Q.

NO QUESTION
1 Which of the following is not a classification of fit
2 Which of the following always provides a positive
3 In this case, tolerance zone of hole is entirely below
4 Which of the following are true for system of toler
5 The description of tolerances consists of two part
6 Which of the following are true for fundamental d
7 A mechanical component may fail as a result of wh
8 For cast iron components, which of the following st
9 For components made of ductile materials like steel,
10 A beam subjected to bending moment undergoes whi
11 The bending stress varies _______ with the distanc
12 In which of the following case stress concentration
13 Use of multiple notches in a V shaped flat plate wi
14 Which of the following reduces the stress concentr
15 A bottle opener belongs to which class of the lever
16 If compressive yield stress and tensile yield stres
17 The bending stress in a straight beam varies linear
18 If for a curved beam of trapezoidal cross section,
19 A curved beam with eccentricity 0.02D is loaded w
20 If a hollow steel tube is heated from a temperatur
21 All type of stresses vanishes after as soon as the a
22 The shaft is always stepped with ________ diamete
23 ______ is used for a shaft that supports rotating e
24 Axle is frequently used in torque transmission.
25 Is it necessary for an axle to be ______ with respe
26 Counter shaft is a secondary shaft.
27 Hot rolling produces a stronger shaft then cold roll
28 Shafts are subjected to ______ forces.
29 Which of the following act on shafts?
30 When the shaft is subjected to pure bending moment
31 When the shaft is subjected to pure torsional momen
32 While designing shaft on the basis of torsional rigi
33 According to ASME code, maximum allowable shear
34 Does ASME Standard take into consideration shock
35 If allowable shear stress in the shaft is 70N/m
36 If bending moment on point B in horizontal plate i
37 Flexible shafts have ___ rigidity in torsion making
38 Flexible shafts have ______ rigidity in bending
39 A sunk key fits in the keyway of the _____ only.
40 The main advantage of sunk key is that it is a ____
41 Woodruff key permits _____ movement b/w shaft
42 The region of safety for biaxial stresses is of wh
43 Among maximum shear stress theory and distortion
44 If shaft diameter is 40mm, calculate the diameter o
45 If shaft diameter is 40mm, calculate the length of
46 If shaft diameter is 60mm, how many bolts are re
47 The hub is treated as a solid shaft while calculating
48 Which of the following given steels is popular wit
49 Hardness is
50 Malleability increases with temperature while duct
ANSWER 1
ANSWER 2
Clearance Transition
Clearance Transition
Clearance Interference
In hole-basis system, various shafts In hole-basis system as well as shaft
Fundamental deviation and magnitudMagnitude of deviation and magnitud
Gives location of tolerance zone Capital letter is used for both holes
elastic deflection general yielding
Ultimate tensile strength Yield Strength
Yield strength Ultimate strength
Compressive Tensile
Linearly Inversely
Ductile material under static load Ductile material under fluctuating lo
Reduce the stress concentration Increase the stress concentration
Use of multiple notches Drilling additional holes
Effort in the middle Fulcrum in the middle
Rectangle Square
True False
97.3 95.8
14.80mm 13.95mm
1.22mm 0.486mm
True False
Minimum, maximum Maximum, minimum
Spindle Axle
True False
Stationary Moving
True False
True False
Compressive Tensile
Torsional moment Bending Moment
None of the listed 32M/πdᵌ
None of the listed 32M/πdᵌ
Ml/Gd⁴ 584Ml/Gd⁴
 X=30 Y=18 X=30 Y=30
Yes No
36.8mm 39.7mm
M m
Low High
High Low
Hub Sleeve
Positive Negative
Axial Radial
Ellipse Circle
Maximum shear stress theory Distortion energy theory
100mm 80mm
80mm 140mm
2 3
True False
Low carbon steel Medium carbon steel
Surface property Resistance to abrasion
1 0
ANSWER 3 ANSWER 4
Interference Enjoining
Interference None of the mentioned
Enjoining Non of the mentioned
In shaft-basis system, various shafts None of the mentioned
Mean deviation and magnitude of to Fundamental deviation and tolerance
Small letter is used for both holes an None of the mentioned
fracture each of the mentioned
Endurance limit None of the mentioned
Endurance limit None of the mentioned
Both compressive & tensile None of the mentioned
Squarely Bending stress is independent of dist
Brittle material under static load Brittle material under fluctuating loa
No effect Cannot be determined
Removal of undesired material Each of the mentioned
Resistance in the middle None of the mentioned
Circle Ellipse

100.6 None of the mentioned

16.5mm 17.2mm
0.878mm 1.52mm

Minimum, minimum Zero, infinity

Shaf None of the listed

Moving or stationary None of the listed

Shear None of the listed

Both torsional and bending None of the mentioned
16M/πdᵌ 8M/πdᵌ
16M/πdᵌ 8M/πdᵌ
292 Ml/Gd⁴ None of the mentioned
X=18 Y=18 X=18 Y=30

44.7mm 40.3mm
M+m √M²+m²
Very high Infinitely small
Very high Extremely low
Both hub and sleeve Neither hub nor sleeve
Neutral None of the listed
Eccentric None of the listed
Rectangle Square
Both give equal values Vary from material to material
60mm 40mm
100mm 120mm
4 5

