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Special Instruction
Installation Guide for Cat® Terrain for Drilling on the MD6250 Rotary Drill {7490, 7605}
Media Number -M0091641-01 Publication Date -29/05/2019 Date Updated -29/05/2019
i07729412
Installation Guide for Cat® Terrain for Drilling on the MD6250 Rotary
Drill {7490, 7605}
SMCS - 7490; 7605
Introduction
Table 1
Revision History
Revision Summary of Changes
01 Updated part numbers, updated Illustration, and updated verbiage in installation procedure.
This Special Instruction provides information for the installation of the components and connections for Cat®
Terrain for drilling on the MD6250 Rotary Drill.
Refer to Systems Operation, KENR8683, "Cat® Terrain for Drilling User Guide for Drill Operator" for more
information about using Cat® Terrain for drilling. Refer to Systems Operation, KENR8684, "Cat® Terrain for
Drilling Setup & Configuration Guide" for more information about the setup and configuration of Cat® Terrain for
drilling.
Do not perform any procedure in this Special Instruction until you have read the information and you understand
the information.
Safety Section
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Do not operate or work on this product unless you have read and
understood the instruction and warnings in the relevant Operation and
Maintenance Manuals and relevant service literature. Failure to follow
the instructions or heed the warnings could result in injury or death.
Proper care is your responsibility.
Do not perform any procedure in this Special Instruction until you have read this Special Instruction and you
understand this information. Use only proper tools and observe all precautions that pertain to the use of those tools.
Failure to follow these procedures can result in personal injury. The following procedures also should be observed.
Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to
observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous
situations before an accident occurs.
A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to
perform these functions properly.
Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are
not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every
possible circumstance that might involve a potential hazard.
Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. Ensure
that any tool, procedure, work method, or operating technique you use that is not recommended by Caterpillar is
safe.
Ensure that the product will not be damaged or the product will not be made unsafe by the operation, lubrication,
maintenance, or repair procedures used.
Ground the equipment. Improper grounding will result in electrical current paths that are uncontrolled and
unreliable. Uncontrolled electrical circuit paths can result in damage to the equipment. Uncontrolled electrical
circuit paths can also cause electrical activity that may degrade the electronics and communications. Ensure that all
grounds are secure and free of corrosion.
Before starting this installation, in addition to the normal safety precautions taken whereas performing
maintenance on heavy machinery, the following lockout/tagout procedure is recommended:
1. Move the machine to a smooth, level location, and away from other working machines and personnel.
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Illustration 1 g06276183
Lockout tags
Welding
Personal injury or death can result from fumes, gases and ultraviolet
rays from the weld arc.
Welding can cause fumes, burn skin and produce ultraviolet rays.
Keep your head out of the fumes. Use ventilation, exhaust at the arc, or
both, to keep fumes and gases from your breathing area. Wear eye, ear
and body protection before working.
Protect yourself and others; read and understand this warning. Fumes
and gases can be dangerous to your health. Ultraviolet rays from the
weld arc can injure eyes and burn skin. Electric shock can cause death.
The effect of gasses from burned paint is a hazard to the person doing
the cutting or welding.
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All grease, water, paint, rust, dirt, and scale must be removed before welding. Any of those materials will
discharge gas, which will cause porosity in the weld deposits. Water and rust will cause hydrogen embrittlement.
Hydrogen embrittlement causes cracks in the weld deposits.
NOTICE
Before welding on the drill rig structure, consult with the Original
Equipment Manufacturer (OEM) and the customer, to verify that
welding is permitted on the structure. Unauthorized welding on
certified structures may void any OEM certifications.
Proper precautions are necessary to prevent damage to electronic controls. When you weld on a machine with
electronic controls, use the steps that follow:
1. Turn off the engine. Put the key start switch in the OFF position.
2. If the machine has a battery disconnect switch, open the switch. If the machine does not have a battery
disconnect switch, disconnect the negative battery cable at the battery.
3. Connect the ground cable for the welder directly to the actual machine component that will be welded.
Attach the clamp for the ground cable as close as possible to the area that is being welded. This connection
will reduce the chance of damage from welding current to the components that follow: bearings, hydraulic
components, and electrical components.
Note: Do not use electrical components as a ground point for the welder. Do not use ground points for
electronic components as a ground point for the welder.
