ALTERNATE PROCESS CON

Part / Process Name /

Machine, Device,
Process Operation S.No Process parameter
Jig, Tools for Mfg.
No. Description

20 Burnishing THZ-03 1 Sphere inclind diameter

20 Burnishing THZ-03 2 Sphere diameter

10 Forging CH-02 3 Recess diameter

10 Forging CH-02 4 Sphere height

20 Burnishing THZ-03 5 Sphere center distance

10 Forging CH-02 6 Recess depth

10 Forging CH-02 7 Pointing length

10 Forging CH-02 8 Shfat length

10 Forging CH-02 9 Pointing diameter

10 Forging CH-02 10 Shaft diameter

10 Forging CH-02 11 Sphere base bottom diameter

10 Forging CH-02 12 Parting line

10 Forging CH-02 13 Sphere base radius

10 Forging CH-02 14 Shaft junction radius

10 Forging CH-02 15 Forging Curve X axis distance

10 Forging CH-02 16 Forging Curve Y axis distance

10 Forging CH-02 17 Recess bottom radius

10 Forging CH-02 18 Bright spot length

10 Forging CH-02 19 Bright spot diameter

 NPD/R/04/01
OCESS CONTROLS SHEET Issue No.: 00
Rev No./Date: 00

Product/Process Evaluation Alternate

Spl. Sample
Specification/ Measurement measurement Frequency
Characteristics size
Tolerance Technique technique

Sφ14 Dial Gauge Dial Gauge

C N=5 30 min
+0 / -0.06 15189064 14075443

Sφ14 Dial Gauge Dial Gauge

- N=5 30 min
-0.01 / -0.11 15189064 14075443

Digital Vernier Digital Vernier

C φ5.6±0.2 N=5 30 min
A17078495 A17078493

Dial Gauge Dial Gauge

- 14±0.25 N=5 30 min
14075443 15189064

Contracer Microscope
C 8±0.25 N=5 30 min
100241704 100010801

Digital Vernier Digital Vernier

- 2.5±0.25 N=5 30 min
A17078495 A17078493

1 Contracer Microscope
- N=5 30 min
+0.5 / -0.3 100241704 100010801

Digital Vernier Digital Vernier

- 7.6±0.25 N=5 30 min
A17078495 A17078493

Microscope Digital Vernier

- φ6.1 Max N=5 30 min
100010801 A17078493

Digital Digital
φ6.5
C Micrometer Micrometer N=5 30 min
+0.09 / +0.04
66122440 67190863

Digital Vernier Digital Vernier

- φ9±0.25 N=5 30 min
A17078495 A17078493

Microscope Contracer
- 1±1 N=5 30 min
100010801 100241704

Contracer Microscope
- R0.6 Max N=5 30 min
100241704 100010801

Contracer Microscope
- R0.3 Max N=5 30 min
100241704 100010801
 Contracer Microscope
- 1.2 Max N=5 30 min
100241704 100010801

Contracer Microscope
0.9 Max N=5 30 min
100241704 100010801
-

Contracer Microscope
R0.5±0.4 N=5 30 min
100241704 100010801
-

Microscope Contracer
1±0.3 N=5 30 min
100010801 100241704
-

Digital Vernier Digital Vernier

φ6.65 Max N=5 30 min
A17078495 A17078493
-
1
0
e: 00

Control
Reaction plan
method

Process
check sheet

Process
check sheet

Process
check sheet

Process
check sheet

Process
check sheet

Process
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Process
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Process
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Process
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Process
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Process
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Process
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Process
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Process
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Process
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Process
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Process
check sheet

Process
check sheet

Process
check sheet
 ALTERNATE PROCESS CON
Part / Process Name /
Machine, Device,
Process Operation S.No Process parameter
Jig, Tools for Mfg.
No. Description

