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Spare parts list for

Grout pump

Ersatzteilliste für
Injektionspumpe

ZBE 100 / 80
ZB 100 / 80
Spare parts list for
Grout pump
Ersatzteilliste für
Injektionspumpe
ZBE 100 / 80
ZB 100 / 80

ATLAS COPCO CRAELIUS AB


STOCKHOLM - SWEDEN 2007-05

Printed Matter No. 6991 0580 62g


To be read before ordering Vor der Ersatzteilbestellung lesen:
1. When ordering spare parts, please state Description 1. Bei der Ersatzteilbestellung bitte die Teilbenennung und
and part number of the spare part (not the Ref. no.) as die Ersatzteilnummer (10-stellig), Ausführungstyp und
well as type designation and serial number. Seriennummer der Maschine angeben.
2. Parts which are included in a subassembly are given 2. Teile, die einer Montagegruppe angehören sind
immediately after this part and are preceded by a dash unmittelbar danach aufgegliedert und durch einen Strich
in the description column. in der Spalte “Bezeichnung” gekennzeichnet
Symbols that may occur: Verwendete Symbole:
*) Placed instead of part number in part number column, *) Ein Sternchen anstelle einer Teilenummer bedeutet,
means that the indicated part is normally not Delivered daß das so gekennzeichnete Teil normalerweise
separately. Can be ordered as a kit, see point 2. gesondert geliefert wird. Kann auch im Set bestellt
werden, siehe Punkt 2.
**) Optional
**) Auf Sonderwunsch lieferbar
A) When ordering, please state part number, hose
dimension and length. A) Bei Bestellung bitte Teilnummer und Schlauchgröße, -
länge, -durchmesser usw. angeben!
B) Se separate list according to the List of contents.
B) Siehe separate Liste!

Contents page Inhalt Seite

Grout pump ZB 100 / 80 ..........................................................6 Injektionspumpe ZB 100 / 80...................................................6


Grout pump ZBE 100 / 80 .......................................................8 Injektionspumpe ZBE 100 / 80 ................................................8
Optional equipment ...............................................................10 Ersatzteilvorslagl....................................................................10
Cylinder and valves ...............................................................12 Ventilsystem...........................................................................12
Switch-over valve...................................................................20 Umschaltventil........................................................................20
Hydraulic cylinder...................................................................24 Hydraulikzylinder....................................................................24
Pressure meter ......................................................................26 Manometer.............................................................................26
Oil tank...................................................................................28 Ölbehälter ..............................................................................28

Läs detta innan du beställer reservdelar: Leggere prima di ordinare:


1. Ange artikelns namn och detaljnummer (inte bara Ref. 1. Quando ordinate un ricambio, perfavore indicate
nr.) och även maskinens typ- och serienummer vid ”Description”, ”Part number” ma non il ”Ref.no” e,
beställning av reservdelar. possibilmente, modello e numero di serie della macchina.
2. Delar som ingår i huvudartikeln nämns efter denna och 2. I ricambi che sono inclusi in un sottoinsieme sono elencati
föregås av ett streck i “Beskrivningskolumnen”. immediatamente dopo questa parte sono preceduti da un
trattino nella colonna ”Description”.
Teckenförklaring:
*) Ersätter detaljnummer, vilket innebär att detaljen
Simboli utilizzati:
vanligtvis inte levereras separat utan ingår i en sats, se *) Collocato, in sostituzione del ”part number” nell´apposita
punkt 2. colonna, indica che quel ricambio
normalmente non è consegnabile separatamente. Può
**) Extra utrustning
essere ordinato solo in un kit, vedi punto 2.
A) Ange detaljnummer, slangdimension och längd.
**) Accessorie.
B) Se innehållsförteckningen.
A) Trattandosi di flessibili idraulici, preghiamo specificare,
oltre al ”part number”, anche dimensioni e lunghezza!
B) Consultare la lista specifica facendo riferimento
all´indice!

Innehåll Sida Indice Pag

Injekteringspump ZB 100 / 80..................................................6 .................................................................................................6


