MECHANICAL DESIGN & SIMULATION

PORTFOLIO

of

Muhammad Haseeb Javed

Design and manufacturing of heat generator prototype
As part of my research based master’s thesis I worked on the investigation of
viscous dissipation where I design and Installed a lab scale model of a novel
Wind Powered Heat Generator with the objective of mixing liquid in vessel
violently and producing maximum turbulence. In this project the specially
designed impellers were printed using 3D printers.

Engineering Design and Simulation Portfolio - Muhammad Haseeb Javed

Design and Manufacturing of Remote Control UAV

I was the lead designer for the UAV. The

model was designed in SolidWorks 2016
and consisted of multiple assemblies, in
addition to modeling engineering
drawings were also made. In addition to
this I was responsible for manufacturing
oversight, material selection,
developing production plan, choose
airfoil selection, wing sizing, and
propeller selection.

Engineering Design and Simulation Portfolio - Muhammad Haseeb Javed

 Design and 3D Printing of Propeller

For the Final Year Project in my

bachelors degree I designed a special
propeller with passive flow devices
(hollow tube running through its length
and opening on the surface). The design
was created in Solidworks and later STEP
file was used for 3D printing of the
design. CFD analysis was also conducted
on the design to check for aerodynamic
performance.

Engineering Design and Simulation Portfolio - Muhammad Haseeb Javed

Design of HAVC system and load calculation in Revit

Engineering Design and Simulation Portfolio - Muhammad Haseeb Javed

Design and Optimization of Crutches
Designed an ergonomic crutches for an average adult which could be 3D
Printed. The initial design was further improved using Optimization in
Solidworks Simulations. It was designed to carry the load of an adult with up
to 100 kg of weight, the optimization reduced the weight of the design which
still carrying Factor of Safety 2.

Engineering Design and Simulation Portfolio - Muhammad Haseeb Javed

 Design of a 3D printing prototype
A complex 3D shape was designed to serve as a benchmark to test the 3D
printers, this design had hanging ledges, holes, and smooth curves which
tests the effectiveness of a printer.

Engineering Design and Simulation Portfolio - Muhammad Haseeb Javed

 Modelling of a Butterfly Valve

A butterfly valve was modelled and Rendered

it on Solidworks. All the different parts were
assembled and with relevant constrains
applied, the motion of the assembly was
analyzed.

Engineering Design and Simulation Portfolio - Muhammad Haseeb Javed

3D Modelling and Drafting of a Pencil Assemly

Engineering Design and Simulation Portfolio - Muhammad Haseeb Javed

Engineering Design and Simulation Portfolio - Muhammad Haseeb Javed
Design and FEA Analysis of Armillary Support Structure

Support Structure of Armillary was modelled using Engineering Drawings

provided and FEA analysis for static loading conditions was conducted to
check for maximum stress and maximum stress location.

Engineering Design and Simulation Portfolio - Muhammad Haseeb Javed

 Design and Analysis of Oxygen Tank
Oxygen tank was designed that could bear the pressure of 200bar. The
design was then checked using FEA analysis using the concept of symmetry
and these results were then verified using analytical formulas.

Engineering Design and Simulation Portfolio - Muhammad Haseeb Javed

 Design and FEA of a Shopping Cart
Designed a shopping cart using the structural members in SolidWorks. The
design had stand for baby seat which could be mounted on it. The FEA
analysis was conducted on the cart and the design was optimized using
Solidworks Simulations.

Engineering Design and Simulation Portfolio - Muhammad Haseeb Javed

 Modelling of V-12 Engine

Engineering Design and Simulation Portfolio - Muhammad Haseeb Javed

 Modelling of a Car Tire

Modelling of a toothpaste tube

Engineering Design and Simulation Portfolio - Muhammad Haseeb Javed

 Design of 6 - DOF Robotic Arm
A 6 Degree of freedom robotic arm was designed with five revolute joints
and one prismatic joint. The limits were defined in the Solidworks assembly
to determine the maximum area of operation.

