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lll ii i i i
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FOR YOUR
• assembly
SAFETY:
READ ALL
• operating
iNSTRUCTiONS • repair parts
CAREFULLY
ifwithin one year from the date ofpurchase, this Craftsman BeItand Disc Sander fails due to a detect In material
or workmanship, Sears will repair it, free of charge.
WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE CENTER/
DEPARTMENT THROUGHOUT THE UNITED STATES.
THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS USED IN THE UNITED STATES.
Thiswarranty gives you specific legal righta, and you may also haveother rightswhich vary from state to state.
Assembly and alignment. (See pages 7 - 11) To avoid Injury from unexpected sander movement:
Learn the use and function of the ON-OFF switch, Always unplug the sander before moving it.
backstop, belt tracking knob, belt tension lever, work
Putthe sander on a firm level surface where there is
table andwork table titt lock knob. (Seepages 12-13)
plenty of room for handling and properly supporting
Review and understanding of all safety instructions the workpiece
and operating procedures in this manual.
• Support the sander so it does not rock.
Review of the maintenance methods for this sander.
• Boltthe sanderto its work surface, Use the fasteners
(See pages 19 - 20)
and method shown in "Assembly and Alignment."
Readthe followingWARNING abelfoundonthefrontof (Page 7)
the sander:
• NEVER STAND ON TOOL, Serious injury could
occur if the tool tips. Do not store anything above or
ILWAR,,l"'ING near the tool where anyone might stand on the tool to
DISCONNECT THE SANDER. To avoid injury from KNOW YOUR SANDER. Read and understand the
accidental starting, unplug the sander, turnthe switch off owner's manual and labels affixed to the tool. Learn its
and remove the switch key before changing the setup, application and limitations as well as the specific poten-
sanding disc or belt or adjusting anything. tial hazards peculiar to this tool.
CHECK DAMAGED PARTS. Check for: To avoid injury from accidental contact with moving
pads:
. alignment of moving parts,
, KEEP GUARDS IN PLACE and in working order.
. binding of moving parts,
Don't do layout, assembly, or setup work on the
° broken parts,
sander while any parts are moving.
• workpartsthatcauseagaplargerthan 1/16"between
AVOIDACCIDENTALSTARTtNG. Make sure switch
work support and sanding surface,
is "OFF" before plugging sander into a power outlet.
° sanding belt narrowerthan 4 inches. Narrower belts
Plan your work.
uncover parts that could trap your fingers,
USE THE RIGHT TOOL. Don't force tool or attachment
- worn or damaged electric cords,
to do a job it was not designed to do.
• stable mounting, and
CAUTION: This machine is not designed for heavy
• any other conditions that may affect the way the deburring operations. When finishing metals, sparks
sander works. or hot fragments could cause a fire, To avoid this:
If any part is missing, bent, or broken in any way, or any • Disconnect any dust collecting hose from the
electrical parts don't work properly, turn the sander off sander.
and unplug the sander. REPLACE damaged, missing,
• Remove all traces of wood dust from inside the
or failed parts before using the sander again.
sander.
MAINTAIN TOOLS WITH CARE. Keep the sander . Remove all traces of metal dust from Inside the
clean for best and safest performance. Follow instruc- sander before sanding wood again.
tions for lubricating.
Dress for safety.
REMOVE ADJUSTING KEYS AND WRENCHES from
tool before turning it on.
, USEONLYRECOMMENDEDACCESSORIES. (See
page 21). Consult this Owner's manual for recom-
mended accessories. Follow the instructions that
come with the accessories. The use of improper
accessories may cause r_sk of injury to person.
• Adjust any work support to clear the sanding surface Any power sander can throw foreign objects into the
by no more than 1/16 of an inch. When checking eyes. This can cause permanent eye damage. Wear
clearance between the belt and work support, press
safety goggles (not glasses) that comply with ANSI
the belt flat against the metal beneath it. Z87.1 (shown on package). Everyday eyeglasses have
• Make sure ait clamps and locks are tight and no parts only impact resistant lenses. They are not safetyglasses.
have excessive play. Safety goggles are available at Sears retail catalog
stores. Glasses or goggles not in compliance with ANSI
• KEEP WORK AREA CLEAN. Cluttered areas and Z87°1 could seriously hurt you when they break.
benches invite accidents. Floor must not be slippery.
