Sie sind auf Seite 1von 9

Page 1 Mazda 2

Volume 25 January 2003

Mazda 2

¨ Front and rear bumper bar removal Release Date December 2002
Make Mazda
procedures. Model 2
Body Styles 5 Door Hatchback
¨ Bar removal procedures.
Variants Nero, Maxx, Genki
¨ Plastic radiator support. Engine 1.5 Litre, 16 valve, DOHC
Transmission 5 Speed man, 4 speed auto
¨ Times manual supplement. Suspension (Front) Strut coil double acting
¨ Cooling system information. shock absorbers & torsion bar
(Rear) Torsion beam axle & double
¨ NRMA Paint Group Ratings. acting shock absorbers

¨ Supplementary restraint informa- Brakes (Front) Ventilated Discs


(Drum) Drum
tion. Steering Power assisted rack & pinion
¨ High volume parts prices. Vehicle Class Small
NRMA Theft Rating 84/110
¨ Computer locations. Price at Automatic Manual
Release
¨ Body panel break up. Nero $19,510 $17,790
Maxx $22,290 $20,570
Genki $23,915 $22,195
Page 2 Mazda 2

Bumper Bar Cover & Reinforcement Removal


Front
Front

The clips retaining the bar cover are as shown. See


table below for remove and replace allowances and The radiator support panel bolts to the top of the
component costs. skirts and the front edge of the chassis rails as shown.

R&R Paint It is constructed from a plastic composite material


and is unable to be repaired.
Front Bar 0.50 2.20
Front Bar & Dis. & Ass. 0.90 R&R
Front Bar Reinforcement 0.30 0.50 Radiator Support Panel 0.40

*NOTES: Front bar remove, replace, dismantle and as-


semble allowances do not include the reinforcement. Rear
It is not necessary to remove headlamps to re-
move front bumper bar.

There is no rear bar reinforcement on this


model.

The reinforcement is retained with 4 bolts as R&R Paint


shown. The attachment brackets or crush cans Rear Bar 0.60 1.80
weld to the reinforcement and bolt to the chassis
rail face. Rear Bar & Dis. & Ass. 0.90
Page 3 Mazda 2

Times Manual Supplement Mazda 2

Item Item
Front Bumper Bar 0.50 2.20 Front Hinge Pillar 7.00 1.10
& Dis. & Ass. 0.90 Front Door 0.60 2.10
Grille N/A & Dis. & Ass. (In & Out) 3.70 2.70
& Dis. & Ass. N/A Mould 0.10
Turn Lamp Trim & Handles 0.30
Head Lamp 0.40 Centre Pillar 4.50 1.30
Battery 0.20 Rear Door 0.60 1.80
& Dis. & Ass. 0.30 & Dis. & Ass. (In & Out) 3.40 2.30
Air Conditioning Fan N/A Mould 0.10
Core 0.50 Trim & Handles 0.30
Radiator Support Assembly 0.40 1.50 Sill Panel 4.00 1.30
One Side N/A N/A Turret 9.00 3.30
Lock Panel N/A N/A Front Screen 2.00
Subframe Tie Bar N/A Tailgate Glass 1.80
Bonnet 0.40 2.30 Headlining 2.00
& Dis. & Ass. (In & Out) 1.00 3.00 Rear Bumper Bar 0.60 1.80
Plenum Grille 0.20 & Dis. & Ass. 0.90
Seal 0.10 Fuel Tank & Fittings 1.20
Front Guard 1.30 1.40 Fuel Tank Neck Lid & Catch 0.40
Mould N/A Tail Lamp 0.20
Mudflap 0.20 Rear Quarter Panel 8.00 1.60
Repeater 0.10 Rear Wheel Arch Ass. N/A 0.50
Splash Tray 0.30 Rear Chassis Rail 5.00 0.30
Sill Panel Mould N/A Boot Floor 8.00 1.00
& Drill N/A Short N/A
Subframe Rail 3.50 0.30 Tailgate/Boot Lid 0.60 2.00
Rail & Skirt 7.50 1.10 & Dis. & Ass. (In & Out) 4.70 2.60
Skirt 5.00 0.80 Beaver Panel 3.50 1.30
Engine 5.00 Rear Suspension Assembly 3.00
Front Suspension Assembly 4.00 & Dis. & Ass. 5.00
& Dis. & Ass. 7.50 One Side & Dis. & Ass. 1.50
One Side & Dis. & Ass. 1.50 One Rear Quarter (Unitary) 17.00 4.30
Wheel Alignment 1.30 One Rear Quarter & Beaver 23.50 5.90
Two Front Rails & Skirts 51.40 Two Rear Quarters & Beaver 41.80 10.20
Front End Out 6.00 All Over Out 29.90
Page 4 Mazda 2
General Information

