BeneFusion SP1

BeneFusion SP1 Ex

Syringe Pump

Service Manual
Intellectual Property Statement
Shenzhen Mindray Scientific Co., Ltd. holds the intellectual property rights to this
product and this manual. Shenzhen Mindray Scientific Co., Ltd. is a member of
Mindray Medical Group.

©2019 Shenzhen Mindray Scientific Co., Ltd. All rights reserved. No parts of this
Manual may be reproduced, modified or translated by any individual or organization
without the written consent of Shenzhen Mindray Scientific Co., Ltd.

, , , and are the

registered trademarks or trademarks of Mindray. With the consent of Mindray,
Shenzhen Mindray Scientific Co., Ltd., is authorized to use the above registered
trademarks or trademarks.

Statement
Contents of this manual are subject to changes without prior notice.

All information contained in this manual is believed to be correct. Mindray Scientific

shall not be liable for errors contained herein nor for incidental or consequential
damages in connection with the furnishing, performance, or use of this manual.

Mindray Scientific is responsible for the effects on safety, reliability and performance
of this product, only if:
 all installation operations, expansions, changes, modifications and repairs of
this product are conducted by Mindray Scientific authorized personnel;
 the electrical installation of the relevant room complies with the applicable
national and local requirements;
 the product is used in accordance with the instructions for use.

I
Preface
Manual Purpose
This manual provides detailed information about the hardware composition,
assembling, dissembling, testing and troubleshooting of the equipment to support
effective troubleshooting and repair. It is not intended to be a comprehensive,
in-depth explanation of the product architecture or technical implementation. If you
experience problems that cannot be solved, please contact our After-sales Service
Department.

The introductions to this product in this Service Manual are based on the most
complete configuration, so some of them may not be applicable to the product
you're maintaining. In case of any question, please contact our After-sales Service
Department.

Observance of the manual is a prerequisite for proper equipment maintenance and

prevents equipment damage and personnel injury.

Intended Audience
This manual is for professional biomedical engineers, authorized technicians or
service representatives responsible for troubleshooting, repairing and maintaining
the equipment.

Revision History
This manual has a revision number. This revision number changes whenever the
manual is updated due to software or technical specification change. Contents of
this manual are subject to change without prior notice.
 Version number: 1.0
 Release time: 2020-07

II
Contents
1 Safety .....................................................................................................................1-1
1.1 Safety Information ...............................................................................................1-1
1.1.1 Dangers ...................................................................................................1-1
1.1.2 WARNING ...............................................................................................1-2
1.1.3 CAUTION ................................................................................................1-3
1.1.4 NOTE .......................................................................................................1-4
1.2 Equipment Symbols ............................................................................................1-5

2 Theory of Operation .............................................................................................2-1

2.1 Overview ..............................................................................................................2-1
2.1.1 Structural composition and performance ................................................2-1
2.2 Host .....................................................................................................................2-1
2.2.1 Front View ...............................................................................................2-1
2.2.2 Rear View ................................................................................................2-3
2.2.3 Side View .................................................................................................2-3
2.2.4 Bottom View ............................................................................................2-4
2.3 Hardware principle ..............................................................................................2-5
2.3.1 Core control board ...............................................................................2-6
2.3.2 Sensor board .................................................................................... 2-10
2.3.3 Key/display board .............................................................................. 2-11

3 Testing and Maintenance.....................................................................................3-1

3.1 Description...........................................................................................................3-1
3.1.1 Test report................................................................................................3-1
3.1.2 Recommended frequency .......................................................................3-2
3.2 Complete machine's appearance inspection ......................................................3-2
3.3 Startup test ..........................................................................................................3-3
3.4 Calibration ...........................................................................................................3-3
3.4.1 Syringe calibration ...................................................................................3-3
3.4.2 Pressure calibration.................................................................................3-4
3.4.3 Sensor calibration....................................................................................3-5
3.5 Operational test ...................................................................................................3-7
3.6 Electrical safety test ............................................................................................3-7
3.6.1 Housing leakage current test ..................................................................3-9
3.6.2 Patient leakage current test ....................................................................3-9
3.7 Cleaning and Disinfection................................................................................. 3-10
3.7.1 Cleaning ............................................................................................... 3-10
3.7.2 Disinfection ........................................................................................... 3-10

4 Troubleshooting ...................................................................................................4-1
4.1 Overview ..............................................................................................................4-1
4.2 Replacement of components ..............................................................................4-1
4.3 Check the syringe pump status ...........................................................................4-1

1
 4.3.1 Operation methods for AD value channels and the corresponding tests4-1
4.3.2 Fault Table ...............................................................................................4-2

5 Repair and Disassembly ......................................................................................5-1

5.1 Tool preparation ...................................................................................................5-1
5.2 Disassembly procedure .......................................................................................5-1
5.2.1 Separate the front and rear housings .....................................................5-1
5.2.2 Remove the slider assembly ...................................................................5-3
5.2.3 Remove the pump assembly...................................................................5-5
5.2.4 Separate the front housing assembly .....................................................5-7
5.2.5 Separate the pump assembly .............................................................. 5-10
5.2.6 Separate the rear housing assembly ................................................... 5-14

6 Parts .......................................................................................................................6-1
6.1 Host .....................................................................................................................6-1
6.1.1 Exploded View .........................................................................................6-1
6.1.2 Host Parts List .........................................................................................6-1
6.2 Front Cover Assembly .........................................................................................6-2
6.2.1 Exploded View .........................................................................................6-2
6.2.2 Front Cover Assembly Parts List .............................................................6-3
6.3 Pump Module Assembly ......................................................................................6-4
6.3.1 Exploded View .........................................................................................6-4
6.3.2 Pump Module Assembly Parts List .........................................................6-5
6.4 Rear Cover Assembly..........................................................................................6-6
6.4.1 Exploded View .........................................................................................6-6
6.4.2 Rear Cover Assembly Parts List .............................................................6-6
6.5 Others ..................................................................................................................6-7
6.5.1 Others Parts List ......................................................................................6-7

7 Upgrading..............................................................................................................7-1
7.1 Tools ....................................................................................................................7-1
7.2 Software upgrading .............................................................................................7-1
7.2.1 Software burning method ........................................................................7-1

2
1 Safety
1.1 Safety Information
The safety statements presented in this chapter refer to basic safety information that
the operator must pay attention to and abide by when using the equipment. There
are additional safety statements in other chapters or sections, which may be the
same as or similar to the following, or specific to particular operations.

Dangers
 Indicates an imminent hazard that, if not avoided, could result in death,
serious injury or damage to product/property.

WARNING
 Indicates a potential hazard or unsafe practice that, if not avoided, could
result in death, serious injury or damage to product/property.

CAUTION
 Indicates a potential hazard or unsafe practice that, if not avoided, could
result in minor personal injury, product malfunction or damage to
product/property.

NOTE

 Provides application tips or other useful information to ensure that you

get the most out of the product.

