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Article history: 4.2 billion people live without access to safely managed sanitation services. This report describes the field testing
Received 17 October 2019 of an onsite prototype system designed to treat blackwater from a single flush toilet and reuse of the treated ef-
Received in revised form 5 December 2019 fluent for flushing. The system passes wastewater through a solid-liquid separator followed by settling tanks and
Accepted 13 January 2020
granular activated carbon columns into an electrochemical reactor that oxidizes chloride salts from urine to gen-
Available online 15 January 2020
erate chlorine to remove pathogens. The objectives of the study were to verify the functionality of the system
Editor: Patricia Holden (previously demonstrated in the laboratory) under realistic use conditions, to identify maintenance require-
ments, and to make a preliminary assessment of the system's user acceptability. The prototype was installed in
Keywords: a women's workplace and residential toilet block in Coimbatore, India, and tested over a period of 10 months.
WASH The treated water met stringent disinfection threshold for both E. coli and helminth eggs and produced a clear,
Onsite sanitation colorless effluent that met or nearly met local and international discharge standards for non-sewered sanitation
Blackwater reuse systems. The effluent had an average chemical oxygen demand of 81 mg/L, total suspended solids of 11 mg/L, and
Tamil Nadu reduction of total nitrogen by 65%. These tests determined the recommended service lifetimes and maintenance
User testing
intervals for key system components including the electrochemical cell, granular activated carbon columns, and
⁎ Corresponding author at: Duke University Center for WaSH-AID, 701 W. Main St., Ste 440, Durham, NC 27701, USA.
E-mail address: brian.hawkins@duke.edu (B.T. Hawkins).
https://doi.org/10.1016/j.scitotenv.2020.136706
0048-9697/© 2020 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/).
2 C.M. Welling et al. / Science of the Total Environment 713 (2020) 136706
solid-liquid separator. User feedback regarding the use of treated blackwater as flush water was positive. These
findings will inform the design and implementation of next-generation systems currently under development.
© 2020 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY license (http://
creativecommons.org/licenses/by/4.0/).
1. Introduction clothes washing (laundry) stations. The block served an adjacent dormi-
tory which housed 20 women working at the mill. The resident age typ-
A significant portion of the 4.2 billion people worldwide who live ically ranged from 18 to 28 years with most women originating from the
without access to safely managed sanitation services (UNICEF and northern Indian state of Odisha. The toilet block was also available to ap-
WHO, 2019) reside in India. Despite the $1.5 billion investment from proximately 50 non-resident women working at the mill. The onsite re-
2016 to 2017 of the nationwide sanitation campaign called Swachh search staff included one male and one female engineer, the latter of
Bharat, current infrastructure throughout all of India has the capacity whom could access the toilet area and spoke the local language
to treat only 37.6% of the sewage generated (Government of India, (Tamil). Staff who could translate between Tamil and Odia (the lan-
2017). As in many emerging countries, people in India largely depend guage of many of the resident women) were available to facilitate com-
on onsite sanitation systems such as septic tanks and pit latrines, both munication with the users of the toilet block.
of which result in septage that is improperly disposed of, contaminating The prototype system was housed in an engineering area adjacent to
surface waters and groundwater (Krithika et al., 2017). This lack of ad- the toilet block. The flush water and waste from one of the toilets was
equate sanitation results in major economic losses through lost produc- diverted to and processed by the prototype system (Fig. 1B). A valve
tive time, healthcare costs, and mortality. Improving sanitation and was placed between the toilet and the prototype to enable diversion
drinking water supply services could stimulate significant economic to the septic tank during system maintenance and downtime. All the
benefits (Hutton et al., 2007). other toilets were connected directly to septic with accessible connec-
To address the global sanitation problem, the Bill & Melinda Gates tions in the engineering area. Each toilet stall consisted of a squat
Foundation announced the Reinvent the Toilet Challenge in 2011. The plate, a water faucet tap and a bucket for washing, as most people in
Challenge's goals for the reinvented toilet include treating wastewater India practice washing in lieu of wiping.
