DATA SHEET

If' WORMALD 01-23-26

SYSTE M 2003A-1

2003A-1 FIRE AND GAS DETECTION, CONTROL AND INDICATING SYSTEM

:., . . . . . : USER'WFORMATION
DUAL GAS MODULE

Contents

Section l. Introduction
Section 2. Specification
Section 3. Controls and Indications
Section 4. Functional Description
Section . . 5. Input / Output Definitions
Section 6. Installation and Setting Up Instructions
Section 7. Application Instructions

Park Works Due to Wocmalds' policy of continuous product improvement, the Company 3A-001-EDS-I-B-SEPT '92
Newton Heath reserves the right W change this information without prior notice.
Manchester
M106BA

Tel . (061) 205 2321

Fax . (061) 205 8028
Telex . 668618
 DATA SHEET
VjT WORMALD 01-23-26

: .: . .
SYSTEM 2003A-1 DUAL GAS MODULE

Features (per channel)

Q U A l, 4 A 5 I'
" Accepts most catalytic gas sensors of the
, _ , wMz ~ pellistor type
Q~, 011 MS
Pew

~'- ' "m''s " Front panel digital display of % LEL, faults
and calibration points

C7-iM~~FL 1
" Monitors for o/c and s/c field wiring and o/c
I~ and sJc pellistor
LO
0
Hi
r
INHIBITED " Extensive fault diagnostics
i
FAULT RESET

" 4-20 mA analogue outputs

8 8 °a
CHANNEL 2

0 0 ' 1 On-board fuse failure monitoring

c
'N"'a'TE° ~' " On-board voltage regulators
c
FAIJLI HESE7 I

" Integrates into automatic system test

..
I
`

l ., Introduction
The 2003A-1 Dual Gas module is used to condition two,
3-wire pellistor type sensors designed to monitor the
presence of flammable gases.
To prevent pellistor damage due to over-heating, the
module incorporates circuitry to reduce the sensor current
to a safe level if gas concentrations in excess of 99% LEL
are; detected .
Additional features provided by the module are a 4-20 mA
output corresponding to 0 to 100 % LEL, and extensive
fault reporting via the facia displays .
In common with other modules in the range, the module
integrates with the System Test facility which the 2003A-1
system offers .
The module has voltage regulation, an on-board fuse and
power failure monitor and indication facilities .

nm ~ Park Works Due to Wocwalds' policy of continuous product improvement, the Company 3A-001-EDS-2-B-SEPT '92
Newton Heath reserves jhe right to change this information without prior notice .
Manchester
M10 68A

Tel. (061) 205 2321

Fax . (061) 205 8028
Telex . 66 8618
 DATA SHEET
01-23-2b

SYSTEM 2003A-1 DUAL GAS MODULE

2 . Specification 2 .2 Electrical
2 .1 Mechanical Supply Voltage 19V to 33V do
Max 1 V peals to peak ripple
Dimensions : 160 x 25 x 222 mm
Power Consumption Quiescent 250 mA
Connector : Din 41612 type D male Alarm 300 mA
(polarised . .112a,203b,214a) .. :~:.~ ...w,., . . _, .,...,. .
Outputs 125mA per O/P Current
Weight : 240 grams Sourcing
Temperature range : Operating 0 to 55 C Max module source current 1 .2A
Storage -10 to 60 C Module Fuse 1 .SA20mmx5mm
Humidity Range : 0 to 90 9o RH Quick blow (F)
( non-condensing )

Front panel : 160 x 25 mm

finished in Black
to BS 4800

PCB : Glass fibre reinforced epoxy

resin to BS 4584 :pt3
and BS 9762
Protective Coating : Clear Protective lacquer
CPL 200H

zz
~ ~s-"---,2

o DIN CONNECTORS
EACH WITH
2x16 ROWS
OA PINS

Ordering Code Description

01-23-26 Dual Gas module

This module is usually supported by a Facilities module which must be ordered seperately - see Data Sheet 01-23-03

