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16+ years (including 10 years plus Gulf Exp.) experience in the field of engineering design of static
package equipment’s for Oil & Gas sector (7+ years as Offshore & 9 years as Onshore), Refinery,
Petrochemical process plants in various phases of EPIC namely equipment design, detailed engineering,
technical evaluation of suppliers, post award management of suppliers including document review,
progress review meetings, inspection at supplier’s works, Co-ordinate engineering and design activities
with other project disciplines, erection & commissioning support including Project site & Vendor visits.
Having a vast experience in all stages of the project viz. Conceptual & Feasibility Study, Pre-FEED & FEED,
Consolidation Engineering, Detailed Engineering, EPIC (incl. 2 years exp. in Offshore Pre- commissioning
& includes 2 months Offshore site experience) phases , PMC, Brownfield etc., for both On-Shore & Off-
Shore Projects.
Details of projects as worked (Pre-FEED/FEED -6, Detail Engineering – 4, EPCI -9 (incl. 3 pre-comm.
projects), PMC -5, Brownfield – 2 and vendor Exposure)
Design & Detailed Engineering: Static equipment Preparation of Design calculations & Drawings
including Pressure Vessels, Reactors, Distillation Columns, Scraper Launchers/Receivers, Filters, Test
Separators, LPG Bullet, K.O. Stacks, Shell and tube type Heat exchangers, Gas Dehydration and Glycol
Regeneration Package, Gas Sweetening Unit, Produced Water Treatment Package ,Electric Heaters,
Corrosion Inhibitor skid package, Slops system Package, Flare tip & ignition package, API 650 Tanks(Fire
water tanks, Fixed & Floating type), Rectangular tanks(SS&CS) , FRP tanks, Static Mixers, Hot water
package, Heli-fuel Package, Potable Water Maker & Treatment Package, Nitrogen Generator Package ,
Air Compressor Package, Material Handling study (like., Rotating equipments including Pumps, Over
Head , Jib Cranes ,Monorails and Electric Hoist , E&I equipments, Piping and Package equipment & Fire
Fighting and Safety Equipment etc.) as per National & International codes.
ASME (Sec. VIII, Div1 & 2),API 650 ,API 620,API 660 & 661, TEMA, UL-142, BS 4994 ,BS 2853, BS 7333 ,
BS2654/ EN14015, API650, API 653, API579,API 2C, ASME B30.11, ASME B30.16,ASME B31.3 , & with
respective project Specification etc. and Re-rating the static equipment as per API 510.
Conversant with use of Engineering Design Software like PV-Elite/Code Calc., API tank software(TANK),
Micro-Protol, Compress, B-Jac (HTFS+), HTRI, and other utility Software like Auto-CAD, Aspen Zyqad ,
Acrobat distiller, MS Office , Concord mailing system, PIMs software (Pre-Commissioning) and review of
vendor’s FEA & CFD analysis along with process engineering.
Conversant specifications like SHELL DEP, BP, Qatar gas, Qatar Petroleum, Saudi Aramco, SABIC Total,
ADNOC & EIL.
Design projects for the development of Conceptual Designs, Pre-FEED, FEED, and EPC in
accordance with company and contract requirements and Incorporation of design
requirements for health, safety, quality and constructability into design deliverables.
UPDATED: 21-SEPT-2020 1
Gurunadharao Kanugula
Senior Mechanical Static & Package Engineer
Primary objective to ensure that mechanical design integrity is not compromised while
managing the execution of the project. Carry out conceptual, front end design and detailed
design engineering activities like, design basis, philosophies, equipment selection, studies /
reports, including co-ordination with the various discipline groups Specific accountabilities.
Review ITB (Invitation to Bid) documents submitted in the proposals stage, issue inquiry
requisitions, review techno-commercial vendor offers, prepare equipment list and man-hour
estimation. Verify scope of work, budgeted man hours, budgeted quantities, total of
deliverables, and format of delivery, time schedules and other specifications for execution of
the work.