Injekteringspump ZBE 100 / 80 ...............................................8 .................................................................................................8
Reservdelsförslag ..................................................................10 ...............................................................................................10
Ventilsystem...........................................................................12 ...............................................................................................12
Omkastarventil .......................................................................20 ...............................................................................................20
Hydraulcylinder ......................................................................24 ...............................................................................................24
Manometer.............................................................................26 ...............................................................................................26
Oljetank..................................................................................28 ...............................................................................................28
4
Information pour la commande: Considerar antes de hacer un pedido:
1. Prière de spécifier la description et le numéro de la 1. Al solicitar piezas de repuesto, sirvase indicar la
pièce (et non sa référence) ainsi que la designation de designación y el numero de la pieza (No su número de
type et le numéro de série de la machine ou de l’unité. referencia) asi como el tipo de maguina y número de
serie.
2. Les pièces faisant partie d’un sous-ensemble partiel
sont indiquées immédiatement après celui-ci et sont 2. Las piezas que formant parte de un subconjunto
précédées d’un tiret dans la colonne de la vienen relacionadas immediatamente despues del
description. subconjunto y vienen precedidas de un guíon.
Symboles utilisés: Indicacion de los simbolos:
*) Placé au lieu du numéro de pièce, dans la colonne du *) Colocados en lugar número de la pieza significa que la
numéro de pièce, pour indiquer que la pièce n’est pieza indicada no se suministra separadamente.
normalement pas livrée séparément. Voir point 2 pour Se puede pedir como parte de juego. Ver punto 2
savoir si la pièce est également livrée en kit. arriba.
**) Option. **) Opcional
A) Lors de la commande, prière de spécifier le numéro de A) Cuando efectue el pedido, indicar la designación de la
pièce ainsi que la longueur et les dimensions du pieza y el diametro de la manguera, longitud, etc.
flexible.
B) Ver en lista a parte de acuerdo con la relacion de
B) Voir a liste séparée selon Sommaire. contenido.

Sommaire Page Contenido Pagina

Pompe d’injection de coulis ZB 100 / 80 .................................6 Bomba de inyección de cemento ZB 100 / 80 ........................6
Pompe d’injection de coulis ZBE 100 / 80...............................8 Bomba de inyección de cemento ZBE 100 / 80 ......................8
Équipement en option............................................................10 Equipo opcional ....................................................................10
Cylindre et valves ..................................................................12 Cilindro y válvulas ..................................................................12
Valve d’inversion....................................................................20 Valvula de conmutación ........................................................20
Cylindre hydraulique ..............................................................24 Cilindro hidráulico ..................................................................24
Manomètre.............................................................................26 Manómetro de presión ..........................................................26
Réservoir d’huile ....................................................................28 Deposito de aceite ................................................................28

Lue tämä ennen kuin tilaat varaosia Atenção


1. Ilmoita varaosan nimi ja osanumero (ei ainoastaan 1. Quando encomendar uma peça, idenfifique-a e indique
osanumeroa) sekä koneen malli ja sarjanumero a respectiva referência, assim como a sua designação
tilatessasi varaosia. e número de série.
2. Nimi-sarakkeessa olevat osat, joiden edessä on viiva (-) 2. As peças incluidas em subconjuntos surgem a seguir à
kuuluvat yllä olevaan varaosaan. peça principal de cada conjunto e são precedidas de
um traço na coluna correspondente à sua descrição.
Merkkien selitys:
*) Varaosa on korvattu, joka yleensä tarkoittaa, että osaa
Simbologia possivel:
ei toimiteta erikseen, vaan se sisältyy johonkin *) Suge em lugar da referência, na respectiva coluna, e
kokonaisuuteen. Katso kohta 2. significa que a peça não é fornecida separadamente.
Pode ser encomendada como um conjunto, de acordo
**) Lisävaruste.
com o ponto 2.
A) Ilmoita osanumero, letkukoko ja-pituus.
**) (Opcional)
B) Katso sisällysluettelo.
A) Ao encomendar,indique a referência, dimensão da
mangueira e o seu comprimento.
B) Consulte a lista em separado, de acordo com o índice.

Sisältö Sivu Índice página

Injektointi pumppu ZB 100 / 80................................................6 Bomba de injecção ZB 100 / 80 ..............................................6


Injektointi pumppu ZBE 100 / 80 .............................................8 Bomba de injecção ZBE 100 / 80............................................8
Lisävarusteet..........................................................................10 Equipamento opcional ...........................................................10
Sylintereitä ja venttiileitä ........................................................12 Cilindro e válvulas..................................................................12
Venttiilin kytkin .......................................................................20 Válvula de inversão de curso ................................................20
Hydraulisylinteri......................................................................24 Cilindro hidráulico ..................................................................24
Painemittari ............................................................................26 Manómetro.............................................................................26
Öljysäiliö.................................................................................28 Reservatório de óleo..............................................................28
5
Grout pump ZB 100 / 80 - Injektionspumpe ZB 100 / 808391 0105 04
Injekteringspump / Pompe dínjection de coulis / Bomba de inyección / Injektointi pumppu

6
Grout pump ZB 100 / 80 - Injektionspumpe ZB 100 / 80
Injekteringspump / Pompe dínjection de coulis / Bomba de inyección / Injektointi pumppu

8391 0105 04
Ref. No. Part No. / Teilnummer Qty. Description Notes

- 0661 1049 00 1 Seal washer .......................................... TREDO 23


42 3176 6517 00 1 Nipple.................................................... UN 1 1/16-R 3/4
58 3716 1856 00 1 Bracket..................................................
59 0211 1205 00 2 Cap screw ............................................ MC6S 5 x 12
61 3715 2733 83 1 Valve ....................................................

62 3715 2824 00 1 Carrier ..................................................


