RVA 4800 Installation and Operation Manual 48A EN

Rapid Visco Analyser
RVA 4800
Installation and Operation Manual
PERNS106953 48A16 EN
©2018 Perten Instruments of Australia Pty Limited
Perten Instruments of Australia Pty Limited

Unit 13, 2 Eden Park Drive
Macquarie Park NSW 2102
AUSTRALIA
Tel +61 2 9870 3400
Email support.australia@perten.com
Web www.perten.com
For technical support, contact your local distributor.
This instrument is subject to the following patents: 4 879 897, 6 119 509 (USA), 587 273 (Australia),
P3 678 560.1 (Germany), 233 923 (France), 233 923 (UK), 1 281 915 (Canada), 1 009 504
(Netherlands).
Rapid Visco™ and RVA are registered trademarks of Perten Instruments of Australia Pty Limited.
Windows™ is a registered trademark of Microsoft Corporation.
The RVA 4800 complies with the following directives:

• EN 61326-1 (2013): Electrical equipment for measurement, control and laboratory use—EMC
requirements—Part 1: General requirements
• EN 55011 (2016): Industrial, scientific and medical equipment—Radio frequency disturbance
characteristics—Limits and methods of measurement
• EN 61000-4-2 (2009): Electrostatic discharge immunity test
• EN 61000-4-3 (2006) +A1 (2008) +A2 (2010): Radiated, radio-frequency, electromagnetic field
immunity test
• EN 61000-4-4 (2012): Electrical fast transient/burst immunity test
• EN 61000-4-5 (2014): Surge immunity tests
• EN 61000-4-6 (2014): Immunity to conducted disturbances, induced by radio frequency fields
• EN 61000-4-8 (2010): Power frequency magnetic field immunity test
• EN 61000-4-11 (2004): Voltage dips, short interruptions and voltage variations immunity test
• EN 61010-1 (2010): Safety requirements for electrical equipment for measurement, control, and
laboratory use—Part 1: General requirements
• RoHS2 directive 2011/65/EU: Restriction of the use of certain hazardous substances in
electrical and electronic equipment.
A Declaration of Conformity in accordance with the above has been signed and is on file at Perten
Instruments of Australia Pty Limited.
Jeff Rogers
Managing Director
Instrument build 48A

Software version 3.17.
December 2018
Contents
PART 1— GETTING STARTED _______________ 1
Welcome _____________________________________ 2
Safety instructions ______________________________ 3
Requirements _________________________________ 5
Components __________________________________ 6
Installing your RVA _____________________________ 7
Changing test mode ____________________________ 9
Water supply _________________________________ 11
Installing TCW ________________________________ 12
Zeroing your RVA 4800_________________________ 14
PART 2— TESTING SAMPLES ______________ 17

Introduction to TCW ___________________________ 18
Managing test configurations ____________________ 20
Test procedure _______________________________ 22
Selecting a test _______________________________ 23
Sample weight calculator _______________________ 24
Preparing a sample ____________________________ 25
Loading a sample _____________________________ 27
Completing a test _____________________________ 29
Canceling a test ______________________________ 31
PART 3— VIEWING TEST RESULTS _________ 33

Viewing results during a test _____________________ 34
Opening and viewing projects ____________________ 35
Editing projects _______________________________ 41
PART 4— EDITING TEST CONFIGURATIONS__ 45

Introduction to editing test configurations ___________ 46
Editing general test settings _____________________ 47
Editing the test profile __________________________ 49
Editing analyses ______________________________ 51
Prediction models _____________________________ 55
Viscosity settings ______________________________ 57
User values __________________________________ 59
Axis settings _________________________________ 60
Colour Cycle _________________________________ 62
Test notes ___________________________________ 64
RVA 4800—Installation and Operation Manual i

PART 5— SETTINGS AND MAINTENANCE ____ 65
Program options ______________________________ 66
Running TCW in Administrator Mode ______________ 75
Running several RVA units ______________________ 76
Servicing and calibration ________________________ 77
Routine maintenance __________________________ 78
PART 6— ADDITIONAL INFORMATION _______ 81

Moisture correction ____________________________ 82
Troubleshooting guide__________________________ 83
RS-232 output ________________________________ 86
Technical specifications ________________________ 87
Contact information ____________________________ 88
ii RVA 4800—Installation and Operation Manual

P A R T 1
Getting started
RVA 4800—Installation and Operation Manual 1

Welcome
Your Rapid Visco™ Analyser 4800 (RVA 4800) is a rotational
viscometer that incorporates the latest in Rapid Visco Analyser
technology, including variable heating, cooling and shear
capabilities. It is suitable for a variety of applications requiring
accurate viscosity information, such as the testing of starch-
based products for quality control.
Using your RVA 4800 together with the supplied software, you
can configure and perform a wide variety of tests, graph data
and analyze test results. Standardized test profiles are
available, including those approved by the American
Association of Cereal Chemists International (AACCI) and the
International Association for Cereal Science and Technology
(ICC).
Your RVA 4800 is shipped along with the following items:

• power lead
• USB cable
• pressure regulator set and hose
• two anti-surge fuses (see Replacing a fuse on page 79)
• two 500 mA fuses (for service use only)
• two standard sample cans and paddles
• two high temperature sample cans and paddles
• pressurized lid assembly
• high temperature paddle coupling (regular paddle
coupling already installed)
• pressure vessel stand
• paddle coupling and bobbin tool
• three test starch samples
• ¼” (6.35 mm) nylon water tubing (4 meters)
• USB drive containing:
— ThermoCline for Windows (TCW) version 3 software
— driver and calibration result files
— this RVA 4800 Installation and Operation Manual
— RVA 4800 Quickstart Guide
— Customer Installation Record
— Quality Assurance Feedback Form
— Confirming the accuracy of the RVA
— Packing list.
Your RVA 4800 can only be used with ThermoCline for

Windows version 3.17 or later.
2 RVA 4800—Installation and Operation Manual

Safety instructions
Please read all instructions before setting up and using
your RVA 4800.
All service work on your RVA 4800 should be carried out by

a suitably qualified and authorized person.
Use your RVA 4800 only for its intended purpose. Improper
!
use may impair safety protections provided by the unit.
All wiring and grounding to your RVA 4800 must conform

to local regulations.
Do not remove the casing of your RVA 4800. High voltages

inside the instrument present a risk of electric shock.
Do not operate your RVA 4800 in excessively damp

environments that could provide a risk of electric shock.
Replace worn power cords and loose plugs.
Keep well clear of the instrument during high temperature

tests as hot gasses may be released from the can.
Use an insulating glove to remove the can from your

RVA 4800 after each test, since the can will be hot.
Always face the can away from you when equalizing the
pressure after a high temperature test.
Keep clear of the tower, which ejects vertically when the

RVA 4800 is switched on and at the end of a test.
Keep hair, clothing and personal effects clear of the

paddle-coupling during operation.
The weight of your RVA 4800 exceeds 18 kg. If the

instrument must be moved manually, always employ
appropriate handling procedures. Consider using two
people or a mechanical aid to lift the instrument.
Do not use your RVA 4800 to test flammable or explosive

substances, or substances that may produce flammable or
explosive vapors. Do not store or use materials with
flammable or explosive vapors near your RVA 4800.

Symbols
○ Off (power) switch position Warning—hot surface
| On (power) switch position Warning—pinch point
~ alternating current Warning—starts automatically
Warning—refer to this manual Warning—heavy item
Warning—risk of electric shock Warning—risk of explosion
Warning—high pressure

Requirements
To install your RVA 4800, you will require the following:
• a standard single-phase power supply (500 VA, 110 V
60 Hz or 230 V 50 Hz, as per name-plate)
• a suitable cold water supply, with a temperature of less
than 25°C, and capable of delivering at least 1 L/min at
approximately 100–250 kPa.
To operate your RVA 4800 via ThermoCline for Windows

(TCW) version 3, you will require a suitable personal computer
(see Installing TCW on page 12).
To test samples using your RVA 4800, you will require the
following equipment and materials:
• a supply of aluminum sample cans
• a supply of polycarbonate stirring paddles.
Additional aluminum sample cans and polycarbonate stirring

paddles are available from your Perten Instruments
representative.
Description Qty Part number

Standard cans and paddles 200 PERNS102774
Standard cans only, loose 200 PERNS102775
Standard paddles only, loose 200 PERNS102776
High temperature cans and paddles 42 PERNS106944
High temperature cans only, loose 1 PERNS106145
High temperature paddles only, loose 1 PERNS106146
Chemically resistant cans and paddles, tray 67 PERNS101604
Depending on your RVA 4800 application, you may also require

the following to prepare and test your samples:
• a grinding mill (e.g. Perten Instruments Mill 3100)
• a supply of distilled water (or water of equivalent purity)
• an analytical balance accurate to at least ±0.01 g
(±0.001 g recommended, especially for samples less
than 4 g)
• an adjustable dispenser or pipette for delivering 25.0 mL
of water or buffered solution with an accuracy of ±0.1 mL
• a chilled water bath.

Components
Tower
High temp
safety switch
High temp
sample can
Status lamp
Reset switch
(service use)
Power switch
USB port
Fuse holder
Power inlet
Water outlet
Water inlet
RS-232
serial port

Installing your RVA
Installing your RVA 4800 involves unpacking your unit, and
connecting it to a power supply and water supply (with pressure
regulator, if required), installing TCW on your computer and
connecting your unit to the computer.
 To install your RVA 4800
1 Unpack your RVA 4800 and check all items against the
packing list provided with the unit.
2 Check the plate on the rear of your RVA 4800. Ensure

the serial number is correct and the displayed voltage
and frequency match those of your local power supply.
3 Place your RVA 4800 on a level, stable surface. Leave a

space of at least 4 inches (10 cm) behind the unit to allow
good ventilation and easy access to the power switch.
4 If required, change the paddle coupling (see Changing

the paddle coupling on page 9) and lower or raise the
bobbin (see Lowering and raising the bobbin on
page 10).
5 Connect your RVA 4800 to the power supply using the

power cable supplied.
6 Connect your RVA 4800 to a suitable water supply (see

Water supply on page 11).
7 Install TCW (see Installing TCW on page 12).
8 Connect your RVA 4800 to your computer using the USB

cable supplied.
9 Switch on your RVA 4800 using the rear power switch. A
buzzer will sound for one second and the status light will
glow green. If the tower is latched down, it will be
released and rise automatically.