Engineering Design and Simulation Portfolio - Muhammad Haseeb Javed

 Design and FEA of Wind Turbine Rotor
A wind turbine rotor was designed with NREL S-818 airfoil and a 9.3 meter
span. A Finite Element Analysis was conducted to check maximum stress,
displacement , and strain for a torsional load of 7800 N.m.

Engineering Design and Simulation Portfolio - Muhammad Haseeb Javed

Design and Animation of Mechanical Gearbox

Engineering Design and Simulation Portfolio - Muhammad Haseeb Javed

 Design and Drop test FEA analysis on Drone
A Chassis for a drone was designed with the criteria that it survives a fall of
10 meters. Explicit Finite Element Analysis on Solidworks was conducted to
determine the stresses and displacement caused by fall.

FEA results for a 10 meters drop

Displacement Stress

Engineering Design and Simulation Portfolio - Muhammad Haseeb Javed

 Design and FEA analysis of Billboard
The billboard was designed to carry its weight along with wind gust of up to
65 km/hr, Finite Element Analysis was conducted to identify high stress
concentration areas and determine material thickness to obtain a reasonable
Factor of Safety.

Engineering Design and Simulation Portfolio - Muhammad Haseeb Javed

 FEA Analysis on Backhoe using Ansys Mechanical
Dynamic Finite Element Analysis was conducted on a backhoe to determine
the maximum stress values at the joins. For boundary conditions a load was
placed on the blade along with the weight of the backhoe.

Force Plot
12000

10000 Probe 1
Probe 2
8000
Force (N)

6000

4000

2000

0
0 0.2 0.4 0.6 0.8 1 1.2
time (s)

Engineering Design and Simulation Portfolio - Muhammad Haseeb Javed

 Simulation and Motion Analysis in Solidworks
A simplified version of a radial engine was analyzed in Solidworks Motion
analysis to determine the displacement, velocity, and acceleration on the
pistons.

Angular Displacement
23

15
Angular Displacement1 (deg)

-1

-8
0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00
Time (sec )

Angular Velocity
98

74
Angular Velocity1 (deg/sec)

51

28

5
0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00
Time (sec )

Angular Acceleration
637

480
Angular Acceleration1 (deg/sec**2)

323

167

10
0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00
Time (sec )

Engineering Design and Simulation Portfolio - Muhammad Haseeb Javed

 Design of a Vise

Engineering Design and Simulation Portfolio - Muhammad Haseeb Javed

Transient Thermal Analysis of a fin in Solidworks

A two part body was analyzed in

Solidworks simulations to observe
the transient temperature change
due to natural convention. The mesh
was refined so that there wasn’t a
temperature jump across the bodies.
The heat flow was also visualized
using vector flow in Solidworks
Simulation.

Engineering Design and Simulation Portfolio - Muhammad Haseeb Javed

 Modelling of a mechanical part from classic tractor
I modelled this mechanical part from the drawings of a classical tractor. The
exercise was undertook to practice on engineering drawings that may not
follow the set out standards.

Engineering Design and Simulation Portfolio - Muhammad Haseeb Javed

 FEA Analysis of a wind turbine tower on Abaqus
Finite Element Analysis was performed on the structure to determine the
minimum thickness required for the tower to give less than 100mm
displacement. The analysis was conducted on Abaqus.

Engineering Design and Simulation Portfolio - Muhammad Haseeb Javed

 FEA Analysis of Bike frame on MSC Nastran
Finite Element Analysis was conducted on a simplified bike frame under the
load of 160 lbf, the minimum width of structural members were determined
that would gave us a Factor of Safety 2.

Displacement Plot

Stress Plot

Engineering Design and Simulation Portfolio - Muhammad Haseeb Javed

 CFD Analysis on 2D airfoil
Computational Fluid Dynamics analysis was conducted on a NACA 1020
airfoil in ANSYS Fluent. The simulation verified the coefficient of lift for the
airfoil and helped visualize flow patterns across the airfoil.

Engineering Design and Simulation Portfolio - Muhammad Haseeb Javed