Assist Lead/HOD/Engineering Manager to prepare engineering control documents including
deliverables lists, manhours estimates and planning, project programs, IDC coordination and
reviews. Manage assigned work scope to these control documents.
Review contract requirements for project execution, organize the preparation of the Technical
Document Register (TDR), identify requirements and scope of work; review specifications
Process Data Sheets (PDS), Piping Material Specifications (PMS), Piping & Instrumentation
Diagrams (P&ID’s), Plot plans, General Arrangement (GA) drawings, Review Philosophies, Area
Classification Drawings, Fire and Gas Detector Layout Drawings, Brown field Suction Scrubber
internals drawings & calculation review and other relevant documents. Establish contract
review criteria, identify and resolve discrepancies and divergences from original proposal
through the instigation of technical queries to projects/client.
Prepare engineered calculations, drawings and documents related to assigned job for
Mechanical equipment works within a 2D / 3D data model environment.
Review and check relevant deliverables such as design calculations, drawings, specifications,
schedules and MTOs prepared by engineers and designers to ensure technical correctness,
quality and compliance to project objectives.
Prepare, check and approve Procurement related documents including material requisitions,
technical bid evaluations, recommendations and vendor drawing reviews.
Verify contract technical specifications. Establish critical equipment parameters and
engineering deliverables i.e. pressure requirements, capacity, and pressure vessels, heat
exchangers, process packages, material of construction, limitations of operating environment
and other parameters. Identify and resolve discrepancies and divergences from original
proposal through the instigation of queries to client.
Preparation of Mechanical Datasheets including equipment sizing, equipment specifications,
PWHT requirements, and radiography requirements, material of construction, nozzle details,
and code of construction, fireproofing, insulation, wind loads, seismic loads, equipment
interface, thickness analysis and other equipment analysis.
Participate in Project 3D Model review, HAZOP, HAZID and SIL Rating studies meetings with the
client and representatives of other engineering disciplines.
Interact with Quality Assurance for quality issues; strictly ensure compliance with Company's
ISO Quality procedures. Coordinate Internal and Client audit requests; facilitate audit
procedures of engineering systems within the department.
Interface and provide clarification, guidance and technical support to construction sites and
provide startup and commissioning assistance as required.
Support projects in Design Change management and variation order initiated by Client.
Attend meetings, fabrication shop visits and inspection activities at vendors’ works.
Function as member of Technical Specialist Group to support projects and proposal as required.
UPDATED: 21-SEPT-2020 2
Gurunadharao Kanugula
Senior Mechanical Static & Package Engineer
Develops solutions to complex design problems using initiative and own acquired knowledge.
Interact and coordinate with the Owner, PMT/PMC, vendors, subcontractors, JV partners and
satellite offices.
Provide progress report information on assigned projects, at the required frequency and with
the required content to the Project Engineer.
Coach / mentor less experienced engineers.
Participate in and advice on all design activities and initiatives, including provision of training,
inductions and documentation review.
Advise the Engineering Manager of any slippages / deviations and their causes and proposed
corrective action and of any technical problems and unresolved differences with other groups.
Ensure that engineering activities are executed within budgeted man-hours and approved
schedules in compliance with project procedures, standards and specifications and in
accordance with company procedures and requirements of the local Occupational Health and
Safety Act.
Attend Factory Acceptance Tests (FAT’s) and Sites Acceptance Tests (SAT’s) for equipment on
assigned projects.
Equipment handled should cover material of construction of CS, LTCS, SS, CS +Clad, LAS, HAS,
NACE MR0175, HIC etc. for applications with temperature ranging from hot service to cryogenic
with special services like Hydrogen, Lethal, Wet Sour, Cyclic, Sea Water etc.