onsite, achieving 100% pathogen removal, recovering energy, clean The engineering team was onsite 5 days/week to operate the system
water, and nutrients, operating without a connection to clean water or and collect data. Because one of the main objectives was to identify
sewer systems and economic sustainability (Bill and Melinda Gates maintenance requirements for various components, maintenance
Foundation, 2013). Several reinvented toilet systems have been devel- schedules were not developed ahead of time. Daily activities included
oped under this program in response to the challenge (Cid et al., checking for leaks, backing up of filters, and scaling on metal compo-
2018; Hennigs et al., 2019; Yermán et al., 2015). Our team developed nents (including electrodes). Daily water quality analysis was per-
a system designed to treat waste from a single toilet that utilizes solid/ formed to monitor functionality, and included pH, conductivity, and
liquid separation, where the liquid is settled through a series of oxidative reduction potential (ORP) in all tanks, and free chlorine and
gravity-fed settling tanks, run through granular activated carbon total chlorine in the process tank directly after electrochemical process-
(GAC) columns for further treatment, and electrochemically treated ing was complete. More detailed measurements including NH3, chemi-
for disinfection (Hawkins et al., 2017; Hawkins et al., 2019; Rogers cal oxygen demand (COD), and enumeration of bacteria and helminth
et al., 2018; Sellgren et al., 2017). The system is designed to produce a eggs were done weekly when feasible by a lab at the local University,
pathogen-free effluent which can be reused as flush water. The solids PSG Institute of Medical Sciences and Research. Samples were also col-
are treated separately by a subsystem to be discussed in another report. lected and transported monthly to a third-party lab (T.S. Stanes, Coim-
This paper describes the field testing of a prototype liquid treatment batore) for a comprehensive analysis of the water quality.
system in a residential/workplace setting in Coimbatore, India. A con-
temporaneous field test of this system was also conducted in Durban,
2.2. Prototype system and operation
South Africa (Sahondo et al., 2019). In this study, the objectives were:
1) to verify the functionality and durability of this system under daily
The prototype system was based on one previously described in de-
usage over many months, 2) to identify maintenance requirements
tail (Rogers et al., 2018) with the following modifications necessary to
under realistic patterns of use, and 3) to make a preliminary assessment
accommodate a 6-L flush volume (Fig. 1C): 1) an inlet tank (75 L) was
of the user acceptability of this technology. User-centered design is rec-
added to buffer the larger flushes; 2) the volumes of the pre-process
ognized as an essential guide to engineering development that, when
and holding tanks were increased to maintain residence times; 3) the
implemented early in product development, can prevent potential
capacity of the GAC1 columns was doubled by the addition of two col-
downstream barriers to technology adoption (Morrison et al., 2018).
umns. The electrochemical cell used was an off-the shelf system (Hay-
Field testing with a representative population of intended users is there-
ward Salt & Swim 3C) consisting of 13 dual-sided mixed metal oxide
fore crucial to ensure harmonization of design and performance with
electrodes, 64 cm2 in area separated by 3-mm gaps. The system was
their practices and preferences. For this study, the users (all women)
equipped with 6 GAC columns in total, each 1982 mm in height and
had uninterrupted access to the toilet facilities 24 h/day, 7 days/week,
128 mm in diameter made from PVC and custom-fabricated onsite.
and the quality of the liquid treatment process and the performance of
GAC was charcoal based (grade IV: 900, size 8–16 mm) and procured
system components were monitored comprehensively over a period
from Green Dust Bioprocess Engineer (Coimbatore). GK Controls Private
of 10 months by an engineering team onsite.
Limited (Pune) manufactured the frame containing the GAC columns
and all liquid processing tanks. Each tank was made using high-
2. Materials and methods density polyethylene (HDPE).
The treatment system was automated by an industrial controls sys-
2.1. Test site and study design tem based around the Siemens S7-1200 Programmable Logic Controller
(PLC) system and operated by a touchscreen Human Machine Interface
The prototype was installed and tested at a privately-owned textile (HMI). The PLC received inputs from float switches located in the treat-
mill. The toilet block was used by women and featured 10 stalls ment system and controlled pumps through a series of relays. The pro-
(Fig. 1A), 10 separate showers, four taps for hand washing, and three cess logic operated in automated or manual mode. In automated mode,
C.M. Welling et al. / Science of the Total Environment 713 (2020) 136706 3
Fig. 1. Overview of test site and prototype system. A: Toilet stall with squat plate, tap water line for wash water and flush water. B: Superstructure schematic of toilet stalls; one stall (the
test stall) is connected to the prototype in a separate engineering room where blackwater is processed and samples are collected. C: Schematic of the prototype system: S/L separator:
solid/liquid separator, PPT: pre-process tank, GAC1: first set of GAC columns, GAC2: second set of GAC columns.
the system continuously processed blackwater when there was enough closed loop (treated liquid recycled to flush cistern). The system only
liquid available for processing. In manual mode, treatment was initiated recycled flush liquid if the system was manually set to recycle and the
by the operator via the HMI; manual mode was used to collect data dur- holding tank low float switch was engaged, meaning there was enough
ing processing. liquid in the holding tank. Otherwise, the municipal tap water was used
A drain diverter was incorporated into the plumbing of the toilet to fill the toilet cistern. When the loop was closed, the cistern pump au-
which sent all flushed material to the septic tank onsite when activated. tomatically sent liquid from the holding tank to the cistern to refill the
The drain diverter was programmed to activate in the case of power loss tank when a cistern flush was detected through a watertight micro-
to the system or when the pre-process tank was full to prevent an over- switch (Honeywell, V15 W-DZ200A06-AW1) located inside the cistern
flow of liquid into the system. All tanks were equipped with overflow and connected to the flush button.
