Heating OM Maunal 132 148 PDF

Package Provider: Woodford Heating & Energy
Package: Mechanical & Public Health Services
MORELLO
BUILDING MANUAL
MECHANICAL & PUBLIC HEALTH SERVICES
OPERATING & MAINTENANCE MANUAL
Prepared by Createmaster Ltd for: Date: July /2016
Woodford Heating & Energy

1st Floor
Oakwood House
Oakwood Hill Industrial Estate
Loughton
Essex
IG10 3TZ
Tel: 0208 531 0004

TABLE OF CONTENTS
1. SCOPE OF WORKS
1.1. PROJECT DESCRIPTION
1.2. PROJECT PARTICIPANTS
1.3. PROJECT DATES
2. HEALTH & SAFETY INFORMATION

2.1. EMERGENCY PROCEDURES
2.2. RESIDUAL RISKS
2.2.1. WORKING AT HEIGHTS
2.2.2. USE OF PORTABLE ELECTRICAL EQUIPMENT
2.2.3. USE OF ACCESS SCAFFOLDING
2.2.4. USE OF LADDERS
2.2.5. USE OF MOBILE SCAFFOLD TOWERS
2.2.6. MOBILE ELEVATED WORKING PLATFORMS
2.2.7. USE OF HAND TOOLS
2.2.8. USE OF LIFTING EQUIPMENT
2.2.9. WORK IN OCCUPIED SPACES
2.2.10. WORKING ALONE
2.2.11. MANUAL HANDLING
2.2.12. HOUSEKEEPING
2.2.13. WORKING WITH HAZARDOUS SUBSTANCES
2.2.14. WORKING IN CONFINED SPACES
2.2.15. STORAGE & USE OF HIGHLY FLAMMABLE LIQUIDS
2.2.16. DISPOSAL OF WASTE MATERIALS
2.2.17. STORAGE OF MATERIAL ON SITE
2.3. SIGNIFICANT WEIGHTS
2.4. COSHH DATA SHEETS
2.5. DISPOSAL METHODS

2.5.1. HAZARDOUS WASTE REGUILATIONS 2005
2.5.2. WEE REGULATIONS 2006
2.5.3. DISMANTLING & REMOVAL OF EQUIPMENT
3. DESIGN CRITERIA
4. SUMMARY SCHEDULE OF PLANNED MAINTENANCE
5. SYSTEM INFORMATION
5.1. COLD WATER SERVICES
5.1.1. SYSTEM DESCRIPTION
5.1.2. EQUIPMENT SCHEDULE
5.1.3. OPERATING INSTRUCTIONS
5.1.4. PUMPS
5.1.5. MANUFACTURER’S LITERATURE
5.1.6. MAINTENANCE INSTRUCTIONS
5.1.7. COLD WATER BOOSTER SET
5.1.8. COLD WATER STORAGE TANK
5.1.9. FAULT FINDING PROCEDURES
5.1.10. RECOMMENDED SPARES – N/A
5.2. LOW TEMPERTAURE HOT WATER - LTHW
5.2.5. MAINTENANCE INSTRUCTIONS – N/A
5.3. SUPPLY & EXTRACT VENTILATION

5.4. MECHANICAL VENTILATION HEAT RECOVERY - MVHR
6. GUARANTEES & WARRANTIES
7. TESTING & COMMISSIONING DOCUMENTS

7.1. BLOCK D
8. DRAWING REGISTER & RECORD DRAWINGS

8.1. BLOCK D
1. SCOPE OF WORKS
1.1. PROJECT DESCRIPTION
The development comprises of the regeneration of Galaxy House located at Cherry Orchard
Road, Croydon, the works have been carried out in order to provide a residential development
comprising of 297 dwellings arranged in four blocks, this manual has been compiled for the
specific works which have been carried out to serve Block D, which saw the installation of the
following services:
• Boosted Cold Water Services
• Hot Water Services
• Supply & Extract Ventilation
• Mechanical Ventilation with Heat Recovery
• Heating
• Sanitaryware
1.2. PROJECT PARTICIPANTS
Role Company Address Contact Details

Redrow House
2 Aurum Court
Southfields Business
Park
Sylvan Way Tel: 01268 886 400
Client Redrow Menta Ltd
Laindon Web: www.redrow.co.uk
Basildon
Essex
SS15 6TU
41 Cherry Orchard Road

Galaxy House – Croydon
Site N/A
Block D CR9 6BY
WSHP House
70 Chancery Lane
Tel: 0207 314 5000
Consultant WSP London
Web: www.wspgroup.com
WC2A 1AF
77 Parkway
Tel: 0207 504 1700
London
Architects Sheppard Robson Web: www.sheppardrobson.com
NW1 7PU
1st Floor
Oakwood House
Mechanical Pakwood Hill Industrial Tel: 0208 531 0004
Woodford Heating Estate
Services Web:
& Energy
Contractor Loughton www.woodfordheating.com
Essex
IG10 3TZ
1.3. PROJECT DATES

Works Started on Site: September 2015
Practical Completion: September 2016

2. HEALTH & SAFETY INFORMATION

2.1. EMERGENCY PROCEDURES
Refer to Section 5 of the manual for the emergency procedures associated with each item of
equipment
2.2. RESIDUAL RISKS
ELEMENT ACTIVITY DESIGN ASSUMPTIONS/CONTROL MEASURES NOTES

Mechanical Risk of Risk assessments must be carried out by suitable Refer to
Services Legionella trained, competent individuals. Manufacturers Section 5
when and suppliers of humidification equipment should Maintenance
maintaining ensure that relevant staffs are competent to Mechanical
domestic hot carry out risk assessments and that staff should Services
and cold not undertake such services unless they are Manuals
water heating competent. Records should be kept of training
systems. and evaluation of such staff.
Mechanical Access to high All personnel must be trained in the use of steps, Refer to
Services level and ladders or access equipment prior to use. Section 6
ceiling Schedules
mounted Mechanical
accessories
Services
Manuals
2.2.1. WORKING AT HEIGHTS
Significant Hazard No 1 - Falls of person
Significant Hazard No 2 - Falls of material
Regulations/Guidance: Provision and use of Work Equipment Regulations 1992
Construction (Health, Safety & Welfare) Regulations 1996
Notes: British Standard BS 1129 Lightweight Staging
Planning: Work is planned to ensure a safe means of access is provided. See separate
assessments for safe use of ladders, scaffolding, mobile elevating platforms and mobile
scaffold towers.
All equipment is provided and maintained to the required legal and manufacturers
standards.
Physical: Suitable signs and barriers will be positioned directly below works to warn of
overhead operations.
Edge Protection will be erected at all openings or edges where falls of 2 meters could occur.
Where edge protection is removed for access, or is not practicable, safety lines and
harnesses will be worn by operatives working at or near the edge.
Where there is likely to be debris falling, fans, chutes or full enclosures will be used to
protect third parties. All operatives working below overhead operations will wear safety
helmets.
Managerial/Supervisory: All equipment used will be checked to ensure it is in good order,

to correct specification, and in date for inspection.
Work will be monitored to ensure that additional precautions and equipment is taken
into use if edge protection is removed.
BS 1397:1979 - Safety Belts & Harnesses.
BS 5845:1980 - Anchors for safety harnesses.
Training: Training and instruction must be provided to all operatives and supervisory
staff involved in the use of lines and harnesses, and how to inspect and assess PPE of
this type before use.
2.2.2. USE OF PORTABLE ELECTRICAL EQUIPMENT
Significant Hazard No 1 - Electrocution
Significant Hazard No 2 - Fire
Significant Hazard No 3 - Damage to equipment
Regulations/Guidance: Provision and Use of Work Equipment Regulations 1992.
Electricity at Work Regulations 1989 (EAW).
Notes: Memorandum of Guidance to EAW Regs 1989 (HS(R) 25).
Planning: All portable electrical equipment will be identified individually and is subject to
planned maintenance. Equipment supplied to site will be fit for purpose with regard to
voltage, power and environmental conditions.
Physical: All equipment found to be defective will be switched off and reported
immediately Visual inspection of equipment will be carried out before use. Leads and
extensions cables are to be routed so as to minimise the likelihood of damage and trip
hazards.
Damaged lamps on festoon leads will be replaced; lamp holders not used must be capped.
Only moulded socket holders will be used on all sites.
Only equipment operating at 110 volts or less will be permitted on site, higher voltages
must be authorised in writing by management prior to use.
Managerial/Supervisory: Sub-Contractors will be made aware of the above policy

concerning use of electrical equipment. Trained first-aider(s) will be available on site
when electrical equipment is in use. Management are responsible for ensuring that
attention is paid to site electrical requirements, including arrangements for design,
testing and installation of circuits and their protection by fuses, residual current or
similar. The use of electrical equipment will be monitored to ensure safe use.
Management will ensure that only trained and competent persons test, repair and
maintain portable electrical equipment.
Training: Operatives will be trained in the precaution and safe use of portable electrical
equipment. Site first-aiders will receive training in electric shock treatment.
2.2.3. USE OF ACCESS SCAFFOLDING
Significant Hazard No 1 - Falls of person
Significant Hazard No 2 - Falls of material
Significant Hazard No 3 - Collapse of structure
Regulations/Guidance: Provision and use of Work Equipment Regulations 1992.
Construction (Health, Safety & Welfare) Regulations 1996.
Notes: British Standard BS 5973:1993 Code of Practice.
Planning: Only authorised personnel will erect, modify or dismantle scaffolding.
For structures over 5 meters in height, CITB certification of erectors will be required and
checked.
Design drawings will be produced for load bearing scaffolds and non-standard structures.
Erection will be to BS 5973:1993
Lighting arrangements will be referred to local authority for structures on public highway
or right of way.
Physical: Guard rails and toe boards removed for access will be replaced after access has
been gained. Unused ladder gaps will have them fitted. Ties removed for any purpose
will be replaced or alternative ties fitted, at once. Debris guards, debris netting and fans
will be considered for high rise scaffolds and those close to public areas. Traffic
movements will be restricted around scaffold base. Excavations adjacent to scaffold
bases will be monitored to ensure the stability of the structure is no affected.
Managerial/Supervisory: All scaffolding will be inspected before being taken into use for
first time and substantial alteration. After alteration or adverse weather conditions, any
event likely to have affected the strength or stability scaffolds must be inspected by
competent persons.
At regular intervals not exceeding 7 days since the last inspection (A&J Ryan’s Inspection
Form)
Training: Persons erecting scaffolding must be adequately trained and competent. This
will normally be verified by production of a Scaffolder Certificate issued by CITB.
Inspection of scaffold will be carried out only by those trained and competent to do so.
2.2.4. USE OF LADDERS
Significant Hazard No 1 - Falls of persons from ladder
Significant Hazard No 2 - Ladder slipping
Significant Hazard No 3 - Objects dropped by ladder user
Notes: British Standard BS 1129:1990 -Timber ladders, steps & trestles etc.
British Standard BS 2037:1990 – Aluminium ladders, steps & trestles etc.
Planning: Ladders will be checked to ensure correct length, type and condition before use.
Ladders are subject to the planned maintenance / inspection scheme.
Ladder work is restricted to that which can be carried out using one hand only.
Physical: The ground base for the ladder use must be firm and level. The ladder must be
of sufficient length to extend 1.05 meter above the step off point when used to access to
a scaffold.
The correct angle of the rest for a ladder is 75 degrees, or a base to height ratio of 1:4
Ladders must be secured against slipping, by tying at the top or at the bottom. Ladders
may be only footed as a sole precaution against movement if less than 3 meters high.
Over reaching from ladders will be avoided.
Ladders should be checked by operative for damage prior to use.
Managerial/Supervisory: Supervisors must check ladders before use to ensure they are
sound. Use of ladders will be monitored regularly, to ensure that operatives are not over
reaching, or the using of two hands to work.
Damaged ladders will be broken up or removed from the workplace immediately. Painted
ladders will not be accepted for use.
Managers must check method statements supplied by sub-contractors and others, e.g.
window cleaners, to ensure that ladders will be used correctly and that safe access will
be available.
Training: All operatives must be trained in the safe use of ladders and the hazards which
are to be avoided. This will normally be done at induction.
2.2.5. USE OF MOBILE SCAFFOLD TOWERS
Significant Hazard No 1 - Falls of persons
Significant Hazard No 2 - Falls of materials
Significant Hazard No 3 - Collapse of tower
Significant Hazard No 4 - Overturning of tower
Notes: British Standard BS 5973: 1993 - Access and Working Scaffolds.
Planning: Only authorised personnel will erect, modify or dismantle scaffold towers.
Towers should not be specified for the use in the vicinity of overhead power lines.
Specification for the use of tower scaffolds will take into account the site ground
conditions expected, height restrictions and obstructions. Work will be tendered for
taking into account relevant standards.
Physical: Towers will be erected by trained personnel in accordance with relevant

standards and manufacturers’ instructions. Ladder access should be internal and fixed to
the narrowest side. Maximum height to base ratios will not be exceeded: 3.5:1 inside use
and 3:1 external use without ties. Ties will be used in exposed or windy conditions. All
tower platforms will be fully boarded and fitted with toe boards and guard rails. Wheels
will be braked or locked when the tower is in use. Personnel and materials will be
removed before the tower is moved. Manufacturers’ advice on maximum loadings will be
adhered to.
Managerial/Supervisory: All scaffolding will be inspected before being taken into use for
first time and substantial alteration. After alteration or adverse weather conditions, any
event likely to have affected the strength or stability scaffolds must be inspected by
competent persons.
At regular intervals not exceeding 7 days since the last inspection (A&J Ryan’s Inspection
Form)
Training: Persons erecting scaffolding must be adequately trained and competent.

Inspection of scaffold will be carried out only by those trained and competent to do so.
2.2.6. MOBILE ELEVATED WORKING PLATFORMS
Significant Hazard No 1 - Falls of person’s platform
Significant Hazard No 2 - Falls of materials
Significant Hazard No 3 - Unintentional lowering of platform
Significant Hazard No 4 - Striking against overhead obstructions
Significant Hazard No 5 - Platform overturning
Significant Hazard No 6 - Vehicles or plant striking
Notes Construction Lifting Operations Regulations 1961
British Standard BS 6289: Part 1 code of practice
Planning: Control of traffic and pedestrians will be planned
Platform capacity will be checked to ensure sufficient height and safe working load for
the work undertaken, before use.
Where owned by the company, this equipment is subject to planned maintenance program.
Where hired, proof of servicing will be required.
Physical: The area of work is to be fenced off. Platforms must not be operated outside
limits set by the manufacturer. The operating area will be firm and level. Stabilisers will
be extended before the platform is raised; platforms are not to be left unattended in the
raised position.
Platforms must not be moved until they are clear of loose material. Body harnesses
should be worn for high level working.
Managerial/Supervisory: Platforms require regular maintenance, which must be arranged

at appropriate intervals.
Managers are responsible for ensuring that only trained and authorised personnel use
the platforms.
Training: All operatives must be trained in the safe use of these platforms. This will
normally be done by the manufacturer's representative or hirer.
2.2.7. USE OF HAND TOOLS
Significant Hazard No 1 - Eye injury
Significant Hazard No 2 - Injury to hands, feet and body
Good engineering practice and trade training.
Planning: Tools provided by the employer must be assessed to ensure that they are fit
for purpose the environment in which they are to be used and are in good working
condition. Tools are required to be suitable for the purpose for which they will be used.
Physical: Eye protection is to be provided and used whenever work is done using cold
chisel, drills, grinders or other tools where there is a risk of flying particles or pieces of
the tool breaking off.
Open bladed knives, screwdrivers and other sharp tools are to be carried and used so as
not to cause injury to the user or others. Non-ferrous (spark free) tools are to be used in
flammable atmospheres. Insulated tools must be used where there is a possibility of live
Managerial/Supervisory: Management will monitor hand tools which can deteriorate with
use, to ensure they are sharpened or replaced as necessary, and to ensure the correct
tools are being used properly.
Specific checks will be made as follows: Chisels for mushroom heads, hammer and file
handles for deterioration and exposed tangs, Open ended spanners for splayed jaws.
Training: Operatives are to be instructed in the correct method of use and in

maintenance requirements at induction if not part of trade training.
2.2.8. USE OF LIFTING EQUIPMENT
Significant Hazard No 1 - Unintentional release of load
Significant Hazard No 2 - Unplanned movement of load
Significant Hazard No 3 - Damage to equipment
Significant Hazard No 4 - Crush injuries to personnel
Construction (lifting operations) Regulations 1961.
Notes: Lifting Equipment (Test, examination etc.) Regulations 1992.
British Standard BS 3481 - Specification for Flat Woven Webbing Slings.
BS 6166 Part 3 Guide to selection & use of lifting slings for multipurpose
BS 6210 - Code of Practice for the safe use of wire rope slings for general purpose.
Planning: Arrangements will be made for the carrying out statutory inspections, and for
keeping of records of these. Before selection of lifting equipment, the above standards
will be considered as well as weight, size, shape and centre of gravity of load. Lifting
equipment is subject to the planned maintenance programme.
Physical: All items of lifting equipment will be identified individually and stored so as to
prevent physical damage or deterioration. Safe working loads of lifting equipment will be
established before use. Packaging will be used to protect slings from sharp edges on the
load. All items of lifting equipment will be visually examined for signs of damage before
use. Swinging of the load will be checked by ensuring the eyes of the strops are directly
below the appliance hook, and that tail ropes are fitted to larger loads.
Managerial/Supervisory: Only lifting equipment which is in date for statutory examination

will be used. Manufacturer's instructions will be checked to ensure that methods of sling
attachment and slinging arrangements generally are correct.
Training: Personnel involved in the slinging of loads and use of lifting equipment will be
required to be trained to CITB or equivalent standard. Supervisors will be trained in the
supervision of lifting operations.
2.2.9. WORK IN OCCUPIED SPACES
Significant Hazard No 1 - Electric shock / burns
Significant Hazard No 3 - Falling for heights
Significant Hazard No 4 - Injuries to third parties (falls)
Significant Hazard No 5 - Injuries to third parties - falling objects
Regulations/Guidance: Electricity at Work Regulations 1989.(EAW).
Memorandum of Guidance to EAW Regs 1989 (HS(R) 25).
Notes: Control of Substances Hazardous to Health Regulations 1992.
Management of Health and Safety Regulations 1992.
Highly Flammable Liquids & LPG regulations 1992.
Construction Health Safety & Welfare Regulations 1996.
HSE Guidance Booklet HS(G) 85 : Electricity At Work.
Planning: Will include exchange of information with owner / occupier to ensure full
reciprocal knowledge of existing hazards, demarcation of areas of responsibility and
work hazards.
Access equipment will be provided to ensure maximum safety of workers and occupants.
Details of existing services will be obtained before the start of the works. COSHH and
noise assessments will be available for materials and tools used.
Physical: Physical barriers and notices will be installed to isolate work from occupants
and members of the public. Fire exit routes will be kept free from obstruction, or
alternate routes will be clearly signed out. Hot work will be controlled and extinguishers
will be at hand. Where work at height is to be done, debris netting, fans and other
suitable measures to protect the public will be installed. Flammable or other hazardous
materials will be correctly controlled and stored.
Managerial/Supervisory: Supervisors will monitor to include initial checks to ensure safe

systems of work are in place before work begins, and that areas are left safe at the end
of each work period.
Regular liaison will take place with occupants to co-ordinate work to eliminate hazards to
them. Use of PPE and ventilation equipment will be monitored to ensure compliance with
COSHH assessments.
Training: Induction training will include any hazards and necessary precautions required
for the work place. Operatives training will include safe systems of work and precautions
designed to prevent injury to third parties. Supervisory management will be trained in
site safety.
2.2.10. WORKING ALONE
Significant Hazard No 1 - Falling from a height
Significant Hazard No 2 - Electric shock
Regulations/Guidance: Electricity at Work Regulations 1989.
Factories Act 1961.
Notes: HSE Guidance Booklet HS (G) 85: Electricity at Work.
IND (G) 73 (L): Working Alone in Safety.
Planning: Will include assessment of the work to consider likelihood of injury and the
possible consequences to the lone worker. Where hazardous substances, live electrical
work, work at height or near water may be involved, lone working will be avoided.
Physical: Lone worker alarms or other means of communication will be provided. First aid
facilities to treat minor injuries will be available during work periods; those working alone
will be advised of this. Suitable means of access will be provided which can be handled in
safety by one person.
Managerial/Supervisory: Peripatetic workers will be supervised on a regular basis, and

management will ensure that their whereabouts is known at all times. Only experienced
and trained operatives with no adverse medical history will be considered for working
alone. The limits of work which is permitted and the limits on the initiative of the
individual must be clearly specified before work is authorised.
Training: Levels of training and experience for lone workers will include full
understanding of the work, hazards, emergency procedures and the limits of the work
which have been authorised and the limits on their own initiative.
2.2.11. MANUAL HANDLING
Significant Hazard No 1 - Attempting to move/hold a load above physical capabilities
Significant Hazard No 2 - Handling loads without wearing suitable personal protective

equipment
Significant Hazard No 3 - Dropped loads
Significant Hazard No 4 - Fatigue or low temperatures causing poor performance of

operative
Regulations/Guidance: Management of Health and Safety at Work Regulations 1992.
Manual Handling Operations 1992.
Notes:
Planning: A manual handling assessment shall be implemented to identify the

precautions necessary to ensure personnel are not injured. Where possible mechanical
lifting devices should be used, e.g. pallet truck, trolleys, crane, forklift. The loads should
be packed in such a way as not to harm the carrier. Dual lifting should be planned
whenever possible. Load weights should be identified on the load where practicable.
Suppliers should be advised of the transport and packaging requirements to ensure the
load can be off loaded in a safe manner to suit the local site conditions. Where there is a
risk of serious injury method statement is to be produced.
Physical: Where ever possible the load shall be moved by a mechanical means. Always
ensure sufficient assistance is available and ensure PPE is used to minimise the risk from
sharp, dropped objects etc.
Managerial/Supervisory: Ensure manual handling risk assessments are carried out and
followed. Mechanical means should be provided where possible. Materials should be
supplied to sites in a manageable weight and size, to reduce the risk of injury / strain to
the operative. Sufficient personnel should be provided where there is a large quantity,
awkward shaped or heavy loads are required to be handled. Supervisors must ensure
PPE is provided to operatives. Sufficient breaks to be provided to personnel involved in
manual handling of loads to prevent fatigue.
Training: Manual Handling training shall be implemented for the workforce to ensure
they are aware of the risks present and precautions necessary.
2.2.12. HOUSEKEEPING
Significant Hazard No 1 - Spillage's of Liquids, greases oils etc.
Significant Hazard No 2 - Incorrect stowage of cable, hoses pipe etc.
Significant Hazard No 3 - Build-up of waste materials / debris
Significant Hazard No 4 - Foreign bodies in eyes
Regulations/Guidance: Management of Health and Safety at Work Regulations 1992.
Workplace (Health Safety and Welfare) regulations 1992.
Notes: Construction (Health & Safety) Regulations 1996.
Planning: Materials should be stored in an area designated for the purpose. Sufficient
bins to be supplied and suitable for the waste product. PPE equipment is to be supplied
suitable for the task at hand. Where there are hazards signs and barriers to be provided.
Physical: It is essential high levels of housekeeping are maintained to minimise the risk
of slips trips and falls. Rubbish must be disposed of in the correct containers / bins. All
combustible waste t removed from the worksite and disposed of as soon as possible. PPE
to be worn, paying particular attention to safety glasses when there is a risk of dust, grit
debris are being blown around. Machinery and plant work areas shall be cleaned on a
regular basis to remove any debris which could be ignited by sparks or hot surfaces.
Managerial/Supervisory: Sufficient resources must be provided to ensure work areas are

kept clear of debris. PPE is provided to personnel. Supervisors shall monitor the
standards, and implement clean ups where necessary.
Training: Personnel are to be made aware of the importance of good housekeeping That
the greatest proportion of accidents are responsible to poor housekeeping, slips trips
and falls. This is to be reinforced through induction training and tool box talks.
2.2.13. WORKING WITH HAZARDOUS SUBSTANCES
Significant Hazard No 1 - Exposure to chemical agent
Regulations/Guidance: Control of Substances Hazardous to Health Regulations 1994