Park Works Due to Wormalds' policy of continuous product improvement, the Company 3A-001-EDS-3-B-SEPT '92
Newton Heath reserves the fight to change this information without prior notice.
Manchester
M10 6HA

TcL (061) 205 2321

Fax- (061) 205 8028
Telex . 668618
 DATA SHEET
1%' WORMALD 01-23-26

SYSTEM 2003A-1 DUAL GAS MODULE

2 . Controls and Indications FAULT (Yellow) : This LED is lit steady if

the channel, or its associated field wiring, is
In the following text, the description applies equally w faulty .Both LEDs are lit when either the
Channel 1 and Channel 2. module power fails or the module detects an
1 .& 3 MZ Potentiometer: Used to set meter zero internal error/fault.
during calibration . __ .
1
2 .& 4 MS Potentiometer : Used to set meter span
during calibration .
DUAL GAS
5&9 DIGITAL DISPLAY:- ; - :This : two-digit -
display presents the detected gas 1 ~.~j chi MZ '-
concentration as % LEL. The display is 2 -0- Chi MS
suppressed for concentrations below 5% . A
3 -t iy~ cr,z t,~
negative % LEL is indicated by a negative
value being displayed. Should the % LEL be 4 ---t O cnz Ms
more negative than -9%, the display shows
UR (Under Range) . Over-range is indicated
by OR (>99%) being displayed. When field
faults or module errors occur, the appropriate
5 -0-
diagnostic message is displayed . S V ~

6 & 10 LO ALARM (Red): This LED lights CHANNEL 1

flashing when the detected gas concentration
6 --t L ~J -4-- 13
reaches the low set point. It changes to lit
Lo Hi I
steady upon acceptance of the alarm and is
extinguished when the alarm is reset. 7 J 4- 14
INHIBITED
1 :3 & 16 HI ALARM (Red): This LED lights
flashing when the detected gas concentration 8 0~ I f- 15
reaches the high set point. It changes to lit FAULT RESET

steady upon acceptance of the alarm and is

extinguished when the alarm is reset.
9 I, V r' °/a
v
7 & 11 INHIBITED (Yellow):.,,-,,,. This LED, . is :lit--
steady whilst the .module . is in the inhibited - CHANNEL .2

state.
10 --t f- 16
14 & 17 INHIBIT (Switch) : When this push-button LO HI
switch is operated, the module is inhibited.
In this condition, the modules' executive
11 0 i f-- 17
INHIBITED
outputs are inhibited but alarms are still
displayed on the front panel. 12 (_), *- 18
FAULT RESET
iti & 18 RESET (Switch) : Providing the alarms have
been accepted and the detected concentration
is below the low set point, operation of this '-
pushbutton resets all module alarms and
indications .
Front Panel Layout - Actual Size

Wor
r' "'rv'~ ark Due to Wormalds' policy of continuous product improvement, the Company 3A-001-EDS-4-B-SEPT '92g
Newton Heath reserves the right to change this information without prior notice .
Manchester
M 10 6BA