drains to the septic tank for additional safety. Total system energy data were automatically recorded with an ap-
During the preliminary phase of testing, the treated water in the plication called Kelv°n (Biomass Controls, available at https://apps.
holding tank was discharged to the septic tank until disinfection was apple.com/us/app/kelvin-biomass-controls/id905043494 and https://
verified over three consecutive measurements. Once disinfection was play.google.com/store/apps/details?id=com.clearstak.kelvin&hl=en).
confirmed, the treated liquid was recycled into the flush cistern by man- The Intelligent Biomass Controller (IBC) processed and recorded signals
ually switching a valve from open loop (treated liquid to septic tank) to every 5–50 s from a WattNode which transmits a signal based on the
4 C.M. Welling et al. / Science of the Total Environment 713 (2020) 136706
tryptone and NaCl and 5 g/L yeast extract in deionized water. Samples
were incubated at 37 °C for 24 h before being analyzed according to
the FDA method (Blodgett, 2010).
Monthly third-party testing of water quality parameters and micro-
bial counts was performed according to the standard methods listed in
SI-1.
Fig. 3. Inlet and holding tank measurements of COD (A) and TSS (B).
C.M. Welling et al. / Science of the Total Environment 713 (2020) 136706 5
Fig. 4. Inlet and holding tank measurements of NH3 (A) and total nitrogen (TN) (B).
PPT, although this difference was not quite statistically significant (p = at 24 kJ/L. The required energy for the electrochemical cell to achieve
0.0723), likely due to the relatively low number of observations (n = disinfection was 11.5 kJ/L with a 24 VDC applied to the electrochemical
21) and wide variability in the inlet values. The majority of NH3 removal cell for 2 h with an average current of 2 amps. It is possible the actual en-
occurred between the B3 and PPT tanks, indicating removal primarily by ergy requirement for disinfection is less as the electrochemical process
GAC1 (Fig. 6B). Color and turbidity (Fig. 6C and D) were both signifi- duration was 2 h throughout the entirety of testing and may have
cantly reduced between the inlet and B3 and between B3 and the PPT, achieved disinfection with less time.
indicating contributions from both settling and GAC1. No statistically In lab studies of the system (Rogers et al., 2018), the energy require-
significant differences were observed between the PPT and holding ment for disinfection to the detection limit in the electrochemical pro-
tank, indicating that the electrochemical process did not have a major cess was 32 kJ/L with only GAC1 filters and 20 kJ/L with GAC1 and
effect on any of these parameters. GAC2 filters. During field testing, only 11.5 kJ/L energy was required
Influent E. coli and total coliforms ranged from 500 to 60,000 CFU/ for complete disinfection with only GAC1 filters in use.
mL, and were reduced below the detection limit in all measurements It is important to note that blackwater during field testing in Coim-
(Fig. 7A and B). Similarly, the concentration of helminth eggs in the batore was more dilute than what was used in lab studies prior to
inlet tank varied from 6 to 108 eggs/L, and complete removal of hel- field testing. The toilets in Coimbatore utilized a 6 L flush, while lab test-
minth eggs was achieved in the system with zero counts in the holding ing used 1.5 L. Furthermore, India is a washing culture, meaning that tap
tank (n = 5). Measurements across the stages of the treatment process water used for anal cleansing entered the system with each use in addi-
revealed eggs in the settled sludge while none were found in the PPT, tion to the cistern flush volume. The additional water entering the sys-
suggesting that settling was the major mechanism for removal in this tem resulted in an influent conductivity typically around 3 mS/cm,
system. As an additional safety measure for the effluent, a 10-micron significantly less that the 15 mS/cm observed in lab studies (Hawkins
nominal cartridge filter was installed between the process tank and et al., 2017; Rogers et al., 2018). The lower energy requirement for dis-
the holding tank, though no viable helminth eggs were found to have infection during field testing was likely due to a diluted influent black-
been caught in this filter. water when compared to the influent during lab testing, both because
the energy required for electrochemical disinfection is known to in-
3.2. System performance: energy usage crease with increased COD (López-Gálvez et al., 2012) and because
the lower conductivity causes the electrochemical process to run at a
Using data collected by the WattNode and IBC, an average instanta- lower current.
neous wattage was determined for operation of individual subcompo-
nents of the system including background operations (pumps, etc.). 3.3. Component performance and maintenance required
Based on the electrochemical cell liquid processing batch size of 30 L
and an average instantaneous wattage of the electrochemical process Throughout the 10 months of operational field testing, 7860 L of
with background components of 100 watts, the entire system operates blackwater was processed by the system. The electrochemical cell was
Fig. 5. Color and turbidity removal. Data shown are individual color (A) and turbidity (B) measurements taken from the inlet and holding tanks. C: Inlet (left) and effluent (right) liquid
samples show the clear, colorless liquid produced by the system.
