394703 3334 46895 568258 199448 62034 13234
6738 801 8093 2713 844 180
7106 63 784 7970 2613 822 175
47168 398 5604 56649 18993 5906 1260
87520 SP. POWER 0.091

WATER CONSUMPTION

35
125

Total Textile DG NTC Consumption

Page 194
NOV-07

FW DM SW PW NTC Inst
534 45 51 34 468 5 37917

4044 NTC Steam NTC Loss Steam KW NTC Heat Heat KW

105.11 13.41 954.16 28.27 1221.70

Total

1555

10325

FRESH WATER STP FRESH WATER


DILUTION DILUTION

5179 18496
5179 18499
0 3
0 106
0.00 15.14

Page 195
NOV-07

DAY) FDY Plant (KWH/D


Total Productio
Others KW/Ton Air Chiller AHU
Power n

0 0 0 0 3358 1707 1746


3478 1567 1746
0 0 0 0 23508 11952 12220

AIR(KWH) CHILLER REFRIGERATION


SPG-1 14800 4627 1659
SPG-2 11255 7463 7350
FDY 3478 1567 1568
MY 214 642 261
D/WARPER 901 180 15
D/WINDER 4405 108 7
DTY 426 72 22
ATY 24415 -- 177
l Distribution IDY 303 267 --
VAC Tow/TMT
Monoblock pu 11 10 8.0
FO Transfer p 2.2 2.2 2.0
D07P(UTILITY - 7.5 24.0
D05 P –( WTP & - 12 24
0.00 0.00
FIXED AUX.

Page 196
NOV-07

Inst
UTILITY INST PACKING 1 CONVEYIN
TMT Air Text DTY IY
AIR &2 G

315 20 20 4592 2780 5833 35379


2914431 177882580 1390763 789903 1562654 7128
321 20 20 4331 2710 2555 37917
2206 140 140 32143 19458 18557 247651
30 2 2 437 265 253 3367
29 2 2 394 247 233 3453
210 13 13 3062 1854 1768 23569

Page 197
NOV-07

FDY Plant (KWH/DAY)


Nitrogen Total
Refrigeration Boiler Water HTM Air
Direct Utility

1573 10 97 79 92 8662 201


1568 9 98 77 94 8637 214
11012 69 676 554 645 60636 1409

AUXILIARY HTM
481 492
501 575
107 72
18 31
18 -
8 -
25 -
202
-- 31

80
4.4
180
288

552.4

Page 198
NOV-07

Nitrogen
DIFF TOTAL SPG – 1 SPG – 2 FDY TMT IDY

-3822 10722.43 4660.05 4854.22 1035.57 172.59


645631 3097.00
-6016 10900 4737.22 4934.61 1052.72 175.45
-26752 75057 32620 33980 7249 1208
-362 953.47 431.65 431.65 92.09 15.35
-548 970.17 421.64 439.21 93.70 15.62
-2534 6674 2901 3022 645 107

Page 199
NOV-07

MY Plant (KWH/DAY) DRAW WARP


Refrigerati Nitrogen Total
Chiller AHU Boiler Water HTM Air
on Direct Utility

699 291 262 2 16 34 15 1521 806


642 291 261 2 16 33 16 1474 901
4895 2037 1835 11 113 238 107 10645 5641

Page 200
NOV-07

DRAW WARPER Plant (KWH/DAY) DRAW WINDER Plant (KWH/DAY)


Refrigerati Total Refrigerati
Chiller AHU Water Air Chiller AHU
on Utility on

196 0 11 12 1026 4146 118 0 11


180 11 13 1105 4405 108 11
1374 0 78 87 7180 29020 824 0 78

Page 201
NOV-07

Plant (KWH/DAY) DTY (KWH/DAY) IDY (KWH/DA


Total Refrigerati Total
Water Air Chiller AHU Water Air
Utility on Utility

12 4287 413 79 0 22 25 539 247


13 4537 426 72 22 25 545 303
87 30010 2891 550 0 155 175 3770 1729

Page 202
NOV-07

IDY (KWH/DAY) TOTAL (KWH/DAY)


Total
Chiller HTM AIR CHILLER AUXILIARY
Utility
60198 14926 12419
290 34 571
267 33 603
2033 238 3999 0 0 0

Page 203
NOV-08

DAILY UTILITY R

Air Chiller AHU Refrigeration Boiler


Purta 19_20 16605 5500 3900 3526 194
Average till date 15230 4947 3391 1663 44
Today 14921 4287 3391 1652 42
Todate 121837 39574 27128 13302 348

Utilities for IY KWH


Compressed Air (KWH/DAY)
LP MP Inst HP Eff.P
Standard 2300 3000 5500
Average 4191 3419 3349 6704 0
Today 4119 3202 3222 6465 0
Todate 33531 27349 26792 53633 0
TOTAL AIR(KWH) 17009
Steam Generation & Distribution
Boiler (TON/DAY) TSG
A/B A/B(FW) C D
Standard 8 125
Average till date 4.42 3.30 68.73 0.10
Meter reading FO 10968.0 4367.77 4741.00 2958.98
Today 3.75 1.62 0.00 72.76 0.00
Todate 35.40 12.39 26.39 549.81 0.78

Heat Generation & Distribution


Heater Mkcal/DAY
A B C D E
Standard
Average till date 54.53 0.000 0.000 0.00 0.00
Meter reading
Today 53.276 0.000 0.000 0.000 0.000
Todate 436.25 0.00 0.00 0.00 0.00

Compressed Air Generation


LP
J Other From Q Total A/B/C/I
Standard 185000 185000
Avg Todate 198951 0 47832 246782 0
Flow Todate 1591606 0 382654 1974260 0

Page 204
NOV-08
Reading Flow M 5901955 8411094 4232430
Generatin M3 202141 0 44802 246943 0
Purta Power
Avg kwh Todate 15635.4 0.0 4257.0 19892.4 0.0
KWH Todate 125083 0 34056 159139 0
Reading KWH M 4077
Consumed KWH 15574 0 3987 19561 0
KW/M3 Std 0.079 0.080 0.079 0.079 0.100
KW/M3 Actual 0.077 #DIV/0! 0.089 0.079 #DIV/0!

Compressed Air Distribution


LP
TOTAL SPG – 1 SPG – 2 FDY TMT
Purta KWH
Average Flow 246782 60808 63504 26611 0
Reading Flow M
Flow today 246943 60808 63504 26611 0
Flow todate 1974260 486467 508032 212890 0
Average KWH 19892 4901 5119 2145 0
KWH today 19561 4817 5030 2108 0
KWH todate 159139 39211 40950 17160 0
246944 SP. POWER 0.079
Refrigeration Generation & Distribution
Chiller (KWH/DAY)
A B C D Total
Purta KWH 19000
Average todate 3421 5590 0 6947 15957
Reading KWH M 5971 1031 124 2754
KWH today 6139 0 0 7691 13830
KWH todate 27370 44716 0 55573 127659

SOFT WATER RAW WATER DRINKING WATER

M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


7
Reading M3
Textile Today 547 4591 237 2037 37
Average Textile 573.9 254.6
Reading M3 IY 675804 145444 9328

Page 205
NOV-08

IY today 524 4044 47 416 6


IY Average 505.5 52.0

TOTAL 1071 2073 284 2453 43

SOFT WATER STP 166 861

D/W COMPRESSOR POWER CONSUMPTION (KWH/DAY)


D/W COMP – 1 D/W COMP – 2 D/W COMP – 3 D/W COMP – 4 D/W COMP – 5

POWER IN KWH/DAY 0 2286 0 0 0

CUM. POWER CONS. 0 20270 0 680 0

AVG. POWER CONS. 0 2534 0 85 0

1 QUENCH-5 PRE-FILTER, CHW COIL AND ELIMINATOR CLEANING DONE.


2 ETP: P4A PUMP DISMANTELED FROM POSITION AND OPENED AT WORKSHOP. WORK UNDER PROG
3 FDY TAKE-UP AHU SPRAY PUMP NEW SPIDER PROVIDED.
4 POTABLE WATER TANK 6MTR NEW 25NB FLOAT VALVE PROVIDED.
5 UCWP-B,F; PCWP-D; RWP-B SUCTION STRAINER CLEANED.
6 PAC-J,N,O&Q COOLING WATER SUCTION FILTER CLEANED.
D/W COMP – 1 IS IN BREAKDOWN DUE TO STARTER PROBLEM.
POWER DEPT. SEWAGE PUMP 02NOS. UNDER MAINTENANCE.

AUTO. DEPT.

REMARKS

Page 206
NOV-08

DAILY UTILITY REPORT


Spinning - 1 (KWH/DAY)
Water HTM Nitrogen Direct Total Utility M/c Power Others
464 514 502 31205
431 497 180 26382 0 0
410 488 179 25370
3451 3973 1440 211053 0 0

Others W
CW P CT fan Chiller Steam Heat Raw
126 12 2754 1710 350
126 12 0 978 1198 290
126 12 0 946 1198 290
1008 96 0 7822 9583 2320

WHRB Total (Ton)


1 2 3 D E
16 133
0.00 0.00 56.87 0.00 0.00 130.546
1659987.00 1061.70 53.80
0.00 0.00 56.80 0.00 0.00 131.18
0.00 0.00 455.00 0.00 0.00 1044.36

Distribution(MKcal/DAY)
Total IY Textile TSG Total
63 36.5 26.5
54.53 26.817 27.65 0.062 54.53

53.276 26.454 26.822 0.000 53.276


436.25 214.53 221.22 0.50 436.25 0.00

MP HP
OTHERS O Q Total N L/M
166000 166000 147000 1000
0 166562 0 169195 146690 4827
0 1332492 2147366 1353556 1173517 38617

Page 207
NOV-08

455138 255687939 2267618


0 166562 268433 166932 145749 3698

0.0 14636.3 23889.5 15044.1 17973.1 646.5


0 117090 191116 120352 143785 5172
434.1700 1444.6782 856.10568
14650 23891 14833 17793 428
0.100 0.088 0.088 0.125 0.140
#DIV/0! 0.088 0.089 0.089 0.122 0.116

LP
Air Text Draw Winder DTY IY Total Diffrence

0 40859 3000 52000 0


324570
0 41020 3000 52000 0 0
0 326872 24000 416000 0 0
0 3294 242 4191 0 0
0 3249 238 4119 0 0
0 26353 1935 33531 0 0

Other (Refrigeration)
UCW CHW PCW CT Total Borewell
15716
4515 3612 408 2688 11223 373

4455 3602 408 2688 11153 240


36123 28896 3264 21504 89787 2984

VARIOUS WATER CONSUMPTION (IN M3)

DRINKING WATER DM WATER ETP WATER OF PLANT ETP WATER OF C/T

CUM. M3 M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


36960
118817 6583 12729
162 18 149 19.5 155 113
20.3 18.6 19.4

Page 208
NOV-08

44 36 267 19.5 155 0


5.5 33.4 19.4

206 54 416 39 310 113

Y) OVERTIME (HRS)
TOTAL Card. No. NAME REASON OT HRS.

2286

20950

2619

NE.
WORKSHOP. WORK UNDER PROGRESS.

Page 209
NOV-08

2517
3083

359218 324574

Page 210
NOV-08

Total Power Production KW/Ton Air Chiller AHU


29470 15500 12800
0 0 10705 7979 8183
10084 6915 8183
0 0 0 85643 63829 65466

Water Consumption(KWH/DAY)
Soft DM SBA Drink Total IY Total Aux.
40 100 270 9 769
23 96 272 8 688 1804
23 96 210 8 626 1710
180 768 2174 64 5506 14432

Distribution(TON/DAY)
IY Textile HTM/DG/HE VAC Tow/TMT Total

103.863 0 16.483 0.00 0.00 130.546


795790
104.81 10.2 16.17 0 0 131.18
830.90 81.60 131.86 0.00 0.00 1044.36

Fuel Consumption (TON) Fuel Distribution


FO Saw Dust LNG IY Textile TSG

0.000 0.000 5627.63 0.000 0.000 0


95954 1915796
0.000 0.000 5498.0 0.000 0.000 0.000
0.00 0.00 45021.00 0.00 0.00 0.00

HP Inst.
P Total A/B/C Q P Dryer
161000 309000
0 304184 16071 65289 0 81360
0 2433474 128568 522308 0 650876

Page 211
NOV-08

50424366 15895262
0 293119 3029 79589 0 82618

0.0 35459.3 2206.9 5810.7 0.0 7.3


0 283674 17655 46485 0 59
16
0 33984 409 7083 0 9
0.106 0.115 0.120
#DIV/0! 0.116 0.135 0.089 #DIV/0!

MP
TOTAL SPG – 1 SPG – 2 FDY TMT NITROGEN

169195 58122 9425 2011 335 10717


14449398 2936398 4740073
166931.6 59290 9199 1962 327 10682
1353556 464977 75400 16085 2681 85739
15044 6499 1056 225 38 1201
14833 6494 1008 215 36 1170
120352 51989 8451 1803 300 9608
135423 SP. POWER 0.110

Water (KWH/DAY)
Raw W WTP Total Textile IY
1929 1160 769
483 521 1377 688 688

492 521 1253 626 626


3862 4166 11012 5506 5506

ETP WATER OF C/T TOTAL RAW WATER RN -1 SBA WATER


ETP TOTAL M3/DAY DRINKING
WATER
CUM. M3 M3/DAY CUM. M3 M3/DAY
67835
71625 34430
851 132.5 859 7104 20
0
106.4 16.6 888.0

Page 212
NOV-08

0 19.5 659.81 5159.9 46.81


0.0 2.4 645.0

851 152 1519 12264 67

TOTAL TOTAL TO DATE

0.0 4.5

Page 213
NOV-08

20103013

34644

Page 214
NOV-08

DATE
Spinning-2 (KWH/DAY)
Refrigeration Boiler Water HTM Nitrogen Direct
8801 292 464 776 218
7367 46 449 593 244
7320 44 427 582 243
58938 365 3595 4740 1951

Power Consumption(KWH/DAY)
Total Boiler-A Boiler-B Boiler-C IY

120681 46434 289824


1042 33 24 58 945.56
8627.00 352.00 191.00 717.00 7822.20

Power Consumption (KWH/DAY)


Total IY Textile TSG

2433.75 1197.93 1235.82 0.00

2413 1198.2 1214.8 0


19470.00 9583.46 9886.54 0.00

Total F/G/K/BC1
7400 1000
81360 152668
650876 1221340

Page 215
NOV-08

49422744 14469110
82618 143672

8017.6 16839.7
64141 134718

7492 15763
0.140
0.091 0.110

MP
DRAW
Draw winder DTY HTM BOILER IY
WARPER

7457 1500 7265 7052 30488


793822 2133529 2159710 650792
7063 1500 7850 8316 29234
59654 12000 58116 56419 243906
836 168 813 790 3419
774 164 860 911 3202
6691 1345 6501 6317 27349

SBA Water (In M3)


TOTAL STEAM IY STEAM
131.18 104.81

DM Water (In M3)


TOTAL DM
Meter Reading
Today 54

Raw Water Consumption (In


SBA WATER
Raw Water
Production
CUM. M3 Meter Reading 580791
Today 1519
Todate 12249
165
21 SOFT W
WTP Softner

Page 216
NOV-08

388.9 Meter Reading 403025


48.6 Today 1170

554 Todate 9530

BO
RAJ
Meter Reading 941756
Today 0

Todate 687

Previous reading
Today's reading
Consumption Today
Consumption Todate
Average Todate

Page 217
NOV-08

1351

Page 218
NOV-08

8 Nov
WH/DAY)
Total Utility M/c Powe Others Total Power Production KW/Ton
68321
35566 0 0 0 0 0
33799
284529 0 0 0 0 0

Y) HTM/DG/HE Distribution Textile Steam Distribution


Textile BOILER D IY Textile SPG1/SPG 2 FDY

14.51 1.98 7.00 1.60


327884
96.44 927 14.23 1.94 7 3.2
804.80 7382.00 116.04 15.82 56.00 25.60

Comp. Meter Reading KWH Today

PAC-A 1454.0657 0
PAC-B 1671.1824 0
PAC-C 1473.0347 0
PAC-D 339.63476 0
PAC-E 285.7236 0
PAC-F 1243.45 0
PAC-G 146.11736 0
PAC-H 3139.5668 0
PAC-I 1450.2694 0
PAC-K 78.587784 1086
PAC-L 562.23996 352
PAC-M 156.56348 77

Page 219
NOV-08

BC-1 1193.6116 2041


IAC-A 1879245 0
IAC-B 3302.5196 0 409
IAC-C 322.40368 409
IAD-C 495.3412 9
IAD-D 171416 0

HP
DIFF TOTAL SPG – 2 FDY TMT Air Text

34822 304184 20945 4468 745 214870


6290245 48292490
31509 293119.0 17551 3744 624 210885
278579 2433474 167560 35746 5958 1718963
3914 35459 2500 533 89 25633
3451 33984 2075 443 74 24928
31312 283674 19996 4266 711 205068
287497.982517483 SP. POWER 0.118

SBA Water (In M3)


IY COND. SBA GEN. IY SBA POY SBA
58 67 46.81 20.19

DM Water (In M3)


IY POLY IY DIPPING TOTAL IY DM TOTAL POY DM
111043 11111
14.64 21.36 36.00 18.00

Raw Water Consumption (In M3) POTABLE WATER CONSUMPTION


Canteen/ Regeneration DMF/ACF
Total Textile Plant (POY) Canteen
Workshop Effluent Backwash
22655 16090 75370 32468
13 26 26 237 10 27
94 234 170 2037 80 82

SOFT WATER CONSUMPTION (In M3)


CT D/W AIRTEX EXPANSION DG + AHU AHU

Page 220
NOV-08

289201 5085 43701 1904 160556 18792


423 5 35 2 82 18

3491 87 292 17 704 225

BOREWELL WATER (In M3)


UTLY TF DG ETP PTPL WTP
238082 67727 204897 45355 28178 767774
0 1169 0 0 0 0

583 7725 642 0 1857 0

TEXTILE PLANT EFFLUENT


C.T B/D C.T SSF WTP EFF. MGF/ACF ATY EFF.
12616 333 6544 75344 12661
12729 334 6583 75370 12704
113 1 39 26 43
851 8 310 170 337
106.38 1.00 38.75 21.25 42.13

Page 221
NOV-08

After Treatment Plant (KWH/DAY)


Refrigerati
Air Chiller AHU Water Total Utility M/c Powe
on
26000 800 1450 588 232 29070
25635 3032 168 222 248 29305 0
24930 2628 168 220 236 28182
205083 24255 1344 1774 1985 234441 0

Steam Distribution Fuel Consumption(KGS.) Fuel Distribution


TMT FO/BOILER Briq LNG IY Textile HTM

0.00
1066.1028
0 267.8568
0.00 2528.52 0.00 0.00 0.00 0.00 0.00

Page 222
NOV-08

IY IDY DIFF TOTAL SPG – 1 SPG – 2 FDY

56175 6516 81360 28552 8885 1895


16552509 7411918 2925728
54694 390 5231 82618 28965 9046 1930
449397 3724 52126 650876 228413 71079 15164
6704 778 8018 2681 834 178
6465 46 618 7492 2453 766 163
53633 444 6222 64141 21445 6672 1423
88484 SP. POWER 0.085

WATER CONSUMPTION

37
162

Total Textile DG NTC Consumption

Page 223
NOV-08

FW DM SW PW NTC Inst
547 64 47 36 524 6 38056

4591 NTC Steam NTC Loss Steam KW NTC Heat Heat KW

104.81 14.23 945.56 26.45 1198.17

Total

1169

11494

FRESH WATER STP FRESH WATER


DILUTION DILUTION

5179 18499
5179 18499
0 0
0 106
0.00 13.25

Page 224
NOV-08

DAY) FDY Plant (KWH/D


Total Productio
Others KW/Ton Air Chiller AHU
Power n

0 0 0 0 3337 1676 1746


3186 1452 1746
0 0 0 0 26695 13404 13966

AIR(KWH) CHILLER REFRIGERATION


SPG-1 14921 4287 1652
SPG-2 10084 6915 7320
FDY 3186 1452 1562
MY 180 595 260
D/WARPER 860 167 15
D/WINDER 4023 100 7
DTY 404 67 22
ATY 24930 -- 176
l Distribution IDY 275 247 --
VAC Tow/TMT
Monoblock pu 11 10 8.0
FO Transfer p 2.2 2.2 2.0
D07P(UTILITY - 7.5 24.0
D05 P –( WTP & - 12 24
0.00 0.00
FIXED AUX.

Page 225
NOV-08

Inst
UTILITY INST PACKING 1 CONVEYIN
TMT Air Text DTY IY
AIR &2 G

316 20 20 4637 2777 5833 35713


2925728 177882580 1395715 792662 1565069 45184
322 20 20 4952 2759 2415 38056
2527 160 160 37095 22217 20972 285707
30 2 2 435 261 247 3349
27 2 2 419 234 204 3222
237 15 15 3482 2087 1972 26792

Page 226
NOV-08

FDY Plant (KWH/DAY)


Nitrogen Total
Refrigeration Boiler Water HTM Air
Direct Utility

1572 10 96 79 92 8606 199


1562 9 91 78 92 8215 180
12573 78 767 632 736 68851 1589

AUXILIARY HTM
452 498
471 581
100 73
17 31
17 -
7 -
24 -
189
-- 31

80
4.4
180
288

552.4

Page 227
NOV-08

Nitrogen
DIFF TOTAL SPG – 1 SPG – 2 FDY TMT IDY

-4077 10717.38 4657.85 4851.93 1035.08 172.51


648491 2860.00
-5866 10682 4642.48 4835.92 1031.66 171.94
-32618 85739 37263 38815 8281 1380
-379 952.94 431.41 431.41 92.03 15.34
-497 949.17 412.52 429.70 91.67 15.28
-3030 7623 3313 3451 736 123

Page 228
NOV-08

MY Plant (KWH/DAY) DRAW WARP


Refrigerati Nitrogen Total
Chiller AHU Boiler Water HTM Air
on Direct Utility

686 291 262 2 16 34 15 1505 813


595 291 260 2 15 33 15 1391 860
5489 2328 2096 13 128 271 123 12036 6501

Page 229
NOV-08

DRAW WARPER Plant (KWH/DAY) DRAW WINDER Plant (KWH/DAY)


Refrigerati Total Refrigerati
Chiller AHU Water Air Chiller AHU
on Utility on

193 0 11 12 1029 4130 116 0 11


167 11 12 1050 4023 100 11
1541 0 89 99 8230 33043 925 0 89

Page 230
NOV-08

Plant (KWH/DAY) DTY (KWH/DAY) IDY (KWH/DA


Total Refrigerati Total
Water Air Chiller AHU Water Air
Utility on Utility

12 4269 412 77 0 22 25 536 251


12 4146 404 67 22 24 516 275
99 34156 3294 616 0 177 199 4286 2004

Page 231
NOV-08

IDY (KWH/DAY) TOTAL (KWH/DAY)


Total
Chiller HTM AIR CHILLER AUXILIARY
Utility
58862 13830 12290
285 34 569
247 33 556
2280 271 4555 0 0 0

Page 232
NOV-09

DAILY UTILITY R

Air Chiller AHU Refrigeration Boiler


Purta 19_20 16605 5500 3900 3526 194
Average till date 15138 4879 3391 1658 43
Today 14403 4335 3391 1622 43
Todate 136239 43910 30519 14925 391

Utilities for IY KWH


Compressed Air (KWH/DAY)
LP MP Inst HP Eff.P
Standard 2300 3000 5500
Average 4189 3368 3329 6704 0
Today 4167 2966 3173 6704 0
Todate 37698 30314 29965 60337 0
TOTAL AIR(KWH) 17009
Steam Generation & Distribution
Boiler (TON/DAY) TSG
A/B A/B(FW) C D
Standard 8 125
Average till date 4.37 2.93 69.12 0.09
Meter reading FO 10969.5 4367.77 4818.98 2958.98
Today 3.97 1.35 0.00 72.24 0.00
Todate 39.37 13.74 26.39 622.05 0.78

Heat Generation & Distribution


Heater Mkcal/DAY
A B C D E
Standard
Average till date 54.20 0.000 0.000 0.00 0.00
Meter reading
Today 51.531 0.000 0.000 0.000 0.000
Todate 487.78 0.00 0.00 0.00 0.00

Compressed Air Generation


LP
J Other From Q Total A/B/C/I
Standard 185000 185000
Avg Todate 199379 0 47902 247281 0
Flow Todate 1794407 0 431118 2225525 0

Page 233
NOV-09
Reading Flow M 6078304 8411094 4232430
Generatin M3 202801 0 48464 251265 0
Purta Power
Avg kwh Todate 15655.8 0.0 4263.3 19919.1 0.0
KWH Todate 140903 0 38370 179272 0
Reading KWH M 4093
Consumed KWH 15820 0 4313 20133 0
KW/M3 Std 0.079 0.080 0.079 0.079 0.100
KW/M3 Actual 0.078 #DIV/0! 0.089 0.080 #DIV/0!

Compressed Air Distribution


LP
TOTAL SPG – 1 SPG – 2 FDY TMT
Purta KWH
Average Flow 247281 60808 63504 26611 0
Reading Flow M
Flow today 251265 60808 63504 26611 0
Flow todate 2225525 547275 571536 239501 0
Average KWH 19919 4898 5115 2144 0
KWH today 20133 4872 5088 2132 0
KWH todate 179272 44084 46038 19292 0
251266 SP. POWER 0.080
Refrigeration Generation & Distribution
Chiller (KWH/DAY)
A B C D Total
Purta KWH 19000
Average todate 3719 4968 0 7051 15738
Reading KWH M 5977 1031 124 2762
KWH today 6102 0 0 7883 13985
KWH todate 33472 44716 0 63455 141644

SOFT WATER RAW WATER DRINKING WATER

M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


7
Reading M3
Textile Today 446 5037 278 2315 20
Average Textile 559.7 257.2
Reading M3 IY 676271 145487 9335

Page 234
NOV-09

IY today 467 4511 43 459 7


IY Average 501.2 51.0

TOTAL 913 1984 321 2774 27

SOFT WATER STP 77 938

D/W COMPRESSOR POWER CONSUMPTION (KWH/DAY)


D/W COMP – 1 D/W COMP – 2 D/W COMP – 3 D/W COMP – 4 D/W COMP – 5

POWER IN KWH/DAY 0 1754 0 504 0

CUM. POWER CONS. 0 22024 0 1184 0

AVG. POWER CONS. 0 2447 0 132 0

1 ETP : P4A PUMP SERVICING DONE, DURING SERVICING 6305ZZ 02NOS. NEW BEARING PROVIDED. T
2 ETP : SA1 MOTOR FIXED & COUPLING FITTED. TRAIL TAKEN NOW RUNNING NORMAL.
3 STP : SPARE SUBMERSIBLE PUMP DISCHARGE LINE 50NB FABRICATION WORK COMPLETED.
4 N2 PLANT – C, V5 VALVE ACTUTOR OPEN AND SERVICING DONE AND THEN FITTED ON POSITION.
5 PAC-F/G AIR FLITER CLEANED & PAC-M SUCTION AIR FILTER REPLACED BY NEW.

POWER DEPT.
D/W COMP – 1 IS IN BREAKDOWN DUE TO STARTER PROBLEM.
SEWAGE PUMP 02NOS. UNDER MAINTENANCE.

AUTO. DEPT.

REMARKS

Page 235
NOV-09

DAILY UTILITY REPORT


Spinning - 1 (KWH/DAY)
Water HTM Nitrogen Direct Total Utility M/c Power Others
464 514 502 31205
433 497 186 26226 0 0
450 504 235 24984
3901 4477 1674 236037 0 0

Others W
CW P CT fan Chiller Steam Heat Raw
126 12 2754 1710 350
126 12 0 975 1193 290
126 12 0 953 1157 290
1134 108 0 8775 10740 2610

WHRB Total (Ton)


1 2 3 D E
16 133
0.00 0.00 56.84 0.00 0.00 130.503
1716564.00 1061.70 53.80
0.00 0.00 56.58 0.00 0.00 130.17
0.00 0.00 511.57 0.00 0.00 1174.53

Distribution(MKcal/DAY)
Total IY Textile TSG Total
63 36.5 26.5
54.20 26.583 27.56 0.056 54.20

51.531 24.710 26.822 0.000 51.531


487.78 239.24 248.04 0.50 487.78 0.00

MP HP
OTHERS O Q Total N L/M
166000 166000 147000 1000
0 166514 0 168777 147393 4718
0 1498628 2417235 1518996 1326534 42460

Page 236
NOV-09

621274 255840956 2271461


0 166136 269869 165440 153017 3843

0.0 14634.4 23903.8 15006.3 18024.2 630.3


0 131710 215134 135057 162218 5673
448.7900 1468.6965 874.53888
14620 24018 14704 18433 501
0.100 0.088 0.088 0.125 0.140
#DIV/0! 0.088 0.089 0.089 0.120 0.130

LP
Air Text Draw Winder DTY IY Total Diffrence

0 41357 3000 52000 0


372912
0 45342 3000 52000 0 0
0 372214 27000 468000 0 0
0 3332 242 4189 0 0
0 3633 240 4167 0 0
0 29986 2175 37698 0 0

Other (Refrigeration)
UCW CHW PCW CT Total Borewell
15716
4510 3611 408 2665 11193 383

4466 3602 408 2478 10954 460


40589 32498 3672 23982 100741 3444

VARIOUS WATER CONSUMPTION (IN M3)

DRINKING WATER DM WATER ETP WATER OF PLANT ETP WATER OF C/T

CUM. M3 M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


36960
118875 6617 12835
182 24 173 17 172 106
20.2 19.2 19.1

Page 237
NOV-09

51 34 301 17 172 0
5.7 33.4 19.1

233 58 474 34 344 106

Y) OVERTIME (HRS)
TOTAL Card. No. NAME REASON OT HRS.