1.1.1 Dangers
This Manual does not contain any information at the "Danger" level.

1-1
1.1.2 WARNING

WARNING

 Device, cables and accessories must be inspected before use to

guarantee their normal and safe operation.
 This equipment can only be connected to the socket with ground
protection. Please adopt a rechargeable battery instead of the socket as
the power supply if the socket is not provided with a ground lead.
 To prevent fire or explosion, do not operate the equipment in the
presence of anesthetic, flammable or explosive materials.
 Do not open the equipment casing as there is the impending danger of
electric shock. Equipment maintenance and upgrades must be carried
out by maintenance technicians whom are trained and licensed by the
manufacturer. Moreover, the process must be done only after the AC
power supply is disconnected. Maintenance carried out by individuals
non-affiliated to the manufacturer or by non-licensed personnel may
affect the safety, performance and function of the product.
 When used with electrosurgery equipment, the safety of patients should
be ensured.
 The patient's clinical condition and the working condition of the syringe
pump must be monitored carefully, and the alarm volume and alarm
levels need to be set according to the actual needs. Operation and
performance relying solely on the auditory alarm system alone is not
sufficient, and setting the alarm at a low volume may endanger the
patient. If the alarm volume is less than the surroundings volume, which
can further lead to operators identify alarm mistakenly.
 Please carefully install the power line and cables with various
accessories to prevent the patient from choking or suffocation caused
by entanglement of the cables or by electrical disturbance.
 The packaging materials must be disposed of in compliance with local
laws and regulations or the hospital policy on waste management. They
must be kept out of the reach of children.
 Infusion cannula knots, filter coagulation and occlusions arising from
needle insertion can cause the pressure inside the syringe to rise during
infusion. When this occurs, removing the occlusion can cause
excessive liquid to be infused into the patient, so appropriate measures
should be taken.
 The pump should not be placed more than 100cm above or below the
level of the patient’s heart. The smaller the height difference between the
pump, the more accurate the pressure test in the infusion cannula will

1-2
 be.
 This equipment has to be used with professional medical consumables,
and its accuracy cannot be guaranteed when it is used with a syringe
which is a non-standard consumable or a consumable without
calibration, please contact the company for calibration service.
 Do not touch the patient when connecting the peripheral equipment via
the input/output signal ports to prevent patient leakage current from
exceeding the requirements specified by the standard.
 In the process of defibrillation, do not touch patient and other
non-defibrillation equipments to prevent electric shock damage, and
defibrillation will not affect the basic performance (such as infusion
accuracy, alarm and signal transmission) of the pump.

1.1.3 CAUTION

CAUTION
 Use the accessories specified in this Operator’s Manual to guarantee the
patient’s safety.
 When equipment and the accessories exceed their recommended
service life, they must be disposed of in accordance with local statutes
or hospital regulations.
 Electromagnetic fields may affect equipment performance. This makes it
necessary for other equipment used in the vicinity of the pump to meet
EMC standards. Mobile phones, X ray and MRI equipment are all
potential interference sources because of their high-intensity
electromagnetic radiation.
 Before the equipment is connected to the power supply, check that the
voltage and frequency of the power supply match the specifications on
the label or in this Operator’s Manual.
 Please install and carry the equipment correctly to protect the
equipment from damage from drops, impacts, violent shaking or other
external mechanical forces.
 Disposable accessories must be disposed of after use in accordance
with the relevant hospital regulations.
 Avoid direct sunshine, high temperatures and dampness.
 Check the built-in battery before use to make sure it has sufficient
power. Recharge the battery if necessary.
 The syringe with the luer taper is recommended for use, which can
effectively prevent patients from under current caused by the
occurrence of the cannula to slip out when under tension.

1-3
1.1.4 NOTE

NOTE

 Install the equipment in a position where it can be easily accessed for

inspection, operation and maintenance.
 Keep this Operator’s Manual near to the equipment for future ease of
reference.
 The software of the equipment is developed according to the software
development demands of IEC60601-1 standard, which can minimize the
possibility of the risk caused by program error.
 This Operator’s Manual describes the most complete functional
configuration of the equipment. The product you are using may not have
some of the settings or functions described herein.
 Do not insert devices that are not specified by the manufacturer into the
multifunction interfaces.
 During infusion, the syringe pump can accurately control the rate,
infusion volume and infusion time, and monitor the operation in
real-time, to effectively prevent over currents, under currents and
instances of backflow.
 The device is not in touch with the drugs or patients directly. Thus, there
is no need to process Biocompatibility test on it.

1-4
1.2 Equipment Symbols
The equipment you purchased may not provide you with all the following symbols.

NOTE！
Refer to the
accompanying ON/OFF
document (This
Manual)

Caution Syringe

Alternating current
Battery
power supply (AC)

Alarms AUDIO PAUSED

Clear/Back Start

Bolus Confirm

Stop Menu

Move up/Increase Move down/Decrease

Move left Move right

Configured wireless
module and connected Wireless transceiver
successfully

Lock Multifunction interface

Protected against
Serial number defibrillation CF applied
parts

Date of manufacture Manufacturer

This side up Keep away from rain

Fragile, handle with

Stacking limit by number
care

1-5

Electronic equipment:
dispose of separately
to avoid polluting the IP34
environment
The European Union
Representative Office
Protected against solid
foreign objects with a
diameter no less than
2.5mm and protected
against spraying liquid
water
Environmentally-friendly
use periods of electronic
products (20 years)

Recycle CE mark

Package shall be kept Package shall be kept

between 50–106 kPa between 10%–95%
during transport humidity during transport

Package shall be kept between -20–60°C during transport

1-6
2 Theory of Operation
2.1 Overview
2.1.1 Structural composition and performance
The syringe pump primarily consists of a housing, pole clamp and BeneFusion DS3
Infusion Supervision System. By precisely controlling the rotational speed of the
stepping motor, the screw rod is driven to run at the set speed, the dose of liquid
infused into the patient’s body by syringe can be controlled, the syringe pump can
be used for precise and continuous infusion of liquids, and all components are
suitable for use in patient environment. Wireless modules are optional. Functions of
the software comprise Rate Mode and Anti-bolus function.

Since some parts and functions are optional, the syringe pump you purchased may
not contain these additional parts and their relevant functions.

2.2 Host
2.2.1 Front View

1. Alarm light
The alarm light indicates different alarm levels in different colors and flash
frequencies.

2. Display
Used for displaying infusion parameters and relevant content.

2-1
3. <DIRECTION>
Used for adjusting value, change lines and pages.
4. <CLEAR/BACK>
 Under non-setting status, indicate to return to the previous menu or operation.
 Under the setting status, indicate to clear the current set or cancel the edit.
5. <OK>
Used for confirming input operation and saving value.
6. <START>
After installing the syringe correctly and completing setting infusion parameters,
press this key to start the infusion.
7. <STOP>
During running and auto bolus status, press this key to stop infusion. Infusion stops
caused by alarms, such as occlusion and so on, press this key to cancel the alarm.
8. <BOLUS >
 During infusion, press this key to start fast infusion.
 When the pump is stopped, press this key to purge.
9. <AUDIO PAUSED>
Pauses alarm sound.
10. <POWER>
 Used for turning power on, entering in standby state and turning off operations.
 When power off, press and hold (>3 s) the key.
11. <MENU>
 Under non-operation status, used for switching [Main Menu] interface and
other interfaces.
 Under operation status, press and hold this key to lock; in locked state, press
and hold to unlock.
12. AC/DC indicator light
 On: The pump is connected to an AC/DC power supply (including shutdown).
 Off: The pump is not connected to an AC/DC power supply.
13. Extension cannula clamp
Fixes the extension cannula.
14. Syringe fixation clamp
15. Battery indicator
 Steady green indicates that the battery is charging (including shutdown).
 Flashing indicates that the battery is providing power.
 Light off indicates that there is no battery or the pump is turned off and not
connected to an AC power supply.
16. Slider
Secures syringe and drives plunger assembly.
17. Handle

2-2
2.2.2 Rear View

1. Product label
2. Pole clamp mounting holes (two)
3. Alternating current power supply (AC) port
Connected by three-core-type power cord and AC power source.
4. Multifunction interface, which combines the following interface functions:
 DC power input interface
 RS232 interface
 Nurse call interface

2.2.3 Side View

1. Handle
2. Extension cannula clamp

2-3
 1. Clip
2. Syringe fixation clamp
3. Slot
4. Spindle clamp
5. Slider
6. Handle

2.2.4 Bottom View

1. Multi-channel pumps connection slot

2. Speaker hole

2-4
2.3 Hardware principle
SP1 hardware board framework is shown in the following figure: It mainly includes
the core control board, key/display board and sensor board, etc.