UPDATED: 21-SEPT-2020 3
Gurunadharao Kanugula
Senior Mechanical Static & Package Engineer
EXPERIENCE
D7072- PKG.04- OFFSHORE GAS FACILITIES MARJAN INCREMENT PROGRAME (MIP) EPIC –
SAUDI ARAMCO–Saudi Arabia
Project Description:
The scope of work for Marjan Increment Program (MIP) PKG. 04 – Offshore Gas facilities
mainly consists of Wellhead Platforms and Tie-in Platforms for Rich Gas production, Lean
Gas Injection and Submarine Pipelines, Cables & Umbilicals in the Marjan Field, as below:
- Three (3) Non-Associated Gas (NAG) Wellhead Platform Decks
- LWHH 1010/1015,MRJN 1020/1025 & MRJN 1026/1031
- Two Cap Gas production (CGP) Wellhead Platform Decks
- MRJN 3021/3030 & MRJN 3031/3040
- Two Cap Gas Injection (CGI) Wellhead Platform Decks
- MRJN 3001/3010 & MRJN 3011/3020
- Associated subsea near shore to offshore trunk lines and inter-field pipelines & cables,
umbilicals and ICCP anode sleds.
FEED - US Gas Cap Condensate Development Project - Phase 1- ADNOC- Abu Dhabi
Project Description:
ADNOC Offshore operates the Umm Shaif facilities that are located 150 km North West of Abu
Dhabi City. With the Umm Shaif Gas Cap Condensate Development Project, ADNOC offshore are
looking to develop the oil reservoir gas caps using a partial gas recycling strategy with export of
condensate to Das Island. COMPANY intends to undertake gas cap development in two phases -
Phase-1 and Phase-2. Phase-1 is recycling of 600 MMSCFD of gas and 50 MBD condensate
production. Phase-2 consists of exporting 500 MMSCFD of gas in addition to 600 MMSCFD
injection gas and 100 MBD condensate production.
The objective of this project is to carry out FEED design for Phase 1 gas cap development, i.e., to
design the required surface facilities to achieve condensate production of 50 MBD in a safe and
economic manner from Jan 2023 to 2030. Phase 1 includes for the following works:
- 3 new remote Wellhead Towers (WHT US GP1, GP2 and GI1) for production and injection
UPDATED: 21-SEPT-2020 4
Gurunadharao Kanugula
Senior Mechanical Static & Package Engineer
Project Description:
Well Head Platform (21 Qty. WHP/Aux.) for SFNY TP-23, SFNY 258/263 WHP & Aux, SFNY
264/269 WHP & Aux, SFNY 10, 396/398 WHP & Aux, SFNY 13, 482/484 WHP & Aux, SFNY
27,517/519 WHP & Aux, BERRI 52/57 WHP & Aux, BERRI 76/81 WHP & Aux, BRRI 147/150 WHP
& Aux, MRJN 400/409, MRJN 410/419, MRJN 460/469,ZULF 580/589, ONSHORE GOSP-1, ZULUF
TP4 facilities.
SFNY HEADER #9 - Well Head Platform (6 Qty. WHP/Aux.) for SFNY 18 465/469 WHP & Aux,
SFNY 23 455/459 WHP & Aux, SFNY 222/227 WHP & Aux, facilities.
SAF 5-Well Head Platform (9 Qty. WHP) for SFNY 8, SFNY 9, SFNY 19, SFNY 26, SFNY 28,
SFNY159, SFNY228, SFNY234 & SFNY252 facilities.
These above 3 projects having experience from EPC to pre-commissioning and Handover to
Client (Saudi Aramco)- worked for special exposure.
FEED & EPIC for Flow Assurance Expansion Project - RasGas Company Ltd-Qatar
Project Description:
FAXP scope consists of expanding FAP offshore facilities to include QG 3&4 Wellhead Platforms,
QSGTL Wellhead Platforms and pipeline connection to Barzan Wellhead Platform 3. As part of
Flow Assurance Expansion Project, Permanent Removable Monoethylene Glycol (MEG)
(Rectangular type) tanks with capacity of 65.3 m3 each shall be installed on WHP7, WHP8 and
WHP9 Platforms.