Tel. (061) 205 2321

Fan . (061) 205 8028
Telex . 669618
 DATA SHEET
O1-23-2&

SYSTEM 2043A-1 DUAL GAS MODULE

4. Functional Description
10
20

8
CHANNELI
ALARM 9
GAS OUTPUT
HEAD DRNER 16
3 -SENSO R INTERFACE
17
18
19

SIGNAL
PROCESSING

11
CHANNEL2 FAULT 5
GAS AND
15
HEAD INHIBIT
INTERFACE OUTPUT 4
DRNER 14

+15V _, FF101YT
+24V POWER DISPLAY
SUPPLY +5V DRNER PANEL
UNIT
OV

4 .1 Operation
other logic modules or relay output modules. Acceptance
In the following description, only Channel 1 is discussed. of the alarm causes the pulsing outputs to become steady .
The; corresponding connections for_ ;Channel ;2 ;are~given..in: .,rThe,outputs return to HiZ when the alarm is reset.
square brackets .
The Inhibit signal on terminal 4 [14] is bi-directional .
The three cores from the gas sensor are connected to When the channel is inhibited by operation of the front
terminals 1 [I 1 ] (+ve), 3 [131 (-ve) and 2 [121 (common) . panel switch, the output goes HI to indicate that the
channel is inhibited. A HI input to this terminal from a
If the detected gas concentration equals the low set point,
remote switch also causes the channel to be inhibited.
the output on terminal 7 [17] commences pulsing HI/HiZ
to drive matrix or mimic annunciators and the output on If the module on-board diagnostics detect a field or
terminal 6 [161 goes HI to drive other logic modules or module fault, the Fault output on terminal 5 1151 goes HI .
relay output modules. Acceptance of the alarm causes the The output returns to HiZ when the fault is cleared.
pulsing output to become steady HI . The outputs return to
The 4 to 20mA output on terminal 10 [20] is a current
Hip' when the alarm is reset.
sink to OV, the positive being supplied from a suitable
If a detected gas concentration equals the high set point, positive supply . The output is directly proportional to the
the Annunciator output on terminal 9 [19] commences detected gas concentration. If a line fault develops, the
pulsing HI/HiZ to drive matrix or mimic annunciators and output reduces to 2mA; under over-range conditions it
the Executive output on terminal 8 [18] goes HI to drive rises to 22mA (max) .

Park Works Due to Wormalds' policy of continuous product improvement, the Company 3A-001-EDS-S-II-SEPT '92
Newton Heath reserves the right to change this information without prior notice .
Manchester
M 10 6RA

Tel . (061) 205 2321

Fax . (061) 205 8028
Telex . 66861 8
 DATA SHEET
IfAilf WORMALD 01-23-26

SYSTE M 2003A-1 DUAL GAS MODULE

4 .'2 Fault Diagnostics 4.3 Error diagnostics

The dual gas module provides e~:--nsive field fault
detection and diagnostics . These messages are displayed
on the relevant channel as F? codes where 2 represents the
unique fault digit. During a fault condition, the Channel
FAULT LED, Fault Output and Fault Sounders, etc, are
activated.
The dual gas module provides extensive module fault
error detection diagnostics. These messages are displayed
on both channel displays as E? codes where ? represents
the unique error digit. During an error, the module
FAULT LED, Fault outputs and Fault Sounders, etc, are
activated and module operation is inhibited to prevent
false alarms.

DUAL GAS Error co de Description

SENSOR HEAD
ILLUSTRATION
OF FAULTS EO RAM test error detected during ALJTOTEST
+s
1(11) - F4 cycle
F1 F3 PAS SIVE
SIG
E1 EEPROM error detected during EEPROM
2(12) F5 WRITE cycle
F2 ACTIVE
E2 EPROM error detected during
3(13) 8 ALJTOTEST cycle

E3 Not implemented
Fault
co de Du
E4 Module analogue input error detected
FF Indeterminate fault detected during AiTTOTEST cycle.
FO %LEL excessively negative (outside ES ADC time-out error detected .
operational range)
E6 IZC ( EEPROM ) time-out error detected
F1 S/C between SIG and +S lines or SIC
passive sensor pellistor E7 IZC ( EEPROM ) protocol failure detected

F2 S/C between SIG and -S lines or S/C E8 Not implemented.

active sensor pellistor E9 Not implemented
F3 S/C between +S and -S lines
F4 O/C +S line or O/C passive-sensor
pellistor
FS OJC SIG line
F6 O/C -S line or OJC passive sensor

F7 Sensor supply voltage <1 .9v, detected

during calibration only ( see note 1 )
NOTES: Note 1 : 1 .9v may indicate that an incorrect
F8 Sensor supply voltage >l lv limit, detected
head current has been set prior to calibration.
during calibration ( see note 2 )
Note 2 : the channel sensor supply voltage
F9 Channel requires calibration, detected after
is limited to less than 11V . Attempting to
warm-up only .
calibrate the channel above this level may
result in incorrect operation of the channel.