2258

23208

2579

OS. NEW BEARING PROVIDED. TRAIL TAKEN NOW RUNNING NORMAL


UNNING NORMAL.
ON WORK COMPLETED.
D THEN FITTED ON POSITION.
CED BY NEW.

Page 238
NOV-09

2517
3083

359218 324574

Page 239
NOV-09

Total Power Production KW/Ton Air Chiller AHU


29470 15500 12800
0 0 10691 7869 8183
10575 6993 8183
0 0 0 96219 70822 73649

Water Consumption(KWH/DAY)
Soft DM SBA Drink Total IY Total Aux.
40 100 270 9 769
23 96 278 8 694 1807
23 96 326 8 742 1833
203 864 2500 72 6249 16266

Distribution(TON/DAY)
IY Textile HTM/DG/HE VAC Tow/TMT Total

103.739 0 16.565 0.00 0.00 130.503


806065
102.75 10.2 17.22 0 0 130.17
933.65 91.80 149.08 0.00 0.00 1174.53

Fuel Consumption (TON) Fuel Distribution


FO Saw Dust LNG IY Textile TSG

0.000 0.000 5593.22 0.000 0.000 0


95954 1923088
0.000 0.000 5318.0 0.000 0.000 0.000
0.00 0.00 50339.00 0.00 0.00 0.00

HP Inst.
P Total A/B/C Q P Dryer
161000 309000
0 304056 14787 66471 0 81258
0 2736501 133079 598242 0 731321

Page 240
NOV-09

50424366 15895262
0 303027 4511 75934 0 80445

0.0 35433.7 2030.4 5915.9 0.0 7.5


0 318904 18274 53244 0 68
16
0 35229 619 6758 0 9
0.106 0.115 0.120
#DIV/0! 0.116 0.137 0.089 #DIV/0!

MP
TOTAL SPG – 1 SPG – 2 FDY TMT NITROGEN

168777 57204 9471 2020 337 11079


14499261 2948684 4754044
165439.5 49863 9838 2099 350 13971
1518996 514840 85237 18184 3031 99710
15006 6420 1066 227 38 1248
14704 5795 1143 244 41 1624
135057 57784 9594 2047 341 11231
126521 SP. POWER 0.116

Water (KWH/DAY)
Raw W WTP Total Textile IY
1929 1160 769
485 521 1389 694 694

504 521 1485 742 742


4366 4687 12497 6249 6249

ETP WATER OF C/T TOTAL RAW WATER RN -1 SBA WATER


ETP TOTAL M3/DAY DRINKING
WATER
CUM. M3 M3/DAY CUM. M3 M3/DAY
67835
71625 34497
957 123 788 7892 20
0
106.3 13.7 876.9

Page 241
NOV-09

0 17 597.75 5757.65 46.75


0.0 1.9 639.7

957 140 1386 13650 67

TOTAL TOTAL TO DATE

0.0 4.5

Page 242
NOV-09

20103013

34644

Page 243
NOV-09

DATE
Spinning-2 (KWH/DAY)
Refrigeration Boiler Water HTM Nitrogen Direct
8801 292 464 776 218
7347 46 452 594 252
7188 45 469 602 318
66126 410 4064 5342 2269

Power Consumption(KWH/DAY)
Total Boiler-A Boiler-B Boiler-C IY

120711 46459 289882


1052 30 25 58 952.87
9679.00 382.00 216.00 775.00 8775.07

Power Consumption (KWH/DAY)


Total IY Textile TSG

2431.33 1193.34 1238.00 0.00

2412 1156.6 1255.4 0


21882.00 10740.03 11141.97 0.00

Total F/G/K/BC1
7400 1000
81258 151945
731321 1367507

Page 244
NOV-09

49503189 14615277
80445 146167

7946.4 16779.2
71518 151013

7377 16295
0.140
0.092 0.111

MP
DRAW
Draw winder DTY HTM BOILER IY
WARPER

7509 1500 7330 7114 29936


803251 2134703 2167315 685738
7929 1500 7850 7605 25517
67583 13500 65966 64024 269423
846 169 824 800 3368
922 174 912 884 2966
7612 1519 7413 7201 30314

SBA Water (In M3)


TOTAL STEAM IY STEAM
130.17 102.75

DM Water (In M3)


TOTAL DM
Meter Reading
Today 58

Raw Water Consumption (In


SBA WATER
Raw Water
Production
CUM. M3 Meter Reading 582177
Today 1386
Todate 13635
185
21 SOFT W
WTP Softner

Page 245
NOV-09

435.65 Meter Reading 403128


48.4 Today 1030

621 Todate 10560

BO
RAJ
Meter Reading 941756
Today 0

Todate 687

Previous reading
Today's reading
Consumption Today
Consumption Todate
Average Todate

Page 246
NOV-09

1351

Page 247
NOV-09

9 Nov
WH/DAY)
Total Utility M/c Powe Others Total Power Production KW/Ton
68321
35434 0 0 0 0 0
34373
318902 0 0 0 0 0

Y) HTM/DG/HE Distribution Textile Steam Distribution


Textile BOILER D IY Textile SPG1/SPG 2 FDY

14.58 1.99 7.00 1.60


328823
99.13 939 15.15 2.07 7 3.2
903.93 8321.00 131.19 17.89 63.00 28.80

Comp. Meter Reading KWH Today

PAC-A 1454.0657 0
PAC-B 1671.1824 0
PAC-C 1473.0347 0
PAC-D 339.63476 0
PAC-E 285.7236 0
PAC-F 1243.45 0
PAC-G 146.11736 0
PAC-H 3139.5668 0
PAC-I 1450.2694 0
PAC-K 79.691576 1104
PAC-L 562.71148 472
PAC-M 156.59294 29

Page 248
NOV-09

BC-1 1195.9402 2329


IAC-A 1879245 0
IAC-B 3302.5196 0 619
IAC-C 323.02242 619
IAD-C 495.35024 9
IAD-D 171416 0

HP
DIFF TOTAL SPG – 2 FDY TMT Air Text

35278 304056 20664 4408 735 215001


6313658 48508533
38919 303027.0 18419 3929 655 216043
317498 2736501 185980 39676 6613 1935006
3982 35434 2466 526 88 25650
4523 35229 2198 469 78 25781
35835 318904 22194 4735 789 230848
295224.681818182 SP. POWER 0.119

SBA Water (In M3)


IY COND. SBA GEN. IY SBA POY SBA
56 67 46.75 20.25

DM Water (In M3)


IY POLY IY DIPPING TOTAL IY DM TOTAL POY DM
123544 11145
12.501 21.50 34.00 24.00

Raw Water Consumption (In M3) POTABLE WATER CONSUMPTION


Canteen/ Regeneration DMF/ACF
Total Textile Plant (POY) Canteen
Workshop Effluent Backwash
22665 16116 75383 32478
10 26 13 278 10 10
104 260 183 2315 90 92

SOFT WATER CONSUMPTION (In M3)


CT D/W AIRTEX EXPANSION DG + AHU AHU

Page 249
NOV-09

289520 5093 43739 1905 160636 18824


319 8 38 1 80 32

3810 95 330 18 784 257

BOREWELL WATER (In M3)


UTLY TF DG ETP PTPL WTP
238532 68970 204897 45355 28178 767774
450 1243 0 0 0 0

1033 8968 642 0 1857 0

TEXTILE PLANT EFFLUENT


C.T B/D C.T SSF WTP EFF. MGF/ACF ATY EFF.
12729 334 6583 75370 12704
12835 335 6617 75383 12747
106 1 34 13 43
957 9 344 183 380
106.33 1.00 38.22 20.33 42.22

Page 250
NOV-09

After Treatment Plant (KWH/DAY)


Refrigerati
Air Chiller AHU Water Total Utility M/c Powe
on
26000 800 1450 588 232 29070
25652 2990 168 221 249 29280 0
25782 2657 168 216 259 29083
230865 26912 1512 1990 2244 263523 0

Steam Distribution Fuel Consumption(KGS.) Fuel Distribution


TMT FO/BOILER Briq LNG IY Textile HTM

0.00
1066.4071
0 283.6076
0.00 2812.12 0.00 0.00 0.00 0.00 0.00

Page 251
NOV-09

IY IDY DIFF TOTAL SPG – 1 SPG – 2 FDY

56175 6613 81258 28537 8895 1898


16608687 7440334 2936938
56178 409 7393 80445 28416 8976 1915
505575 4133 59519 731321 256829 80055 17078
6704 789 7946 2650 826 176
6704 49 882 7377 2405 760 162
60337 493 7105 71518 23850 7432 1585
87165 SP. POWER 0.085

WATER CONSUMPTION

20
182

Total Textile DG NTC Consumption

Page 252
NOV-09

FW DM SW PW NTC Inst
446 48 43 34 467 7 37493

5037 NTC Steam NTC Loss Steam KW NTC Heat Heat KW

102.75 15.15 952.87 24.71 1156.57

Total

1693

13187

FRESH WATER STP FRESH WATER


DILUTION DILUTION

5179 18499
5179 18499
0 0
0 106
0.00 11.78

Page 253
NOV-09

DAY) FDY Plant (KWH/D


Total Productio
Others KW/Ton Air Chiller AHU
Power n

0 0 0 0 3333 1653 1746


3303 1468 1746
0 0 0 0 29997 14873 15712

AIR(KWH) CHILLER REFRIGERATION


SPG-1 14403 4335 1622
SPG-2 10575 6993 7188
FDY 3303 1468 1533
MY 195 601 256
D/WARPER 912 169 15
D/WINDER 4555 101 6
DTY 416 68 22
ATY 25782 -- 173
l Distribution IDY 293 250 --
VAC Tow/TMT
Monoblock pu 11 10 8.0
FO Transfer p 2.2 2.2 2.0
D07P(UTILITY - 7.5 24.0
D05 P –( WTP & - 12 24
0.00 0.00
FIXED AUX.

Page 254
NOV-09

Inst
UTILITY INST PACKING 1 CONVEYIN
TMT Air Text DTY IY
AIR &2 G

316 20 20 4650 2770 5833 35911


2936938 177882580 1400467 795372 1567613 82677
319 20 20 4752 2710 2544 37493
2846 180 180 41847 24927 23516 323200
29 2 2 432 257 243 3329
27 2 2 402 229 215 3173
264 17 17 3884 2317 2187 29965

Page 255
NOV-09

FDY Plant (KWH/DAY)


Nitrogen Total
Refrigeration Boiler Water HTM Air
Direct Utility

1567 10 96 79 95 8579 198


1533 10 100 80 120 8360 195
14107 88 867 712 856 77212 1784

AUXILIARY HTM
493 515
514 601
110 75
18 32
18 -
8 -
26 -
207
-- 32

80
4.4
180
288

552.4

Page 256
NOV-09

Nitrogen
DIFF TOTAL SPG – 1 SPG – 2 FDY TMT IDY

-4371 11078.89 4814.97 5015.59 1069.99 178.33


651180 2689.00
-6720 13971 6071.90 6324.90 1349.31 224.89
-39338 99710 43335 45140 9630 1605
-400 985.02 445.94 445.94 95.13 15.86
-569 1241.73 539.67 562.15 119.93 19.99
-3599 8865 3853 4013 856 143

Page 257
NOV-09

MY Plant (KWH/DAY) DRAW WARP


Refrigerati Nitrogen Total
Chiller AHU Boiler Water HTM Air
on Direct Utility

677 291 261 2 16 34 16 1495 824


601 291 256 2 17 34 20 1416 912
6091 2619 2351 15 144 305 143 13452 7413

Page 258
NOV-09

DRAW WARPER Plant (KWH/DAY) DRAW WINDER Plant (KWH/DAY)


Refrigerati Total Refrigerati
Chiller AHU Water Air Chiller AHU
on Utility on

190 0 11 12 1037 4178 114 0 11


169 11 13 1105 4555 101 11
1710 0 99 112 9335 37598 1026 0 99

Page 259
NOV-09

Plant (KWH/DAY) DTY (KWH/DAY) IDY (KWH/DA


Total Refrigerati Total
Water Air Chiller AHU Water Air
Utility on Utility

12 4315 412 76 0 22 25 535 255


13 4680 416 68 22 26 531 293
112 38835 3711 684 0 199 224 4818 2297

Page 260
NOV-09

IDY (KWH/DAY) TOTAL (KWH/DAY)


Total
Chiller HTM AIR CHILLER AUXILIARY
Utility
60434 13985 12210
281 34 570
250 34 577
2529 305 5132 0 0 0

Page 261
NOV-10

DAILY UTILITY R

Air Chiller AHU Refrigeration Boiler


Purta 19_20 16605 5500 3900 3526 194
Average till date 15076 4812 3391 1653 43
Today 14518 4215 3391 1608 42
Todate 150757 48124 33910 16533 433

Utilities for IY KWH


Compressed Air (KWH/DAY)
LP MP Inst HP Eff.P
Standard 2300 3000 5500
Average 4217 3321 3312 6716 0
Today 4467 2891 3157 6819 0
Todate 42165 33205 33122 67156 0
TOTAL AIR(KWH) 17334
Steam Generation & Distribution
Boiler (TON/DAY) TSG
A/B A/B(FW) C D
Standard 8 125
Average till date 4.27 2.64 69.68 0.08
Meter reading FO 10971.5 4367.77 4899.71 2958.98
Today 3.29 1.89 0.00 74.78 0.00
Todate 42.66 15.63 26.39 696.83 0.78

Heat Generation & Distribution


Heater Mkcal/DAY
A B C D E
Standard
Average till date 54.21 0.000 0.000 0.00 0.00
Meter reading
Today 54.283 0.000 0.000 0.000 0.000
Todate 542.07 0.00 0.00 0.00 0.00

Compressed Air Generation


LP
J Other From Q Total A/B/C/I
Standard 185000 185000
Avg Todate 197981 0 49027 247008 0
Flow Todate 1979814 0 490271 2470085 0

Page 262
NOV-10
Reading Flow M 6239527 8411094 4232430
Generatin M3 185406 0 59153 244559 0
Purta Power
Avg kwh Todate 15664.8 0.0 4363.4 20028.2 0.0
KWH Todate 156648 0 43634 200282 0
Reading KWH M 4108
Consumed KWH 15745 0 5265 21010 0
KW/M3 Std 0.079 0.080 0.079 0.079 0.100
KW/M3 Actual 0.085 #DIV/0! 0.089 0.086 #DIV/0!

Compressed Air Distribution


LP
TOTAL SPG – 1 SPG – 2 FDY TMT
Purta KWH
Average Flow 247008 60808 63504 26611 0
Reading Flow M
Flow today 244559 60808 63504 26611 0
Flow todate 2470085 608083 635040 266112 0
Average KWH 20028 4931 5149 2158 0
KWH today 21010 5224 5456 2286 0
KWH todate 200282 49308 51494 21578 0
244560 SP. POWER 0.086
Refrigeration Generation & Distribution
Chiller (KWH/DAY)
A B C D Total
Purta KWH 19000
Average todate 3944 4472 0 7108 15524
Reading KWH M 5983 1031 124 2769
KWH today 5971 0 0 7625 13595
KWH todate 39443 44716 0 71080 155240

SOFT WATER RAW WATER DRINKING WATER

M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


7
Reading M3
Textile Today 615 5652 195 2510 19
Average Textile 565.2 251.0
Reading M3 IY 676707 145538 9341

Page 263
NOV-10

IY today 436 4947 51 510 6


IY Average 494.7 51.0

TOTAL 1051 1964 246 3020 25

SOFT WATER STP 69 1007

D/W COMPRESSOR POWER CONSUMPTION (KWH/DAY)


D/W COMP – 1 D/W COMP – 2 D/W COMP – 3 D/W COMP – 4 D/W COMP – 5

POWER IN KWH/DAY 0 3354 0 257 0

CUM. POWER CONS. 0 25378 0 1441 0

AVG. POWER CONS. 0 2538 0 144 0

1 DRAW WARPER COMP-1, NTC SIDE DISCHARGE VALVE 03 NOS. SERVICING DONE.
2 ETP : P02 PUMP SUCTRAINER OPEN CLEANED AND THEN FITTED.
3 UCWP-E & PCWP-D GLAND LEAKAGE ATTEND.
4 ETP : P4B PUMP DISMANTLE AND SHIFTED TO WORKSHOP
5 QUENCH-1, PRE FILTER, CHW COIL, ELIMINATOR CLEANED.

POWER DEPT.
D/W COMP – 1 IS IN BREAKDOWN DUE TO STARTER PROBLEM.
SEWAGE PUMP 02NOS. UNDER MAINTENANCE.

AUTO. DEPT.

REMARKS

Page 264
NOV-10

DAILY UTILITY REPORT


Spinning - 1 (KWH/DAY)
Water HTM Nitrogen Direct Total Utility M/c Power Others
464 514 502 31205
433 496 185 26089 0 0
427 478 171 24849
4328 4955 1845 260886 0 0

Others W
CW P CT fan Chiller Steam Heat Raw
126 12 2754 1710 350
126 12 0 973 1196 290
126 12 0 954 1218 290
1260 120 0 9729 11958 2900

WHRB Total (Ton)


1 2 3 D E
16 133
0.00 0.00 56.81 0.00 0.00 130.776
1773119.00 1061.70 53.80
0.00 0.00 56.56 0.00 0.00 133.23
0.00 0.00 568.13 0.00 0.00 1307.76

Distribution(MKcal/DAY)
Total IY Textile TSG Total
63 36.5 26.5
54.21 26.671 27.49 0.050 54.21

54.283 27.462 26.822 0.000 54.283


542.07 266.71 274.86 0.50 542.07 0.00

MP HP
OTHERS O Q Total N L/M
166000 166000 147000 1000
0 166562 0 168723 147220 4641
0 1665617 2686281 1687229 1472204 46409

Page 265
NOV-10

788263 255986626 2275410


0 166989 269046 168233 145670 3949

0.0 14673.0 23907.9 15006.6 18051.6 623.7


0 146730 239079 150066 180516 6237
463.8100 1492.6416 892.83664
15020 23945 15010 18298 565
0.100 0.088 0.088 0.125 0.140
#DIV/0! 0.090 0.089 0.089 0.126 0.143

LP
Air Text Draw Winder DTY IY Total Diffrence

0 41085 3000 52000 0


414548
0 38636 3000 52000 0 0
0 410850 30000 520000 0 0
0 3330 243 4217 0 0
0 3319 258 4467 0 0
0 33305 2433 42165 0 0

Other (Refrigeration)
UCW CHW PCW CT Total Borewell
15716
3611 408 2633 11160 377

4482 3614 408 2352 10856 326


45071 36112 4080 26334 111597 3770

VARIOUS WATER CONSUMPTION (IN M3)

DRINKING WATER DM WATER ETP WATER OF PLANT ETP WATER OF C/T

CUM. M3 M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


36960
118925 6651 12950
201 18 191 17 189 115
20.1 19.1 18.9

Page 266
NOV-10

57 32 333 17 189 0
5.7 33.3 18.9

258 50 524 34 378 115

Y) OVERTIME (HRS)
TOTAL Card. No. NAME REASON OT HRS.

3611

26819

2682

VICING DONE.

Page 267
NOV-10

2517
3083

359218 324574

Page 268
NOV-10

Total Power Production KW/Ton Air Chiller AHU


29470 15500 12800
0 0 10717 7762 8183
10948 6798 8183
0 0 0 107167 77620 81833

Water Consumption(KWH/DAY)
Soft DM SBA Drink Total IY Total Aux.
40 100 270 9 769
23 96 276 8 692 1803
23 96 259 8 675 1767
225 960 2759 80 6924 18033

Distribution(TON/DAY)
IY Textile HTM/DG/HE VAC Tow/TMT Total

103.924 0 16.652 0.00 0.00 130.776


816624
105.59 10.2 17.44 0 0 133.23
1039.24 102.00 166.52 0.00 0.00 1307.76

Fuel Consumption (TON) Fuel Distribution


FO Saw Dust LNG IY Textile TSG

0.000 0.000 5594.10 0.000 0.000 0


95954 1930383
0.000 0.000 5602.0 0.000 0.000 0.000
0.00 0.00 55941.00 0.00 0.00 0.00

HP Inst.
P Total A/B/C Q P Dryer
161000 309000
0 301388 13386 67914 0 81299
0 3013875 133857 679136 0 812993

Page 269
NOV-10

50424366 15895262
0 277374 778 80894 0 81672

0.0 35256.2 1838.1 6044.3 0.0 7.7


0 352562 18381 60443 0 77
16
0 33659 107 7200 0 10
0.106 0.115 0.120
#DIV/0! 0.121 0.138 0.089 #DIV/0!

MP
TOTAL SPG – 1 SPG – 2 FDY TMT NITROGEN

168723 56463 9394 2004 334 10984


14549052 2959553 4764173
168233.1 49791 8703 1857 309 10129
1687229 564631 93940 20041 3340 109839
15007 6362 1061 226 38 1242
15010 5832 1019 217 36 1186
150066 63615 10613 2264 377 12418
128156 SP. POWER 0.117

Water (KWH/DAY)
Raw W WTP Total Textile IY
1929 1160 769
487 521 1385 692 692

504 521 1351 675 675


4870 5208 13848 6924 6924

ETP WATER OF C/T TOTAL RAW WATER RN -1 SBA WATER


ETP TOTAL M3/DAY DRINKING
WATER
CUM. M3 M3/DAY CUM. M3 M3/DAY
67835
71625 34558
1072 132 859 8752 12
0
107.2 13.2 875.2

Page 270
NOV-10

0 17 573.59 6331.24 48.59


0.0 1.7 633.1

1072 149 1433 15083 61

TOTAL TOTAL TO DATE

0.0 4.5

Page 271
NOV-10

20103013

34644

Page 272
NOV-10

DATE
Spinning-2 (KWH/DAY)
Refrigeration Boiler Water HTM Nitrogen Direct
8801 292 464 776 218
7325 45 451 591 250
7123 44 445 570 231
73249 454 4508 5912 2500

Power Consumption(KWH/DAY)
Total Boiler-A Boiler-B Boiler-C IY

120747 46483 289939


1051 36 24 57 954.03
10730.00 418.00 240.00 832.00 9729.09

Power Consumption (KWH/DAY)


Total IY Textile TSG

2429.00 1195.82 1233.18 0.00

2408 1218.2 1189.8 0


24290.00 11958.23 12331.77 0.00

Total F/G/K/BC1
7400 1000
81299 149526
812993 1495262

Page 273
NOV-10

49584861 14743032
81672 127755

7882.4 16580.9
78824 165809

7307 14796
0.140
0.089 0.116

MP
DRAW
Draw winder DTY HTM BOILER IY
WARPER

8407 1500 7382 7087 29410


821237 2135101 2174165 728405
16486 1500 7850 6850 24681
84069 15000 73816 70874 294104
954 169 833 800 3321
1931 176 919 802 2891
9543 1695 8333 8003 33205

SBA Water (In M3)


TOTAL STEAM IY STEAM
133.23 105.59

DM Water (In M3)


TOTAL DM
Meter Reading
Today 50

Raw Water Consumption (In


SBA WATER
Raw Water
Production
CUM. M3 Meter Reading 583610
Today 1433
Todate 15068
198
20 SOFT W
WTP Softner

Page 274
NOV-10

484.24 Meter Reading 403228


48.4 Today 1000

682 Todate 11560

BO
RAJ
Meter Reading 942359
Today 603

Todate 1290

Previous reading
Today's reading
Consumption Today
Consumption Todate
Average Todate

Page 275
NOV-10

1351

Page 276
NOV-10

10 Nov
WH/DAY)
Total Utility M/c Powe Others Total Power Production KW/Ton
68321
35324 0 0 0 0 0
34343
353245 0 0 0 0 0

Y) HTM/DG/HE Distribution Textile Steam Distribution


Textile BOILER D IY Textile SPG1/SPG 2 FDY

14.65 2.00 7.00 1.60


329757
96.97 934 15.35 2.09 7 3.2
1000.91 9255.00 146.54 19.98 70.00 32.00

Comp. Meter Reading KWH Today

PAC-A 1454.0657 0
PAC-B 1671.1824 0
PAC-C 1473.0347 0
PAC-D 339.63476 0
PAC-E 285.7236 0
PAC-F 1243.45 0
PAC-G 146.11736 0
PAC-H 3139.5668 0
PAC-I 1450.2694 0
PAC-K 80.791512 1100
PAC-L 563.14364 432
PAC-M 156.72554 133

Page 277
NOV-10

BC-1 1198.1454 2205


IAC-A 1879245 0
IAC-B 3302.5196 0 107
IAC-C 323.12964 107
IAD-C 495.35992 10
IAD-D 171416 0

HP
DIFF TOTAL SPG – 2 FDY TMT Air Text

35757 301388 20676 4411 735 212613


6340074 48699654
40077 277374.0 20782 4433 739 191121
357575 3013875 206762 44109 7352 2126127
4053 35256 2476 528 88 25448
4694 33659 2570 548 91 23631
40529 352562 24764 5283 880 254479
272227.181818182 SP. POWER 0.124

SBA Water (In M3)


IY COND. SBA GEN. IY SBA POY SBA
57 61 48.59 12.41

DM Water (In M3)


IY POLY IY DIPPING TOTAL IY DM TOTAL POY DM
137154 11177
13.61 18.39 32.00 18.00

Raw Water Consumption (In M3) POTABLE WATER CONSUMPTION


Canteen/ Regeneration DMF/ACF
Total Textile Plant (POY) Canteen
Workshop Effluent Backwash
22676 16142 75409 32487
11 26 26 195 10 9
115 286 209 2510 100 101

SOFT WATER CONSUMPTION (In M3)


CT D/W AIRTEX EXPANSION DG + AHU AHU

Page 278
NOV-10

290005 5100 43777 1906 160720 18864


485 7 38 1 84 40

4295 102 368 19 868 297

BOREWELL WATER (In M3)


UTLY TF DG ETP PTPL WTP
238612 69229 204897 45355 28178 767774
80 259 0 0 0 0

1113 9227 642 0 1857 0

TEXTILE PLANT EFFLUENT


C.T B/D C.T SSF WTP EFF. MGF/ACF ATY EFF.
12835 335 6617 75383 12747
12950 336 6651 75409 12789
115 1 34 26 42
1072 10 378 209 422
107.20 1.00 37.80 20.90 42.20

Page 279
NOV-10

After Treatment Plant (KWH/DAY)


Refrigerati
Air Chiller AHU Water Total Utility M/c Powe
on
26000 800 1450 588 232 29070
25450 2950 168 220 249 29037 0
23632 2583 168 214 246 26843
254497 29496 1680 2204 2490 290367 0

Steam Distribution Fuel Consumption(KGS.) Fuel Distribution


TMT FO/BOILER Briq LNG IY Textile HTM

0.00
1066.6592
0 234.9572
0.00 3047.08 0.00 0.00 0.00 0.00 0.00

Page 280
NOV-10

IY IDY DIFF TOTAL SPG – 1 SPG – 2 FDY

56073 6420 81299 28435 8882 1895


16663839 7467851 2947887
55152 462 4685 81672 27517 8767 1870
560727 4595 64204 812993 284346 88822 18949
6716 768 7882 2620 818 175
6819 57 579 7307 2355 750 160
67156 550 7684 78824 26205 8182 1746
85391 SP. POWER 0.086

WATER CONSUMPTION

19
201

Total Textile DG NTC Consumption

Page 281
NOV-10

FW DM SW PW NTC Inst
615 44 51 32 436 6 36898

5652 NTC Steam NTC Loss Steam KW NTC Heat Heat KW

105.59 15.35 954.03 27.46 1218.20

Total

942

14129

FRESH WATER STP FRESH WATER


DILUTION DILUTION

5179 18499
5179 18499
0 0
0 106
0.00 10.60

Page 282
NOV-10

DAY) FDY Plant (KWH/D


Total Productio
Others KW/Ton Air Chiller AHU
Power n

0 0 0 0 3346 1630 1746


3458 1428 1746
0 0 0 0 33455 16300 17458

AIR(KWH) CHILLER REFRIGERATION


SPG-1 14518 4215 1608
SPG-2 10948 6798 7123
FDY 3458 1428 1520
MY 195 585 253
D/WARPER 919 164 15
D/WINDER 5250 98 6
DTY 435 66 21
ATY 23632 -- 171
l Distribution IDY 295 243 --
VAC Tow/TMT
Monoblock pu 11 10 8.0
FO Transfer p 2.2 2.2 2.0
D07P(UTILITY - 7.5 24.0
D05 P –( WTP & - 12 24
0.00 0.00
FIXED AUX.