The core control board includes two versions: SP1 and SP3. The circuit difference is
as follows: SP3 welds the resistance R229, but does not weld the resistance R230;
SP1 does not weld the resistance R229, but welds the resistance R230. Software
can distinguish the board type (1--SP3; 0--SP1) by testing the PRODUCT_ID
re level.
yr yr
et
Key/display board has the optional WIFI function. et ro pp
ta ta to et
B B m S
100-240VAC 50/60Hz ACDC
DB9
module

15V/1.33A
J1

J3 J5 J6 J7 J8

J4
Core control board
Key/display board
J11

Speaker

J1 J12 J2

Infrared
interface
J2

Pressure
J14 J1 J12 Separation
J1 J3 J2

sensor Separation
J18

J17

blade blade in-situ

pinboard detection board
J15

Sensor board
J16

Rotating
Flange test
potentiometer

SP1 Hardware Board Framework

2-5
2.3.1 Core control board
SP1 core control board consists of three sections, namely power, main control and
monitoring sections.

Power section includes AC/DC conversion module, switch control circuit, DC power
conversion circuit, standby sound-light alarm circuit, and battery charge-discharge
management circuit.

AC/DC conversion module converts AC 100-240VAC input, 50/60Hz to DC 15V

output.

Switch control circuit combines inputs from AC/DC, external DC and internal battery
into VBUS, with AC/DC and external DC having higher priority than internal battery;
Switch signal then converts VBUS to VPP as output.

While VBUS is not controlled by switch signal, VPP output is controlled by switch
signal. VPC is bucked to VCCB (5V) via LDO circuit (U9 ZSR500GTA)and VCCB is
bucked to VBB (3.3V) via LDO circuit (U13 SPX5205); VPP is bucked to VCC (5V)
via Buck circuit (U11 TPS5410D) ; VCC is bucked to VDD (3.3V) via LDO circuit
(U12 SPX1117M3) ; VPP is boosted to VMM (+18.9V) via Boost circuit
(U6TPS61175PWP) .

Main control CPU is responsible for switch control and motor power-down protection
under a single fault, while monitoring CPU is responsible for battery charge status
monitoring, various module power status detection, battery indicator control and
communication with the main control module CPU via serial ports. After triggered by
the switch key from the key board, main control CPU and monitoring CPU
simultaneously output the ON locking signal and the module power enabling signal
to enable the output of VCC, VDD and VMM, so that the entire system is powered
on.To turn off the equipment normally, after detecting the OFF signal, the main
control CPU notifies the monitoring CPU to cancel the ON locking signal via serial
ports, and finally the equipment is turned off by the main control CPU.

Battery charge-discharge management circuit uses BQ24103RHLR, with OFF- and

ON-mode charging current designed for 650±50 mA (single battery charging time is
not more than 6h, while dule battery charging time is not more than 12h); the battery
is designed to be fully charged at the voltage of 8.1 ± 0.2 V.

When the battery voltage is too low and the AC power supply and external DC
power supply are disconnected, the standby sound-light alarm circuit triggers the
buzzer to ring at the frequency of 2.73 Hz ± 0.5 V, and simultaneously drives the red
alarm light to be always on.

2-6
When the monitoring CPU detects unusual power of the VDD or abnormal
communication with the main control module CPU, the buzzer rings and the stepper
motor's power is then shut down.

Charging circuit with

Monitoring CPU
lithium battery
锂电池
2 7.4V/1600mAh
Lithium batteries
7.4V/1600mAh Main control CPU
DCDC
Motor drive
TPS61175 18.9V

VBUS Speaker drive

ACDC DCDC
Switch control circuit
15V/1.33A TPS5410 5V LCD backlight

LDO
Main control Monitoring System 3.3V
CPU CPU SPX1117M3-L-3.3
External DC input
10-16V/2-1.25A

VREF ADC calibration

Standby alarm circuit ZR431

RTC power supply

Standby power Standby power
ZSR500GTA-5V SPX5205M5-L-3.3/TR Standby power of
Monitoring CPU

Power System Chart

Key signal testing points:

Tested by a multimeter, TP115 (ACDC_IN) is about 15 V.
Tested by a multimeter, TP113 (EDC_IN) is about 10 V~16 V.
Tested by a multimeter, TP100 (BAT2) is about 6.8 V~8.4 V (when dual battery
configuration).
Tested by a multimeter, TP99 (BAT1) is about 6.8 V~8.4 V.
Tested by a multimeter, U14 PIN1 (VBUS) is about 6.4 V~15.6 V.
Tested by a multimeter, TP108 (VPP) is about 6.4 V~15.6 V.
Tested by a multimeter, TP91 (VCCB) is about 4.5 V~5.2 V.
Tested by a multimeter, TP90 (VBB) is about 3.3 V.
Tested by a multimeter, TP92 (VCC) is about 5.0 V.
Tested by a multimeter, TP89 (VDD) is about 3.3 V.
Tested by a multimeter, TP57 (VMM) is about 18.9 V.

The main control section is responsible for LCD display driver, speaker alarm circuit,
nurse call, key management, monitoring CPU UART communication and other
functions. Main control CPU has the optional Cortex M3 core chip STM32F103RBT6
(U5), and uses Intel 8080 system bus interface as the display screen driver interface.
Speaker alarm circuit consists of PWM wave modulation circuit and amplifier circuit;
Q13, U3 and peripheral RC form the PWM wave modulation circuit; U4 is a voice
amplifier chip based on the power supply of +5 V. Nurse call is an extended function,

2-7
which is connected to the hospital alarm system via a special nurse call cable; Q2,
Q8 and peripheral RC form the nurse call circuit. U16 is EEPROM with an I2C
interface for storing information such as historical records and calibration data. U7 is
Nor flash with a SPI interface for storing drug libraries, language libraries and picture
resources etc. X1 is a 32.768 KHz passive crystal oscillator, providing the RTC
module of the main control CPU with a clock. U19 is a RS232 level converter chip;
external communication interface and nurse call signals are all connected to the
multi-functional interface J8. Main control CPU communicates with the monitoring
CPU via UART.

Wifi serial
communication ON/OFF control
interface

Keys and LCD I/O

multiplex interface
Motor power control

Main control CPU

Speaker
STM32F103RB Monitoring CPU serial
communication
Alarm light

Infrared communication RTC

(reserved)
Multipl
ex
USART
RS-232 communication
Nurse call

EEPROM Flash

Main Control Module Chart

Key signal testing points
TP56 UART signal sent by the main control CPU to the monitoring CPU
TP11 UART signal received by the main control CPU from the monitoring CPU
TP5 External serial UART signal sent by the main control CPU
TP10 External serial UART signal received by the main control CPU
TP8 SDA signal with which the main control CPU communicates with EEPROM
TP9 SCL signal with which the main control CPU communicates with EEPROM
TP23 CS_F signal with which the main control CPU communicates with Flash
TP22 SCK_F signal with which the main control CPU communicates with Flash
TP21 MISO_F signal with which the main control CPU communicates with Flash
TP24 MOSI_F signal with which the main control CPU communicates with Flash
TP19 Reset signal of the main control CPU
Voltage across C37 Dock in-situ detection signal
TP4 Nurse call control signal
TP75, TP76 PWM modulation input signal
TP77 Voice chip enabling signal

2-8
Monitoring module consists of monitoring CPU, stepper motor drive circuit, long
potentiometer detection circuit, pressure detection circuit, syringe specification
detection circuit and syringe in-situ detection circuit.Monitoring CPU uses
STM32F030C8T6 (U15); stepper motor drive circuit uses motor control chip A4982
(U2). Long potentiometer input signal is detected to judge the motor motion direction
and rotation speed, and to realize the emptying test. Syringe in-situ detection circuit
is realized by the optocoupler circuit in the separation blade in-situ detection
board.Syringe specification detection is realized by the rotating
potentiometer.Battery charge status detection is realized by the battery voltage.

Monitoring module monitors the module power voltage in a real-time manner, and
will report to the main control module to start the main alarm in the case of system
abnormality, or drive the buzzer to realize the assisted alarm when the main control
module is invalid.