UPDATED: 21-SEPT-2020 5
Gurunadharao Kanugula
Senior Mechanical Static & Package Engineer
Project Description:
Re – rating static equipment (12 qty.) and replacement of vessel internals for Fateh field
platform (CCP1, CCP3, and CCP4 & GL2) to suit the operational & safety requirements.
Project Description:
Pre-FEED for The North Field Production Sustainability (NFPS) QG Drilling Project passed
Gate1
The NFPS QG Drilling Project involves both surface facilities and new wells at both QG1 and
QG2. The surface activities include modifications to existing facilities (Brownfield) and
installation of new Wellhead Platforms, Riser Platforms (if required), Bridge connections and
intra-field pipelines (Greenfield). The sub-surface activities consist of drilling 29 new wells; 11
wells at QG1 and 18 wells at QG2.
FEED services for North Field Production Sustainability (NFPS) Investment 1, Project 1 (I1P1).
The project scope consists of two new wellhead platforms (WHPQ10 and WHPQ11), two
new intra-field pipelines and subsea composite cables, one new riser platform (PRQ1)
bridge-connected to the existing QG NFB PU, and associated brownfield modifications
at existing QG NFB Complex, including new bridge installation between QG NFB PU and
QG NFB PR. In addition to QG1 wellhead platforms, the project scope includes a new jacket for
RG Wellhead Platform 13 (WHPR13).
Project Description:
FEED for a proposed expansion of the Living Quarters at the North Field Bravo (NFB) facilities
offshore Doha.
The FEED Engineering shall involve all the aspects of platform development such as overall
layout, platform configuration, structural weight & size, and layout to suit the operational &
safety requirements.
Offshore Maintain Potential Safaniya Project Phase-II – Saudi Aramco - Saudi Arabia
Project Description:
New Jackets are for TP22, SFNY 1040/1049, SFNY 216/221 auxiliary platform and bridge.
Platform upgrades (including boat landings) for SFNY 14,511/513, SFNY 342/347, SFNY
16,476/478 & SFNY 30,488/489 platforms & In-situ upgrade of SFNY 216/221 platform.
UPDATED: 21-SEPT-2020 6
Gurunadharao Kanugula
Senior Mechanical Static & Package Engineer
WHP, CPF & ULQ Topsides - Culzean Project(Bid) – Maersk Oil North Sea UK Limited
Proposal Description:
The Culzean project development is an ultra-high pressure high temperature (UHP/HT) gas
condensate development located some 145 miles East of Aberdeen in the UK sector of the
Central North Sea.
The development is a stand-alone development involving a three-platform bridge linked
concept including:
PS-1N - OXY Central Processing Facility(Bid) – Occidental Petroleum of Qatar - Doha, Qatar
Proposal Description:
Occidental Petroleum of Qatar Limited (together with its affiliates, OXY) is developing a new
central processing platform designated as PS-1N to be located offshore Qatar in order to
service the production of oil, gas, and water from the Idd al Shargi North Dome Field.
FEED plus Detail Engineering for Safe Water Chemicals Plant Expansion – AL Kout Industrial
Projects Co.- Abu Dhabi
Project Description : Chloro Alakali process expansion, design, supply, installation, testing,
commissioning and training of the Mechanical systems required for Upgrade of Safe water
Chemicals plant with new electrolyze of 20 metric TPD Chlorine production, provided complete
engineering services for re designing process, Mechanical ,piping, civil, electrical and
instrumentation systems. This project scope of work FEED plus Detail Engineering.
Seconded PMC - Port tank Farm & Loading Facilities (Jubail Export Refinery -Pakage-9) – Saudi
Aramco Total Refining & Petrochemical Company (SATORP) - Saudi Arabia
UPDATED: 21-SEPT-2020 7
Gurunadharao Kanugula
Senior Mechanical Static & Package Engineer
Seconded PMC - Falcon Project- Emirates National Oil Company Ltd - Horizon Jebel Ali
Terminals Ltd.- Dubai
Seconded PMC - Ras Lanuf Tank Farm Replacement Engineering of 500,000 US BBL above
ground Floating Roof - API 650 storage tank at Ras Lanuf Export facility @ Libya.