WARNINGS
When installing your RVA 4800, ensure the power cord and
mains switch are always accessible.
Your RVA 4800 requires an IEC 320 compliant power cord

with a minimum of 5 A current rating. The cord must
incorporate a protective earth conductor and a three-pin
plug for connection to a fixed mains wall socket with a
protective earth connection. If a suitable plug is not fitted
to the power cord, this must be done by a competent
person in accordance with your local regulations.
Notes
You can also connect your RVA 4800 to your computer using
the nine-pin serial port and a standard RS-232 serial cable.
If using a USB cable, switch off your RVA 4800 or disconnect

the cable before installing TCW (see Installing TCW on
page 12).

Changing test mode
Your RVA 4800 can be configured for one of two test
modes—standard testing or high temperature testing.
High temperatures are those exceeding 100°C. To carry
out a high temperature test, you must use a special high
temperature can and paddle (shown). Before using a high
temperature can and paddle, a high temperature paddle
coupling must be installed on your RVA and the bobbin
used to support the sample can must be lowered.
Changing the paddle coupling

standard high temperature
Your RVA 4800 is supplied with two paddle couplings—a
standard paddle coupling used for temperature tests up
to 100°C, and a high temperature paddle coupling used
for high temperature tests. If the temperatures used by
your test configuration exceed 100°C, you must install the
high temperature paddle coupling on your RVA.
Otherwise, you can install the standard paddle coupling.
standard high temperature

 To change the paddle coupling
1 If changing from a standard to high temperature

coupling, move the high temperature safety switch
into the back position.
2 Insert the short end of the paddle coupling and

bobbin tool into the screw on the current paddle
coupling.
3 Hold the tool with one hand and turn the paddle
coupling clockwise (viewed from above). Remove
the paddle coupling.
4 Position the high new paddle coupling and screw.

Hold the tool with one hand and turn the paddle
coupling counterclockwise (viewed from above).
Do not overtighten.
5 If you have installed the high temperature coupling,
pull the high temperature safety switch forward, as
shown.
6 Zero your instrument (see Zeroing your RVA 4800
on page 14).

Notes
When you install the high temperature paddle, ensure the

safety switch is in the forward position. Otherwise your
RVA will be unable to heat samples beyond 100°C. The
switch is also used to record which paddle coupling was
used in all test results.
Standard paddles and cans can only be used with the

standard paddle coupling.
See Preparing a sample on page 25 for details on using

the high temperature paddles and cans.
Tests carried out using a sealed high temperature can or

using a high temperature paddle will be qualitatively
similar but not identical to standard tests carried out using
a standard can and paddle. Such test results should not
be directly compared.
Lowering and raising the bobbin

The bobbin on your RVA 4800 is used to support the
sample can. When conducting a standard test, the bobbin
begins in a raised position and lowers automatically when
you lower the tower. To conduct a high temperature test,
you must first lower the bobbin manually.
 To lower the bobbin
1 Insert the long end of the paddle coupling and

bobbin tool into the screw on the bobbin, as
shown.
2 Using the tool, turn the tool counterclockwise to
unlock the bobbin while pushing down.
3 When the bobbin reaches its bottom position, turn

the tool clockwise to lock the bobbin into place.
 To raise the bobbin
1 Insert the long end of the paddle coupling and

bobbin tool into the screw on the bobbin.
2 Turn the tool counterclockwise to loosen the screw.
3 Allow the bobbin to rise to its normal up position. It

will automatically lock into place.

Water supply
The water supply is required to cool samples. For optimum
performance, the supply should be capable of delivering 1 L/min
at approximately 100–250 kPa. The water supplies of most
laboratories should be suitable.
If the water pressure is less than 250 kPa, do not fit the water
pressure regulator supplied.
The water supply may be non-potable, but should be free of

excess solutes and solids. Excess solutes may precipitate in the
water channels, causing blockages, while excess solids may
interfere with the valve.
The local water temperature should not exceed 25°C; otherwise,

performance may be affected. A chilled water bath is
recommended if the local water temperature exceeds 25°C, or if
the local water supply is otherwise unsuitable.
To install the tubing into a fitting, simply push it in. To remove it,
first push in the collar before pulling the tubing out of the fitting.
 To install the water pressure regulator
1 Fit one end of a length of tubing (1) to

the RVA water inlet and the other end
11
to the regulator outlet (3).
2 Fit one end of another length of tubing

9
to the RVA 4800 water outlet and
insert the other end into a drain. 10
3 Insert the strainer/washer (5) into the

regulator inlet (4). 9
4 Screw one end of the elbow tubing (6) 12
onto the regulator inlet (4). 2 7 8
5 Insert the washer (7) into the other 1
end of the elbow tubing (6) and screw 3
onto the tap (12) or hose-to-barb

adapter (8).
6 If installing on a tap with a barbed

hose tail fitting (11), connect the bar
adapter to the tap using the hose (10)
and hose clamps (9). 4
5
7 Check all connections for leaks. 6

Installing TCW
Your RVA 4800 is controlled using a personal computer
running ThermoCline for Windows (TCW) version 3
software, as supplied with your unit. Before installing
TCW, please ensure that your computer meets the
following minimum system requirements:
• Windows Vista or later Windows operating system
• 1 GHz x86 CPU
• 512 MB RAM (1 GB recommended)
• display resolution of 800 × 600 (1024 × 768
recommended)
• 50 MB available hard disk space
• USB (type-A) or RS-232 serial port.
 To install TCW
1 Switch off your RVA or disconnect it from your PC.
2 Insert the USB drive supplied with your RVA into a

spare USB port on your PC.
3 If the USB drive folder does not open

automatically, locate the USB drive on your PC
using Windows File Explorer. The write-protected
USB drive should appear as a CD Drive, as
shown.
4 From the USB drive, locate and run the file

\Software\TCW3\TCW3 Full Setup.exe.
5 Click Yes to allow the setup program to make

changes to your device. This will open the
InstallShield Wizard for TCW3.
6 Click Next and follow the on-screen instructions.

Notes
You must have Administrator Privileges to install any new software.
The language in which TCW will run will depend on your Windows Regional and Language
Options at the time of installation. These options are accessible through Control Panel in
Windows. French, German or Spanish language support will apply when the Windows Regional
and Language Option is set to any relevant subculture for the given language (e.g. Spanish
(Mexico)). Swedish or Chinese language support will only apply when the option is set to
‘Swedish’ or ‘Chinese (PRC)’, respectively.
The following supplementary programs are required by TCW to operate:

• Microsoft .NET Framework (Version 4.5 or later)
• Crystal Reports.
If these are not already installed on your computer, they will be installed during the TCW
installation routine. You can also use Windows Update to check for any critical updates to the
.NET Framework or download the latest version from microsoft.com/downloads.
Once you have installed TCW and connected your RVA 4800, you can run TCW and establish
communications between TCW and your RVA 4800. If communication is established
automatically, the name of your RVA 4800 should be displayed along with the message
Available on the TCW status bar.
The InstallShield Wizard for TCW3 will install a USB driver and allocate a COM port to run
your RVA 4800. You can use the Ports line in Device Manager to view which port has been
allocated to this connection. To launch Device Manager, click the Windows Start button and
click Run, type devmgmt.msc and click OK. Alternatively, open the Windows Control Panel,
click the System icon, select the Hardware tab and click the Device Manager button.
If using the RS-232 serial port, TCW defaults to finding an RVA

4800 on the Com1 port. If you experience any problems
establishing communications, from the menu select Settings >
Communication Port to open the Set Communications Port
window. Select the communications port, set the instrument
type as RVA 4800 and click Close.
If the serial port of your computer cannot be found, the status of your RVA 4800 will be
displayed in TCW as Unavailable. If the serial port is working but your computer fails to
establish communication with your RVA 4800, its status will be displayed in TCW as No RVA. If
either of these conditions occurs, check that your RVA 4800 is connected and switched on, and
that the correct communications port has been set by selecting Settings > Communication
Port from the menu.
Installing Prediction Pack

If you have purchased a Perten Instruments Prediction Pack, you should install it after
installing TCW. Prediction Pack enables multivariate analysis for creating and using prediction
models (see Prediction models on page 55). For further details, refer to the instructions provided
with your Prediction Pack.

Zeroing your RVA 4800
To improve accuracy, your RVA 4800 uses an offset to
adjust viscosity measurements. You can zero your
instrument to reset this offset. Perten Instruments
recommends that you zero your RVA 4800 at least daily,
or whenever the paddle coupling is changed.
Zeroing can be carried out automatically during a test or

manually prior to a test.
Automatic zeroing
Some materials have very low viscosity at the beginning
of a test, such as starch mixed with water prior to
gelatinization. Since this low viscosity (typically 1 cP) is
close to zero, your RVA 4800 can be zeroed
automatically while the test is in progress.
 To zero your RVA 4800 automatically
1 Open the test configuration for which you wish to

enable automatic zeroing (see Opening test
configurations on page 20).
2 Select the General tab.
3 Under Auto Zero check the Enable box.
4 Enter the test Time at which to zero your RVA

4800.
5 Enter a viscosity Tolerance in centipoise. Your

RVA 4800 will not be zeroed if the viscosity
exceeds this value at the specified time.

Manual zeroing (standard mode)
 To zero your RVA 4800 manually
1 Click on the toolbar or select Run > Zero

Instrument.
2 Fit a paddle into the paddle coupling.
3 If necessary, enter the motor speed (typically

160 rpm) and click Start to begin.
4 The currently measure Zero viscosity value will be
shown. Wait until this value has stabilized, then
click Zero to reset the viscosity offset.
5 Click Close to return to the main window of TCW.
6 Remove the paddle from the paddle coupling.
Manual zeroing (high temperature mode)
 To zero your RVA 4800 manually
1 Click on the toolbar or select Run > Zero

Instrument.
2 Prepare an empty high temperature can with a
high temperature paddle and lid assembly (see
Preparing a sample on page 25).
3 Load the sample can into the void in the copper

block, as shown.
4 Push the tower down.