High carbon steel None of these

Depends upon resistance to plastic deAll of the mentioned
correct EXPLANATION
1nswer
4 Simple classification of fits is down in 3 categories.
1 Clearance positive imparts a positive clearance.
2 Interference fit provides a positive clearance and hence tolerance zone of hole
1 As per the standards.
1 Fundamental deviation and magnitude of tolerance are decrypted in the toleran
1 Tolerance zone is depicted by deviation while magnitude is depicted by grade.
1 Failing simply means unable to perform its function satisfactorily.
1 Ultimate tensile strength is the highest stress a component can undergo before
1 In elastic material there is considerable plastic deformation at yielding point.
3 The portion above the neutral axis is under compression and the portion below
1 Bending Stress= (Bending Moment x distance from neutral axis/ Moment of in
1 In ductile materials under static load, there is plastic deformation near yielding
1 The sharp bending of a force flow line is reduced due to multiple notches.
4 All the mentioned options reduce the sharp bending of a force flow line.
3 In a bottle opener fulcrum can be considered at the end and resistance in midd
2 The equation of four lines is given by σ1=± S(yt), σ2=±S(yc) Now given S(yt)
2 Bending stress in a curved beam varies hyperbolically with the distance from n
3 e=100-89.816=10.8184mm, h=89.1816-50=39.1816mm, M=100 x 100 N-m, T
2 σ(b)=Mh/ AeR or σ(b)=1000x4Dx(4D-0.2D-3.5D)/ 0.8D²x0.02Dx3.5D , σ(b)=
2 Expansion=ἀxlx∆T= 10.8 x 10⁻⁶ x 200 x 225=0.486mm.
2 Residual stresses are independent of the load.
2 Maximum diameter is in the middle portion while it is minimum at the ends.
1 That is axle and not a spindle.
2 Axle is a shaft supporting rotating elements.
3 The axle may be stationary or rotate with the element.
1 It is a secondary shaft used to counter the direction of main shaft.
2 Cold rolling produces stronger shaft as grain structure isn’t deformed in cold w
2 Shafts are subjected to tensile forces.
3 Shaft is subjected to torsional moment as well as bending moment.
2 Stress =My/I where y=d/2 and I=πd⁴/64.
3 Stress=Mr/J where r=d/2 and J=πd⁴/64.
2 θ=(180/π)xMl/GJ where J=πd⁴/32.
1 ASME Standard. The lesser value is taken among the two.
1 Moment is multiplied by a number to consider these factors while designing th
3 70=(16/πdᵌ)x√M²+m².
4 The two moments act perpendicularly to each other.
2 Flexible shafts have high rigidity in torsion making then capable to transmit to
2 Flexible shafts have low rigidity in bending moments making them flexible.
1 Sunk key fits halfway in the hub and halfway in the shaft.
1 Sunk key is a positive drive and no slip occurs.
2 Woodruff key is a sunk key and doesn
1 S(yt)= √ (σ₁²- σ₁σ₂ +σ₂²) or S²(yt)= (σ₁²- σ₁σ₂ +σ₂²). This is an equation of e
2 Maximum shear stress theory gives S(sy)=0.5S(yt) while Distortion energy the
1 Dia=2.5d.
2 L=3.5d.
3 If shaft diameter is between 40mm and 100mm, 4 bolts are used.
2 Hub is treated as a hollow shaft.
2 It has ductility and can be heat treated easier than low carbon steel.
4 Hardness is a surface property which is the resistance of material to surface ind
1 Malleability is the deformation under compressive load and hence with rise in
 marks
s down in 3 categories.
a positive clearance.
ositive clearance and hence tolerance zone of hole is below that of shaft.

magnitude of tolerance are decrypted in the tolerance.

by deviation while magnitude is depicted by grade.
e to perform its function satisfactorily.
he highest stress a component can undergo before failingand hence is used as a criterion.
onsiderable plastic deformation at yielding point.
al axis is under compression and the portion below it is under tensile stress.
Moment x distance from neutral axis/ Moment of inertia).
atic load, there is plastic deformation near yielding point and hence redistribution of stresses take place. Th
e flow line is reduced due to multiple notches.
educe the sharp bending of a force flow line.
an be considered at the end and resistance in middle as the actual work is done on the bottle cap which lies
s given by σ1=± S(yt), σ2=±S(yc) Now given S(yt)=S(yc), hence the region of safety is of square shape.
beam varies hyperbolically with the distance from neutral axis.
h=89.1816-50=39.1816mm, M=100 x 100 N-m, Therefore σ=Mh/AeR or σ=10000 x 39.1816/ [7200 x 10
0x4Dx(4D-0.2D-3.5D)/ 0.8D²x0.02Dx3.5D , σ(b)=21428.6/D²
10⁻⁶ x 200 x 225=0.486mm.
ndent of the load.
e middle portion while it is minimum at the ends.

tating elements.
or rotate with the element.
o counter the direction of main shaft.
er shaft as grain structure isn’t deformed in cold working.

al moment as well as bending moment.

nd I=πd⁴/64.
d J=πd⁴/64.
 value is taken among the two.
umber to consider these factors while designing the shaft.

ndicularly to each other.

gidity in torsion making then capable to transmit torque.
dity in bending moments making them flexible.
hub and halfway in the shaft.
and no slip occurs.
Determine the length of kennedy key required to transmit 1200N-m and
S²(yt)= (σ₁²- σ₁σ₂ +σ₂²). This is an equation of ellipse.
y gives S(sy)=0.5S(yt) while Distortion energy theorem gives S(sy)=0.577(Syt).

40mm and 100mm, 4 bolts are used.

at treated easier than low carbon steel.

ty which is the resistance of material to surface indentation. It depends upon resistance to plastic deformatio
on under compressive load and hence with rise in temperature, the deformation increases and hence mallea
 time_to_spend
difficulty_level hint explanation total_answers

f stresses take place. The plastic deformation is restricted to a smaller area and hence no perceptible damag

he bottle cap which lies in middle of opener.

y is of square shape.

0 x 39.1816/ [7200 x 10.8184 x 50] or σ=100.6N/mm².

nce to plastic deformation.
reases and hence malleability increases.
 correct_answer answer1 answer2

hence no perceptible damage take place.

answer3 answer4