63 3715 0585 00 3 Elbow, 90º ............................................ UN 7/8 U x UN 7/8 I
64 3176 2131 00 3 Nipple.................................................... UN 7/8 x R 3/4
65 - 1 Cylinder (B) ..........................................
66 3176 6862 00 2 Hose L=700 .......................................... 13xR2 JIC 7/8-14

70 3716 1297 00 1 High pressure filter ..............................


3716 1297 01 1 Filter insert ............................................
73 3715 2774 00 2 Split ring................................................ 1 st
74 0147 1478 03 4 Screw.................................................... M6S 16 x 45
75 3176 6515 00 1 Nipple.................................................... UN 7/8 x R 1/2

76 0686 6442 00 1 Plug ...................................................... R 1/4" DIN 908


77 0661 1020 00 1 Seal washer .......................................... TREDO 14
79 0147 1205 03 2 Screw.................................................... M6S 5 x 12 DIN 933 FZB
80 0301 2318 00 2 Washer ................................................ 10 x 5.3
81 3716 1858 00 1 Stroke counter ......................................

82 3715 0189 01 1 Link chain..............................................


83 3715 3840 00 2 Ring ...................................................... 20 MM
84 3176 6565 00 1 Elbow .................................................... R 1/2" x UN 7/8"
86 - 1 Pressure meter (B) ..............................
87 0147 1400 03 2 Screw.................................................... M6S 12 x 25

88 0147 1404 03 2 Screw.................................................... M6S 12 x 45


89 0291 1112 00 2 Lock nut ................................................ M12 LM6M DIN 985
90 - 1 Cylinder assy, (B) ................................ see page 12-13
91 3715 2823 00 1 Plate......................................................
92 3715 2788 00 1 Bracket..................................................

93 3715 2789 00 1 Bracket..................................................


94 3715 2790 00 1 Clamp ..................................................
95 3715 3847 00 1 Yoke......................................................
96 0147 1211 03 1 Screw.................................................... M6S 5x30
97 0291 1107 00 1 Lock nut ................................................ M5 LM6M

99 3715 7550 00 1 Nipple.................................................... R 1" x R 1"

Optional equipment

3716 1679 82 1 Wheel rack, ZBE .............................


3716 1767 90 1 Manifold ...........................................
3716 2974 90 1 Low pressure kit .............................. ZBE 100

7
Grout pump ZBE 100 / 80 - Injektionspumpe ZBE 100 / 80
Injekteringspump / Pompe dínjection de coulis / Bomba de inyección / Injektointi pumppu

8391 0106 60, 3716 1327 80

8
Grout pump ZBE 100 / 80 - Injektionspumpe ZBE 100 / 80
Injekteringspump / Pompe dínjection de coulis / Bomba de inyección / Injektointi pumppu

8391 0106 60, 3716 1327 80


Ref. No. Part No. / Teilnummer Qty. Description Notes

1 3716 6286 01 1 Starting unit..................................... Printed matter nr: 6991 1058 01


2 3716 1396 00 1 Electric motor.................................. 7,5 kW 400 V at 50 Hz
3 3716 1833 00 1 Hydraulic pump...............................
3 3716 1194 00* 1 Hydraulic pump...............................

4 3716 1834 00 1 Pump bracket..................................


4 3716 1294 00* 1 Pump bracket..................................
5 3716 1301 00 2 Motor beam.....................................
6 3176 5948 02 1 Valve ...............................................
7 3715 3834 00 1 Manometer...................................... 0-400Bar

8 0653 0905 05 1 Seal washer .................................... 5,2 x 9,5 x 1,5


9 3715 3606 00 1 Adapter nipple.................................
10 3715 3839 00 1 Edge list ..........................................
11 3716 1498 00 1 Flange .............................................
12 0663 9197 00 1 O - ring............................................ 47,2 x 3,53

13 3715 8997 00 1 Needle valve ...................................


14 37168490 00 3 Nipple.............................................. UN 7/8” x R 1/2”
15 0574 0000 40 1 Hose, 19 x 600 ............................... SAE 100R1T
16 0211 5362 00 4 Screw .............................................. UC6S UNC 1/2” x 25
17 3176 6673 00 1 Elbow .............................................. BSP 1 1/4” x 1 5/8 - 12 UN

18 0574 0255 11 1 Hydraulic hose, 6,3 x 400 ............... SAE 100R2AT


19 3176 6643 00 1 Nipple.............................................. R1 1/4” x 1 5/8” - 12 UN
20 3716 1501 00 1 Flange ............................................. 0553 - 16
21 0663 9188 00 1 O -ring............................................. 32,92 x 3,53
22 0211 5288 00 4 Screw .............................................. UC6S UNC 3/8” x 32

23 3715 0584 00 2 Nipple.............................................. UN 9/16 x UN 9/16


24 3716 1327 00 1 Skid frame.......................................
25 3716 1517 00 1 Protective frame..............................
26 3715 2931 00 4 Peg..................................................
27 0605 8832 00 1 Bushing ........................................... BSP 1”-BSP 1/2”

28 0301 2358 00 4 Washer............................................ BRB 13 x 24


29 0147 1401 03 20 Screw .............................................. M6S 12 x 30 fzb
31 3716 6513 02 1 Nozzle .............................................
33 0574 2517 11 1 Hose, 12,5 x 1000 .......................... SAE 100 R9R
34 3176 6616 00 1 Nut .................................................. UN 7/8”

35 3715 2823 00 1 Plate................................................