5 Click Clamp Block.
6 If necessary, enter the motor speed (typically

160 rpm).
7 Press Start to begin.
8 The currently measured Zero viscosity value will

be shown. Wait until this value has stabilized, then
click Zero to reset the viscosity offset.
9 Click Open Block to raise the tower and remove

the sample can.
10 Click Close to return to the main window of TCW.

P A R T 2
Testing samples

Introduction to TCW
ThermoCline for Windows (TCW) version 3 gives you complete
control over the operation of your RVA 4800, with powerful data
collection, analysis and graphing capabilities.
Main window
The main window of TCW consists of:
1 A menu bar for accessing most program functions.
2 A toolbar for easily accessing commonly used functions.
3 A table of test data.

4 A graph for graphically displaying test data.
5 A tab bar for selecting which data set to view of those in

the currently open project.
6 A status bar for displaying the current program status
and sundry information.
1. Menu bar
2. Toolbar
3. Table
4. Graph
5. Tab bar
6. Status bar

File types
TCW uses two distinct file types for defining test procedures
(test configurations), and collecting and displaying test data
(projects). TCW can also read or convert data files created by
TCW2.
File type Extension Function

Test configuration rvc Defines test procedure
Project rvp Data from one or more tests
Test configurations
The process of data collection in TCW is performed using test
configurations. Each test configuration defines a complete test
procedure (see Editing test configurations on page 45). It
includes the:
• name and location of the data files created by a test
• speed and temperature profile of your RVA during a test
• analyses to be applied to the test data
• settings for displaying the test data in TCW
• test notes and other information.
The Run menu in TCW enables you to create, edit, copy and
save test configurations to define each test (see Managing test
configurations on page 20), and to select and run a test
configuration to perform a test and collect data (see Selecting a
test on page 23).
Projects
A project is used by TCW to display and analyze the data of
one or more tests (see Viewing test results on page 33). It
includes:
• the raw data for each test
• analyses to be applied to the test data
• settings for displaying the test data in TCW.
Converting all TCW v2 data files to TCW v3 projects

Version 3 of TCW includes a conversion tool to search your
computer’s hard drive and convert all TCW version 2 data files
into TCW version 3 projects.
 To convert all TCW v2 data files to TCW v3 projects
1 From the menu select File > Convert TCW2 Data Files.
2 Click OK.

Managing test configurations
If you wish only to test samples using the test configurations
provided with TCW, you can skip this section. Otherwise, read
on to learn how to create and edit test configurations.
Creating test configurations
 To create a new test configuration
1 From the menu select Run > New Test Configuration.

2 Edit the test configuration as required (see Editing test
configurations on page 45) before saving it.
 To create a test configuration from a project
1 From the menu select File > Open Project and select
the project.
2 From the menu select Settings > Project to open the

Project Settings window.
3 Click Create Config.
4 Enter a name for the new test configuration and click

Save.
Opening test configurations
 To open a test configuration
1 Click on the toolbar or from the menu select Run >

Edit Test Configuration.
2 Locate and select the test configuration you wish to edit,

and click Open.
3 Edit the test configuration if required (see Editing test

configurations on page 45). The edited test configuration
can then be saved under its existing filename or saved
under a new filename (see Saving test configurations
below).

Notes
If the security settings of TCW have been enabled, you may be

restricted from running and/or editing some test configurations.
See Security settings on page 67.
Test configurations can also be copied and renamed using

Windows Explorer or similar file management tools.
You can open a test configuration to view or edit the test

settings immediately before commencing a test (see Test
procedure on page 22). When you are ready to commence the
test, click Run in the Test Configuration window.
Saving test configurations
 To save a test configuration under its existing name
1 In the Test Configuration window, click Save.
 To save a test configuration under a new name
1 In the Test Configuration window, click Save As.
2 Enter the new name and click Save.

Test procedure
Before testing samples, ensure you have:
• installed your RVA 4800 (see Installing your RVA on
page 7)
• installed TCW (see Installing TCW on page 12)
• set your RVA 4800 for standard or high temperature
testing (see Setting up for high temperature testing on
page 9), and
• zeroed your RVA 4800 (see Zeroing your RVA 4800 on
page 14).
You are now ready to begin testing samples.
Testing samples using your RVA 4800 is a straightforward

procedure. To test a sample, simply:
• select the test (page 23)
• prepare the sample (page 25), and
• load the sample into your RVA 4800 (page 27).
If you are using one of the default test configurations provided

with your RVA, please consult the test notes embedded in the
test configuration for additional test information (see Test notes
on page 64).
Tests carried out using a sealed high temperature can or using

a high temperature paddle will be qualitatively similar but not
identical to standard tests carried out using a standard can and
paddle. Such test results should not be directly compared. High
temperature tests should include a control test to which all other
high temperature tests are compared.

Selecting a test
 To select a test

Select Configuration to Run.
2 Select the test configuration and click Open.
3 If prompted, enter a project name.
4 If prompted, enter sample weight information.

5 You are now ready to load the sample into your
RVA 4800.
There are shortcuts for selecting the last test configuration.
 To run the last test configuration again

Run Last Test.
You can also make shortcuts for commonly used test

configurations on the Run menu and/or the toolbar. To run a
test shortcut from the Run menu, simply select the Run menu
and select the relevant test shortcut. To run a test shortcut from
the toolbar, click the relevant toolbar shortcut (e.g. ).
Notes
For details on assigning test configurations to the Run menu

and/or to the toolbar, see Shortcuts on page 71.
Depending on the security settings of TCW, you may be denied

permission to run and/or edit some test configurations (see
Security settings on page 67).

Sample weight calculator
TCW includes a sample weight calculator, allowing you to
quickly correct for moisture content when calculating the
amount of sample material and water to use in sample
preparation.
The sample weight calculator can be

displayed automatically before each
test. The displayed data is then saved
in the project and can be shown in the
traceability information section of
project reports.
For details on the formulae used by

the sample weight calculator, see
Moisture correction on page 82.
 To display the sample weight calculator before each test
1 Open the relevant test configuration for editing (see

Managing test configurations on page 20)
2 On the General tab, check the Prompt for Sample

Information box.
To display the sample weight calculator at any time, click on

the toolbar or from the menu select Run > Show Sample
Calculator.
 To use the sample water calculator
1 Enter the Sample Weight Class (nominally 3.0, 3.5 or

4.0 g).
2 Enter the Water Weight Class (nominally 25.0 g).

3 Enter the Moisture Basis (nominally 0, 12 or 14%).
4 Enter the measured Moisture Content of your sample

material (e.g. 13.5%).
5 If required, check either of the Fix Sample Weight or Fix
Water Weight boxes.
6 The sample and water weight will be automatically

calculated and displayed. When you have finished, click
Close.

Preparing a sample
Good sample preparation is essential for obtaining
consistent and accurate results from your RVA 4800.
Samples should be prepared in accordance with your
local operating procedure.
If your sample consists of whole grain, it should be milled

to a maximum particle size of 100% <0.50 mm and at
least 50% <0.21 mm. Flour and wholemeal do not require
any milling.
If you are using a Robot Dispenser, please follow the

procedure for sample preparation detailed in the manual
for this unit.
Where possible, the moisture content of the sample

should be measured to enable moisture correction. See
Moisture correction on page 82.
 To prepare a sample (standard test)
1 In accordance with your local operating procedure,

weigh and dispense the sample material and water
into a new can.
2 Use a non-stick stirrer to disperse the sample.

Alternatively, place a new paddle into the can and
jog the blade vigorously up and down through the
water 10 times. Ensure any sample lumps
adhering to the inside of the can are pushed down
into the water.

 To prepare a sample (high temperature test)
1 In accordance with your local operating procedure,

weigh and dispense the sample material and water
into a new can.
2 Use a non-stick stirrer to disperse the sample.
Ensure any sample lumps adhering to the inside of
the can are pushed down into the water.
3 Remove the collar from the high temperature lid

assembly.
4 Insert the can through the collar.

5 Insert the paddle into the paddle holder on the lid
assembly.
6 Place the lid assembly on the can.
7 Bring the lid assembly and collar together and

rotate the lid clockwise, as shown, to ensure a firm
seal is formed. Do not overtighten.
8 If required, place the prepared can into the

pressure vessel stand, as shown.
Notes
Do not dispense the sample material onto the water in

the can until you are ready to load the sample into your
RVA 4800.
When using the Robot Dispenser to prepare samples, the

water is dispensed on top of the sample material. Do not
use a paddle to disperse a sample prepared with the
Robot Dispenser as it is not long enough to dislodge
material from the bottom of the can. Instead use a non-
stick stirrer to disperse the sample. Please consult the
manual for your Robot Dispenser for further details.
If you are using one of the default test configurations

provided with your RVA, please consult the test notes
embedded in the test configuration for additional
information regarding sample preparation (see Test notes
on page 64).

Loading a sample
Once you have selected a test, entered any required
sample information and prepared your sample, you can
load the sample into your RVA 4800.
 To load a sample into your RVA (standard test)
1 Check that the status lamp is blinking green,

indicating that your RVA has reached the correct
temperature.
2 Rotate the paddle coupling by hand until the

recess on the paddle coupling is facing towards
you.
3 With the paddle fully inserted into the can, slide the
paddle top into the coupling as illustrated. Ensure
the paddle is correctly seated by squeezing it
against the back of the coupling.
4 Gently push down the motor tower until you hear a

click, and release immediately. The status lamp will
change from green to orange and the test will
begin immediately.
 To load a sample into your RVA (high temperature test)
1 Check that the status lamp is blinking green,

indicating that your RVA has reached the correct
temperature.
2 Ensure the high temperature safety switch is in the

forward position.
3 Remove the sample can from the pressure vessel

stand and insert it into the void in the copper block
with the handle facing forward towards you, as
shown.
4 Gently push down the motor tower until you hear a

click, and release immediately. The status lamp will
change from green to orange and the test will
begin immediately.