Page 283
NOV-10

Inst
UTILITY INST PACKING 1 CONVEYIN
TMT Air Text DTY IY
AIR &2 G

316 20 20 4659 2758 5833 36010


2947887 177882580 1405206 798021 1570212 119575
312 20 20 4739 2649 2599 36898
3158 200 200 46586 27576 26115 360098
29 2 2 429 254 241 3312
27 2 2 406 227 222 3157
291 18 18 4289 2543 2410 33122

Page 284
NOV-10

FDY Plant (KWH/DAY)


Nitrogen Total
Refrigeration Boiler Water HTM Air
Direct Utility

1563 10 96 79 94 8563 198


1520 9 95 76 87 8418 195
15626 97 962 788 943 85630 1980

AUXILIARY HTM
469 463
489 590
104 74
17 32
17 -
7 -
25 -
196
-- 32

80
4.4
180
288

552.4

Page 285
NOV-10

Nitrogen
DIFF TOTAL SPG – 1 SPG – 2 FDY TMT IDY

-4306 10983.90 4773.69 4972.59 1060.82 176.80


653892 2712.00
-3719 10129 4402.14 4585.56 978.25 163.04
-43057 109839 47737 49726 10608 1768
-392 976.89 442.26 442.26 94.35 15.72
-318 903.72 392.76 409.13 87.28 14.55
-3917 9769 4246 4423 943 157

Page 286
NOV-10

MY Plant (KWH/DAY) DRAW WARP


Refrigerati Nitrogen Total
Chiller AHU Boiler Water HTM Air
on Direct Utility

668 291 260 2 16 34 16 1484 833


585 291 253 2 16 33 15 1389 919
6675 2910 2604 16 160 338 157 14840 8333

Page 287
NOV-10

DRAW WARPER Plant (KWH/DAY) DRAW WINDER Plant (KWH/DAY)


Refrigerati Total Refrigerati
Chiller AHU Water Air Chiller AHU
on Utility on

187 0 11 12 1044 4285 112 0 11


164 11 12 1107 5250 98 11
1874 0 110 124 10441 42848 1124 0 110

Page 288
NOV-10

Plant (KWH/DAY) DTY (KWH/DAY) IDY (KWH/DA


Total Refrigerati Total
Water Air Chiller AHU Water Air
Utility on Utility

12 4421 415 75 0 22 25 536 259


12 5372 435 66 21 25 547 295
124 44207 4146 750 0 220 249 5365 2592

Page 289
NOV-10

IDY (KWH/DAY) TOTAL (KWH/DAY)


Total
Chiller HTM AIR CHILLER AUXILIARY
Utility
59651 13595 12043
277 34 570
243 33 570
2772 338 5702 0 0 0

Page 290
NOV-11

DAILY UTILITY R

Air Chiller AHU Refrigeration Boiler


Purta 19_20 16605 5500 3900 3526 194
Average till date 15021 4751 3391 1644 43
Today 14476 4142 3391 1550 40
Todate 165233 52266 37301 18082 473

Utilities for IY KWH


Compressed Air (KWH/DAY)
LP MP Inst HP Eff.P
Standard 2300 3000 5500
Average 4212 3344 3358 6727 0
Today 4168 3573 3812 6846 0
Todate 46333 36779 36934 74002 0
TOTAL AIR(KWH) 18400
Steam Generation & Distribution
Boiler (TON/DAY) TSG
A/B A/B(FW) C D
Standard 8 125
Average till date 4.25 2.40 70.36 0.07
Meter reading FO 10973.2 4367.77 4983.01 2958.98
Today 4.11 1.50 0.00 77.16 0.00
Todate 46.77 17.13 26.39 773.99 0.78

Heat Generation & Distribution


Heater Mkcal/DAY
A B C D E
Standard
Average till date 54.18 0.000 0.000 0.00 0.00
Meter reading
Today 53.944 0.000 0.000 0.000 0.000
Todate 596.01 0.00 0.00 0.00 0.00

Compressed Air Generation


LP
J Other From Q Total A/B/C/I
Standard 185000 185000
Avg Todate 198530 0 48865 247396 0
Flow Todate 2183831 0 537520 2721351 0

Page 291
NOV-11
Reading Flow M 6416933 8411094 4232430
Generatin M3 204017 0 47249 251266 0
Purta Power
Avg kwh Todate 15689.4 0.0 4349.0 20038.4 0.0
KWH Todate 172584 0 47839 220423 0
Reading KWH M 4124
Consumed KWH 15936 0 4205 20141 0
KW/M3 Std 0.079 0.080 0.079 0.079 0.100
KW/M3 Actual 0.078 #DIV/0! 0.089 0.080 #DIV/0!
13948.148
Compressed Air Distribution
LP
TOTAL SPG – 1 SPG – 2 FDY TMT
Purta KWH
Average Flow 247396 60808 63504 26611 0
Reading Flow M
Flow today 251266 60808 63504 26611 0
Flow todate 2721351 668892 698544 292723 0
Average KWH 20038 4926 5144 2156 0
KWH today 20141 4874 5090 2133 0
KWH todate 220423 54182 56584 23711 0
251266 SP. POWER 0.080
Refrigeration Generation & Distribution
Chiller (KWH/DAY)
A B C D Total
Purta KWH 19000
Average todate 4117 4065 0 7145 15327
Reading KWH M 5989 1031 124 2777
KWH today 5848 0 0 7513 13360
KWH todate 45291 44716 0 78593 168600

SOFT WATER RAW WATER DRINKING WATER

M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


7
Reading M3
Textile Today 281 5933 183 2693 19
Average Textile 539.4 244.8
Reading M3 IY 677186 145592 9348

Page 292
NOV-11

IY today 479 5426 54 564 7


IY Average 493.3 51.3

TOTAL 760 1811 237 3257 26

SOFT WATER STP 161 1168

D/W COMPRESSOR POWER CONSUMPTION (KWH/DAY)


D/W COMP – 1 D/W COMP – 2 D/W COMP – 3 D/W COMP – 4 D/W COMP – 5

POWER IN KWH/DAY 0 2440 0 257 0

CUM. POWER CONS. 0 27818 0 1698 0

AVG. POWER CONS. 0 2529 0 154 0

1 NEW COOLING TOWER FAN WITH MOTOR ALLINGMENT DONE.


2 PAC-J,PAC-N,PAC-L SUCTION FILTER CLEANED AND FITED.
3 STP PLANT DMF OPEN BACKWASH DONE.
4 HTM PLANT HEATER-D, FOR NITROGEN HOLDING ALL NUT BOLT TIGHTENED AND 1" NEW GASKET F

POWER DEPT.
D/W COMP – 1 IS IN BREAKDOWN DUE TO STARTER PROBLEM.
SEWAGE PUMP 02NOS. UNDER MAINTENANCE.
AUTO. DEPT.

REMARKS

Page 293
NOV-11

DAILY UTILITY REPORT


Spinning - 1 (KWH/DAY)
Water HTM Nitrogen Direct Total Utility M/c Power
464 514 502 31205
438 494 187 25969 0
485 482 211 24775
4813 5437 2056 285660 0

Others
CW P CT fan Chiller Steam Heat
126 12 2754 1710
126 12 0 972 1197
126 12 0 962 1212
1386 132 0 10691 13170

WHRB
1 2 3 D E
16
0.00 0.00 56.75 0.00 0.00
1829214.00 1061.70 53.80
0.00 0.00 56.10 0.00 0.00
0.00 0.00 624.22 0.00 0.00

Distribution(MKcal/DAY)
Total IY Textile TSG Total
63 36.5 26.5
54.18 26.712 27.43 0.045 54.18

53.944 27.123 26.822 0.000 53.944


596.01 293.83 301.68 0.50 596.01

MP HP
OTHERS O Q Total N
166000 166000 147000
0 167229 0 169932 148281
0 1839515 2958011 1869250 1631087

Page 294
NOV-11

989255 256145509
0 173898 271730 182021 158883

0.0 14750.0 23933.0 15115.8 18118.6


0 162250 263263 166274 199304
479.3300 1516.8256 911.6251
15520 24184 16207 18788
0.100 0.088 0.088 0.125
#DIV/0! 0.089 0.089 0.089 0.118

LP
Air Text Draw Winder DTY IY Total

0 41472 3000 52000


462890
0 45342 3000 52000 0
0 456192 33000 572000 0
0 3358 243 4212 0
0 3634 240 4168 0
0 36939 2673 46333 0

Other (Refrigeration)
UCW CHW PCW CT Total
15716
3609 408 2577 11097

4454 3590 408 2016 10468


49525 39702 4488 28350 122065

VARIOUS WATER CONSUMPTION (IN M3)

DRINKING WATER DM WATER ETP WATER OF PLANT

CUM. M3 M3/DAY CUM. M3 M3/DAY CUM. M3


36960
118975 6684
220 20 211 16.5 205.5
20.0 19.2 18.7

Page 295
NOV-11

64 30 363 16.5 205.5


5.8 33.0 18.7

284 50 574 33 411

Y) OVERTIME (HRS)
TOTAL Card. No. NAME REASON

2697

29516

2683

HTENED AND 1" NEW GASKET FITTED.

Page 296
NOV-11

359218

Page 297
NOV-11

Others Total Power Production KW/Ton Air Chiller AHU


29470 15500 12800
0 0 0 10716 7664 8183
10712 6680 8183
0 0 0 0 117879 84300 90016

Water Consumption(KWH/DAY)
Raw Soft DM SBA Drink Total IY Total Aux.
350 40 100 270 9 769
290 23 96 289 8 706 1816
290 23 96 425 8 841 1941
3190 248 1056 3184 88 7765 19974

Total (Ton) Distribution(TON/DAY)


IY Textile HTM/DG/HE VAC Tow/TMT Total
133
131.138 104.602 0 16.336 0.00 0.00 131.138
827762
134.76 111.38 10.2 13.18 0 0 134.76
1442.52 1150.62 112.20 179.70 0.00 0.00 1442.52

Fuel Consumption (TON) Fuel Distribution


FO Saw Dust LNG IY Textile TSG

0.000 0.000 5591.64 0.000 0.000 0


95954 1937635
0.000 0.000 5567.0 0.000 0.000 0.000
0.00 0.00 0.00 61508.00 0.00 0.00 0.00

HP Inst.
L/M P Total A/B/C Q P Dryer
1000 161000 309000
4784 0 302027 13437 68380 0 81816
52626 0 3322293 147805 752176 0 899981

Page 298
NOV-11

2281627 50424366 15895262


6217 0 308418 13948 73040 0 86988

649.8 0.0 35337.6 1842.2 6085.8 0.0 7.9


7148 0 388713 20264 66944 0 87
16
911 0 36151 1883 6501 0 9
0.140 0.106 0.115 0.120
0.146 #DIV/0! 0.117 0.135 0.089 #DIV/0!

MP
Diffrence TOTAL SPG – 1 SPG – 2 FDY TMT NITROGEN

0 169932 55997 9443 2014 336 11124


14600389 2971952 4776694
0 182021.3 51337 9928 2118 353 12521
0 1869250 615968 103868 22159 3693 122360
0 15116 6324 1069 228 38 1261
0 16207 5946 1150 245 41 1450
0 166274 69561 11763 2509 418 13868
139943 SP. POWER 0.116

Water (KWH/DAY)
Borewell Raw W WTP Total Textile IY
1929 1160 769
403 489 521 1412 706 706

658 504 521 1683 841 841


4428 5374 5729 15531 7765 7765

ETP WATER OF C/T TOTAL RAW WATER RN -1 SBA WATER


ETP TOTAL M3/DAY DRINKING
WATER
M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY
67854
13040 71625 34612
90 1162 106.5 524 9275 21
0
105.6 9.7 843.2

Page 299
NOV-11

0 0 16.5 622.38 6953.62 52.38


0.0 1.5 632.1

90 1162 123 1146 16229 73

OVERTIME (HRS)
OT HRS. TOTAL TOTAL TO DATE

0.0 4.5

Page 300
NOV-11

2517
3083 20103013

324574 34644

Page 301
NOV-11

DATE
Spinning-2 (KWH/DAY)
Refrigeration Boiler Water HTM Nitrogen Direct
8801 292 464 776 218
7283 45 456 590 253
6865 42 505 575 285
80114 496 5013 6487 2786

Power Consumption(KWH/DAY)
Total Boiler-A Boiler-B Boiler-C IY

120782 46505 290000


1054 35 23 58 961.85
11784.00 453.00 263.00 890.00 10690.95

Power Consumption (KWH/DAY)


Total IY Textile TSG

2427.27 1197.27 1230.00 0.00

2410 1211.7 1198.3 0


26700.00 13169.95 13530.05 0.00

Total F/G/K/BC1
7400 1000
81816 148962
899981 1638580

Page 302
NOV-11

49671849 14886350
86988 143318

7928.0 16569.2
87208 182261

8384 16452
0.140
0.096 0.115

MP
DRAW
Draw winder DTY HTM BOILER IY
WARPER

9294 1500 7424 6926 29542


840901 2135801 2179482 778924
18164 1500 7850 5317 30855
102233 16500 81666 76191 324959
1059 170 840 784 3344
2104 174 909 616 3573
11647 1868 9242 8619 36779

SBA Water (In M3)


TOTAL STEAM IY STEAM
134.76 111.38

DM Water (In M3)


TOTAL DM
Meter Reading
Today 50

Raw Water Consumption (In


SBA WATER
Raw Water
Production
CUM. M3 Meter Reading 584885
Today 1275
Todate 16343
218
20 SOFT W
WTP Softner

Page 303
NOV-11

536.62 Meter Reading 403315


48.8 Today 870

755 Todate 12430

BO
RAJ
Meter Reading 942949
Today 590

Todate 1880

Previous reading
Today's reading
Consumption Today
Consumption Todate
Average Todate

Page 304
NOV-11

1351

Page 305
NOV-11

11 Nov
WH/DAY)
Total Utility M/c Powe Others Total Power Production KW/Ton
68321
35190 0 0 0 0 0
33847
387091 0 0 0 0 0

Y) HTM/DG/HE Distribution Textile Steam Distribution


Textile BOILER D IY Textile SPG1/SPG 2 FDY

14.38 1.96 7.00 1.60


330714
92.15 938 11.60 1.58 7 3.2
1093.05 10193.00 158.14 21.56 77.00 35.20

Comp. Meter Reading KWH Today

PAC-A 1454.0657 0
PAC-B 1671.1824 0
PAC-C 1473.0347 0
PAC-D 339.63476 0
PAC-E 285.7236 0
PAC-F 1243.45 0
PAC-G 146.11736 0
PAC-H 3139.5668 0
PAC-I 1450.2694 0
PAC-K 81.914672 1123
PAC-L 564.0528 909
PAC-M 156.727 1

Page 306
NOV-11

BC-1 1200.6834 2538


IAC-A 1879245 0
IAC-B 3302.5196 0 1883
IAC-C 325.0126 1883
IAD-C 495.3692 9
IAD-D 171416 0

HP
DIFF TOTAL SPG – 2 FDY TMT Air Text

36332 302027 20537 4381 730 213077


6364403 48917370
42078 308418.0 19140 4083 681 217716
399653 3322293 225902 48192 8032 2343843
4127 35338 2462 525 88 25535
4873 36151 2321 495 83 26406
45402 388713 27085 5778 963 280884
298067.667832168 SP. POWER 0.121

SBA Water (In M3)


IY COND. SBA GEN. IY SBA POY SBA
59 73 52.38 20.62

DM Water (In M3)


IY POLY IY DIPPING TOTAL IY DM TOTAL POY DM
150549 11207
13.395 16.61 30.00 20.00

Raw Water Consumption (In M3) POTABLE WATER CONSUMPTION


Canteen/ Regeneration DMF/ACF
Total Textile Plant (POY) Canteen
Workshop Effluent Backwash
22688 16168 75422 32496
12 26 13 183 10 9
127 312 222 2693 110 110

SOFT WATER CONSUMPTION (In M3)


CT D/W AIRTEX EXPANSION DG + AHU AHU

Page 307
NOV-11

290168 5110 43815 1907 160789 18891


163 10 38 1 69 27

4458 112 406 20 937 324

BOREWELL WATER (In M3)


UTLY TF DG ETP PTPL WTP
239071 69229 204897 45355 28178 768090
459 0 0 0 0 316

1572 9227 642 0 1857 316

TEXTILE PLANT EFFLUENT


C.T B/D C.T SSF WTP EFF. MGF/ACF ATY EFF.
12950 336 6651 75409 12789
13040 337 6684 75422 12833
90 1 33 13 44
1162 11 411 222 466
105.64 1.00 37.36 20.18 42.36

Page 308
NOV-11

After Treatment Plant (KWH/DAY)


Refrigerati
Air Chiller AHU Water Total Utility M/c Powe
on
26000 800 1450 588 232 29070
25537 2912 168 219 252 29088 0
26408 2538 168 207 279 29599
280905 32034 1848 2411 2768 319966 0

Steam Distribution Fuel Consumption(KGS.) Fuel Distribution


TMT FO/BOILER Briq LNG IY Textile HTM

0.00
1066.9742
0 293.5800
0.00 3340.66 0.00 0.00 0.00 0.00 0.00

Page 309
NOV-11

IY IDY DIFF TOTAL SPG – 1 SPG – 2 FDY

56107 6739 81816 28179 8930 1905


16720287 7493479 2959637
56448 425 9925 86988 25628 9408 2007
617175 5020 74129 899981 309974 98231 20956
6727 808 7928 2606 826 176
6846 52 1204 8384 2458 903 193
74002 602 8888 87208 28663 9085 1938
87396 SP. POWER 0.096

WATER CONSUMPTION

19
220

Total Textile DG NTC Consumption

Page 310
NOV-11

FW DM SW PW NTC Inst
281 42 54 30 479 7 39738

5933 NTC Steam NTC Loss Steam KW NTC Heat Heat KW

111.38 11.60 961.85 27.12 1211.72

Total

1365

15494

FRESH WATER STP FRESH WATER


DILUTION DILUTION

5179 18499
5179 18499
0 0
0 106
0.00 9.64

Page 311
NOV-11

DAY) FDY Plant (KWH/D


Total Productio
Others KW/Ton Air Chiller AHU
Power n

0 0 0 0 3344 1609 1746


3332 1403 1746
0 0 0 0 36788 17703 19203

AIR(KWH) CHILLER REFRIGERATION


SPG-1 14476 4142 1550
SPG-2 10712 6680 6865
FDY 3332 1403 1465
MY 200 574 244
D/WARPER 909 161 14
D/WINDER 5738 97 6
DTY 416 65 21
ATY 26408 -- 165
l Distribution IDY 292 239 --
VAC Tow/TMT
Monoblock pu 11 10 8.0
FO Transfer p 2.2 2.2 2.0
D07P(UTILITY - 7.5 24.0
D05 P –( WTP & - 12 24
0.00 0.00
FIXED AUX.

Page 312
NOV-11

Inst
UTILITY INST PACKING 1 CONVEYIN
TMT Air Text DTY IY
AIR &2 G

318 20 20 4678 2764 5833 36349


2959637 177882580 1410077 800850 1572752 159313
335 20 20 4871 2829 2540 39738
3493 220 220 51457 30405 28655 399836
29 2 2 432 256 241 3358
32 2 2 467 271 244 3812
323 20 20 4756 2815 2653 36934

Page 313
NOV-11

FDY Plant (KWH/DAY)


Nitrogen Total
Refrigeration Boiler Water HTM Air
Direct Utility

1554 10 97 79 96 8534 198


1465 9 108 77 108 8246 200
17091 106 1069 865 1051 93876 2179

AUXILIARY HTM
524 467
547 594
117 74
19 32
20 -
8 -
28 -
223
-- 32

80
4.4 13257
180
288

552.4

Page 314
NOV-11

Nitrogen
DIFF TOTAL SPG – 1 SPG – 2 FDY TMT IDY

-3951 11123.64 4834.42 5035.85 1074.31 179.05


656709 2817.00
-408 12521 5441.72 5668.46 1209.27 201.55
-43465 122360 53179 55394 11817 1970
-360 989.44 447.94 447.94 95.56 15.93
-39 1114.89 484.54 504.73 107.68 17.95
-3956 10884 4730 4927 1051 175

Page 315
NOV-11

MY Plant (KWH/DAY) DRAW WARP


Refrigerati Nitrogen Total
Chiller AHU Boiler Water HTM Air
on Direct Utility

659 291 259 2 16 34 16 1475 840


574 291 244 1 18 33 18 1380 909
7250 3201 2849 18 178 371 175 16220 9242

Page 316
NOV-11

DRAW WARPER Plant (KWH/DAY) DRAW WINDER Plant (KWH/DAY)


Refrigerati Total Refrigerati
Chiller AHU Water Air Chiller AHU
on Utility on

185 0 11 13 1049 4417 111 0 11


161 10 14 1095 5738 97 10
2035 0 121 138 11536 48586 1221 0 121

Page 317
NOV-11

Plant (KWH/DAY) DTY (KWH/DAY) IDY (KWH/DA


Total Refrigerati Total
Water Air Chiller AHU Water Air
Utility on Utility

13 4551 415 74 0 22 25 536 262


14 5859 416 65 21 28 529 292
138 50066 4562 814 0 241 277 5894 2884

Page 318
NOV-11

IDY (KWH/DAY) TOTAL (KWH/DAY)


Total
Chiller HTM AIR CHILLER AUXILIARY
Utility
62483 13360 11816
274 34 570
239 33 564
3011 371 6266 0 0 0

Page 319
NOV-12

DAILY UTILITY R

Air Chiller AHU Refrigeration Boiler


Purta 19_20 16605 5500 3900 3526 194
Average till date 14960 4696 3391 1637 43
Today 14287 4084 3391 1557 41
Todate 179520 56350 40692 19639 514

Utilities for IY KWH


Compressed Air (KWH/DAY)
LP MP Inst HP Eff.P
Standard 2300 3000 5500
Average 4209 3316 3360 6763 0
Today 4174 3017 3390 7158 0
Todate 50507 39795 40324 81161 0
TOTAL AIR(KWH) 17739
Steam Generation & Distribution
Boiler (TON/DAY) TSG
A/B A/B(FW) C D
Standard 8 125
Average till date 4.12 2.20 71.09 0.06
Meter reading FO 10974.0 4367.77 5068.37 2958.98
Today 2.63 0.80 0.00 79.07 0.00
Todate 49.40 17.93 26.39 853.07 0.78

Heat Generation & Distribution


Heater Mkcal/DAY
A B C D E
Standard
Average till date 53.96 0.000 0.000 0.00 0.00
Meter reading
Today 51.560 0.000 0.000 0.000 0.000
Todate 647.57 0.00 0.00 0.00 0.00

Compressed Air Generation


LP
J Other From Q Total A/B/C/I
Standard 185000 185000
Avg Todate 198643 0 48766 247409 0
Flow Todate 2383718 0 585191 2968909 0

Page 320
NOV-12
Reading Flow M 6590748 8411094 4232430
Generatin M3 199887 0 47671 247558 0
Purta Power
Avg kwh Todate 15684.4 0.0 4340.2 20024.5 0.0
KWH Todate 188212 0 52082 240294 0
Reading KWH M 4140
Consumed KWH 15629 0 4243 19872 0
KW/M3 Std 0.079 0.080 0.079 0.079 0.100
KW/M3 Actual 0.078 #DIV/0! 0.089 0.080 #DIV/0!

Compressed Air Distribution


LP
TOTAL SPG – 1 SPG – 2 FDY TMT
Purta KWH
Average Flow 247409 60808 63504 26611 0
Reading Flow M
Flow today 247558 60808 63504 26611 0
Flow todate 2968909 729700 762048 319334 0
Average KWH 20025 4922 5140 2154 0
KWH today 19872 4881 5097 2136 0
KWH todate 240294 59063 61681 25847 0
247559 SP. POWER 0.080
Refrigeration Generation & Distribution
Chiller (KWH/DAY)
A B C D Total
Purta KWH 19000
Average todate 4255 3726 0 7166 15148
Reading KWH M 5995 1031 124 2784
KWH today 5769 0 0 7405 13174
KWH todate 51060 44716 0 85997 181774

SOFT WATER RAW WATER DRINKING WATER

M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


7
Reading M3
Textile Today 506 6439 344 3037 20
Average Textile 536.6 253.1
Reading M3 IY 677637 145637 9353

Page 321
NOV-12

IY today 451 5877 45 609 5


IY Average 489.8 50.8

TOTAL 957 1717 389 3646 25

SOFT WATER STP 70 1238

D/W COMPRESSOR POWER CONSUMPTION (KWH/DAY)


D/W COMP – 1 D/W COMP – 2 D/W COMP – 3 D/W COMP – 4 D/W COMP – 5

POWER IN KWH/DAY 0 3645 0 602 0

CUM. POWER CONS. 0 31463 0 2300 0

AVG. POWER CONS. 0 2622 0 192 0

1 MY AHU PRE-FILTER, CHW COIL, ELIMINATOR, SPRAY CHAMBER AND SUMP CLEANING DONE.
2 ETP: P4B PUMP SERVICNG DONE AND FITTED ON POSITION.
3 QUENCH-2 PRE-FILTER, FINE FILTER AND CHW COIL CLEANED.
4 WTP: SOFTENER OUTLET LINE LEAKAGE ATTENDED BY PROVIDING NEW PIECE.

POWER DEPT.
D/W COMP – 1 IS IN BREAKDOWN DUE TO STARTER PROBLEM.
SEWAGE PUMP 02NOS. UNDER MAINTENANCE.
AUTO. DEPT.

REMARKS

Page 322
NOV-12

DAILY UTILITY REPORT


Spinning - 1 (KWH/DAY)
Water HTM Nitrogen Direct Total Utility M/c Power
464 514 502 31205
443 496 188 25853 0
504 518 196 24578
5316 5955 2252 310238 0

Others
CW P CT fan Chiller Steam Heat
126 12 2754 1710
126 12 0 972 1197
126 12 0 971 1190
1512 144 0 11662 14360

WHRB
1 2 3 D E
16
0.00 0.00 56.72 0.00 0.00
1885659.00 1061.70 53.80
0.00 0.00 56.45 0.00 0.00
0.00 0.00 680.67 0.00 0.00

Distribution(MKcal/DAY)
Total IY Textile TSG Total
63 36.5 26.5
53.96 26.547 27.38 0.042 53.96

51.560 24.739 26.822 0.000 51.560


647.57 318.57 328.51 0.50 647.57

MP HP
OTHERS O Q Total N
166000 166000 147000
0 167516 0 170125 148794
0 2010196 3232855 2041497 1785524

Page 323
NOV-12

167647 256299946
0 170681 274844 172247 154437

0.0 14772.5 23977.0 15131.5 18134.8


0 177270 287724 181578 217617
494.3500 1541.2867 929.93792
15020 24461 15304 18313
0.100 0.088 0.088 0.125
#DIV/0! 0.088 0.089 0.089 0.119

LP
Air Text Draw Winder DTY IY Total

0 41486 3000 52000


507525
0 41635 3000 52000 0
0 497827 36000 624000 0
0 3357 243 4209 0
0 3342 241 4174 0
0 40281 2914 50507 0

Other (Refrigeration)
UCW CHW PCW CT Total
15716
3610 408 2531 11049

4484 3612 408 2016 10520


54009 43314 4896 30366 132585

VARIOUS WATER CONSUMPTION (IN M3)

DRINKING WATER DM WATER ETP WATER OF PLANT

CUM. M3 M3/DAY CUM. M3 M3/DAY CUM. M3


36960
119012 6719
240 3 214 17.5 223
20.0 17.8 18.6

Page 324
NOV-12

69 34 397 17.5 223


5.8 33.1 18.6

309 37 611 35 446

Y) OVERTIME (HRS)
TOTAL Card. No. NAME REASON

4247

33763

2814

D SUMP CLEANING DONE.

NEW PIECE.