(COSHH)
Notes:
Planning: A SPECIFIC COSHH ASSESSMENT MUST BE CARRIED OUT FOR EACH

INDIVIDUAL SUBSTANCE. THIS WILL CONTAIN RELEVANT CONTROL MEASURES
REQUIRED.
2.2.14. WORKING IN CONFINED SPACES
Significant Hazard No 1 - Poisoning from toxic gases
Significant Hazard No 2 - Asphyxiation - lack of oxygen
Significant Hazard No 3 - Explosion
Significant Hazard No 5 - Excessive heat
Significant Hazard No 6 - Drowning
Regulations/Guidance: Factories Act 1961 Section 30.
Construction (Health, Safety and Welfare) Regulations 1996.
Notes: HSE Guidance Note GS5 - Entry into confined spaces.
Local Authority / Client Safety Standards
Planning: Eliminate need for entry or use of hazardous materials by selection of

alternative methods of work or materials. Assessment of: ventilation available and
possible local exhaust ventilation requirements, potential presence of hazardous gases
atmosphere, process bi-products, need for improved hygiene / welfare facility.
Physical: Documented entry systems will apply, preferably Permit to Work. Adequate
ventilation will be present or arranged. Detection equipment will be present before entry
to check on levels of oxygen and presence of toxic or explosive substances. The area will
be tested before entry and continually during the presence of persons in confined space.
Breathing apparatus or air lines will be provided if local ventilation is not possible. Where
no breathing apparatus is assessed as being required, emergency BA and rescue harness
will be provided. Rescue equipment including lifting equipment, resuscitation facilities,
safety lines and harnesses will be provided. A communication system with those in the
confined space will be established. Air will not be sweetened with pure oxygen. The
precautions for safe use of any plant or heavier than air gases in the confined space
must be established before entry. Necessary PPE and hygiene facilities will be provided
for those entering sewers.
Managerial/Supervisory: The management role is to decide on nature of the confined

space and to put a safe system into operation, including checking the above. Flood
potential and isolations must be checked.
Training: Full training required for all entering and managing confined spaces. Rescue
surface party trained, including in first aid and operation of testing equipment. All
operatives must be certified as trained; and supervisory staff trained to the same
standard.
2.2.15. STORAGE & USE OF HIGHLY FLAMMABLE LIQUIDS
Significant Hazard No 2 - Explosion
Regulations/Guidance: Highly Flammable Liquids and Liquefied Petroleum Gases

Regulations 1972.
HSE Guidance Booklets HS (G) 3 - Highly Flammable materials on construction sites.
Notes: HS (G) 140 - Safe Use and handling of flammable liquids.
Planning: Prior to starting work with HFL, quantities will be estimated to ensure that only
minimum quantities are ordered. A suitable fire resistant store will be provided for HFL.
The store will be signed according to requirements of the regulations.
Physical: HFL will be kept only in suitable containers. For petrol, this will be a marked
plastic container of 5litres maximum capacity. Containers used to store HFL will be
marked accordingly to show HFL is present, with a flash point of less than 32 degrees
Celsius.
Lids of containers will be secure. Where HFL vapour is foreseeable, no means of ignition
will be present. Areas where HFL is stored or used will be kept clear of combustible
material as far as practicable. Spillages will be mopped up immediately and materials
removed to a safe place. HFL will not be used for purposes which are unauthorized, such
as starting fires.
Managerial/Supervisory: Management will ensure that storage facilities are adequate and
are maintained to specified standard. During inspections, they will check to ensure HFL is
being used properly, that spillage's are cleared up promptly and that the correct fire
precautions are being taken.
Training: Operatives using HFL will include the use of fire extinguishers.
2.2.16. DISPOSAL OF WASTE MATERIALS
Significant Hazard No 1 - Building & demolition waste
Significant Hazard No 2 - Asbestos & asbestos-containing materials
Significant Hazard No 3 - Flammable materials flash point > 21 degrees C
Significant Hazard No 4 - Substances hazardous by ingestion
Significant Hazard No 5 - Lead & lead compounds
Significant Hazard No 6 - Organic halogen compounds
Significant Hazard No 7 - Acids and alkalis
Significant Hazard No 8 - Inorganic metallic and non-metallic compounds
Regulations/Guidance: Control of Substances Hazardous to Health Regulations 1994

(COSHH).
Manual Handling Operations Regulations 1992. Environmental Protection Act 1990.
Notes: Environmental Protection Act (Duty of Care) Regulations 1991.
Dept. of Environment Code of Practice: Waste Management - The Duty of Care.
Planning: Planning and contract documentation will be including waste disposal

procedures for items of controlled waste which are foreseen during the project. These
may include any of the above categories, also any broken or surplus materials or
substances. Collection and disposal of waste materials will only be contracted to
authorised and registered contractors, who will be required to produce proof of this
before being awarded the contract.
Physical: Skips and containers will be clearly marked to indicate restrictions on the
disposal of particular kinds of waste.
Managerial/Supervisory: Site management will ensure that building and other controlled
waste is placed in suitable containers, so that transfer notes can be completed accurately
as regards the containers contents. Disposal of waste into skips / containers will be
monitored to ensure that unauthorized disposal is prevented. When in doubt, the local
authority's waste disposal officer will be contacted. Waste material will only be passed to
registered carriers, transfer notes will be completed before its removal from site, and
copies kept on site for record purposes until contract completion.
Training: Contractors and personnel will be briefed on the requirements for waste
disposal. Site management will receive training in the requirements of the above
regulations and code of practice.
2.2.17. STORAGE OF MATERIAL ON SITE
Significant Hazard No 1 - Injury to operatives from falling materials
Significant Hazard No 2 - Injury to trespassers, especially children
Significant Hazard No 3 - Environmental contamination
Regulations/Guidance: Construction (Health, Safety and Welfare) Regulations 1996.
Control of Substances Hazardous to Health Regulations 1994 (COSHH).
Notes: Manual Handling Operations Regulations 1992.
Planning: Minimum quantities of materials will be supplied to site. The manufacturer's

recommendations will be followed with respect to temperature and humidity
requirements, and stacking. For hazardous materials, COSHH assessments will be
required before delivery to site.
Physical: Palletised loads will not exceed two pallets height. Loads will be lifted in the
correct manner, avoiding the use of makeshift arrangements. Compressed gas cylinders
will be stored upright. Stacks of cylindrical objects such as pipes and cable drums will be
stabilised using chokes or wedges. Material stacks will be limited in height to ensure
stability. Heights of more than two meters will be avoided unless specifically authorised
by site management. Drums and containers will be marked clearly to indicate contents.
Secure storage will be provided for all hazardous substances, to prevent access by
unauthorised persons. Trays or bunds will be provided where necessary beneath
containers to prevent ground contamination. Guard rails will be fitted to storage areas
where persons could fall more than two meters.
Managerial/Supervisory: Stockpiles and storage areas will be inspected regularly to

ensure stability, and to ensure that the above physical precautions are in place.
Training: Verbal instructions and training will be given to operatives as necessary to

ensure good housekeeping standards are maintained on site. Stability and stacking
instructions will be given as needed to site operatives by management.
2.3. SIGNIFICANT WEIGHTS

The Manual Handling Operations Regulations 1992 (as amended) set no specific requirements
for weight limits.
The ergonomic approach shows clearly that such requirements are based on too simple a view
of the problem and may lead to incorrect conclusions. Instead, an ergonomic assessment
based on a range of relevant factors should be used to determine the risk of injury and point
the way to remedial action.
The Regulations establish the following clear hierarchy of control measures:
1. Avoid hazardous manual handling operations so far as is reasonably practicable, for

example by redesigning the task to avoid moving the load or by automating or
mechanising the process.
2. Make a suitable and sufficient assessment of any hazardous manual handling

operations that cannot be avoided.
3. Reduce the risk of injury from those operations so far as is reasonably practicable.
Where possible, you should provide mechanical assistance, for example a sack trolley
or hoist. Where this is not reasonably practicable, look at ways of changing the task,
the load and working environment.
The ergonomic approach looks at manual handling as a whole. It takes into account a range of
relevant factors, including the nature of the task, the load, the working environment and
individual capability and requires worker participation.
The items of equipment which have been identified as part of the installation which
are of significant weight are the Boosted Cold Water Pump and Fan Coil Units.
2.4. COSHH DATA SHEETS

Woodford Heating & Energy can confirm that to the best of their knowledge, in the final
installation there are no residual hazardous substances that fall within the COSHH
regulations.
2.5. DISPOSAL METHODS

2.5.1. HAZARDOUS WASTE REGUILATIONS 2005
The Hazardous wastes are subject to the Hazardous Waste Regulations 2005 and
includes wastes going to storage, treatment, recycling or disposal. These regulations
replace the Special Waste Regulations 1996.
The regulations define hazardous waste and provide guidance on how to notify premises
producing hazardous waste to the Environment Agency. It further provides procedures
on disposal and keeping of records.
The list of hazardous wastes has been expanded to include the following:
a. Acids
b. Batteries
c. Industrial solvents
d. Oily Sludges
e. Waste oils
f. TVs
g. Computer monitors
h. Paint
i. Fluorescent tubes
2.5.2. WEE REGULATIONS 2006
The Waste Electrical and Electronic Equipment (Producer Responsibility) Regulations

2005 require Producers of Electrical and Electronic Equipment to pay for the treatment
(including recycling) of separately collected WEEE.
Private householders are able to return complete WEEE without charge.
These Regulations apply to all electrical and electronic equipment in the United Kingdom
falling into any of the following product categories, unless the equipment is part of
another type of equipment which does not fall into any of these categories. The
Regulations also specify a voltage range up to 1,000 volts AC or up to 1,500 volts DC.
1. Large household appliances
2. Small household appliances
3. IT & telecommunications equipment
4. Consumer equipment
5. Lighting equipment
6. Electrical and electronic tools
7. Toys, leisure and sports equipment
8. Automatic dispensers
The Environment Agency is advocating that fluorescent and other mercury containing
lamps should be sent for recycling as this promotes best practice in waste management.
Every user of fluorescent or other mercury containing lamps has a "Duty of Care" under
legislation to dispose of them correctly. It is recommended that a lamp recycling
company or a waste contractor contacted regarding the recycling or the correct disposal
to hazardous landfill of the lamps.
Members of Recyclite who can offer lamp recycling services are listed on the Recyclite
website ( www.recyclite.co.uk ).
2.5.3. DISMANTLING & REMOVAL OF EQUIPMENT
There are items of plant and equipment installed to the building which are likely to need
replacement either due to irreparable breakdown, obsolescence of parts or when the end
of the economic life is reached.
A Plan of Work should be established and will usually include method statements, risk
assessments, consents, permits to work, disposal methods and details of who will have
overall responsibility for the works.
The plan of works should consider
The substances used or processed by the plant or equipment including decontamination,

and safe disposal of any waste.
Isolation and making safe of all supplies to and from the piece of equipment.
Physical considerations such as size, weight and space around the equipment and
entry/exit paths and routes including assessment of the types of lifting equipment to be
used.
Interfaces with members of the public
Transportation of the equipment including loading and unloading methods.
Consideration of waste disposal options i.e. any parts that can be recycled or retained as
spares, special waste, Waste Electrical and Electronic Equipment Directive (WEEE)
Directive
3. DESIGN CRITERIA
The works have been carried out in accordance with the Building Services Specification for
Galaxy House Blocks C & D only dated November 2014 issued by WSP.
4. SUMMARY SCHEDULE OF PLANNED MAINTENANCE

Maintenance should be carried out in accordance with the specific manufacturers literature
contained within this manual, failure to do so can invalidate the manufacturer’s warranties.
The maintenance regimes contained with section 5 are for guidance purposes only, it must be
ensured that the manufacturer’s specific instructions are adhered to and that a qualified person
carries out the said works.
Item Description Manufacturer Literature & Location
Cold Water Booster Set KGN Pillinger Refer to Section 5.1.5.1
Cold Water Storage Nicholson Plastics Refer to Section 5.1.5.2

Tanks
UV Treatment Good Water Refer to Section 5.1.5.3
Radiators Myson Refer to Section 5.2.4.1
Heating Controls Honeywell Refer to Section 5.2.4.3
Supply & Extract Fans – Flaktwoods Refer to Section 5.3.4.1

Energy Centre Bin
Stores
MVHR Units Titon Refer to Section 5.4.4.1

5. SYSTEM INFORMATION
5.1. COLD WATER SERVICES
In order to provide the apartments within Block D with a constant supply of cold water services
a new boosted cold water system has been installed, with the new system ensuring that
despite demands there is a constant supply of cold water services to each apartment.
The new system saw the installation of a new cold water storage tank and cold water booster
set installed to serve all of the cold water requirements.
The systems have also been provided with a UV treatment system, which enables for the water
to be treated prior to be distributed.
Each apartment has been provided with a water meter which has been issued by Thames
Water, with the new meters located within the Riser Cupboards.
Rainwater
A new rainwater storage tank has also been installed for the harvesting of rainwater, from the
roof level rainwater is collected via the drains where new rainwater pipework has been installed
and dropped vertically through the building where it has inturn been connected to the
rainwater storage tank.
From here the harvested rainwater can be utilised for irrigation and bin store purposes.
Throughout both installations all associate pipework services have been installed and
distributed throughout the building, with the installation of all associated valves, air cocks,
drains and vents, along with access points installed to enable for the future maintenance of the
systems to be carried out.
For the locations of the new services installed, please refer to the as installed drawings.
Pump Controls
The new pump set has been provided with and automatic control panel, mains isolator and
controls to enable for operation and safe operation, the new panel enabled for the transmission
of plant status to the main BMS system which has been installed, visual LED display and
monitoring include low water level, pump run and tripped status, system pressure and fault
alarms.
With the panel including the following features:
• Hand/off/auto switch for each pump

• Low water cut out alarm
• Auto rotation of duty pump
• Auto pump changeover
• Door interlocked isolator
• Adjustable run and start delays
• Hours run counter for each pump
For full details of the controls strategy please refer to the specialist installers operating and
maintenance manual.
5.1.2.1. Block D
Supplier Supplier Part

Asset Ref Description Location
Name Number
Cold Water Booster
Unit Ref: Rainwater AV-1-
Pump RRW-L00-01 Basement KGN Pillinger
24HP/3PV518
Cold Water Booster

Unit Ref: Domestic
Cold Water Pump AV-3-
Basement KGN Pillinger
BCW-L00-01 24HP/5PV3306
Sectional Cold Water

Storage Tank Ref: Nicholson
Rain Water Tank Basement N/A
Plastics
GRP Sectional Cold

Water Storage Tank Nicholson
Ref: Cold Water Tank Basement N/A
Plastics
VML-100
Tucana Domestic
UV Filter Basement Goodwater
UV Filter
Intensity Monitor + UVS+TSD Tucana

Temperature Sensor
Basement Goodwater
with dump Valve
Combination
Cold Water Booster Set
A Cold water booster sets enable for the demand of cold water to be met throughout a building and
ensure that there is no pressure drop to the services when there is a high demand, the unit
automatically controls the pressure of the water being distributed throughout the system.
The works can only be carried out by a qualified engineer, with all electrical supplied isolated prior to
work commencing.
Item Frequency Notes
1. The pump should be visually inspected for any signs of leakage, with repair
undertaken as required.
All mountings and fixtures should be checked to ensure that they are
securely fastened.
2. Whilst in operation the pump it should be noted if the pump is making any
undue noises.
Monthly
3. The operation of the set should be checked with the unit tested to ensure
that the auto duty rotation is functioning correctly.
All pumps and motor alignment should be checked and where necessary
adjusted.
4. Drains / strainers serving the unit should be cleaned and removed of any
obstructions.
6. Carry out the monthly checks
7. The pressure vessel should be isolated and drained of water with the pre-
charge pressure checked and topped up as required, the units pressure
must be in accordance with the manufacturer’s recommendations.
8. The operating points of the pressure switches should be checked via the
6 Monthly valves and adjusted if required.
9. Valves serving the unit should be exercised in order to prevent seizure.
10. All control panels and associated ancillary switches and equipment serving
the unit should be checked i.e. test trips, lamps, contactors, low water level
cut-out switches, high and low pressure sensing switches, electrodes,
pressurising units, filling pumps etc
5.1.4. PUMPS
Item Maintenance Task Task Frequency

Pumps Pumps that are left to stand idle for prolonged periods
will require regularly turning in order to prevent rust
from causing the unit to seize, this can be achieved by
turning or activating the starter on and off in order to
rotate the pump.
Note
Maintenance should always be carried out in strict
accordance with the manufacturer’s
recommendations and by a qualified engineer.
Pumps Visually inspect the pump housing for any signs of

corrosion or damage, this should be repaired where
possible and or replace should the damage effect the 3 Monthly
pumps operational parameters
Pumps Inspect the pump strainer and clean as required, please

follow the manufacturer’s instructions for carrying out
3 Monthly
this procedure
Pumps Check the pumps control system and devices for

evidence of improper operation, repair, adjust or replace
components to ensure the system operates to the 6 Monthly
required parameters
Pumps Check variable frequency drive for correct operation, 6 Monthly

should this not be operating to the required parameter
correct as needed
Pumps Visually inspect pumps and associated electrical 6 Monthly

components
Should any of the items be damaged repair or replace as

needed to ensure proper operation
Item
Section Contractor Address Contact Details
Supplied
Unit 3 Tel: 0208 681 0097
214 Purley Way Fax: 0208 760 9874
Cold Water KGN Pillinger Croydon
5.1.5.1 Surrey Email: sales@kgnpillinger.com
Booster Set
CR0 4XG Web: www.kgnpillinger.co.uk
Tel: 0208 664 8523

Unit 10
Tait Road
Cold Water Email:
Croydon
5.1.5.2 Storage Nicolson Plastics sales@nicholsonplastics.co.u
Surrey
Tanks k
CR0 2DP
Web: www.nicholsonplastics.co.uk
23-24 Ivanhoe
Road Tel: 0118 9739993
Hogwood Lane
Industrial Estate Email:
UV Finchampstead service.maintenance@goodwater.co.
5.1.5.3 Goodwater
Treatment Wokingham uk
Berkshire Web: www.goodwater.co.uk
Rg40 4QQ
Tel: +44 (0) 20 8681 0097 Fax: +44 (0) 20 8760 9874
UNIT 3, 214 PURLEY WAY, CROYDON, SURREY, CR0 4XG
Domestic Cold Water BCW-L00-01
To supply only One off type AV-3- 24HP/5PV3306 KGN Pillinger Cold Water Booster Unit as outlined below:
Equipment Features: Duty – Assist – Assist – Assist – Standby
Total output required : 0 – 26.5 l/s @ 12.5 bar

Number off pumps : Five @ 6.625 l/s
Pump rated output : Five @ 25%
Nominal system pressure : 12.5 bar
Maximum system pressure at closed valve : 14.5 bar
Inlet conditions : Assumed flooded
Pump speed : 2900 rpm
Pump motor power : 5 x 15 kW 26.2 Amps
Pump starter : 5 x Inverters
Electrical supply : 400v/3ph/50hz
Pumped liquid : Cold Clean Water
Pipework terminations : 150mm
Pipework material : Stainless Steel 316L
Diaphragm vessel(s) : Three @ 24 Litre HP
Approximate overall dimensions : L/W/H : 3,000 x 1,200 x 1,500 mm
Notes: Fully packaged, variable speed unit featuring WRc multistage pumps with dedicated motor
mounted Hydrovar inverters. 316L Stainless steel suction and discharge manifolds with isolating valves on
the suction and isolating and non-return valves on the discharge of each pump. We have included for 3 of
24 litre HP vessel. A larger vessel may be required on some building services applications.
Control panel with auto duty sequence changeover incorporating indication lamps for power on and low
level warning plus individual volt free contacts for pumps fault and low level warning. Twin Twin tank
selector switch
The Slow Fill is an electronic surge protection device, offered to help alleviate any hydraulic shock
problems that may occur due to high pressure surges entering the riser and/or system pipe-work and
causing water hammer within the system, which may result in the fracturing of the pipes and fittings.
Problems are normally encountered when starting the pumps on an empty system or one where the
pressure has fallen to minimum, due to mains power or water supply failure. Upon start up the pump(s) will
rapidly ramp up to full speed in an attempt to meet the required system pressure as quick as possible. To
overcome this problem an additional delay timer and the ‘Second Set Point’ connections on the Hydrovar
variable speed drive units are utilised. Upon restoration of mains power supply or an acceptable level of
water has now become available within a previously depleted break tank the ‘Slow Fill’ system will become
enabled, and the second set point value of the Hydrovar will be requested. The Hydrovars will operate the
pumps to achieve the reduced set point programmed into the drive, for a pre-set time period, allowing the
system to fill without creating any excessive hydraulic shock within the system.
After the time period has elapsed, the ‘Slow Fill’ system will disable the 2nd set point and enable the drive
to operate to meet the required system set point programmed into the Hydrovar, and the speed of the
pump to vary to match the constantly changing demand of the system whilst maintaining the required
system pressure.
1 Set. Anti-vibration mounts and flexible pump connections.
KG Norman Ltd Co. Reg. No. 3557927 VAT reg No. 220 1404 38
Tel: +44 (0) 20 8681 0097 Fax: +44 (0) 20 8760 9874
UNIT 3, 214 PURLEY WAY, CROYDON, SURREY, CR0 4XG
Ancillaries
Twin tank selector switch

c/w 10 metre cable
1 Set. Anti-vibration mounts and flexible pump connections.
Optional Anti-Surge Device