r Park Works Due to Woimalds' policy of continuous product improvement, the Company 3A-001-EDS-6-B-SEP7' '92
Newton Heath reserves the right [o change this information without prior notice.
Manchester
M l0 68A

Tel. (061) 205 2321

Fan . (061) 205 8028
Telex . 668618
 DATA SHEET
01-23-26

SYSTEM 2003A-1 DUAL GAS MODULE

5 . Input ( Output Definitions

Screw Input or
Signal Name
Terminal output

1 + Sensor(dll)
2 Signal catalytic (chl)
3 -Ser~(chl)
4 Bi-directional inhibit (ch 1 )
5 Channel fault (ch 1) OJP
A1 Alarm Executive (chl )
7 A1 Alarm Annunciator (ch 1) O/P
A2 Alarm Executive (ch 1)
9 A2 Alarm Annunciator (chl) O/P
10 4-20 mA Recorder
11 + Setsoi' (62)
12 Signal catalytic (ch2) I/P
13 -sensx (62) IlP
14 , . , .Bi-directional inhibit .(ch2) I/P BIZ'
15 Channel fault (62) .,
16 A 1 Alarm Executive (ch2)
1'7 A1 Alarm Annuniator (ch2)
18 A2 Alarm Executive (ch2) 41P
19 A2 Alarm Annunciator (ch2) OIf'
20 420 mA Recorder (ch2) 0/f'

26-28-E

Park Works Due to Wotmatds' policy of continuous product improvement, the Company 3A-001-EDS-7-B-SEPT '92
Newton Heath reserves the right to change this information without prior notice .
Manchester
M 10 6BA

Tel. (061) 205 2321

Fax . (061) 205 8028
Telex . 668618
 DATA SHEET
VjV WORMALD O1-23-26

SYSTEM 2003A-1 DUAL GAS MODULE

b. Installation and Setting Up Instructions

o0~

ova FNi
FiV5

cow

OOt~C2

Q
~ FS1
L-Kt U12
l1

Potentiometer (RV 1) Fuse (FS I)

Potentiometer RV 1 is used to set Channel 1 detector head Module Supply Fuse. 1 .5A 20nun x Smm Quick Blow
current. (F)

Potentiometer (RV 2) Connector (CON 6)

Potentiometer RV 2 is used to set Channel 2 detector head
current.
Potentiometer (RV 3)
Potentiometer RV 3 is used to set Channel 1 meter zero .
Connector CON 6 is used for workshop test purposes.
Links LK 1 to Lg4
Links LK1 to LK4 are module inhibit links. They are
utilised as detailed in the Table below.

Potentiometer (RV 4)

Potentiometer RV 4 is used to set Channel 1 meter span . FIT LINK CHANNEL 1 CHANNEL 2
Potentiometer (RV 5) INHIBIT 1 LK1 LK3 LK2 LK4
Potentiometer RV 5 is used to set Channel 2 meter zero . INPUT ONLY

Potentiometer (RV 6)
OUTPUT ONLY
r
INPUT & OUTPU
Potentiometer RV 6 is used to set Channel2 meter span

.~ ~
._Park Works Due to Wocmalds' policy of continuous product improvement, the Company 3A-00t-EDS-B-B-SEPC '92
Newton Heath reserves the right W change this information without prior notice .
Manchester
M 10 6BA