Note: Welding must be accomplished in accordance with the specifications for welding that are outlined in the
Special Instruction, REHS1841, "General Welding Procedures".
Note: Once welding is complete, allow surface to cool, and apply touch up paint to prevent rusting.
System Overview
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Illustration 2 g06335234
®
System overview Cat Terrain for drilling on the MD6250
(1) G610 monitor display
(2) Telematics ECM (A6N2)
(3) Drill interface module
(4) Ethernet switch (A5N0)
(5) 522-5076 Wiring Harness
(6) 522-5075 Operator Controls Harness As
(7) 494-1136 Operator Controls Harness As
(8) 487-8976 Cab Harness As
(9) 487-8971 Cab Harness As
(10) 557-1286 Control Harness As
(11) Router (A5N2)
(12) 541-6748 Wiring Harness
(13) 541-6749 Wiring Harness
(14) Ethernet radio (customer supplied)
(15) 544-1340 Wiring Harness
Required Parts
Table 2
Terrain for Drilling on MD6250 Drill
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This group contains the display (with Terrain for drilling software),
mounting brackets, hardware, display harness, drill interface module (ECM
533-3565 Drill
1 and software), relays, clips, straps, and hardware components for ECM
Monitor Ar
installation. This group also contains the A5N2 router, router and WiFi radio
plate, router harness and mounting hardware.
520-3376 This group contains items required for guidance: two GPS satellite receivers,
1 Communication RH jumper harness, LH jumper harness, two GPS harnesses, and clips and
Installation Ar straps to secure harnesses.
520-3377 Receiver This group contains the support assembly, guard assembly, and bolts and
1
Mounting Gp washers required to mount the GPS satellite receiver brackets.
533-3566
This group contains the post, cables, and antenna for wireless applications.
Optional Communication
This group is not a requirement for Terrain for drilling functionality.
Installation Ar
This group contains the software required to use the strata feature. This
Optional 375-4237 Software
group is not a requirement for Terrain for drilling functionality.
Refer to Table 2 for the groups that are required to install Terrain for drilling on the MD6250 drill.
Table 3
Contents of the 533-3565 Drill Monitor Ar
Quantity Part
1 533-7398 Display Mounting Gp
Refer to Table 3 for the list of groups that are included in the 533-3565 Drill Monitor Ar.
Table 4
Contents of the 533-7398 Display Mounting Gp
Quantity Part
4 7X-2537 Bolt
2 8T-7547 Bolt
4 8T-9364 Bolt
2 9X-2045 Screw
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4 114-6658 Washer
1 132-1829 Alarm Gp
2 344-5674 Nut
1 344-7618 Seal Cover
1 523-0151 Bracket As
1 533-7574 Support As
Refer to Table 4 for the list of parts that are included in the 533-7398 Display Mounting Gp.
Table 5
Contents of the 541-6746 Cab Wiring Gp
Quantity Part
1 4P-7581 Clip
2 6V-8225 Nut
4 9X-2480 Bolt
8 9X-6165 Washer
2 9X-8256 Washer
2 231-3930 Relay As
Refer to Table 5 for the list of parts that are included in the 541-6746 Cab Wiring Gp.
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Table 6
Contents of the 553-6574 Electronic Control and Mounting Gp
Quantity Part
2 4S-1936 Clip
8 5P-4116 Hard Washer
4 8C-5608 Spacer
4 8C-8451 Bolt
7 8T-4121 Hard Washer
7 8T-4137 Bolt
4 8T-4197 Bolt
8 8T-9655 Isolation Mount
4 8T-9658 Spacer
4 9X-2044 Screw
4 9X-6165 Washer
3 132-5789 Clip
1 441-3250 Plate As
1 459-0787 Communication Electronic Control Module
1 553-6433 Plate As
Refer to Table 6 for the list of parts that are included in the 553-6574 Electronic Control and Mounting Gp.
Table 7
Contents of the 520-3376 Communication Installation Ar
Quantity Part
8 8T-4201 Locking Bolt
Refer to Table 7 for the list of parts that are included in the 520-3376 Communication Installation Ar.
Table 8
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Quantity Part
1 505-4280 Procedure
1 569-8077 Monitor Software Gp
Refer to Table 8 for the list of parts that are included in the 450-6213 Satellite Receiver Gp.