Sampling of long
Buzzer potentiometer
Standby
Alarm circuit Sampling of pressure
Alarm light sensor
Sampling of rotating
potentiometer
Main control CPU Syringe in-situ
serial communication Monitoring CPU detection
STM32F030C8
System circuit voltage
Battery status detection
indicator light
Battery charge status
detection

Motor drive Reference voltage

Circuit detection

Monitoring Module Chart

Key signal testing points:
TP110 Reset signal of the monitoring CPU
TP58U2 stepping signal controlled by the monitoring CPU
TP62U2 enabling signal controlled by the monitoring CPU
TP61U2 direction signal controlled by the monitoring CPU
TP104 Input signal of the long potentiometer
TP14 Input signal of the rotating potentiometer
TP40 Syringe in-situ detection chip
TP105 Input signal for pressure detection

2-9
2.3.2 Sensor board

LMV824 pressure
amplifying circuit

RC filter circuit of
long potentiometer
Core
Sensor control
RC filter circuit of board board
rotating
potentiometer

Separation
blade Separation
in-situ blade
detection pinboard
board

Sensor Board Chart

Sensor board consists of the pressure amplifier circuit, pressure two-stage amplifier
circuit of operational amplifier (LMV824), PWM pressure zeroing circuit, RC filter
circuit of long potentiometer and RC filter circuit of rotating potentiometer.Pressure
zeroing circuit realizes the variable zeroing voltage output via the software PWM
wave, and after sensor calibration, the pressure zeroing output is 0.4 V (AD value:
about 500).

Syringe in-situ detection is realized by the optocoupler (ITR20403) detection circuit

in the separation blade in-situ detection board. Optocoupler output signal is pinned
to the sensor board via the separation blade pinboard, and then input to the core
control board together with other sensor signals.

Rotating potentiometer detection circuit is used for software to automatically detect

the syringe specification and model.

Long potentiometer detection circuit is used for main control module CPU to detect
whether the motor's speed and direction are consistent with the settings in a
real-time manner (monitoring CPU also detects the motor's speed and direction in a
real-time manner).

Key testing points

TP8 VDD 3.3 V
TP15 LP_OUT long potentiometer output signal
TP4 RP_OUT rotating potentiometer output signal
TP26 PWM pressure zeroing output signal (about 1.65 V)
TP25 SR_OUT pressure amplifier output signal

2-10
2.3.3 Key/display board

Keys Serial
communication Wifi module
From core
(optional)
control board
Red-yellow
alarm light

LCD
Battery
indicator light LCD backlight
control circuit

AC indicator
light

Key Board Chart

Key/display board consists of the key processing module, indicator light module,
LCD display module and WIFI communication circuit module.The control signal from
the core control board goes through two buffers (SN74LVCR2245APWR), and then
is used to process the key information and to control the display of LCD module
based on time-sharing multiplexing.
U4 is a WIFI module, which can realize the external wireless communication via
connection of UART with the main control CPU.
Battery indicator light is always on during charging, and flickers when powered by
battery alone, with the flicker frequency being controlled by the power management
CPU; AC indicator light is always on when AC power supply is normal and is off
when AC is disconnected.

Key testing points

TP50 VDD 3.3 V
TP51 VCC 5.0 V
TP32 LCD backlight power
TP53 Signal of battery indicator light
TP52 Signal of AC indicator light
TP24 Serial output signal of WIFI module
TP25 Serial input signal of WIFI module

2-11
FOR YOUR NOTES

2-12
3 Testing and Maintenance
3.1 Description
To ensure long-term stability of the syringe pump, maintenance personnel must
carry out regular inspection, maintenance and testing. This chapter provides the
basic testing methods for the syringe pump, and recommends the proper testing
frequency and testing tools. Maintenance personnel should choose proper testing
tools to carry out inspection and testing according to the actual needs.

The tests and testing methods provided in this chapter are mainly used to verify
whether the performance of the syringe pump can meet the specifications. If test
results do not meet the specifications, it indicates that a functional module has failed,
which must be repaired or replaced immediately. In case of any other questions,
please contact our after-sale service department in a timely manner.

CAUTION
 All the tests must be performed by qualified maintenance personnel only.
 Prior to testing, maintenance personnel shall ensure the applicability of the
testing tools and connecting cables, and familiarize themselves with the
use of these tools.

3.1.1 Test report

After the professional maintenance personnel have performed the tests, please
record in the following test report.

Test equipment
Name Equipment Model Equipment No.

Test record
Serial No. Test content Testing point Test result
1
2
3
4
5
Test judgment
Pass or No Pass: Tester: Test date:

3-1
3.1.2 Recommended frequency
The following tasks must be completed by professional maintenance personnel
approved by our company. The equipment must be cleaned and disinfected before
testing or maintenance.

Inspection/maintenance
Frequency
items
Complete machine's When first installation, or after each maintenance.
appearance inspection
1. When first installation;
Startup test 2. After each maintenance, upgrading or main
accessory replacement.
1. At least once every two years;
2. When you use a new syringe brand;
Calibration 3. When you doubt that the injection flow is not
accurate;
4. After each maintenance and upgrading.
At least once every year, or when you doubt that the
Operational test
injection flow or the alarm pressure is abnormal.
1. At least once every year;
Battery powered test 2. After maintenance of the syringe pump or when the
user suspects that the battery is the failure source.
Housing leakage
1. After maintenance or replacement of the power
Electrical current test
module;
safety test Patient leakage
2. After machine fall-off or serious collision.
current test
1. Recommendation: once every month.
Cleaning and disinfection 2. Thoroughly clean the surface of the syringe pump
before and after long-time storage.

3.2 Complete machine's appearance inspection

1. Clean housing, no scratch, assembled firmly and no abnormal sound when
shaken.
2. Good handling with the keys.
3. Complete and correct labels.
4. Complete standard configuration and firm socket installation.

3-2
3.3 Startup test
1) Press the "Power" key, the system will initiate the self-test and the screen will
display the [System Self-test] interface.
2) Firstly, the buzzer has a beep sound —— indicating that the self-test of the
buzzer is successful.
3) Then, the speaker has a bleep sound—— indicating that the self-test of the
speaker is successful.
4) The alarm light turns from red to yellow, and turns on and off orderly ——
indicating that the self-test of the alarm light is successful.

NOTE

 During startup, self-test will be performed in the following sequence:

Self-test of register, RAM, ROM, jump instruction and arithmetic
operation when CPU is powered on; Self-test of the alarm light;Self-test
of the buzzer; Self-test of the speaker; Self-test of the external
EEPROM;Self-test of the external FLASH; Self-test of the motor power
switch;In-situ self-test of the dual-battery;

3.4 Calibration
3.4.1 Syringe calibration
Syringe Calibration purpose
Syringe calibration is to increase the infusion accuracy, and then to calibrate the
non-built-in brand syringes. The parameters to be calibrated include the syringe
outer diameter, the full-range length and the emptying location. When delivery, the
data of the custom brands is null; if a custom syringe brand is not calibrated, such
brand will not be shown in the list of syringe brands when use.

The syringe in the syringe pump requires no daily calibration. However, calibration is
required when the syringe pump is used for the first time, is replaced with a new
syringe brand or when you doubt that the deviation of the injection flow is much
larger.

Prepare the following materials before the calibration:

 Syringe: 5 standard syringes of the corresponding full dimensions of 5ml, 10ml,
20ml, 30ml, and 50ml, without liquid.

The steps for calibration are as follows:

1. Pull the syringes to the full dimensions and install them on the syringe pump."L"

3-3
 in the fig. below refers to the full dimension of the 50 ml syringe.
2. Open the [Syringe Calibration] interface: Select [Main Menu]→[System
Maintenance]→Input User Maintenance Password→[Syringe Calibration].
3. Select [Brand] and [Size] of the current syringe in the [Syringe Calibration]
interface.