20 Burnishing THZ-03 1 Sphere inclind diameter

10 Forging CH-02 3 Recess diameter

10 Forging CH-02 4 Sphere height

20 Burnishing THZ-03 5 Sphere center distance

10 Forging CH-02 6 Recess depth

10 Forging CH-02 7 Pointing length

10 Forging CH-02 8 Shfat length

10 Forging CH-02 9 Pointing diameter

10 Forging CH-02 10 Shaft diameter

10 Forging CH-02 11 Sphere base bottom diameter

10 Forging CH-02 12 Parting line

10 Forging CH-02 13 Sphere base radius

10 Forging CH-02 14 Shaft junction radius

10 Forging CH-02 15 Forging Curve X axis distance

10 Forging CH-02 16 Forging Curve Y axis distance

10 Forging CH-02 17 Recess bottom radius

10 Forging CH-02 18 Bright spot length

10 Forging CH-02 19 Bright spot diameter

 NPD/R/04/02
OCESS CONTROLS SHEET Issue No.: 00
Rev No./Date: 00

Product/Process Evaluation Alternate

Spl. Sample Control
Specification/ Measurement measurement Frequency
Characteristics size method
Tolerance Technique technique

Sφ14 Dial Gauge Dial Gauge Process

C N=5 30 min
±0.030 15189064 14075443 check sheet

Digital Vernier Digital Vernier Process

C φ5.6±0.2 N=5 30 min
A17078495 A17078493 check sheet

Dial Gauge Dial Gauge Process

- 14±0.25 N=5 30 min
14075443 15189064 check sheet

Contracer Microscope Process

C 8±0.25 N=5 30 min
100241704 100010801 check sheet

Digital Vernier Digital Vernier Process

- 2.5±0.25 N=5 30 min
A17078495 A17078493 check sheet

1 Contracer Microscope Process

- N=5 30 min
+0.5 / -0.3 100241704 100010801 check sheet

Digital Vernier Digital Vernier Process

- 7.6±0.25 N=5 30 min
A17078495 A17078493 check sheet

Microscope Digital Vernier Process

- φ6.1 Max N=5 30 min
100010801 A17078493 check sheet

Digital Digital
φ6.5 Process
C Micrometer Micrometer N=5 30 min
+0.09 / +0.04 check sheet
66122440 67190863

Digital Vernier Digital Vernier Process

- φ9±0.25 N=5 30 min
A17078495 A17078493 check sheet

Microscope Contracer Process

- 1±1 N=5 30 min
100010801 100241704 check sheet

Contracer Microscope Process

- R0.6 Max N=5 30 min
100241704 100010801 check sheet

Contracer Microscope Process

- R0.3 Max N=5 30 min
100241704 100010801 check sheet

Contracer Microscope Process

- 1.2 Max N=5 30 min
100241704 100010801 check sheet
 Contracer Microscope Process
0.9 Max N=5 30 min
100241704 100010801 check sheet
-

Contracer Microscope Process

R0.5±0.4 N=5 30 min
100241704 100010801 check sheet
-

Microscope Contracer Process

1±0.3 N=5 30 min
100010801 100241704 check sheet
-

Digital Vernier Digital Vernier Process

φ6.65 Max N=5 30 min
A17078495 A17078493 check sheet
-
Reaction plan
 ALTERNATE PROCESS CON
Part / Process Name /
Machine, Device,
Process Operation S.No Process parameter
Jig, Tools for Mfg.
No. Description