¨ Cooling System ¨ Paint Colours


Capacity 4.7 litres Paint NRMA
Colour No. GroupRating
Water/Coolant
50/50 Pure White A3D S1
Ratios
Factory Classic Red A3E S1
Coolant Yes Honey Yellow A4B M3
Available
Supply Passion Red 22K M2
4 Litre
Quantities Sunlight Silver 22V M1

¨ Fuel Tank Capacity Starry Blue 24A M1


Sparkling Silver 24E M1
45 Litres.
Strato Blue 25E M1
Splash Green 25R N/A

¨ Supplementary Restraint
System/Pretensioners
The table below shows the components that need to
be replaced, allowances and list prices in the event of
a front airbag deployment.
Allowances
Driver airbag 0.30
Passenger airbag 0.30
Front Impact Sensor 0.20
SRS module 0.20
Clock Spring 0.10
Seat Belt Pretensioners 0.20

*NOTE: It is only necessary to replace the occupied


seat belt in the event of a collision.

**NOTE: The pretensioner is located within the seat


belt inertia as shown below. Remove and replace time
does not include adjacent component allowances.
Page 5 Mazda 2

Identification Numbers

The VIN has 2 locations, the right hand side of the plenum panel and the right hand front floor pan adjacent to the
seat as shown below.

The break up of the VIN is as follows.

J M O D Y 1 0 Y 1 0 0 1 0 0 0 0 1

Sequential
Dummy number
number

Minor change
code

Engine code
Y = 1.5
J = 1.3
Dummy
number

Body style
code Engine Number
Car Engine number located at rear side of block
line as shown.

Manufacturers
identifiers
Page 6 Mazda 2
¨ Computer Location

The body control module is located on top of the engine


adjacent to the battery and air cleaner element. It is en-
closed in a rubber sleeve protecting it from dust and
moisture.

It communicates to other electronic components via a


CAN (Controller Area Network) system and multiplex
wiring.

Further information regarding these systems will be re-


layed at a later time via a Technical Bulletin.
Page 7 Mazda 2

Body Panels

1. Inner Chassis Rail Assembly 13. Skirt Reinforcement Assembly


2. Battery Bracket 14. Upper Skirt Reinforcement
3. Inner Chassis Rail 15. Skirt Extension
4. Chassis Rail Bracket Assembly 16. Strut Tower Bracket
5. Inner Chassis Rail Support Available 17. Strut Tower
6. Outer Chassis Side Plate 18. Strut Tower Brace
7. Front Chassis Face Plate 19. Strut Tower Assembly
8. Chassis Rail Bracket
9. Floor Rail Extension
10. Floor Rail Bracket
11. Floor Rail Support
12. Floor Rail To Sill Brace
Page 8 Mazda 2
Body Panels Cont.

20. Intermediate Front Side Ass. 30. Inner Sill Support


21. Intermediate Front Screen Pillar 31. Inner Sill Bracket
22. Intermediate Front Hinge Pillar 32. Inner Front Screen Pillar
23. Intermediate Lower Centre Pillar 33. Inner Roof Support Bracket
24. Intermediate Upper Centre Pillar 34. Inner Centre Pillar
25. Inner Rear Body Ass. 35. Seat Belt Support Bracket
26. Inner Quarter Panel 36. Inner Upper Qtr. Panel Supp.
27. Rear Tail Lamp Panel 37 Tail Gate Slam Pillar
28. Inner Front Hinge Pillar Support
29. Inner Front Hinge Pillar Bracket
Page 9 Mazda 2
Body Panels Cont.

38. Boot Floor Pan


39. Spare Wheel Retaining Bracket
40. Boot Floor Bracket
41. Boot Floor Pan Assembly
42. R/H Boot Floor Rail Extension
43. Boot Floor Rail
44. L/H Boot Floor Rail Extension
45. Rear Chassis Rail
46. Rear Chassis Rail Bracket
47. Rear Chassis Rail Bracket 52. L/H Cabin Floor Rail
48. Rear Chassis Suspension Support 53. Cabin Floor Rail Bracket
49. Rear Chassis Rail Assembly 54. Cabin Floor
50. R/H Cabin Floor Rail 55. Inner Sill Panel
51. Cabin Floor Bracket 56. Cabin Floor Assembly

Das könnte Ihnen auch gefallen