4. Press and the syringe pump starts automatic calibration.

5. The screen prompts [Calib done] after the calibration is successful.

6. Press to exit the current interface.

Please align the front end of the plunger rod's

sealing plug with the full dimension mark

NOTE

 The full dimension of the 50/60 ml syringe is the distance from 0~50 ml.

3.4.2 Pressure calibration

Pressure calibration purpose
Pressure calibration is to calibrate the pressure coefficient of the non-built-in brand
syringes, so that the occlusion pressure is more accurate. The user may use the
uncalibrated syringe, without significant effect on the occlusion pressure accuracy.
Pressure calibration is performed at two pressure points, 300 mmHg and 900 mmHg
by default.

Calibration method:
The steps for calibration are as follows:
1. Select [Main Menu]→[System Maintenance]→Input User Maintenance

3-4
 Password.
2. Select [Pressure Calibration] on the [System Maintenance] interface.
3. Enter the [Pressure Calibration] interface, and select the brand and
specification to be calibrated.
4. Fill the syringe with the injection liquid, and connect one end of the needle to

fluke, and then load to the pump. Press to start the first calibration (first
pressure calibration).

5. When the fluke pressure reaches 300mmHg, press , and the first
calibration is completed.

6. Then press to start the second calibration (second pressure calibration);

when the fluke pressure reaches 900 mmHg, press , and the second
calibration is completed.
7. After the calibration is successful, the system can automatically fill out the
calibration data, and prompt "Calibration Completed" in the prompt column.

NOTE

 The pictures in this manual are explained with the SP3 as the blueprint,
with slight difference from SP1 in the product display interface and other
contents.

3.4.3 Sensor calibration

Calibration purpose
Each machine requires sensor calibration to identify the syringe outer diameter and
the syringe emptying location more accurately due to the mechanical error in the
syringe fixation clamp and emptying location of each machine.

Calibration method:
The steps for calibration are as follows:
1. Select [Main Menu]→[System Maintenance]→Input User Maintenance
Password→[Sensor Calibration].

2. Allow the slider clamp in the vacant status, and press to start the sensor
calibration.

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3. Install the standard component 1 correctly (as shown in the following figure),

and then press to start the calibration of standard component 1.

Standard component 1 (outer diameter: 13.5 mm)

4. After the calibration of standard component 1 is successful, the interface

prompts that "Please install standard component 2, and press to start the
calibration".
5. Install the standard component 2 correctly (as shown in the following figure),

and then press to start the calibration of standard component 2.

The locating plunger shall be
Standard component 2
closely attached to the front
(outer diameter: 32mm)
housing of the syringe pump.

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 6. After the calibration is completed, the system prompts "Calibration Completed".
7. After the calibration is successful, the current outer diameter is shown to
approximate the outer diameter of standard component 2.

3.5 Operational test

Conventional functions
1. When various keys are operated on, the syringe pump shall perform or react
normally in accordance with the User's Manual; abnormal operation should not
cause the machine to crash.
2. Operate the syringe pump in accordance with the User's Manual. Check
whether the sound-light alarm at various levels is normal, whether the volume
control is normal and whether the alarm muting is working.
3. If an alarm is triggered when the pump is operated in accordance with the
User's Manual, check whether the operations and alarms are properly recorded
in the historical records.
4. Install the syringe, set the injection parameters correctly, and then press the
"Start" key to enter the [Operation] interface.
5. During injection, the operation icon, speed, cumulative volume and pressure
value shall be normal.

Battery powered test:

1. The power source shall be able to supply power when the AC power supply is
disconnected for a short time.
2. The indicator light shall be able to produce normal prompts in the battery
charge and discharge status when battery is not installed.

WARNING
 The battery of this equipment is non-removable. Battery replacement
must be performed by the maintenance personnel authorized by our
company. Installation of fuel cell or replacement of battery by the
insufficiently trained personnel will result in danger (e.g. overheat, fire
or explosion).

3.6 Electrical safety test

WARNING
 To test the electrical safety of the syringe pump, the electrical safety test
is designed to detect abnormal electrical hazards which, if not
discovered, may cause injury to the patient or the operator.
 Commercially available testing devices such as the safety analyzer may

3-7
 be used for electrical safety tests. The maintenance personnel shall
ensure the applicability, functional integrity and safety of such devices
and familiarize themselves with the use of these devices.
 Electrical safety test shall follow the following standard: EN 60601-1.
 If local regulations provide provisions otherwise, please perform the
relevant electrical safety test in accordance with the provisions.
 In the patient area, all devices that are connected to the mains supply as
well as to medical equipment must comply with the IEC 60601-1
standard, and must be tested for electrical safety in accordance with the
test interval for monitoring devices.

Electrical safety test is used to detect hazards that may pose electrical safety threats
to the patient, operator and maintenance personnel. Please perform the electrical
safety test in normal environment (including temperature, humidity and atmospheric
pressure).

While the 601 safety analyzer is used as an example in the electrical safety test
described in this chapter, different safety analyzers may be used in different regions.
Please ensure the applicability of the electrical safety test you are going to perform.

Device connection diagram is as follows:

Tested
equip
t

A: AC power supply (programmable power supply, regulating frequency)

B: Isolation transformer on the leakage current test tool
C: Safety tester

Testing tools:
 Safety analyzer
 Isolation transformer

3-8
3.6.1 Housing leakage current test
1. Connect the 601 safety analyzer to a power supply of 264 VAC and 60 Hz.
2. Using the connection tooling of the application section, connect the application
section of the tested device and connect the SUM end of the connection tooling
of the application section to the RA end of the safety analyzer.
3. Connect the tested device, via the power line, to the auxiliary power output jack
of the 601 safety analyzer.
4. Connect one end of the red test lead to the “Red input terminal” of the safety
analyzer and clip the other end to the metal foil attached to the surface of the
housing of the tested device.
5. Power on the 601 safety analyzer, and press "5-Enclosureleakage” on the
panel of the 601 safety analyzer to enter the interface for the housing leakage
current test.
6. Housing leakage current is no more than 100μA under normal condition and no
more than 300μA under single-fault condition.

3.6.2 Patient leakage current test

1. Connect the 601 safety analyzer to a power supply of 264 VAC and 60 Hz.
2. Using the connection tooling of the application section, connect the application
section of the tested device and connect the SUM end of the connection tooling
of the application section to the RA end of the safety analyzer.
3. Connect the tested device, via the power line, to the auxiliary power output jack
of the 601 safety analyzer.
4. Power on the 601 safety analyzer, and press "6-Patient leakage” on the panel
of the 601 safety analyzer.
5. Continuously press the "APPLIED PART" key to select the AC and DC
measurements; “DC” is shown following the limit value of direct current.
6. Patient leakage current is no more than 10 μA under normal condition and no
more than 50 μA under single-fault condition.
If the electrical safety test fails, please contact our after-sale service department.

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3.7 Cleaning and Disinfection
3.7.1 Cleaning
The pump should be cleaned regularly. If operating in dirty or sandy areas, cleaning
should be more frequent. Before cleaning, please consult or refer to the hospital's
specific regulations concerning medical device cleaning.

The recommended detergents include: Hydrogen peroxide (3%).

To clean your equipment, follow these rules:
1. Turn off the pump and disconnect the AC power source line.
2. Wipe the display screen after soft cotton balls absorb an appropriate amount of
detergent.
3. Use a piece of soft cloth which absorbs a modest amount of cleaning agent to
wipe the surface of the device.
4. When necessary, use a piece of cloth to wipe off any excess cleaning agents.
5. Place the pump in a cool and ventilated environment to dry.

3.7.2 Disinfection
The operation of disinfection may cause certain damage to the syringe pump. You
are recommended to disinfect only when it is necessary in your desired
maintenance plan. Clean the equipment before disinfection.

The recommended disinfectants include: glutaraldehyde-type 2% liquid disinfectant.