, Do not wear loose clothing, gloves, neckties or jew-
To avoid bums or other fire damage, never use the elry (rings, wrist watches). They can get caught and
sander near flammable liquids, vapors or gases. draw you into moving parts,
disc sander
Plan the way you will hold the workplece from start
to finish.
w
Keep your face and body to one side, out ol line with a
mask along with the safety goggles.
possible throwback.
Inspect your workplece
WHENEVER SANDERIS RUNNING
Make sure there are no nails or foreign objects inthe part
of the workpiece to be sanded. WARNING: Don't let familiarity (gained from fre-
quent use of your belt and disc sander) cause a
Plan your work to avoid THROWBACKS. when the careless mistake, A careless fraction of a second is
workplece catches on the sanding belt or disc and Is enough to cause a severe Injury,
torn from your hands.
Before starting your work,watch the sander while itruns.
- Make sure there's no debris between the workpiece If it makes an unfamiliar noise or vibrates a lot, stop
and its supports. immediately. Turn the sander off. Unplug the sander.
Do not restart until finding and correcting the problem.
- When sanding irregularly shaped workpieces, plan
yourwork support so itwill not slip and be pulled from Make sure the sanding disc turns counterclockwise
your hands. before using the sander.
Use extra caution with large, very small or awkward KEEP CHILDREN AWAY. Keep all visitors a safe
workpieces. distance from the sander. Make sure bystanders are
clear of the sander and workpiece.
Never use this tool to finish pieces too small to hold by
hand. DON'T FORCE TOOL, It will do the job better and safer
at its designed rate. Press the workpiece against the
- Use extra supports (tables, saw horses, blocks, etc.) sanding material only hard enough to let it sand without
for any wor_moieceslarge enough to tip when not held bogging down or binding.
down tO the table top.
Before freetng any jammed material:
- NEVER use anotherpe_son as a substitute fora table
extension, or as additiona! support for a workpiece • Tum switch "OFF."
that is longer or wider than the basic sander table, or
Unplug the sander.
to help feed, support or pull the workpiece.
Wait for all moving parts to stop.
• When finishing on the disc, always press the work-
piece against the "Down" side of the disc, Sanding BEFORE LEAVING THE SANDER:
against the side coming up from under the table could
damage the work by making it "chatter," or tear the NEVER LEAVE TOOL RUNNING UNATTENDED.
work from your hands and throw it. TURN POWER OFF. Don't leave tool until it comes to
a complete stop.
*J Sand only one workpiece at a time,
MAKE WORKSHOP CHILD-PROOF. Lock the shop.
w Clear everything except the workpiece and related Disconnect master switches. Remove the yellow switch
support devices off the table before turningthe sander key. Store it away from children and others not qualified
on. to use the tool.
motor specifications electricam
requirements
This machine is designed to use, and is equipped with, grounded in accordance with afl local codes and ordi-
a 3450 RPM motor. It is wired for operation on 120 volts, nanaces.
60 Hz., alternating currentL
WARNING: To avoid electrocution, if the outlet you
WARNING: To avoid electrocution or fire, tool must are planning to use for this power tool is of the two
not be converted to operate on 240 volts. prong type, DO NOT REMOVE OR ALTER THE
GROUNDING PRONG IN ANY MANNER, Use an
For replacement motor, refer to parts list in this manual. adapter as shown below and always connect the
CONNECTING TO POWER SUPPLY grounding lug to a known ground.
OUTLET It is recommended that you have a qualified electrician
replace the TWO prong outlet with a properly grounded
This machine must be grounded while in use to protect THREE prong outlet.
the operator from electric shock.
Plug power cord into a 120V properly grounded type SCREW / i_, ij_t_ _N_) N_v_?T_ERDcTT_DAI
3 PRO _
outlet protected by a 15 amp fuse or circuit breaker.
is to be mounted.
3. Drill (2) 3/8" diameter holes through workbench.
ALL MEASUREMENTS ARE JNCHES UNLESS OTHERWISE NOTED.
L
INSTALLING TABLE ASSEMBLY
SUPPORT
_ WASHER (3)
LOC:KWASH ER [3)
J
HEX HEAD SCREW (3)
4. Locate washer 6.5 x 17.8 x 1.6 and knob among loose
parts.
TASLE LOCK
KNOB
WORK TABLE
IDLER
INSTALLING THE SANDING BELT - DRUM
J
2. Place the sanding belt over the drums with the direc-
tional arrow pointing as shown. Make sure the belt is
centered on both drums.