Table 9
Contents of the 541-6747 Cab Wiring Gp
Quantity Part
13 4P-8134 Clip
Refer to Table 9 for the list of parts that are included in the 541-6747 Cab Wiring Gp.
Table 10
Contents of the 520-3377 Receiver Mounting Gp
Quantity Part
8 8T-4183 Bolt
8 8T-4184 Bolt
8 8T-4195 Bolt
8 198-4777 Hard Washer
2 541-2627 Guard
2 564-2304 Support As
Refer to Table 10 for the list of parts that are included in the 520-3377 Receiver Mounting Gp.
Optional:
Table 11
Contents of the 533-3566 Communication Installation Ar
Quantity Part
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Refer to Table 11 for the list of parts that are included in the 533-3566 Communication Installation Ar.
Table 12
Contents of the 553-7025 Antenna Mounting Gp
Quantity Part
6 5P-1076 Hard Washer
2 8T-1889 Clip
2 8T-1890 Clip
3 8T-4910 Bolt
2 8T-4956 Bolt
2 329-3356 Nut
1 551-4020 Support As
2 561-1047 Plate
Refer to Table 12 for the list of parts that are included in the 553-7025 Antenna Mounting Gp.
Table 13
Contents of the 553-8752 Communication Wiring Gp
Quantity Part
1 8Y-8606 Grommet
1 352-3964 Clip
1 508-5969 Cable As
1 508-5970 Cable As
Refer to Table 13 for the list of parts that are included in the 553-8752 Communication Wiring Gp.
Table 14
Contents of the 555-1797 Antenna Mounting Gp
Quantity Part
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2 8T-1888 Clip
2 8T-1889 Clip
2 8T-4121 Hard Washer
2 8T-4139 Bolt
2 8T-4195 Bolt
1 551-4015 Bracket As
Refer to Table 14 for the list of parts that are included in the 555-1797 Antenna Mounting Gp.
General Preparations
Required Tools
Ensure that the following list of special tools and resources are available prior to the installation:
• Hole cutter
• Screwdriver set
• Utility knife
• Caliper
• Measuring tape
• Stepladder
• Ladder
• Torque wrench
• Ratchet
• Socket set
• Wire cutter
• Hammer
• Welding tools
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Note: The welder is required for the installation of the mounting plates for both the satellite receiver, and the angle
sensor.
Note: Welding must be accomplished in accordance with the welding specifications outlined in Special
Instruction, REHS1841, "General Welding Procedures".
The following list outlines the main components for the installation of Terrain for drilling on the MD6250 drill:
• The drill interface module and ECM (A5N2) which will be installed in a suitable location in the cab.
• The GPS satellite receiver posts will be installed on the cooling package (on the drill body).
• One Wi-Fi antenna will be installed on the drill body, the other on top of the cab.
• The harnesses and cables that will interconnect all the components.
Component Installation
Installing the 533-7398 Display Mounting Gp
The 533-7398 Display Mounting Gp has all the parts required to install the G610 display in the cab. The display
bracket will be installed on the left side of the operator chair, underneath the arm rest.
Illustration 3 g06295399
Operator seat front view
(1) Location for display bracket
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Illustration 4 g06295433
Operator seat rear view
(2) Location for display bracket
Illustration 5 g06295435
Operator seat detail
(3) Spacer and P-clip used to attach original harness (will be removed)
(4) Six holes are available to secure the bracket
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Illustration 6 g06295436
(5) 533-7574 Support As
(6) 280-9440 Cushion
Illustration 7 g06295437
Installing the 533-7574 Support As
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1. Secure the 533-7574 Support As to the seat frame. fasten with four 7X-2537 Bolts and four 198-4776 Hard
Washers. Tighten to 28 ± 7 N·m (20.65 ± 5.163 lb ft). Apply the thread locker.
Illustration 8 g06295651
533-7574 Support As
Note: If present, remove the spacer and the P-clip used to attach the original harness to perform Step 2. The
harness can be reattached to the bracket.
2. Secure the 533-7574 Support As from the top by using two 8T-7547 Bolts, four 5P-4116 Hard Washers, and
four 344-5674 Nuts. Tighten to 28 ± 7 N·m (20.65 ± 5.163 lb ft).