Cla-Val combination “Surge Arrestor” type Vent-O-Mat RBXb2511 (Installed at the top of system riser)
KG Norman Ltd Co. Reg. No. 3557927 VAT reg No. 220 1404 38
Customer Date 2016-01-05
Contact Project
Phone number Project no.
Email
Technical Data
33SV6G150T
101680171
Operating data
Pumpe ty pe Single head pump Fluid Water
No. of pumps / Reserv e 1 / 0 Operating temperature t A °F 39.2
Nominal f low l/s 6.625 pH-v alue at t A 7
Nominal head m 125 Density at t A lb/f t³ 62.4
Static head m 0 Kin. v iscosity at t A f t²/s 1.689E-5
Inlet pressure psi 1.4 Vapor pressure at t A psi 0.339
Env ironmental temperature °F 68 Solids 0
Av ailable sy stem NPSH m 0 Altitude m 1000
Pump data
Make Lowara Nominal l/s 6.8 ( 6.8 )
Speed rpm 2900 Flow Max- l/s 11.1
Number of stages 6 Min- l/s
Max. casing pressure psi Nominal m 129.8
Max. working pressure psi 208.6 Head at Qmax m 95.8
Head H(Q=0) m 150 at Qmin m 145.6
Weight lb 403 Shaf t power kW 12.3 ( 12.3 )
Max. inch 5 1/4 Max. shaf t power kW 14.8
Impeller R designed inch 5 1/4 Ef f iciency % 69.94
Min. inch 5 1/4 NPSH 3% m 2
Pump Materials Shaft Seal

Pump body Cast iron Single seal Roten
Lower support Cast iron SV - Uniten
impeller Stainless steel / AISI 316L Rotating Assembly Q1-Silicon carbide
Dif f user Stainless steel / AISI 304 Fixed Assembly B-Resin impregnated carbon
Outer sleev e Stainless steel / AISI 304 Elastomers E - EPDM
Shaf t Stainless steel / AISI 431 Springs G-AISI 316
Wear ring Technopoly mer PPS Other Components G-AISI 316
Coupling Cast iron
Upper head Cast iron
Seal casing Cast iron
Mechanical seal Slicon carbide / EPDM
Elastomers EPDM
Adapter Cast iron
Shaf t sleev e and bushing Tungsten carbide
Coupling protection Stainless steel / AISI 304
Motor data
Manuf acturer Lowara Electric v oltage 400 V Speed 2950 rpm Insulation class F
Specif ic design IE3 Three phase surf ace motor Frame size 160 Colour RAL 5010
Ty pe PLM160.../3150 E3 Electric current 26.6 A
Rated power 15 kW Degree of protection IP 55
Remarks:
Page 1 / 12
Contact Project
Phone number
Project no.
Email
Tender Hydraulic
33SV6G150T
101680171
Hydraulic data
Operating Data Specification Hydraulic data (duty point) Impeller design

Flow 6.625 l/s Flow 6.75 l/s Impeller R 51/ 4"
Head 125 m Head 130 m Frequency 50 Hz
Static head 0m MEI >= 0,7 Speed 2900 rpm
Power datas referced to:

Water [100%] ; 39.2°F; 62.4lb/ft³; 1.69E-5ft²/s
Perf ormance according to ISO 9906 - Annex A
[m]
Head
160
Application range
155
150
145
140
135
130 129.8 m
125
1
120
Eff.
115
74.1%
110
105
100
95 33SV6
90
85
80
75
70
65
60
55
50
45
40
35
30
25
20
15
10
5
0
[%]
Efficiency 69.9 %
70 33SV6
60
50
40
30
20
10
0
NPSH-values 33SV6
[m]
6.0
5.0
4.0
3.0
2.0 2.03 m
1.0
Shaft power P2 33SV6 (P2)
[kW]
13.0
12.0 12.3 kW
11.0
10.0
9.0 6.75 l/s
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0 10.5 11.0 11.5 12.0 [l/s]
Contact Project
Phone number Project no.
Dimensional Data
Email
33SV6G150T
101680171
Drawing
Dimensions inch
D1 125/ 16 Weight
D2 133/ 4
L1 363/ 16 403.44 lb
L2 197/ 16
M 97/ 16
Economical consideration
Life cycle costs (LCC)
33SV6G150T
[m] Head
150 Application range Pump
140
130 129.8 m Pum p 33SV6G150T
120 1 Eff.
110 74.1% [lbf ft] M otor efficency % 93.1
100 Rated torque
33SV6 36
90 33SV6 Controller type: unregul ated
80 34
70
32
60
50 29.9 lbf ft 30
40
30
28 Operating data
20 26 Fl ow l/s 6.625
10
0 69.9 %24 Head m 125
[%] Efficiency 33SV6
65.1 % Fl uid Water
40 Total efficiency
20 fluid tem perature °F 39.2
0
NPSH-values 33SV6
[m]
4 Economical consideration
2 2.03 m
[kW] Shaft power P2 Eval uation period a 10
33SV6 (P1)
33SV613.2
(P2)kW
14 Power input P1
Interest rate (for investment) % 7
12
6.75 l/s 12.3 kW
10 Inflation rate (rate of price increases)% 3
0 1 2 3 4 5 6 7 8 9 10 11 [l/s]
Electricity rate EUR / kWh 0.16
Profile Energy costs

Annual operating tim e 7000 Standard
/ a coupling
Qp Anz Q H P1 E Energy costs
Loading Fl ow [%] Operating hours [%]
[%] [l/s] [m ] [kW] [kWh/a] [EUR]
Full-load operati on 100 6 100 1 6.75 130 13.2 5448 871.69 EUR
75% 75 15 75 1 5.06 136 11.7 12030 1,924.54 EUR
50% 50 79 50 1 3.38 141 0 0 0.00 EUR
25% 25 100 25 1 1.69 143 0 0 0.00 EUR
Energy requirem ents 17480 kWh/a
Annual energy costs 2,796.23 EUR
Investment cost
Inv estment costs Old New Unit Opmerkingen:
Pum p + accessories 0.00 -- [EUR]
De-i nstal lati on / install ation 0.00 -- [EUR]
Disposal 0.00 -- [EUR]
Investm ent costs 0.00 -- [EUR]
Present disposal costs 0.00 -- [EUR]
Energy costs 0.00 -- [EUR/a]
Annual routi ne maintenance 0.00 -- [EUR/a]
Servicing 0.00 -- [EUR/a]
Envi ron. contamin. 0.00 -- [EUR/a]
Costs for loss of production 0.00 -- [EUR/a]
Other annual costs 0.00 -- [EUR/a]
T otal 0.00 -- [EUR/a]
Present operating costs 0.00 -- [EUR]
Present total costs 0.00 -- [EUR]
Remarks:
Proj ect
Proj ect no.
Date 2016-01-05
Contact Project
Phone number
Project no.
Email
Tender Hydraulic
33SV6G150T
101680171
Hydraulic data
Operating Data Specification Hydraulic data (duty point) Impeller design

Flow 26.5 l/s Flow 28.3 l/s Impeller R 133 mm
Head 112.3 m Head 128 m Frequency 50 Hz
Static head 0m MEI >= 0,7 Speed 2900 1/min
Power datas referced to:

Water [100%] ; 4°C; 1kg/dm³; 1.57mm²/s
Perf ormance according to ISO 9906 - Annex A
[m] Head 1
160 Application range
155
150
145
140
135
130 4 Pumps
128.2 m
125
120 3 Pumps
Eff.
115
74.1%
110 1
105
100 74.1%
95 33SV6 [Pump 1] 33SV6 [Pump 1+2] 33SV6 [Pump 1+2+3] 33SV6 [Pump 1+...+4] 33SV6 [Pump 1+...+5]
90
85 46.8 Hz 46.8 Hz 46.8 Hz 46.8 Hz 46.8 Hz
80
75
70
65
60
55
50
45
40
35
30
25
20
15
10
5
0
[%]
Efficiency 71 %
70 46.8
33SV6
Hz [Pump 1] 46.833SV6
Hz [Pump 1+2] 46.8 Hz
33SV6 [Pump 1+2+3] 46.8 Hz 33SV6 [Pump 1+...+4] 46.8 Hz 33SV6 [Pump 1+...+5]
60
50
40
30
20
10
0
NPSH-values 33SV6 [Pump 1] 33SV6 [Pump 1+2] 33SV6 [Pump 1+2+3] 33SV6 [Pump 1+...+4] 33SV6 [Pump 1+...+5]
[m]
46.8 Hz 46.8 Hz 46.8 Hz 46.8 Hz 46.8 Hz
6.0
5.0
4.0
3.0
2.0 2.13 m
1.0
[kW]
Shaft power P2 33SV6 [Pump 1+...+5] (P2)
70
60 46.8 Hz
33SV6 [Pump 1+...+4] (P2)
50 46.8 Hz
33SV6 [Pump 1+2+3] (P2) 50.2 kW
40
46.8 Hz
30 33SV6 [Pump 1+2] (P2)
46.8 Hz
20
33SV6
46.8 Hz [Pump 1] (P2)
10
28.31 l/s
0
0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 [l/s]
1 2 3 4 5 6 7 8
3045
A 6" PN16 DISCHARGE A

CONTROL PANEL
959
B B
6" PN16 SUCTION

SUCTION ISOLATOR
5 No. SV33** PUMPS

C/W HYDROVER
C C
24ltr VESSEL
'X'
D D
1305
630
205
E 3043 1237 E
BOOSTER SETS RH AV-3-24/5PV33**

DISCHARGE ISOLATOR BOOSTER SET HEIGHT 'X' VESSEL WEIGHT
AV-3-24/5PV3306 1723mm 16 Bar 1550 kgs
Client: Title:
KGN PILLINGER AV-3-24_5PV-33_RH
Project: Description:
5 PUMP BOOSTER SET 550mm CENTERS

F 6" SUCTION PN16 F
A FIRST ISSUE 6" DISCHARGE PN16
REV DESCRIPTION APP BY DATE
Drawn By: Date: Checked: Date: KGN Job No: Drawing Size Scale: Customer dwg No: Revision: Sheet: Drawing No: Revision Sheet UNIT 3, 214 PURLEY WAY, CROYDON, CR0 4XG
T GRIMWOOD 14/12/2015 AN 14/12/2015 A3 1:15 24754 A 1 Tel: 020 86810097 www.kgnpillinger.com
1 2 3 6 7 8
Lowara
GRUPPI PRESSIONE
it CON INVERTER
Istruzioni d’installazione e d’uso
BOOSTER SETS
en WITH INVERTER
Installation and operating instructions
GROUPES DE SURPRESSION
fr AVEC CONVERTISSEUR
Notice pour l’installation et l’emploi
DRUCKSTEIGERUNGSANLAGE
de MIT INVERTER
Montage- und Betriebsanleitung
GRUPOS DE PRESIÒN
es CON INVERTER
Instrucciones para la instalación y el uso
UNIDADE DE PRESSURIZAÇÃO
pt COM INVERTER
Instruções instalação e uso
Aanwijzingen voor de installatie

nl DRUKVERHOGINGSGROEPEN MET en het gebruik
TAAJUUDENMUUNTIMELLA
fi VARUSTETUT PAINEYKSIKÖT
Asennus- ja käyttöohjeet
ru �А�О�� У��А�О�� нструкции по монтажу и эксплуатации

C ��ОM
TRYCKAGGREGAT MED
sv FREKVENSOMVANDLARE
Installations- och bruksanvisning
Applica qui l’adesivo col codice a barre
Apply the bar code label here
cod. 001073614
cod. 001073614 rev.M
rev.I ed.10/2011
ed.05/2012
it Conservate con cura il manuale per future consultazioni
en Save this manual for future reference
fr Conservez avec soin le manuel pour toute consultation future
de Das Handbuch muss für zukünftige Konsultationen sorgfältig aufbewahrt werden.
es Guardar con cuidado el manual para poderlo consultar en el futuro
pt Conservar cuidadosamente o manual para consultas futuras
nl Bewaar de handleiding zorgvuldig voor latere raadpleging.
fi Säilytä käyttöopas huolellisesti.
ru ережно храните данное руководство для возможных консультаци
sv Spara bruksanvisningen för framtida bruk.
2
GHV, GV, GHC
ITALIANO INDICE ISTRUZIONI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

ENGLISH INSTRUCTIONS - CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
FRANÇAIS INDEX INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
DEUTSCHLAND INHALTSVERZEICHNIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
ESPAÑOL ÍNDICE DE INSTRUCCIONES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
PORTUGUÊS ÍNDICE INSTRUÇÕES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
NEDERLANDS INHOUDSOPGAVE VAN DE GEBRUIKSAANWIJZING . . . . . . . . . . . .46
SUOMI SISÄLTÖ OHJEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
У' О( )А У*' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
SVENSKA INNEHÅLL ANVISNINGAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
3
English en
« Translation of the original instructions »

WARNINGS FOR THE SAFETY OF PEOPLE AND PROPERTY
The following symbols mean:
DANGER
Failure to observe this warning may cause personal injury and/or equipment da-
mage
ELECTRIC SHOCK
Failure to observe this warning may result in electric shock
WARNING
ATTENZIONE Failure to observe this warning may cause damage to property or the environment
ENGLISH INSTRUCTIONS - CONTENTS
1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
2 PRODUCT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
4 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
5 SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
6 START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
7 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
8 COMPONENTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
9 REPAIR- SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
10 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
11 DISPOSAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
12 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
This manual consists of two parts: the first is intended for installers and users, the second for installers only.
Before proceeding to install the product, read these instructions carefully and adhere to the
regulations locally in force.
The installation and maintenance operations must be performed by qualified personnel.
The pressure booster set is an automatic machine; the pumps may start up automatically
without prior warning.
The set contains pressurized water, reduce the pressure to zero before servicing.
The electrical connections must comply with the regulations in force.

Provide an efficient grounding system.
Disconnect the power supply before servicing.
If the set is damaged, disconnect the power supply to avoid any risk of electric shock.
If the set is damaged, close the on-off valves to prevent flooding.
11
en
1. Overview
The Lowara pressure booster sets of the GHV, GV, GHC series are designed to transfer and boost clean
water pressure in water systems for homes, offices, communities and industry.
Operating limits
Fluid temperature : 0°C to +80 °C

Ambient temperature: 0°C to + 40 °C
Operating pressure: Max 8 bar, 10 bar, 16 bar depending on the type of pump (see instruc-
tions handbook)
Minimum inlet pressure: According to NPSH curve and flow resistance; level should be raised by
a safety margin of at least 0.5 metres if water contains air.
Maximum inlet pressure: The inlet pressure plus the pressure supplied by the pump against the clo-
sed valve must always be lower than the maximum operating pressure.
Starts per hour: Do not exceed the number of starts per hour indicated in section 12.
Limitations to fluid temperature and pressure may be imposed by the membrane

WARNING tank. Observe the operating limits!
2. Product Description
The pressure booster set consists of identical electric pumps connected in parallel and mounted on a
common stand, suction and delivery manifolds, on-off valves, check valves, pressure gauge, pressure
transmitters, frequency converters and a Single-phase or Three-phase control panel.
The system must be equipped with a membrane tank. The delivery manifold is fitted with couplings desi-
gned for installation of 24-litre tanks with on-off valve. Along with the tanks, provide a suitable manifold
support. Additional floor-standing tanks may be installed and connected to the manifold.
3. Operation
The pumps are controlled by the converters according to system requirements.
The membrane tank provides for initial water demand.
When the pressure drops to the control value, the first variable speed pump starts running.
If the water demand rises, the speed increases until the subsequent pumps also start.
If the demand drops, the speed decreases until the pumps stop.
If the demand drops further, the last pump fills the tank and then shuts down.
GHV/…../M, GHC/…../M Single-Phase Version
The single-phase version has a single-phase control panel, the frequency converters power the motors
with variable frequency three-phase voltage.
Automatic line protection circuit breakers are installed on the control panel for each frequency converter.
GHV, GVE, GVF, GHC Three-Phase Version
The three-phase version has a three-phase control panel, the frequency converters power the motors
with variable frequency three-phase voltage.
On the control panel are installed automatic line protection circuit breakers for each frequency converter,
as well as a main switch.
12
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INFORMATION FOR INSTALLERS
4. Installation
Use suitable equipment to handle the set, avoid impacts, do not use the eyebolts on the motor for lifting
purposes. Before installing the set, make sure it did not suffer any damage during transportation. Install
the pressure booster set in a well-ventilated room, allowing adequate clearance (0.5 m) on all sides and
front for maintenance. The tanks can be mounted on the set or floor. Place the set on a level and sturdy
surface.
Piping
The pipes connected to the set must be adequately sized (if possible, according to manifold diameter).
To prevent undue stress, expansion joints and suitable pipe supports should be provided. You can use
either end of the manifold, but don’t forget to plug the unused end.
The weight of the pipes and tanks increases when they are filled with water.
WARNING Before starting the set, make sure you have closed and tightened all the unused couplings.
Protection Against Dry Running

The electric panels are ready for connection of a float switch (suitable for open tanks) or a minimum pres-
sure switch on the suction side ( recommended value 0.2 - 0.4 bar). The panels are ready for connection
of three-electrode probes. Refer to the panel wiring diagram for the connections. The triggering of the
protection device can be delayed by making suitable adjustments on the converter. When the minimum
pressure conditions are restored, the pumps start up automatically.
WARNING The sets are supplied with the protection disconnected (factory setting)
Tank Selection
Variable speed pressure booster sets can operate with smaller tanks compared to traditional systems. As a
general rule, a tank with a capacity in litres amounting to about 10% of the flow rate of a single pump expres-
sed in liters per minute is sufficient. The required water volume may be distributed among multiple tanks.
Electrical Connections
The electrical connections must be made by a qualified electrician in accordance with local
codes.
Before making the connections, disconnect the power supply!
The wiring diagram and the labels on the panel provide the necessary information for connection and the
required power supply values.
Fill the pumps with liquid before starting them. See the pump instructions manual.
WARNING Follow the start-up procedure described in section 6.
Single-Phase Version
The motor is protected against overload by the converter. If required by local codes, install an additional
protection device. Suitable cable of appropriate gauge must be connected to the panel :
- L1 and N to the input terminals
- PE to the ground terminal marked
Three-Phase Version
The motor is protected against overload by the converter. Suitable cable of appropriate gauge must be
connected to the panel :
- L1, L2, L3 to the main switch terminals
- PE to the ground terminal marked
13
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5. Settings
Disconnect the power supply before making any adjustments.
For the settings, refer to the converter operating instructions
Operation
The starting and stopping of the pumps are determined based on the pressure settings of the controller.
Each frequency converter is connected to a pressure transmitter. The converters share all the information
and provide for cyclic changeover.
The figure shows the operating method with the curves for two pumps
- The tank supplies water upon demand by a user.

- When the pressure drops below the PS value, the first Fig 3
G20_0007_A_SC
H
pump is started and the speed is adjusted to maintain a
Pmax
constant pressure as the demand increases
- If the demand keeps increasing and the pump reaches
maximum speed, the second pump is started and the
speed is adjusted to maintain a constant pressure. PS
- When the demand decreases the speed is reduced until

minimum speed is reached; at this point one of the pumps
is deactivated.
- If the demand decreases further the pump slows down, fills
Q
the tank and then stops when the PS value is reached
Converter Adjustments
If you need to modify the settings, refer to the converter operating instructions. Use the converter keypa-
nel to set a new pressure adjustment value, select the language, view the latest alarms or access all the
adjustment settings.
Tank Precharge
To ensure its proper operation, the membrane tank must be precharged to 0.9 x adjustment pressure
value. The precharge operation must be performed with the tank empty.
6. Startup
To start the set, proceed as follows:
a) Connect the water supply
b) Connect the power supply
c) Check the tank precharge value
d) Close the pump delivery valves
e) Prime the set ( see pump instructions manual) and suction manifold
f) Operate the switch on the panel to supply power and set the converter to manual mode operation.
g) Start the first pump
h) Slowly open the pump delivery valve and bleed the air
i) Repeat the above operations for the other pumps
j) Set the converters to automatic mode operation.
How to Modify the Settings

After the set has been started, proceed as follows to modify the settings within the maximum pressure li-
mits of the pumps and/or system:
a) Determine the required pressure value
14
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b) Set the new value on the control panel of one of the converters, the setting will be modified automati-
cally on the other converter as well.
7. Maintenance
Electric Pump Maintenance
See the electric pump instructions manual.
Electric Panel and Converter Maintenance
The electric panels and converters do not require any maintenance.
Membrane Tank Maintenance
See the tank instructions manual, check the precharge at least once a year.
8. Components List
Ref Component Qty

1 Electric panel 1
2 Suction on-off-valve n
3 Delivery on-off valve n
4 Tank connection n
5 Delivery manifold 1
6 Suction manifold 1
7 Check valve n
8 Electric pump n
9 Converter (GHV, GHC) n
In the GVF, GVE assemblies, the inverter is inside the

electrical panel.
n= total number of electric pumps in the set.
The check valve may be located on the delivery or suction side, depending on the type of set; the electric
pump may be vertical or horizontal type. The tank is not included in the supply.
Connections may be threaded or flanged depending on the model of set. The frequency converter may
be mounted on the pump or the panel depending on the model of set.
9. Repair- Spare Parts
Repairs must be made by qualified personnel using original spare parts.

WARNING
10.Troubleshooting
The maintenance and repair operations must be performed by qualified personnel.