10
3. Slide tension lever to the left to apply belt tension.
L ,LI ,=J1=,,i
"t'RACKIN G
}KNOB
7. If the sanding belt moves away from the disc, turn the __ _.F/_
tracking knob counterclockwise 1/4 turn.
11
i !i i i ¸
BED 2
/ BED LOCKING
3 SOCKET
TRACKING HEAD SCREW
KNOB
5
TABLE LOCK
KNOB
3
HOLE
1
WORK SUPPORT
SANDING
/ BELT
SANDING
PLATE
SANDING
DISC
WORKTABLE
ASSEMBLY
DISC
GUARD
7 ",
ON-OFF MOUNTING
SWITCH HOLE
WARNING: To avoid Injury from accidental start, 1 Tension Lever. Sliding lever to the right releases the
turn switch "OFF" and remove plug from power sanding belt tension; sliding lever to the left applies
source outlet before making any adjustments. belt tension.
1. Work Support. Supports the workpiece onthe sand- 5. Table Lock Knob. Loosening knob allows the work-
ing belt. table to be tilted for bevel sanding. (Scale pointer on
2. Hex Socket Head Screw. Loosening screw allows table trunnion; scale attached to base.)
belt bed to be raised to the vertical position. 6. Auxiliary Mounting Hole. Allows table assembly to
3. Tracking Knob. Turning knob counterclockwise be mounted for end sanding when the bed is placed
causes sanding belt to move towards the disc; turning in vertical position.
knob clockwise causes sanding belt to move away 7. On-Off Switch.
from the disc.
12
ON-OFF SWITCH
13
To avoid Injury from jams, slips or thrown pieces.
• any other conditions that may affect the way the USETHE RIGHT TOOL. Don't force toot or attachment
sander works. to do a job it was not designed to do.
REMOVE ADJUSTING KEYS AND WRENCHES from • Remove all traces of metal dust from Inside the
sander before sanding wood again.
tool before turning it on.
14
Dress for safety, • Sand only one workpiece at a time.
Any power sander can throw foreign objects into the ° Clear everything except the workpiece and related
eyes. This can cause permanent eye damage. Wear support devices off the table before tumingthe sander
safety goggles (not glasses) that comply with ANSI on.
Z87.1 (shown on package). Everyday eyeglasses have
only impact resistant lenses. They are not safety glasses. Plan the way you wll! hold the workptece from start
to finish.
Safety goggles are available at Sears retail catalog
stores. Glasses orgoggles not in compliance with ANSI Avoid awkward operations and hand positions where a
Z87.1 could seriously hurt you when they break. sudden slip could cause fingers or hand to move into a
o Do not wear loose clothing, gloves, neckties or jew- sanding surface. Keep fingers away from where the belt
elry (rings, wrist watches). They can get caught and goes into the dust trap.
draw you into moving parts. DON'T OVERREACH. Keep good footing and balance.
• Wear nonslip footwear. Keep your face and body to one side, out of line with a
- Tie back long hair. possible throwback.
• Noise levels vary widely. To avoid possible hearing WARNING: Don't let familiarity (gained from fre-
damage, wear ear plugs or muffs when using sander quent use of your belt and disc sander) cause a
for hours at a time. careless mistake. A careless fraction of a second is
enough to cause a severe Injury.
• Sanding operations are usually dusty. Wear a dust
mask along with the safety goggles. Before startingyour work, watch the sander while it runs.
If it makes an unfamiliar noise or vibrates a lot, stop
Hnspect your workplece immediately. Turn the sander off. Unplug the sander.
Make sure there are no naits or foreign objectsin the part Do not restart until finding and correcting the problem.
of the workpiece to be sanded. Make sure the sanding disc turns counterclockwise
Plan your work to avoid THROWBACKS - when the before using the sander.
workplececatches on the sanding belt or d|sc and is KEEP CHILDREN AWAY. Keep all visitors a safe
torn from you r hands, distance from the sander. Make sure bystanders are
• Make sure t;_ere's no debris between the workpiece clear of the sander and workpiece.
and its supports. DON'T FORCE TOOL, It will do the job better and safer
° When sanding irregularly shaped workpieces, plan at its designed rate. Press the workpiece against the
your work support so it will not slip and be pulled from sanding material only hard enough to let it sand without
your hands. bogging down or binding.
• Use extra caution with large, very small or awkward Before freeing any jammed material:
workpieces. • Turn swftch "OFF."