Illustration 9 g06315867
Installing the 280-9440 Cushion
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3. Place the 280-9440 Cushion over the pilot holes on the 533-7574 Support As. Refer to Illustration 9. Fasten
using two 9X-2045 Screw and two 8T-4224 Hard Washer. Tighten to 12 ± 3 N·m (8.85 ± 2.21 lb ft).
Illustration 10 g06295725
(7) 095-1260 Socket Setscrew
(8) 6V-6467 Plug
(9) 523-0149 Tube As
(10) 3E-4353 Hard Washer
(11) 375-4290 Handle As
(12) 523-0148 Base As
2. Secure the 523-0149 Tube As on the 523-0148 Base As by using the 375-4290 Handle As and 3E-4353
Hard Washer.
3. Insert 095-1260 Socket Setscrew on 523-0149 Tube As. Tighten to 12 ± 3 N·m (8.85 ± 2.21 lb ft).
4. Insert one 6V-6467 Plug onto each end of the 523-0149 Tube As.
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Illustration 11 g06295888
Complete arm and base sub assembly
Illustration 12 g06295892
Assembling the display group base
(13) 8T-4186 Bolt
(14) 375-4238 Shock Absorber As
(15) 8T-4896 Hard Washer
(16) 6V-7744 Locknut
5. Place the 375-4238 Shock Absorber As between the arm and base sub assembly and the 375-4238 Shock
Absorber As.
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6. Fasten the arm and base sub assembly with the 375-4238 Shock Absorber As to the 533-7574 Support As by
using four 8T-4186 Bolt, four 6V-7744 Locknut and eight 8T-4896 Hard Washer. Tighten to 55 ± 10 N·m
(40.57 ± 7.38 lb ft).
Illustration 13 g06295899
Installation of the G610 monitor display in the 523-0151 Bracket As
(17) 415-6983 Display Module Gp
(18) 523-0151 Bracket As
(19) 114-6658 Washer
(20) 8T-9364 Bolt
(21) 344-7618 Seal Cover
7. Fasten 415-6983 Display Module Gp onto the 523-0151 Bracket As by using four 8T-9364 Bolt and four
114-6658 Washer. Tighten to 13 ± 3 N·m (9.59 ± 2.21 lb ft).
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Illustration 14 g06295901
Installation of the G610 monitor display in the 523-0151 Bracket As
(22) 132-1829 Alarm Gp
(23) 3T-0852 Locknut and 3E-4352 Hard Washer
(24) Stud
(25) 415-6921 Wiring Harness
8. Secure the 132-1829 Alarm Gp to the stud available on the 523-0151 Bracket As by using one 3T-0852
Locknut and one 3E-4352 Hard Washer. Tighten to 28 ± 7 N·m (20.65 ± 5.16 lb ft).
9. Secure the 415-6921 Wiring Harness to the 523-0151 Bracket As and connect this assembly to the display at
the appropriate location.
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Illustration 15 g06295926
Completed display sub assembly (front view)
Illustration 16 g06295928
Completed display sub assembly (rear view)
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Illustration 17 g06295929
(26) Clamp
(27) 6V-3822 Bolt and 8T-4121 Hard Washer
1. Insert and secure the clamp of the 523-0151 Bracket As onto the 523-0149 Tube As by using one 6V-3822
Bolt and one 8T-4121 Hard Washer. Tighten to 55 ± 10 N·m (40.57 ± 7.38 lb ft).
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Illustration 18 g06295930
Fully assembled 533-7398 Display Mounting Gp
The 554-3278 Control Harness As connects the display module to the drill.
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Illustration 19 g06302626
Routing the 554-3278 Control Harness As
(28) 439-4341 Display Module Gp
(29) 132-1829 Alarm Gp
(30) Straps tied to weld links
(31) 522-5075 Operator Controls Harness As
To connect the 554-3278 Control Harness As, connect the branches of the 554-3278 Control Harness As to the
back of the display module and to the 522-5075 Operator Controls Harness As on the drill.
The 285-1142 Electronic Control Module (DRILL INTERFACE) and two 231-3930 Relay As are installed inside
the cab.