WARNINGS
Keep clear of the tower, which ejects vertically when

the RVA 4800 is switched on and at the end of a test.
Keep hair, clothing and personal effects clear of the

paddle-coupling during operation.
Notes
When running a high temperature test, do not pull on the

safety release valve during the test.
See Setting up for high temperature testing on page 9 for

details on changing test mode.
Allow at least 30 minutes for your RVA 4800 to warm-up.
If the tower fails to latch down, the initial test temperature

may not have been reached. Check that the status lamp
is blinking green or check the state of your RVA 4800
using TCW before attempting to load a sample.
Failure to properly insert the paddle can cause it to rub or

jam during the test.
Failure to release the tower immediately when it latches

down can cause the paddle coupling to rub or jam during
the test.
When loading a high temperature sample, ensure the

handle is facing forward or slightly to your right (i.e. away
from the temperature safety switch) to ensure it does not
touch the temperature safety switch when the motor
tower is pushed down.

Completing a test
 To complete a standard test
1 When the test has been completed, the status

lamp will change from orange to green and the
sample will be ejected from your RVA. Rotate the
paddle coupling by hand so the recess is again
facing towards you.
2 Using an insulating glove, remove the can and
paddle by grasping the can firmly at the top and
pulling towards you.
3 Discard the can and paddle. Your RVA is now
ready to commence another test.
 To complete a high temperature test
1 When the test has been completed, the status

lamp will change from orange to green. Depending
on your test profile, the tower may not rise
immediately. Instead, it will remain down until the
sample temperature drops below 100°C.
2 Once the sample has cooled sufficiently and the

tower has risen, remove the can from your RVA
using an insulating glove.
3 If required, place the can in the pressure vessel

stand, as shown, and allow the sample to cool.
4 Ensure the vent hole is facing away from you
and pull the ring on the end of the handle, as
shown, to equalize the pressure between the
inside and outside of the can.
5 While holding the can and collar, rotate the lid

counterclockwise to disassemble the high
temperature can. Discard the can.
6 Hold down one of the tabs on the lid assembly with

your thumb and remove the paddle, as shown.
7 Discard the paddle. Your RVA is now ready to

commence another test.

WARNINGS
Keep well clear of the instrument during high

temperature tests as hot gasses may be released
from the can.
After any test, use an insulating glove to remove the

can from your RVA as the can may be hot.
Ensure the vent hole is facing away from you before

pulling the ring on the high temperature lid.
Keep clear of the tower. The tower ejects vertically

when the instrument is switched on and at the end of
each test.

Canceling a test
If there is a problem with a test or it has already produced the
result you want, you can cancel the test to save time. This will
stop the test and apply any relevant analyses.
 To cancel a test

Cancel Test.
2 A confirmation message will be displayed. Click Yes to

cancel the test.
3 The status lamp will change from orange to green. When

the tower rises, remove the sample (see following notes
and Completing a test above).
WARNINGS
Keep clear of the tower, which ejects vertically when a test

is canceled.
Notes
If you are conducting a standard test, the tower of your RVA will
rise immediately. If you are conducting a high temperature test,
the tower will not rise until the temperature of the sample has
fallen below 100°C.
You can set the test configuration to stop a test when the
viscosity reaches a pre-defined threshold. See Editing test
configurations on page 45.

P A R T 3
Viewing test results

Viewing results during a test
Whenever you begin a test, a new tab is created in the currently
open project (or in a new project if none is open). Any plots
defined in the test configuration, such as the values of viscosity,
temperature and speed as a function of time, are then displayed
and updated on the graph while the test is running.

Opening and viewing projects
Projects are used by TCW to display and analyze the data of
one or more tests. Each project can display an unlimited
number of data sets.
Notes
Standard and high temperature couplings give different results,

even when using the same test profile. Test results from one
calibration mode should not be compared to those from the
other.
Opening projects
To view the data from a previous test, simply open the project
containing that data.
 To open a project
1 Click on the toolbar or from the menu select File >

Open Project.
2 Select the project and click Open.

Viewing data plots
Whenever you open a project, some or all of the data contained
in the file will be displayed in the form of a graph, as shown
above. The project can contain up to three plots for each data
set.
To highlight a specific plot, place the cursor over a point on that

plot line. You can also move the cursor slightly to see the data
for that point.
To display a vertical or horizontal line, place the cursor at the

required position on either the horizontal or vertical axis.
Using the project data table

The data contained in the open project can be viewed in the
form of a table.
 To view or hide the project data table
1 Click on the toolbar or from the menu select Chart >

View Data.
A data table will usually contain more data points than can be
shown in the TCW window. When this is the case, the table will
include scroll bars beneath and/or to the right of the data.
 To view the entire table
1 Scroll the table left and right or up and down by clicking

and dragging the slider bars.
You can use the data table to highlight particular plots or plot
points.
 To highlight or identify a particular plot
1 Place the cursor over the corresponding plot description

in the data table.
 To highlight or identify a particular plot point
1 Place the cursor over the corresponding point in the data

table.

 To highlight or identify a set of plot points for a particular time
1 Place the cursor over the corresponding time value in the

data table.
Using the project legend

The legend for the project chart can also be used to highlight or
identify a particular plot.
 To highlight or identify a particular plot
1 Place the cursor over the corresponding legend entry.
Using the project tab bar

The tab bar can be used to select and manage multiple data
sets within a project. When you select the tab for a single data
set, the plots for that data set are shown on the graph.
You can also select multiple tabs and display plots for each
selected tab simultaneously. To select multiple tabs, hold down
the CTRL key while clicking each tab. You can also hold down
the SHIFT key to select a block of tabs with a single click. Tabs
selected together are marked with an asterisk (*). The first tab
selected as part of a group is known as the primary tab and its
label is also marked with a ‘P’. When viewing analysis results
for a group of tabs, for example, the analyses for the primary
tab are applied automatically to all selected tabs.
You can select, deselect and move tabs by right-clicking the tab
bar to open the tab menu and selecting from among the
following options:
• Select/Deselect Single to select or deselect the tab on
which you right-clicked.
• Select All to select all tabs in the project.
• Deselect All to deselect all but the primary tab.
• Delete to remove the tab from the project.
• Move Left to move the tab one place to the left.
• Move Right to move the tab one place to the right.
• Show Test Details to display details of the test (this can
also be displayed by clicking on a data plot).
• Rename Test to change the test name shown on the tab.
(This does not change the filename. To see the name
and location of the file, hover the mouse pointer over the
tab.)

Viewing analysis results
TCW can display detailed analysis results for the currently
selected tab. It can also display a table of analysis results for all
selected tabs. If the analyses are changed or new data tabs
selected, the results displayed in the window are updated
automatically. To change the analysis functions, see Editing
analyses on page 51.
 To display analysis results for a single tab
1 Select the tab for the analysis results you wish to view.
2 From the menu select View > View Analysis.
 To display a table of analysis results for multiple tabs
1 Select the tabs for the analysis results you wish to view.
2 Click on the toolbar or from the menu select View >
View Analysis Results.
Notes
If several tabs are selected, the analyses for the primary tab are
applied automatically to all selected tabs.

Generating reports
TCW can generate printable reports from the open project. The
analysis report contains:
• the conditions of each test (including the date and time,
username and sample weights)
• the analysis results for each data set, and
• the graph.
The results report is a simpler report containing only the

analysis results.
 To view a report
1 Select the data sets for the results you wish to include in
the report.
2 From the menu select View > View Analysis Report or

View Results Report. To view the analysis report you
can also click on the toolbar.
3 The report will be displayed in a new window. To print the

report, click on the report window.
Notes
To print the analysis report

without displaying it, from the
menu select File > Print
Report.
To adjust the information

displayed on the report, select
Settings > Program Options
from the menu to open the
Program Options window and
select the Print Options tab. If
the security settings of TCW
have been enabled, you may
be unable to change some
settings (see Security settings
on page 67).

Copying the project graph
TCW allows you to copy the entire graph of the currently open
project to the Windows clipboard, from where it can be pasted
into other applications such as a word processor document.
 To copy the project graph

Copy Graph to Clipboard.
2 Open the application into which you wish to copy the

graph and paste the graph from the clipboard.
Zoom function
TCW includes a zoom function, allowing you to view detail in a
small section of the project graph.
 To zoom into a small graph section

Zoom In.
2 Click and drag a box across the region of the graph you
want to view in detail.
3 To return to viewing the complete chart, click on the

toolbar or from the menu select Chart > Zoom Out.

Editing projects
As well as viewing projects, TCW allows you to export, merge,
edit, reanalyze and save projects.
You can edit many of the project settings directly by accessing

the Project Settings window.
 To access the Project Settings window
1 From the menu select Settings > Project.
Adding and merging data

The merge function in TCW enables data from several tests to
be combined into a single project.
 To merge projects into the currently open project

Merge Project.
2 Select the project(s) to merge and click Open.
TCW2 data files can also be added to the currently open

project.
 To add a TCW2 data file to the currently open project
1 From the menu select File > Add TCW2 Data File.
2 Select the TCW2 data file(s) to add and click Open.
Notes
When merging data with an open project, the display and

analysis settings of the open project are maintained, while
those of the project(s) being merged are discarded.
Deleting data
Data can also be deleted from a project.
 To delete data from the currently open project
1 Click on the tab for the data set you wish to delete.
2 Right-click the tab and select Delete.
3 Click Yes to confirm.
RVA 4800—Installation and Operation Manual 41 4

Formatting the graph
Whenever you open a project, the appearance of the graph is
determined by the project settings. You can format the graph by
changing these settings.
To format the axis settings, see Axis settings on page 60.
To format the cycle of plot colours, see Colour Cycle on

page 62.
 To format a plot directly
1 Right-click the plot line.
2 Select the line colour, line width and

line style.
3 Click Close.
Reanalyzing data
Analysis results are determined by applying the analysis
functions defined on the Analyses tab of the Project Settings
window to the project data. You can apply a different set of
analysis functions by opening this window and changing the
settings. See Editing analyses on page 51 for further details.
Inserting a text box

TCW allows you to insert a text box into the project graph,
which may be useful for labeling plots and highlighting features.
 To insert a text box
1 Click on the toolbar or select Chart > Insert Text.

A new text box will be placed on the graph.
2 Click on the text box and type the required text.
Notes
See the following instructions for details on resizing, moving

and formatting text boxes.
When you insert a text box, it is linked to the selected tab. The
text box will only be displayed when the same tab is selected on
its own or it is the primary tab of a group of selected tabs.