Before servicing the set, disconnect the power supply and make sure there is no pressure in the
hydraulic components.
The frequency converter memorizes the last alarms triggered. Refer to the frequency converter operating
instructions for the types of malfunctions and directions on how to view the last alarms triggered.
15
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Problem Cause Solution

1. Set is off 1. Power supply disconnected Connect power supply
2. Switch in OFF position Set switch to ON
2. Motor does not start 1. Power supply disconnected Connect power supply
2. Triggering of motor thermal pro- Eliminate malfunction.
tector
3. Defective motor Repair/replace motor
3. Frequent startups 1. Defective tank Repair/replace tank
and stops
4. The motor runs but 1. No water on suction side or inside Fill the pump or suction piping / open
no water is delivered pump the on-off valves
2. Air in suction piping or pump Bleed the pump, check the suction
connections.
3. Loss of pressure on suction side Check the NPSH and, if necessary,
modify the system
4. Check valve jammed Clean the valve
5. Clogged pipe Clean the pipe
5. Pump leaks water 1. Defective mechanical seal Replace the mechanical seal
2. Undue mechanical stress on pump Support the pipes
6. Too noisy 1. Water return when pumps stop Check the check valve
2. Cavitation Check suction
3. Pump rotation hindered Check for undue mechanical stress
on pump
11.Disposal
Proceed in compliance with local codes and regulations pertaining to disposal of waste, including packa-
ging materials.
16
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12.Specifications
Data refer to standard-design products
Voltage rating 1 x 230 V +/- 10 %, 50 Hz (Single-phase)

3 x 400 V +/- 10% , 50 Hz (Three-phase)
Current rating See rating plate on electric panel
Protection class Electric pump IP55
Electric panel IP55
Converter IP55 up to 22kW, IP54 above (GHV, GHC)
Sound emission level 50Hz 2900 min -1 LpA (dB±2)
P2 (kW) 1P 2P 3P 4P
2.2 <70 <70 <70 <71
3 <70 <70 71 72
4 <70 70 72 73
5.5 <70 71 73 74
7.5 <70 72 74 75
11 73 76 78 79
15 75 78 80 81
18.5 75 78 80 81
22 75 78 80 81
Liquid temperature 0°C to + 80 °C
Ambient temperature 0°C to + 40 °C
Installation Indoor, protected from the weather.
Away from heat sources.
Max 1000 m ASL
Operating pressure Max 8 bar, 10 bar, 16 bar Depending on the type of pump ( see in-
structions)
Minimum suction pressure According to NPSH curve with a margin of at least 0.5 m for air-free water
Maximum suction pressure Make sure the inlet pressure plus the closed delivery pressure does
not exceed the maximum operating pressure.
Electric panel Max power: see rating plate of electric panel
Probe electrodes voltage 12Vac
Pumps See pump instructions manual
Tanks See tank instructions manual. If installed, they may limit the opera-
ting temperature and pressure
Starts per hour kW n
0.25 – 0.37 – 0.55 – 0.75 – 1.1 – 1.5 – 2.2 – 3 60
4 – 5.5 – 7.5 40
11 - 15 30
18.5 – 22 24
30 – 37 16
45 8
You can use the following chart to note down the model and code number of the pressure booster set, as
shown in the rating plate. Please provide this information when requesting service.
Set Model
Code
Pumps
Serial number
Installation date
Setting (bar)
17
it en
DICHIARAZIONE CE DI CONFORMITÁ « ORIGINALE »
EC DECLARATION OF CONFORMITY « TRANSLATION »
LOWARA SRL UNIPERSONALE, CON SEDE IN VIA LOMBARDI
LOWARA SRL UNIPERSONALE, WITH HEADQUARTERS IN VIA
14 - 36075 MONTECCHIO MAGGIORE (VI) - ITALIA, DICHIARA
LOMBARDI 14 - 36075 MONTECCHIO MAGGIORE (VI) - ITALIA,
CHE IL PRODOTTO:
HEREBY DECLARES THAT THE PRODUCT:
GRUPPO DI POMPAGGIO
PUMPING UNIT
(VEDETE ADESIVO SU PRIMA PAGINA)
(SEE LABEL ON FIRST PAGE)
Eʼ CONFORME ALLE DISPOSIZIONI DELLE SEGUENTI
FULFILS THE RELEVANT PROVISIONS OF THE FOLLOWING
DIRETTIVE EUROPEE:
EUROPEAN DIRECTIVES:
• MACCHINE 2006/42/CE (IL FASCICOLO TECNICO È
• MACHINERY 2006/42/EC (THE TECHNICAL FILE IS
DISPONIBILE PRESSO LOWARA SRL UNIPERSONALE)
AVAILABLE FROM LOWARA SRL UNIPERSONALE)
• COMPATIBILITÁ ELETTROMAGNETICA 2004/108/CE
• ELECTROMAGNETIC COMPATIBILITY 2004/108/EC
E CONFORME ALLE SEGUENTI NORME TECNICHE:
AND THE FOLLOWING TECHNICAL STANDARDS:
• EN 61000-6-2:2006, EN 61000-6-3:2007
• EN 61000-6-2:2006, EN 61000-6-3:2007
• EN ISO 12100:2010
• EN ISO 12100:2010
• EN 60204-1:2006
• EN 60204-1:2006
MONTECCHIO MAGGIORE, 13.06.2011
AMEDEO VALENTE
AMEDEO VALENTE
(DIRETTORE ENGINEERING E R&D)
(DIRECTOR OF ENGINEERING AND R&D)
rev.00
rev.00
fr de
DÉCLARATION CE DE CONFORMITÉ « TRADUCTION » EG-KONFORMITÄTSERKLÄRUNG « ÜBERSETZUNG »
LOWARA SRL UNIPERSONALE, DONT LE SIÈGE EST SITUÉ 14 LOWARA SRL UNIPERSONALE, MIT SITZ IN VIA LOMBARDI 14
VIA LOMBARDI - 36075 MONTECCHIO MAGGIORE (VI) - ITALIE, - 36075 MONTECCHIO MAGGIORE (VI) - ITALIEN, ERKLÄRT,
DÉCLARE QUE LE PRODUIT: DASS DIE NACHFOLGEND BESCHRIEBENEN PRODUKTE:
GROUPE DE POMPAGE PUMPEINHEIT
(VOIR LʼAUTOCOLLANT SUR LA PREMIÈRE PAGE) (SIEHE KLEBESCHILD AUF DER ERSTEN SEITE)
EST CONFORME AUX DISPOSITIONS DES DIRECTIVES DEN VORSCHRIFTEN DER FOLGENDEN EUROPÄISCHEN RICHTLINIEN:
EUROPÉENNES SUIVANTES: • MACHINEN 2006/42/EG (DIE TECHNISCHE AKTE LIEGT BEI
• MACHINES 2006/42/CE (LE DOSSIER TECHNIQUE EST LOWARA SRL UNIPERSONALE AUF)
DISPONIBLE AUPRÈS DE LOWARA SRL UNIPERSONALE) • ELEKTROMAGNETISCHE KOMPATIBILITÄT 2004/108/EG
• COMPATIBILITÉ ÉLECTROMAGNÉTIQUE 2004/108/CE SOWIE DEN FOLGENDEN TECHNISCHEN VORSCHRIFTEN
ET EST CONFORME AUX NORMES TECHNIQUES SUIVANTES: ENTSPRECHEN:
• EN 61000-6-2:2006, EN 61000-6-3:2007 • EN 61000-6-2:2006, EN 61000-6-3:2007
• EN ISO 12100:2010 • EN ISO 12100:2010
• EN 60204-1:2006 • EN 60204-1:2006
MONTECCHIO MAGGIORE, 13.06.2011 MONTECCHIO MAGGIORE, 13.06.2011

AMEDEO VALENTE AMEDEO VALENTE
(DIRECTEUR INGÉNIERIE ET R&D) (LEITER TECHNIK UND R&D)
rév.00 rev.00
es pt
DECLARACIÓN CE DE CONFORMIDAD « TRADUCCIÓN » DECLARAÇÃO CE DE CONFORMIDADE « TRADUÇÃO »
LOWARA SRL UNIPERSONALE, CON SEDE EN VIA LOMBARDI A LOWARA SRL UNIPERSONALE, COM SEDE EM VIA
14 - 36075 MONTECCHIO MAGGIORE (VI) - ITALIA, DECLARA LOMBARDI 14 - 36075 MONTECCHIO MAGGIORE (VI) - ITÁLIA,
QUE EL PRODUCTO: DECLARA QUE O PRODUTO:
GRUPO DE BOMBEO
GRUPO DE BOMBAGEM
(VEA EL ADHESIVO EN LA PRIMERA PÁGINA)
(VER O ADESIVO NA PRIMEIRA PÁGINA)
ES CONFORME A LA DISPOSICIONES DE LAS SIGUIENTES
ESTÁ EM CONFORMIDADE COM AS DISPOSIÇÕES DAS
DIRECTIVAS EUROPEAS:
SEGUINTES DIRECTIVAS EUROPEIAS:
• MÁQUINAS 2006/42/CE (EL EXPEDIENTE TÉCNICO ESTÁ
• MÁQUINAS 2006/42/CE (O DOSSIER TÉCNICO ESTÁ À
DISPONIBLE EN LOWARA SRL UNIPERSONALE)
DISPOSIÇÃO JUNTO DE LOWARA SRL UNIPERSONALE)
• COMPATIBILIDAD ELECTROMAGNÉTICA 2004/108/CE
• COMPATIBILIDADE ELECTROMAGNÉTICA 2004/108/CE
Y ES CONFORME A LAS NORMAS TÉCNICAS SIGUIENTES:
E EM CONFORMIDADE COM AS SEGUINTES NORMAS
• EN 61000-6-2:2006, EN 61000-6-3:2007
TÉCNICAS:
• EN ISO 12100:2010
• EN 61000-6-2:2006, EN 61000-6-3:2007
• EN 60204-1:2006
• EN ISO 12100:2010
• EN 60204-1:2006

AMEDEO VALENTE
AMEDEO VALENTE
(DIRECTOR ENGINEERING Y R&D)
(DIRECTOR ENGINEERING E R&D)
rev.00
rev.00
74
nl fi
EG-VERKLARING VAN OVEREENSTEMMING « VERTALING » EY-VAATIMUSTENMUKAISUUSVAKUUTUS « KÄÄNNÖS »
DE FIRMA LOWARA SRL UNIPERSONALE, GEVESTIGD IN VIA LOWARA SRL UNIPERSONALE, TOIMIPAIKKANAAN VIA
LOMBARDI 14 - 36075 MONTECCHIO MAGGIORE (VI) - ITALIË, LOMBARDI 14 - 36075 MONTECCHIO MAGGIORE (VI) - ITALIA,
VERKLAART DAT HET PRODUCT: VAKUUTTAA ETTÄ ALLA KUVAILTU TUOTE:
POMPGROEP PUMPPAUSYKSIKKÖ
(ZIE DE STICKER OP DE EERSTE BLADZIJDE) (KS. ENSIMMÄISELLÄ SIVULLA OLEVAA TARRAA)
IN OVEREENSTEMMING IS MET DE BEPALINGEN VAN DE ON YHDENMUKAINEN SEURAAVIEN EUROOPPALAISTEN
VOLGENDE EUROPESE RICHTLIJNEN: DIREKTIIVIEN:
• MACHINERICHTLIJN 2006/42/EG (HET TECHNISCH DOSSIER • KONEDIREKTIIVI 2006/42/EY (TEKNISEN ERITELMÄN ANTAA
IS BESCHIKBAAR BIJ LOWARA SRL UNIPERSONALE) KÄYTTÖÖN LOWARA SRL UNIPERSONALE)
• ELEKTROMAGNETISCHE COMPATIBILITEITSRICHTLIJN • SÄHKÖMAGNEETTINEN YHTEENSOPIVUUS 2004/108/EY
2004/108/EG JA SEURAAVIEN TEKNISTEN STANDARDIEN KANSSA:
EN DE VOLGENDE TECHNISCHE NORMEN: • EN 61000-6-2:2006, EN 61000-6-3:2007
• EN 61000-6-2:2006, EN 61000-6-3:2007 • EN ISO 12100:2010
• EN ISO 12100:2010 • EN 60204-1:2006
• EN 60204-1:2006
MONTECCHIO MAGGIORE, 13.06.2011 MONTECCHIO MAGGIORE, 13.06.2011

AMEDEO VALENTE AMEDEO VALENTE
(DIRECTEUR VAN ENGINEERING EN R&D) (TEKNINEN JA TUTKIMUS- JA KEHITYSJOHTAJA)
rev.00 tark. 00
ru sv
СЕРТИФИКАТ СООТВЕТСТВИЯ CE « ПЕРЕВОД » EG-FÖRSÄKRAN OM ÖVERENSSTÄMMELSE « ÖVERSÄTTNING »
LOWARA SRL UNIPERSONALE, С АДРЕСОМ: VIA LOMBARDI LOWARA SRL UNIPERSONALE, MED SÄTE PÅ VIA LOMBARDI
14 - 36075 MONTECCHIO MAGGIORE (VI) - ITALIA, 14 - 36075 MONTECCHIO MAGGIORE (VI) - ITALIEN,
ЗАЯВЛЯЕТ, ЧТО ОПИСАННАЯ НИЖЕ ПРОДУКЦИЯ: FÖRSÄKRAR HÄRMED ATT
НАСОСНАЯ СТАНЦИЯ PUMPAGGREGATET
(СМ. НАКЛЕЙКУ НА ПЕРВОЙ СТРАНИЦЕ) (SE ETIKETT PÅ FÖRSTA SIDAN)
СООТВЕТСТВУЕТ ПОЛОЖЕНИЯМ СЛЕДУЮЩИХ ÄR TILLVERKAT I ÖVERENSSTÄMMELSE MED FÖLJANDE DIREKTIV
ЕВРОПЕЙСКИХ ДИРЕКТИВ: • MASKINER 2006/42/EG (DEN TEKNISKA DOKUMENTATIONEN
•МАШИННОЕ ОБОРУДОВАНИЕ 2006/42/CE (ТЕХНИЧЕСКОЕ
FINNS TILLGÄNGLIG HOS LOWARA SRL UNIPERSONALE)
ДОСЬЕ ИМЕЕТСЯ В ОФИСЕ LOWARA SRL UNIPERSONALE)
• DIREKTIV OM ELEKTROMAGNETISK KOMPATIBILITET
•ЭЛЕКТРОМАГНИТНАЯ СОВМЕСТИМОСТЬ 2004/108/CE
2004/108/EG
А ТАКЖЕ СООТВЕТСТВУЕТ СЛЕДУЮЩИМ ТЕХНИЧЕСКИМ
СТАНДАРТАМ: PRODUKTEN ÄR OCKSÅ I ENLIGHET MED FÖLJANDE
• EN 61000-6-2:2006, EN 61000-6-3:2007 TEKNISKA STANDARDER
• EN ISO 12100:2010 • EN 61000-6-2:2006 OCH EN 61000-6-3:2007
• EN 60204-1:2006 • EN ISO 12100:2010
• EN 60204-1:2006
Г. МОНТЕККИО МАДЖИОРЕ, 13.06.2011
АМЕДЕО ВАЛЕНТЕ MONTECCHIO MAGGIORE, 2011-06-13
(ДИРЕКТОР ИНЖИНИРИНГА И AMEDEO VALENTE
ИССЛЕДОВАНИЙ И РАЗВИТИЯ) (TEKNISK CHEF OCH FoU-CHEF)
ред. 00 rev. 00
75
it Lowara si riserva il diritto di apportare modifiche senza obbligo di preavviso.
en Lowara reserves the right to make modifications without prior notice.
fr Lowara se réserve le droit d’apporter des modifications sans obligation de préavis.
de Änderungen, auch ohne vorherige Ankündigung, sind LOWARA jederzeit vorbehalten.
es Lowara se reserva el derecho de realizar modificaciones sin necesidad de aviso previo.
pt A Lowara reserva-se o direito de proceder a alterações sem aviso prévio.
nl Lowara behoudt zich het recht voor om zonder voorafgaand bericht wijzigingen aan te brengen.
da Lowara forbeholder sig retten til at ændre specifikationerne uden meddelelse herom.
no Lowara forbeholder seg retten til å utføre endringer uten forvarsel.
sv Lowara förbehåller sig rätten att utföra ändringar utan förhandsmeddelande.
fi Lowara pidättää itselleen oikeuden tehdä muutoksia ilman ennakkoilmoitusta.
is Lowara áskilur sér rétt til að gera breytingar án fyrirvara.
et Lowara jätab endale õiguse teha muudatusi eelnevalt ette teatamata
lv Lowara patur tiesības veikt izmaiņas bez iepriekšēja brīdinājuma.
lt „Lowara“ pasilieka teisę atlikti pakeitimus be išankstinio įspėjimo.
pl Lowara zastrzega sobie prawo do wprowadzenia zmian bez obowiązku wcześniejszego powiadomienia.
cs Společnost Lowara si vyhrazuje právo na provedení změn bez předcházejícího upozornění.
sk Spoločnosť Lowara si vyhradzuje právo na vykonanie zmien bez predchádzajúceho upozornenia.
hu A Lowara fenntartja magának a jogot előzetes értesítés nélküli módosítások eszközlésére.
ro Lowara îşi rezervă dreptul de a face modificări fără o înştiinţare prealabilă.
bg Фирмата Ловара си запазва правото да нанася промени без предупреждение
sl Lowara si pridržuje pravico do vnašanja sprememb brez vsakršnega predhodnega obvestila.
hr Lowara zadržava pravo promjene bez obveze prethodne najave.
sr Lowara zadržava pravo promene bez obaveze prethodne najave.
el Η Lowara διατηρεί το δικαίωμα να επιφέρει τροποποιήσεις χωρίς υποχρέωση προειδοποίησης
tr Lowara şirketi önceden haber vermeksizin değişiklikler yapma hakkn sakl tutmaktadr
ru Lowara оставляет за собой право вносить изменения без предварительного уведомления.
uk Компанія Lowara залишає за собою право вносити зміни без попередження.
ar .‫ ﺑﺤﻖ إﺟﺮاء ﺗﻌﺪﻳﻼت ﺑﺪون اﻻﻟﺘﺰام ﺑﺎﻟﺘﻨﺒﻴﻪ اﻟﻤُﺴﺒﻖ‬Lowara ‫ﺗﺤﺘﻔﻆ ﺷﺮآﺔ ﻟﻮارا‬
Headquarters
LOWARA S.R.L. UNIPERSONALE

Via Vittorio Lombardi 14
36075 Montecchio Maggiore VI
Italia
Tel. (+39) 0444 707111 - Fax (+39) 0444 492166
e-mail: lowara.mkt@xyleminc.com
web: www.lowara.com © 2011 Xylem, Inc
QUOTATION
Page : 2 of 5
Date : 11-04-2016
Quote: NPC-93019-380667
Nicholson Plastics Ltd Ref: Redrow - Galaxy House,Croydon

Tel: 0208-6648523 Revised 11.04.16
sales@nicholsonplastics.co.uk
To Manufacture, deliver and assemble 1 no GRP Sectional Cold Water Storage tank(s) as follows.
QUOTATION DETAILS
GRP Hot Press Moulded Pre-Insulated Tank {Nominal 38mm Thickness} and Heavy Duty Cover complete with 2 no. Manholes
and screened vents
Internally Flanged (I.F.)Tank
Tank External Dimensions (L x W x H): 6,220 X 5,720 X 1,210 mm

Tank Internal Dimensions (L x W x H): 6,000 X 5,500 X 1,000 mm
Nominal Capacity: 39,960 Litres
S/S Bolts Under Water
S/S Bolts throughout
Internally Flanged Base
Internally Flanged Side
Ball Valve Box with side access (300mm High) (2 Item)
Full Length Maintenance Division - Offset Division
Internal Ladder - GRP (2 Item)
External Ladder - Aluminium No Safety Hoops (1 Item)
Assembly Cost (1 Item)
Delivery Cost (1 Item)
Base Levelling Steels (1 Item)
Ancillary Items and Connections Included per Tank

Category Code Description Quantity
Inlet 900085 2" Equilibrium Drop Arm Ball Valve + 12" Copper Float 2
Warning pipe 821100 Warning Pipe PVC Assembly 28mm 2
Drain 825075 4" PVC Stub Flange Assembly 2
Outlet 825078 8" GRP Full face flange assembly 2
Level switch high 900377 LS7 PPS Level Switch c/w half inch NPT Threaded Flange - High Level Switch 2
Level switch low 900376 LS7 PPS Level Switch c/w half inch NPT Threaded Flange - Low Level Switch 2
Contents gauge 900378 Remote Contents Gauge Wall Mounted - Pump-Up with 0-100% Scale (0to3m) 2
Overflow 900027 4" Screened Overflow Assembly + Internal Elbow (Type16) 2
Nicholson Plastics Ltd, Unit 10 Tait Road, Croydon, Surrey, CRO 2DP
Tel: 0208-6648523 - Fax: 0208-6649068 - Email: sales@nicholsonplastics.co.uk
QUOTATION
Page : 4 of 5
Date : 11-04-2016
Quote: NPC-93019-380667

Tel: 0208-6648523 Revised 11.04.16
Disclaimer : This drawing is shown for information purposes only. The drawing is not to scale and colours of components shown may not
be representative of the items quoted.
6220 Nicholson Plastics Ltd
C
B
50mm Elevation B Elevation D 50mm
5720 Division
D
A
V2.39 19-06-14
1210mm
100x50x3mm by 6200mm steels

Elevation A Elevation C
A. A. 2 No . 900085 . Inlet . 2" Equilibrium Drop Arm Ball Valve + 12" Copper Float
B. B. 2 No . 821100 . Warning pipe . Warning Pipe PVC Assembly 28mm
C. C. 2 No . 825075 . Drain . 4" PVC Stub Flange Assembly
D. D. 2 No . 825078 . Outlet . 8" GRP Full face flange assembly
E. E. 2 No . 900377 . Level switch high . LS7 PPS Level Switch c/w half inch NPT Threaded Flange - High Level Switch
F. F. 2 No . 900376 . Level switch low . LS7 PPS Level Switch c/w half inch NPT Threaded Flange - Low Level Switch
G. G. 2 No . 900378 . Contents gauge . Remote Contents Gauge Wall Mounted - Pump-Up with 0-100% Scale (0to3m)
H. H. 2 No . 900027 . Overflow . 4" Screened Overflow Assembly + Internal Elbow (Type16)
In accordance with our normal policy on product development, this specification is subject to change without notice.
SCALE : n/a DRAWN BY: ITRAK TITLE: Cold Water Storage Tank - General Arrangement Woodford Heating Ltd
NPC-93019-380667 DATE: 11-04-2016 SIZE: Internal 6,000 X 5,500 X 1,000, External 6,220 X 5,720 X 1,210 Redrow - Galaxy House,Croydon
QUOTATION
Page : 2 of 5
Date : 12-04-2016
Quote: NPC-93019-380799

Tel: 0208-6648523 Rain Water Harvesting Tank revised 12.04.16
To Manufacture, deliver and assemble 1 no GRP Sectional Cold Water Storage tank(s) as follows.
QUOTATION DETAILS
GRP Hot Press Moulded Pre-Insulated Tank {Nominal 38mm Thickness} and Heavy Duty Cover complete with 1 no Manhole
and screened vent
Internally Flanged (I.F.)Tank
Tank External Dimensions (L x W x H): 2,720 X 2,220 X 1,710 mm