• Never use this tootto finish piecestoo small to hold by • Unplugthe sander.
hand.
- Wait for all moving parts to stop.
• Use extra supports (tables, saw horses, blocks, etc.)
for any workpieces large enough to tip when not held BEFORE LEAVING THE SANDER:
down to the table top.
NEVER LEAVE TOOL RUNNING UNATTENDED_
, NEVER use another person as a substitute for a table TURN POWER OFF. Don't leave tool until it comes to
extension, or as additional support for a workpiece a complete stop.
that is longer or wider than the basic sander table, or
to help feed, support, or pull the workpiece. MAKE WORKSHOP CHILD-PROOF. Lock the shop.
Disconnect master switches. Remove the yellow switch
When f inishingon thedisc, a_ways press thewo_.piece key. Store it awayfromchiidren and others not qualified
against the "Down" side of the disc. Sanding against to use the tool.
the side coming up from under the table could dam-
age the work by making it "chatter," or tear the work
from your hands and throw it.
15
knob.
, J
,WORK SUPPORT
HEX SOCKET
SCREW
A bed lockinghex socket head screw locks the belt bed
in a vertical or horizontal position. .HEX "L" WRENCH
HEX SOCKET
• SCREW
16
SURFACE SANDING ON THE SANDING
BELT
Keep the end butted against the backstop and move the
work evenly across the sanding belt. Use extra caution
when sanding very thin pieces.
Always sand inside curves on the idler drum as shown. DRIVE DRUM
17
basic ioperation
\ \
SANDING
DISC
METER GAUGE
(ACCESSORY)
SANDING SMALL END SURFACES ON \
\
THE SANDING DISC
MtTER GAUGE
(ACCESSORY)
WARNING: For your own safety, turn switch "OFF"
and remove plug from power source outlet before
adjusting your sander.
CENTER
WORKP]ECE
(LEFT OF CENTER)
18
maintenance
WARNING: For your own safety, turn switch "OFF"
and remove plug from power source outlet before
adjusting, maintaining, or lubricating your belt and
disc sander.
WARNING: To avoid electrocution or fire, any re-
pairs to electrical systems should be done only by
qualified service technicians. Unit must be reas- 3
BLACK R_E---q BLACK JUMPER
sembRed exactly to factory specifications. / POWERCORO
LAY I /SWITCH
If power cord isworn or cut, ordamaged inanyway, have RED
LUBRICATION
The BALL BEARINGS in this machine are packed with
grease at the factory. They require no further lubrication.
Sleeve bearings should be lubricated with 30 weight oit HERE
PULLEY
PHILL{PS
SCREWDRIVER
19
3_
BELT /
MOTOR
PULLEY
SCREWS
Motor will not run. 1. Defective On-Off switch 1. Replace defective parts before using belt
Defective switch cord. disc sander again.
Defective switch box.
2. Burned out motor. . Consult Sears Service. Any attempt to
repair this motor may create a HAZARD
unless repair is done by a qualified
service technician. Repair service is
available at your nearest Sears Store.
Machine slows down 1. Timing belt too tight. 1. Decrease belt tension, see Maintenance
when sanding section, "Removing Pulley Cover and
2. Applying too much pressure to tnstatlingTiming Belt."
workpiece. 2. Ease up on pressure.
Sanding Belt runs 1. Not tracking properly. 1. Adjust tracking, see Assembly section,
off drums. "installing the Sanding Belt - Tensioning
and Tracking"
, ,,,,
21
repair parts
\ \
-\
\
\
o_
\
\\
22
repair parts
PARTS LIST FOR CRAFTSMAN BELT AND DiSC SANDER
MODEL 113.226431
, ,,,,,
* Standard Hardware item - May be purchased Iocatly. create a hazard unless repair is done by a qualified
service technioian. Repair service is available at your
t Stock Item - May be secured through the Hardware
nearest Sears store,
Department of most Sears Retail Stores and Catak)g
Order Houses. _. WARNING: These Items Are Important To The
Safety O1 Thls Tool. Do Not Substitute Common
° Relay must accompany motor when motor is returned
Parts.
for service. Any attempt to repair this motor may
23
BELTAND DISC
SANDER
SERVICE Now that you have purchased your Belt and Disc
Sander, should a need ever exist for repair parts or
service, simply contact any Sears Service Center and
most Sears, Roebuck and Co. stores. Be sure to
provide at] pertinent facts when you call or visit.