Resizing and moving a text box
Once you have inserted a text box, it can be resized or moved.
 To resize a text box
1 Slowly move the cursor near the edge of the text box until
it changes to a resize pointer ( , , or ).
2 Click and drag the edges of the text box to the required
size.
 To move a text box
it changes to a move pointer ( ).
2 Click and drag the entire text box to the required position.
Changing the properties of a text box

You can change the properties of a text box, including its fill
colour, line colour, line width, line style and font.
 To change the properties of a text box
it changes to a move pointer ( ).
2 Right-click the text box to access a pop-up menu.
3 Select the new property from the available options.
Exporting project data

Project data can be exported to a comma separated variable
(CSV) file or exported to the Windows clipboard.
 To export data to a CSV file
1 From the menu select File > Export Data.
2 Enter the CSV filename and click Save. The data from all
tabs will be saved to the CSV file.
 To export data to the Windows clipboard
1 From the menu select File > Export Data to Clipboard.

The data from all tabs will be copied to the Windows
clipboard. It can then be pasted into other applications
such as Microsoft Word or Excel.

Saving and closing projects
Once you have finished editing a project, you can save it to
maintain the changes.
 To save a project under its existing filename

Save Project.
 To save a project under a new filename
1 From the menu select File > Save Project As.

2 Enter the new filename and click Save.
Notes
If a test was added to the project, the modified project must be

saved using the Save Project As option.
 To close a project
1 From the menu select File > Close Project.
2 You may be asked to save any changes you have made

to the project. Click Yes to save changes or No to
discard them.

P A R T 4
Editing test configurations

Introduction to editing test configurations
Each test configuration (see Managing test configurations on
page 20) contains nine tabs.
1 The General tab contains output and other general test

controls (see Editing general test settings on page 47).
2 The Test Profile tab specifies the settings of your RVA

4800 during the test (see Editing the test profile on page
49).
3 The Analyses tab defines the analysis functions to be

applied to the test data (see Editing analyses on
page 51).
4 If you have the Perten Instruments Prediction Pack

installed, you can use the Prediction Models tab to load
a prediction model and create analysis results using the
Predict analysis function (see Prediction models on
page 55).
5 The Viscosity Settings tab defines the viscosity
threshold, which can be used to stop a test early, and the
viscosity limits, which can be displayed during a test and
used to warn if the test viscosity falls outside these limits
(see Viscosity settings on page 57).
6 The User Values tab allows you to prompt the user to

manually enter one or more values at the beginning of
each test. User values can include, for example, a user
ID, sample supplier, or externally measured value such
as pH (see User values on page 59).
7 The Axis Settings tab defines the axis settings to be

used in the project generated by the test configuration
(see Axis settings on page 60).
8 The Colour Cycle tab allows you to define the cycle of

colours used for each plot when displaying the test data
(see Colour Cycle on page 62).
9 The Test Notes tab allows you to insert a brief

description of the test configuration (see Test notes on
page 64).
All tabs except the General and Test Profile tabs are identical
to the corresponding tabs in the Project Settings window.

Editing general test settings
The General tab contains Output, Auto Zero, Sample Weight,
Run, Viscosity and Print settings.
Output settings
The Output settings are used to specify the name and path of
the test data file. If no file path is entered, projects will be saved
in the default user directory.
A File Suffix can be appended to the file name. Suffixes

include:
• [Nothing]—you will be prompted to manually enter the
project filename for each test
• yyyymmdd—the date in years, months and days
(e.g. 20050725 for July 25, 2005)
• hhmm—the time in hours and minutes (e.g. 1527 for
3.27 pm)
• nnnn—a number that begins at 0001 and increments
after each test.
Auto Zero settings

The Auto Zero settings allow you to automatically zero your
RVA during a test. See Automatic zeroing on page 14.

Sample weight settings
The Sample weight settings allow you to change the default
information shown in the Sample Weight Calculator at the
beginning of a test (see Sample weight calculator on page 24).
 To edit the sample weight settings
1 Open the test configuration (see Opening test

3 Under Sample weight settings, enter the Sample

weight class, Water weight class and Moisture basis.
4 Under Run, check the Prompt for sample information
box.
Run settings
The Run settings specify what to do prior to or at the end of a
test.
• To automatically repeat the test, check Repeat test.
• To automatically add test results to the currently open
project, check Add to project.
• To automatically show the Sample Weight Calculator at
the beginning of a test, check Prompt for sample
information (see Sample weight settings above and
Sample weight calculator on page 24).
• To automatically show the Test Notes at the beginning of
the test, check Show notes (see Test notes on page 64).
• To show the target temperature and speed during each
test, check Show Target Temp and Speed.
Enable viscosity settings

The Enable viscosity settings allow you to stop a test
automatically when a viscosity threshold is reached or warn
when the viscosity is outside preset limits. See Viscosity
settings on page 57.
Print settings
The Print settings specify whether to automatically print a test
report, graph or test results at the end of a test. To enable
automatic printing, check the required boxes.

Editing the test profile
Each test profile consists of a Description, a test profile Table,
an Idle Tolerance and a Sample Rate.
The Description is simply a brief description of the test profile.
The test profile Table is used to specify the temperatures and

speeds of your RVA 4800 during a test, and the times at which
these are attained. To edit the test profile table, simply enter the
required information into each cell. The first two lines usually
define the starting temperature and speed at time 00:00:00.
Subsequent entries must be in chronological order. The last line
of the test profile table defines when the test ends.
Before commencing a test, your RVA 4800 will bring the sample
to within the specified Idle tolerance of the initial temperature.
The initial idle temperature is typically the same as the first
temperature value in the test profile table.
The Sample period is the time between readings in seconds.

Notes
Changes in speed occur immediately, whereas changes in

temperature are ramped linearly.
At least one speed entry must be made with a non-zero value.
You may enter the same time twice; the first to specify a
temperature and the second to specify a speed.
To move between cells, click on them or press the Tab key on

your keyboard.
Click the Check button to check for errors in the test profile
table.
Click the Insert Row Before button or the Insert Row After
button to insert a line between two entries in the test profile
table.
Click the Delete button to remove a line from the test profile
table.
Click the Clear All button to clear all entries in the test profile
table.
Click the Print button to print the test profile.
Click the Import Profile button to copy the test profile from
another test configuration, project or TWC2 profile.
 To copy the test profile from another test configuration
1 Create or open the test configuration to which you wish to

import the test profile (see Opening test configurations on
page 20).
2 Click Import Profile.

3 Select the test configuration, project or TCW2 profile with
the test profile you wish to copy.
4 Click Open. The test profile will be replaced with that of

the selected file.

Editing analyses
TCW determines analysis results by applying the analysis
functions defined in the Project Settings window to the project
data. For existing test results, you can apply a different set of
analysis functions by opening this window and changing the
analysis settings.
Accessing analysis settings
 To access the analysis settings of the current project
1 Click on the toolbar or from the menu select Settings

> Project.
2 Select the Analyses tab.
 To access the analysis settings of a test configuration

2 Select the Analyses tab.

Editing analyses
The Analyses tab contains a table, each line of which
represents an analysis function. Each analysis is defined by a
description, a formula and, in some cases, a label.
The description is used to identify the analysis in the analysis

results table and in the project report.
The formula is used to define the analysis function.
The label is used on the graph to identify a point corresponding

to the analysis result.
 To edit an analysis description
1 Click on the relevant cell of the analysis table and enter a

concise description (e.g. Peak).
 To edit an analysis formula
1 Click on the relevant cell of the analysis table.
2 In the Edit and test formula area at the bottom of the

window, click on the formula box.
3 If required, select a formula from the Set Functions box

and click to copy the formula into the formula box.
4 If required, edit the formula box. Most functions require

one or more input values (e.g. the time that corresponds
to the returned viscosity value).
5 Click Test to check the formula using the active data set.
6 Click Insert in Grid to insert the function into the analysis

table.
 To edit an analysis label
1 Click on the relevant cell of the analysis table and enter a

concise description.
Inserting and deleting lines

To insert a line into the analysis table click the Insert Row
Before button or the Insert Row After button.
To delete a row from the analysis table click the Delete button.

Copying analyses from another file
As well as editing the analyses directly, you can copy the
analyses from another test configuration, project or TCW2 .ANL
file into the currently open project.
 To copy the analyses from another file
1 On the Analyses tab of the Project Settings window,

click Import Analyses.
2 Select the file with the analyses you wish to copy.
3 Click Open. The analyses in the open project will be

replaced with those in the selected file.
Notes
If you already know the analysis formula you wish to enter, you
can type it directly.
You can combine any number of functions and standard

mathematical operations to define an analysis function.
When using values in an analysis formula, the default units for

that value must be used. The default units are as follows:
value default units abbreviation

time minutes (decimal) min
viscosity centipoise cP
speed revolutions per minute rpm
temperature degrees celcius °C
If your decimal symbol and list separator symbol are set to the
same character in Windows (such as the comma character “,”),
a warning message will be shown when you try to enter an
analysis formula. In this case, use the Regional and Language
Options in the Windows Control Panel to set the list separator
to a different character (such as the semicolon character “;”).
The # character can be used to include the value of the analysis

result in the label. For example, if the analysis result is 1660 cP
and the label is “Peak = #”, the graph will display the label
“Peak = 1660”.