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Illustration 20 g06302633
285-1142 Electronic Control Module (DRILL INTERFACE) location in the cab
(32) Access panel
To install the 541-6746 Cab Wiring Gp, perform the following procedure:
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Illustration 21 g06302645
Inside the access panel
(33) 285-1142 Electronic Control Module (DRILL INTERFACE)
(34) Two 231-3930 Relay As
2. Place the 285-1142 Electronic Control Module on the 487-8973 Plate As. Fasten using four 8C-5608 Spacer,
eight 8C-5607 Isolation Mount, eight 9X-6165 Washer, and four 9X-2480 Bolt.
3. Place the 231-3930 Relay As onto the 536-5463 Plate As. Secure with 9X-8256 Washer and 6V-8225 Nut.
Repeat for the second 231-3930 Relay As.
4. Connect the 285-1142 Electronic Control Module to the 70-pin connector available on the 487-8971 Cab
Harness As.
The contents of the 553-6574 Electronic Control and Mounting Gp are contained in a metal box on the drill. The
GPS Service Port in the metal box (enclosure) can be used to flash and configure the Drill Interface Module.
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Illustration 22 g06302738
Rear view of 553-6574 Electronic Control and Mounting Gp
(35) 459-0787 Communication Electronic Control Module
(36) 8C-8451 Bolt
(37) 8C-5607 Isolation Mount
(38) 8C-5608 Spacer
(39) 9X-6165 Washer
(40) 8T-4137 Bolt
(41) 8T-4121 Hard Washer
(42) 553-6433 Plate As
(43) 7K-1181 Cable Strap
(44) 132-5789 Clip
(45) 441-3250 Plate As
(46) 5P-4116 Hard Washer
(47) 8T-9658 Spacer
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1. Fasten the 459-0787 Communication Electronic Control Module onto the 553-6433 Plate As using four 8C-
8451 Bolt, eight 8C-5607 Isolation Mount, four 8C-5608 Spacer, and four 9X-6165 Washer.
2. Fasten the 441-3250 Plate As onto the 553-6433 Plate As using eight 5P-4116 , four 8T-9658 Spacer, eight
8T-9655 Isolation Mount, and four 8T-4197 Bolt.
3. Fasten the 557-1286 Control Harness As to the 553-6433 Plate As by using three 132-5789 Clip, three 8T-
4121 Hard Washer, three 8T-4137 Bolt and three 7K-1181 Cable Strap.
4. Fasten the 557-1286 Control Harness As to the 441-3250 Plate As using a 7K-1181 Cable Strap.
7. Fasten the assembled 553-6433 Plate As to the "E-box" on the drill using four 8T-4121 Hard Washer hard
and four 8T-4137 Bolt.
Illustration 23 g06302739
Machine "E-box"
(53) "E-box" present on the machine
(54) Assembled 553-6433 Plate As
(55) 557-1286 Control Harness As
(56) 514-1098 Box Harness As
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8. Plug the 557-1286 Control Harness As to the 514-1098 Box Harness As present on the machine.
The 520-3377 Receiver Mounting Gp and the 520-3376 Communication Installation Ar contain all the components
and harnesses required for GPS guidance: the support assembly, guard assembly, bolts, and washers and GPS
satellite receivers.
Note: The 520-3377 Receiver Mounting Gp brackets are heavy. The assistance of two other people is required.
Two people to hold the post, and one to perform the installation.
Note: A telescopic lift with the capacity to hold three installers and their equipment is required.
Illustration 24 g06303657
Top view of the MD6250 drill
(57) Bracket locations for the GPS satellite receiver
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Illustration 25 g06303658
Front view of the MD6250 drill, showing GPS posts
(58) 564-2304 Support As
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Illustration 26 g06303659
Holes in cooling package used to mount GPS posts
(59) Pre-drilled holes (M12 x 1.75)
1. Locate the four pre-drilled holes in cooling package to mount the GPS satellite receiver posts. Refer to
Illustration 26.
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Illustration 27 g06303660
(60) 564-2304 Support As
(61) 198-4778 Hard Washer and 8T-4184 Bolt
2. Fasten the 564-2304 Support As into place by using four 198-4778 Hard Washer and four 8T-4184 Bolt.
Tighten to 100 ± 20 N·m (73.76± 14.75 lb ft).
3. Place 541-2627 Guard over 564-2304 Support As. Fasten into place by using four 198-4777 Hard Washer
and four 8T-4195 Bolt. Tighten to 55 ± 10 N·m (40.57 ± 7.38 lb ft).