36 0306 3107 00 4 Washer............................................ UB 14
37 3716 1835 00 1 Flexible coupling .............................
37 3716 1250 00* 1 Flexible coupling .............................
38 3716 6579 00 1 Nipple.............................................. BSP 1/4” x 9/16” - 18UN

39 - 1 Oiltank (B).......................................
40 3176 7757 00 4 Nipple.............................................. BSP 3/4 x UN 1 1/16
41 3715 0189 00 4 Chain............................................... 0,17 m
42 3716 6517 00 1 Nipple.............................................. Un 1 1/16” - BSP 3/4
43 0661 1049 00 1 Seal ring.......................................... Tredo 23

44 0111 1305 00 8 Pin................................................... SP 4 x 20


45 3176 5687 00 1 Hydraulic hose ................................ 6,3 x 900
46 3716 1581 00 1 Nipple.............................................. 7/16-20 UN x 9/16 - 18UN
48 3715 3763 00 2 Check valve .................................... 5 bar
49 0147 1409 03 4 Screw .............................................. M6S 12 x 70 fzb

50 3716 1499 00 2 Hose coupling .................................


51 3176 6567 00 4 Elbow .............................................. UN 1 1/16” - BSP 3/4”
52 3716 4483 00 1 Hose................................................ 0,5 m, 1 1/4”
53 0347 6112 00 2 Hose clip ......................................... 38-54
55 3176 1586 00 1 Nipple.............................................. UN 7/8 x UN 7/8

56 0291 1111 00 4 Lock nut .......................................... M 10


57 0147 1363 03 4 Screw .............................................. M6S 10 x 30
58 9000 0243 00 2 Nipple.............................................. KR 1/2
59 0211 1205 00 2 Screw .............................................. MC6S 5 x 12
60 3716 1658 00 1 Water oil cooler...............................

9
Grout pump ZBE 100 / 80 - Injektionspumpe ZBE 100 / 80
Injekteringspump / Pompe d’injection de coulis / Bomba de inyección / Injektointi pumppu

8391 0106 60
Ref. No. Part No./ Teilnummer Qty. Description Notes

61 - 1 Switch-o. valve (B)............................


62 3715 2824 00 1 Carrier...............................................
63 3715 0585 00 7 Elbow 90º..........................................UN 7/8 u x UN 7/8 L
64 3176 2131 00 3 Nipple................................................UN 7/8 x BSP 3/4
65 - 1 Hydraulic cylinder (B) .......................

66 3176 6862 00 2 Hose .................................................SAE 100R2AT 12,5 x 700


67 3176 6036 00 1 Branch tee ........................................UN 7/8 x UN 7/8
68 0574 3255 11 1 Hydraulic hose ..................................SAE 100R2AT 19 x 400
69 3716 1298 00 1 Bracket..............................................
70 3716 1297 00 1 High pressure filter ...........................
3716 1297 01 1 Filter insert ........................................

71 0147 1360 03 4 Screw................................................M6S 10 x 20


72 0147 1398 03 4 Screw................................................M6S 12 x 20 fzb
73 3715 2774 00 2 Split ring............................................
74 0147 1478 03 4 Screw................................................M6S 16 x 45 fzb
75 3176 6515 00 5 Nipple................................................UN 7/8 x BSP 1/2

78 3716 1856 00 1 Bracket..............................................


79 0147 1208 03 2 Screw................................................M6S 5 x 20
80 0301 2318 00 2 Washer .............................................5,3 x 10
81 3716 1858 00 1 Stroke counter ..................................
82 3715 0189 00 1 Chain ................................................0,19

83 3715 3840 00 2 Ring ..................................................20 mm


84 3176 6565 00 2 Elbow ................................................BSP 1/2 x UN 7/8
85 3176 6861 00 1 Hose .................................................SAE 100R2AT 12,5 X 500
86 - 1 Pressure meter (B) ...........................
87 0147 1400 03 2 Screw................................................M6S 12 x 25 fzb

88 0147 1404 03 2 Screw................................................M6S 12 x 45


89 0291 1112 00 24 Lock nut ............................................M 12
90 - 1 Cylinder valves (B) ...........................ZBE + ZBA
91 3715 2823 00 1 Plate..................................................
92 3715 2788 00 1 Bracket..............................................

93 3715 2789 00 1 Bracket..............................................