Tank Internal Dimensions (L x W x H): 2,500 X 2,000 X 1,500 mm
Nominal Capacity: 9,401 Litres
S/S Bolts Under Water
S/S Bolts throughout
Internally Flanged Side
Ball Valve Box with side access (300mm High) (1 Item)
Internal Ladder - GRP (1 Item)
External Ladder - Aluminium No Safety Hoops (1 Item)
Assembly Cost (1 Item)
Delivery Cost (1 Item)
Base Levelling Steels (1 Item)
Ancillary Items and Connections Included per Tank

Category Code Description Quantity
Inlet 900135 2" PVC Flanged Tank Connector (Male) 1
Outlet 900135 2" PVC Flanged Tank Connector (Male) 1
Drain 825075 4" PVC Stub Flange Assembly 1
Level switch low 900376 LS7 PPS Level Switch c/w half inch NPT Threaded Flange - Low Level Switch 1
Level switch high 900377 LS7 PPS Level Switch c/w half inch NPT Threaded Flange - High Level Switch 1
Contents gauge 900378 Remote Contents Gauge Wall Mounted - Pump-Up with 0-100% Scale (0to3m) 1
Overflow 900008 4" Screened Overflow Assembly (Type 16) 1
Warning pipe 821100 Warning Pipe PVC Assembly 28mm 1
QUOTATION
Page : 4 of 5
Date : 12-04-2016
Quote: NPC-93019-380799

Tel: 0208-6648523 Rain Water Harvesting Tank revised 12.04.16
Disclaimer : This drawing is shown for information purposes only. The drawing is not to scale and colours of components shown may not
be representative of the items quoted.
Sectional cold water storage tank
Installation &
maintenance
instructions
Nicholson Plastics Ltd.
GRP specialist since 1968

Installation and maintenance instructions
T17C – August 2009
Customer : ____________________________________________________
Project Reference : ____________________________________________________
Tank Size : External Dimensions : _______________ x _______________ x _______________ mm
Nominal Capacity : ________________________________________________ litres.
______________________________________________ gallons.
Tank Type :
Uninsulated
Insulated to Format 30
Other_____________________________
Internal Under Water Bolts : Galvanised Mild Steel
Stainless Steel *
* We recommend that S/S bolts be used on the base of
all tanks.
External Bolts : Galvanised Mild Steel
Stainless Steel
Internal Under Water Stay System : Stainless Steel
Optional Extras : Externally Flanged Base
Ball Valve Housing
Across Tank Divider
Across Tank Divider
Along Tank Divider
Internal Ladder
External Ladder
All Half Panels
Insulated Base
Condensation Tray
Tank Configuration :
Multiples of 1x1 meter plus ½ & ¼ panels as necessary (Metric)
Multiples of 1.22 x 1.22 meter (4x4 ft) plus ½ & ¼ panels as necessary (Imperial)
Tank Serial No.: ___________________________________________________________________
Approximate Delivery Date: _________________________________________________________
Other Information: __________________________________________________________________
1
Table of contents
1. Guidelines on locating water tanks ..............................................................................................................3

2. Guidelines for different models of tanks .....................................................................................................4
3. Tanks insulated and finished to Format 30 .................................................................................................6
4. Format 30 fittings............................................................................................................................................7
5. Condensation tray ..........................................................................................................................................9
6. Ball valve housing ........................................................................................................................................10
7. Pipe connections for water storage tanks .................................................................................................11
8. Pipe connections for insulated water storage tanks ................................................................................13
9. General base details/design considerations metric .................................................................................14
10. General base details/design considerations imperial ............................................................................16
11. Maintenance recommendations for sectional tanks ...............................................................................18
12. Glossary of terms .......................................................................................................................................21
13. Standard contract conditions....................................................................................................................23
14. Sample tank log book ................................................................................................................................25
Note:
 Guarantees are only valid if tanks are installed and maintained strictly in accordance with the following
instructions.
 Copies of Maintenance and Installation instructions should be passed on to the end user.
 The end user should ensure that tanks are maintained in accordance with BS 6700.
 Guarantees are only valid if appropriate overflows are fitted, failure to fit overflows can lead to tanks
operating at greater pressures than they are designed for.
2
1. Guidelines on locating water tanks

The following recommendations are generally for elevated tanks, as tanks at elevated positions can cause
serious damage to the surrounding area in the event of wall, pipe or structural support failure resulting in water
spilling out at a fast rate. Consideration must be given to minimise the effects of such an occurrence, in terms
of the positioning of the tank and regular inspection for defects.
 Water tanks should be located so as to prevent water damage or consequential loss in the event of
leakage howsoever occurring.
 All tanks which are located above water sensitive areas should have a bund wall around them with
adequate evacuation ducts.
 All other tanks should have Condensation or Drip trays to prevent nuisance damage and to keep floors
dry.
Over the years we have seen tanks fail due to age, lack of maintenance, failure of the structural supports
underneath the tanks, contaminated water attacking the internal fittings, ball valve failure where overflows
were not fitted, vandalism etc.
1.1Handrails on tank roofs - Health & safety requirements

Handrails may be necessary to satisfy Health & Safety Regulations. The type of railing required is
dependant on the tank height, distance from ground level, access etc. Please confirm which handrail
arrangement is required so that we can make the necessary inclusion. Nicholson Plastics can supply
and install ladders and railings but we must be informed of the exact details prior to quoting the job. We
assume that the end user is making his own arrangements unless we are informed otherwise.
1.2 Water tanks on top of buildings

Water tanks located on top of any building should be sited at least 1.2 meters away from the edge of the
building.
It would be preferable if the water tank was sited 1.5 times the height of the tank away from the edge of
the building. In the event of failure, this would allow the water to spread itself over a much wider area
before spilling over the edge of the building and possibly taking personnel or debris with it.
1.3 Water tanks on elevated structures

For water tanks located on top of elevated structures, a walkway of at least 1 meter should be provided
all round the water tank to allow for maintenance and inspection. This walkway should comply with
health and safety regulations.
3
1.4 Potable water tanks

To comply with the Health & Safety Executive regulations on the Control of Legionellosis 1998, Cold
Water Storage Tanks must be located in areas that are “readily accessible for cleaning”.
Regular Maintenance and Inspections as required by Health & Safety Legislation.
2. Guidelines for different models of tanks
2.1 Standard tank

This tank is complete with internally flanged base, externally flanged side walls. All under water stays are
stainless steel and all bolts are galvanised to BS 729.
2.2 Light duty cover

Only suitable for indoor use, and for the storage of foul water. They are not designed to take Man weight.
2.3 Heavy duty cover

Suitable for indoor and outdoor use, and for the storage of foul water. These tanks have internally flanged
lid panels, similar to those used in the base.
2.3 Heavy duty cover and finished to Format 30

Suitable for indoor, outdoor use and for the storage of drinking water, as defined in our specification
Nicholson Plastics Format 30.
2.4 Notes
To comply with current legislation all tanks that store water that may be used for drinking must be
protected, they must meet the requirements set out in the water byelaws
BS 6700 states that because any cold water tap is likely to be used to drink from, all such taps not
directly connected to the mains shall be supplied only from tanks that are protected.
Where drinking water has been stored in an inadequately protected tank, a water analysis should be
considered and adequate protection installed.
Tanks of over 1000 litres (220 gallons) shall be divided or have standby tanks to facilitate repairs and
maintenance. It should also have a wash out pipe or drain out taps, these to terminate above an
outside gully to prevent wastage.
Tank insulation materials should not suffer permanent structural damage from contact with water
generally Phenolic and Polyurethane closed cell foams comply. Where pipe cut outs go through
4
insulation panels, bessels should be fitted to protect the exposed insulation from the ingress of
moisture, insects and vermin and preserve the integrity of the insulation with a protective finish.
2.5 Tank components
2.5.1 Types of bolts

Standard Tanks come complete with Bolts galvanised to BS 729, we recommend that Consultants
specify Stainless Steel grade 316 S16 bolts under water.
2.5.2 Dividers
In any situation where there is only one water storage tank in a building and the capacity is greater
that 1000 litres (220 gallons), BS 6700 states “To avoid interruption of the water supply when carrying
out repairs or maintenance, the cistern shall be provided with compartments or standby cistern”.
Where drinking water is being stored, two separate tanks are recommended as it is difficult detect
cross contamination from one side of a division wall to another.
2.5.3 Condensation trays

They should be used in any instance where condensation, drips from pipe work, or from the tank
could cause nuisance damage or render floors wet and slippery.
2.5.4 Ball valve housing

Enclosed chamber containing an access hatch above the level of the cover, permitting the level
control mechanism to be mounted at a higher level than would otherwise be possible. The overflow(s)
must be placed on the tank side wall and not on the Ball Valve Housing. Water must be kept below
tank roof level. Ball Valve Housings are only necessary where very large ball valves are used.
2.5.5 Ladders
Where tank depth is 1.5 m or greater, internal and external ladders should be specified. If the tank is
on a raised platform then ladders may be required on tanks lower than this height.
2.5.6 Externally flanged base (reverse base)

These types of tanks allow the tank to be totally drained down, as the base is flat, they also allow
access to all the bolts from outside the tank. 450 mm clearance is required underneath the tank for
access to the base bolts.
5
3. Tanks insulated and finished to Format 30
Note: This is only an

example of one type of
insulation skin, there
are different
arrangements for
different types of tanks.
 Current legislation states that water hot or cold, in any premises that might be used for human
consumption must be of potable quality.
 In addition to tank material specifications, there are now further requirements for lid design, the
screening of vents, breathers, overflows, warning tell tale pipes and the provision of insulation which
will help prevent freezing and also help keep water as cool as practicable, ideally less than 20oC.
 Format 30 is Nicholson Plastics description of tanks with Heavy Duty panel covers, complete with
screened vents, overflows, warning pipes etc and having side wall and roof panels with a (u) value of
2.5 w/m2K, (tanks under 1m high have a slightly higher value). This value meets the requirements of
section 30 of the water bye laws in the majority of situations. Tanks in boiler rooms etc may also need
base insulation. The purchaser can specify extra requirements or thermal transmittance after
considering the period of protection necessary, the tank location and the surrounding conditions.
Please Note: Insulation slows down but does not prevent heat loss or gain over protracted periods.
Additional information is available in BS 7491 & BS 6700.
6
10150 x 2150 x 1500 mm 30,000 Litre (6,600 Gallons) Water Tank, Insulated to Byelaw 30
4. Format 30 fittings
4.1 Screened air inlet vent

There are different types of air vents available. One of these is to be fitted to the lid in every Heavy Cover
and Format 30 Tank, the hole for the vent will be pre-drilled in the lid panel. Larger tanks may require
more than one vent. Tanks with dividers to roof will require two number vents.
Note: During commissioning the air inlet vent should be checked to ensure that it is attached correctly to
the tank.
7
4.2 Screened overflow

A 2” screened overflow is supplied with each Format 30 water tank. Please contact us if a different size
is required. These are not fitted by Nicholson Plastics.
 Overflows larger than 1 ½ “ have a different configuration.
 Warning or tell-tale pipes if specified must also be screened.
Bye Law 30 fittings
8
5. Condensation tray
Nicholson Plastics manufacture condensation trays to suit all sizes of Water Storage Tanks. For Sectional
cold water storage tanks, the tray extends round the tank by 150 mm. i.e. a sectional tank with internal
dimensions 4000 x 3000 mm will have a tray approximately 4300 x 3300 x 75 mm high.
Trays for large sectional tanks are joined on site.
Condensation Trays should be used in any instance where condensation, drips from pipe work or from the
tank could cause nuisance damage or render floors wet and slippery.
Condensation trays should be water tested at time of testing tank.
A condensation tray is not a substitute for a bund wall or for tanking out a room.
APPROPRIATE OVERFLOWS MUST BE FITTED AS CLOSE AS POSSIBLE TO THE

BASE
OF THE TRAY. THESE MUST BE FITTED BEFORE THE TANK IS FILLED.
9
6. Ball valve housing
All dimensions are in mm
Isometric view of a Ball Valve Housing on a 4000 x 3000 x 2000 mm Sectional cold water storage tank.
A Ball Valve Housing is an enclosed chamber containing an access hatch above the level of the cover, which
leaves space for larger ball floats to raise up and shut off the water supply.
Specification
External Dimensions: 1000 x 1000 x 505 mm high
Space required: 1000 mm clearance space is required above the roof of the tank,
i.e. For a 2m high tank the room needs to be 3000 mm high.
Note: The overflow(s) must be placed on the tank side wall and not on
the Ball valve housing. Water must be kept below tank roof level.
10
7. Pipe connections for water storage tanks

The figures below show hole diameter for in situ pipe fittings and minimum dimensions for the location of
connections from panel edges
 If the tank is to be drained down at a fast rate or by pumps etc, Nicholson Plastics should be
contacted so that adequate vents can be placed on the tank. The standard vent is 2”.
 Connections of 100mm (4”) nominal bore or over require studded flange pads to suit BS 1962,
table D&E flanges for pipework connections.
 Connections below 100mm (4”) nominal bore may be made by cutting holes in situ. First
determine whether single or double sided connections are required and cut hole in panel to suit
external pipe diameter.
 For connections over 50 mm (2”) nominal bore use two flanges screwed BS21 taper thread,
drilled to BS 10. Offer one flange to panel concentric with hole and transfer drill bolt holes into
panel. Set one flange to external pipe and using appropriate gaskets, assemble external flanged
pipe using other flange as an internal backing plate. Finally bolt up.
 For double sided connections proceed as above, replacing internal flange with the required
fitting, e.g. ball valve, strainer basket etc.
 For connections of 50 mm (2”) nominal bore or less proceed as above or alternatively use
threaded flanges or backnuts (with rubber gaskets) on standard longscrew to BS 1387.
11
Nominal Bore Nominal Hole Dimension A

Diameter Size
mm/inch
12.7 (½) 22 (7/8) 158 (6 ¼)
19 (3/4) 28 (13/32) 161 (6 3/8)
25.4 (1) 35 (13/8) 167 (6 5/8 )
31.7 (11/4) 44 (131/32) 170 (6 3/4 )
38.1 (11/2) 50 (131/32) 177 (7)
50.8 (2) 61 (213/32) 186 (7 3/8)
63.5 (21/2) 78 (31/16) 193 (7 5/8 )
76.2 (3) 90 (39/16) 202 (8)
89 (31/2) 105 (41/8) 212 (8 3/8)
General Notes
All pipe work must be self supporting. If welded or brazed-on flanges are used, all heat must be dissipated
before connections are made to the tank. Holes may be cut with normal metal working tools.
Note: These figures only apply to Uninsulated tanks
12
8. Pipe connections for insulated water storage tanks

The areas where pipe connections can be made on insulated tanks are more restricted than in standard tanks,
the picture below shows a recess in the insulation panel to allow for the pipe connection. Standard insulated
tanks come with three insulation panels with recesses. More can be supplied if required.
 The recesses have a diameter of 180 mm, they are located centrally on the vertical axis, the centre of
the recess is 205 mm from the edge of the panel on Metric tanks and 170 mm from the edge of the
panel on Imperial tanks.
 The recesses have the same dimensions on half panels.
 Recesses for connections can be made in different locations but Nicholson Plastics must be notified
of this prior to order.
13
9. General base details/design considerations metric

Tanks based on 1x1 & 1x.5 m panels
9.1 Tank plinths
Standard base tanks (internally flanged base panels) may be laid directly on a concrete plinth having a
trowelled finish, brushed clean and free from any local protuberances. It should be flat, level and not vary
more than 6 mm in any 6 m, measured laterally or diagonally with a maximum variance of 2 mm per
metre. The plinth must exceed the nominal tank dimensions by a minimum of 175 mm.
Tanks erected on elevated structures (RSJ beams or brick courses in one direction only). Bearers must
be at 500 mm centres. Bearer length must exceed nominal tank dimensions by a minimum of 150 mm
plus any extra for fixings. All bearer walls to be flat and level. For bearer width see chart below.
9.2 Typical tank room (plan)

For dimension ‘A’ see chart below. This clearance should be on all sides of the tank, also a top clearance
of 650 mm is required for standard access hatch to open. (This can be reduced to 450 mm provided that
Nicholson Plastics is notified prior to dispatch). If the tank has to be pushed closer to any wall after
assembly or if the working space is reduced (dimension ‘A’) at a later stage, by the building of walls etc,
responsibility will rest with others.
Example: Tank where base is 2650 x 1650mm
14
9.3 General notes

 Tanks should not be place above/beside water sensitive area, unless there is adequate bunding
 Client to design suitable bearers to suit load conditions. Water load = 1000kg/m3 + 20% for tank
 Bearers can run in either direction
 It is necessary that the top of each bearer be flat, level and level with its neighbouring bearers
 Deflection must not exceed 1/500th of the unsupported span of the bearers. The unsupported
span can only be in one direction
 Adequate overflows should be fitted to prevent the tank from being pressurised.
 Tanks in exposed places may be susceptible to movement in high winds, especially when empty.
These may need to be anchored to the base, this work is to be carried out by others.
Working Space and Bearer Width
Tank Height mm Dimension ‘A’ mm Bearer Width ‘B’ mm
500 450 75
1000 - 1500 450 100
2000 - 3000 600 150

Contact us for tank specific base details
15
10. General base details/design considerations imperial

Tanks based on 1.22m x 1.22m & 1.22m x.61m panels
10.1 Tank plinths

Standard base tanks (internally flanged base panels) may be laid directly on a concrete plinth having a
trowelled finish, brushed clean and free from any local protuberances. It should be flat, level and not vary
more than 6 mm in any 6 m, measured laterally or diagonally with a maximum variance of 2 mm per
metre. The plinth must exceed the nominal tank dimensions by a minimum of 175 mm.
Tanks erected on elevated structures (RSJ beams or brick courses in one direction only). Bearers must
be at 406 mm (16’’) centres. Where a half panel is used one bearer at 610 mm (24’’) centres is required.
Bearer length must exceed nominal tank dimensions by a minimum of 150 mm plus any extra for fixings.
All bearer walls to be flat and level. For bearer width see chart below.
10.2 Typical tank room (plan)

For dimension ‘A’ see chart below. This clearance should be on all sides of the tank, also a top clearance
of 650 mm is required for standard access hatch to open. (This can be reduced to 450 mm provided that
Nicholson Plastics is notified prior to dispatch). If the tank has to be pushed closer to any wall after
assembly or if the working space is reduced (dimension ‘A’) at a later stage, by the building of walls etc,
responsibility will rest with others.
Example: Tank where base is 3200 x 1980mm (10'6'' x 6'6'')
16
10.3 General notes

 Tanks should not be place above/beside water sensitive area, unless there is adequate bunding
 Client to design suitable bearers to suit load conditions. Water load = 1000kg/m3 + 20% for tank
 Bearers can run in either direction
 It is necessary that the top of each bearer be flat, level and level with its neighbouring bearers
 Deflection must not exceed 1/500th of the unsupported span of the bearers. The unsupported
span can only be in one direction
 Adequate overflows should be fitted to prevent the tank from being pressurised.
Tanks in exposed places may be susceptible to movement in high winds, especially when empty. These may
need to be anchored to the base, this work is to be carried out by others.
Working Space and Bearer Width
Tank Height mm Dimension ‘A’ mm Bearer Width ‘B’ mm
610 - 1830 450 75
2440 600 150

Please Contact us for Tank Specific Base Details
17
11. Maintenance recommendations for sectional tanks
11.1 Water tank temperature maintenance interval: 6
monthly
Check List
1. In accordance with the “The control of legionella bacteria in water systems. Approved Code of
Practice and guidance” (L8) - 2000, (see Appendix I) if there is a reasonable foreseeable risk of
exposure to legionella bacteria then water tank temperatures need to be taken by competently
trained personnel, recorded in a logbook and kept for 5 years.
2. Both mains temperature at ball valve and a temperature remote from ball valve to be taken.
Temperature should be below 20ºC
3. Fill Out Log Book
4. Inform Supervisor of any Anomalies.
5. Do not stand on internal stays while maintenance is being carried out.
11.2 Tank maintenance & inspection interval: Annually

Check List
1. In accordance with the “The control of legionella bacteria in water systems. Approved Code of
Practice and guidance” (L8) - 2000, (see Appendix I) if there is a reasonable foreseeable risk of
exposure to legionella bacteria then water tank temperatures need to be taken by competently
trained personnel, recorded in a logbook and kept for 5 years.
2. Do not stand on internal stays while maintenance is being carried out.
3. All internal supports should be checked for corrosion, if corrosion is found it should be rectified
immediately.
4. Check generally for leaks or drips.
5. Check that all pipe work connected to the tank is suitably braced.
6. Check that the structural supports under the tank are in good condition.
7. When cleaning the inside of the tank, do not interfere with the joint seals.
8. Check that an overflow is filled. If overflow and/or air inlet screens are fitted, check that they have
not become blocked.
9. If insulated check that insulation and the manhole is securely fixed and not damaged, if they are
damaged then the tank is not in compliance with Byelaw 30.
10. If not insulated in accordance with Byelaw 30, ensure that people cannot consume water from
the tank. We can advise on upgrading the tank to Byelaw 30 standard.
11. If there is a Condensation Tray with the tank, ensure that it has an overflow fitted and that it has
not been damaged.
18
12. If there are ladders fitted to the tank, ensure that they have not been damaged and are securely
fastened to the tank.
13. If the tank has a light duty cover and sited out of doors, check that the cover has not suffered
structural damage. (This type of cover is not suitable for potable water, outdoor use or for the
storage of water for use in buildings).
14. If the area underneath / adjacent to the tank has become water sensitive check that the tank
room is bunded with adequate escape ducts.
15. If the tank room is bunded, check that it is in good condition.
16. With tanks for drinking water, check that the water surface is clean and shiny and that the water
doesn’t contain any debris or contamination.
17. Check for evidence of stagnation of the water.
18. Check for excessive build up of sediment.
19. Check for presence of algae, biofilm.
20. Check for scaling on the tank sidewalls.
21. The cold water storage tank should be cleaned, disinfected and faults rectified, if considered
necessary.
22. After maintenance of the tank is complete, ensure that the manhole seal is in tact and the
manhole is securely closed.
23. Fill Out Log Book.
24. Inform Supervisor of any Anomalies.
11.3 Maintenance on tanks with dividers