6 C.M. Welling et al. / Science of the Total Environment 713 (2020) 136706
Fig. 6. Water quality parameters at different stages of treatment. Data shown were collected over the course of the testing period; lines in the boxes represent medians, the boxes the 25th
and 75th percentiles, and the error bars are minimum and maximum values; n = 21 (A), 34 (B), 96 (C), 94 (D). Comparisons among different stages were made with one-way ANOVA with
a Sidak's multiple comparisons test. *** = p b 0.001 for the comparisons indicated. Statistical analysis was performed with GraphPad Prism v 8.0.1.
able to produce sufficient chlorine to achieve disinfection throughout maintenance can be found in SI-2. Though periodic replacement of
the entire testing period, and the GAC media never had to be replaced. belts was required, the solid-liquid separator did not require frequent
The solid-liquid separator required occasional maintenance as belts cleaning to maintain functionality, as was found during the other field
snapped. A second solid-liquid separator cassette with belts already trial of this system in South Africa where toilet paper usage was com-
installed was kept onsite as a spare and could be easily replaced in the mon (Sahondo et al., 2019).
case of multiple snapped belts. Onsite personnel would either replace Sludge accumulation was measured in the inlet tank after 6.5 months
the entire cassette, or replace the belts only on the installed cassette of operation. The maximum depth in the tank was measured as 6 cm,
when multiple belts were broken. Frequency of solid-liquid separator from which the maximum total sludge volume accumulated in the
Fig. 7. Pathogen removal. E. coli (A) and total coliform (B) measured in samples from the inlet and holding tanks. Dotted line indicates limit of detection for these assays (1 CFU/mL). C:
Helminth eggs enumerated in samples from the inlet and holding tanks.
C.M. Welling et al. / Science of the Total Environment 713 (2020) 136706 7
Fig. 9. Removal rates due to GAC1 columns for NH3 (A), COD (B), turbidity (C), and color (D). Data were calculated based on measurements taken from the third baffle tank (B3) and PPT,
and are plotted with respect to total liters blackwater treated by the system. Dotted lines indicate best-fit linear regressions; in all cases the slope was significantly non-zero, indicating
diminished removal rates over the lifetime of the GAC.
8 C.M. Welling et al. / Science of the Total Environment 713 (2020) 136706
Table 1
Summary of effluent water quality and associated standards. Data are mean ± S.D. (range).
Category A Category B
689 ± 268 11 ± 10
TSS (mg/L) ≤10 ≤30 b20 98% 5
(374–1030) (1–24)
772 ± 638 81 ± 48
COD (mg/L) ≤50 ≤150 b50 90% 33
(280–2860) (6–206)
143.0 ± 36.5 50.1 ± 6.1
TN (mg/L) 70% removal b10 65% 5
(91.5–172.8) (44.3–58.6)
11.4 ± 4.3 8.6 ± 4.2
P (mg/L) 80% removal b1 25% 5
(5.5–15.5) (3.5–13.7)
7.7 ± 0.2 7.7 ± 0.2
pH 6–9 5.5–9 – 98
(7.1–8.4) (7.2–8.1)
243 ± 111 24 ± 17
BOD (mg/L) – b20 90% 5
(142–406) (6–51)
Fecal coliforms (MPN/100 mL) – b230 b200c
E. coli (CFU or MPN/L) b100 – b1000d – 5
a
ISO/FDIA 30500: non-sewered sanitation systems—prefabricated integrated treatment units—general safety and performance requirements for design and testing, ISO, 2018.
b
Green Tribunal Principal Bench, New Delhi, Original Application No. 1069/2018, Deshpande vs. Union of India and Ors., 30 April 2019.
c
Limit of detection for this assay was 2/mL or 200/100 mL; all measurements were below the detection limit.
d
Limit of detection for this assay was 1/mL or 1000/L; all measurements were below the detection limit.
C.M. Welling et al. / Science of the Total Environment 713 (2020) 136706 9
and the electrochemical cell) operated throughout the study without Brian T. Hawkins: Conceptualization, Formal Analysis, Visualization,
replacement and predictable maintenance, and the system never re- Supervision, Writing – Original Draft, Writing – Review and Editing.
quired de-sludging. Water reuse for toilet flushing was seamlessly im-
plemented without affecting user perceptions or acceptance. The Appendix A. Supplementary data
results of this study demonstrate the applicability of this approach to
onsite blackwater treatment in the Indian use case. Next-generation Supplementary data to this article can be found online at https://doi.
treatment systems are currently under development that will be in- org/10.1016/j.scitotenv.2020.136706.
formed by these findings and improve upon this system in terms of per-
formance, cost, and ease of maintenance. References
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