94 3715 2790 00 1 Clamp ...............................................
95 3715 3847 00 1 Yoke..................................................
96 0147 1211 03 1 Screw................................................M6S 5 x 30
97 0291 1107 00 1 Lock nut ............................................M 5

106 3716 1804 00 2 Spacer sleeve ...................................


107 3176 6565 00 1 Elbow ................................................BSP 1/2” x UN 7/8
108 3176 6590 00 1 Run tee .............................................UN 7/8 x UN 7/8
109 3715 0589 00 1 Elbow ................................................UN 1/16 x 1/16
111 3715 7550 00 1 Nipple................................................R 1” x R 1”

Optional equipment

3716 1679 82 1 Wheel rack, ZBE...............................


3716 1767 90 1 Manifold ............................................
3716 2974 90 1 Low pressure kit ...............................ZBE 100

*) For pumps with serial number up to, and Mar-478 included (the Hydraulic pumps are fitted with key shaft.).
*) Für Pumpen bis einschließlich der Serien - Nummer Mar - 478 (die Hydraulikpumpen sind mit Keil-Welle ausgestattet).
*) För pumpar med serienummer till och med Mar - 478 ( Hydraulpumpen är försedd med kilspårsaxel).
*) Pour pompes portant un nÞde série à partir de Mar - 478 (les pompes hydrauliques sont pourvues d’un arbre à clavette).
*) Para bombas con numero de serie hasta, y Mar - 478 inclusive (las bombas hydraulicos eston montadas con eje de chaveta).

10
11
Product name / Cylinder and valves / Ventilsystem
Produktnamn /

1241 0110-27

12
Cylinder and valves / Ventilsystem
Ventilsystem / Système de soupapes / Sistema de Válvula / Sylintereitä ja venttiileitä
(A) 3715 2402 80 (ø 110) (B) 3715 2402 81 (ø 80)

Ref. No. Part No./Teilnummer Qty.A Qty B Description Notes

1 0268 3115 00 4 4 Nut .................................................U6M UNC 1 1/4


2 3715 2433 00 1 1 Cylinder cover ...............................
3 0663 2151 00 2 2 O-ring ............................................119,3 x 5,7
4 3841 0024 00 1 - Cylinder .........................................110 mm
3841 0061 00 - 1 Cylinder .........................................80 mm
5 0281 2213 00 1 1 Castle nut ......................................UKM 1” UNC

6 3716 5670 00 1 - Piston half......................................110 mm


3715 3892 00 - 1 Piston half...................................... 80 mm
7 3715 2257 00 2 - Piston seal.....................................
0665 1231 00 - 2 Piston seal.....................................80 x 72 x 12
8 3715 2255 00 1 - Support ring...................................
3841 0065 00 - 1 Support ring...................................
9 3716 5671 00 1 - Piston half......................................110 mm
3715 3891 00 - 1 Piston half......................................80 mm

10 3841 0020 00 2 2 Stay bolt ........................................


11 3841 0021 00 1 1 Piston rod ......................................
12 3715 2258 00 1 1 Piston rod seal ..............................
13 3715 2256 00 1 1 Bushing .........................................
14 0663 6134 00 2 2 O-ring ............................................49,5 x 3

15 0544 2362 00 1 1 Lubricating nipple ..........................BH KR 1/8” BSPT


16 3715 2432 00 1 1 Cover .............................................
17 0665 1312 00 1 1 Cup seal ........................................40 x 6,5 x 8
18 3841 0030 00 1 1 Nut .................................................
19 3716 1768 82 1 1 Adapter ..........................................BSP 1 1/2 x BSP 1 1/2

20 0663 2136 00 1 1 O-ring ............................................44,2 x 5,7


21 3715 7989 00 1 1 Coupling ........................................KVG 48 x 1 1/2
22 3715 2240 00 1 1 Valve housing, upper ....................
23 0663 2135 00 8 8 O-ring ............................................44,2 x 3
24 3715 2243 00 2 2 Intermediate pipe...........................

25 3715 2239 00 1 1 Valve housing, upper ....................


26 0266 2116 00 4 4 Nut .................................................M6M 20
27 3715 2245 00 4 4 Washer ..........................................
28 0196 1320 00 4 4 Screw ............................................M6SS 8 x 12
29 0108 1324 00 12 12 Pin .................................................Frp 6 x 20

30 3715 2431 00 4 4 Ball guide.......................................


31 0517 1165 00 4 4 Ball ................................................SKF 2”
32 0663 2142 00 4 4 O-ring ............................................74,2 x 5,7
33 3715 2246 02 4 4 Valve seat......................................
34 0111 1313 00 1 - Pin .................................................SP 4 x 50

35 3715 2248 00 2 2 Bushing .........................................


36 0144 3304 03 8 8 Screw ............................................UNC 3/8” x 114
37 3715 2238 00 2 2 Valve housing................................
38 3715 2244 00 4 4 Bolt ................................................
39 3715 2241 00 1 1 Valve housing, lower .....................

40 3715 2242 00 1 1 Valve housing, lower .....................