Extra care should be taken during the maintenance of tanks with divisions, as maintenance staff will be
working in an enclosed space, adjacent to a large volume of water in relation to the size of the space.
(See Health & Safety Act)
Notes:
 Further information on the Health & Safety aspect, reference water quality is available in BS
6700: 2006.
 Legal. (L8)(L 8) supersedes earlier editions and guidance published with ISBNs 0118821504,
0717604519, 0717607321 (HSG70)(HSG 70)(HS G 70) entitled, 'The control of legionellosis
including Legionnaires’ disease'. It also replaces guidance note environmental health 48.
(GNEH48)(GNEH 48)(GN EH48) (GN EH 48) ISBN 011883939X supplemented by MISC150
(MISC 150) entitled, 'The control of legionellosis in hot and cold water systems.'
11.4 Appendix I
This approved code of practice and guidance gives practical advice on the requirements of the Health
and Safety at Work etc Act 1974, and the Control of Substances Hazardous to Health 1999, concerning
the risk from exposure to legionella bacteria. The Code also gives guidance on compliance with the
19
relevant parts of the Management of Health and Safety at Work Regulations 1999. Contents: Notice of
approval; Acknowledgements; Introduction; Part 1: The approved code of practice; Scope and
application; Identification and assessment of the risk; Managing the risk: management responsibilities,
training and competence; Preventing or controlling the risk from exposure to legionella bacteria; Record
keeping; Responsibilities of manufacturers, importers, suppliers and installers; Part 2: Guidance on the
control of legionella in water systems; Cooling systems; Management of cooling towers; Treatment
program’s; Monitoring; Cleaning and disinfection; Hot and cold water services; Design and construction;
Management of hot and cold water systems; Treatment and control program’s; General monitoring;
Cleaning and disinfection; Other risk systems; Protection of personnel; Appendix 1 Recommended
inspection frequencies for risk systems; Appendix 2 Action in the event of an outbreak; Glossary;
References and further reading.
Disclaimer of liability
The material and information contained herein is for general information purposes only. You should not
rely upon the material or information as a basis for making any business, legal or any other decisions.
Whilst we endeavor to keep the information up to date and correct, Nicholson Plastics makes no
representations or warranties of any kind, express or implied about the completeness, accuracy,
reliability, suitability or availability with respect to the information, products or services contained herein
for any purpose. Any reliance you place on such material is therefore strictly at your own risk.
Do not stand on internal stays while maintenance is being

carried out.
20
12. Glossary of terms

Sectional tank:
Rectangular fixed container assembled from panels for the storage of water at atmospheric pressure and
at a maximum temperature of 30oC.
Note: This temperature is higher than is acceptable for drinking water, which should not normally exceed
20oC.
Nominal capacity:
Volume contained in a tank, measured up to the top edge of the side walls.
Actual capacity:
Volume contained in the tank up to the maximum working level, this can be between 10 and 50% less
than the Nominal Capacity.
Bund wall:
Structure situated underneath water tanks. It’s purpose is to protect the building from water damage. All
water tanks located above areas that are water sensitive should be bunded.
Ball valve housing:

Enclosed chamber containing an access hatch above the level of the cover, permitting the level control
mechanism to be mounted at a higher level than would otherwise be possible.
Vent:
Opening to the atmosphere to allow for the movement of air resulting from changes in the water level so
that the water always remains at atmospheric pressure.
Warning pipe:
Pipe so fixed that it’s outlet, whether inside or outside a building, is in a conspicuous position where the
discharge of water can be readily seen.
Overflow pipe:
Pipe connected to the tank to discharge any overflow therefrom.
Division plate:
Construction of one or more panels within a tank which divides the tank into two separate compartments.
Note: In any situation where there is only one water storage tank in a building, it is to be recommend that
a weir or a division plate be used. This will facilitate maintenance of the tank without effecting the water
supply to the building.
Weir:
21
Construction of one or more panels within a tank, which divides the tank but to less than its full depth
such that the contents can spill over from one side of the weir to the other.
Baffle:
Construction of one or more panels within a tank, which partially subdivides the tank in order to increase
the length of the flowpath between the inlet and the outlet from the tank.
Leakage test:
The duration of the test should be a minimum of 24 hours, commencing at least 2 hours after the tank
has been filled. The test shall be carried out within 10 days of erection unless the manufacturer agrees to
a longer period after assembly. The tank should be inspected at regular intervals and not deserted during
commissioning (first filling with water). The leakage test is not carried out by Nicholson Plastics.
BS 7491 : Part 3 : 1994:

Glass fibre reinforced plastics cisterns for cold water storage. Part 3 Specification for sectional tanks.
BS 6700: 1997:
Specification for design, installation, testing and maintenance of services supplying water for domestic
use within building and their curtilages.
22
13. Standard contract conditions

1. FORM OF CONTRACT
(a) All orders and acceptances thereof and all variations or modifications of such orders and acceptances shall be in writing by
prepaid letter only and shall be deemed to incorporate these conditions so far as the same are applicable.
(b) All illustrations, drawings, specifications of weight, capacity and consumption data or other documents supporting or forming pat
of any Quotation (hereinafter called "additional documents") shall be considered approximate unless expressly otherwise stated
therein. All such additional documents shall remain the property of Nicholson Plastics (hereinafter referred to as "the Company").
The copyright in all such additional documents shall be and remain in the Company. No such additional documents or the contents
thereof shall be disclosed or made available to any other person, firm or corporation without the prior consent of the Company in
writing.
2. PRICE AND PAYMENT

(a) Unless otherwise stipulated the purchase price or the subject matter the contract (hereinafter referred to as "the goods") shall be
ex-factory but shall include the cost of transport, erection, installation and commissioning.
(b) Payments shall be effected in cash on the due date for payment without deduction at the place and in the manner designated by
the Company.
(c) In the event of default in payment, the Company shall be entitled without notice to the Purchaser to charge and receive interest
on the purchase price at the rate of 3% per annum above the bank rate for the time being in force.
(d) In the event of any variation in the price of materials or wages, the Company shall be entitled to adjust the purchase price of the
goods accordingly.
3. PASSING OF PROPERTY
(a) The ownership and the property in the goods shall remain in the Company until all monies due under the Contract have been
paid to the Company.
(b)Until the property and ownership in the goods has passed to the Purchaser as aforesaid, the Company shall be entitled to insure
the goods in the Company's name and at the expense of the Purchaser.
(c) Until the ownership and the property in the goods has passed to the Purchaser, the Purchaser shall not sell, let on hire,
mortgage, charge, pledge, transfer as security or part with possession of the goods or purport to do so.
(d) Until the property and the goods has passed to the Purchaser as aforesaid, the Purchaser shall keep the goods in good and
marketable condition and shall, except in case of emergency, procure that all repairs or replacements which may be required to the
goods shall be effected by the Company or its duly appointed Agents at the cost of the Purchaser.
4. TIME OF DELIVERY
(a) Delivery of the goods shall be considered to have been effected if the Company has been given notice that the goods are ready
for delivery to or in accordance with the instructions of the Purchaser.
(b) Dates quoted for commencement and completion of manufacture and delivery shall be approximate. On no account shall the
Company be liable for any delay in delivery of the goods caused through delay in delivery to it of raw materials, components, or
things required in the construction of the goods, strikes, lock outs, acts of God, force majeure, governmental action or other
circumstances over which it has no control.
5. TRANSFER OF RISK
The goods shall be at the Purchaser's risk as and from delivery.
6. ERECTION
The Company shall where necessary or appropriate erect or install the goods at the Purchaser's works. The Purchaser, shall free of
cost to the Company, whether or not a fixed sum has been agreed for erection or assembly, lay such foundations as may be
specified by the Company (including concrete base or supports) and provide at the Purchaser's expense, electric light and power,
scaffolding, and any other matters required by the Company to erect or install the goods
7. LIABILITY FOR DEFECTS.

The Company shall not be liable for any defects in the goods or unfitness for use which the Purchaser has made known to the
Company except and to the extent that the company shall repair or replace free of cost (if the Company shall decide) any part or
23
parts of the goods which are defective or become unserviceable due to fault in design, installation, inferior materials, or fault in
manufacture within three months from the date on which same were delivered to the Purchaser. Any such fault to be reported to
the Company in writing forthwith.
8.
Except as and to the extent expressly stipulated herein, the Company shall be exempt from all liability hereunder for direct or
consequential damages howsoever arising. The Purchaser agrees to indemnify the company in respect of the entirety of any claim
brought by any third party against the company howsoever arising from or in relation to the goods, or in relation to the Purchaser’s
use of the goods.
9.
The purchaser warrants and undertakes that it shall use the goods strictly in accordance with the specifications of weight and/or
capacity and/or use supplied by the company and that it shall not exceed, deviate from, or use in any manner howsoever in
contravention of same. If the Purchaser’s use exceeds, deviates from, or any manner howsoever contravenes the specifications,
the company shall be exempt from all liability howsoever arising for direct or consequential damages, and the Purchaser agrees to
indemnify the company in respect of any claim brought by any third party arising from the Purchaser’s such use.
10. ASSIGNMENT OF CONTRACT

The Purchaser shall not without the prior consent of the Company in writing assign or transfer or purport to assign or transfer the
Contract to any third party whatsoever.
11. SPECIAL CONDITIONS IN RELATION TO ERECTION OF TANKS
The Purchaser's order is confirmed on the basis of the following representations made by the Purchaser to the Company.
(a) That reasonable site conditions are available

(b) That there is a minimum of 460 mm (18 inches) working space all round the tank.
(c) That all components will be available at the point of installation (for example where necessary, the components will be lifted by
the purchaser to the roof of a building, should the tank be located on the roof).
12. HEALTH AND SAFETY AT WORK.

The company gives notice to the Customer that information and product literature is available concerning the conditions necessary
to ensure that the Goods supplied against the contract will be safe and without risk to the health when used, handled, processed,
stored or transported by a person at work. The customer should immediately contact the Company if he is not in possession of such
information or literature. The Company also gives notice that the goods are sold in containers which may have any necessary
hazard information as part of the container identification label. The Customer undertakes to comply with any stated conditions for
the prevention of Health and Safety Hazards.
13.
This Contract shall be construed and governed in all respects by the laws of England and Wales. The Purchaser and the company
agree to submit to the exclusive jurisdiction of the Courts of England and Wales.
24
14. Sample tank log book

Date of first tank inspection: _____________
Inspection carried out by: _____________
All maintenance items checked Yes No
Action taken on tank:

_______________________________________________________________________________________
_______________________________________________________________________________________
_______________________________________________________________________________________
_______________________________________________________________________________________
_______________________________________________________________________________________
_______________________________________________________________________________________
Action required:
_______________________________________________________________________________________
_______________________________________________________________________________________
_______________________________________________________________________________________
_______________________________________________________________________________________
_______________________________________________________________________________________
_______________________________________________________________________________________
Comments:
_______________________________________________________________________________________
_______________________________________________________________________________________
_______________________________________________________________________________________
_______________________________________________________________________________________
_______________________________________________________________________________________
_______________________________________________________________________________________
____________ ______________
Print name Signed
25
Date of tank inspection: _____________
Inspection carried out by: _____________
All maintenance items checked Yes No
Action taken on tank:

_______________________________________________________________________________________
_______________________________________________________________________________________
_______________________________________________________________________________________
_______________________________________________________________________________________
_______________________________________________________________________________________
_______________________________________________________________________________________
Action required:
_______________________________________________________________________________________
_______________________________________________________________________________________
_______________________________________________________________________________________
_______________________________________________________________________________________
_______________________________________________________________________________________
_______________________________________________________________________________________
Comments:
_______________________________________________________________________________________
_______________________________________________________________________________________
_______________________________________________________________________________________
_______________________________________________________________________________________
_______________________________________________________________________________________
_______________________________________________________________________________________
____________ ______________
Print name Signed
26
Lanark: Riverside Rd, Kirkfieldbank, Lanark, ML11 9JS

Tel: 01555 664 316  Fax: 01555 663
Croydon: Unit 10 Tait Road, Croydon, Surrey, CRO 2DP

Tel: 0208 664 8523  Fax: 0208 664 9068
Email sales@nicholsonplastics.co.uk
Web www.nicholsonplastics.co.uk
www.kmggroup.eu
27
Tucana UV
Disinfection
System
Validated Series
VSL-2
Document Reference: GSD 762

Revision: 0
Date: 11th September 2013
GSD-VR Revision: 2.6 (2012)
UV Disinfection System
Validated Series VSL-2
Congratulations with your new Validated series UV system!
This UV product is tested and validated bio dosimetric. The validation is according to the NEN-EN 14897:2006 norm.
Using CFD modeling and theoretical calculations the reactor design has been optimized. By using bio dosimetric tests,
the actual capacity is determined under actual conditions as they are in the field.
The capabilities of your system are listed below in relation to the UV-C transmission values, with a target dose of
300J/m2 and 400J/m2.
VSL-2 Flow Rate vs Transmittance
2,5
300 j/m
2
Flow rate [m3/h]
400 j/m
1,5
0,5
0
80 85 90 95 99
Transmittance [%/10mm]
Example: with a transmittance of 95% and a UV dose of 300 J/m2, the maximum capacity would be 1,9 m3/h.
WARNING:
UV-C radiation damages eyes and skin.
Avoid direct radiation
1
Contents
2
1. General
This manual describes the installation and operation of the UV disinfection device.
This UV disinfection device will be used for the disinfection of water using UV-C radiation.
This UV disinfection device is not approved according the applicable regulations in the USA and Canada.
2. What is UV-C?
2.1 Background to UV Disinfection
The UV-C lamp contained within the UV disinfection device emits a specific light wavelength mainly concentrated around
254nm (nanometres). At this wavelength, the DNA-structure of the micro-organisms will be irreversibly damaged, leaving the
micro-organisms unable to reproduce and multiply. Consequently the water is effectively disinfected.
The use of low pressure UV-C lamp technology offers major advantages. The system is extremely efficient in the
immobilisation of bacteria, fungi and viruses, as the majority of the lamps output is concentrated at the most efficient bacterial
killing wavelength. Furthermore, the unit is electrically very efficient, reducing running costs.
2.2 Safety
UV-C radiation is harmful to all living tissue and can damage eyes and skin. Avoid direct radiation. Wear suitable
protective clothing e.g. UV blocking glasses and skin protection (hoods & gloves). Before performing any maintenance
on the UV disinfection device, ensure that it is electrically isolated and hydraulically de-pressurised.
3. Guarantee Conditions
The UV disinfection device is guaranteed for a period of one year from date of delivery, provided that it is installed by a
qualified person. Consumable parts e.g. the UV-lamps and quartz sleeves are not covered by this guarantee.
The guarantee does not cover failure due to accidents, incorrect installation or operation, misuse, unit modifications (if
carried out by unauthorised personnel), transport damage, power failures or damage as a result of use other than for
what the unit was originally designed for.
3.1 Receipt of Goods

This UV disinfection device has been manufactured under strict quality control procedures and has been fully checked
before dispatch. Upon receipt, however, we recommend that you examine the contents of the package to check for
signs of transport damage. If you believe there has been damage or that parts are missing, please contact your
supplier immediately.
The package should contain the following parts:
1. The stainless steel (grade 316) UV reactor chamber with quartz sleeves already fitted.
2. Control unit complete with cables.
3. One UV lamp.
4. Wall mounting brackets (x 2).
5. Gloves.
6. This operation manual, including wiring diagram and spare parts list.
3
4. Installation
4.1 Qualified Installer
The UV disinfection device may only be installed by a qualified person and following local regulations.
Do not commence the installation before you have read and understand this manual completely.
4.2 Installation of the UV Chamber

Depending on the volume and the purpose of the water to be treated, the UV chamber can either be installed directly in-line or
in a side stream arrangement.
For UV disinfection devices with a maximum lamp power of 120W, the UV chamber can be installed either horizontally or
vertically. For UV disinfection devices with a lamp power > 120W, the UV chamber must be installed horizontally. The outlet
connection must always be at the top of the unit to prevent air being trapped within the chamber. It should be noted that the
quartz sleeve must be permanently immersed in flowing water for lamp cooling. Periods without water flow are safe for a short
period (maximum time depending upon site conditions) when the UV chamber is filled with water. If there is a possibility of
longer periods without a water flow, a ‘Temperature Safety Sensor’ should be fitted. A too high temperature may damage the
UV lamp.
Important:
Ensure that you leave sufficient space at the cable connection side of the chamber for replacement of the UV lamps and quartz
sleeve. The required space is equal to one UV chamber length.
The UV chamber is designed to withstand a normal working pressure of 10 bar, however, “water-hammer” may cause
damage/breakage of the glass (quartz) components within the UV disinfection device.
Important:
The UV chamber must be earthed.
4
4.3 Installation of the Control Unit

The control unit must be placed in a dry position on or nearby the UV chamber.
Electrical connection:
The control unit must be earthed and protected by a suitably sized and fused supply with an earth leakage device.
See the electric connection in this manual for more details.
Alarm contacts:
The control unit is equipped with 2 volt free ‘change-over’ type contacts which can be used for the connection of an external
alarm (pre- and main alarm). See chapter 6 for the alarm conditions.
Important:
The UV chamber must be earthed.
4.4 Temperature Sensor (optional)

The Temperature Safety Control System options ensure that the UV disinfection device cannot overheat during possible long
periods of zero water flow. If this unit is fitted with this option then it will be one of the following types:
a) Temperature Sensor Dump valve (TSD):

A special temperature sensor head coupled to controller circuitry within the control unit is used to measure indirect
the water temperature within the UV chamber. If the water temperature rises above the pre alarm temperature
value, a signal is automatically sent to the solenoid valve to allow water to flow to drain. This allows fresh (cool)
water into the UV chamber preventing the UV lamp from overheating. If the water temperature rises above the
main alarm temperature value, the UV lamp is automatically switched off. When the water within the unit cools
down (or the flow re-starts introducing cooler water into the chamber), the UV lamp is automatically switched back
on.
During unit installation, the solenoid valve (supplied with the UV disinfection device) should be installed in the pipe
work just after the UV chamber outlet. The solenoid valve control cable is supplied pre-wired to the control unit. A
standard ‘MPM’ type plug is supplied attached to the other end of the solenoid control cable, which should be
connected to the solenoid in the normal manner (using the securing screw provided).
b) Temperature Sensor Safety (TSS):

A special temperature sensor head coupled to controller circuitry within the control unit is used to measure indirect
the water temperature within the UV chamber. If the water temperature rises above the main alarm temperature
value, the UV lamp is automatically switched off. When the water within the unit cools down (or the flow re-starts
introducing cooler water into the chamber), the UV lamp is automatically switched back on.
The temperature pre- and main alarm values can be changed, see chapter 6.3: “Menu structure”.
The temperature sensor must be fitted on the UV chamber using the stud which is placed near the earth stud or by
using the earth stud itself
Temperature Sensor with Cable Dump Valve
5
4.5 UV Sensor (optional)

If this UV disinfection device has been fitted with a UV sensor then the following sections cover the installation,
calibration and maintenance.
A special UV sensor coupled to controller circuitry within the control unit is used to measure relative the UV intensity. If
the UV intensity drops below the UV pre alarm or UV main alarm set point a pre- or main alarm is generated.
The UV pre- and main alarm set points can be changed, see chapter 6.3: “Menu structure”.
Every time that a new lamp is fitted into the UV disinfection device this monitor must be re-calibrated, see section UV monitor
adjustment/calibration.
A new lamp has an effective output of 110% when first switched on, but after approximately 100 hours of use the output will
reduce to 100%.
UV Sensor UV Sensor Cable
The UV sensor head is fitted to the specially provided boss located on the UV chamber. It is usually factory fitted prior
to shipping. The sensor cable is supplied pre-wired to the control panel. Wire connection details are shown on the
electrical connection diagram included with this manual.
UV monitor adjustment/calibration:
• The wires next to the lamp should not be in front of the UV sensor.
• Be sure there is no air in front of the measure window.
• The UV disinfection device must be in stable operation (lamp operating & water flowing).
• Check to make sure that the lamp is actually operating (either by viewing the light emitted from the clear plastic
indicator ring built into the lamp connector assembly or using the ‘Lamp On’ indicator).
• Allow the lamp to burn for approximately 10 minutes before proceeding to the next step.
• WARNING THERE ARE LIVE HIGH VOLTAGE COMPONENTS INSIDE THE CONTROL CABINET.
• Open the cabinet and locate the UV Sensor PCB. On the PCB there are three press keys (red, black and
white) for changing the values.
• Go to item “UV calibration” in the main menu:
Press button to enter the calibration mode.
Change the calibration value with or button (default 110%)
Press button to activate the calibration.
“Are you sure?” Press button for YES, press button for NO.
Press button to activate above choice.
6
5. Starting Procedure
Once the UV disinfection device has been installed in accordance with local requirements and conditions and the instructions in
this manual, the UV disinfection device may be switched on for the first time.
The following procedure must be followed:

• Ensure that the UV chamber has been tested for leaks at the maximum operating pressure before the UV
disinfection device is switched on. If any water leakage is observed do not proceed further.
• Turn the ON/OFF switch to ON.
• Check whether the UV lamp is functioning correctly. This will take a few seconds. The display shows “Lamp
ignited”, indicating correct operation of the UV lamp.
• Check that a faint purple/blue light is visible through the transparent ring at the end of the lamp connector (not
possible if a brass locking set is used).
• Ensure that the water flow rate is correct and not exceeding the maximum treatment capacity of the unit. If the flow
rate is higher than the permitted maximum flow, insufficient UV energy will be imparted into the water. Effective
disinfection is not guaranteed.
Regularly check the hours counter to ensure that the 8000 hours lamp life (or 16000 hours in case of a long life
lamp) is not exceeded. At 730 hours left we advise you to contact your supplier for a replacement lamp. After
8000 hours(or 16000 hours in case of a long life lamp) operation, the level of UV-C being emitted by the lamps is
insufficient to ensure effective disinfection and the lamp must be replaced.
Calibrate the UV sensor (if applicable
7
6. Controls
On/Off switch: This will switch the UV disinfection device on or off.
Display: Shows actual status of UV disinfection device.
Menu buttons: Step through the menu with three buttons
Display
Menu Buttons
On/Off Switch
6.1 Display Messages

• Lamp defect.
• Hours pre alarm; 730 operation hours to go before lamp life time is over.
• Hours main alarm; lamp life expired.
• Flush active (optional); if the temperature rises above 35ºC the dump valve will be activated for 10 seconds
(flush time). After 60 seconds waiting time the dump valve is activated again. This sequence will stop as
soon as the temperature drops below 35ºC.
• Lamp off, temp too high (optional); if the temperature rises above 35ºC (lamp off type) or 50ºC (flush valve
type) the lamp will be switched off automatically. If the temperature drops below 35ºC or 50ºC the lamp
will be switched on automatically.
• UV pre alarm (optional); if the UV intensity drops below 70% a UV pre-alarm is generated. Quartz sleeve
cleaning or lamp replacement is required soon.
• UV low (optional); if the UV intensity drops below 50% a UV low alarm is generated. Quartz sleeve cleaning
or lamp replacement is required. Effective disinfection is not guaranteed
8
6.2 Menu Controls

• Increment value Enter menu:

• Change option
• Press button
Next menu item:
• Decrement value
• Press button
• Change option Previous menu item:
• Press button
• Enter menu Change value / enter change mode:

• Enter change mode
• Accept changed parameter • Press button
Increment value / change option:
• Press button
Decrement value / change option:
• Press button
General:
• At value changes keep button pressed for faster changes.
• All changes and setups are stored when leaving the menu. If you stop pressing any of the control
buttons for longer than 5 seconds, the menu will revert back to the default screen automatically.
6.3 Menu Structure

Operation screen:
Remaining lamp hours, warnings and errors, UV intensity (optional)
Menu items:
1. “Hours left” - Number of remaining lamp hours left. (Resettable)
2. “Starts” - Number of lamp starts. (Resettable)
3. “SysStarts” - Number of system starts.
4. “SystemHrs” - Number of system hours.
5. “Language”:
Press button for entering change mode.
Choose language (change with and button).
Press button to confirm.