Seconded PMC - Water Treatment & Central Processing Facilities Plants -M/s. Oxy Oman
Petroleum Company – Oman
Job Involvement: Responsibility includes engineering coordination to site & DEC ,about Process
equipments viz. CS Vessels, Gas Filters, Fire water storage Tanks, Pig Launcher/Receivers, etc
- Review of engineering deliverables such as MR, Specifications and data sheets, technical Bid
evaluations and Vendor documents review, Co-ordination with various disciplines,
engineering support to Procurement and Construction.
EPC - India Essar Oil Spur Line Project - M/s. Cairn Energy India Ltd – Vadodara-India
UPDATED: 21-SEPT-2020 8
Gurunadharao Kanugula
Senior Mechanical Static & Package Engineer
Job Involvement: Involved as Job Engineer for Preparation of technical specifications, Design,
Mechanical Datasheets, Material requisitions, Technical analysis of bids, Vendor evaluations,
and Detail Engineering review of Closed Drain Tanks.
- Preparation of detailed Mechanical Data Sheets with all design parameters and complete
drawing includes GA drawing and details drawings.
- Preparation of Material Requisition, Vendor offer review, Technical Query & Technical Bid
Evaluation and Purchase Requisition.
- Vendor drawing review of said static equipments including GA, Detailed drawing, part
drawings and external attachment drawings.
- Co-ordination with inter disciplinary departments like Piping, Instrumentation and Process.
EPC - Sulphur Recovery Unit (SRU Block) - M/s. Bharat Oman Refineries Ltd- Bina-India &
EPC - Residue up-gradation & MS/HSD quality improvement project (DCU Unit)– M/s. IOCL-
India
Job Involvement: Involved as Job Engineer for Design, Mechanical Datasheets, Material
requisitions, and Technical analysis of bids, Vendor evaluations, and Detail Engineering review of
above Columns, STHE & Vessels.
- Vendor drawings review of all vendor drawings related to equipments from GA, details, tube
sheet to shell development and external attachments etc.
- Coordination with all departments viz. piping, electrical, instrumentation, civil and also with
vendor ensuring proper input and correct deliverables.
EPC - 300 KTPA Low Density Poly Ethylene (LDPE) Project. – Saudi-Kayan Petro chemical
Company Ltd (Sabic). - Saudi Arabia
Job Involvement:
- Involved as Job Engineer for pre bid Engineering activities like design & Preparation of
technical specifications, Mechanical Datasheets, Material requisitions, Technical analysis of
bids, Vendor evaluations, TBA and TBS of above 40 Process Equipments.
Mechanical Engineer(March-2007–Jan-2008)
NEO Structo Const. Ltd, Surat, India
Reliance Jamnagar Export Refinery Project - M/s. Reliance India Ltd, Jamnagar-India
Job Involvement:
- Design & detailed engineering of fabrication drawings and preparation of procurement
specifications & making Bill of material for pressure vessels, Plant Stack (2750/1900 ID X
3300 TL – TL) and review of Skid Layouts, Pining & valve vendor data and preparation of
procurement MTO (Material Take Off) for 18 Fuel Skids for VDU, CDU, VGU & SSH.
UPDATED: 21-SEPT-2020 9
Gurunadharao Kanugula
Senior Mechanical Static & Package Engineer
- Design, preparation of procurement specifications & fabrication drawings and making Bill of
materials for pressure vessels, Heat Exchangers and Columns, Test blind flange, Lifting Lug
and Lifting trunnions calculations & Design calculations & Nozzle Local load analysis for CCR,
CDU & VDU columns.
- Prepared complete detailed design experience includes PV Elite detail design & drawings for
CCR for HPCL refinery, CDU & VDU Columns for BORL – Bina refinery.
PROFESSIONAL QUALIFICATIONS:
PERSONAL INFORMATION
UPDATED: 21-SEPT-2020 10