4. Secure the 450-6213 Satellite Receiver Gp to the top of the 564-2304 Support As by using four 8T-4201
Locking Bolt and four 8T-4896 Hard Washer. Tighten to 55 ± 10 N·m (40.57 ± 7.38 lb ft).
5. Repeat Step 1 through Step 4 for the second GPS post on the opposite side of the cooling package.
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Illustration 28 g06304387
Routing of 544-1340 Wiring Harness
Each 544-1340 Wiring Harness is connected to 353-2794 Satellite Receiver As at the top of each 520-3377
Receiver Mounting Gp (LH and RH). The harnesses are secured with straps tied to weld links on the receiver
mounting group.
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Illustration 29 g06304395
532-8722 Cooling Module Gp
(62) 130-5300 Clip
(63) 4P-8134 Clip
The 541-6749 Wiring Harness is secured to left side 532-8722 Cooling Module Gp using straps tied to 4P-8134
Clips. Harness interface connectors are mounted to 130-5300 Clip.
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Illustration 30 g06304399
541-6748 Wiring Harness connected to 514-1093 Front Chassis Harness As
The 541-6748 Wiring Harness is connected to the 514-1093 Front Chassis Harness As and secured using straps.
Refer to Illustration 30.
Illustration 31 g06304401
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The 541-6748 Wiring Harness is secured to right side 532-8722 Cooling Module Gp using straps tied to 4P-8134
Clips. Harness interface connectors are mounted to 130-5300 Clip. Refer to Illustration 31.
Illustration 32 g06304406
LH and RH 520-3377 Receiver Mounting Gp
Harness assemblies are secured to receiver mounting groups for using straps tied to weld links. Refer to Illustration
32.
This group contains the post, cables, and antenna for wireless applications. This group is not a requirement for
terrain for drilling functionality.
There are two Wi-Fi structures on the drill: one on the front platform, the other above the cab.
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Illustration 33 g06304413
Top view of the MD6250 drill
(64) Wi-Fi post location
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Illustration 34 g06304417
Front view of the MD6250 drill
(65) 551-4020 Support As for Wi-Fi
Illustration 35 g06304420
Wi-Fi post installed on platform
(66) 564-2304 Support As
(67) 551-4020 Support As
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Illustration 36 g06304423
Top view
(68) First 091-1736 Block location (centered to handrail)
(69) Handrail
Illustration 37 g06304752
Front view
(68) 091-1736 Block location underneath handrail
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Illustration 38 g06304753
Front view detail
(68) 091-1736 Block location underneath handrail
1. Weld the first of two 091-1736 Block to the handrail using a 3mm groove weld. Refer to Illustration 38. Be
sure to leave approximately 25.15 mm between the channel post on the block.
Illustration 39 g06304770
Top view
(70) Second 091-1736 Block location (centered on tube handrail)
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Illustration 40 g06304773
Left-hand side view
(71) Second 091-1736 Block location handrail
Illustration 41 g06304815
Left-hand side view detailed
(71) Second 091-1736 Block underneath tube
2. Weld the second of two 091-1736 Block to the tube using a 3mm groove weld. Refer to Illustration 41. Be
sure to leave approximately 129 mm (5.08 inch) between the end of the handrail tube and the block.
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Illustration 42 g06304837
7T-1099 Link
3. Weld three 7T-1099 Link to handrail post using 3mm groove weld. Refer to Illustration 42. Leave 15 mm
(0.59 inch) from bottom of handrail post to bottom of lowest weld link. Leave 15 mm (0.59 inch) from
lowest weld link to end of handrail post. Leave 250 mm (9.84 inch) from the lowest weld link to middle
weld link. Leave 16 mm (0.63 inch)between edge and middle weld link. Leave 335 mm (13.19 inch)
between middle weld link to top weld link. Leave 10 mm (0.39 inch) between edge and top weld link.
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Illustration 43 g06304851
Top view for Wi-Fi antenna mounting
4. Drill three 16.75 mm pilot holes through the tread plate and frame.
5. Weld three 8T-3597 Weld Nut on the underside of the thread plate and frame.
Illustration 44 g06304861
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Note: Ensure even contact between drill platform and 551-4020 Support As. Refer to contact points (72) in
Illustration 44.