6. “Lamp power & Software version”.
7. “UV calibration” (optional):
Press button to enter the calibration mode.
Change the calibration value with or button (default 110%)

UV option Press button to activate the calibration.
Press button to activate above choice.

8. “Alarm settings” (Password protected: Password is 8131):
9
Press button to enter the alarm settings menu.
Press the button and button to enter the password. Confirm each number with
the button.
• “Max lamp life” - Lamp life time in hours:
Change the value with or button (default 8000hrs for standard lamps, 16000 hrs for long
life lamps).

• “Hours pre alarm” - Lamp hours left when the pre alarm is activated:
Change the value with or button (default 730hrs).

• “Hours main alarm” - Lamp hours left when the main alarm is activated:
Change the value with or button (default 0hrs).

• “Temp pre alarm” - Lamp out type: too high temperature pre-alarm, lamp ON.
Flush valve type: Temperature too high, flush valve activated.
Change the value with or button (default: lamp out type 30ºC, flush valve type
35ºC).

• “Temp main alarm” - Lamp out type: too high temperature main alarm, lamp turns
OFF
Flush valve type: Temperature too high, flush valve de-activated,

lamp turns OFF
Temperature
Press button to enter change mode.
option
Change the value with or button (default: lamp out type 35ºC, flush valve type
50ºC).

• “Flush time”:
Change the value with or button (default 10s).

• “Waiting time” i.e. the time before the controller re-check the temperature again:
Change the value with or button (default 60s).
10

• “UV pre alarm”:
Change the value with or button (default 70%).

UV option
• “UV main alarm”:
Change the value with or button (default 50%).

• “Exit”:
Press button to exit the alarm settings menu.
9. “Reset values” - Reset the lamp hours left and lamp starts:
Press button to enter the reset mode.
6.4 Alarm Conditions

The UV disinfection device can activate 2 different alarms: a pre alarm and a main alarm.
Pre alarm:
• A beep every 30 sec.
• Pre alarm relay contacts activated.
• Will be generated for any of the following reasons:
• 730 lamp hours are left.
• UV intensity is lower than 70% (if UV sensor is fitted).
Main alarm:
• A beep every 5 sec.
• Pre alarm relay contacts activated.
• Main alarm relay contacts activated.
• Will be generated for any of the following reasons:
• UV lamp life expired, the level of UV-C being emitted by the lamps is insufficient to ensure correct
disinfection and the lamp must be replaced.
• Lamp defect.
• Temperature is equal or above 35ºC/50ºC(if temperature sensor is fitted).
• UV intensity is lower than 50% (if UV sensor is fitted).
11
7. Maintenance
7.1 General
In general the UV disinfection device requires only minimal maintenance. A regular visual check of the operation of the
UV lamp is generally all that is required. If the UV disinfection device is equipped with an external alarm a visual check
is less important.
In case of a failure of the UV disinfection device, alternative means of water disinfection should be used until the UV
disinfection device is operational again.
• Do not use alternative makes of UV lamp. Effective disinfection is not guaranteed and it may cause damage to
electrical components and cause a safety hazard.
• Maintenance should only be performed once the unit has been electrically and hydraulically isolated.
• Wear suitable personal protective equipment during maintenance.
7.2 Replacing the UV Lamps

UV lamp replacement must take place with a maximum interval of 8000 hours (or 16000 hours in case of a long life lamp).
After this period the level of UV-C being emitted by the lamp is insufficient to ensure correct disinfection and the lamps must be
replaced.
Never touch the UV lamp with bare hands. Remove any finger marks with a soft cloth and industrial alcohol (or
similar). Wear gloves or use protective materials when handling UV lamps to prevent contamination of the lamp
surface. UV lamps are fragile, support the UV lamp always with two hands. Take care when handling them to avoid
breakage. Breakage of the UV lamp or the quartz sleeve is not covered by the warranty.
It is recommended to remove, check and clean the quartz sleeve during the replacement of the UV lamp. The quartz
sleeve o-ring seal should also be replaced.
See: Lamp change procedure.
7.3 Lamp Change Procedure

To gain access to the lamp, loosen the locking (outer) section of the cable gland on top of the cover cap (A) before the cover
cap is unscrewed. Prevent unscrewing of the reactor plug (B).
Now the old UV lamp (F) can be removed by gently pulling the lamp cable (E).
Installation of the UV lamp:

• Wear gloves to prevent contamination of the lamp surface.
• Before the installation of the UV lamp, the lamp should be checked for surface contamination (dirt or other
marks). These should be removed using a soft cloth and industrial alcohol (or similar).
• Insert the lamp support spring (G) into the quartz sleeve (if not already present).
• Insert the UV lamp nearly all the way into the chamber. Do not drop the lamp into the quartz sleeve as this may
cause breakage of the UV lamp and/or quartz sleeve.
12
• Connect the lamp to the 4 pin connector.

• Re-fit the cover cap, hand tight is sufficient. Feed the UV lamp as far as possible into the quartz sleeve by
using the lamp cable. Re-tighten the cable gland.
Removal of the UV lamp is a reversal of the above procedure.
Whenever a new lamp is fitted, reset the hour counter (see Menu structure) and recalibrate the UV sensor (if
applicable).
End of useful life/Disposal

UV lamps should be disposed of as special waste in the same manner as normal fluorescent lamps. This
should be carried out in accordance with local environmental regulations or by an authorised disposal
company. If in doubt, contact your supplier for advice.
13
7.3.1 Removal of the UV Lamp
Step 1.
Release the cable gland by If the cable can be moved

turning it anti-clockwise. easily, the cable gland is loose
enough.
Step 2.
Release the cover cap by Check that the lamp cable is not
turning it anti clockwise. twisting!!
Important:
Prevent unscrewing of the

reactor plug!
Step 3.
Take out the UV lamp carefully. Do not touch lamp with bare
hands, wear gloves
Caution, the UV lamp can still

be hot!
Step 4. Do not drop the UV lamp into

the sleeve!
Disconnect the connector from
the UV lamp.
14
7.3.2 Installing the UV Lamp
Step 1.
Check if the spring is inside the Do not touch the UV lamp with
quartz sleeve, and insert the bare hands, wear gloves.
lamp carefully.
Step 2. Do not drop the UV lamp into

the quartz sleeve!
Place the connector on the UV
lamp end.
If the unit is fitted with an UV

sensor, take care lamps wires
(which cross over the lamps
glass) are not in front of the
sensor head!
Step 3.
Hand tighten the cover cap.

(clockwise)
Step 4.
Tighten the cable gland. Do not over tighten!!
(clockwise)
Step 5.
Whenever a new lamp is fitted,

reset the hour counter (see
Menu structure) and recalibrate
the UV sensor (if applicable).
15
7.4 Quartz Sleeve Cleaning

If there is hardness in the water a scale deposit may be formed on the quartz sleeve. This obstructs the UV-C radiation
and subsequently adversely affects disinfection. If a light covering of scale is present on the quartz sleeve, carefully
clean the quartz sleeve with a proprietary descaler or industrial acid e.g. citric acid. Ensure that the correct safety
measures are taken and the correct personal protective equipment is used during this operation.
See: Quartz change procedure.
7.5 Quartz Change Procedure

Installing new quartz sleeve:
• Wear gloves to prevent contamination of the quartz sleeve.
• Before use, the quartz sleeve should be cleaned using a clean cloth and industrial alcohol (or similar).
• Slide the sealing o-ring(D) down from the open end by about 5 cm.
• Gently insert the quartz sleeve into the chamber with the closed end first. Gently slide the quartz sleeve through
the hole in the flow management plate until it meets the bottom support pin.
• Press the locking sleeve (C) onto the o-ring (ensure that the chamfer is facing the o-ring).
• Hand tighten the reactor plug (B) (clockwise).
• Fill the chamber with water and slowly increase the water pressure.
• Check for any leaks and retighten the reactor plug if required.
• Insert the lamp support spring (G).
• Carefully insert the UV lamp (see procedure for changing UV-lamps).
Removal of the quartz sleeve is a reversal of the above procedure.
16
7.5.1 Removal and Cleaning of the Quartz Sleeve
Step 1.
Remove the UV lamp as described in the “installing UV lamp”

section
Step 2.
Release the reactor plug by

turning it anti-clockwise.
Step 3.
Remove the locking sleeve and

o-ring.
Step 4.
Carefully remove the quartz

sleeve carefully.
Do not touch the quartz sleeve
with bare hands, wear gloves.
Step 5.
Clean the quartz sleeve with Do not use an aggressive

clean piece of cloth and cleaning method. This will
proprietary descaler or similar. damage the sleeve.
17
7.5.2 Installing the Quartz Sleeve
Step 1.
Carefully insert the quartz

sleeve in the UV chamber.
Take care to prevent breakage!
Step 2.
Ensure that the sleeve is in the

correct position through the flow
plate.
Step 3.
Fit a new o-ring and replace the

locking sleeve (with the internal
chamfer side towards the o-
ring). WARNING make sure the
chamfered corner is facing the
o-ring
Step 4.
Re-fit the reactor plug by turning

it clockwise and hand tighten.
Never touch the quartz sleeve
Re-pressurise the chamber and
with bare hands, wear gloves
check for leaks.
Step 5.
Install the de UV-lamp as described in the Use the gloves provided.
“Installing UV lamp” section.
18
8. Environment
Most parts of the UV disinfection device is manufactured from stainless steel . These must be disposed as metal waste.
The following parts have to be disposed of separately:

• Quartz sleeve and UV-C Lamp
• Control box
When decommissioning the UV disinfection device please follow the next steps:
1. Check that the power supply is turned off and the unit is de-pressurised.
2. Disconnect all power cables.
3. Let the liquid out of the chamber. Beware off local regulations.
4. Disconnect all couplings.
5. Dismount the UV disinfection device
9. Electrical Connection
Customer incoming power

connection terminals.
Optional
19
10. Troubleshooting
The display will indicate the correct operation of the UV lamps. In case of malfunction, first try re-starting
the UV disinfection device by switching the UV disinfection device off, waiting 30 seconds and then
switching back on.
Type of malfunction Possible cause Procedure
Leakage at top of reactor - O-ring damaged - Replace O-ring

- Quartz sleeve broken or cracked - Replace quartz sleeve
UV lamp not burning - No power - Connect power

- Main fuse blown - Contact supplier
Red lamp in on/off switch is OFF - Main switch off - Switch unit on
- Internal error - Contact supplier
UV lamp not burning - Lamp defect - Replace lamp

- Unit switched off due to too high - Unit will restart when UV
Red lamp in on/off switch is ON temperature (only when a chamber has cooled down
temperature sensor is used) - Check connections
- Loose lamp connection - Contact supplier
- Internal error
UV low message - UV lamp too old - Replace lamp

(if UV sensor is fitted) - UV sensor dirty - Clean
- Quartz sleeve dirty - Clean
- Water transmission too low - Use the proper UV disinfection
device and/or improve the
transmission
UV reactor is hot - No water inside reactor - Check if water is inside reactor

- No water flow - Check if water is flowing
Not enough disinfection - UV lamp too old - Replace lamp

- Quartz sleeve dirty - Clean
- Water flow rate too high - Reduce water flow rate
- Water transmission too low - Use the proper UV disinfection
device and/or improve the
transmission
20
Message in display: - UV lamp too old - Replace UV lamp

- Lamp life expired - Waste valve is active due to over - Normal operation
- Flush active temperature
- Replace lamp
- Wait time - Lamp defect
- Lamp defect
21
11. Logbook
UV Disinfection Device Serial Number_______________________________
Installation Date_______________________________
Options:
Temperature Sensor Dump Temperature Sensor Safety
(with solenoid controlled dump valve) (‘Lamp-Off’ type)
UV Sensor Quartz Sleeve Wiper System
System Lamp System Lamp Action Carried out

Date starts starts by
hour counter hour
counter
8000 or
0 16000 Installed
22
12. Parts & Dimensions
Dimensions:
A: 60mm
B: 93mm
C: 552mm
D: 638mm
E: 100mm
In-outlet connections: 1” BSP-T male
Important:
Leave sufficient space at the cable connection side of the UV chamber for the replacement of the UV lamp and the
quartz sleeve. This space should be equal to one UV chamber length(D).
13. Technical Data

Supply voltage: 230 V ± 10%
Frequency: 50/60 Hz
Ambient temperature: 5°C - 35°C
Protection level: IP 55
Lamp power: 50 Watt
Lamp life: approx. 8000hrs 1
Installation; horizontal or vertical
Lamp connection cable: normal length: 1m (4 x 1mm2)
CE declaration of conformity: Low Voltage Directive (2006/95/EC)

EMC Directive (2004/108/EC)
1
Frequent starting reduces useful lamp life by a considerable margin.
23
14. Spare Parts List

Use the description and numbers listed below and on the drawing, when ordering or describing parts of the UV system.
No Description Amount Article code Service
Interval
A Cover cap Ø25/28/30mm 1 262506 If applicable
B Reactor plug Ø25mm metal 1 263008 If applicable
C Locking sleeve Ø25mm metal 1 263009 If applicable
D O-ring Ø25mm (viton) 1 250011 1 year
E Lamp Cable 1m 1 360119 4 year
F 50 W UV-C replacement lamp 1 155001 8000 hours
G Safety spring Ø25mm 1 250101 If applicable
H Quartz Sleeve Ø25 x 580mm 1 410526 4 year
Teflon Flow Plate 60-26 2mm 1 214800 4 year
Optional
UV sensor (1/4") standard 1 322510 4 year
O-ring 7 x 3mm viton 1 250041 1 year
UV sensor cable 1m 1 322509 If applicable
Temperature sensor 1m cable 1 322300 If applicable
Solenoid Dump Valve 1/2" 230VAC 1 511220 If applicable
24
5.1.7. COLD WATER BOOSTER SET

Cold Water Booster A Cold water booster sets enable for the demand of cold
Set water to be met throughout a building and ensure that
there is no pressure drop to the services when there is a
high demand, the unit automatically controls the
pressure of the water being distributed throughout the
system. Note
The works can only be carried out by a qualified

engineer, with all electrical supplied isolated prior to
work commencing.
Cold Water Booster The pump should be visually inspected for any signs of
Set leakage, with repair undertaken as required.
Monthly
All mountings and fixtures should be checked to ensure
that they are securely fastened.
Cold Water Booster Whilst in operation the pump it should be noted if the
Set pump is making any undue noises. Monthly
Cold Water Booster The operation of the set should be checked with the unit
Set tested to ensure that the auto duty rotation is
functioning correctly.
Monthly
All pumps and motor alignment should be checked and
where necessary adjusted.
Cold Water Booster Drains / strainers serving the unit should be cleaned and Monthly
Set removed of any obstructions.
Cold Water Booster 6 Monthly

Carry out the monthly checks
Set
Cold Water Booster The pressure vessel should be isolated and drained of 6 Monthly
Set water with the pre-charge pressure checked and topped
up as required, the units pressure must be in accordance
with the manufacturer’s recommendations.
Cold Water Booster The operating points of the pressure switches should be 6 Monthly
Set checked via the valves and adjusted if required.
Cold Water Booster Valves serving the unit should be exercised in order to 6 Monthly
Set prevent seizure.

Cold Water Booster All control panels and associated ancillary switches and 6 Monthly
Set equipment serving the unit should be checked i.e. test
trips, lamps, contactors, low water level cut-out
switches, high and low pressure sensing switches,
electrodes, pressurising units, filling pumps etc
5.1.8. COLD WATER STORAGE TANK

Cold Water Storage There are various manufacturers and types of cold water
Tank storage tanks, the tanks are designed to enable for the
storage of potable cold water services in order to be
provided to a building.
Therefore the maintenance requirements will differ Note

dependant on the type of tank that has been installed,
the below has been provided as a guide only and the
manufacturers literature should be consulted at all times
prior to any works being carried out.
Cold Water Storage The operation of the ball valve should be inspected and
Tank ascertained that it is working correctly. Annually
Cold Water Storage Should the tank not be filtered then sediment will be
Tank drawn into the tank via the inlet main and subsequently
collect in the tank, this should be removed by using the Annually
washout facility.
Cold Water Storage Externally inspect the tank for signs of dampness around
Tank the base which may be due to leaking connections,
condensate or slackened fasteners, in which case these Annually
should all be repaired / replaced as necessary.
Cold Water Storage Ensure that the tanks air vents, overflow and warning Annually
Tank pipe filter screens are free from debris and clean
Cold Water Storage Ensure that the man access and inspection hatches are Annually
Tank secure and sealed
Cold Water Storage Where fitted with ladders ensure that these are securely Annually
Tank fixed.
Cold Water Storage All associated controls and alarms which have been Annually
Tank installed to serve the tank should also be periodically
tested
Please refer to the manufacturers specific instructions for the fault finding procedures

5.2. LOW TEMPERTAURE HOT WATER - LTHW

Each of the apartments within Block D is provided with the low temperature hot water
requirements from the hot water generation plant which has been installed by others, along
with the Heat Interface Units which have been installed to serve each apartment, which have
been supplied and installed by Vital Energy, for details of the equipment, please refer to their
Operating & Maintenance Manual.
The heating to the apartments is provided by the new radiators which have been installed
throughout, with the heating to the bathrooms and en-suites provided by the new towel rails.
In order to control the heating to the apartments a new programmer has been installed within
the HIU cupboard, along with new room thermostats installed within each zone of the
apartment, with the apartments being divided into 2 zones.
The heating will only come into operation under the dictates of the programmer, this enables
for the occupant of the apartment to set the times and days for which the heating should
operate, with the room thermostats enabling for the rooms temperature requirements to be
set.
When in operation the room thermostats enable for the rooms temperature to be monitored,
should the temperature fall below that of the thermostats set requirements, then the heating
will be brought into operation in order to raise the temperature within that zone.
Room thermostats need a free flow of air to sense the temperature, so they must not be
covered by curtains or blocked by furniture, nearby electric fires, televisions, wall or table
lamps may also prevent the thermostat from working properly.
Once the required temperature has been met and maintained, the heating will automatically be
turned off via the thermostat.
Each of the new radiators has also been provided with a new thermostatic radiator valve, these
enable for the radiators temperature output to be set from a minimum to maximum level,
whilst also enabling for the radiators to be completely turned off during the summer months.
The hot water outlets throughout the apartments are provided with instantaneous hot water
services from the HIU which has been installed by others, the hot water is distributed
throughout the apartment via the new hot water pipework services which have in turn been
connected to all of the hot water outlets throughout.
For the locations of the new services, please refer to the as installed drawings cross
referencing with the manufacturers literature for detailed operational instructions.
5.2.2.1. Block D

Name Number
Throughout
Radiators Apartments Myson Metric
within Block D
Throughout
PIC85SS &
Towel Rails Bathrooms & En- Myson
PIC125SS
suites Block D
HIU Cupboard
Programmer Block D Honeywell ST9500
Apartments
Throughout
Room Thermostats Apartments Honeywell T4360B
within Block D
5.2.3.1. HEATING
Please refer to the manufacturers literature contained within section 5.2.3 for the instructions on how
to operate the room thermostats and programmer.
Item
Supplied
Tel: 0845 402 3434
Eastern Avenue
Fax: 0191 491 7568
Team Valley
5.2.4.1 Radiators Myson Gateshead
Email: sales@myson.co.uk
NE11 0PG
Web: www.myson.co.uk
Tel: 0845 402 3434

Eastern Avenue
Fax: 0191 491 7568
Team Valley
5.2.4.2 Towel Rails Myson Gateshead
Email: sales@myson.co.uk
NE11 0PG
Web: www.myson.co.uk
Arlington Business
Tel:01344 656 000
Park
Fax:01344 656 240
Programmer Bracknell
5.2.4.3 & Room Honeywell Berkshire
Email:water.control@honeywell.com
Thermostats RG12 1EB
Web:www.honeywell.com
12 PREMIER & SELECT
SELECT Compact
PREMIER HE
PREMIER & SELECT
PREMIER & SELECT.

