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GL-001-011 FM Rev A

Dated: 08.07.2016
KAIZEN SHEET
Kaizen No: 002

DEPARTMENT: OPERATION TEAM MEMBERS :


KAIZEN START : FEB'18 KAIZEN FINISH: MAR'19
OBJECTIVE :
IDEA : Mr. Prathik
Eliminating mixing of parts in assembly assigning a bin with proper identification for each Mr. Sukesh
assembly kit and storage back in the same kit. Mr. Sampathu
BENCH MARK : NA BENEFITS:
TARGET : Mixing/protection of parts and FOD
COUNTERMEASURE :
prevention
PROBLEM / PRESENT STATUS : AFTER * FOD is prevented

* Mixing of fastners is eliminated


Parts along with documents is identified in separate bin,
free from FOD. Prevents fastner losses
* Easy access of parts and fastners

BEFORE Parts stay along with the documents in

the same bin


There was a chance of mixing of fastners and parts in
the assembly line

COST SAVINGS : RESULTS: HORIZONTAL DEPLOYMENT


* NA NA
FASTNER MISUSE AND ASSEMBLY KITTING
ISSUES ARE MINIMISED AND SAVES TIME

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