6. Grind tread plate features as needed for flush, even contact to platform.
8. Fasten using three 198-4778 Hard Washer and three 8T-4910 Bolt.
Illustration 45 g06305161
Blocks on handrail
(74) Location to fasten blocks
9. Fasten 551-4020 Support As to handrail tap bocks by using two 5P-1076 Hard Washer and two 8T-4192
Bolt.
The 555-1797 Antenna Mounting Gp can be installed on the handrail, if present, on the cab roof. If no handrail is
present, the 555-1797 Antenna Mounting Gp can be installed directly on the cab roof.
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Illustration 46 g06305162
Top view of MD6250 drill
(75) Location of 551-4015 Bracket As for Wi-Fi
If handrails are available on the cab roof, perform the following procedure:
Illustration 47 g06305165
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Illustration 48 g06305211
Block on handrail
1. Weld 108-6775 Bar to the hand rail. Ensure to leave 154.4 mm 154.4 mm (6.079 inch) from end of handrail.
Center the tap block to the handrail.
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Illustration 49 g06305570
Link on handrail
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Illustration 50 g06305573
Bracket on handrail
4. Fasten with two 5P-1076 Hard Washer and two 8T-4139 Bolt.
If there are no handrails on the cab roof, install the 551-4015 Bracket As directly on the cab roof. Perform the
following procedure:
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Illustration 51 g06305590
Cab roof
(79) M12 x 1.75 mounting features
Illustration 52 g06305615
1. Place the 551-4015 Bracket As in line with the two M12x1.75 mounting features on the cab roof.
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2. Fasten with two 5P-1076 Hard Washer and two 8T-4139 Bolt.
Perform the following procedure to connect the 553-8752 Communication Wiring Gp:
Illustration 53 g06305630
508-5970 Cable As connected to the antenna mounting group 555-1797 Antenna Mounting Gp
1. Refer to Illustration 53. Ensure that the 508-5970 Cable As is connected to the antenna which is connected to
the 555-1797 Antenna Mounting Gp.
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Illustration 54 g06305631
Cable assembly
2. Refer to Illustration 54. Ensure that the cable assembly is secured using straps along the existing cab harness.
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Illustration 55 g06305633
Cable assembly
3. Refer to Illustration 55. Ensure that the cable assembly is secured inside the 536-5484 Plate As with the
external cab harness.
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Illustration 56 g06305650
Cable assembly under the cab
4. Refer to Illustration 56. Ensure that the cable assembly is secured under the cab to the 506-0199 Frame As
near (Front RH Jack) using straps along with the existing harnesses.
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Illustration 57 g06305657
Cable assembly along side the E-box
5. Refer to Illustration 57. 508-5969 Cable As and 508-5970 Cable As are routed to inside the 543-5404
Electrical Box As. From the E-box assembly, ensure that the 508-5970 Cable As is secured along the
structure to the rear left side of the machine.
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Illustration 58 g06305662
Hole in E-box for routing of cables
(80) Hole
6. Refer to Illustration 58. Create hole to the dimension to route the cables into the E-box.
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Illustration 59 g06305663
Cable assembly along bottom of frame
7. Refer to Illustration 59. Ensure that the cable assembly is secured to the bottom of the 506-0229 Frame As
using straps along with machine harness.
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Illustration 60 g06305664
(81) Connecting to Wi-Fi antenna
8. Refer to Illustration 60. Ensure that the cable assembly is secured to the 553-7025 Antenna Mounting Gp
(Rear LH) using straps along with machine harness.
• IP Address: 192.168.3.10
• Gateway: 192.168.3.12
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Illustration 61 g06336964
"HW3.5" tab
The drill interface for the MD6250 drill is located on the HW3.5 tab, on the drill interface selection screen. Refer
to Illustration 61.
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Illustration 62 g06337069
Network settings
Ensure that the following network settings are used for the MD6250 drill specifically:
• IP Address: 165.26.79.5
• Gateway: 165.26.78.1
Note: The router option must be enabled and routers WAN (or external) IP address must be entered in the "Router
IP" field. Refer to Illustration 62 for the required network settings.