Analysis formulas
The following table lists the predefined analysis formulas available in TCW.
Analysis formula Definition

AreaSpeed(T1,T2) Area under speed curve between times T1 and T2.
AreaTemp(T1,T2) Area under temperature curve between times T1 and T2.
AreaVisc(T1,T2) Area under viscosity curve between times T1 and T2.
AverageVisc(T1,T2) The average viscosity between times T1 and T2.
IntersectionTime(T1,T2) The time at which the first two inflection point tangents between
times T1 and T2 intersect.
IntersectionVisc(T1,T2) The viscosity at which the first two inflection point tangents
between times T1 and T2 intersect.
Predict(Name,Analysis) Predicted value using prediction model (see Prediction models on
page 55 on page 55).
SpeedAtTemp(Temp,T1,T2) Speed at first occurrence of temperature Temp between times T1
and T2.
SpeedAtTime(T1) Speed at time T1.
SpeedAtVisc(V,T1,T2) Speed at first occurrence of viscosity V between times T1 and T2.
SpeedAtViscHold(T1,T2) Speed at minimum viscosity between times T1 and T2.
SpeedAtViscPeak(T1,T2) Speed at peak viscosity between times T1 and T2.
SpeedAtViscRate(T1,T2,dT,dV) Speed at first occurrence of rate of change in viscosity dV/dT
between times T1 and T2.
TempAtSpeed(S,T1,T2) Temperature at first occurrence of speed S between times T1 and
T2.
TempAtTime(T1) Temperature at time T1.
TempAtVisc(V,T1,T2) Temperature at first occurrence of viscosity V between times T1
and T2.
TempAtViscHold(T1,T2) Temperature at minimum viscosity between times T1 and T2.
TempAtViscPeak(T1,T2) Temperature at peak viscosity between times T1 and T2.
TempAtViscRate(T1,T2,dT,dV) Temperature at first occurrence of rate of change in viscosity dV/dT
TimeAtSpeed(S,T1,T2) Time of first occurrence of speed S between times T1 and T2.
TimeAtTemp(Temp,T1,T2) Time of first occurrence of temperature Temp between times T1
and T2.
TimeAtVisc(V,T1,T2) Time of first occurrence of viscosity V between times T1 and T2.
TimeAtViscHold(T1,T2) Time of minimum viscosity between times T1 and T2.
TimeAtViscPeak(T1,T2) Time of maximum viscosity between times T1 and T2.
TimeAtViscRate(T1,T2,dT,dV) Time of first occurrence of rate of change in viscosity dV/dT
ViscAtEnd() Viscosity at end of test.
ViscAtHold(T1,T2) Minimum viscosity between times T1 and T2.
ViscAtPeak(T1,T2) Maximum viscosity between times T1 and T2.
ViscAtRate(T1,T2,dT,dV) Viscosity at first occurrence of rate of change in viscosity dV/dT
ViscAtSpeed(S,T1,T2) Viscosity at first occurrence of speed S between times T1 and T2.
ViscAtTemp(Temp,T1,T2) Viscosity at first occurrence of temperature Temp between times T1
and T2.
ViscAtTime(T1) Viscosity at time T1.

Prediction models
If you have a Perten Instruments Prediction Pack installed on
your computer (see Installing Prediction Pack on page 13), you
can carry out multivariate analysis using the Prediction Models
tab in the Project Settings and Test Configuration windows.
The tab can be used to load a prediction model created using
the Prediction Pack, which can then be used to create analysis
results using the Predict analysis function.
 To add a prediction analysis

2 Select the Prediction Model tab.

3 Click Add and select the required prediction model.
4 Ensure the prediction model is selected from the list of

loaded prediction models.
5 Locate the analysis you wish to use from the list of

available prediction analyses and double click it. The
Analyses tab will be selected with the selected analysis
function shown in the formula box.
6 Edit the formula and click Insert Formula into Grid (see
Editing analyses on page 52).

Notes
For details on generating prediction models, see the

documentation provided with your Prediction Pack.
The Predict analysis function has the form Predict(Name,

Analysis), where Name is the prediction model and Analysis is
one of the analyses defined for this model. For further details,
see the documentation provided with your Prediction Pack.
To use the Predict analysis function, you must have Prediction

Pack installed. If you do not have Prediction Pack installed and
attempt to load a prediction model or use the Predict analysis
function, you will see an error message.
Prediction models can include user values (see User values on

page 59).

Viscosity settings
For some RVA applications (e.g. whipped cream), it is
necessary to end a test as soon as the viscosity rises sharply
and passes a defined threshold value. For cream in particular,
this will prevent the sample from spilling out of the test can.
The Viscosity Settings tab includes the following settings:

• Viscosity threshold for stopping test. This enables you
to end a test early when a certain viscosity is reached
(see Stopping a test on viscosity value below).
• Viscosity limits. This enables you to set viscosity limits,
which can be displayed during a test and provide a
warning if the test viscosity falls outside these limits (see
Setting a warning on viscosity value below).

Stopping a test on viscosity value
 To end a test early when a certain viscosity is reached

2 Select the Viscosity Settings tab and enter a time

before the viscosity is checked. The test will continue for
at least this amount of time, regardless of the test
viscosity.
3 Enter the viscosity limit. After the time limit has been
reached, TCW will continue to monitor the viscosity and
terminate the test if the viscosity exceeds this limit.
4 Select the General tab. Under Enable viscosity

settings, check the box labeled Stop test when
viscosity reaches threshold (see Enable viscosity
settings on page 48).
Setting a warning on viscosity value
 To set a warning when viscosity falls outside set limits

2 Select the Viscosity Settings tab and enter a time

before the viscosity is checked. During this time, no
viscosity limits warnings will be issued.
3 Enter the maximum viscosity limit.
4 Enter the minimum viscosity limit.
5 If required, check the box labeled Draw limits on chart.

If checked, lines will appear on the chart during the test
showing the maximum and minimum viscosity limits.
6 Select the General tab. Under Enable viscosity

settings, check the box labeled Warn if viscosity
outside QC limits (see Enable viscosity settings on page
48). If checked, TCW will issue a warning during a test if
the test viscosity falls outside the range defined by the
maximum and minimum viscosity limits.

User values
The User Values tab allows you to prompt the user to manually
enter one or more values at the beginning of each test. User
values can include, for example, a user ID, sample supplier, or
externally measured value such as pH.
 To define a user value

> Project to open the Project Settings window.
2 If required, select the User Values tab.
3 Click Add User Value.
4 Enter a Name for the user value. If required, you can also
enter a Description.
5 When you have finished, click Close.
Notes
If a user value is used in a prediction model, the name of the

user model must exactly match that used in the prediction
model. See Prediction models on page 55.
To delete a user value, select the user value on Project

Settings window and click Delete Selected User Value.

Axis settings
The Axis Settings tab allows you to change the appearance of
the project graph.
 To format a graph in the current project

> Project to open the Project Settings window. You can
also click on the axis directly.
2 If required, select the Axis Settings tab.
3 Edit the axis settings. When you have finished, click

Close.
 To edit the graph settings for a test configuration

2 Select the Axis Settings tab.

3 Edit the axis settings. When you have finished, click
Close.

The Axis Settings include:
• Axis Variable, Units, Colour and Font
• Axis Grid, including Grid and Tick Colour
• Interlaced axes—providing a shaded pattern as an
alternative to grid lines
• Auto Scale—Check this box to allow TCW to determine
the Minimum and Maximum axis values. To enter these
values manually, first clear the Auto scale box.
• Axis background colour
• Chart background colour
• Axis line width
• Axis line colour
• User unit settings (see below).
User units
The user unit settings at the bottom of the Axis Settings tab
allow you to specify your own units for viscosity, speed or
temperature. To use these settings, enter a name for the unit in
the user unit name box and a formula for the unit in the
corresponding user formula box.
Available viscosity units include the first and second derivatives

of the viscosity (in cP).
User unit formulas use the variables v for viscosity (in cP), s for
speed (in rpm) and t for temperature (in °C).

Colour cycle
The Colour Cycle tab allows you to define the cycle of colours
used for each plot of test data on the graph.
 To edit the default line width

configurations on page 20) or project settings (see
Editing projects on page 41).
2 Select the Colour Cycle tab.
3 Use the Line width control to increase or decrease the

line width (in points).

 To use the same colour for all data plots

Editing projects on page 41.
3 Click the top colour block, select the required colour and
click OK.
4 Check the Same colour within test box.
 To edit the color cycle


3 Click a colour you wish to change to open a colour picker
window.
4 Select the new colour and click OK.
5 Repeat steps 3–4 for any other colours you wish to

change.
Notes
To reset the colour cycle to the default values, click Reset

Colour Cycle.

Test notes
The Test Notes tab can include additional information relating
to the test configuration. The default test configurations
provided with your RVA contain extensive notes, including test
methods. Please consult these notes for additional information
about the test.
 To view or edit the test notes

2 Select the Test Notes tab.
3 View or edit the test notes as required.
 To automatically show test notes at the beginning of a test
1 Open the required test configuration (see Opening test

3 Under Run settings, check the Show notes box.

4 Click Close and save the test configuration.

P A R T 5
Settings and maintenance

Program options
TCW uses the Windows security settings on your computer to
allow control of program options. To view or change program
options, you require Administrator privileges in Windows.
 To open the Program window
1 Ensure you are running TCW in Administrator Mode (see

following note).
2 From the menu select Settings > Program Options.
Notes
You must be running TCW in Administrator Mode to view or

change the program options. See Running TCW in
Administrator Mode on page 75.
TCW controls access to certain program options using Users

and Groups. These are defined in Windows.
When TCW is installed, three groups are created—TCW3

Operator, TCW3 Supervisor and TCW3 Administrator—with
different permission settings defined for each group. You can
add individual users to these groups or create your own groups
using the Computer Management app on your computer.
For details on creating and editing users and groups, or

changing Windows security settings, refer to the Windows Help
and Support Center on your computer.

Security settings
The Security tab on the Program window allows you to control
which users or groups can edit TCW program options.
 To edit the security setting for a user or group
1 From the menu select Settings > Program Options and

select the Security tab.
2 Select the user or group using the pull-down menus.

3 Check or clear the Enable security access control box
to control whether the user or group can edit the security
settings.
4 Select a Security Level option and click >> to add that
security level to the Selected User Membership.
5 If you wish to remove a Security Level option select the

option from the Selected User Membership and
click <<.

Notes
Users and groups are defined in Windows (see Program

options on page 66).
The following security levels are available:

• TCW3 administrator—access to all program options.
• Create, modify and run test administration—access to
the permissions options (see Permissions on page 69).
• Graphical software display administration—access to
the shortcut options (see Shortcuts on page 71).
• Reports administration—access to the report options
(see Report options on page 72).
• Export options administration—access to the export
options (see Export options on page 73).
• Backup settings administration—access to the backup
options (see Backup options on page 74).
You can use the Export button to export all security settings to
a Windows registry (*.reg) file. You can then copy this file to
other computers and import it using the Import button.