41 3841 0031 00 2 2 Spacer tube ...................................
42 0663 2129 00 1 1 O-ring ............................................29,2 x 3,0

Optional equipment

9 3715 7996 80 1 1 Adapter ..........................................BSP 1”

13
Cylinder assy. 110 mm

3715 2254 80

Cylinder assy. 110 mm

3715 2254 80
Ref. No. Part No./Teilnummer Qty Description
Notes

3 0663 2151 00 2 O-RING .........................................


4 3841 0024 00 1 CYLINDER ...................................110mm
5 0281 2213 00 1 HEX. NUT......................................1" UNC
6 3716 5670 00 1 PISTON HALF..............................
7 3715 2257 00 2 PISTON SEAL..............................

8 3715 2255 00 1 SUPPORT RING..........................


9 3716 5671 00 1 PISTON HALF..............................
11 3841 0021 00 1 PISTON ROD...............................
34 0111 1313 00 1 COTTER PIN.................................SP 4 x 50
42 0663 2129 00 1 O-RING .........................................

14
Cylinder assy. 80 mm

3715 3892 80

Cylinder assy. 80 mm

3715 3892 80
Ref. No. Part No./Teilnummer Qty Description
Notes

3 0663 2151 00 2 O-RING .........................................


4 3841 0061 00 1 CYLINDER ...................................80mm
5 0281 2213 00 1 HEX. NUT......................................1" UNC
6 3715 3892 00 1 PISTON HALF...............................
7 0665 1231 00 2 SEAL .............................................80 x 72 x 12

8 3841 0065 00 1 SUPPORT....................................


9 3715 3891 00 1 PISTON HALF..............................
11 3841 0021 00 1 PISTON ROD...............................
34 0111 1313 00 1 COTTER PIN.................................SP 4 x 50
42 0663 2129 00 1 O-RING .........................................

15
Packing kit, Cylinder and valves
3715 2402 98

32

23

23

23

23

Ref. No. Part No./Teilnummer Qty.A Qty B Description Notes

3 0663 2151 00 2 O-ring ........................................... 119,3 x 5,7


7 3715 2257 00 2 Piston seal....................................
12 3715 2258 00 1 Piston rod seal .............................
14 0663 6134 00 2 O-ring ........................................... 49,5 x 3
17 0665 1312 00 1 Cup seal ....................................... 40 x 6,5 x 8
23 0663 2135 00 8 O-ring ........................................... 44,2 x 3
32 0663 2142 00 4 O-ring ........................................... 74,2 x 5,7
42 0663 2129 00 1 O-ring ........................................... 29,2 x 3,0

16
Overhaul kit grout valve

3715 2402 96

23

23

30 29
31
32 29
33
30
31
32
23 33

30 29
31
32
33 23

29

30
31
32

33
23

23

Overhaul kit grout valve 3715 2402 96

Ref. No. Part No./Teilnummer Qty. Description Notes

23 0663 2135 00 8 O-ring ............................................


29 0108 1324 00 12 Pin ................................................
30 3715 2431 00 4 Ball guide ......................................
31 0517 1165 00 4 Ball ................................................
32 0663 2142 00 4 O-ring ............................................
33 3715 2246 00 4 Valve seat......................................

17
Overhaul kit, grout cylinder Ø 110 mm 3715 2402 97

Ref. No. Part No./Teilnummer Qty.A Description Notes

1 0268 3115 00 4 Nut................................................ U6M UNC 1 1/4


3 0663 2151 00 2 O-ring ........................................... 119,3 x 5,7
4 3841 0024 00 1 Cylinder ........................................ 110 mm
5 0281 2213 00 1 Castle nut ..................................... UKM 1” UNC

6 3716 5670 00 1 Piston half ....................................


7 3715 2257 00 2 Piston seal....................................
8 3715 2255 00 1 Support ring..................................
9 3716 5671 00 1 Piston half ....................................

11 3841 0021 00 1 Piston rod .....................................


12 3715 2258 00 1 Piston rod seal .............................
13 3715 2256 00 1 Bushing ........................................
14 0663 6134 00 2 O-ring ........................................... 49,5 x 3

15 0544 2362 00 1 Lubricating nipple ......................... BH KR 1/8” BSPT


17 0665 1312 00 1 Cup seal ....................................... 40 x 6,5 x 8
18 3841 0030 00 1 Nut................................................
34 0111 1313 00 1 Pin ................................................ SP 4 x 50
42 0663 2129 00 1 O-ring ........................................... 29,2 x 3,0

Conversion kit from Ø 110 mm to Ø 80 mm

3841 0061 60
Ref. No. Part No./Teilnummer Qty. Description Notes

4 3841 0061 00 1 Cylinder ............................................


6 3715 3892 00 1 Piston Half ........................................
7 0665 1231 00 2 Piston seal ........................................
8 3841 0065 00 1 Support ring ......................................
9 3715 3891 00 1 Piston half ........................................