20 Burnishing THZ-03 1 Sphere inclind diameter

10 Forging CH-02 3 Recess diameter

10 Forging CH-02 4 Sphere height

20 Burnishing THZ-03 5 Sphere center distance

10 Forging CH-02 6 Recess depth

10 Forging CH-02 7 Pointing length

10 Forging CH-02 8 Shfat length

10 Forging CH-02 9 Pointing diameter

10 Forging CH-02 10 Shaft diameter

10 Forging CH-02 11 Sphere base bottom diameter

10 Forging CH-02 12 Parting line

10 Forging CH-02 13 Sphere base radius

10 Forging CH-02 14 Shaft junction radius

10 Forging CH-02 15 Forging Curve X axis distance

10 Forging CH-02 16 Forging Curve Y axis distance

10 Forging CH-02 17 Recess bottom radius

10 Forging CH-02 18 Bright spot length

10 Forging CH-02 19 Bright spot diameter

 NPD/R/04/03
OCESS CONTROLS SHEET Issue No.: 00
Rev No./Date: 00

Product/Process Evaluation Alternate

Spl. Sample
Specification/ Measurement measurement Frequency
Characteristics size
Tolerance Technique technique

Sφ14 Dial Gauge Dial Gauge

C N=5 30 min
±0.030 15189064 14075443

Digital Vernier Digital Vernier

C φ5.6±0.2 N=5 30 min
A17078495 A17078493

Dial Gauge Dial Gauge

- 14±0.25 N=5 30 min
14075443 15189064

Contracer Microscope
C 8±0.25 N=5 30 min
100241704 100010801

Digital Vernier Digital Vernier

- 2.5±0.25 N=5 30 min
A17078495 A17078493

1 Contracer Microscope
- N=5 30 min
+0.5 / -0.3 100241704 100010801

Digital Vernier Digital Vernier

- 7.6±0.25 N=5 30 min
A17078495 A17078493

Microscope Digital Vernier

- φ6.1 Max N=5 30 min
100010801 A17078493

Digital Digital
φ6.5
C Micrometer Micrometer N=5 30 min
+0.09 / +0.04
66122440 67190863

Digital Vernier Digital Vernier

- φ9±0.25 N=5 30 min
A17078495 A17078493

Microscope Contracer
- 1±1 N=5 30 min
100010801 100241704

Contracer Microscope
- R0.6 Max N=5 30 min
100241704 100010801

Contracer Microscope
- R0.3 Max N=5 30 min
100241704 100010801

Contracer Microscope
- 1.2 Max N=5 30 min
100241704 100010801
 Contracer Microscope
0.9 Max N=5 30 min
100241704 100010801
-

Contracer Microscope
R0.5±0.4 N=5 30 min
100241704 100010801
-

Microscope Contracer
1±0.3 N=5 30 min
100010801 100241704
-

Digital Vernier Digital Vernier

φ6.65 Max N=5 30 min
A17078495 A17078493
-
03
00
ate: 00

Control
Reaction plan
method

Process
check sheet

Process
check sheet

Process
check sheet

Process
check sheet

Process
check sheet

Process
check sheet

Process
check sheet

Process
check sheet

Process
check sheet

Process
check sheet

Process
check sheet

Process
check sheet

Process
check sheet

Process
check sheet
Process
check sheet

Process
check sheet

Process
check sheet

Process
check sheet
 ALTERNATE PROCESS CON
Part / Process Name /
Machine, Device,
Process Operation S.No Process parameter
Jig, Tools for Mfg.
No. Description