Page 325
NOV-12

359218

Page 326
NOV-12

Others Total Power Production KW/Ton Air Chiller AHU


29470 15500 12800
0 0 0 10654 7574 8183
9975 6587 8183
0 0 0 0 127854 90887 98199

Water Consumption(KWH/DAY)
Raw Soft DM SBA Drink Total IY Total Aux.
350 40 100 270 9 769
290 23 96 305 8 722 1832
290 23 96 480 8 896 2005
3480 270 1152 3664 96 8662 21979

Total (Ton) Distribution(TON/DAY)


IY Textile HTM/DG/HE VAC Tow/TMT Total
133
131.570 105.092 0 16.278 0.00 0.00 131.570
838810
136.31 110.48 10.2 15.63 0 0 136.31
1578.84 1261.10 122.40 195.34 0.00 0.00 1578.84

Fuel Consumption (TON) Fuel Distribution


FO Saw Dust LNG IY Textile TSG

0.000 0.000 5569.08 0.000 0.000 0


95954 1937635
0.000 0.000 5321.0 0.000 0.000 0.000
0.00 0.00 0.00 66829.00 0.00 0.00 0.00

HP Inst.
L/M P Total A/B/C Q P Dryer
1000 161000 309000
4913 0 302348 12759 69389 0 82148
58960 0 3628181 153113 832666 0 985779

Page 327
NOV-12

2287961 50424366 15895262


6334 0 305888 5308 80490 0 85798

647.2 0.0 35323.8 1748.7 6175.6 0.0 8.0


7767 0 423886 20984 74107 0 96
16
619 0 35173 720 7164 0 9
0.140 0.106 0.115 0.120
0.098 #DIV/0! 0.115 0.136 0.089 #DIV/0!

MP
Diffrence TOTAL SPG – 1 SPG – 2 FDY TMT NITROGEN

0 170125 55370 9528 2033 339 11170


14648858 2985021 4788378
0 172246.8 48469 10465 2232 372 11684
0 2041497 664437 114333 24391 4065 134044
0 15132 6264 1081 231 38 1268
0 15304 5603 1210 258 43 1351
0 181578 75164 12973 2768 461 15218
132382 SP. POWER 0.116

Water (KWH/DAY)
Borewell Raw W WTP Total Textile IY
1929 1160 769
433 490 521 1444 722 722

768 504 521 1793 896 896


5196 5878 6250 17324 8662 8662

ETP WATER OF C/T TOTAL RAW WATER RN -1 SBA WATER


ETP TOTAL M3/DAY DRINKING
WATER
M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY
67854
13158 71625 34681
118 1280 135.5 890 10165 17
0
106.7 11.3 847.1

Page 328
NOV-12

0 0 17.5 587.48 7541.1 52.48


0.0 1.5 628.4

118 1280 153 1477 17706 69

OVERTIME (HRS)
OT HRS. TOTAL TOTAL TO DATE

0.0 4.5

Page 329
NOV-12

2517
3083 20103013

324574 34644

Page 330
NOV-12

DATE
Spinning-2 (KWH/DAY)
Refrigeration Boiler Water HTM Nitrogen Direct
8801 292 464 776 218
7251 45 461 592 254
6900 43 525 619 266
87014 539 5538 7106 3052

Power Consumption(KWH/DAY)
Total Boiler-A Boiler-B Boiler-C IY

120817 46530 290058


1065 35 25 58 970.65
12849.00 488.00 288.00 948.00 11661.60

Power Consumption (KWH/DAY)


Total IY Textile TSG

2431.67 1196.65 1235.01 0.00

2480 1189.9 1290.1 0


29180.00 14359.86 14820.14 0.00

Total F/G/K/BC1
7400 1000
82148 148641
985779 1783697

Page 331
NOV-12

49757647 15031467
85798 145117

7924.3 16541.9
95091 198502

7883 16241
0.140
0.092 0.112

MP
DRAW
Draw winder DTY HTM BOILER IY
WARPER

10014 1500 7454 6837 29255


860341 2136124 2185330 824460
17940 1500 7776 5848 26096
120173 18000 89442 82039 351055
1143 170 845 775 3316
2074 173 899 676 3017
13721 2042 10141 9295 39795

SBA Water (In M3)


TOTAL STEAM IY STEAM
136.31 110.48

DM Water (In M3)


TOTAL DM
Meter Reading
Today 37

Raw Water Consumption (In


SBA WATER
Raw Water
Production
CUM. M3 Meter Reading 586362
Today 1477
Todate 17820
235
20 SOFT W
WTP Softner

Page 332
NOV-12

589.1 Meter Reading 403422


49.1 Today 1070

824 Todate 13500

BO
RAJ
Meter Reading 943598
Today 649

Todate 2529

Previous reading
Today's reading
Consumption Today
Consumption Todate
Average Todate

Page 333
NOV-12

1351

Page 334
NOV-12

12 Nov
WH/DAY)
Total Utility M/c Powe Others Total Power Production KW/Ton
68321
35016 0 0 0 0 0
33097
420188 0 0 0 0 0

Y) HTM/DG/HE Distribution Textile Steam Distribution


Textile BOILER D IY Textile SPG1/SPG 2 FDY

14.32 1.95 7.00 1.60


331661
94.35 947 13.76 1.88 7 3.2
1187.40 11140.00 171.90 23.44 84.00 38.40

Comp. Meter Reading KWH Today

PAC-A 1454.0657 0
PAC-B 1671.1824 0
PAC-C 1473.0347 0
PAC-D 339.63476 0
PAC-E 285.7236 0
PAC-F 1243.45 0
PAC-G 146.11736 0
PAC-H 3139.5668 0
PAC-I 1450.2694 0
PAC-K 83.000472 1086
PAC-L 564.6714 619
PAC-M 156.727 0

Page 335
NOV-12

BC-1 1203.0686 2385


IAC-A 1879245 0
IAC-B 3302.5196 0 720
IAC-C 325.73248 720
IAD-C 495.37848 9
IAD-D 171416 0

HP
DIFF TOTAL SPG – 2 FDY TMT Air Text

36627 302348 20033 4274 712 213563


6382830 49136279
39865 305888.0 14497 3093 515 218909
439518 3628181 240398 51285 8547 2562752
4168 35324 2400 512 85 25563
4609 35173 1713 366 61 25875
50011 423886 28799 6144 1024 306759
297573.84965035 SP. POWER 0.118

SBA Water (In M3)


IY COND. SBA GEN. IY SBA POY SBA
58 69 52.48 16.52

DM Water (In M3)


IY POLY IY DIPPING TOTAL IY DM TOTAL POY DM
163780 11241
13.231 20.77 34.00 3.00

Raw Water Consumption (In M3) POTABLE WATER CONSUMPTION


Canteen/ Regeneration DMF/ACF
Total Textile Plant (POY) Canteen
Workshop Effluent Backwash
22704 16194 75448 32506
16 26 26 344 10 10
143 338 248 3037 120 120

SOFT WATER CONSUMPTION (In M3)


CT D/W AIRTEX EXPANSION DG + AHU AHU

Page 336
NOV-12

290229 5119 43854 1909 160889 18915


356 9 39 2 100 24

4814 121 445 22 1037 348

BOREWELL WATER (In M3)


UTLY TF DG ETP PTPL WTP
239503 69229 204897 45355 28178 768510
432 0 0 0 0 420

2004 9227 642 0 1857 736

TEXTILE PLANT EFFLUENT


C.T B/D C.T SSF WTP EFF. MGF/ACF ATY EFF.
13040 337 6684 75422 12833
13158 338 6719 75448 12870
118 1 35 26 37
1280 12 446 248 503
106.67 1.00 37.17 20.67 41.92

Page 337
NOV-12

After Treatment Plant (KWH/DAY)


Refrigerati
Air Chiller AHU Water Total Utility M/c Powe
on
26000 800 1450 588 232 29070
25565 2878 168 218 255 29084 0
25876 2503 168 208 290 29045
306781 34537 2016 2619 3058 349011 0

Steam Distribution Fuel Consumption(KGS.) Fuel Distribution


TMT FO/BOILER Briq LNG IY Textile HTM

0.00
1067.1755
0 187.6116
0.00 3528.27 0.00 0.00 0.00 0.00 0.00

Page 338
NOV-12

IY IDY DIFF TOTAL SPG – 1 SPG – 2 FDY

56478 6843 82148 28448 8961 1912


16780847 7524886 2971248
60560 322 7992 85798 31407 9297 1983
677735 5342 82121 985779 341381 107528 22939
6763 819 7924 2613 823 176
7158 38 945 7883 2691 797 170
81161 640 9832 95091 31354 9881 2108
92018 SP. POWER 0.086

WATER CONSUMPTION

20
240

Total Textile DG NTC Consumption

Page 339
NOV-12

FW DM SW PW NTC Inst
506 76 45 34 451 5 39574

6439 NTC Steam NTC Loss Steam KW NTC Heat Heat KW

110.48 13.76 970.65 24.74 1189.91

Total

1501

16995

FRESH WATER STP FRESH WATER


DILUTION DILUTION

5179 18499
5179 18499
0 0
0 106
0.00 8.83

Page 340
NOV-12

DAY) FDY Plant (KWH/D


Total Productio
Others KW/Ton Air Chiller AHU
Power n

0 0 0 0 3330 1591 1746


3177 1383 1746
0 0 0 0 39964 19086 20949

AIR(KWH) CHILLER REFRIGERATION


SPG-1 14287 4084 1557
SPG-2 9975 6587 6900
FDY 3177 1383 1472
MY 173 566 245
D/WARPER 899 159 15
D/WINDER 5416 95 6
DTY 416 64 21
ATY 25876 -- 166
l Distribution IDY 273 235 --
VAC Tow/TMT
Monoblock pu 11 10 8.0
FO Transfer p 2.2 2.2 2.0
D07P(UTILITY - 7.5 24.0
D05 P –( WTP & - 12 24
0.00 0.00
FIXED AUX.

Page 341
NOV-12

Inst
UTILITY INST PACKING 1 CONVEYIN
TMT Air Text DTY IY
AIR &2 G

319 20 20 4655 2752 5833 36618


2971248 177882580 1414482 803469 1575114 198887
331 20 20 4405 2619 2362 39574
3823 240 240 55862 33024 31017 439410
29 2 2 428 253 238 3360
28 2 2 377 224 202 3390
351 22 22 5134 3039 2856 40324

Page 342
NOV-12

FDY Plant (KWH/DAY)


Nitrogen Total
Refrigeration Boiler Water HTM Air
Direct Utility

1547 10 98 79 96 8496 196


1472 9 112 82 100 8081 173
18563 115 1181 947 1151 101958 2353

AUXILIARY HTM
545 502
568 639
121 80
20 34
20 -
9 -
29 -
232
-- 34

80
4.4
180
288

552.4

Page 343
NOV-12

Nitrogen
DIFF TOTAL SPG – 1 SPG – 2 FDY TMT IDY

-4140 11170.33 4854.71 5056.99 1078.82 179.80


659434 2725.00
-6220 11684 5077.96 5289.54 1128.43 188.07
-49685 134044 58257 60684 12946 2158
-374 993.50 449.77 449.77 95.95 15.99
-533 1038.14 451.18 469.98 100.26 16.71
-4489 11922 5181 5397 1151 192

Page 344
NOV-12

MY Plant (KWH/DAY) DRAW WARP


Refrigerati Nitrogen Total
Chiller AHU Boiler Water HTM Air
on Direct Utility

651 291 258 2 16 34 16 1464 845


566 291 245 2 19 35 17 1348 899
7816 3492 3094 19 197 406 192 17568 10141

Page 345
NOV-12

DRAW WARPER Plant (KWH/DAY) DRAW WINDER Plant (KWH/DAY)


Refrigerati Total Refrigerati
Chiller AHU Water Air Chiller AHU
on Utility on

183 0 11 13 1052 4500 110 0 11


159 10 14 1083 5416 95 10
2194 0 131 153 12619 54002 1317 0 131

Page 346
NOV-12

Plant (KWH/DAY) DTY (KWH/DAY) IDY (KWH/DA


Total Refrigerati Total
Water Air Chiller AHU Water Air
Utility on Utility

13 4634 415 73 0 22 25 535 263


14 5536 416 64 21 29 529 273
153 55602 4978 878 0 262 306 6423 3157

Page 347
NOV-12

IDY (KWH/DAY) TOTAL (KWH/DAY)


Total
Chiller HTM AIR CHILLER AUXILIARY
Utility
60493 13174 11925
270 34 567
235 35 544
3246 406 6809 0 0 0

Page 348
NOV-13

DAILY UTILITY R

Air Chiller AHU Refrigeration Boiler


Purta 19_20 16605 5500 3900 3526 194
Average till date 14947 4686 3391 1635 43
Today 14797 4571 3391 1610 41
Todate 194317 60921 44083 21249 555

Utilities for IY KWH


Compressed Air (KWH/DAY)
LP MP Inst HP Eff.P
Standard 2300 3000 5500
Average 4207 3304 3372 6781 0
Today 4178 3157 3515 6991 0
Todate 54685 42952 43840 88152 0
TOTAL AIR(KWH) 17841
Steam Generation & Distribution
Boiler (TON/DAY) TSG
A/B A/B(FW) C D
Standard 8 125
Average till date 4.01 2.03 71.56 0.06
Meter reading FO 10976.0 4367.77 5151.79 2958.98
Today 2.67 1.82 0.00 77.28 0.00
Todate 52.07 19.75 26.39 930.34 0.78

Heat Generation & Distribution


Heater Mkcal/DAY
A B C D E
Standard
Average till date 53.70 0.000 0.000 0.00 0.00
Meter reading
Today 50.466 0.000 0.000 0.000 0.000
Todate 698.04 0.00 0.00 0.00 0.00

Compressed Air Generation


LP
J Other From Q Total A/B/C/I
Standard 185000 185000
Avg Todate 198685 0 48824 247508 0
Flow Todate 2582900 0 634708 3217608 0

Page 349
NOV-13
Reading Flow M 6763950 8411094 4232430
Generatin M3 199182 0 49517 248699 0
Purta Power
Avg kwh Todate 15675.9 0.0 4345.3 20021.2 0.0
KWH Todate 203786 0 56489 260275 0
Reading KWH M 4156
Consumed KWH 15574 0 4407 19981 0
KW/M3 Std 0.079 0.080 0.079 0.079 0.100
KW/M3 Actual 0.078 #DIV/0! 0.089 0.080 #DIV/0!

Compressed Air Distribution


LP
TOTAL SPG – 1 SPG – 2 FDY TMT
Purta KWH
Average Flow 247508 60808 63504 26611 0
Reading Flow M
Flow today 248699 60808 63504 26611 0
Flow todate 3217608 790508 825552 345946 0
Average KWH 20021 4919 5137 2153 0
KWH today 19981 4885 5102 2138 0
KWH todate 260275 63948 66783 27985 0
248700 SP. POWER 0.080
Refrigeration Generation & Distribution
Chiller (KWH/DAY)
A B C D Total
Purta KWH 19000
Average todate 4435 3440 0 495 15117
Reading KWH M 6001 1031 124 2792
KWH today 6594 0 0 8151 14745
KWH todate 57654 44716 0 94148 196519

SOFT WATER RAW WATER DRINKING WATER

M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


7
Reading M3
Textile Today 596 7035 341 3378 20
Average Textile 541.2 259.8
Reading M3 IY 678085 145675 9360

Page 350
NOV-13

IY today 448 6325 38 647 7


IY Average 486.5 49.8

TOTAL 1044 2001 379 4025 27

SOFT WATER STP 100 1338

D/W COMPRESSOR POWER CONSUMPTION (KWH/DAY)


D/W COMP – 1 D/W COMP – 2 D/W COMP – 3 D/W COMP – 4 D/W COMP – 5

POWER IN KWH/DAY 0 3048 0 162 0

CUM. POWER CONS. 0 34511 0 2462 0

AVG. POWER CONS. 0 2655 0 189 0

1 FDY QUENCH PRE FILTER, CHW COIL CLEANING DONE. AND ALSO INSIDE & OUTSIDE AREA CLEANIN
2 STP UNDER GROUND SEWAGE PUMP IMPELLER CLEANING WORK DONE. AND ALSO DISCHARGE LIN
3 COOLING TOWER BLOW DOWN WATER METER CLEANING DONE.
4 UCWP – B,F SUCTION STRAINER CLEANING DONE & PCWP – D SUCTION STRAINER CLEANING WORK
5 PAC – J,N,O & Q SUCTION STRAINER CLEANED.

POWER DEPT.
D/W COMP – 1 IS IN BREAKDOWN DUE TO STARTER PROBLEM.
SEWAGE PUMP 02NOS. UNDER MAINTENANCE.
AUTO. DEPT.

REMARKS

Page 351
NOV-13

DAILY UTILITY REPORT


Spinning - 1 (KWH/DAY)
Water HTM Nitrogen Direct Total Utility M/c Power
464 514 502 31205
447 512 187 25848 0
501 705 175 25791
5817 6660 2427 336029 0

Others
CW P CT fan Chiller Steam Heat
126 12 2754 1710
126 12 0 971 1224
126 12 0 955 1546
1638 156 0 12617 15906

WHRB
1 2 3 D E
16
0.00 0.00 56.73 0.00 0.00
1942439.00 1061.70 53.80
0.00 0.00 56.78 0.00 0.00
0.00 0.00 737.45 0.00 0.00
1999219

Distribution(MKcal/DAY)
Total IY Textile TSG Total
63 36.5 26.5
53.70 26.324 27.33 0.038 53.70

50.466 23.644 26.822 0.000 50.466


698.04 342.21 355.33 0.50 698.04

MP HP
OTHERS O Q Total N
166000 166000 147000
0 167760 0 170738 148774
0 2180877 3509102 2219599 1934059

Page 352
NOV-13

344275 256448481
0 170681 276247 178102 148535

0.0 14789.2 24023.9 15185.1 18121.3


0 192260 312310 197406 235577
509.3400 1565.8727 947.898
14990 24586 15828 17960
0.100 0.088 0.088 0.125
#DIV/0! 0.088 0.089 0.089 0.121

LP
Air Text Draw Winder DTY IY Total

0 41585 3000 52000


553301
0 42776 3000 52000 0
0 540603 39000 676000 0
0 3363 243 4207 0
0 3437 241 4178 0
0 43718 3155 54685 0

Other (Refrigeration)
UCW CHW PCW CT Total
15716
3609 408 2526 11035

4383 3602 408 2478 10871


58392 46916 5304 32844 143456

VARIOUS WATER CONSUMPTION (IN M3)

DRINKING WATER DM WATER ETP WATER OF PLANT

CUM. M3 M3/DAY CUM. M3 M3/DAY CUM. M3


36960
119064 6748
260 16 230 14.5 237.5
20.0 17.7 18.3

Page 353
NOV-13

76 36 433 14.5 237.5


5.8 33.3 18.3

336 52 663 29 475

Y) OVERTIME (HRS)
TOTAL Card. No. NAME REASON

3210

36973

2844

SIDE & OUTSIDE AREA CLEANING DONE.


DONE. AND ALSO DISCHARGE LINE NRV CLEANING DONE.

ION STRAINER CLEANING WORK DONE.

191.06

Page 354
NOV-13

359218

Page 355
NOV-13

Others Total Power Production KW/Ton Air Chiller AHU


29470 15500 12800
0 0 0 10651 7558 8183
10613 7372 8183
0 0 0 0 138467 98259 106383

Water Consumption(KWH/DAY)
Raw Soft DM SBA Drink Total IY Total Aux.
350 40 100 270 9 769
290 23 96 318 8 735 1843
290 23 96 472 8 889 1982
3770 293 1248 4136 104 9551 23962

Total (Ton) Distribution(TON/DAY)


IY Textile HTM/DG/HE VAC Tow/TMT Total
133
131.901 105.425 0 16.275 0.00 0.00 131.901
849753
135.87 109.43 10.2 16.24 0 0 135.87
1714.71 1370.53 132.60 211.58 0.00 0.00 1714.71

Fuel Consumption (TON) Fuel Distribution


FO Saw Dust LNG IY Textile TSG

0.000 0.000 5541.31 0.000 0.000 0


95954 1951614
0.000 0.000 5208.0 0.000 0.000 0.000
0.00 0.00 0.00 72037.00 0.00 0.00 0.00

HP Inst.
L/M P Total A/B/C Q P Dryer
1000 161000 309000
4826 0 302416 12989 69312 0 82301
62735 0 3931410 168861 901056 0 1069917

Page 356
NOV-13

2291736 50424366 15895262


3775 0 303229 15748 68390 0 84138

651.4 0.0 35342.7 1777.7 6168.8 0.0 8.0


8469 0 459455 23110 80194 0 104
16
702 0 35569 2126 6087 0 8
0.140 0.106 0.115 0.120
0.186 #DIV/0! 0.117 0.135 0.089 #DIV/0!

MP
Diffrence TOTAL SPG – 1 SPG – 2 FDY TMT NITROGEN

0 170738 55184 9617 2052 342 11115


14701816 2998362 4798823
0 178102.2 52958 10682 2279 380 10445
-1 2219599 717395 125015 26670 4445 144489
0 15185 6253 1093 233 39 1264
0 15828 6131 1237 264 44 1209
0 197406 81295 14210 3031 505 16428
136719 SP. POWER 0.116

Water (KWH/DAY)
Borewell Raw W WTP Total Textile IY
1929 1160 769
459 490 521 1469 735 735

768 489 521 1778 889 889


5964 6367 6770 19101 9551 9551

ETP WATER OF C/T TOTAL RAW WATER RN -1 SBA WATER


ETP TOTAL M3/DAY DRINKING
WATER
M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY
67871
13198 71625 34733
40 1320 54.5 989 11153 16
0
101.5 4.2 858.0

Page 357
NOV-13

0 0 14.5 582.43 8123.53 53.43


0.0 1.1 624.9

40 1320 69 1571 19277 69

OVERTIME (HRS)
OT HRS. TOTAL TOTAL TO DATE

0.0 4.5

Page 358
NOV-13

2517
3083 20103013

324574 34644

Page 359
NOV-13

DATE
Spinning-2 (KWH/DAY)
Refrigeration Boiler Water HTM Nitrogen Direct
8801 292 464 776 218
7242 45 466 611 253
7133 43 522 841 238
94147 582 6060 7946 3289

Power Consumption(KWH/DAY)
Total Boiler-A Boiler-B Boiler-C IY

120850 46553 290115


1049 35 24 59 955.20
13898.00 523.00 312.00 1007.00 12616.80

Power Consumption (KWH/DAY)


Total IY Textile TSG

2498.46 1223.54 1274.93 0.00

3300 1546.1 1753.9 0


32480.00 15905.96 16574.04 0.00

Total F/G/K/BC1
7400 1000
82301 148817
1069917 1934616

Page 360
NOV-13

49841785 15182386
84138 150919

7946.4 16569.9
103304 215409

8212 16907
0.140
0.098 0.112

MP
DRAW
Draw winder DTY HTM BOILER IY
WARPER

10614 1500 7478 6744 29102


879645 2136843 2190958 871031
17804 1500 7776 5628 27267
137977 19500 97218 87667 378322
1214 170 849 765 3304
2061 174 900 652 3157
15782 2215 11041 9947 42952

SBA Water (In M3)


TOTAL STEAM IY STEAM
135.87 109.43

DM Water (In M3)


TOTAL DM
Meter Reading
Today 52

Raw Water Consumption (In


SBA WATER
Raw Water
Production
CUM. M3 Meter Reading 587933
Today 1571
Todate 19391
250
19 SOFT W
WTP Softner

Page 361
NOV-13

642.53 Meter Reading 403539


49.4 Today 1170

893 Todate 14670

BO
RAJ
Meter Reading 944225
Today 627

Todate 3156

Previous reading
Today's reading
Consumption Today

Consumption Todate
Average Todate

Page 362
NOV-13

1351

Page 363
NOV-13

13 Nov
WH/DAY)
Total Utility M/c Powe Others Total Power Production KW/Ton
68321
35010 0 0 0 0 0
34945
455133 0 0 0 0 0

Y) HTM/DG/HE Distribution Textile Steam Distribution


Textile BOILER D IY Textile SPG1/SPG 2 FDY

14.32 1.95 7.00 1.60


332556
93.80 931 14.29 1.95 7 3.2
1281.20 12071.00 186.19 25.39 91.00 41.60

Comp. Meter Reading KWH Today

PAC-A 1454.0657 0
PAC-B 1671.1824 0
PAC-C 1473.0347 0
PAC-D 339.63476 0
PAC-E 285.7236 0
PAC-F 1243.45 0
PAC-G 146.11736 0
PAC-H 3139.5668 0
PAC-I 1450.2694 0
PAC-K 84.11176 1111
PAC-L 564.99012 319
PAC-M 157.11017 383

Page 364
NOV-13

BC-1 1205.6095 2541


IAC-A 1879245 0
IAC-B 3302.5196 0 2126
IAC-C 327.8581 2126
IAD-C 495.38664 8
IAD-D 171416 0

HP
DIFF TOTAL SPG – 2 FDY TMT Air Text

36992 302416 19951 4256 709 213579


6406938 49350048
41383 303229.0 18966 4046 674 213769
480901 3931410 259364 55331 9222 2776521
4215 35343 2391 510 85 25576
4791 35569 2283 487 81 25727
54801 459455 31081 6631 1105 332486
295547.531468531 SP. POWER 0.120

SBA Water (In M3)


IY COND. SBA GEN. IY SBA POY SBA
56 69 53.43 15.57

DM Water (In M3)


IY POLY IY DIPPING TOTAL IY DM TOTAL POY DM
178264 11277
14.484 21.52 36.00 16.00

Raw Water Consumption (In M3) POTABLE WATER CONSUMPTION


Canteen/ Regeneration DMF/ACF
Total Textile Plant (POY) Canteen
Workshop Effluent Backwash
22717 16221 75461 32516
13 27 13 341 10 10
156 365 261 3378 130 130

SOFT WATER CONSUMPTION (In M3)


CT D/W AIRTEX EXPANSION DG + AHU AHU

Page 365
NOV-13

290229 5121 43895 1911 160986 18950


454 2 41 2 97 35

5268 123 486 24 1134 383

BOREWELL WATER (In M3)


UTLY TF DG ETP PTPL WTP
239901 69229 204897 45355 28178 768909
398 0 0 0 0 399

2402 9227 642 0 1857 1135

TEXTILE PLANT EFFLUENT


C.T B/D C.T SSF WTP EFF. MGF/ACF ATY EFF.
13077 338 6719 75448 12870
13198 339 6748 75461 12919
121 1 29 13 49

1401 13 475 261 552


107.77 1.00 36.54 20.08 42.46

Page 366
NOV-13

After Treatment Plant (KWH/DAY)


Refrigerati
Air Chiller AHU Water Total Utility M/c Powe
on
26000 800 1450 588 232 29070
25578 2872 168 218 257 29093 0
25729 2802 168 215 288 29201
332510 37339 2184 2833 3346 378212 0

Steam Distribution Fuel Consumption(KGS.) Fuel Distribution


TMT FO/BOILER Briq LNG IY Textile HTM

0.00
1067.3803
0 190.8736
0.00 3719.15 0.00 0.00 0.00 0.00 0.00

Page 367
NOV-13

IY IDY DIFF TOTAL SPG – 1 SPG – 2 FDY

56602 6875 82301 28426 8976 1915


16838939 7553046 2982685
58092 421 7260 84138 28160 9158 1954
735827 5764 89381 1069917 369541 116685 24893
6781 824 7946 2621 828 177
6991 51 874 8212 2717 884 188
88152 691 10706 103304 34071 10765 2296
85116 SP. POWER 0.096

WATER CONSUMPTION

20
260

Total Textile DG NTC Consumption

Page 368
NOV-13

FW DM SW PW NTC Inst
596 62 38 36 448 7 36436

7035 NTC Steam NTC Loss Steam KW NTC Heat Heat KW

109.43 14.29 955.20 23.64 1546.10

Total

1424

18419

FRESH WATER STP FRESH WATER


DILUTION DILUTION

5179 18499
5179 18499
0 0

0 106
0.00 8.15

Page 369
NOV-13

DAY) FDY Plant (KWH/D


Total Productio
Others KW/Ton Air Chiller AHU
Power n

0 0 0 0 3329 1587 1746


3314 1548 1746
0 0 0 0 43278 20634 22695

AIR(KWH) CHILLER REFRIGERATION


SPG-1 14797 4571 1610
SPG-2 10613 7372 7133
FDY 3314 1548 1522
MY 196 634 254
D/WARPER 900 178 15
D/WINDER 5498 107 6
DTY 417 71 21
ATY 25729 -- 172
l Distribution IDY 286 263 --
VAC Tow/TMT
Monoblock pu 11 10 8.0
FO Transfer p 2.2 2.2 2.0
D07P(UTILITY - 7.5 24.0
D05 P –( WTP & - 12 24
0.00 0.00
FIXED AUX.