18
19
20
Switch-over valve / Umschaltventil
Omkastarventil / Valve dínversion / Valvula de conmutación / Venttiilin kytkin

3715 2733 83
Ref. No. Part No./Teilnummer Qty. Description Notes

1 3715 2733 00 1 Valve hosing.........................................


2 3716 5563 00 1 Plug ...................................................... UN 3/4 - 16
3 0663 2128 00* 1 O-ring ................................................... 26,2 x 3
4 3715 3883 00 1 Bushing ................................................
5 3715 3884 00 1 Switch over rod ....................................

6 3715 3885 00 1 Spring...................................................


7 0211 1216 00 4 Screw ................................................... MC6S 5 x 55
8 3715 2765 00* 1 Stripper................................................. Ø 22/32 x 7/10
9 3715 2734 00 1 Spool ....................................................
10 3715 7007 00 1 Screw ...................................................

11 3715 2892 00 1 Plunger.................................................


12 3715 2831 00 1 Cap.......................................................
13 3715 2896 00 2 Rubber washer.....................................
14 3715 2744 00 1 Washer.................................................
15 0211 1342 00 4 Screw ................................................... MC6S 8 x 110

16 3715 2763 00* 4 Slide o-ring ........................................... Ø 22/28 x 3,2


17 3715 2737 00 1 Switch over arm ...................................
18 3715 2859 00 1 Switch over housing.............................
19 0335 1133 00 2 External circlip...................................... SgA 32
20 3715 2739 00 2 Bushing ................................................

21 3715 2766 00 2 Stripper................................................. Ø 25/35 x 7/10


22 3715 2735 00 1 Drive rod...............................................
23 3715 2741 00 2 Clamp...................................................
24 0211 1249 00 2 Screw ................................................... MC6S 6 x 25
25 0686 6444 03 4 Plug ...................................................... BSP 1/2

26 0661 1033 00 4 Sealing washer..................................... Tredo 18


27 3715 2740 00 1 Cover....................................................
28 0162 1204 00 4 Screw ................................................... MFS 5 x 10
29 3715 2742 00 2 Wear ring..............................................
30 0502 0156 02 2 Ball bearing .......................................... KSF 626 2RS

31 3715 2746 00 1 Shaft.....................................................


32 0111 1227 00 2 Split pin ................................................ 2 x 14
33 3715 2748 00 2 Spacer..................................................
34 3715 2750 00 1 Needle bearing..................................... NA 4900 2RS
35 0211 1368 00 1 Screw ................................................... MC6S 10 x 55

36 0291 1111 00 1 Lock nut................................................ M 10


37 0101 2313 00 2 Cylinder pin .......................................... Ø 6H6 x 14
39 0686 9144 00 4 Plug ...................................................... BSP 3/4
40 0686 9114 00 1 Plug ...................................................... BSP 1/4
41 0663 9065 01* 1 O-ring ................................................... 16,36 x 2,21

42 0663 2130 00 1 O-ring ................................................... 32,3


43 3715 2895 00 1 Washer.................................................
44 3715 2894 00 2 Roller....................................................

*) Included in packing set part number 3715 2733 90.


*) Sind in dichtungsssatz 3715 2733 90 eingeschlossen.
*) Ingår i packningssats 3715 2733 90.
*) Inclus dans jeu de pièces de rechange nÞ 3715 2733 90.
*) Incluido en el juego de repuestos numero 3715 2733 90.

21
Packing kit, Switch over valve / Umschaltventil
Omkastarventil / Valve dínversion / Valvula de conmutación / Venttiilin kytkin 3715 2733 90
Packing kit, Switch-over valve Spare part
Dichtung satz - Umschaltventil / Packningssats -
Omkastarventil / Jeu de garnitures - valve d’inversion
/ Juego de empaquetaduras -Válvula de conmutación

3715 2733 90
Ref. No. Part No. / Teilnummer Qty. Description Notes

3 0663 2128 00 1 O-ring ................................................26,2 x 3


8 3715 2765 00 1 Scraper .............................................
13 3715 2896 00 2 Rubber washer .................................
16 3715 2763 00 4 Slide - o - ring ...................................
21 3715 2766 00 2 Stripper .............................................
42 0663 2130 00 1 O-ring ................................................32,2 x 3

23
Hydraulic cylinder / Hydraulik zylinder
Hydraulcylinder / Cylindre hydraulique / Cilindro hidráulica / Hydraulisylinteri

3715 2769 80

Ref. No. Part No /Teilnummer. Qty. Description Notes

1 3715 2773 00 1 Rear cover..........................................