Permissions
The Permissions tab on the Program window allows you to
set permissions for any Users or Groups using your computer.
This allows you to restrict certain users or groups from running
or editing specified tests.
You can only edit permissions if you have the correct security
settings (see Security settings on page 67).

 To edit the permissions for a particular user or group
1 From the menu select Settings > Program Options and

select the Permissions tab.
2 Select the user or group using the pull-down menus.

3 Under Run Permissions, select All Tests to permit the
user or group to run all tests or Listed Tests to permit
the user or group to run only selected tests.
4 If required, click Add and select a test to add to the Run
Permissions list. Repeat for all tests that the user or
group is permitted to run.
5 Under Edit Permissions, select All Tests to permit the
user or group to edit all tests or Listed Tests to permit
the user or group to edit only selected tests.
6 If required, click Add and select a test to add to the Edit
Permissions list. Repeat for all tests that the user or
group is permitted to edit.
7 If required, check any of the Toolbar Permissions

boxes. Checking a box will enable the indicated toolbar
button for the given user or group.
8 If required, check Enable tab menu. Checking this box

will enable the tab menu for the given user or group.
9 Click Save to save all security options.
Notes
Users and Groups are defined in Windows (see Program

options on page 66).
When setting the permissions for a particular user or group,

ensure that the user or group has permission within Windows to
access each specified configuration file. The user or group will
also require permission to access the test output file path set in
each configuration file. Consult Windows Help for further
assistance on setting file and folder permissions in Windows.
You should set permissions for yourself and any other users of
your computer with Administrator access, as well as any non-
Administrators. If permissions are not set for an Administrator
and TCW is not run in Administrator mode, the Administrator
will not be able to edit or run tests, change backup settings, or
adjust some settings in the report layout.
To remove a test from a permissions list, simply select the test

and click Delete.

Shortcuts
The Shortcuts tab on the Program windows allows you to
assign commonly used tests to the Run menu or toolbar for
individual users or groups.
 To assign a test to the Run menu or toolbar
1 Select the Shortcuts tab and select a user or group

using the pull-down menus.
2 Check one of the Menu or Toolbar boxes.
3 Click the corresponding Browse button, locate and select

the required test configuration and click Open.
4 Enter a label of up to five characters for the test.
5 Click Save to save the shortcut options.

Report options
The Report Options tab on the Program window allows you to
specify what information is shown on test reports.
 To edit the report options
1 Select the Report Options tab and select a user or

group using the pull-down menus.
2 If required, check any of the boxes to show Traceability

Information, Print Sample Information etc.
3 If you wish to display a logo on the reports, click Browse,

select a logo file and click Open.
4 If required, enter any optional user text you wish to

appear on the report (e.g. contact details).
5 Click Save to save the report options.

Export options
The Export Options tab on the Program window allows you to
specify what information is included when exporting test results.
 To edit the report options
1 Select the Export Options tab and select a user or

2 Check or clear the boxes as required.
3 Click Save to save the report options.

Backup options
The Backup tab on the Program window allows you to set an
option for automatically backing up projects. When backup is
enabled, every time you edit and save a project, a backup of
the previous project will be saved. This enables you to create a
traceable record of all changes to a project.
 To enable backup
1 Select the Report Options tab and select a user or

2 Check the Backup Files box.
3 Click Browse, select the folder where you want the

backup files to be saved and click OK.
4 Click Save to save the backup options.

Running TCW in Administrator Mode
You must run TCW in Administrator Mode to view or change the
program settings. If you are a Windows Administrator, running
TCW in Administrator Mode also enables you to edit or run
tests, change backup settings, and adjust some settings in the
report layout, regardless of whether your security permissions
have been set.
 To run TCW in Administrator Mode once
1 Close TCW.
2 Locate the TCW shortcut on your desktop.

3 Hold down the SHIFT key and right-click the
shortcut.
4 Select Run as administrator.
 To always run TCW in Administrator Mode
1 Close TCW.
2 Locate the TCW shortcut on your desktop.
3 Right-click the shortcut and from the popup

menu click Properties.
4 Select the Compatibility tab.
5 Check the box labeled Run this program

as an administrator.
6 Click OK to close the doughLAB Properties

window. TCW will now always run in
Administrator Mode from this shortcut.
7 Double click the TCW shortcut to run TCW.
8 If prompted, click Yes to allow the program

to run in Administrator Mode.

Running several RVA units
TCW allows you to run several RVA units from a single
computer, including an RVA-4, RVA-Super4,
RVA TecMaster, RVA 4500 or RVA 4800.
 To run multiple RVA units from a single computer
1 Open TCW and connect to the first instrument.
2 Open another instance of TCW.

3 In the new instance of TCW, select Settings >
Communication Port to view the communications
port settings.
4 Select the communications port for the
corresponding RVA unit.
5 Select the RVA instrument type and click Close.
6 Repeat steps 2–5 for any additional RVA units.
Notes
You can run two or more RVAs of the same type or

different types using either USB or RS-232 connections.
You may prefer to create a separate shortcut to TCW for

each RVA unit. Right-click the shortcut and edit the
Target field before clicking OK.
Assuming TCW is installed in the default directory, for an

RVA unit on communications port 2, for example, the
shortcut is "C:\Program Files\TCW3\TCW3.exe" Com2
or "C:\Program Files (x86)\TCW3\TCW3.exe" Com2.
The shortcut for an RVA 4800 on a USB port is

"c:\Program Files\TCW3\TCW3.exe" "USB RVA 4800"
or "C:\Program Files (x86)\TCW3\TCW3.exe" "USB
RVA 4800".
The default location for program files may differ from that
shown above on non-English versions of Windows.
Failure to specify a unique communications port for each

instance of TCW will result in file access errors.

Servicing and calibration
Servicing
Perten Instruments recommends regular servicing and
re-calibration of your RVA 4800 every 12 months. Intensive
use, harsh operating conditions or other environmental factors
may necessitate more frequent servicing. Please contact your
Perten Instruments representative for servicing information.
When moving your RVA 4800, use the shipping boxes in which
the unit was supplied to you to protect the instrument in transit.
The use of other packing materials may result in damage.
Before shipping your RVA 4800 for service, drain any water
from the cooling tubes, since freezing of this water during transit
may cause damage.
 To drain water from the cooling tubes of your RVA 4800
1 Run your RVA 4800 using a test with a temperature

below the ambient and supply water temperatures.
2 Disconnect your RVA 4800 from the water supply.
3 Blow air through the inlet tube until all water has been
drained.
Calibration
Perten Instruments recommends that the calibration of your
RVA 4800 be checked at least once per month. A calibration
check involves running your RVA 4800 with a calibration profile
and a sample of known viscosity, such as a standard oil or
starch. A Calibration Checking Kit is available from your Perten
Instruments representative.
If your RVA 4800 requires recalibration, please contact your

Perten Instruments representative.
You can view the calibration settings of your RVA 4800 by

going to the menu and selecting File > Calibration. The
calibration settings of your RVA 4800 can only be changed by
an authorized service agent.

Routine maintenance
Cleaning the instrument
WARNING
Before cleaning, switch off your RVA 4800 and

unplug the power cord. Failure to do so may expose
you to an electric shock hazard.
If the casing or copper block of your RVA 4800 should

become soiled, unplug the unit and clean with a damp
cloth. Do not use abrasive pads or solvents such as
alcohol or benzene, as these may cause permanent
damage to your unit.
The copper block, especially the upper shoulder just

below the plastic stage, may become soiled if a sample
was not properly sealed, allowing sample material to
escape. To avoid this, always ensure samples are
properly sealed prior to each test.
The exterior casing may be polished with a good quality

household spray polish.
Cleaning the high temperature lid

The inside of the high temperature lid can become soiled
with sample material, which may affect operation. Avoid
inverting or agitating prepared samples to prevent this
occurring.
 To clean the high temperature lid

Nut
1 Remove any paddle fitted to the high temperature
lid (see Completing a test on page 29).
2 Turn the lid upside-down and unscrew the nut on Paddle coupling
the paddle coupling.
3 Remove the paddle coupling from the lid body.

Lid body
4 Thoroughly wash the paddle coupling and lid body.

Ensure all material is removed from the cavity in
the lid body.
5 Reassemble the lid.

Water strainer/washer
Regularly remove, inspect and clean the water
strainer/washer attached to the water pressure regulator
(see Water supply on page 11).
Replacing a fuse
If your RVA 4800 loses power, check that the power cable
is properly connected, that the unit is switched on and that
the power source is operating properly. If the problem
persists, you may need to change the anti-surge fuse,
located adjacent to the power inlet.
Voltage Fuse type Rating Part number

230 V T3.15AL250V 3.15 A PERNS102112
110 V T5AL250V 5A PERNS102113
 To replace a fuse
1 Turn off the unit and disconnect the power cord.
2 Using a flathead screwdriver, lever open the fuse

holder adjacent to the power inlet and remove the
fuse holder, as shown.
3 Replace the blown fuse and replace the fuse holder.
If your RVA 4800 still fails to operate after replacing the

fuse, please contact your Perten Instruments
representative.
WARNINGS
Always turn off your RVA 4800 and disconnect the

power cord when replacing a fuse. Failure to do so
may expose you to an electric shock hazard.
The weight of your RVA 4800 exceeds 18 kg. If the

instrument must be moved manually, always employ
appropriate handling procedures. Consider using two
people or a mechanical aid to lift the instrument.