Page 370
NOV-13

Inst
UTILITY INST PACKING 1 CONVEYIN
TMT Air Text DTY IY
AIR &2 G

319 20 20 4615 2755 5833 36604


2982685 177882580 1418621 806257 1577230 235323
326 20 20 4139 2788 2116 36436
4149 260 260 60001 35812 33133 475846
29 2 2 426 254 235 3372
31 2 2 399 269 204 3515
383 24 24 5533 3308 3060 43840

Page 371
NOV-13

FDY Plant (KWH/DAY)


Nitrogen Total
Refrigeration Boiler Water HTM Air
Direct Utility

1545 10 99 82 95 8493 196


1522 9 111 112 90 8452 196
20085 124 1293 1060 1241 110409 2549

AUXILIARY HTM
542 683
565 869
120 109
20 47
20 -
9 -
29 -
231
-- 47

80
4.4
180
288

552.4

Page 372
NOV-13

Nitrogen
DIFF TOTAL SPG – 1 SPG – 2 FDY TMT IDY

-3897 11114.54 4830.46 5031.73 1073.44 178.91


662060 2626.00
-978 10445 4539.48 4728.62 1008.77 168.13
-50663 144489 62796 65413 13955 2326
-353 988.48 447.50 447.50 95.47 15.91
-94 928.24 403.42 420.23 89.65 14.94
-4584 12850 5585 5818 1241 207

Page 373
NOV-13

MY Plant (KWH/DAY) DRAW WARP


Refrigerati Nitrogen Total
Chiller AHU Boiler Water HTM Air
on Direct Utility

650 291 257 2 17 35 16 1464 849


634 291 254 2 19 48 15 1458 900
8450 3782 3347 21 215 454 207 19026 11041

Page 374
NOV-13

DRAW WARPER Plant (KWH/DAY) DRAW WINDER Plant (KWH/DAY)


Refrigerati Total Refrigerati
Chiller AHU Water Air Chiller AHU
on Utility on

182 0 11 13 1056 4577 109 0 11


178 11 14 1103 5498 107 11
2372 0 142 167 13722 59500 1423 0 142

Page 375
NOV-13

Plant (KWH/DAY) DTY (KWH/DAY) IDY (KWH/DA


Total Refrigerati Total
Water Air Chiller AHU Water Air
Utility on Utility

13 4710 415 73 0 22 26 535 265


14 5630 417 71 21 29 538 286
167 61232 5394 949 0 283 335 6961 3443

Page 376
NOV-13

IDY (KWH/DAY) TOTAL (KWH/DAY)


Total
Chiller HTM AIR CHILLER AUXILIARY
Utility
61749 14745 12268
270 35 570
263 48 597
3509 454 7406 0 0 0

Page 377
NOV-14

DAILY UTILITY R

Air Chiller AHU Refrigeration Boiler


Purta 19_20 16605 5500 3900 3526 194
Average till date 14965 4724 3391 1636 42
Today 15190 5220 3391 1651 40
Todate 209507 66140 47474 22900 595

Utilities for IY KWH


Compressed Air (KWH/DAY)
LP MP Inst HP Eff.P
Standard 2300 3000 5500
Average 4209 3284 3371 6763 0
Today 4240 3019 3357 6529 0
Todate 58925 45971 47197 94681 0
TOTAL AIR(KWH) 17145
Steam Generation & Distribution
Boiler (TON/DAY) TSG
A/B A/B(FW) C D
Standard 8 125
Average till date 3.94 1.89 71.69 0.06
Meter reading FO 10976.9 4367.77 5230.86 2958.98
Today 3.11 1.56 0.00 73.25 0.00
Todate 55.17 21.31 26.39 1003.59 0.78

Heat Generation & Distribution


Heater Mkcal/DAY
A B C D E
Standard
Average till date 53.61 0.000 0.000 0.00 0.00
Meter reading
Today 52.471 0.000 0.000 0.000 0.000
Todate 750.51 0.00 0.00 0.00 0.00

Compressed Air Generation


LP
J Other From Q Total A/B/C/I
Standard 185000 185000
Avg Todate 198383 0 49142 247525 0
Flow Todate 2777363 0 687982 3465345 0

Page 378
NOV-14
Reading Flow M 6933048 8411094 4232430
Generatin M3 194463 0 53274 247737 0
Purta Power
Avg kwh Todate 15660.3 0.0 4373.6 20033.9 0.0
KWH Todate 219245 0 61230 280475 0
Reading KWH M 4171
Consumed KWH 15458 0 4741 20200 0
KW/M3 Std 0.079 0.080 0.079 0.079 0.100
KW/M3 Actual 0.079 #DIV/0! 0.089 0.082 #DIV/0!

Compressed Air Distribution


LP
TOTAL SPG – 1 SPG – 2 FDY TMT
Purta KWH
Average Flow 247525 60808 63504 26611 0
Reading Flow M
Flow today 247737 60808 63504 26611 0
Flow todate 3465345 851316 889056 372557 0
Average KWH 20034 4922 5140 2154 0
KWH today 20200 4958 5178 2170 0
KWH todate 280475 68907 71961 30155 0
247737 SP. POWER 0.082
Refrigeration Generation & Distribution
Chiller (KWH/DAY)
A B C D Total
Purta KWH 19000
Average todate 4652 3194 0 495 15240
Reading KWH M 6009 1031 124 2802
KWH today 7475 0 0 9362 16837
KWH todate 65129 44716 0 103511 213356

SOFT WATER RAW WATER DRINKING WATER

M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


7
Reading M3
Textile Today 543 7578 199 3577 18
Average Textile 541.3 255.5
Reading M3 IY 678467 145726 9365

Page 379
NOV-14

IY today 382 6707 51 698 5


IY Average 479.1 49.9

TOTAL 925 1969 250 4275 23

SOFT WATER STP 77 1415

D/W COMPRESSOR POWER CONSUMPTION (KWH/DAY)


D/W COMP – 1 D/W COMP – 2 D/W COMP – 3 D/W COMP – 4 D/W COMP – 5

POWER IN KWH/DAY 0 2234 0 0 0

CUM. POWER CONS. 0 36745 0 2462 0

AVG. POWER CONS. 0 2625 0 176 0

1 PAC-L LP SIDE SUCTION VALVE LOADER&UNLOADER 04 NOS. O-RING PROVIDED. AND 02NOS. HP SI
2 N.PIT PUMP DISCHARGE LINE LEAKAGE IN FRONT OF BOILER HOUSE ATTENDED BY WELDING.
3 QUENCH-1 SPRAY PUMP SPIDER CHANGED TO NEW ONE.
4 DMF OPEN BACKWASH DONE.
5

POWER DEPT.
D/W COMP – 1 IS IN BREAKDOWN DUE TO STARTER PROBLEM.
SEWAGE PUMP 02NOS. UNDER MAINTENANCE.
AUTO. DEPT.

REMARKS

Page 380
NOV-14

DAILY UTILITY REPORT


Spinning - 1 (KWH/DAY)
Water HTM Nitrogen Direct Total Utility M/c Power
464 514 502 31205
451 528 184 25922 0
500 731 154 26876
6317 7391 2581 362905 0

Others
CW P CT fan Chiller Steam Heat
126 12 2754 1710
126 12 0 968 1260
126 12 0 934 1741
1764 168 0 13550 17647

WHRB
1 2 3 D E
16
0.00 0.00 56.74 0.00 0.00
1999313.00 1061.70 53.80
0.00 0.00 56.87 0.00 0.00
0.00 0.00 794.32 0.00 0.00

Distribution(MKcal/DAY)
Total IY Textile TSG Total
63 36.5 26.5
53.61 26.276 27.30 0.036 53.61

52.471 25.650 26.822 0.000 52.471


750.51 367.86 382.15 0.50 750.51

MP HP
OTHERS O Q Total N
166000 166000 147000
0 167446 0 171323 148634
0 2344247 3789792 2398519 2080869

Page 381
NOV-14

512789 256595291
0 163370 280690 178920 146810

0.0 14771.4 24092.3 15237.9 18121.3


0 206800 337292 213330 253699
523.8800 1590.8541 966.0196
14540 24981 15924 18122
0.100 0.088 0.088 0.125
#DIV/0! 0.089 0.089 0.089 0.123

LP
Air Text Draw Winder DTY IY Total

0 41601 3000 52000


598114
0 41813 3000 52000 0
0 582416 42000 728000 0
0 3366 243 4209 0
0 3409 245 4240 0
0 47127 3400 58925 0

Other (Refrigeration)
UCW CHW PCW CT Total
15716
3608 408 2538 11043

4445 3602 408 2688 11143


62837 50518 5712 35532 154599

VARIOUS WATER CONSUMPTION (IN M3)

DRINKING WATER DM WATER ETP WATER OF PLANT

CUM. M3 M3/DAY CUM. M3 M3/DAY CUM. M3


36960
119114 6780
278 18 248 16 253.5
19.9 17.7 18.1

Page 382
NOV-14

81 32 465 16 253.5
5.8 33.2 18.1

359 50 713 32 507

Y) OVERTIME (HRS)
TOTAL Card. No. NAME REASON

2234 12044 JP PANDEY VIKAS ON LEAVE

39207 11063 ALPESH TADVI SANJAY PATEL ON LEAVE

2801 11719 KAMAL SINGH RAVIRAJ ON LEAVE

G PROVIDED. AND 02NOS. HP SIDE VALVE SERVICING DONE.


E ATTENDED BY WELDING.

191.06

Page 383
NOV-14

359218

Page 384
NOV-14

Others Total Power Production KW/Ton Air Chiller AHU


29470 15500 12800
0 0 0 10645 7620 8183
10556 8419 8183
0 0 0 0 149023 106678 114566

Water Consumption(KWH/DAY)
Raw Soft DM SBA Drink Total IY Total Aux.
350 40 100 270 9 769
290 23 96 329 8 745 1851
290 23 96 468 8 884 1956
4060 315 1344 4604 112 10435 25918

Total (Ton) Distribution(TON/DAY)


IY Textile HTM/DG/HE VAC Tow/TMT Total
133
131.885 105.587 0 16.098 0.00 0.00 131.885
860522
131.68 107.69 10.2 13.79 0 0 131.68
1846.39 1478.22 142.80 225.37 0.00 0.00 1846.39

Fuel Consumption (TON) Fuel Distribution


FO Saw Dust LNG IY Textile TSG

0.000 0.000 5532.29 0.000 0.000 0


95954 1958604
0.000 0.000 5415.0 0.000 0.000 0.000
0.00 0.00 0.00 77452.00 0.00 0.00 0.00
5208

HP Inst.
L/M P Total A/B/C Q P Dryer
1000 161000 309000
4857 0 302409 13465 68763 0 82228
68001 0 4233728 188512 962680 0 1151192

Page 385
NOV-14

2297002 50424366 15895262


5266 0 302318 19651 61624 0 81275

652.0 0.0 35383.9 1840.2 6119.9 0.0 8.1


9128 0 495374 25763 85679 0 113
16
660 0 35920 2653 5485 0 9
0.140 0.106 0.115 0.120
0.125 #DIV/0! 0.119 0.135 0.089 #DIV/0!

MP
Diffrence TOTAL SPG – 1 SPG – 2 FDY TMT NITROGEN

0 171323 55148 9642 2041 340 10974


14756495 3009492 4807963
0 178919.9 54679 9977 1901 317 9140
0 2398519 772074 134992 28571 4762 153629
0 15238 6270 1099 233 39 1251
0 15924 6484 1183 225 38 1084
0 213330 87779 15393 3257 543 17511
134288 SP. POWER 0.119

Water (KWH/DAY)
Borewell Raw W WTP Total Textile IY
1929 1160 769
481 489 521 1491 745 745

768 480 521 1769 884 884


6732 6847 7291 20870 10435 10435

ETP WATER OF C/T TOTAL RAW WATER RN -1 SBA WATER


ETP TOTAL M3/DAY DRINKING
WATER
M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY
67871
13300 71625 34782
102 1422 118 793 11947 15
0
101.6 8.4 853.3

Page 386
NOV-14

0 0 16 503.69 8627.22 33.69


0.0 1.1 616.2

102 1422 134 1297 20574 49

OVERTIME (HRS)
OT HRS. TOTAL TOTAL TO DATE

8.0

8.0
24.0 28.5

8.0

Page 387
NOV-14

2517
3083 20103013

324574 34644

Page 388
NOV-14

DATE
Spinning-2 (KWH/DAY)
Refrigeration Boiler Water HTM Nitrogen Direct
8801 292 464 776 218
7247 45 470 630 250
7314 42 520 873 208
101461 624 6580 8819 3497

Power Consumption(KWH/DAY)
Total Boiler-A Boiler-B Boiler-C IY

120879 46571 290175


1026 29 18 60 933.63
14924.00 552.00 330.00 1067.00 13550.43

Power Consumption (KWH/DAY)


Total IY Textile TSG

2574.36 1260.48 1313.88 0.00

3561 1740.7 1820.3 0


36041.00 17646.69 18394.31 0.00

Total F/G/K/BC1
7400 1000
82228 148918
1151192 2084858

Page 389
NOV-14

49923060 15330628
81275 150242

7960.1 16610.5
111441 232547

8137 17138
0.140
0.100 0.114

MP
DRAW
Draw winder DTY HTM BOILER IY
WARPER

11188 1500 7504 6607 28841


899793 2136843 2195786 916636
18648 1500 7841 4828 25457
156625 21000 105059 92495 403779
1285 171 855 751 3284
2211 178 930 573 3019
17993 2393 11971 10519 45971

SBA Water (In M3)


TOTAL STEAM IY STEAM
131.68 107.69

DM Water (In M3)


TOTAL DM
Meter Reading
Today 50

Raw Water Consumption (In


SBA WATER
Raw Water
Production
CUM. M3 Meter Reading 589230
Today 1297
Todate 20688
266
19 SOFT W
WTP Softner

Page 390
NOV-14

676.22 Meter Reading 403632


48.3 Today 930

942 Todate 15600

BO
RAJ
Meter Reading 944892
Today 667

Todate 3823

Previous reading
Today's reading
Consumption Today

Consumption Todate
Average Todate

Page 391
NOV-14

1351

Page 392
NOV-14

14 Nov
WH/DAY)
Total Utility M/c Powe Others Total Power Production KW/Ton
68321
35089 0 0 0 0 0
36115
491248 0 0 0 0 0

Y) HTM/DG/HE Distribution Textile Steam Distribution


Textile BOILER D IY Textile SPG1/SPG 2 FDY

14.17 1.93 7.00 1.60


333475
92.37 919 12.14 1.65 7 3.2
1373.57 12990.00 198.32 27.04 98.00 44.80

Comp. Meter Reading KWH Today

PAC-A 1454.0657 0
PAC-B 1671.1824 0
PAC-C 1473.0347 0
PAC-D 339.63476 0
PAC-E 285.7236 0
PAC-F 1243.45 0
PAC-G 146.11736 0
PAC-H 3139.5668 0
PAC-I 1450.2694 0
PAC-K 85.19924 1087
PAC-L 565.51932 529
PAC-M 157.24066 130

Page 393
NOV-14

BC-1 1208.2888 2679


IAC-A 1879245 0
IAC-B 3302.5196 0 2653
IAC-C 330.51091 2653
IAD-C 495.39564 9
IAD-D 171416 0

HP
DIFF TOTAL SPG – 2 FDY TMT Air Text

37538 302409 19846 4234 706 213757


6430425 49566125
44632 302318.0 18478 3942 657 216077
525533 4233728 277842 59273 9879 2992598
4292 35384 2382 508 85 25646
5292 35920 2271 484 81 26555
60094 495374 33352 7115 1186 359041
292278.388111888 SP. POWER 0.123

SBA Water (In M3)


IY COND. SBA GEN. IY SBA POY SBA
74 49 33.69 15.31

DM Water (In M3)


IY POLY IY DIPPING TOTAL IY DM TOTAL POY DM
189746 11309
11.482 20.52 32.00 18.00

Raw Water Consumption (In M3) POTABLE WATER CONSUMPTION


Canteen/ Regeneration DMF/ACF
Total Textile Plant (POY) Canteen
Workshop Effluent Backwash
22727 16247 75487 32524
10 26 26 199 10 8
166 391 287 3577 140 138

SOFT WATER CONSUMPTION (In M3)


CT D/W AIRTEX EXPANSION DG + AHU AHU

Page 394
NOV-14

290485 5126 43929 1911 161074 18978


416 5 34 0 88 28

5684 128 520 24 1222 411

BOREWELL WATER (In M3)


UTLY TF DG ETP PTPL WTP
240325 69229 204897 45355 28178 769298
424 0 0 0 0 389

2826 9227 642 0 1857 1524

TEXTILE PLANT EFFLUENT


C.T B/D C.T SSF WTP EFF. MGF/ACF ATY EFF.
13198 339 6748 75461 12919
13300 340 6780 75487 12959
102 1 32 26 40

1503 14 507 287 592


107.36 1.00 36.21 20.50 42.29

Page 395
NOV-14

After Treatment Plant (KWH/DAY)


Refrigerati
Air Chiller AHU Water Total Utility M/c Powe
on
26000 800 1450 588 232 29070
25648 2896 168 218 260 29189 0
26557 3199 168 220 287 30431
359067 40538 2352 3053 3634 408643 0

Steam Distribution Fuel Consumption(KGS.) Fuel Distribution


TMT FO/BOILER Briq LNG IY Textile HTM

0.00
1067.6184
0 221.9092
0.00 3941.06 0.00 0.00 0.00 0.00 0.00

Page 396
NOV-14

IY IDY DIFF TOTAL SPG – 1 SPG – 2 FDY

56354 7072 82228 28360 8977 1915


16892064 7580539 2993910
53125 411 9629 81275 27493 8988 1917
788952 6174 99010 1151192 397034 125673 26810
6763 849 7960 2631 834 178
6529 50 1183 8137 2770 905 193
94681 741 11889 111441 36840 11670 2490
80776 SP. POWER 0.101

WATER CONSUMPTION

18
278

Total Textile DG NTC Consumption

Page 397
NOV-14

FW DM SW PW NTC Inst
543 60 51 32 382 5 33325

7578 NTC Steam NTC Loss Steam KW NTC Heat Heat KW

107.69 12.14 933.63 25.65 1740.73

Total

1480

19899

FRESH WATER STP FRESH WATER


DILUTION DILUTION

5191 18499
5214 18499
23 0

23 106
1.64 7.57

Page 398
NOV-14

DAY) FDY Plant (KWH/D


Total Productio
Others KW/Ton Air Chiller AHU
Power n

0 0 0 0 3326 1600 1746


3290 1768 1746
0 0 0 0 46568 22402 24441

AIR(KWH) CHILLER REFRIGERATION


SPG-1 15190 5220 1651
SPG-2 10556 8419 7314
FDY 3290 1768 1560
MY 187 724 260
D/WARPER 930 203 15
D/WINDER 5621 122 7
DTY 424 81 22
ATY 26557 -- 176
l Distribution IDY 281 301 --
VAC Tow/TMT
Monoblock pu 11 10 8.0
FO Transfer p 2.2 2.2 2.0
D07P(UTILITY - 7.5 24.0
D05 P –( WTP & - 12 24
0.00 0.00
FIXED AUX.

Page 399
NOV-14

Inst
UTILITY INST PACKING 1 CONVEYIN
TMT Air Text DTY IY
AIR &2 G

319 20 20 4566 2767 5833 36369


2993910 177882580 1422541 809183 1579077 268648
320 20 20 3920 2926 1847 33325
4468 280 280 63921 38738 34980 509171
30 2 2 423 257 232 3371
32 2 2 395 295 186 3357
415 26 26 5928 3603 3246 47197

Page 400
NOV-14

FDY Plant (KWH/DAY)


Nitrogen Total
Refrigeration Boiler Water HTM Air
Direct Utility

1546 10 100 84 94 8506 195


1560 9 111 116 79 8679 187
21645 133 1404 1176 1320 119089 2735

AUXILIARY HTM
540 709
562 902
120 113
20 48
20 -
9 -
29 -
230
-- 48

80
4.4
180
288

552.4

Page 401
NOV-14

Nitrogen
DIFF TOTAL SPG – 1 SPG – 2 FDY TMT IDY

-3583 10973.50 4769.17 4967.88 1059.81 176.64


664756 2696.00
499 9140 3972.31 4137.83 882.74 147.12
-50164 153629 66768 69550 14837 2473
-324 975.98 441.84 441.84 94.26 15.71
50 813.46 353.54 368.27 78.56 13.09
-4533 13664 5938 6186 1320 220

Page 402
NOV-14

MY Plant (KWH/DAY) DRAW WARP


Refrigerati Nitrogen Total
Chiller AHU Boiler Water HTM Air
on Direct Utility

655 291 258 2 17 36 16 1469 855


724 291 260 1 19 50 13 1545 930
9174 4073 3608 22 234 504 220 20571 11971

Page 403
NOV-14

DRAW WARPER Plant (KWH/DAY) DRAW WINDER Plant (KWH/DAY)


Refrigerati Total Refrigerati
Chiller AHU Water Air Chiller AHU
on Utility on

184 0 11 13 1063 4651 110 0 11


203 11 14 1158 5621 122 11
2576 0 153 182 14881 65120 1545 0 153

Page 404
NOV-14

Plant (KWH/DAY) DTY (KWH/DAY) IDY (KWH/DA


Total Refrigerati Total
Water Air Chiller AHU Water Air
Utility on Utility

13 4786 416 74 0 22 26 537 266


14 5768 424 81 22 29 557 281
182 67000 5819 1030 0 305 363 7518 3724

Page 405
NOV-14

IDY (KWH/DAY) TOTAL (KWH/DAY)


Total
Chiller HTM AIR CHILLER AUXILIARY
Utility
63036 16837 12534
272 36 574
301 50 632
3810 504 8038 0 0 0

Page 406
NOV-15

DAILY UTILITY R

Air Chiller AHU Refrigeration Boiler


Purta 19_20 16605 5500 3900 3526 194
Average till date 14946 4771 3391 1637 42
Today 14690 5431 3391 1654 40
Todate 224197 71571 50865 24554 635

Utilities for IY KWH


Compressed Air (KWH/DAY)
LP MP Inst HP Eff.P
Standard 2300 3000 5500
Average 4176 3318 3373 6742 0
Today 3718 3800 3404 6448 0
Todate 62643 49771 50601 101128 0
TOTAL AIR(KWH) 17370
Steam Generation & Distribution
Boiler (TON/DAY) TSG
A/B A/B(FW) C D
Standard 8 125
Average till date 3.93 1.76 71.62 0.05
Meter reading FO 10978.7 4367.77 5307.17 2958.98
Today 3.82 1.70 0.00 70.69 0.00
Todate 59.00 23.01 26.39 1074.28 0.78

Heat Generation & Distribution


Heater Mkcal/DAY
A B C D E
Standard
Average till date 53.53 0.000 0.000 0.00 0.00
Meter reading
Today 52.471 0.000 0.000 0.000 0.000
Todate 802.98 0.00 0.00 0.00 0.00

Compressed Air Generation


LP
J Other From Q Total A/B/C/I
Standard 185000 185000
Avg Todate 199990 0 47588 247578 0
Flow Todate 2999844 0 713825 3713669 0

Page 407
NOV-15
Reading Flow M 7126510 8411094 4232430
Generatin M3 222481 0 25843 248324 0
Purta Power
Avg kwh Todate 15646.6 0.0 4235.4 19881.9 0.0
KWH Todate 234698 0 63530 298229 0
Reading KWH M 4187
Consumed KWH 15454 0 2300 17754 0
KW/M3 Std 0.079 0.080 0.079 0.079 0.100
KW/M3 Actual 0.069 #DIV/0! 0.089 0.071 #DIV/0!

Compressed Air Distribution


LP
TOTAL SPG – 1 SPG – 2 FDY TMT
Purta KWH
Average Flow 247578 60808 63504 26611 0
Reading Flow M
Flow today 248324 60808 63504 26611 0
Flow todate 3713669 912125 952560 399168 0
Average KWH 19882 4884 5100 2137 0
KWH today 17754 4347 4540 1903 0
KWH todate 298229 73254 76501 32058 0
248324 SP. POWER 0.071
Refrigeration Generation & Distribution
Chiller (KWH/DAY)
A B C D Total
Purta KWH 19000
Average todate 4881 2981 0 495 15392
Reading KWH M 6017 1031 124 2811
KWH today 8079 0 0 9440 17520
KWH todate 73208 44716 0 112951 230876

SOFT WATER RAW WATER DRINKING WATER

M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


7
Reading M3
Textile Today 533 8111 189 3766 17
Average Textile 540.7 251.1
Reading M3 IY 678958 145777 9371

Page 408
NOV-15

IY today 491 7198 51 749 6


IY Average 479.9 49.9

TOTAL 1024 1949 240 4515 23

SOFT WATER STP 63 1478

D/W COMPRESSOR POWER CONSUMPTION (KWH/DAY)


D/W COMP – 1 D/W COMP – 2 D/W COMP – 3 D/W COMP – 4 D/W COMP – 5

POWER IN KWH/DAY 0 2704 0 0 108

CUM. POWER CONS. 0 39449 0 2462 108

AVG. POWER CONS. 0 2630 0 164 7

1 PAC- A,B & L SUCTION FILTER CLEANING DONE.


2 C.T SSF OPEN BACKWASH DONE. N FILTER REPLACED BY NEW.
3 C.T SSF FILTER REPLACED BY NEW.
4 PLOY CONDENSATE TANK, ATY SOFT WATER 02 NOS. SUCTION STRAINER CLEANED.

POWER DEPT.
D/W COMP – 1 IS IN BREAKDOWN DUE TO STARTER PROBLEM.
SEWAGE PUMP 02NOS. UNDER MAINTENANCE.
AUTO. DEPT.

REMARKS

Page 409
NOV-15

DAILY UTILITY REPORT


Spinning - 1 (KWH/DAY)
Water HTM Nitrogen Direct Total Utility M/c Power
464 514 502 31205
457 541 183 25970 0
541 724 167 26639
6858 8116 2747 389543 0

Others
CW P CT fan Chiller Steam Heat
126 12 2754 1710
126 12 0 966 1291
126 12 0 934 1724
1890 180 0 14485 19370

WHRB
1 2 3 D E
16
0.00 0.00 56.77 0.00 0.00
2056563.00 1061.70 53.80
0.00 0.00 57.25 0.00 0.00
0.00 0.00 851.57 0.00 0.00

Distribution(MKcal/DAY)
Total IY Textile TSG Total
63 36.5 26.5
53.53 26.234 27.26 0.033 53.53

52.471 25.650 26.822 0.000 52.471


802.98 393.51 408.97 0.50 802.98

MP HP
OTHERS O Q Total N
166000 166000 147000
0 167174 0 173120 148491
0 2507617 4070229 2596801 2227370

Page 410
NOV-15

686247 256741792
0 163370 280437 198282 146501

0.0 14757.3 24150.0 15398.5 18097.8


0 221360 362250 230978 271467
538.4400 1615.813 983.78752
14560 24959 17648 17768
0.100 0.088 0.088 0.125
#DIV/0! 0.089 0.089 0.089 0.121

LP
Air Text Draw Winder DTY IY Total

0 41654 3000 52000


643514
0 42400 3000 52000 0
0 624816 45000 780000 0
0 3344 241 4176 0
0 3031 214 3718 0
0 50159 3614 62643 0

Other (Refrigeration)
UCW CHW PCW CT Total
15716
3608 408 2548 11051

4466 3602 408 2688 11164


67303 54120 6120 38220 165763

VARIOUS WATER CONSUMPTION (IN M3)

DRINKING WATER DM WATER ETP WATER OF PLANT

CUM. M3 M3/DAY CUM. M3 M3/DAY CUM. M3


36960
119173 6780
295 24 272 0 253.5
19.7 18.1 16.9

Page 411
NOV-15

87 35 500 0 253.5
5.8 33.3 16.9

382 59 772 0 507

Y) OVERTIME (HRS)
TOTAL Card. No. NAME REASON

2812 12176 VIPUL VASAVA MITESH ON LEAVE

42019

2801

AINER CLEANED.

191.06

Page 412
NOV-15

359218

Page 413
NOV-15

Others Total Power Production KW/Ton Air Chiller AHU


29470 15500 12800
0 0 0 10608 7696 8183
10097 8760 8183
0 0 0 0 159120 115438 122749

Water Consumption(KWH/DAY)
Raw Soft DM SBA Drink Total IY Total Aux.
350 40 100 270 9 769
290 23 96 346 8 763 1866
290 23 96 588 8 1004 2077
4350 338 1440 5192 120 11440 27994

Total (Ton) Distribution(TON/DAY)


IY Textile HTM/DG/HE VAC Tow/TMT Total
133
131.735 105.666 0 15.869 0.00 0.00 131.735
871199
129.64 106.77 10.2 12.67 0 0 129.64
1976.03 1584.99 153.00 238.04 0.00 0.00 1976.03

Fuel Consumption (TON) Fuel Distribution


FO Saw Dust LNG IY Textile TSG

0.000 0.000 5524.47 0.000 0.000 0


95954 1965450
0.000 0.000 5415 0.000 0.000 0.000
0.00 0.00 0.00 82867.00 0.00 0.00 0.00
5208

HP Inst.
L/M P Total A/B/C Q P Dryer
1000 161000 309000
4668 0 302557 13878 68417 0 82295
70023 0 4538358 208163 1026255 0 1234418

Page 414
NOV-15

2299024 50424366 15895262


2022 0 304630 19651 63575 0 83226

627.7 0.0 35413.3 1894.3 6089.1 0.0 8.0


9415 0 531200 28415 91337 0 119
16
287 0 35826 2653 5658 0 7
0.140 0.106 0.115 0.120
0.142 #DIV/0! 0.118 0.135 0.089 #DIV/0!