Table 15
Network Settings of Devices on MD6250
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Refer to Table 15 for the network settings for other devices such as the A6N2 ECM (Telematics), "D6CT10 (1)",
and "D6CT10 (2)" displays that are on same network as G610 on the MD6250. The network settings of these
devices are preconfigured at the factory, and listed here for reference purposes. No change is required for network
settings on these devices at commissioning.
Note: Whenever the A6N2 (Telematics) ECM is flashed for maintenance, the ECM will attain an IP address of
165.26.78.1 by default. Ensure that IP address of A6N2 is configured as 165.26.78.2 to avoid IP conflict with the
A5N2 Router. The webpage of the A6N2 (Telematics) ECM can be accessed from the service port in the cab.
Also, ensure that Port 8 and Port 11 in the network configuration of the A6N2 (Telematics) ECM have same
VLAN.
Note: The Drill Interface Module web page can be accessed from the mine network. To view the web page, use
Internet Explorer compatibility mode version 7 or 8 and the following address:
Illustration 63 g06337070
®
Caterpillar Electronic Technician (Cat ET) preferences
1. Connect the Ethernet Cable to the laptop and the Service Port of the drill in the cab.
3. Click "Utilities". From the drop-down menu, select "Preferences" and click "Modify". Refer to Illustration
63.
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Illustration 64 g06337195
Cat ET communication interface
4. Select the "Communications" tab and choose "Ethernet Direct Connection" from the drop-down list. Click
"OK". Refer to Illustration 64.
Illustration 65 g06337253
Flashing the router
5. Open WinFlash and locate the router ECM in the list. Verify the ECM with Part Number 4590787-xx and
SIS Name as "ROUTER". Click the folder icon and locate the Router firmware to install. After the correct
firmware is selected, click "Begin Flash" button at the bottom. Follow the intuitive instructions until the
installation process is complete.
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The router is configured from its web interface. Perform the following procedure to configure the router:
1. The router webpage can be accessed by connecting your laptop to Ethernet Port 1. This port is the same port
that connects to Wi-Fi radio on the machine. A 6-pin Deutsch to RJ45 adapter will be needed to connect the
port to your laptop via RJ45 Ethernet cable.
Illustration 66 g06418453
Network settings on laptop
2. The router IP address is 165.26.78.1. To connect to the router to access its webpage, the laptop needs to be
on the same subnet. Refer to Illustration 66 to see the LAN adapter settings used on your laptop and needed
to connect to the router.
3. Open the internet browser and access the router webpage by entering 165.26.78.1.
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Illustration 67 g06337300
Router homepage router network configuration
Illustration 68 g06337328
Router "Network Configuration"
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5. Refer to Illustration 68 for a list of network settings. On Port 1, in the IP Address field, the WAN IP address
should be used. In other words, this address is the same IP address that is used in Terrain Office to configure
the machine. The Network Mask and Gateway should be set with the same logic.
6. Click "Save" button to save the settings. The router is now configured. Power cycle the machine and verify
the communication of the Terrain system with Terrain Office.
1. Click the drop-down on Settings menu and then select "Multicast Forwarding Configuration".
Illustration 69 g06435269
"Multicast Forwarding Configuration"
2. Click "Click to unlock and make changes" icon to enter new values.
3. Enter the values as per rules shown below and then click "Add" and "Save" buttons to save the settings.
Subnet Address - Enter the Terrain/Fleet server subnet address in this field. For example, if office server IP
address is 192.168.35.16, then enter 192.168.35.0 in this field.
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When GPS corrections are sent to all machines from Office using broadcast, then Broadcast Forwarding
Configuration page on the router needs to be configured. Perform the following procedure for broadcast
forwarding configuration:
1. Click the drop-down on Settings menu and then select "Broadcast Forwarding Configuration".
Illustration 70 g06435272
"Broadcast Forwarding Configuration"
2. Click "Click to unlock and make changes" button to enter new values.
3. Enter the values as shown below and then click "Add" and then "Save" buttons to save the settings.
Note: 3784 is the default broadcast port used in drill interface module as well. Since the display module is
forwarding the corrections to drill interface module in case of 6250 drills, this port needs to match with what is
configured in drill interface module.
Copyright 1993 - 2019 Caterpillar Inc. Tue Aug 27 08:26:17 EST 2019
All Rights Reserved. r461mjc
Private Network For SIS Licensees.
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