CAUTION
 Never use EtO or formaldehyde for disinfection.
 Do not conduct high pressure or high temperature disinfection for the
syringe pump and its accessories.

3-10
4 Troubleshooting
4.1 Overview
In this chapter, faults of syringe pump are classified according to thefaulty
components and faulty phenomena. Please refer to the relevant Fault Table when
fault examination, identification and troubleshooting in sequence.

The recommended solutions given in this chapter should help you solve most of the
equipment faults you will encounter but not all possible problems. In the case of a
fault not covered in this chapter, please contact our after-sale service department.

4.2 Replacement of components

You may replace the circuit board components and other major components or parts
of this syringe pump. Once you have identified the faulty circuit board component,
you may follow the steps described in Chapter 5 Repair and Disassembly to
replace the circuit board component. Then you may check whether the fault has
been eliminated or whether the syringe pump is able to pass the relevant tests. If the
fault has been eliminated, which shows that the original circuit board is damaged,
then please return the faulty circuit board component to our company for repair. If
the fault persists, please reassemble the original circuit board for troubleshooting
according to other possible causes.

To know more about the components to be replaced, please refer to Chapter 6

Parts.

4.3 Check the syringe pump status

4.3.1 Operation methods for AD value channels and the

corresponding tests
Operation method for entering the AD value interface: System maintenance --- enter
the password --- sensor AD value.
 Rotation speed - -set the motor rotation speed
 Direction - - set the motor direction (1--forward, 0--reverse)
 Current - -set the motor drive current gear (four gears, from small to large: 0, 1, 2
and 3)
 Steps --rotated steps of stepper motor
 RS -- AD value of rotating potentiometer (normal range: 500~3600)
 DS -- AD value of long potentiometer (normal range: 0~4095)

4-1
  PS -- AD value of pressure sensor (normal range: 100~4000)
 VCC -- 5V power voltage value (normal range: 4.5~5.5)
 VMM -- motor power voltage value (normal range: 17~21)
 VDD -- 3.3V power voltage value (normal range: 3.1~3.5)
 VDDB -- standby 3.3V power voltage value (normal range: 3.0~3.7)
 REF -- reference power voltage value (normal range: 2.35~3.65)
 EDC -- external DC power voltage value (normal range: 10~17)
 BAT1 -- primary battery power voltage value (normal range: 5.8~8.4)
 BAT2 -- secondary battery power voltage value (normal range of dual-battery
configuration: 5.8~8.4)
 ACDC -- AC power module output voltage value (normal range: 10~17)
 VCCB -- standby 5V power voltage value (normal range: 4.5~5.5)
 VGC -- gold capacitor voltage value (normal range: 0~5.2)
 Syringe - whether the syringe is in-situ (0--not in-situ, 1-- in-situ)

NOTE

 The pictures in this manual are explained with the SP3 as the blueprint,
with slight difference from SP1 in the product display interface and other
contents;
 The explanations in this manual are based on the highest configuration
product, while there is no rotation speed, direction, current or other
items concerning the SP1 equipment.

4.3.2 Fault Table

During transportation, storage and use of SP1, there can be faults that may affect
the normal use as a result of various factors (e.g. grid voltage instability, change in
ambient temperature, drop and shock and component aging). In such cases,
professional personnel with certain experience in electronic medical equipment
maintenance shall carry out component level overhauling in accordance with the
following fault classification. The so-called part level overhauling refers to the
analysis, replacement, test-run and identification of the equipment's faulty
component(s), such as power supply, main control section, monitoring section
and/or LCD. The maintenance of components, also known as component level
maintenance, must be carried out by the manufacturer's engineers with rich
experience in maintenance, using specialized equipment, in a specific environment
and under specific conditions.

4-2
 Complete machine fault
Faulty
Possible cause Handling method
phenomenon
When external
1. Replace with a new battery.
power supply is not
1. Battery is dead. 2. Insert the key board and
connected, there is
2. Key board and core control core control board in the
no display on
board are inserted in poor correct location and
startup, battery
contact. direction.
indicator light is not
3. Core control board fault. 3. Replace the core control
no and buzzer does
board.
not sound.
When external
power supply is not
1. Handle as with display fault.
connected, there is
1. Display fault. 2. Further check the core
no display on
2. Short circuit control board and other
startup, battery
boards.
indicator light is on
and buzzer sounds.
1. Repair or replace the AC
1. The AC power supply wires power supply wires.
When external AC
are in poor contact. 2. Insert the key board and
power supply is
2. Key board and core control core control board in the
connected, AC
board are inserted in poor correct location and
indicator light is not
contact. direction.
on.
3. Faulty AC/DC module. 3. Repair or replace the
AC/DC module;
Self-test 4 not
Core control board fault. Replace the core control board.
passed; alarm
1. Replace the core control
Self-test 5 not 1. Core control board fault.
board.
passed; alarm 2. Battery fall-off or damage
2. Replace the battery
1. Repair or replace the
1. The battery interface board battery interface board
Unable to charge wires are in poor contact. wires.
properly 2. Battery fault. 2. Replace the battery.
3. Core control board fault. 3. Replace the core control
board.
Failure of an
Damage to the core control Further check the core control
operation or
board or corresponding board and corresponding
measurement
components. components.
function
Normal startup 1. Display screen fault. 1. Replace the display screen/
power supply, 2. Key board and core control 2. Insert the key board and

4-3
black or white board are inserted in poor core control board in the
display screen; or contact. correct location and
black or white 3. Key board fault. direction.
display screen 4. Core control board fault. 3. Replace the keyboard.
during normal 4. Replace the core control
operation board
1. Burn the resource file
Error in the 1. Error in the resource file
again.
displayed text or burning.
2. Replace the core control
picture 2. Core control board fault.
board.

4-4
 Operation and alarm faults
Faulty Possible cause
phenomenon
1.Key board and core control
board are inserted in poor
Key failure contact
2.Key board fault
3.Core control board fault
1.Core control board fault
2.Key board and core control
Buzzer sound
board are inserted in poor
failure
contact
3.Key board fault
1.Speaker fault;
Speaker sound
2.Speaker wire interface is in
failure or hoarse
poor contact;
sound
3.Speaker alarm circuit fault
1.Key board and core control
Failure of the red
board are inserted in poor
alarm light or
contact
yellow alarm
2.Key board fault
light
3.Core control board fault
Handling method
1.Insert the key board and core
control board in the correct
location and direction
2.Replace the key board
3.Replace the core control board
1.Replace the core control board
2.Insert the key board and core
control board in the correct
location and direction
3.Replace the key board
1.Repair the wires or replace the
speaker components;
2.Repair or replace the speaker
interface;
3.Further check the faulty circuit
1.Insert the key board and core
control board in the correct
location and direction
2.Replacement of the Keyboard
3.Replace the core control board

4-5
 Monitoring fault
Faulty Possible cause Handling method
phenomenon
1.Pressure sensor fault 1.Replace the pressure sensor
Pressure value 2.Sensor board fault 2.Replace the sensor board
unchanged 3.Sensor board and core control 3.Replace the wires or insert the
board wires are in poor contact wires again
Pressure value 1.Pressure sensor fault 1.Replace the pressure sensor
overrange 2.Sensor board fault 2.Replace the sensor board
1.Replace the sensor board
1.Sensor board fault
2.Replace the rotating
Failure to identify 2.Rotating potentiometer fault
potentiometer
the syringe 3.Sensor board and core control
3.Replace the wires or insert the
board wires are in poor contact
wires again
1.The motor wires are in poor
1.Repair or replace the motor
contact
wires;
2.Sensor board fault
2.Replace the sensor board
3.Stepper motor drive circuit
Motor fault 3.Replace the core control board;
fault
4.Replace the motor;
4.Motor fault;
5.Replace the wires or insert the
5.Sensor board and core control
wires again
board wires are in poor contact
1.Separation blade in-situ
1.Replace the separation blade
detection board fault
in-situ detection board
Syringe in-situ 2.The sensor board FPC wires
2.Insert the FPC wires again
detection fault are in poor contact
3.Replace the wires or insert the
3.Sensor board and core control
wires again
board wires are in poor contact

4-6
5 Repair and Disassembly
NOTE

 During maintenance and disassembly, an anti-static wrist strap should

be worn at all times;
 This manual only provides the disassembly method and sequence, while
the assembly method and sequence are reverse;
 When assembly, note that the wire connection direction, the wiring path
and the wire fixation location shall be consistent with those before
disassembly;
 When assembly, note that the seal ring and sponge pat shall be
consistent with those before disassembly.