MP
Diffrence TOTAL SPG – 1 SPG – 2 FDY TMT NITROGEN

0 173120 54626 9754 2049 341 10903


14803817 3022120 4817873
1 198282.1 47322 11320 2157 360 9910
0 2596801 819396 146312 30728 5121 163539
0 15399 6276 1128 236 39 1256
0 17648 6358 1521 290 48 1332
0 230978 94137 16914 3547 591 18843
131346 SP. POWER 0.134

Water (KWH/DAY)
Borewell Raw W WTP Total Textile IY
1929 1160 769
516 488 521 1525 763 763

1008 480 521 2009 1004 1004


7740 7327 7812 22879 11440 11440

ETP WATER OF C/T TOTAL RAW WATER RN -1 SBA WATER


ETP TOTAL M3/DAY DRINKING
WATER
M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY
67871
13421 71625 34833
121 1543 121 780 12727 17
0
102.9 8.1 848.5

Page 415
NOV-15

0 0 0 616.77 9243.99 33.77


0.0 0.0 616.3

121 1543 121 1397 21971 51

OVERTIME (HRS)
OT HRS. TOTAL TOTAL TO DATE

8.0

8.0 36.5

Page 416
NOV-15

2517
3083 20103013

324574 34644

Page 417
NOV-15

DATE
Spinning-2 (KWH/DAY)
Refrigeration Boiler Water HTM Nitrogen Direct
8801 292 464 776 218
7253 44 476 646 248
7328 42 564 864 226
108789 666 7144 9683 3723

Power Consumption(KWH/DAY)
Total Boiler-A Boiler-B Boiler-C IY

120916 46594 290235


1027 37 24 60 934.15
15951.00 589.00 354.00 1127.00 14484.58

Power Consumption (KWH/DAY)


Total IY Textile TSG

2637.80 1291.35 1346.45 0.00

3526 1723.6 1802.4 0


39567.00 19370.31 20196.69 0.00

Total F/G/K/BC1
7400 1000
82295 149398
1234418 2240965

Page 418
NOV-15

50006286 15484735
83226 156107

7983.5 16687.9
119752 250318

8311 17771
0.140
0.100 0.114

MP
DRAW
Draw winder DTY HTM BOILER IY
WARPER

11613 1500 7527 6505 28804


918869 2138479 2200864 963994
17576 1500 7841 5078 28282
174201 22500 112900 97573 432061
1357 173 868 747 3318
2362 202 1054 682 3800
20355 2595 13024 11202 49771

SBA Water (In M3)


TOTAL STEAM IY STEAM
129.64 106.77

DM Water (In M3)


TOTAL DM
Meter Reading
Today 59

Raw Water Consumption (In


SBA WATER
Raw Water
Production
CUM. M3 Meter Reading 590696
Today 1466
Todate 22154
283
19 SOFT W
WTP Softner

Page 419
NOV-15

709.99 Meter Reading 403742


47.3 Today 1100

993 Todate 16700

BO
RAJ
Meter Reading 945557
Today 665

Todate 4488

Previous reading
Today's reading
Consumption Today

Consumption Todate
Average Todate

Page 420
NOV-15

1351

Page 421
NOV-15

15 Nov
WH/DAY)
Total Utility M/c Powe Others Total Power Production KW/Ton
68321
35154 0 0 0 0 0
36064
527313 0 0 0 0 0

Y) HTM/DG/HE Distribution Textile Steam Distribution


Textile BOILER D IY Textile SPG1/SPG 2 FDY

13.97 1.90 7.00 1.60


334396
92.85 906 11.15 1.52 7 3.2
1466.42 13896.00 209.48 28.56 105.00 48.00

Comp. Meter Reading KWH Today

PAC-A 1454.0657 0
PAC-B 1671.1824 0
PAC-C 1473.0347 0
PAC-D 339.63476 0
PAC-E 285.7236 0
PAC-F 1243.45 0
PAC-G 146.11736 0
PAC-H 3139.5668 0
PAC-I 1450.2694 0
PAC-K 86.309168 1110
PAC-L 565.80376 284
PAC-M 157.24303 2

Page 422
NOV-15

BC-1 1211.0371 2748


IAC-A 1879245 0
IAC-B 3302.5196 0 2653
IAC-C 333.1636 2653
IAD-C 495.40216 7
IAD-D 171416 0

HP
DIFF TOTAL SPG – 2 FDY TMT Air Text

39498 302557 19562 4173 696 214216


6450235 49786764
66937 304630.0 15585 3325 554 220639
592470 4538358 293427 62598 10433 3213237
4606 35413 2351 501 84 25736
8994 35826 1907 407 68 26996
69088 531200 35259 7522 1254 386037
292800.671328671 SP. POWER 0.122

SBA Water (In M3)


IY COND. SBA GEN. IY SBA POY SBA
73 51 33.77 17.23

DM Water (In M3)


IY POLY IY DIPPING TOTAL IY DM TOTAL POY DM
201273 11344
11.527 23.47 35.00 24.00

Raw Water Consumption (In M3) POTABLE WATER CONSUMPTION


Canteen/ Regeneration DMF/ACF
Total Textile Plant (POY) Canteen
Workshop Effluent Backwash
22741 16272 75500 32531
14 25 13 189 10 7
180 416 300 3766 150 145

SOFT WATER CONSUMPTION (In M3)


CT D/W AIRTEX EXPANSION DG + AHU AHU

Page 423
NOV-15

290880 5131 43967 1911 161168 19000


395 5 38 1 94 22

6079 133 558 25 1316 433

BOREWELL WATER (In M3)


UTLY TF DG ETP PTPL WTP
240721 69229 204897 45355 28178 769626
396 0 0 0 0 328

3222 9227 642 0 1857 1852

TEXTILE PLANT EFFLUENT


C.T B/D C.T SSF WTP EFF. MGF/ACF ATY EFF.
13300 340 6780 75487 12959
13421 340 6799 75500 12999
121 0 19 13 40

1624 14 526 300 632


108.27 0.93 35.07 20.00 42.13

Page 424
NOV-15

After Treatment Plant (KWH/DAY)


Refrigerati
Air Chiller AHU Water Total Utility M/c Powe
on
26000 800 1450 588 232 29070
25738 2924 168 218 263 29311 0
26998 3329 168 221 311 31027
386065 43866 2520 3274 3945 439670 0

Steam Distribution Fuel Consumption(KGS.) Fuel Distribution


TMT FO/BOILER Briq LNG IY Textile HTM

0.00
1067.9115
0 273.1692
0.00 4214.22 0.00 0.00 0.00 0.00 0.00

Page 425
NOV-15

IY IDY DIFF TOTAL SPG – 1 SPG – 2 FDY

56110 7366 82295 28340 8991 1918


16944762 7608605 3005381
52698 346 11483 83226 28066 9185 1959
841650 6521 110493 1234418 425100 134858 28770
6742 886 7983 2645 840 179
6448 42 1405 8311 2829 926 198
101128 784 13294 119752 39669 12596 2687
82450 SP. POWER 0.101

WATER CONSUMPTION

17
295

Total Textile DG NTC Consumption

Page 426
NOV-15

FW DM SW PW NTC Inst
533 72 51 35 491 6 33771

8111 NTC Steam NTC Loss Steam KW NTC Heat Heat KW

106.77 11.15 934.15 25.65 1723.62

Total

1389

21288

FRESH WATER STP FRESH WATER


DILUTION DILUTION

5214 18499
5238 18499
24 0

47 106
3.13 7.07

Page 427
NOV-15

DAY) FDY Plant (KWH/D


Total Productio
Others KW/Ton Air Chiller AHU
Power n

0 0 0 0 3308 1616 1746


3053 1840 1746
0 0 0 0 49622 24242 26186

AIR(KWH) CHILLER REFRIGERATION


SPG-1 14690 5431 1654
SPG-2 10097 8760 7328
FDY 3053 1840 1563
MY 192 753 261
D/WARPER 1054 211 15
D/WINDER 5393 127 7
DTY 418 85 22
ATY 26998 -- 176
l Distribution IDY 273 313 --
VAC Tow/TMT
Monoblock pu 11 10 8.0
FO Transfer p 2.2 2.2 2.0
D07P(UTILITY - 7.5 24.0
D05 P –( WTP & - 12 24
0.00 0.00
FIXED AUX.

Page 428
NOV-15

Inst
UTILITY INST PACKING 1 CONVEYIN
TMT Air Text DTY IY
AIR &2 G

320 20 20 4534 2785 5833 36196


3005381 177882580 1426623 812217 1581063 302419
327 20 20 4082 3034 1986 33771
4795 300 300 68003 41772 36966 542942
30 2 2 423 261 230 3373
33 2 2 411 306 200 3404
448 28 28 6340 3909 3446 50601

Page 429
NOV-15

FDY Plant (KWH/DAY)


Nitrogen Total
Refrigeration Boiler Water HTM Air
Direct Utility

1547 9 102 86 94 8508 195


1563 9 120 115 85 8532 192
23208 142 1524 1291 1405 127620 2927

AUXILIARY HTM
581 702
606 893
129 112
22 48
22 -
9 -
31 -
249
-- 48

80
4.4
180
288

552.4

Page 430
NOV-15

Nitrogen
DIFF TOTAL SPG – 1 SPG – 2 FDY TMT IDY

-3293 10902.60 4738.35 4935.78 1052.97 175.49


668079 3323.00
776 9910 4306.96 4486.42 957.10 159.52
-49388 163539 71075 74037 15795 2632
-297 969.71 439.01 439.01 93.65 15.61
78 882.03 383.34 399.31 85.19 14.20
-4455 14546 6322 6585 1405 234

Page 431
NOV-15

MY Plant (KWH/DAY) DRAW WARP


Refrigerati Nitrogen Total
Chiller AHU Boiler Water HTM Air
on Direct Utility

662 291 258 2 17 37 16 1477 868


753 291 261 1 20 49 14 1582 1054
9928 4364 3868 24 254 553 234 22153 13024

Page 432
NOV-15

DRAW WARPER Plant (KWH/DAY) DRAW WINDER Plant (KWH/DAY)


Refrigerati Total Refrigerati
Chiller AHU Water Air Chiller AHU
on Utility on

186 0 11 13 1078 4701 111 0 11


211 11 16 1292 5393 127 11
2787 0 164 197 16172 70513 1672 0 164

Page 433
NOV-15

Plant (KWH/DAY) DTY (KWH/DAY) IDY (KWH/DA


Total Refrigerati Total
Water Air Chiller AHU Water Air
Utility on Utility

13 4836 416 74 0 22 26 538 266


16 5546 418 85 22 31 556 273
197 72547 6237 1115 0 327 395 8074 3997

Page 434
NOV-15

IDY (KWH/DAY) TOTAL (KWH/DAY)


Total
Chiller HTM AIR CHILLER AUXILIARY
Utility
62168 17520 12676
275 37 578
313 49 635
4123 553 8673 0 0 0

Page 435
NOV-16

DAILY UTILITY R

Air Chiller AHU Refrigeration Boiler


Purta 19_20 16605 5500 3900 3526 194
Average till date 14958 4811 3391 1638 42
Today 15127 5400 3391 1653 41
Todate 239324 76972 54256 26207 675

Utilities for IY KWH


Compressed Air (KWH/DAY)
LP MP Inst HP Eff.P
Standard 2300 3000 5500
Average 4193 3292 3372 6735 0
Today 4449 2899 3355 6630 0
Todate 67092 52670 53956 107758 0
TOTAL AIR(KWH) 17333
Steam Generation & Distribution
Boiler (TON/DAY) TSG
A/B A/B(FW) C D
Standard 8 125
Average till date 3.89 1.65 71.54 0.05
Meter reading FO 10981.4 4367.77 5383.14 2958.98
Today 3.19 2.47 0.00 70.38 0.00
Todate 62.18 25.48 26.39 1144.66 0.78

Heat Generation & Distribution


Heater Mkcal/DAY
A B C D E
Standard
Average till date 53.52 0.000 0.000 0.00 0.00
Meter reading
Today 53.266 0.000 0.000 0.000 0.000
Todate 856.25 0.00 0.00 0.00 0.00

Compressed Air Generation


LP
J Other From Q Total A/B/C/I
Standard 185000 185000
Avg Todate 199107 0 48322 247429 0
Flow Todate 3185710 0 773157 3958867 0

Page 436
NOV-16
Reading Flow M 7288132 8411094 4232430
Generatin M3 185865 0 59332 245197 0
Purta Power
Avg kwh Todate 15649.9 0.0 4300.7 19950.6 0.0
KWH Todate 250398 0 68811 319209 0
Reading KWH M 4202
Consumed KWH 15699 0 5281 20980 0
KW/M3 Std 0.079 0.080 0.079 0.079 0.100
KW/M3 Actual 0.084 #DIV/0! 0.089 0.086 #DIV/0!

Compressed Air Distribution


LP
TOTAL SPG – 1 SPG – 2 FDY TMT
Purta KWH
Average Flow 247429 60808 63504 26611 0
Reading Flow M
Flow today 245197 60808 63504 26611 0
Flow todate 3958867 972933 1016064 425779 0
Average KWH 19951 4904 5121 2146 0
KWH today 20980 5203 5434 2277 0
KWH todate 319209 78457 81935 34335 0
245198 SP. POWER 0.086
Refrigeration Generation & Distribution
Chiller (KWH/DAY)
A B C D Total
Purta KWH 19000
Average todate 5080 2795 0 495 15518
Reading KWH M 6025 1031 124 2820
KWH today 8080 0 0 9340 17420
KWH todate 81288 44716 0 122291 248295

SOFT WATER RAW WATER DRINKING WATER

M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


7
Reading M3
Textile Today 627 8738 290 4056 18
Average Textile 546.1 253.5
Reading M3 IY 679370 145823 9376

Page 437
NOV-16

IY today 412 7610 46 795 5


IY Average 475.6 49.7

TOTAL 1039 2063 336 4851 23

SOFT WATER STP 63 1541

D/W COMPRESSOR POWER CONSUMPTION (KWH/DAY)


D/W COMP – 1 D/W COMP – 2 D/W COMP – 3 D/W COMP – 4 D/W COMP – 5

POWER IN KWH/DAY 0 2019 0 0 0

CUM. POWER CONS. 0 41468 0 2462 108

AVG. POWER CONS. 0 2592 0 154 7

1 ETP: CLF TANK MAKE-UP LINE DECHOCKING DONE.


2 STP: DMF/ACF OPEN BACKWASH DONE.
3
4

POWER DEPT.
D/W COMP – 1 IS IN BREAKDOWN DUE TO STARTER PROBLEM.
SEWAGE PUMP 02NOS. UNDER MAINTENANCE.
AUTO. DEPT.

REMARKS

Page 438
NOV-16

DAILY UTILITY REPORT


Spinning - 1 (KWH/DAY)
Water HTM Nitrogen Direct Total Utility M/c Power
464 514 502 31205
462 551 182 26036 0
541 708 172 27034
7400 8824 2919 416578 0

Others
CW P CT fan Chiller Steam Heat
126 12 2754 1710
126 12 0 963 1319
126 12 0 924 1738
2016 192 0 15409 21108

WHRB
1 2 3 D E
16
0.00 0.00 56.80 0.00 0.00
2113166.00 1061.70 53.80
0.00 0.00 57.17 0.00 0.00
0.00 0.00 908.74 0.00 0.00

Distribution(MKcal/DAY)
Total IY Textile TSG Total
63 36.5 26.5
53.52 26.247 27.24 0.031 53.52

53.266 26.444 26.822 0.000 53.266


856.25 419.95 435.79 0.50 856.25

MP HP
OTHERS O Q Total N
166000 166000 147000
0 167308 0 173051 148548
0 2676935 4350207 2768815 2376768

Page 439
NOV-16

855565 256891190
0 169318 279978 172014 149398

0.0 14766.3 24198.0 15391.9 18109.2


0 236260 387168 246270 289747
553.3400 1640.731 1002.0684
14900 24918 15292 18281
0.100 0.088 0.088 0.125
#DIV/0! 0.088 0.089 0.089 0.122

LP
Air Text Draw Winder DTY IY Total

0 41506 3000 52000


685788
0 39274 3000 52000 0
0 664090 48000 832000 0
0 3345 242 4193 0
0 3360 257 4449 0
0 53519 3871 67092 0

Other (Refrigeration)
UCW CHW PCW CT Total
15716
3608 408 2557 11058

4463 3602 408 2688 11161


71766 57722 6528 40908 176924

VARIOUS WATER CONSUMPTION (IN M3)

DRINKING WATER DM WATER ETP WATER OF PLANT

CUM. M3 M3/DAY CUM. M3 M3/DAY CUM. M3


36960
119218 6834
313 12 284 27 280.5
19.6 17.8 17.5

Page 440
NOV-16

92 33 533 27 280.5
5.8 33.3 17.5

405 45 817 54 561

Y) OVERTIME (HRS)
TOTAL Card. No. NAME REASON

2019 11459 RAMKESH PAL SATISH ON LEAVE

44038 11063 ALPESH TADVI RAVI RAJ ON LEAVE

2752

191.06

Page 441
NOV-16

359218

Page 442
NOV-16

Others Total Power Production KW/Ton Air Chiller AHU


29470 15500 12800
0 0 0 10606 7759 8183
10578 8710 8183
0 0 0 0 169698 124148 130932

Water Consumption(KWH/DAY)
Raw Soft DM SBA Drink Total IY Total Aux.
350 40 100 270 9 769
290 23 96 361 8 778 1879
290 23 96 588 8 1004 2067
4640 360 1536 5780 128 12444 30061

Total (Ton) Distribution(TON/DAY)


IY Textile HTM/DG/HE VAC Tow/TMT Total
133
131.628 105.618 0 15.810 0.00 0.00 131.628
881688
130.02 104.89 10.2 14.93 0 0 130.02
2106.05 1689.88 163.20 252.97 0.00 0.00 2106.05

Fuel Consumption (TON) Fuel Distribution


FO Saw Dust LNG IY Textile TSG

0.000 0.000 5522.75 0.000 0.000 0


95954 1965450
0.000 0.000 5497 0.000 0.000 0.000
0.00 0.00 0.00 88364.00 0.00 0.00 0.00

HP Inst.
L/M P Total A/B/C Q P Dryer
1000 161000 309000
4531 0 302661 14109 68241 0 82349
72495 0 4842583 225741 1091850 0 1317591

Page 443
NOV-16

2301496 50424366 15895262


2472 0 304225 17578 65595 0 83173

610.8 0.0 35439.3 1923.9 6073.4 0.0 8.0


9773 0 567029 30782 97175 0 128
16
358 0 35829 2367 5838 0 8
0.140 0.106 0.115 0.120
0.145 #DIV/0! 0.118 0.135 0.089 #DIV/0!

MP
Diffrence TOTAL SPG – 1 SPG – 2 FDY TMT NITROGEN

0 173051 54494 9802 2061 343 10861


14856319 3035265 4828113
0 172013.5 52502 10525 2245 374 10240
0 2768815 871898 156837 32974 5496 173779
0 15392 6264 1133 238 40 1252
0 15292 6090 1221 260 43 1188
0 246270 100228 18135 3807 635 20031
131826 SP. POWER 0.116

Water (KWH/DAY)
Borewell Raw W WTP Total Textile IY
1929 1160 769
547 488 521 1555 778 778

1008 480 521 2009 1004 1004


8748 7807 8333 24888 12444 12444

ETP WATER OF C/T TOTAL RAW WATER RN -1 SBA WATER


ETP TOTAL M3/DAY DRINKING
WATER
M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY
67885
13535 71625 34879
114 1657 141 972 13699 25
0
103.6 8.8 856.2

Page 444
NOV-16

0 0 27 530.89 9774.88 34.89


0.0 1.7 610.9

114 1657 168 1503 23474 60

OVERTIME (HRS)
OT HRS. TOTAL TOTAL TO DATE

8.0

8.0
16.0 52.5

Page 445
NOV-16

2517
3083 20103013

324574 34644

Page 446
NOV-16

DATE
Spinning-2 (KWH/DAY)
Refrigeration Boiler Water HTM Nitrogen Direct
8801 292 464 776 218
7257 44 482 658 247
7326 43 564 845 233
116115 709 7708 10529 3956

Power Consumption(KWH/DAY)
Total Boiler-A Boiler-B Boiler-C IY

120951 46622 290295


1018 35 28 60 924.11
16969.00 624.00 382.00 1187.00 15408.70

Power Consumption (KWH/DAY)


Total IY Textile TSG

2691.75 1319.28 1372.47 0.00

3501 1738.1 1762.9 0


43068.00 21108.40 21959.60 0.00

Total F/G/K/BC1
7400 1000
82349 149583
1317591 2393320

Page 447
NOV-16

50089459 15637090
83173 152355

7997.3 16719.3
127956 267508

8205 17190
0.140
0.099 0.113

MP
DRAW
Draw winder DTY HTM BOILER IY
WARPER

11939 1500 7537 6408 28566


937186 2140018 2205813 7299
16817 1500 7685 4949 24988
191018 24000 120585 102522 457049
1394 173 870 736 3292
1951 174 891 574 2899
22305 2769 13916 11776 52670

SBA Water (In M3)


TOTAL STEAM IY STEAM
130.02 104.89

DM Water (In M3)


TOTAL DM
Meter Reading
Today 45

Raw Water Consumption (In


SBA WATER
Raw Water
Production
CUM. M3 Meter Reading 592199
Today 1503
Todate 23657
308
19 SOFT W
WTP Softner

Page 448
NOV-16

744.88 Meter Reading 403853


46.6 Today 1110

1053 Todate 17810

BO
RAJ
Meter Reading 946231
Today 674

Todate 5162

Previous reading
Today's reading
Consumption Today

Consumption Todate
Average Todate

Page 449
NOV-16

1351

Page 450
NOV-16

16 Nov
WH/DAY)
Total Utility M/c Powe Others Total Power Production KW/Ton
68321
35237 0 0 0 0 0
36482
563794 0 0 0 0 0

Y) HTM/DG/HE Distribution Textile Steam Distribution


Textile BOILER D IY Textile SPG1/SPG 2 FDY

13.91 1.90 7.00 1.60


335291
93.89 895 13.13 1.79 7 3.2
1560.30 14791.00 222.61 30.36 112.00 51.20

Comp. Meter Reading KWH Today

PAC-A 1454.0657 0
PAC-B 1671.1824 0
PAC-C 1473.0347 0
PAC-D 339.63476 0
PAC-E 285.7236 0
PAC-F 1243.45 0
PAC-G 146.11736 0
PAC-H 3139.5668 0
PAC-I 1450.2694 0
PAC-K 87.41362 1104
PAC-L 566.1588 355
PAC-M 157.24611 3

Page 451
NOV-16

BC-1 1213.7155 2678


IAC-A 1879245 0
IAC-B 3302.5196 0 2367
IAC-C 335.53022 2367
IAD-C 495.41052 8
IAD-D 171416 0

HP
DIFF TOTAL SPG – 2 FDY TMT Air Text

39541 302661 19330 4124 687 214578


6470396 50006778
40188 304225.0 15861 3384 564 220014
632657 4842583 309288 65981 10997 3433251
4609 35439 2324 496 83 25802
4662 35829 1931 412 69 26788
73750 567029 37190 7934 1322 412825
294273.534965035 SP. POWER 0.122

SBA Water (In M3)


IY COND. SBA GEN. IY SBA POY SBA
70 60 34.89 25.11

DM Water (In M3)


IY POLY IY DIPPING TOTAL IY DM TOTAL POY DM
213151 11377
11.878 21.12 33.00 12.00

Raw Water Consumption (In M3) POTABLE WATER CONSUMPTION


Canteen/ Regeneration DMF/ACF
Total Textile Plant (POY) Canteen
Workshop Effluent Backwash
22753 16272 75526 32539
12 0 26 290 10 8
192 416 326 4056 160 153

SOFT WATER CONSUMPTION (In M3)


CT D/W AIRTEX EXPANSION DG + AHU AHU

Page 452
NOV-16

291357 5137 44004 1911 161275 19032


477 6 37 0 107 32

6556 139 595 25 1423 465

BOREWELL WATER (In M3)


UTLY TF DG ETP PTPL WTP
241100 69229 204897 45355 28178 770041
379 0 0 0 0 415

3601 9227 642 0 1857 2267

TEXTILE PLANT EFFLUENT


C.T B/D C.T SSF WTP EFF. MGF/ACF ATY EFF.
13421 340 6799 75500 12999
13535 341 6834 75526 13039
114 1 35 26 40

1738 15 561 326 672


108.63 0.94 35.06 20.38 42.00

Page 453
NOV-16

After Treatment Plant (KWH/DAY)


Refrigerati
Air Chiller AHU Water Total Utility M/c Powe
on
26000 800 1450 588 232 29070
25803 2949 168 218 266 29404 0
26790 3310 168 220 311 30799
412855 47176 2688 3494 4256 470470 0

Steam Distribution Fuel Consumption(KGS.) Fuel Distribution


TMT FO/BOILER Briq LNG IY Textile HTM

0.00
1068.1556
0 227.5012
0.00 4441.73 0.00 0.00 0.00 0.00 0.00

Page 454
NOV-16

IY IDY DIFF TOTAL SPG – 1 SPG – 2 FDY

56006 7506 82349 28326 9002 1920


16999213 7636714 3016830
54451 352 9599 83173 28109 9167 1956
896101 6873 120092 1317591 453209 144026 30725
6735 904 7997 2654 844 180
6630 43 1169 8205 2797 912 195
107758 826 14463 127956 42467 13508 2882
82445 SP. POWER 0.100

WATER CONSUMPTION

18
313

Total Textile DG NTC Consumption

Page 455
NOV-16

FW DM SW PW NTC Inst
627 75 46 33 412 5 33717

8738 NTC Steam NTC Loss Steam KW NTC Heat Heat KW

104.89 13.13 924.11 26.44 1738.10

Total

1468

22756

FRESH WATER STP FRESH WATER


DILUTION DILUTION

5238 18499
5262 18499
24 0

71 106
4.44 6.63

Page 456
NOV-16

DAY) FDY Plant (KWH/D


Total Productio
Others KW/Ton Air Chiller AHU
Power n

0 0 0 0 3312 1629 1746


3374 1829 1746
0 0 0 0 52996 26071 27932

AIR(KWH) CHILLER REFRIGERATION


SPG-1 15127 5400 1653
SPG-2 10578 8710 7326
FDY 3374 1829 1563
MY 183 749 260
D/WARPER 891 210 15
D/WINDER 5311 126 7
DTY 433 84 22
ATY 26790 -- 176
l Distribution IDY 285 311 --
VAC Tow/TMT
Monoblock pu 11 10 8.0
FO Transfer p 2.2 2.2 2.0
D07P(UTILITY - 7.5 24.0
D05 P –( WTP & - 12 24
0.00 0.00
FIXED AUX.