2 0663 2143 00* 2 O-ring ................................................79,2 x 5,7
3 3176 7298 00* 2 Backup ring ........................................80 x 5
4 3715 2781 00* 1 Piston seal..........................................75 mm
5 3715 2770 00 1 Piston ................................................
6 3715 2771 00 1 Piston rod ..........................................
7 3715 2769 00 1 Cylinder ..............................................
8 3715 2772 00 1 Front cover ........................................
9 3715 2782 00* 1 Rod seal ............................................25 mm
10 3715 2766 00* 1 Stripper ..............................................25/35 x 7/10
11 3715 2836 00 1 Sleeve ................................................
12 3715 3431 00 1 Nut......................................................M 25 x 1,5
13 0663 2125 01* 1 O-ring ................................................19,2 x 3
14 3715 2774 00 2 Split ring ............................................

*) Included in packing set part number 3715 2769 90 *) Sind in dichtungsssatz 3715 2769 90 eingeschlossen. *) Ingår i packningssats
3715 2769 90. *) Inclus dans jeu de pièces de rechange nÞ 3715 2769 90. *)Incluido en el juego de repuestos numero 3715 2769 90

24
Packing kit, Hydraulic cylinder / Hydraulik zylinder

3715 2769 90

Ref. No. Part No /Teilnummer. Qty. Description Notes

2 0663 2143 00 2 O-ring ................................................79,2 x 5,7


3 3176 7298 00 2 Backup ring ........................................80 x 5
4 3715 2781 00 1 Piston seal..........................................75 mm
9 3715 2782 00 1 Rod seal ............................................25 mm
10 3715 2766 00 1 Stripper ..............................................25/35 x 7/10
13 0663 2125 01 1 O-ring ................................................19,2 x 3

25
Pressure meter / Druck messer/
Manometer / Capteur de pression / Manómetro

3716 5655 80

13

10
11
12
8
9
7

1 2

Ref. No. Part No / Teilnr. Qty. Description Notes

3716 5655 80 Pressure transmitter ..........................


3716 5655 81 Pressure meter, compl....................... 0-10 bar
3716 5655 82 Pressure meter, compl....................... 0-25 bar
3716 5655 83 Pressure meter, compl....................... 0-60 bar
3716 5655 84 Pressure meter, compl....................... 0-100 bar
3716 5655 85 Pressure meter, compl....................... 0-150 bar

1 3716 5655 00 1 Pipe ....................................................


2 3716 5656 00 2 End cover ..........................................
3 0211 1251 00 12 Cap screw .......................................... MC6S 6 x 35 ..................................
5 0661 1026 00 1 Seal washer ...................................... Tredo 16 ........................................
6 0570 5040 03 1 Nipple ................................................ 6-6F64XS

7 3176 7851 00 1 Manometernippel .............................. UN 9/16-18 x R 3/8........................


8 0653 0905 11 1 Gasket................................................ KBM R 3/8” Copper
9 3716 5750 00 1 Hose ..................................................
10 3716 6073 00 1 Luftnippel ..........................................
11 0196 1319 00 1 Set screw .......................................... SK6SS 8 x 10

12 0517 1108 00 1 Ball .................................................... RB-4,76 762/111


13 Pressure gauge ....................................
- 3176 6011 00 Pressure gauge.................................. 10 bar
- 3715 8970 00 Pressure gauge.................................. 25 bar
- 3176 6014 00 Pressure gauge.................................. 60 bar
- 3715 8969 00 Pressure gauge.................................. 100 bar
- 3176 6015 00 Pressure gauge.................................. 150 bar

26
Service kit
Pressure meter / Druck messer/

3716 5655 91

13

10
11
12
8
9
7

5
6

1 2

Ref. No. Part No / Teilnr. Qty. Description Notes

5 0661 1026 00 2 Seal washer ........................................Tredo 16 ........................................


8 0653 0905 11 2 Gasket ................................................KBM R 3/8” Copper
9 3716 5750 00 2 Hose ....................................................
11 0196 1319 00 2 Set screw ............................................SK6SS 8 x 10
12 0517 1108 00 2 Ball ......................................................RB-4,76 762/111

27
Oil tank / Ölbehälter
Oljetank / Réservoir d´huile / Depósito de aceite / Öljysäiliö

3716 1334 81

Ref. No. Part No./Teilnummer Qty. Description Notes

1 3715 1779 00 1 Oil tank ..............................................


2 3716 1780 00 1 Cover.................................................
3 3176 6515 00 1 Nipple ................................................UN 7/8 x BSP 1/2”
4 3176 2487 00 1 Oil cap ...............................................
5 3716 0179 00 1 Lev. & temp. gauge ...........................

6 0605 8847 00 1 Nipple ................................................BSP 1 1/4 ”- BSP 3/4”


7 0686 9144 00 2 Plug ...................................................BSP 3/4”
8 3716 0179 02 1 Temp. gauge .....................................
9 3715 3461 00 1 Packing..............................................
10 0147 1206 03 18 Screw ................................................M6S 5 x 4

11 0686 9162 00 1 Plug ...................................................


12 0661 1031 00 2 Seal washer ......................................20,7 x 28 x 1,5
13 0686 4241 00 2 Seal plug ...........................................M20 x 1,5
14 0686 9116 00 1 Plug ...................................................

28