Tel. (061) 205 2321

Fax . (061) 205 8028
Telex . 66861 8
 DATA SHEET
O1-23-26

SYSTEM 2003A-1 DUAL GAS MODULE

6.1 Setting the Gas Head Current Procedure

Test Equipment
Fluke 77 Multimeter or similar. Extender
module
Procedure NOTE : Brackets Q refers to channel 2
1. Remove the gas .module ~ from .the :. rack -, and
re-insert on the .Extender. .module:~ :, ~. .
2. Do not wait until the module has initialised,
Put the gas module into the calibration mode
by pressing the RESET and INHIBIT
pushbuttons on the module front panel
simultaneously and holding them pressed for
two seconds. The module display shows the
letters CC and the FAULT LED flashes.
3. Disconnect the gas head input lead at terminal
3(13) of the gas module .
4. Connect the digital multimeter, set to 400mA
range, between the disconnected lead and
terminal 3(13) of the gas module .
5. Allow 60 seconds for sensor stabilisation .
6. Adjust RV 1 (RV2) until the multimeter reads
the correct current in accordance with the
manufacturers recommendations.
7. Disconnect the multimeter and then re-
connect the input lead to terminal 3(13) of the
gas module .
8.
8. Remove the gas module and extender module,-~~ ,
then replace the gas module into its slot . The
module should be re-calibrated immediately . 9.
1. Enter the calibration mode by pressing the
RESET and INHIBIT pushbuttons
simultaneously and holding them pressed for
two seconds. The display shows CC and the
FAULT LED flashes .
2 , Allow at least one hour for the sensor to
',~
stabilise, after completing head current setting
procedure as specified by the sensor
manufacturer, before calibrating .
3. Press the INHIBIT pushbutton . The display
shows An.
4. Press the RESET pushbutton. The display
shows the % LEL reading measured by the
detector and the LO and HI ALARM LEDs
light steady.
5. Purge the sensor with fresh air.
6. Adjust the MZ potentiometer to give a display
reading of 0% .
Note . Clockwise increments the reading.
Anticlockwise decrements the reading. Ur
medicates under-range (less than -9%) . Or
indicates over-range (greater than 99%) .
7. Apply 50% LEL calibrated methane in air test
gas to the detector under diffusion conditions,
; ,e. not under pressure and at not more thin
250cc/min. flow rate .
Adjust the MS potentiometer to give a display
' reading of 50% .
Remove the test gas.

6..2 Calibration lo. Purge the sensor

ll . Check that the display reading is 04'0 . Adjust
Test Equipment
MZ potentiometer if necessary.
50% LEL methane test gas (2 .590 methane in
12 . Press the RESET pushbutton. Display shows
air mixture) . For other % levels insert
corresponding values. An and LO and HI ALARM LElls
extinguish.
Note: Should the display show an F7 or F8 before
13 . Press the INHIBIT pushbutton until display
calibration, there could be a sensor fault that
shows CC .
has to be rectified before calibration can
commence . (See section 4 .2 Fault Diagram) .

Park Works Me to Wormalds' policy of continuous product improvement, the Company 3A-001-EDS-9-B-SEPT "92
Newton Heath reserves the right m change this information without prior notice.
Manchester
M 10 6BA

Tel. (061) 205 2321

Fax . (061) 205 8028
Telex . 668618
Ifff woRnnaLo
DATA SHEET
01-23-26

-1 DUAL GAS MODULE

8. Press the RESET pushbutton . The mast

significant digit flashes. Pressing the
6 .2 Calibration (continued) INHIBIT pushbutton changes this digit to the
required setting.
14 . Press the RESET pushbutton . The FAULT
LED extinguishes and the display shows two, 9. Press the RESET pushbutton. The display
horizontal, flashing bars for 60 seconds, then now shows HI .
initialises.
10 . Press the INHIBTT pushbutton . until CC is
6.3 Setting Alarm Trip Levels displayed.

Note 1 : Typical settings for low and high level gas 11 . Press the RESET pushbutton. The FAULT
alarm trip settings are 20% LEL and 60% LED extinguishes and the display shows two,
LEL respectively . horizontal, flashing bats for 60 seconds, then
the module initialises.
Note 2: Reference to BUTTONS & INDICATORS
are for the relevant channel.
6.4 Field Cable Calculation
1. Enter the calibration mode by pressing the
RESET and INHIBIT pushbuttons on the Tie maximum cable length for any given sensor is
determined using the following formula:-
module front panel simultaneously ~d
holding them pressed for two seconds. The
module display shows the letters CC and the
NIAXVOUT (l 1v) - VSENSORMAX = RTOTAL
FAULT LED flashes.
ISEN50RMAX
2. Press the INHIBIT pushbutton until LO
shows on the display.