Page 457
NOV-16

Inst
UTILITY INST PACKING 1 CONVEYIN
TMT Air Text DTY IY
AIR &2 G

320 20 20 4506 2804 5833 36041


3016830 177882580 1430708 815308 1583017 336136
326 20 20 4085 3091 1954 33717
5121 320 320 72088 44863 38920 576659
30 2 2 422 264 228 3372
32 2 2 407 308 194 3355
480 30 30 6746 4216 3641 53956

Page 458
NOV-16

FDY Plant (KWH/DAY)


Nitrogen Total
Refrigeration Boiler Water HTM Air
Direct Utility

1548 9 103 88 93 8529 194


1563 9 120 113 88 8842 183
24771 151 1644 1404 1493 136462 3110

AUXILIARY HTM
582 686
606 874
129 109
22 47
22 -
9 -
31 -
249
-- 47

80
4.4
180
288

552.4

Page 459
NOV-16

Nitrogen
DIFF TOTAL SPG – 1 SPG – 2 FDY TMT IDY

-3041 10861.19 4720.36 4917.04 1048.97 174.83


671738 3659.00
728 10240 4450.38 4635.81 988.97 164.83
-48660 173779 75526 78673 16783 2797
-274 966.00 437.33 437.33 93.30 15.55
72 910.35 395.65 412.13 87.92 14.65
-4383 15456 6717 6997 1493 249

Page 460
NOV-16

MY Plant (KWH/DAY) DRAW WARP


Refrigerati Nitrogen Total
Chiller AHU Boiler Water HTM Air
on Direct Utility

667 291 258 2 17 38 16 1483 870


749 291 260 2 20 48 15 1568 891
10677 4655 4129 25 274 602 249 23720 13916

Page 461
NOV-16

DRAW WARPER Plant (KWH/DAY) DRAW WINDER Plant (KWH/DAY)


Refrigerati Total Refrigerati
Chiller AHU Water Air Chiller AHU
on Utility on

187 0 11 13 1081 4739 112 0 11


210 11 16 1128 5311 126 11
2997 0 175 213 17301 75825 1798 0 175

Page 462
NOV-16

Plant (KWH/DAY) DTY (KWH/DAY) IDY (KWH/DA


Total Refrigerati Total
Water Air Chiller AHU Water Air
Utility on Utility

13 4876 417 75 0 22 27 540 268


16 5464 433 84 22 31 570 285
213 78011 6670 1199 0 349 426 8644 4282

Page 463
NOV-16

IDY (KWH/DAY) TOTAL (KWH/DAY)


Total
Chiller HTM AIR CHILLER AUXILIARY
Utility
62973 17420 12674
277 38 582
311 48 645
4434 602 9318 0 0 0

Page 464
NOV-17

DAILY UTILITY R

Air Chiller AHU Refrigeration Boiler


Purta 19_20 16605 5500 3900 3526 194
Average till date 14950 4846 3391 1639 42
Today 14834 5403 3391 1655 39
Todate 254158 82374 57647 27862 714

Utilities for IY KWH


Compressed Air (KWH/DAY)
LP MP Inst HP Eff.P
Standard 2300 3000 5500
Average 4199 3249 3378 6715 0
Today 4285 2565 3473 6389 0
Todate 71377 55235 57429 114147 0
TOTAL AIR(KWH) 16711
Steam Generation & Distribution
Boiler (TON/DAY) TSG
A/B A/B(FW) C D
Standard 8 125
Average till date 3.87 1.55 71.49 0.05
Meter reading FO 10983.1 4367.77 5459.50 2958.98
Today 3.60 1.64 0.00 70.74 0.00
Todate 65.79 27.12 26.39 1215.39 0.78

Heat Generation & Distribution


Heater Mkcal/DAY
A B C D E
Standard
Average till date 53.40 0.000 0.000 0.00 0.00
Meter reading
Today 51.609 0.000 0.000 0.000 0.000
Todate 907.86 0.00 0.00 0.00 0.00

Compressed Air Generation


LP
J Other From Q Total A/B/C/I
Standard 185000 185000
Avg Todate 198552 0 48827 247379 0
Flow Todate 3375388 0 830062 4205450 0

Page 465
NOV-17
Reading Flow M 7453070 8411094 4232430
Generatin M3 189679 0 56905 246584 0
Purta Power
Avg kwh Todate 15626.6 0.0 4345.6 19972.2 0.0
KWH Todate 265652 0 73876 339527 0
Reading KWH M 4217
Consumed KWH 15254 0 5065 20318 0
KW/M3 Std 0.079 0.080 0.079 0.079 0.100
KW/M3 Actual 0.080 #DIV/0! 0.089 0.082 #DIV/0!

Compressed Air Distribution 792


LP
TOTAL SPG – 1 SPG – 2 FDY TMT
Purta KWH
Average Flow 247379 60808 63504 26611 0
Reading Flow M
Flow today 246584 60808 63504 26611 0
Flow todate 4205450 1033741 1079568 452390 0
Average KWH 19972 4910 5128 2149 0
KWH today 20318 5011 5233 2193 0
KWH todate 339527 83468 87168 36527 0
246584 SP. POWER 0.082
Refrigeration Generation & Distribution
Chiller (KWH/DAY)
A B C D Total
Purta KWH 19000
Average todate 5243 2630 0 495 15631
Reading KWH M 6033 1031 124 2830
KWH today 7840 0 0 9587 17428
KWH todate 89128 44716 0 131878 265723

SOFT WATER RAW WATER DRINKING WATER

M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


7
Reading M3
Textile Today 456 9194 279 4335 17
Average Textile 540.8 255.0
Reading M3 IY 679846 145874 9382

Page 466
NOV-17

IY today 476 8086 51 846 6


IY Average 475.6 49.8

TOTAL 932 1971 330 5181 23

SOFT WATER STP 154 1695

D/W COMPRESSOR POWER CONSUMPTION (KWH/DAY)


D/W COMP – 1 D/W COMP – 2 D/W COMP – 3 D/W COMP – 4 D/W COMP – 5

POWER IN KWH/DAY 2 3436 0 374 0

CUM. POWER CONS. 2 44904 0 2836 108

AVG. POWER CONS. 0 2641 0 167 6

1 PAC-L DISCHARGE NRV SERVICNG DONE.


2 STP: SOFTENER-A NOZZLE REPLACING AND FITTING WORK DONE, ALSO MULTIPORT VALVE CLEANE
3 ETP: P1A PUMP OPENED FOR CHANGING COUPLING. WORK UNDER PROGRESS.
4 LTG-3 PRE-FILTER, CHW COIL AND CLEANING DONE.

POWER DEPT.
D/W COMP – 1 IS IN BREAKDOWN DUE TO STARTER PROBLEM.
SEWAGE PUMP 02NOS. UNDER MAINTENANCE.
AUTO. DEPT.

REMARKS

Page 467
NOV-17

DAILY UTILITY REPORT


Spinning - 1 (KWH/DAY)
Water HTM Nitrogen Direct Total Utility M/c Power
464 514 502 31205
467 562 182 26079 0
541 738 171 26770
7941 9562 3090 443348 0

Others
CW P CT fan Chiller Steam Heat
126 12 2754 1710
126 12 0 959 1341
126 12 0 896 1696
2142 204 0 16305 22805

WHRB
1 2 3 D E
16
0.00 0.00 56.78 0.00 0.00
2169627.00 1061.70 53.80
0.00 0.00 56.46 0.00 0.00
0.00 0.00 965.20 0.00 0.00

Distribution(MKcal/DAY)
Total IY Textile TSG Total
63 36.5 26.5
53.40 26.161 27.21 0.029 53.40

51.609 24.787 26.822 0.000 51.609


907.86 444.74 462.61 0.50 907.86

MP HP
OTHERS O Q Total N
166000 166000 147000
0 167052 0 172569 148024
0 2839889 4624308 2933668 2516407

Page 468
NOV-17

26253 257030829
0 162954 274101 164853 139639

0.0 14741.2 24209.6 15348.8 18067.1


0 250600 411563 260929 307140
567.6800 1665.126 1019.4608
14340 24395 14659 17392
0.100 0.088 0.088 0.125
#DIV/0! 0.088 0.089 0.089 0.125

LP
Air Text Draw Winder DTY IY Total

0 41456 3000 52000


729448
0 40660 3000 52000 0
0 704750 51000 884000 0
0 3345 242 4199 0
0 3350 247 4285 0
0 56870 4118 71377 0

Other (Refrigeration)
UCW CHW PCW CT Total
15716
3607 408 2564 11064

4472 3601 408 2688 11169


76238 61323 6936 43596 188093

VARIOUS WATER CONSUMPTION (IN M3)

DRINKING WATER DM WATER ETP WATER OF PLANT

CUM. M3 M3/DAY CUM. M3 M3/DAY CUM. M3


36960
119264 6864
330 11 295 15 295.5
19.4 17.4 17.4

Page 469
NOV-17

98 35 568 15 295.5
5.8 33.4 17.4

428 46 863 30 591

Y) OVERTIME (HRS)
TOTAL Card. No. NAME REASON

3812

47850

2815

LSO MULTIPORT VALVE CLEANED.


PROGRESS.

Page 470
NOV-17

Others Total Power Production KW/Ton Air Chiller AHU


29470 15500 12800
0 0 0 10589 7815 8183
10306 8714 8183
0 0 0 0 180005 132861 139116

Water Consumption(KWH/DAY)
Raw Soft DM SBA Drink Total IY Total Aux.
350 40 100 270 9 769
290 23 96 375 8 791 1888
290 23 96 588 8 1004 2038
4930 383 1632 6368 136 13448 32099

Total (Ton) Distribution(TON/DAY)


IY Textile HTM/DG/HE VAC Tow/TMT Total
133
131.464 105.624 0 15.640 0.00 0.00 131.464
892260
128.84 105.72 10.2 12.92 0 0 128.84
2234.88 1795.60 173.40 265.88 0.00 0.00 2234.88

Fuel Consumption (TON) Fuel Distribution


FO Saw Dust LNG IY Textile TSG

0.000 0.000 5511.18 0.000 0.000 0


95954 1979156
0.000 0.000 5326 0.000 0.000 0.000
0.00 0.00 0.00 93690.00 0.00 0.00 0.00

HP Inst.
L/M P Total A/B/C Q P Dryer
1000 161000 309000
4355 0 301968 14211 68085 0 82296
74028 0 5133457 241593 1157445 0 1399038

Page 471
NOV-17

2303029 50424366 15895262


1533 0 290874 15852 65595 0 81447

583.9 0.0 35383.7 1960.8 6059.6 0.0 8.0


9927 0 601523 33334 103013 0 136
16
154 0 34494 2552 5838 0 8
0.140 0.106 0.115 0.120
0.100 #DIV/0! 0.119 0.161 0.089 #DIV/0!

MP
Diffrence TOTAL SPG – 1 SPG – 2 FDY TMT NITROGEN

0 172569 54348 9782 2058 343 10821


14908336 3047079 4838283
0 164853.1 52017 9460 2018 336 10170
0 2933668 923915 166297 34992 5832 183949
0 15349 6243 1130 237 40 1246
0 14659 5902 1073 229 38 1154
0 260929 106129 19208 4036 673 21185
129203 SP. POWER 0.113

Water (KWH/DAY)
Borewell Raw W WTP Total Textile IY
1929 1160 769
574 487 521 1582 791 791

1008 480 521 2009 1004 1004


9756 8287 8854 26897 13448 13448

ETP WATER OF C/T TOTAL RAW WATER RN -1 SBA WATER


ETP TOTAL M3/DAY DRINKING
WATER
M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY
67885
13652 71625 34927
117 1774 132 782 14481 19
0
104.4 7.8 851.8

Page 472
NOV-17

0 0 15 596.72 10371.6 28.72


0.0 0.9 610.1

117 1774 147 1379 24853 48

OVERTIME (HRS)
OT HRS. TOTAL TOTAL TO DATE

0.0 52.5

Page 473
NOV-17

DATE
Spinning-2 (KWH/DAY)
Refrigeration Boiler Water HTM Nitrogen Direct
8801 292 464 776 218
7262 44 487 671 246
7331 41 564 880 231
123446 749 8272 11409 4188

Power Consumption(KWH/DAY)
Total Boiler-A Boiler-B Boiler-C IY

120982 46646 290355


986 31 24 60 896.08
17955.00 655.00 406.00 1247.00 16304.77

Power Consumption (KWH/DAY)


Total IY Textile TSG

2741.18 1341.46 1399.72 0.00

3532 1696.4 1835.6 0


46600.00 22804.79 23795.21 0.00

Total F/G/K/BC1
7400 1000
82296 149590
1399038 2543022

Page 474
NOV-17

50170906 15786792
81447 149702

8020.4 16732.7
136346 284456

8390 16948
0.140
0.103 0.113

MP
DRAW
Draw winder DTY HTM BOILER IY
WARPER

12281 1500 7545 6363 28215


956450 2142022 2211455 49174
17764 1500 7685 5642 22611
208782 25500 128270 108164 479660
1431 173 870 730 3249
2015 170 872 640 2565
24321 2939 14788 12416 55235

SBA Water (In M3)


TOTAL STEAM IY STEAM
128.84 105.72

DM Water (In M3)


TOTAL DM
Meter Reading
Today 46

Raw Water Consumption (In


SBA WATER
Raw Water
Production
CUM. M3 Meter Reading 593578
Today 1379
Todate 25036
327
19 SOFT W
WTP Softner

Page 475
NOV-17

773.6 Meter Reading 403954


45.5 Today 1010

1101 Todate 18820

BO
RAJ
Meter Reading 946861
Today 630

Todate 5792

Previous reading
Today's reading
Consumption Today

Consumption Todate
Average Todate

Page 476
NOV-17

1351

Page 477
NOV-17

17 Nov
WH/DAY)
Total Utility M/c Powe Others Total Power Production KW/Ton
68321
35297 0 0 0 0 0
36251
600045 0 0 0 0 0

Y) HTM/DG/HE Distribution Textile Steam Distribution


Textile BOILER D IY Textile SPG1/SPG 2 FDY

13.76 1.88 7.00 1.60


336162
89.92 871 11.37 1.55 7 3.2
1650.23 15662.00 233.98 31.91 119.00 54.40

Comp. Meter Reading KWH Today

PAC-A 1454.0657 0
PAC-B 1671.1824 0
PAC-C 1473.0347 0
PAC-D 339.63476 0
PAC-E 285.7236 0
PAC-F 1243.45 0
PAC-G 146.11736 0
PAC-H 3139.5668 0
PAC-I 1450.2694 0
PAC-K 88.505656 1092
PAC-L 566.31268 154
PAC-M 157.24611 0

Page 478
NOV-17

BC-1 1216.3973 2682


IAC-A 1879245 0
IAC-B 3302.5196 0 2552
IAC-C 338.08192 2552
IAD-C 495.4186 8
IAD-D 171416 0

HP
DIFF TOTAL SPG – 2 FDY TMT Air Text

39312 301968 19151 4086 681 214266


6491096 50216055
35650 290874.0 16285 3474 579 209277
668307 5133457 325573 69455 11576 3642528
4576 35384 2305 492 82 25791
4045 34494 1993 425 71 25616
77794 601523 39183 8359 1393 438441
281808.111888112 SP. POWER 0.122

SBA Water (In M3)


IY COND. SBA GEN. IY SBA POY SBA
77 48 28.72 19.28

DM Water (In M3)


IY POLY IY DIPPING TOTAL IY DM TOTAL POY DM
226604 11412
13.453 21.55 35.00 11.00

Raw Water Consumption (In M3) POTABLE WATER CONSUMPTION


Canteen/ Regeneration DMF/ACF
Total Textile Plant (POY) Canteen
Workshop Effluent Backwash
22764 16298 75539 32546
11 26 13 279 10 7
203 442 339 4335 170 160

SOFT WATER CONSUMPTION (In M3)


CT D/W AIRTEX EXPANSION DG + AHU AHU

Page 479
NOV-17

291669 5144 44043 1912 161372 19070


312 7 39 1 97 38

6868 146 634 26 1520 503

BOREWELL WATER (In M3)


UTLY TF DG ETP PTPL WTP
241471 69229 204897 45355 28178 770380
371 0 0 0 0 339

3972 9227 642 0 1857 2606

TEXTILE PLANT EFFLUENT


C.T B/D C.T SSF WTP EFF. MGF/ACF ATY EFF.
13535 341 6834 75526 13039
13652 342 6864 75539 13078
117 1 30 13 39

1855 16 591 339 711


109.12 0.94 34.76 19.94 41.82

Page 480
NOV-17

After Treatment Plant (KWH/DAY)


Refrigerati
Air Chiller AHU Water Total Utility M/c Powe
on
26000 800 1450 588 232 29070
25793 2970 168 219 269 29418 0
25618 3311 168 221 311 29629
438473 50487 2856 3715 4568 500099 0

Steam Distribution Fuel Consumption(KGS.) Fuel Distribution


TMT FO/BOILER Briq LNG IY Textile HTM

0.00
1068.4316
0 257.2320
0.00 4698.96 0.00 0.00 0.00 0.00 0.00

Page 481
NOV-17

IY IDY DIFF TOTAL SPG – 1 SPG – 2 FDY

55782 7576 82296 28280 8982 1916


17051406 7664269 3027647
52193 362 8704 81447 27555 8661 1848
948294 7235 128796 1399038 480764 152687 32573
6715 913 8020 2666 847 181
6389 44 1065 8390 2857 898 192
114147 871 15529 136346 45323 14406 3073
80920 SP. POWER 0.104

WATER CONSUMPTION

17
330

Total Textile DG NTC Consumption

Page 482
NOV-17

FW DM SW PW NTC Inst
456 59 51 35 476 6 33495

9194 NTC Steam NTC Loss Steam KW NTC Heat Heat KW

105.72 11.37 896.08 24.79 1696.38

Total

1340

24096

FRESH WATER STP FRESH WATER


DILUTION DILUTION

5262 18499
5283 18499
21 0

92 106
5.41 6.24

Page 483
NOV-17

DAY) FDY Plant (KWH/D


Total Productio
Others KW/Ton Air Chiller AHU
Power n

0 0 0 0 3310 1641 1746


3275 1830 1746
0 0 0 0 56271 27901 29678

AIR(KWH) CHILLER REFRIGERATION


SPG-1 14834 5403 1655
SPG-2 10306 8714 7331
FDY 3275 1830 1564
MY 180 749 261
D/WARPER 872 210 15
D/WINDER 5366 126 7
DTY 419 84 22
ATY 25618 -- 176
l Distribution IDY 279 311 --
VAC Tow/TMT
Monoblock pu 11 10 8.0
FO Transfer p 2.2 2.2 2.0
D07P(UTILITY - 7.5 24.0
D05 P –( WTP & - 12 24
0.00 0.00
FIXED AUX.

Page 484
NOV-17

Inst
UTILITY INST PACKING 1 CONVEYIN
TMT Air Text DTY IY
AIR &2 G

319 20 20 4472 2818 5833 35891


3027647 177882580 1434648 818358 1585040 369631
308 20 20 3940 3050 2023 33495
5429 340 340 76028 47913 40943 610154
30 2 2 421 267 226 3378
32 2 2 408 316 210 3473
512 32 32 7155 4533 3850 57429

Page 485
NOV-17

FDY Plant (KWH/DAY)


Nitrogen Total
Refrigeration Boiler Water HTM Air
Direct Utility

1549 9 104 89 93 8542 194


1564 9 120 117 87 8748 180
26335 160 1765 1521 1580 145211 3291

AUXILIARY HTM
580 715
605 910
129 114
21 49
22 -
9 -
31 -
249
-- 49

80
4.4
180
288

552.4

Page 486
NOV-17

Nitrogen
DIFF TOTAL SPG – 1 SPG – 2 FDY TMT IDY

-2831 10820.53 4702.68 4898.63 1045.04 174.17


675518 3780.00
527 10170 4419.96 4604.12 982.21 163.70
-48133 183949 79946 83277 17766 2961
-255 962.37 435.68 435.68 92.95 15.49
55 904.31 393.02 409.40 87.34 14.56
-4328 16360 7110 7407 1580 263

Page 487
NOV-17

MY Plant (KWH/DAY) DRAW WARP


Refrigerati Nitrogen Total
Chiller AHU Boiler Water HTM Air
on Direct Utility

672 291 258 2 17 38 15 1488 870


749 291 261 1 20 50 15 1568 872
11426 4946 4389 27 294 652 263 25288 14788

Page 488
NOV-17

DRAW WARPER Plant (KWH/DAY) DRAW WINDER Plant (KWH/DAY)


Refrigerati Total Refrigerati
Chiller AHU Water Air Chiller AHU
on Utility on

189 0 11 13 1083 4776 113 0 11


210 11 16 1109 5366 126 11
3208 0 186 228 18410 81190 1925 0 186

Page 489
NOV-17

Plant (KWH/DAY) DTY (KWH/DAY) IDY (KWH/DA


Total Refrigerati Total
Water Air Chiller AHU Water Air
Utility on Utility

13 4913 417 75 0 22 27 541 268


16 5519 419 84 22 31 557 279
228 83529 7089 1283 0 371 457 9200 4561

Page 490
NOV-17

IDY (KWH/DAY) TOTAL (KWH/DAY)


Total
Chiller HTM AIR CHILLER AUXILIARY
Utility
61149 17428 12678
279 38 586
311 50 640
4745 652 9958 0 0 0

Page 491
NOV-18

DAILY UTILITY R

Air Chiller AHU Refrigeration Boiler


Purta 19_20 16605 5500 3900 3526 194
Average till date 14949 4852 3391 1640 42
Today 14926 4968 3391 1655 37
Todate 269084 87342 61038 29517 752

Utilities for IY KWH


Compressed Air (KWH/DAY)
LP MP Inst HP Eff.P
Standard 2300 3000 5500
Average 4202 3247 3384 6694 0
Today 4255 3202 3481 6348 0
Todate 75632 58437 60911 120495 0
TOTAL AIR(KWH) 17287
Steam Generation & Distribution
Boiler (TON/DAY) TSG
A/B A/B(FW) C D
Standard 8 125
Average till date 3.91 1.47 71.54 0.04
Meter reading FO 10986.0 4367.77 5537.51 2958.98
Today 4.57 2.68 0.00 72.26 0.00
Todate 70.36 29.80 26.39 1287.66 0.78

Heat Generation & Distribution


Heater Mkcal/DAY
A B C D E
Standard
Average till date 53.42 0.000 0.000 0.00 0.00
Meter reading
Today 53.750 0.000 0.000 0.000 0.000
Todate 961.61 0.00 0.00 0.00 0.00

Compressed Air Generation


LP
J Other From Q Total A/B/C/I
Standard 185000 185000
Avg Todate 198580 0 48837 247417 0
Flow Todate 3574446 0 879067 4453513 0

Page 492
NOV-18
Reading Flow M 7626164 8411094 4232430
Generatin M3 199058 0 49005 248063 0
Purta Power
Avg kwh Todate 15624.6 0.0 4346.5 19971.1 0.0
KWH Todate 281242 0 78237 359479 0
Reading KWH M 4233
Consumed KWH 15591 0 4361 19952 0
KW/M3 Std 0.079 0.080 0.079 0.079 0.100
KW/M3 Actual 0.078 #DIV/0! 0.089 0.080 #DIV/0!

Compressed Air Distribution


LP
TOTAL SPG – 1 SPG – 2 FDY TMT
Purta KWH
Average Flow 247417 60808 63269 26611 0
Reading Flow M
Flow today 248063 60808 59270 26611 0
Flow todate 4453513 1094550 1138838 479002 0
Average KWH 19971 4914 5112 2150 0
KWH today 19952 4976 4850 2178 0
KWH todate 359479 88443 92018 38705 0
243830 SP. POWER 0.082
Refrigeration Generation & Distribution
Chiller (KWH/DAY)
A B C D Total
Purta KWH 19000
Average todate 5354 2484 0 495 15653
Reading KWH M 6040 1031 124 2839
KWH today 7242 0 0 8785 16027
KWH todate 96370 44716 0 140663 281750

SOFT WATER RAW WATER DRINKING WATER

M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


7
Reading M3
Textile Today 485 9679 315 4650 16
Average Textile 537.7 258.3
Reading M3 IY 680292 145922 9388

Page 493
NOV-18

IY today 446 8532 48 894 6


IY Average 474.0 49.7

TOTAL 931 1863 363 5544 22

SOFT WATER STP 146 1841

D/W COMPRESSOR POWER CONSUMPTION (KWH/DAY)


D/W COMP – 1 D/W COMP – 2 D/W COMP – 3 D/W COMP – 4 D/W COMP – 5

POWER IN KWH/DAY 0 3735 0 499 0

CUM. POWER CONS. 2 48639 0 3335 108

AVG. POWER CONS. 0 2702 0 185 6

1 LTG-3 PRE-FILTER AND CHW COIL CLEANED.


2 PAC-L DISCHARGE NRV SERVICING DONE. TRIAL TAKEN OK.
3 HTM: 3017-P02 SUCTION FILTER CLEANED.
4 CHW EXPANSION TANK SOFT WATER LINE 25NB FLOW METER REPLACE DBY NEW ONE.

POWER DEPT.
D/W COMP – 1 IS IN BREAKDOWN DUE TO STARTER PROBLEM.
SEWAGE PUMP 02NOS. UNDER MAINTENANCE.
AUTO. DEPT.

REMARKS

Page 494
NOV-18

DAILY UTILITY REPORT


Spinning - 1 (KWH/DAY)
Water HTM Nitrogen Direct Total Utility M/c Power
464 514 502 31205
471 571 182 26098 0
541 714 178 26411
8482 10276 3269 469759 0

Others
CW P CT fan Chiller Steam Heat
126 12 2754 1710
126 12 0 955 1366
126 12 0 890 1785
2268 216 0 17195 24589

WHRB
1 2 3 D E
16
0.00 0.00 56.69 0.00 0.00
2224925.00 1061.70 53.80
0.00 0.00 55.30 0.00 0.00
0.00 0.00 1020.50 0.00 0.00

Distribution(MKcal/DAY)
Total IY Textile TSG Total
63 36.5 26.5
53.42 26.204 27.19 0.028 53.42

53.750 26.929 26.822 0.000 53.750


961.61 471.67 489.44 0.50 961.61

MP HP
OTHERS O Q Total N
166000 166000 147000
0 166884 0 172596 147872
0 3003908 4892712 3106727 2661690

Page 495
NOV-18

190272 257176112
0 164019 268404 173059 145283

0.0 14740.0 24191.7 15352.5 18057.1


0 265320 435451 276345 325027
582.4000 1689.014 1037.3481
14720 23888 15416 17887
0.100 0.088 0.088 0.125
#DIV/0! 0.090 0.089 0.089 0.123

LP
Air Text Draw Winder DTY IY Total

0 41494 3000 52000


774588
0 42140 3000 52000 0
0 746890 54000 936000 0
0 3351 242 4202 0
0 3448 245 4255 0
0 60318 4363 75632 0

Other (Refrigeration)
UCW CHW PCW CT Total
15716
3607 408 2571 11070

4471 3602 408 2688 11169


80709 64925 7344 46284 199262

VARIOUS WATER CONSUMPTION (IN M3)

DRINKING WATER DM WATER ETP WATER OF PLANT

CUM. M3 M3/DAY CUM. M3 M3/DAY CUM. M3


36960
119317 6895
346 19 314 15.5 311
19.2 17.4 17.3

Page 496
NOV-18

104 34 602 15.5 311


5.8 33.4 17.3

450 53 916 31 622

Y) OVERTIME (HRS)
TOTAL Card. No. NAME REASON

4234

52084

2894

ACE DBY NEW ONE.

Page 497
NOV-18

Others Total Power Production KW/Ton Air Chiller AHU


29470 15500 12800
0 0 0 10546 7826 8183
9823 8013 8183
0 0 0 0 189828 140875 147299

Water Consumption(KWH/DAY)
Raw Soft DM SBA Drink Total IY Total Aux.
350 40 100 270 9 769
290 23 96 386 8 803 1896
290 23 96 588 8 1004 2032
5220 405 1728 6956 144 14453 34131

Total (Ton) Distribution(TON/DAY)


IY Textile HTM/DG/HE VAC Tow/TMT Total
133
131.396 105.822 0 15.373 0.00 0.00 131.396
903180
130.24 109.20 10.2 10.84 0 0 130.24
2365.12 1904.80 183.60 276.72 0.00 0.00 2365.12

Fuel Consumption (TON) Fuel Distribution


FO Saw Dust LNG IY Textile TSG

0.000 0.000 5513.17 0.000 0.000 0


95954 1979156
0.000 0.000 5547 0.000 0.000 0.000
0.00 0.00 0.00 99237.00 0.00 0.00 0.00

HP Inst.
L/M P Total A/B/C Q P Dryer
1000 161000 309000
4194 0 301465 14435 67869 0 82304
75497 0 5426373 259828 1221640 0 1481468

Page 498
NOV-18

2304498 52769454 15895262


1469 0 292916 18235 64195 0 82430

563.8 0.0 35347.9 1988.8 6040.3 0.0 8.0


10148 0 636262 35798 108726 0 144
16
221 0 34739 2464 5713 0 9
0.140 0.106 0.115 0.120
0.151 #DIV/0! 0.119 0.135 0.089 #DIV/0!