P A R T 6
Additional information

Moisture correction
For best results, sample and water weights should be corrected
for the sample moisture content, to give a constant dry weight-
to-water ratio. The typical moisture basis is 14% (as is). A
sample weight calculator is provided in TCW.
If the sample and water weight are not fixed, the formulae for
calculating the corrected sample and water weight are:
s 0 (100 − m0 )
s1 =
(100 − m1 )
w 1 = w 0 + s 0 − s1
where
s1 = corrected sample weight (g)
w1 = corrected water weight (g)
m1 = actual moisture content of sample (%)
s0 = standard sample weight (typically 3.5–4.0 g)
w0 = standard water weight (typically 25 g)
m0 = reference moisture content of sample (typically 11 or 14%).
If the water weight remains fixed, then the corrected sample

weight should be calculated using the formula:
s 0w 0 (100 − m0 )
s1 = .
w 0 (100 − m1 ) + s 0 (m0 − m1 )
Similarly, if the sample weight remains fixed, then the corrected

water weight should be calculated using the formula:
w 0 (100 − m1 ) + s 0 (m0 − m1 )
w1 = .
100 − m0

Troubleshooting guide
If you experience any difficulty resolving a problem with your RVA 4800 or TCW, or experience
any problems not covered by this troubleshooting guide, please contact your Perten Instruments
representative. To report a fault with TCW, please use the built-in help menu option.
 To report a fault with TCW
1 From the Help menu, select Generate Fault Report. This will generate and save a zip
file to your computer.
2 Locate the zip file and email it to your Perten Instruments representative.
Symptom Cause Remedy

Status light on RVA • Power not connected. • Check power cable and ensure unit
does not light is switched on.
• Blown fuse. • Check fuses in mains inlet and
round fuse holder and replace if
necessary (see page 79).
TCW shows RVA • Serial port cannot be found. • Check communications port settings
status as Unavailable (see page 13).
TCW shows RVA • RVA not switched on. • Check RVA switched on.
status as No RVA
• RVA not connected to • Check RVA properly connected to
computer. computer via USB cable supplied.
• Wrong communications port • Check communications port settings
or wrong RVA type selected. (see page 13).
TCW does not allow • Not a Windows Administrator • Contact your computer
you to edit or run a and not granted permission to Administrator to have your security
test access certain tests. settings changed. See Security
settings on page 67.
• Not running TCW in • Run TCW in Administrator Mode
Administrator Mode. (see Running TCW in Administrator
Mode on page 75).
• Change your permissions (see
Security settings on page 67).
• Profile temperatures exceed • To use a test profile with
100°C and RVA not in high temperatures exceeding 100°C, first
temperature mode. set the RVA to operate in high
temperature mode (see Setting up
for high temperature testing on
page 9).
Cannot remove high • Pressure difference between • Equalize pressure in high
temperature lid. inside and outside of sample temperature can (see Completing a
can. test on page 29) before removing
lid.

Paddle rotates • Paddle inserted incorrectly. • Ensure paddle is inserted correctly.
erratically, scrapes
• Paddle coupling soiled. • Check paddle coupling is free of
sample can or does
dried sample material. If necessary,
not rotate
clean paddle coupling.
• Coupling nut loose. • Tighten coupling nut.
• Wrong calibration values • Have your RVA recalibrated by
used. Perten Instruments.
Tower does not lock • Target temperature not yet • Wait until target temperature has
when pushed down reached. been reached before pushing tower
down.
• RVA not running a test. • Set RVA to run a test using TCW.
Tower not released at • Temperature inside high • Wait until temperature has fallen
end of test. temperature can exceeds below 100°C, after which the tower
100°C. will be released.
RVA unusually noisy • Air in hydraulic system. • Contact Perten Instruments.
when closing block
Status light on RVA is • Internal fault in RVA. • Contact Perten Instruments.
red
Test starts or finishes • Communication error. • Check USB cable connection and
prematurely check communications port settings
(see page 13).
• Faulty tower position switch. • Contact Perten Instruments.
Oil leaks from drain • Diaphragm failed. • Contact Perten Instruments.
tube
RVA fails to follow • Heating rate in profile too • Ensure specified heating rate is
heating profile high. <14°C/min.
• Thermal cut-off switch • Allow block of RVA to cool.
triggered.
• Safety switch set to standard • Slide safety switch forward to high
position while profile includes temperature position before running
temperatures above 100°C. test.
• Cooling water supply • Ensure the cooling water supply
pressure too low. pressure exceeds 100 kPa (see
• RVA cooling valve failed. • Contact Perten Instruments.
• RVA heater failed.
Error message: • Battery on RVA discharged. • Contact Perten Instruments.
Instrument and TCW
calibrations differ.

When turned on, RVA • Internal fault in RVA. • Contact Perten Instruments.
emits continuous
beep and fails to
function
Heating or cooling • Water pressure too high. • Fit pressure regulator.
overshoots profile’s
temperature line
RVA fails to follow • Cooling rate in profile too • Ensure specified cooling rate is
cooling profile high. <14°C/min.
• Cooling water disconnected. • Check cooling water connection.
• Cooling water too warm. • Use a cooler water source or install
a chilled water bath.
• Water supply rate too low. • Increase water supply rate (see
• Regulator filter blocked. • Clean filter (see page 78).
Jagged viscosity • Imperfect seal between • Ensure the sample can is properly
curve at temperatures sample can and high sealed before the test (see
above 100°C (high temperature lid, resulting in Preparing a sample on page 25).
temperature mode). boiling of sample during test.
Jagged viscosity • Water boiling as a result of • Ensure the test profile does not
curve at temperatures high elevation. exceed the local water boiling point.
below 100°C
(standard mode).

RS-232 output
If using the RS-232 serial port on your RVA 4800 to connect it
to a personal computer, a standard RS-232 serial cable with the
following wiring configuration is required.
RVA 4800 Computer

Tx 2 2
Rx 3 3
Gnd 5 5 (9 pin)
7 (25 pin)
The settings required to communicate via the RS-232 serial port

are as follows:
Parameter Setting
Bit rate 115,200
Data length 8
Parity None
Stop bits 1
Hand shaking Xon/Xoff

Technical specifications
Physical specifications
Height (tower down) 382 mm
Width 306 mm
Depth 345 mm
Weight 19 kg
Connections
Power supply AC 230 V ± 10% 50 Hz or
AC 110 V ± 10% 60 Hz
(as marked on label), 500 VA
Water supply 1 L/min at 100–250 kPa
(at instrument)
<25 °C (chilled water supply
required for operation below
room temperature)
Serial port 1 USB-B
Serial port 2 RS-232, 9 pin D-connector
Operating conditions
Operating temperature range 5–40°C
Humidity <80% (up to 31°C)
<70% (34°C)
<60% (37°C)
<50% (40°C)
Altitude <2000 m
System
Testing temperature range
—Standard mode 0–99.9°C
—High temperature mode 0–140°C
Heating/cooling rate up to ±14°C/minute (variable)
Test length up to 24 hours
Speed range 0, 20–2000 rpm (variable)
Viscosity range
—80 rpm 20–50,000 cP
—160 rpm 10–25,000 cP
Viscosity accuracy ±2% (S2000 oil, nominal
viscosity 5000 cP)
Status light tristate LED
Operating software Thermocline for Windows (TCW)
v2.6+
Installation category II
(overvoltage category)
Pollution degree 2

Contact information
Perten Instruments has representatives in most regions of the
world to provide you with local support. Support information is
also available from our web site.
We welcome direct contact from our customers. For telephone

calls, Perten Instruments of Australia can be contacted between
9.00 (9am) and 17.00 (5pm), Sydney time. Sydney is 10 hours
ahead of Universal Time from early April to early October, and
11 hours ahead of Universal Time from early October to early
April.
Perten Instruments of Australia Pty Limited

Unit 13, 2 Eden Park Drive
Macquarie Park NSW 2113
AUSTRALIA
Tel +61 2 9870 3400
Email support.australia@perten.com
Perten Instrument AB
PO Box 9006
SE-126 09 Hägersten
SWEDEN
Tel +46 8 505 80 900

Fax +46 8 505 80 990
Email info@perten.com
Web www.perten.com

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For technical support, contact your local distributor.

The RVA 4800 complies with the following directives:

Instrument build 48A

PART 2— TESTING SAMPLES ______________ 17

PART 3— VIEWING TEST RESULTS _________ 33

PART 4— EDITING TEST CONFIGURATIONS__ 45

RVA 4800—Installation and Operation Manual i

PART 6— ADDITIONAL INFORMATION _______ 81

ii RVA 4800—Installation and Operation Manual

RVA 4800—Installation and Operation Manual 1

Your RVA 4800 is shipped along with the following items:

Your RVA 4800 can only be used with ThermoCline for

2 RVA 4800—Installation and Operation Manual

All service work on your RVA 4800 should be carried out by

All wiring and grounding to your RVA 4800 must conform

Do not remove the casing of your RVA 4800. High voltages

Do not operate your RVA 4800 in excessively damp

Replace worn power cords and loose plugs.

Keep well clear of the instrument during high temperature

Use an insulating glove to remove the can from your

Keep clear of the tower, which ejects vertically when the

Keep hair, clothing and personal effects clear of the

The weight of your RVA 4800 exceeds 18 kg. If the

Do not use your RVA 4800 to test flammable or explosive

RVA 4800—Installation and Operation Manual 3

○ Off (power) switch position Warning—hot surface

| On (power) switch position Warning—pinch point

~ alternating current Warning—starts automatically

Warning—refer to this manual Warning—heavy item

Warning—risk of electric shock Warning—risk of explosion

4 RVA 4800—Installation and Operation Manual

To operate your RVA 4800 via ThermoCline for Windows

Additional aluminum sample cans and polycarbonate stirring

Description Qty Part number

Depending on your RVA 4800 application, you may also require

RVA 4800—Installation and Operation Manual 5

6 RVA 4800—Installation and Operation Manual

 To install your RVA 4800

2 Check the plate on the rear of your RVA 4800. Ensure

3 Place your RVA 4800 on a level, stable surface. Leave a

4 If required, change the paddle coupling (see Changing

5 Connect your RVA 4800 to the power supply using the

6 Connect your RVA 4800 to a suitable water supply (see

8 Connect your RVA 4800 to your computer using the USB

RVA 4800—Installation and Operation Manual 7

Your RVA 4800 requires an IEC 320 compliant power cord

If using a USB cable, switch off your RVA 4800 or disconnect

8 RVA 4800—Installation and Operation Manual

Changing the paddle coupling

standard high temperature

1 If changing from a standard to high temperature

2 Insert the short end of the paddle coupling and

4 Position the high new paddle coupling and screw.

RVA 4800—Installation and Operation Manual 9

When you install the high temperature paddle, ensure the

Standard paddles and cans can only be used with the

See Preparing a sample on page 25 for details on using

Tests carried out using a sealed high temperature can or

Lowering and raising the bobbin

 To lower the bobbin

1 Insert the long end of the paddle coupling and