Burnishing THZ-03 1 Sphere diameter

Burnishing THZ-03 2 Roughness

Forging CH-02 3 Recess diameter

Forging CH-02 4 Knurling length

Forging CH-02 5 Sphere base bottom diameter

Forging CH-02 6 Recess depth

Burnishing THZ-03 7 Sphere to shank height

Burnishing THZ-03 8 Sphere height

Forging CH-02 9 Knurling Diameter

Burnishing THZ-03 10 Sphere center distance

Sphere Base Corener Bottem

Burnishing THZ-03 11
Distance

Forging CH-02 12 Sphere bottem corner R

Forging CH-02 13 Pointing length

Forging CH-02 14 Recess bottom radius

 Forging CH-02 15 Recess Inside top distance X aixs

Forging CH-02 16 Recess Inside top distance Y aixs

Burnishing THZ-03 17 Sphere top unburnishinng area

Forging CH-02 18 Recess inside cavity depth

Forging CH-02 19 Sphere base bottom groove depth

20 Unknurling length
Forging CH-02

21 Sphere base bottom groove diameter

Forging CH-02

22 Sphere base flat area

Forging CH-02

23 Hole Inide flat area angle

Forging CH-02

24 Virtual Intersection
Forging CH-02

25 Shaft end face depth

Forging CH-02

26 Pointing Diameter
Forging CH-02

27 Sphere Angle diameter

Forging CH-02
 NPD/R/04/04
OCESS CONTROLS SHEET Issue No.: 00
Rev No./Date: 00

Product/Process Evaluation Alternate

Spl. Sample
Specification/ Measurement measurement Frequency
Characteristics size
Tolerance Technique technique
Spline Spline
S Ø16
C Micrometer Micrometer N=5 30 min
0/-0.022
63132814 61040868
Roughness
C Ra 0.4 Max tester - N=5 30 min
181703

Ø 9.4 Digital Vernier Digital Vernier

- N=5 30 min
+0.2/-0.4 A17078495 A17078493

6.30 Digital Vernier Digital Vernier

C N=5 30 min
±0.2 A17078495 A17078493

Digital Digital
Ø12
- Micrometer Micrometer N=5 30 min
+0/-0.15
66122440 67190863

4.50 Dial Gauge Dial Gauge

C N=5 30 min
± 0.2 14075443 15189064

14.0 Dial Gauge Dial Gauge

- N=5 30 min
± 0.2 14075443 15189064

Dial Gauge Dial Gauge

- 9.4 MIN N=5 30 min
14075443 15189064

Ø7.75 Digital Digital

C N=5 30 min
+0.13/0 Micrometer Micrometer

Contracer Microscope
- 9 ± 0.1 N=5 30 min
100241704 100010801

Contracer Microscope
- 1.0 MAX N=5 30 min
100241704 100010801

Contracer Microscope
- R0.6 MAX N=5 30 min
100241704 100010801

Contracer Microscope
- 1.0 MAX N=5 30 min
100241704 100010801

R0.5 Contracer Microscope

- N=5 30 min
± 0.2 100241704 100010801
 Contracer Microscope
0.9 MAX N=5 30 min
100241704 100010801
-

Contracer Microscope
1.2 MAX N=5 30 min
100241704 100010801

Contracer Microscope
1.0 MAX N=5 30 min
100241704 100010801
-

Contracer Microscope
0.6 MAX N=5 30 min
100241704 100010801
-
Contracer Microscope
0.5 MAX N=5 30 min
100241704 100010801
-

Microscope Contracer
100010801 100241704
1.0 MAX N=5 30 min
Microscope Contracer
100010801 100241704
- Ø 9.4 MAX N=5 30 min
Microscope Contracer
100010801 100241704
- Ø 10.8 MIN N=5 30 min
Contracer Microscope
100241704 100010801
- 3°(Ref) N=5 30 min
Contracer Microscope
100241704 100010801
- 3.71(Ref) N=5 30 min

- 1.0 MAX (Ref) Dial Gauge Dial Gauge N=5 30 min

Microscope Digital Vernier
100010801 A17078493
- Ø 6.4 MAX (Ref) N=5 30 min
Spline Spline
Ø16
Micrometer Micrometer
- 0/-0.045(Ref) N=5 30 min
4
0
e: 00

Control
Reaction plan
method

Process
check sheet

Process
check sheet

Process
check sheet

Process
check sheet

Process
check sheet

Process
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Process
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Process
check sheet

Process
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Process
check sheet

Process
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Process
check sheet

Process
check sheet

Process
check sheet
Process
check sheet

Process
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Process
check sheet

Process
check sheet

Process
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Process check sheet

Process check sheet

Process check sheet

Process check sheet

Process check sheet

Process check sheet

Process check sheet

Process check sheet