MP
Diffrence TOTAL SPG – 1 SPG – 2 FDY TMT NITROGEN

235 172596 54100 9648 2031 339 10809


14958215 3056285 4848889
4233 173059.5 49879 7371 1573 262 10606
4234 3106727 973794 173668 36564 6094 194555
19 15352 6236 1117 235 39 1249
346 15416 6110 903 193 32 1299
346 276345 112240 20111 4229 705 22484
125836 SP. POWER 0.123

Water (KWH/DAY)
Borewell Raw W WTP Total Textile IY
1929 1160 769
598 487 521 1606 803 803

1008 480 521 2009 1004 1004


10764 8767 9374 28905 14453 14453

ETP WATER OF C/T TOTAL RAW WATER RN -1 SBA WATER


ETP TOTAL M3/DAY DRINKING
WATER
M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY
67889
13775 71625 35021
123 1897 138.5 903 15384 68
0
105.4 7.7 854.7

Page 499
NOV-18

0 0 15.5 564.2 10935.8 30.2


0.0 0.9 607.5

123 1897 154 1467 26320 98

OVERTIME (HRS)
OT HRS. TOTAL TOTAL TO DATE

0.0 52.5

Page 500
NOV-18

DATE
Spinning-2 (KWH/DAY)
Refrigeration Boiler Water HTM Nitrogen Direct
8801 292 464 776 218
7265 44 491 681 246
7331 39 564 852 242
130777 789 8836 12261 4429

Power Consumption(KWH/DAY)
Total Boiler-A Boiler-B Boiler-C IY

121031 46677 290430


976 49 31 75 889.81
18931.00 704.00 437.00 1322.00 17194.59

Power Consumption (KWH/DAY)


Total IY Textile TSG

2786.78 1366.07 1420.70 0.00

3562 1784.5 1777.5 0


50162.00 24589.34 25572.66 0.00

Total F/G/K/BC1
7400 1000
82304 149399
1481468 2689186

Page 501
NOV-18

50253336 15932956
82430 146164

8029.1 16727.0
144524 301087

8177 16631
0.140
0.099 0.114

MP
DRAW
Draw winder DTY HTM BOILER IY
WARPER

12467 1500 7553 6297 28100


973582 2142022 2216643 92446
15632 1500 7685 5188 26140
224414 27000 135955 113352 505800
1458 173 874 725 3247
1915 184 941 636 3202
26236 3123 15729 13051 58437

SBA Water (In M3)


TOTAL STEAM IY STEAM
130.24 109.2

DM Water (In M3)


TOTAL DM
Meter Reading
Today 53

Raw Water Consumption (In


SBA WATER
Raw Water
Production
CUM. M3 Meter Reading 595045
Today 1467
Todate 26503
395
22 SOFT W
WTP Softner

Page 502
NOV-18

803.8 Meter Reading 404053


44.7 Today 990

1199 Todate 19810

BO
RAJ
Meter Reading 947501
Today 640

Todate 6432

Previous reading
Today's reading
Consumption Today

Consumption Todate
Average Todate

Page 503
NOV-18

1351

Page 504
NOV-18

18 Nov
WH/DAY)
Total Utility M/c Powe Others Total Power Production KW/Ton
68321
35283 0 0 0 0 0
35048
635093 0 0 0 0 0

Y) HTM/DG/HE Distribution Textile Steam Distribution


Textile BOILER D IY Textile SPG1/SPG 2 FDY

13.53 1.84 7.00 1.60


336983
86.19 821 9.54 1.30 7 3.2
1736.41 16483.00 243.52 33.21 126.00 57.60

Comp. Meter Reading KWH Today

PAC-A 1454.0657 0
PAC-B 1671.1824 0
PAC-C 1473.0347 0
PAC-D 339.63476 0
PAC-E 285.7236 0
PAC-F 1243.45 0
PAC-G 146.11736 0
PAC-H 3139.5668 0
PAC-I 1450.2694 0
PAC-K 89.59954 1094
PAC-L 566.52772 215
PAC-M 157.25238 6

Page 505
NOV-18

BC-1 1218.8164 2419


IAC-A 1879245 0
IAC-B 3302.5196 0 2464
IAC-C 340.54604 2464
IAD-C 495.42716 9
IAD-D 171416 0

HP
DIFF TOTAL SPG – 2 FDY TMT Air Text

39752 301465 19027 4059 677 214172


6512601 50428630
47223 292916.0 16918 3609 602 212575
715531 5426373 342491 73065 12177 3855103
4643 35348 2291 489 81 25792
5785 34739 2055 438 73 25824
83579 636262 41239 8798 1466 464265
285963.038461538 SP. POWER 0.121

SBA Water (In M3)


IY COND. SBA GEN. IY SBA POY SBA
79 98 30.20 67.80

DM Water (In M3)


IY POLY IY DIPPING TOTAL IY DM TOTAL POY DM
239018 11446
12.414 21.59 34.00 19.00

Raw Water Consumption (In M3) POTABLE WATER CONSUMPTION


Canteen/ Regeneration DMF/ACF
Total Textile Plant (POY) Canteen
Workshop Effluent Backwash
22776 16324 75565 32552
12 26 26 315 10 6
215 468 365 4650 180 166

SOFT WATER CONSUMPTION (In M3)


CT D/W AIRTEX EXPANSION DG + AHU AHU

Page 506
NOV-18

292019 5150 44080 1 161463 19099


350 6 37 1 91 29

7218 152 671 27 1611 532

BOREWELL WATER (In M3)


UTLY TF DG ETP PTPL WTP
241818 69229 204897 45355 28178 770732
347 0 0 0 0 352

4319 9227 642 0 1857 2958

TEXTILE PLANT EFFLUENT


C.T B/D C.T SSF WTP EFF. MGF/ACF ATY EFF.
13652 342 6864 75539 13078
13775 343 6895 75565 13119
123 1 31 26 41

1978 17 622 365 752


109.89 0.94 34.56 20.28 41.78

Page 507
NOV-18

After Treatment Plant (KWH/DAY)


Refrigerati
Air Chiller AHU Water Total Utility M/c Powe
on
26000 800 1450 588 232 29070
25794 2974 168 219 271 29426 0
25826 3045 168 221 311 29571
464299 53532 3024 3936 4879 529670 0

Steam Distribution Fuel Consumption(KGS.) Fuel Distribution


TMT FO/BOILER Briq LNG IY Textile HTM

0.00
1068.7822
0 326.7592
0.00 5025.72 0.00 0.00 0.00 0.00 0.00

Page 508
NOV-18

IY IDY DIFF TOTAL SPG – 1 SPG – 2 FDY

55586 7521 82304 28264 8968 1913


17103665 7692249 3038561
52259 376 6577 82430 27980 8739 1864
1000553 7611 135373 1481468 508744 161426 34438
6694 907 8029 2669 848 181
6348 46 799 8177 2721 850 181
120495 916 16328 144524 48045 15256 3255
84075 SP. POWER 0.097

WATER CONSUMPTION

16
346

Total Textile DG NTC Consumption

Page 509
NOV-18

FW DM SW PW NTC Inst
485 62 48 34 446 6 35794

9679 NTC Steam NTC Loss Steam KW NTC Heat Heat KW

109.20 9.54 889.81 26.93 1784.55

Total

1339

25435

FRESH WATER STP FRESH WATER


DILUTION DILUTION

5283 18499
5318 18499
35 0

127 106
7.06 5.89

Page 510
NOV-18

DAY) FDY Plant (KWH/D


Total Productio
Others KW/Ton Air Chiller AHU
Power n

0 0 0 0 3306 1644 1746


3239 1683 1746
0 0 0 0 59510 29584 31424

AIR(KWH) CHILLER REFRIGERATION


SPG-1 14926 4968 1655
SPG-2 9823 8013 7331
FDY 3239 1683 1564
MY 177 689 261
D/WARPER 941 193 15
D/WINDER 5363 116 7
DTY 431 77 22
ATY 25826 -- 176
l Distribution IDY 271 286 --
VAC Tow/TMT
Monoblock pu 11 10 8.0
FO Transfer p 2.2 2.2 2.0
D07P(UTILITY - 7.5 24.0
D05 P –( WTP & - 12 24
0.00 0.00
FIXED AUX.

Page 511
NOV-18

Inst
UTILITY INST PACKING 1 CONVEYIN
TMT Air Text DTY IY
AIR &2 G

319 20 20 4456 2833 5833 35886


3038561 177882580 1438829 821432 1587132 405425
311 20 20 4181 3074 2092 35794
5740 360 360 80209 50987 43035 645948
30 2 2 420 268 225 3384
30 2 2 407 299 203 3481
542 34 34 7561 4832 4054 60911

Page 512
NOV-18

FDY Plant (KWH/DAY)


Nitrogen Total
Refrigeration Boiler Water HTM Air
Direct Utility

1550 9 105 91 93 8543 193


1564 8 120 114 91 8565 177
27899 168 1885 1635 1671 153775 3467

AUXILIARY HTM
579 692
603 881
129 110
21 47
22 -
9 -
31 -
249
-- 47

80
4.4
180
288

552.4

Page 513
NOV-18

Nitrogen
DIFF TOTAL SPG – 1 SPG – 2 FDY TMT IDY

-2765 10808.61 4697.51 4893.23 1043.89 173.98


679577 4059.00
-1645 10606 4609.45 4801.51 1024.32 170.72
-49778 194555 84555 88078 18790 3132
-249 961.40 435.24 435.24 92.85 15.48
-160 944.75 410.60 427.70 91.24 15.21
-4488 17305 7521 7834 1671 279

Page 514
NOV-18

MY Plant (KWH/DAY) DRAW WARP


Refrigerati Nitrogen Total
Chiller AHU Boiler Water HTM Air
on Direct Utility

673 291 258 2 17 39 15 1488 874


689 291 261 1 20 49 15 1503 941
12115 5237 4650 28 314 701 279 26791 15729

Page 515
NOV-18

DRAW WARPER Plant (KWH/DAY) DRAW WINDER Plant (KWH/DAY)


Refrigerati Total Refrigerati
Chiller AHU Water Air Chiller AHU
on Utility on

189 0 11 14 1087 4809 113 0 11


193 11 16 1162 5363 116 11
3401 0 197 244 19571 86554 2041 0 197

Page 516
NOV-18

Plant (KWH/DAY) DTY (KWH/DAY) IDY (KWH/DA


Total Refrigerati Total
Water Air Chiller AHU Water Air
Utility on Utility

14 4946 418 76 0 22 27 542 268


16 5506 431 77 22 31 562 271
244 89035 7520 1360 0 394 488 9762 4832

Page 517
NOV-18

IDY (KWH/DAY) TOTAL (KWH/DAY)


Total
Chiller HTM AIR CHILLER AUXILIARY
Utility
60997 16027 12674
280 39 587
286 49 606
5031 701 10564 0 0 0

Page 518
NOV-19

DAILY UTILITY R

Air Chiller AHU Refrigeration Boiler


Purta 19_20 16605 5500 3900 3526 194
Average till date 14915 4840 3391 1641 42
Today 14299 4616 3391 1655 48
Todate 283383 91958 64429 31172 799

Utilities for IY KWH


Compressed Air (KWH/DAY)
LP MP Inst HP Eff.P
Standard 2300 3000 5500
Average 4200 3234 3421 6701 0
Today 4173 3013 4085 6820 0
Todate 79805 61451 64995 127316 0
TOTAL AIR(KWH) 18091
Steam Generation & Distribution
Boiler (TON/DAY) TSG
A/B A/B(FW) C D
Standard 8 125
Average till date 4.29 3.01 70.01 0.04
Meter reading FO 10994.5 4401.39 5585.15 2958.98
Today 11.16 7.81 30.75 42.54 0.00
Todate 81.52 37.61 57.15 1330.20 0.78

Heat Generation & Distribution


Heater Mkcal/DAY
A B C D E
Standard
Average till date 53.32 0.000 0.000 0.00 0.00
Meter reading
Today 51.386 0.000 0.000 0.000 0.000
Todate 1012.99 0.00 0.00 0.00 0.00

Compressed Air Generation


LP
J Other From Q Total A/B/C/I
Standard 185000 185000
Avg Todate 198773 0 48143 246916 0
Flow Todate 3776681 0 914715 4691396 0

Page 519
NOV-19
Reading Flow M 7802020 8411094 4232430
Generatin M3 202234 0 35648 237882 0
Purta Power
Avg kwh Todate 15639.9 0.0 4284.7 19924.7 0.0
KWH Todate 297159 0 81410 378568 0
Reading KWH M 4249
Consumed KWH 15916 0 3173 19089 0
KW/M3 Std 0.079 0.080 0.079 0.079 0.100
KW/M3 Actual 0.079 #DIV/0! 0.089 0.080 #DIV/0!

Compressed Air Distribution


LP
TOTAL SPG – 1 SPG – 2 FDY TMT
Purta KWH
Average Flow 246916 60542 63058 26611 0
Reading Flow M
Flow today 237882 55741 59270 26611 0
Flow todate 4691396 1150291 1198109 505613 0
Average KWH 19925 4890 5093 2149 0
KWH today 19089 4473 4756 2135 0
KWH todate 378568 92916 96774 40840 0
237883 SP. POWER 0.080
Refrigeration Generation & Distribution
Chiller (KWH/DAY)
A B C D Total
Purta KWH 19000
Average todate 5407 2353 0 495 15613
Reading KWH M 6046 1031 124 2847
KWH today 6356 0 0 8534 14891
KWH todate 102726 44716 0 149198 296640

SOFT WATER RAW WATER DRINKING WATER

M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY


7
Reading M3
Textile Today 554 10233 268 4918 16
Average Textile 538.6 258.8
Reading M3 IY 680722 145979 9393

Page 520
NOV-19

IY today 430 8962 57 951 5


IY Average 471.7 50.1

TOTAL 984 1915 325 5869 21

SOFT WATER STP 111 1952

D/W COMPRESSOR POWER CONSUMPTION (KWH/DAY)


D/W COMP – 1 D/W COMP – 2 D/W COMP – 3 D/W COMP – 4 D/W COMP – 5

POWER IN KWH/DAY 1 1938 0 732 0

CUM. POWER CONS. 3 50577 0 4067 108

AVG. POWER CONS. 0 2662 0 214 6

1 DRAW WARPER CT FAN GEAR BOX OIL TOP-UP. DRAW WARPER COMP#1 V-BELT REMOVED FOR M
2 ETP: P1B PUMP NEW COUPLING PROVIDED.
3 LTG-5 PRE-FILTER, CHW COIL SPRAY CHAMBER AND CLEANING WORK DONE.
4

POWER DEPT.
D/W COMP – 1 IS IN BREAKDOWN DUE TO STARTER PROBLEM.
SEWAGE PUMP 02NOS. UNDER MAINTENANCE.
AUTO. DEPT.

REMARKS

Page 521
NOV-19

DAILY UTILITY REPORT


Spinning - 1 (KWH/DAY)
Water HTM Nitrogen Direct Total Utility M/c Power
464 514 502 31205
474 579 182 26064 0
531 735 187 25462
9014 11010 3456 495222 0

Others
CW P CT fan Chiller Steam Heat
126 12 2754 1710
126 12 0 964 1382
126 12 0 1122 1675
2394 228 0 18316 26264

WHRB
1 2 3 D E
16
0.00 0.00 56.59 0.00 0.00
2279700.00 1061.70 53.80
0.00 0.00 54.78 0.00 0.00
0.00 0.00 1075.27 0.00 0.00

Distribution(MKcal/DAY)
Total IY Textile TSG Total
63 36.5 26.5
53.32 26.118 27.17 0.026 53.32

51.386 24.564 26.822 0.000 51.386


1012.99 496.23 516.26 0.50 1012.99

MP HP
OTHERS O Q Total N
166000 166000 147000
0 166748 0 171827 147828
0 3168219 5028465 3264709 2808723

Page 522
NOV-19

354583 257323145
0 164311 135753 157982 147033

0.0 14743.7 23554.4 15290.2 18063.8


0 280130 447533 290514 343212
597.2100 1701.096 1055.5325
14810 12082 14169 18184
0.100 0.088 0.088 0.125
#DIV/0! 0.090 0.089 0.090 0.124

LP
Air Text Draw Winder DTY IY Total

0 41482 3000 52000


818848
0 41260 3000 52000 0
0 788150 57000 988000 0
0 3349 242 4200 0
0 3311 241 4173 0
0 63629 4604 79805 0

Other (Refrigeration)
UCW CHW PCW CT Total
15716
3607 408 2577 11075

4474 3601 408 2688 11171


85183 68526 7752 48972 210433

VARIOUS WATER CONSUMPTION (IN M3)

DRINKING WATER DM WATER ETP WATER OF PLANT

CUM. M3 M3/DAY CUM. M3 M3/DAY CUM. M3


36960
119363 6928
362 16 330 16.5 327.5
19.1 17.4 17.2

Page 523
NOV-19

109 30 632 16.5 327.5


5.7 33.3 17.2

471 46 962 33 655

Y) OVERTIME (HRS)
TOTAL Card. No. NAME REASON

2671 11144 ANIL PATEL SANJAY PATEL QUARANTINED

54755 11031 RITESH PATEL NILESH PATEL ON LEAVE

2882

MP#1 V-BELT REMOVED FOR MOTOR NO LOAD TRIAL. WORK UNDER PROGRESS.

RK DONE.

Page 524
NOV-19

Others Total Power Production KW/Ton Air Chiller AHU


29470 15500 12800
0 0 0 10519 7806 8183
10036 7445 8183
0 0 0 0 199864 148320 155482

Water Consumption(KWH/DAY)
Raw Soft DM SBA Drink Total IY Total Aux.
350 40 100 270 9 769
290 23 96 397 8 814 1916
290 23 96 588 8 1004 2264
5510 428 1824 7544 152 15457 36395

Total (Ton) Distribution(TON/DAY)


IY Textile HTM/DG/HE VAC Tow/TMT Total
133
131.632 105.908 0 15.524 0.00 0.00 131.632
913925
135.88 107.45 10.2 18.23 0 0 135.88
2501.00 2012.25 193.80 294.95 0.00 0.00 2501.00

Fuel Consumption (TON) Fuel Distribution


FO Saw Dust LNG IY Textile TSG

0.000 0.000 5502.11 0.000 0.000 0


95954 1979156
0.000 0.000 5303 0.000 0.000 0.000
0.00 0.00 0.00 104540.00 0.00 0.00 0.00

HP Inst.
L/M P Total A/B/C Q P Dryer
1000 161000 309000
4027 3996 300976 14941 66309 1044 82294
76507 75916 5718544 283880 1259862 19836 1563578

Page 525
NOV-19

2305508 52845370 15915098


1010 75916 292171 24052 38222 19836 82110

539.6 564.3 35311.0 2055.0 5901.5 116.9 8.1


10253 10721 670910 39045 112128 2221 153
16
105 10721 34647 3247 3402 2221 9
0.140 0.106 0.115 0.120
0.104 0.112 0.119 0.135 0.089 0.112

MP
Diffrence TOTAL SPG – 1 SPG – 2 FDY TMT NITROGEN

223 171827 54117 9626 2036 339 10844


15012652 3067982 4860362
0 157981.8 54437 9234 2111 352 11473
4233 3264709 1028231 182903 38675 6446 206028
18 15290 6218 1111 235 39 1249
0 14169 5899 1001 229 38 1243
346 290514 118139 21112 4457 743 23727
130753 SP. POWER 0.108

Water (KWH/DAY)
Borewell Raw W WTP Total Textile IY
1929 1160 769
620 487 521 1627 814 814

1008 480 521 2009 1004 1004


11772 9247 9895 30914 15457 15457

ETP WATER OF C/T TOTAL RAW WATER RN -1 SBA WATER


ETP TOTAL M3/DAY DRINKING
WATER
M3/DAY CUM. M3 M3/DAY CUM. M3 M3/DAY
67889
13881 71625 35102
106 2003 122.5 894 16278 40
0
105.4 6.4 856.7

Page 526
NOV-19

0 0 16.5 563.45 11499.25 41.45


0.0 0.9 605.2

106 2003 139 1457 27777 81

OVERTIME (HRS)
OT HRS. TOTAL TOTAL TO DATE

8.0

8.0
16.0 68.5

Page 527
NOV-19

DATE
Spinning-2 (KWH/DAY)
Refrigeration Boiler Water HTM Nitrogen Direct
8801 292 464 776 218
7269 44 495 691 247
7332 52 564 877 263
138109 840 9399 13138 4693

Power Consumption(KWH/DAY)
Total Boiler-A Boiler-B Boiler-C IY

121163 46725 290737


1234 132 48 307 1121.50
20165.00 836.00 485.00 1629.00 18316.09

Power Consumption (KWH/DAY)


Total IY Textile TSG

2824.47 1382.31 1442.16 0.00

3503 1674.6 1828.4 0


53665.00 26263.90 27401.10 0.00

Total F/G/K/BC1
7400 1000
82294 145126
1563578 2757398

Page 528
NOV-19

50335446 16001168
82110 68212

8073.3 16260.3
153393 308945

8870 7858
0.140
0.108 0.115

MP
DRAW
Draw winder DTY HTM BOILER IY
WARPER

12255 1500 7560 6372 28085


983512 2142022 2224366 130184
8430 1500 7685 7723 27808
232844 28500 143640 121075 533608
1429 173 872 731 3234
914 163 833 837 3013
27149 3285 16562 13888 61451

SBA Water (In M3)


TOTAL STEAM IY STEAM
135.88 107.45

DM Water (In M3)


TOTAL DM
Meter Reading
Today 46

Raw Water Consumption (In


SBA WATER
Raw Water
Production
CUM. M3 Meter Reading 596502
Today 1457
Todate 27960
435
23 SOFT W
WTP Softner

Page 529
NOV-19

845.25 Meter Reading 404158


44.5 Today 1050

1280 Todate 20860

BO
RAJ
Meter Reading 948161
Today 660

Todate 7092

Previous reading
Today's reading
Consumption Today

Consumption Todate
Average Todate

Page 530
NOV-19

1351

Page 531
NOV-19

19 Nov
WH/DAY)
Total Utility M/c Powe Others Total Power Production KW/Ton
68321
35255 0 0 0 0 0
34753
669846 0 0 0 0 0

Y) HTM/DG/HE Distribution Textile Steam Distribution


Textile BOILER D IY Textile SPG1/SPG 2 FDY

13.66 1.86 7.00 1.60


337730
112.50 747 16.04 2.19 7 3.2
1848.91 17230.00 259.56 35.39 133.00 60.80

Comp. Meter Reading KWH Today

PAC-A 1454.0657 0
PAC-B 1671.1824 0
PAC-C 1473.0347 0
PAC-D 339.63476 0
PAC-E 285.7236 0
PAC-F 1243.45 0
PAC-G 146.11736 0
PAC-H 3139.5668 0
PAC-I 1450.2694 0
PAC-K 90.102048 503
PAC-L 566.63244 105
PAC-M 157.25238 0

Page 532
NOV-19

BC-1 1220.024 1208


IAC-A 1879245 0
IAC-B 3303.9312 1412 3247
IAC-C 342.38152 1835
IAD-C 495.43616 9
IAD-D 171416 0

HP
DIFF TOTAL SPG – 2 FDY TMT Air Text

39093 300976 18965 4060 677 213689


6535632 50633618
27229 292171.0 17847 4079 680 204988
742759 5718544 360338 77144 12857 4060091
4554 35311 2285 489 82 25754
2951 34647 2182 499 83 25063
86530 670910 43421 9296 1549 489328
283377.073800738 SP. POWER 0.122

SBA Water (In M3)


IY COND. SBA GEN. IY SBA POY SBA
66 81 41.45 39.55

DM Water (In M3)


IY POLY IY DIPPING TOTAL IY DM TOTAL POY DM
251433 11476
12.415 17.59 30.00 16.00

Raw Water Consumption (In M3) POTABLE WATER CONSUMPTION


Canteen/ Regeneration DMF/ACF
Total Textile Plant (POY) Canteen
Workshop Effluent Backwash
22786 16350 75578 32558
10 26 13 268 10 6
225 494 378 4918 190 172

SOFT WATER CONSUMPTION (In M3)


CT D/W AIRTEX EXPANSION DG + AHU AHU

Page 533
NOV-19

292428 5156 44116 3 161564 19126


409 6 36 2 101 27

7627 158 707 29 1712 559

BOREWELL WATER (In M3)


UTLY TF DG ETP PTPL WTP
241876 70208 204897 45355 28178 770758
58 979 0 0 0 26

4377 10206 642 0 1857 2984

TEXTILE PLANT EFFLUENT


C.T B/D C.T SSF WTP EFF. MGF/ACF ATY EFF.
13775 343 6895 75565 13119
13881 344 6928 75578 13160
106 1 33 13 41

2084 18 655 378 793


109.68 0.95 34.47 19.89 41.74

Page 534
NOV-19

After Treatment Plant (KWH/DAY)


Refrigerati
Air Chiller AHU Water Total Utility M/c Powe
on
26000 800 1450 588 232 29070
25756 2966 168 219 273 29382 0
25065 2829 168 221 311 28594
489364 56362 3192 4156 5191 558264 0

Steam Distribution Fuel Consumption(KGS.) Fuel Distribution


TMT FO/BOILER Briq LNG IY Textile HTM

0.00
1069.6375
0 797.1396
0.00 5822.86 0.00 0.00 0.00 0.00 0.00

Page 535
NOV-19

IY IDY DIFF TOTAL SPG – 1 SPG – 2 FDY

55597 7567 82294 28278 8967 1920


17159448 7720788 3049895
55783 403 8391 82110 28539 8948 2045
1056336 8014 143764 1563578 537283 170374 36483
6701 913 8073 2674 849 182
6820 49 1026 8870 2768 868 198
127316 966 17354 153393 50813 16124 3453
91452 SP. POWER 0.097

WATER CONSUMPTION

16
362

Total Textile DG NTC Consumption

Page 536
NOV-19

FW DM SW PW NTC Inst
554 74 57 30 430 5 42115

10233 NTC Steam NTC Loss Steam KW NTC Heat Heat KW

107.45 16.04 1121.50 24.56 1674.56

Total

1723

27158

FRESH WATER STP FRESH WATER


DILUTION DILUTION

5318 18499
5329 18499
11 0

138 106
7.26 5.58

Page 537
NOV-19

DAY) FDY Plant (KWH/D


Total Productio
Others KW/Ton Air Chiller AHU
Power n

0 0 0 0 3307 1639 1746


3324 1564 1746
0 0 0 0 62833 31147 33170

AIR(KWH) CHILLER REFRIGERATION


SPG-1 14299 4616 1655
SPG-2 10036 7445 7229
FDY 3342 1564 1652
MY 201 640 275
D/WARPER 833 180 15
D/WINDER 4224 108 7
DTY 405 72 22
ATY 25065 -- 177
l Distribution IDY 279 266 --
VAC Tow/TMT 76776
Monoblock pu 11 10 8.0
FO Transfer p 2.2 2.2 2.0
D07P(UTILITY - 7.5 24.0
D05 P –( WTP & - 12 24
0.00 0.00
FIXED AUX.

Page 538
NOV-19

Inst
UTILITY INST PACKING 1 CONVEYIN
TMT Air Text DTY IY
AIR &2 G

320 20 20 4441 2851 5833 36214


3049895 177882580 1443000 824611 1589206 447540
341 20 20 4171 3179 2074 42115
6080 380 380 84380 54166 45109 688063
30 2 2 419 271 224 3421
33 2 2 405 308 201 4085
576 36 36 7966 5140 4255 64995

Page 539
NOV-19

FDY Plant (KWH/DAY)


Nitrogen Total
Refrigeration Boiler Water HTM Air
Direct Utility

1551 9 106 92 94 8544 193


1564 11 120 117 106 8552 198
29463 179 2005 1752 1778 162327 3665

AUXILIARY HTM
579 712
616 906
131 113
22 49
22 -
9 -
31 -
249
-- 49

80
4.4
180
288

552.4

Page 540
NOV-19

Nitrogen
DIFF TOTAL SPG – 1 SPG – 2 FDY TMT IDY

-3112 10843.58 4707.94 4908.99 1051.41 175.24


683761 4184.00
-9342 11473 4895.81 5192.52 1186.86 197.81
-59120 206028 89451 93271 19977 3329
-284 964.95 436.84 436.84 93.57 15.59
-906 1029.01 439.10 465.72 106.45 17.74
-5394 18334 7960 8300 1778 296

Page 541
NOV-19

MY Plant (KWH/DAY) DRAW WARP


Refrigerati Nitrogen Total
Chiller AHU Boiler Water HTM Air
on Direct Utility

671 291 258 2 18 40 16 1488 872


640 291 261 2 20 50 18 1480 833
12756 5528 4911 30 334 751 296 28271 16562

Page 542
NOV-19

DRAW WARPER Plant (KWH/DAY) DRAW WINDER Plant (KWH/DAY)


Refrigerati Total Refrigerati
Chiller AHU Water Air Chiller AHU
on Utility on

188 0 11 14 1085 4778 113 0 11


180 11 16 1039 4224 108 11
3581 0 208 260 20610 90778 2149 0 208

Page 543
NOV-19

Plant (KWH/DAY) DTY (KWH/DAY) IDY (KWH/DA


Total Refrigerati Total
Water Air Chiller AHU Water Air
Utility on Utility

14 4915 417 75 0 22 27 542 269


16 4359 405 72 22 31 530 279
260 93394 7925 1432 0 416 519 10292 5111

Page 544
NOV-19

IDY (KWH/DAY) TOTAL (KWH/DAY)


Total
Chiller HTM AIR CHILLER AUXILIARY
Utility
58663 14891 12692
279 40 587
266 50 595
5297 751 11158 0 0 0

Page 545