3.. Press the RESET pushbutton . The LO trip RTOTAL = CABLE LENGTH
level setting is displayed with the least ..
Ohms/metre
significant digit flashing . Pressing the
INHIBIT pushbutton changes this digit to the
required setting .
Where:
4. Press the RESET pushbutton . , The most
1) MAXVOUT l lvolts is the module output
significant digit flashes. - . Pressing the
safe limit
INHIBIT pushbutton changes this digit to the
required setting. 2) ISENSOR is between 175 mA and 380 mA
5. Press the RESET pushbutton . The display
now shows LO .
To check if a cable length is acceptable, use the following
6. Press the INHIBIT pushbutton . The display formula :-
now shows HI .

7. Press the RESET pushbutton . The high trip

level setting is displayed with the least (Cable length x Ohm / metre) = RTotal
significant digit flashing . Pressing the RTotal x IsensorMAx + VSensorMAX <= MAXVout (l lv)
INHIBIT pushbutton changes this digit to the
required setting.

fi x Park Works Due to Wocmalds' policy of continuous product improvement, the Company 3A-001-EDS-10-B-SEPT '92
Newton Heath reserves the right W change this information without prior notice.
Manchester
M 10 6BA

Tel. (061) 205 2321

Fax . (061) 205 8028
Tclcz. 668618
 DATA SHEET
01-23-26

SYSTEM 2003A-1 DUAL BAS MODULE

7. Application Instructions

7 .1 Schematic Cell

DUAL GAS MODULE

04 INHIBIT INHIBITED f QQ.

FAULT J 05
CHANNEL 1 FIELD
LAW GAS s 06
01 COMPENSATOR LOW GAS N O']

02 COMMON HIGH GAS f 08

O$ SENSOR HIGH GAS J 09

a- 2orna, ~ 10
14 _T INHIBIT INHIBfTED f 14
FAULT T 15
CHANNEL2 FIELD
LOW GAS s 16
11 COMPENSATOR LOW GAS N 17
12 COMMON HIGH GAS J j$

'/ 3 SENSOR HIGH GAS N 19

4- 20mA 1- 20

7 ..2 Digital Output Circuit

MODULE FUSED 24V DC

Outputs are open emitter

Current sourcing 125mA/ O/P

OUTPUT

Park Works Due to Woemalds' policy of continuous product improvement, the Company 3A-001-EDS-1I-B-SEPT '92
Newton Heath reserves the right to change this information without prior notice .
Manchester
M106AA

Tel. (U61) 205 2321

Fan . (061) 205 8028
Telex. 668618
 DATA SHEET
ViT WORMALD 01-23-26

H- DUAL GAS MODULE

7.3 Analogue Output

OUTPUT

Each channel has an output drive to power remote

equipment.

The output range is 4 to 20mA and the connection : type, is . . .,

a current Sink Circuit, as shown opposite :

ov

7 .4 Configuration for Unused Inputs

1. Connect two, lOR 2.5W resistors across the

sensor terminals of the unused channel as
shown in the diagram opposite.
1 OR 2.5W
2. Adjust the relevant head current potentiometer
fully anticlockwise.

3. Enter the calibration mode by pressing the

RESET and INHIBIT pushbuttons
simultaneously and holding them pressed for
10R 2 .5W
two seconds. The display shows CC and the
FAULT LED flashes.

4. Press the INHIBIT pushbutton. The display

shows An .

5. Adjust MS potentiometer folly anticlockwise.

6,. Adjust MZ potentiometer until the display

reads zero .

7.. Press the INHIBIT pushbutton until display

shows CC .

8.. Press the RESET pushbutton . The FAULT

LED extinguishes and the display shows two,
horizontal flashing bars for 60 seconds until
the module initialises.

Park Works Due to Wornialds' policy of continuous product improvement' the Company 3A-001-EDS-12-B-SEPT '92
Newton Heath reserves the tight W change this Information without prior notice.
Manchester
M 10 6HA

Tel . (061) 205 2321

Fax, (061) 205 8028
Telex . 668618