5.1 Tool preparation

During disassembly and replacement of components, you may need the following
tools:
1. Phillips screwdriver (size 102)
2. Phillips screwdriver (size 107)
3. Needle-nose pliers
4. Diagonal pliers
5. Electric iron
6. Anti-static wrist strap

5.2 Disassembly procedure

5.2.1 Separate the front and rear housings
Note: an anti-static wrist strap should be worn at all times.
1. As shown in the figure: Remove the M3x8 cross pan head dual-gasket screws
from the eight screw holes of the rear housing with Phillips screwdriver. Do not leave
out the screw under the DB9 waterproof cover.

5-1
2. As shown in the figure: Open the rear housing, and shear the ribbon with diagonal
pliers.

Ribbon

3. As shown in the figure: Unplug the connection wire to separate the front and rear
housings.

5-2
5.2.2 Remove the slider assembly
Note: an anti-static wrist strap should be worn at all times.
1. As shown in the figure: Pinch the pinching handle to pull the slider to the middle
of wrist strap, and remove two M2.5x5 cross pan head screws with Phillips
screwdriver.

2. As shown in the figure: Lay aside the machine, open the syringe clamping arm, and
remove two ST2.6x8 cross pan head self-tapping screws from the inside of the
slider with Phillips screwdriver.

3. As shown in the figure: Remove two ST2.6x8 cross pan head self-tapping screws
from the outside of the slider with Phillips screwdriver.

5-3
4. As shown in the figure: Pinch the pinching handle to pull the slider to the innermost
end.

5. As shown in the figure: Remove the slider cover.

6. As shown in the figure: Clamp the "separation blade detection board PCBA" with
needle-nose pliers, and pull it out (note: because the slider fixed screw has been
removed, when pulling out the PCBA, push the slider with one hand to prevent the
PCBA from being pulled out together with the slider and to prevent the connection
wire from being pulled apart).

5-4
7. As shown in the figure: Remove the swing gear from the torsion bar, and then
remove the separation blade detection board PCBA and the connection wire.

8. As shown in the figure: Remove the separation blade detection board PCBA with
electric iron, and then remove the slider.

5.2.3 Remove the pump assembly

Note: an anti-static wrist strap should be worn at all times.
1. As shown in the figure: Remove four ST3x6 cross pan head self-tapping screws
with Phillips screwdriver.

Shear the ribbon

5-5
2. As shown in the figure: Remove the ST3x10 cross pan head self-tapping screws
from the fixed pump with Phillips screwdriver.

3. As shown in the figure: Remove the ST3x10 cross pan head self-tapping screws
from the fixed pump with Phillips screwdriver (six screws).

4. As shown in the figure: Unplug the connection wire to draw out of the pump
assembly.

5-6
 5. As shown in the figure: Remove the pump assembly.

5.2.4 Separate the front housing assembly

Note: an anti-static wrist strap should be worn at all times.
1. As shown in the figure: Remove the two M3x8 cross pan head dual-gasket screws
that lock the "core control board PCBA" with Phillips screwdriver.

2. As shown in the figure: Unplug the horn connection wire to take out of the core
control board PCBA.

5-7
3. As shown in the figure: Remove the six M3x8 cross pan head dual-gasket screws
that lock the "key/display board PCBA" with Phillips screwdriver to remove the
key/display board PCBA. Handle with care. Protect the display screen when removing
the key/display board PCBA to prevent the display screen from degumming.

4. As shown in the figure: Open the syringe clamping arm assembly to allow the
locking M3x8 cross pan head dual-gasket screws to face up, and remove the screws
with Phillips screwdriver.

5. As shown in the figure: Remove the syringe clamping arm assembly.

5-8
6. As shown in the figure: Remove the ST3x6 cross pan head c that fix the "rotating
potentiometer assembly" and the Ф4.5xФ12x1 stainless steel flat washer with Phillips
screwdriver.

7. As shown in the figure: Remove the rotating potentiometer.

8. As shown in the figure: Release the clip in the arrow direction.

Clip

5-9
 9. As shown in the figure: Remove the display screen.

5.2.5 Separate the pump assembly

Note: an anti-static wrist strap should be worn at all times.
1. As shown in the figure: Remove the four ST3x10 cross pan head flat-nose
self-tapping screws that lock the "pressure sensor gland" with Phillips screwdriver to
unplug the pressure sensor connection wire.

Unplug

2. As shown in the figure: Remove the pressure sensor.

5-10
3. As shown in the figure: Remove the hot melt glue on the clip (note: if it is difficult to
remove the glue, just apply a drop of alcohol), release the clip, pull out of the FPC
wire, and tear the sponge pat.

Remove the hot melt glue,

and release the FPC wire
Tear the sponge pat

4. As shown in the figure: Remove the two M3x8 cross pan head dual-gasket screws
that lock the "sensor board PCBA" with Phillips screwdriver.

5. As shown in the figure: Remove the sensor board PCBA.

5-11
6. As shown in the figure: Remove the retainer ring from the transition gear with
needle-nose pliers.

7. As shown in the figure: Remove the transaction gear.

8. As shown in the figure: Remove the two M3x8 cross pan head dual-gasket screws
that lock the "motor assembly" with Phillips screwdriver.

5-12
9. As shown in the figure: Remove the motor assembly.

10. As shown in the figure: Remove the six M3x12 cross recessed pan head screws
from the pressure sensor seat with Phillips screwdriver.

11. As shown in the figure: Remove the pressure sensor seat and cap and the flange
bearing in the hollow shaft direction.

5-13
 12. As shown in the figure: Separate the nut and the screw rod by clockwise rotating
the torsion bar by 30 degrees, and remove the guide rail assembly from the pump
base end in the slide rail direction

5.2.6 Separate the rear housing assembly

Note: an anti-static wrist strap should be worn at all times.
1. As shown in the figure: Remove the two M5x12 cross pan head screws that lock
the "fastening clamp assembly" with Phillips screwdriver.

2. As shown in the figure: Remove the fastening clamp assembly.

5-14
3. As shown in the figure: Remove the two ST3x6 cross pan head flat-nose
self-tapping screws that lock the "power module" with Phillips screwdriver.

4. As shown in the figure: Remove the power module;

5. As shown in the figure: Shear the ribbon that tightens the lithium battery with
diagonal pliers to remove the lithium battery.

Shear the ribbon

Shear the ribbon

5-15
FOR YOUR NOTES

5-16
6 Parts
This chapter provides the explosive view of the main components of the syringe
pump host and their material codes to help the maintenance personnel identify the
components during disassembly and replacement of components.

6.1 Host
6.1.1 Exploded View

6.1.2 Host Parts List

No. Order Number Part Description Qty Remark

1 N/A Front Cover Assembly 1 /

2 N/A Pump Module Assembly 1 /

3 N/A Rear Cover Assembly 1 /

6-1
6.2 Front Cover Assembly
6.2.1 Exploded View

6-2
6.2.2 Front Cover Assembly Parts List
No. Order Number Part Description Qty Remark

SP1 front cover assembly FRU (no

115-034006-00 1 /
mask)
SP3 front cover assembly FRU (no The 1st
1 115-034009-00 1
mask) generation
New SP3 front cover assembly The 2nd
115-060399-00 1
FRU(no mask) generation

021-000206-00 SP1 LCD STN 132*33 Display 1 /

2
021-000207-00 SP3 LCD STN 240*128 LED display 1 /

3 049-000958-00 SP1/SP3 silicon keypad 1 /

The 1st
051-002184-01 SP1/SP3 keyboard PCBA 1
generation
SP1/SP3 keyboard PCBA FRU (with The 1st
115-064566-00 1
Wi-Fi) generation
4
The 2nd
051-003342-01 New SP3 keyboard PCBA 1
generation
The 2nd
115-062619-00 New SP3 keyboard FRU (with WIFI) 1
generation
051-002182-00 SP1 control board PCBA 1 /
The 1st
5 051-002190-00 SP3 control board PCBA 1
generation
The 2nd
051-003382-01 New SP3 control board PCBA 1
generation
SP1/SP3 Syringe clamp assembly
6 115-034013-00 1 /
FRU
The 1st
043-005932-00 SP1/SP3 syringe holder 1
generation
7
The 2nd
043-009926-00 New SP3 syringe holder 1
generation
8 020-000023-00 Speaker 0.5W 130mm 1 /

9 009-005809-00 Rotational Potentiometer 1 /

6-3
6.3 Pump Module Assembly
6.3.1 Exploded View

6-4
6.3.2 Pump Module Assembly Parts List
No. Order Number Part Description Qty Remark

1 115-047149-00 SP1/SP3 motor FRU 1 /

The 1st
051-002179-00 SP1/SP3 Sensor board PCBA 1
generation
2
New SP3 potentiometer assembly The 2nd
115-060344-00 1
FRU generation
The 1st
115-034003-00 SP1/SP3 Slider box assembly FRU 1
generation
3
New SP3 Slider box assembly FRU The 2nd
115-060356-00 1
(with pressure senor) generation
SP1/SP3 slider box rear cover The 1st
115-034004-00 1
assembly FRU generation
4
New SP3 slider box rear cover The 2nd
115-060357-00 1
assembly FRU generation
The 1st
043-005892-00 SP1/SP3 squeeze handle 1
generation
5
The 2nd
043-009913-00 New SP3 squeeze handle 1
generation
The 1st
115-034014-00 SP1/SP3 guideway assembly FRU 1
generation
6
The 2nd
115-060374-00 New SP3 guideway assembly FRU 1
generation
The 1st
115-032142-00 SP1/SP3 pump body assembly 1
generation
7
The 2nd
115-058967-00 New SP3 pump assembly FRU 1
generation

6-5
6.4 Rear Cover Assembly
6.4.1 Exploded View

6.4.2 Rear Cover Assembly Parts List

No. Order Number Part Description Qty Remark

1 022-000349-00 SP1/SP3 power module 1 /

2 115-060333-00 SP1/SP3 DB9 wire FRU 1 /

3 115-034007-00 SP1/SP3 rear cover assembly FRU 1 /

115-031551-00 SP1/SP3 pole clamp assembly 1 /

4 SP1/SP3 pole clamp assembly
115-031552-00 1 /
(advanced)

5 115-047152-00 SP1/SP3 2600mAh Battery FRU 1 /

6 115-047148-01 SP1/SP3 AC socket FRU 1 /

6-6
6.5 Others
6.5.1 Others Parts List
No. Order Number Part Description Qty Remark

1 009-003221-00 8-pin wire 1.25mm 28AWG 70mm 1 cable

2 009-005810-00 4P-4P DC output wire 100mm 1 cable

3 009-005812-00 3-pin wire 1.25mm 300mm 1 cable

SP1/SP3Pressure sensor 25LBS The 1st
4 024-000424-00 1
1.27mm generation
SP1/SP3 Magpie blade detection The 1st
5 051-002180-01 1
board PCBA generation
SP1/SP3 Magpie blade position The 1st
6 051-002181-00 1
detection board PCBA generation
The 1st
7 041-021824-00 SP1 & SP3 rod 1
generation
The 2nd
8 041-034897-00 New SP3 rod 1
generation
The 2nd
9 043-010947-00 New SP3 pipe 1
generation
10 047-015329-00 Magpie syringe installation guide 1 /

11 047-015347-01 Magpie operation guide (EN) 1 /

12 047-016473-01 Magpie operation guide (SP) 1 /

13 047-016474-01 Magpie operation guide (FR) 1 /

14 047-016475-01 Magpie operation guide (RU) 1 /

15 047-016476-01 Magpie operation guide (TR) 1 /

16 047-016477-01 Magpie operation guide (PR) 1 /

17 047-022202-00 SP3 Ex Mask(FR) 1 /

18 047-015338-01 Magpie-SP3 Mask（EN） 1 /

19 047-015401-01 Magpie-SP3 Ex Mask（EN） 1 /

20 047-015416-01 Magpie-SP3 Vet Mask（EN） 1 /

21 047-016468-01 Magpie-SP3 Mask（SP） 1 /

22 047-016469-01 Magpie-SP3 Mask（FR） 1 /

6-7
No. Order Number Part Description Qty Remark

23 047-016470-01 Magpie-SP3 Mask（RU） 1 /

24 047-024866-00 Magpie-SP3 Mask（RU） Jumedica 1 /

25 047-016471-01 Magpie-SP3 Mask（TR） 1 /

26 047-016472-01 Magpie-SP3 Mask（PR） 1 /

27 047-024872-00 SP3 Ukraine mask（ENG） Heaco 1 /

28 047-024873-00 SP3 Ukraine mask （RU）Heaco 1 /

29 047-024866-00 SP3 Russian mask Jumedica 1 /

30 047-015337-01 Magpie-SP1 Panel (EN) 1 /

31 047-015379-01 Magpie-SP1 Ex Panel (EN) 1 /

32 047-015387-01 Magpie-SP1 Vet Panel (EN) 1 /

33 047-016463-01 Magpie-SP1 Panel (SP) 1 /

34 047-016464-01 Magpie-SP1 Panel (FR) 1 /

35 047-016465-01 Magpie-SP1 Panel (RU) 1 /

36 047-016466-01 Magpie-SP1 Panel (TR) 1 /

37 047-016467-01 Magpie-SP1 Panel (PR) 1 /

38 047-024870-00 SP1 Ukraine Panel（ENG) Heaco 1 /

39 047-024871-00 SP1 Ukraine Panel（RU) Heaco 1 /

40 115-050229-00 P1000 rear cover assembly FRU 1 /

P1000 front cover assembly（without
41 115-050230-00 1 /
mask）FRU
Commonly used maintenance
42 115-060375-00 1 /
accessories package

6-8
7 Upgrading
7.1 Tools
During upgrading, you may need the following tools:
 Multi-functional serial line
 PC
 PC burning tool software

7.2 Software upgrading

This syringe pump supports software upgrading. The burning software can be
directly run on a desktop PC or mobile PC. The complete machine software can be
upgraded by connecting this syringe pump to the PC via multi-functional interface.
(Upgrading of drug libraries and built-in syringe brands will be available later)。

7.2.1 Software burning method

1. Insert the multi-functional serial line to the multi-functional interface on the host
as shown in the figure.
Multi-functional serial line
Multi-functional interface

7-1
2. The other end of the multi-functional serial line is a standard BD9 serial port.
Connect this end to the PC as shown in the figure.

3. Press the "Start" key and the "Power" key simultaneously, and the machine will
enter the "Boot" interface, as shown in the figure.

4. Open the PC burning tool, click the "Administrator Login" to pop up the longin
password dialog box, and enter the administrator password to log in.

7-2
5. Select "Upgrade" and an interface as shown in the figure appears.

6. Select "Browse" on the "Upgrade" interface, and choose the software package to
be burnt, as shown in the figure.

7. Click "Upgrade" at the upper right corner of the PC burning tool software and the
software starts burning.

8. Upon completion of burning, the upgrade status displays "Succeeded".

Now, the software burning is completed.

7-3
FOR YOUR NOTES

7-4
P/N: 046-020126-00 (1.0)