Standard, Compact & Metric.
l 2 and 4 tap connections
l Stylish and safety conscious round top designs
l
PANEL RADIATORS TECHNICAL GUIDE
Huge choice of styles and sizes

l Single, double and triple convectors available
l High quality white gloss paint finish
01.05.2016
PREMIER & SELECT G e n e r a l S p e c i f i c a t i o n s 13
General Specifications
Approval and Certification The installation work must be carried out in accordance with
recognised good practice, and precautions taken to avoid
All MYSON Panel radiators are manufactured
contamination which could lead to corrosion. If a corrosion
and tested to BS EN 442. Every radiator
inhibitor or other water treatment is to be used, the
carries the BS Kitemark which certifies
Manufacturer’s Instructions must be strictly followed.
independent approval of heat output and
verifies production under a quality system The recommendations of BS 7593, Code of Practice for
BS EN 442 treatment of water in domestic hot water central heating
to BS EN ISO 9001.
systems, should be followed where appropriate.
All MYSON Panel radiators carry a ten year
guarantee from date of manufacture against Safety Precautions
defects caused by faulty materials or Radiators are hot when in use, and as such, present a risk of
manufacture. burns to users on prolonged contact. The temperature of a
radiator is dependent on the temperature of the system water,
as set by the system installer or user. Installers and users should
Paint Finish ensure that those who may come into close proximity to hot
Every MYSON Panel radiator is de-greased, phosphated and radiators are aware of the risk of burns. Installers and users
primer coated. should take all necessary steps to minimise the risks of burns.
An epoxy polyester finishing coat in white (RAL 9016) is applied If the risk is significant, consideration should be given to
to all front and rear surfaces allowing the radiator to be fitted installing low surface temperature radiators, or to placing guards
without further painting. in front of the radiators.
Packaging Heat Output

Every MYSON Panel radiator has plastic corner protection with Careful design of an optimum profile for the convector plate,
durable cardboard edge packaging as well as being fully and welding directly onto the wet and dry sections of the
wrapped in strong polythene. Each radiator is clearly labelled radiator, have combined to give high heat output per surface
with size and type, and packed with the appropriate number of area of radiator.
brackets. The heat outputs shown in the table below are based on a mean
water to air temperature difference of 50 oC. When the
Fixings difference is not 50oC, the output should be multiplied by the
All MYSON Panel radiators are supplied with concealed wall appropriate factor from within the table:
PREMIER & SELECT

mounting brackets. The table of dimensions gives further details.
For the correct installation of radiators it is essential that the Centigrade Factor Fahrenheit
fixing of the radiator is carried out in such a way that it is suitable
for intended use AND predictable misuse. A number of elements 20°C 0.30 36°F
need to be taken into consideration including the fixing method 25°C 0.41 45°F
used to secure the radiator to the wall, the type and condition
30°C 0.51 54°F
of the wall itself, and any additional potential forces or weights
that may happen to be applied to the radiator, prior to finalising 35°C 0.63 63°F
installation. IN ALL CASES IT IS STRONGLY RECOMMENDED 40°C 0.75 72°F
THAT A SUITABLY QUALIFIED PROFESSIONAL INSTALLER OR 45°C 0.87 81°F
SIMILAR TRADESPERSON CARRIES OUT THE INSTALLATION.
50°C 1.00 90°F
PLEASE NOTE: The fixing materials provided are only intended for installation on
walls made of solid wood, bricks, concrete or on timber-frame stud walls where the
55°C 1.13 99°F
fixing is into the timber. All walls being considered should have no more than a 60°C 1.27 108°F
maximum of 3mm wall finishing. For walls made of other materials, for example
65°C 1.41 117°F
hollow bricks, please consult your installer and/or specialist supplier. ONCE AGAIN,
IF YOU ARE UNSURE, IT IS STRONGLY RECOMMENDED THAT A SUITABLY 70°C 1.55 126°F
QUALIFIED PROFESSIONAL INSTALLER OR SIMILAR TRADESPERSON CARRIES
OUT THE INSTALLATION.
Example:
Accessories
Heat emission required: 2000 Watts
Touch up Paint Room air temperature required: 20oC
A handy 12ml container of touch up paint with integral brush
applicator in RAL 9016 is available on request. Mean water temperature in radiator: 65oC
Air Vent Key
1. Temperature difference = 65-20 = 45oC
An alloy key for bleeding and venting is available on request.
Order Code: PREMRADKEY
2. From Factor Table 45oC gives a factor of: 0.87
Application
3. Divide required heat emission

MYSON Panel radiators are for use on two pipe pumped by factor = 2000 = 2298 Watts
indirect domestic and commercial central heating installations,
0.87
with a maximum working temperature of 100 oC. The system
should be designed in accordance with BS EN 12828:2003 or 4. From selection tables choose any
BS EN 12831:2003 as appropriate, with particular care taken to radiator rated at 2298 Watts or more.
avoid air entry or water discharge.
We do not recommend the use of single feed indirect cylinders,
01.05.2016
as the possibility of aeration due to water interchange may lead

to corrosion.
16 PREMIER Metric (4 Tap) Te c h n i c a l I n f o r m a t i o n
Weight and Water Contents per Metre Length

Height (mm)
300 450 600 700

Water Water Water Water
Type Weight (kg)
Content (l)
Weight (kg)
Content (l)
Weight (kg)
Content (l)
Weight (kg)
Content (l)
11 SC 8.3 2.8 12.4 3.4 16.7 4.1 19.6 4.9
21 DPX 14.3 5.7 20.9 6.7 28.0 8.3 32.5 9.9
22 DC 17.1 5.7 24.2 6.7 32.8 8.3 38.2 9.9
Mounting Positions, Dimensions and Wall Brackets
79 (94) 111 135

300mm Wall Bracket*
50 81 106
SC DPX DC
Wall
B B B
.
31 31 31
A A A
45 (60) 100Min 70 100Min 83 100Min
450/600/700mm Wall Bracket*
Nominal A B
PREMIER METRIC
Wall
Bracket Plan View
Height (mm) (mm) (mm)
N.B. Figures in brackets apply
300 170 243 when hanging with long leg.
.
52
450 237 393 Long leg suitable for hanging
Type 11 (SC) radiators only.
600 320 543 Short leg suitable for radiator .
Types 11, 21 & 22.
700 410 643 37
*Security clip available upon request
Bracket Positions and Dimensions

143 143
(View from back of radiator)
Nominal C D Nominal E
Height (mm) (mm) (mm) Length (mm) (mm)
300 300 70 1800 762

450 450 137 2000 864
600 600 220 2200 965
C
700 700 310 2400 1067
2600 1168
E 2800 1270
D
3000 1372
N.B. Radiators up to and including 1600mm long have two brackets. Radiators 1800mm and
longer have three brackets. The position of the centre bracket is given in the above table.
Connections Operating Pressures

All MYSON PREMIER Metric radiators are fitted with 4 - 1/2 inch BSP Every MYSON PREMIER Metric radiator is tested to a pressure of 7 bar
connections. Please refer to size guide, pages 22-23. (101.5 psi) and is suitable for a working pressure of up to 5.4 bar (78 psi).
Air Vents
01.05.2016
An integral air vent is situated at the top right-hand corner of each panel.
22 PREMIER Metric (4 Tap) H e a t O u t p u t s PREMIER Metric (4 Tap) H e a t O u t p u t s 23
Single Convector - Type 11 Double Panel “Xtra” - Type 21 Double Convector - Type 22
Heat Outputs Heat Outputs Heat Outputs Heat Outputs Heat Outputs Heat Outputs
Nominal Length (mm) @ ∆T 50°C @ ∆T 30°C Order Code @ ∆T 50°C @ ∆T 30°C Order Code @ ∆T 50°C @ ∆T 30°C Order Code
Watts Btu/h Watts Btu/h Watts Btu/h Watts Btu/h Watts Btu/h Watts Btu/h
400 199 680 104 356 4PM 30 SC 40 304 1037 158 540 4PM 30 DPX 40 387 1322 201 686 4PM 30 DC 40
800 409 1395 214 730 4PM 30 SC 80 623 2127 325 1108 4PM 30 DPX 80 795 2712 413 1408 4PM 30 DC 80
Nominal Height 1200 618 2109 323 1103 4PM 30 SC 120 942 3214 491 1675 4PM 30 DPX 120 1201 4098 624 2129 4PM 30 DC 120
1600 828 2824 433 1477 4PM 30 SC 160 1261 4304 657 2243 4PM 30 DPX 160 1609 5489 835 2851 4PM 30 DC 160
300 mm 2000 1037 3537 542 1850 4PM 30 SC 200 1580 5392 824 2810 4PM 30 DPX 200 2015 6875 1047 3571 4PM 30 DC 200
2400 1246 4251 651 2223 4PM 30 SC 240 2421 8262 1258 4291 4PM 30 DC 240
3000 1560 5322 816 2783 4PM 30 SC 300 3032 10345 1575 5373 4PM 30 DC 300
400 288 982 150 512 4PM 45 SC 40 424 1446 219 748 4PM 45 DPX 40 545 1861 279 953 4PM 45 DC 40
500 364 1241 190 647 4PM 45 SC 50 535 1827 277 945 4PM 45 DPX 50 689 2351 353 1204 4PM 45 DC 50
600 440 1500 229 782 4PM 45 SC 60 647 2208 335 1142 4PM 45 DPX 60 833 2841 427 1455 4PM 45 DC 60
700 515 1757 268 916 4PM 45 SC 70 758 2585 392 1337 4PM 45 DPX 70 975 3327 499 1704 4PM 45 DC 70
800 591 2016 308 1051 4PM 45 SC 80 869 2966 450 1534 4PM 45 DPX 80 1119 3817 573 1955 4PM 45 DC 80
900 666 2272 347 1184 4PM 45 SC 90 980 3344 507 1729 4PM 45 DPX 90 1261 4303 646 2204 4PM 45 DC 90
1000 742 2531 387 1319 4PM 45 SC 100 1092 3725 564 1926 4PM 45 DPX 100 1405 4793 720 2455 4PM 45 DC 100
1200 893 3046 465 1588 4PM 45 SC 120 1314 4483 679 2318 4PM 45 DPX 120 1691 5769 866 2955 4PM 45 DC 120
1600 1196 4079 623 2127 4PM 45 SC 160 1760 6004 910 3104 4PM 45 DPX 160 2264 7726 1160 3957 4PM 45 DC 160
1800 1347 4595 702 2395 4PM 45 SC 180 1982 6762 1025 3497 4PM 45 DPX 180 2550 8702 1306 4457 4PM 45 DC 180
2000 1498 5110 781 2664 4PM 45 SC 200 2204 7521 1140 3889 4PM 45 DPX 200 2836 9678 1453 4957 4PM 45 DC 200
2200 1649 5626 860 2933 4PM 45 SC 220 3123 10654 1600 5458 4PM 45 DC 220
2400 1800 6142 938 3202 4PM 45 SC 240 3409 11631 1746 5958 4PM 45 DC 240
2600 1951 6657 1017 3471 4PM 45 SC 260 3695 12608 1893 6458 4PM 45 DC 260
2800 2102 7173 1096 3740 4PM 45 SC 280 3981 13585 2039 6959 4PM 45 DC 280
3000 2254 7689 1175 4009 4PM 45 SC 300 4268 14562 2186 7459 4PM 45 DC 300
PREMIER METRIC
PREMIER METRIC
400 368 1257 190 650 4PM 60 SC 40 539 1839 277 944 4PM 60 DPX 40 691 2357 351 1198 4PM 60 DC 40
500 466 1588 241 821 4PM 60 SC 50 681 2324 350 1193 4PM 60 DPX 50 873 2978 444 1514 4PM 60 DC 50
600 563 1920 291 993 4PM 60 SC 60 823 2809 423 1442 4PM 60 DPX 60 1055 3599 536 1830 4PM 60 DC 60
700 659 2248 341 1162 4PM 60 SC 70 964 3289 495 1688 4PM 60 DPX 70 1235 4215 628 2143 4PM 60 DC 70
800 756 2579 391 1334 4PM 60 SC 80 1106 3774 568 1937 4PM 60 DPX 80 1417 4836 721 2459 4PM 60 DC 80
900 852 2907 441 1503 4PM 60 SC 90 1247 4254 640 2183 4PM 60 DPX 90 1598 5451 812 2771 4PM 60 DC 90
1000 949 3238 491 1674 4PM 60 SC 100 1389 4739 713 2432 4PM 60 DPX 100 1780 6072 905 3087 4PM 60 DC 100
1200 1142 3898 591 2015 4PM 60 SC 120 1672 5703 858 2927 4PM 60 DPX 120 2142 7309 1089 3716 4PM 60 DC 120
1600 1530 5220 791 2699 4PM 60 SC 160 2239 7638 1149 3920 4PM 60 DPX 160 2868 9787 1458 4976 4PM 60 DC 160
1800 1723 5879 891 3040 4PM 60 SC 180 2521 8603 1294 4415 4PM 60 DPX 180 3231 11024 1643 5604 4PM 60 DC 180
2000 1916 6539 991 3381 4PM 60 SC 200 2804 9568 1439 4911 4PM 60 DPX 200 3593 12260 1827 6233 4PM 60 DC 200
2200 2110 7199 1091 3722 4PM 60 SC 220 3956 13496 2011 6862 4PM 60 DC 220
2400 2303 7857 1191 4063 4PM 60 SC 240 4318 14733 2195 7490 4PM 60 DC 240
2600 2497 8520 1291 4405 4PM 60 SC 260 4682 15975 2380 8122 4PM 60 DC 260
2800 2690 9179 1391 4746 4PM 60 SC 280 5044 17212 2565 8750 4PM 60 DC 280
3000 2884 9839 1491 5087 4PM 60 SC 300 5407 18448 2749 9379 4PM 60 DC 300
300 305 1042 156 534 4PM 70 SC 30 572 1951 291 992 4PM 70 DC 30
400 418 1426 214 730 4PM 70 SC 40 615 2097 314 1071 4PM 70 DPX 40 783 2670 398 1357 4PM 70 DC 40
500 528 1802 270 923 4PM 70 SC 50 777 2650 397 1354 4PM 70 DPX 50 989 3374 503 1715 4PM 70 DC 50
600 638 2178 327 1115 4PM 70 SC 60 939 3202 480 1636 4PM 70 DPX 60 1195 4077 607 2073 4PM 70 DC 60
700 747 2550 383 1306 4PM 70 SC 70 1099 3749 561 1916 4PM 70 DPX 70 1399 4774 711 2427 4PM 70 DC 70
800 858 2926 439 1499 4PM 70 SC 80 1261 4302 644 2198 4PM 70 DPX 80 1605 5478 816 2785 4PM 70 DC 80
900 967 3298 495 1689 4PM 70 SC 90 1421 4849 726 2478 4PM 70 DPX 90 1810 6175 920 3139 4PM 70 DC 90
1000 1077 3674 551 1882 4PM 70 SC 100 1583 5402 809 2760 4PM 70 DPX 100 2016 6878 1025 3496 4PM 70 DC 100
1200 1296 4422 664 2265 4PM 70 SC 120 1906 6502 974 3322 4PM 70 DPX 120 2426 8279 1233 4208 4PM 70 DC 120
1600 1736 5922 889 3033 4PM 70 SC 160 2552 8707 1304 4449 4PM 70 DPX 160 3249 11087 1652 5636 4PM 70 DC 160

1800 1955 6670 1001 3416 4PM 70 SC 180 2874 9807 1469 5011 4PM 70 DPX 180 3660 12487 1860 6348 4PM 70 DC 180
2000 2174 7418 1113 3799 4PM 70 SC 200 3197 10907 1633 5573 4PM 70 DPX 200 4070 13888 2069 7059 4PM 70 DC 200
2200 2393 8166 1226 4182 4PM 70 SC 220 4481 15288 2278 7771 4PM 70 DC 220
2400 2613 8914 1338 4566 4PM 70 SC 240 4891 16689 2486 8483 4PM 70 DC 240
2600 2833 9666 1451 4951 4PM 70 SC 260 5304 18096 2696 9199 4PM 70 DC 260
2800 3052 10414 1563 5334 4PM 70 SC 280 5714 19497 2905 9911 4PM 70 DC 280
3000 3271 11162 1676 5717 4PM 70 SC 300 6125 20897 3113 10623 4PM 70 DC 300
N.B. The tabulated heat outputs are quoted at a mean water to air temperature difference of 50oC and 30oC.
01.05.2016
01.05.2016
34 Bathrooms PICO
PICO.
Simple and elegant, this classic

ladder rail is made from high grade,
non-corrosive stainless steel. This
ensures a low maintenance, durable
and highly attractive polished finish.
Available in a range of sizes it can
be fitted into any space, offering
affordable luxury for the home.
Valves. Please see

page 94.
Δ50˚C Δ30˚C RRP

Polished
DESIGN COLLECTION BROCHURE & PRICE LIST RRP
Code Width Height Btu/hr Watts Btu/hr Watts Stainless Steel

mm mm £
PIC85SS 500 800 713 209 382 112 238
PIC86SS 600 800 822 241 447 131 260
PIC125SS 500 1200 1054 309 549 161 320
PIC126SS 600 1200 1221 358 641 188 350
PIC165SS 500 1600 1423 417 740 217 395
PIC166SS 600 1600 1641 481 856 251 435
Manufactured from non-corrosive stainless steel.
Please refer to the full Design Brochure and

01.01.2015
Price List for information on delivery times.

Bathrooms PICO 35
Pipe Centre Tappings (mm) Projection (mm) Rail Combinations 1600

DESIGN COLLECTION BROCHURE & PRICE LIST RRP
Width A 82-97
mm mm 1200
500 468
600 568 800
A
01.01.2015
NB: All measurements are nominal.

Features
Easy to use slider and buttons combined with ‘LoT’™ Technology and an
‘OK’ button, allows you to confi rm changes and stay in control.
PLEASE RESPECT YOUR ENVIRONMENT! LoT™ Technology provides you with informative ‘on-screen’ feedback and operational
Take care to dispose of this product and any packaging or literature in an appropriate way assistance as and when required.
Extra Large LCD (Liquid Crystal Display) with Backlight provides added user
WHAT IS A PROGRAMMER? friendliness and clearer viewing – even in the dark.
...an Explanation for Householders (as recommended by the Energy Savings Trust) Independent 7-day Programmes let you choose settings built into ST9500C for each
Programmers allow you to set ‘On’ and ‘Off’ time periods. Some models switch the central heating day of the week to match your lifestyle, while maximising energy savings, or alter them
and domestic hot water on and off at the same time, while others allow the domestic hot water to your personal settings.
and heating to come on and go off at different times. Set the ‘On’ and ‘Off’ time periods to suit
your own lifestyle. On some programmers you must also set whether you want the heating and hot Automatic Summer/Winter Time Change will adjust the clock forward and backward
water to run continuously, run under the chosen ‘On’ and ‘Off’ heating periods, or be permanently automatically when the clocks change, saving you having to change your ST9500C
off. The time on the programmer must be correct. Some types have to be adjusted in spring and every time.
autumn at the changes between Greenwich Mean Time and British
Summer Time. You may be able to temporarily adjust the heating Built-in Memory holds your programme indefi nitely - even if the mains power fails.
programme, for example, ‘Override’, ‘Advance’, or ‘Boost’. These
are explained in the manufacturer’s instructions. The heating will
not work if the room thermostat has switched the heating off. And, Energy Efﬁciency and the Environment
if you have a hot-water cylinder, the water heating will not work if
Home energy use is responsible for more than ¼ of the total UK carbon emissions
the cylinder thermostat detects that the hot water has reached the
correct temperature. which contribute to climate change. Heating and hot water systems based on
boilers account for of this fi gure, so it is important to understand how your
controls can help to maximize energy effi ciency while maintaining your comfort.
This product and its associated documentation and packaging are protected by various intellectual Your Programmer should be used in conjunction with appropriate temperature
property rights belonging to Honeywell Inc. and its subsidiaries and existing under the laws of the UK
controls. In order to save energy the following general points should be observed:
and other countries. These intellectual and property rights may include patent applications, registered
designs, unregistered designs, registered trade marks, unregistered trade marks and copyrights. 1. Ensure your system contains a room thermostat and a hot water thermostat (if
Honeywell reserves the right to modify this document, product and functionality without notice. This you have stored hot water), and that both are set to appropriate temperature
document replaces any previously issued instructions and is only applicable to the product(s) levels: typically 20°C for the room temperature and between 55 - 60°C for the
ST9500C – User Guide

described.
hot water temperature.
This product has been designed for applications as described within this document. For use outside of
the scope as described herein, refer to Honeywell for guidance. Honeywell cannot be held responsible 2. Programme your heating and hot water to be off when you are not in the house.
for misapplication of the product(s) described within this document. If you are concerned about possible frost damage to any exposed pipe work, it
Manufactured for and on behalf of the Environment and Combustion Controls Division of Honeywell
7 Day Programmer, 2 zone, 3 on/off per day is advisable to fi t a frost protection system – your installer can advise you about
Technologies Sarl, Ecublens, Route du Bois 37, Switzerland by its Authorised Representative Honeywell Inc. this.
3. Think about how you use your domestic hot water – if you have a storage
system, it is not necessary to have this switched on all the time, even when you
Honeywell Control Systems Ltd.
are in the house.
Arlington Business Park,
Bracknell 4. Consider the heat up times required for your central heating. Every home
Berkshire
responds differently when the heating is switched on. Adjust the start time so
that you are not cold when you get up in the morning. A shorter heat up time is
RG12 1EB
required for other heating periods.
Technical Help Desk: 08457 678999 50022737-007 A 5. In the evening, when the house is up to temperature, it is often possible to
www.honeywelluk.com © 2007 Honeywell International Inc. This document is to be left with the user switch off the heating up to an hour before you go to bed, without any noticeable
and forms part of a Home Information Pack reduction in comfort.
ST9500C Controls Layout Contents CONFIGURATION & SERVICE DATA
WHAT IS A PROGRAMMER?
General Description.........................................................................................3
Boiler & System Service Log
1 2 3 4 5 6 7
The way to use a Programmer.........................................................................3 The space below can be used to provide a record of boiler & system services and
the names and contact numbers of the Installer and Service Personnel.
20 GETTING STARTED WITH YOUR ST9500C
ZONE 1 ZONE 2
Step 1: Setting the Date & Time......................................................................4 This information is important for a Home Information Pack.
Step 2: Running a Built-in Programme............................................................5
19
EXTRA HOUR EXTRA HOUR 8 Service/Installation Installation/Service Telephone Number /
PROGRAMMING YOUR ST9500C Date Engineer Contact Details
OVERRIDE OVERRIDE
The Built-in Programmes.................................................................................6
18 9
Your Personal Programme...............................................................................6
NEXT
DAY Reviewing the Programme Times....................................................................7
17 Modifying the Zone 1 Programme...................................................................7
COPY
DAY DAY/TIME Copying one day’s Programme to another day......................................8
10
OK ZONE 1 Programming a Different Day.................................................................8
16 HOLIDAY ZONE 2
Exiting ZONE 1 Programming Mode.......................................................9
NEXT RUN
Modifying the Zone 2 Programme...................................................................9
ST9500C
15 Exiting ZONE 2 Programming Mode.......................................................9
Disabling/Enabling Time Periods....................................................................9
14 13 12 11 OPERATING YOUR ST9500C

Choosing the Operating Mode......................................................................10
Override the Operation Without Changing the Programmes........................10
1 Zone 1 Operating Mode Indicator 11 Zone 2 Operating Mode Button The Extra Hour Function................................................................................11
2 Time Display 12 OK/Next Button The Holiday Function.....................................................................................11
3 LoT™ Technology Display 13 Clock – and + Buttons FINE TUNING YOUR ST9500C
Changing From AM/PM Time display to the 24-hour Clock..........................12
4 Programme Time Markers 14 Zone 1 Operating Mode Button
Changing the Installer Parameters................................................................12
5 Day of Week Indicator 15 Holiday Button
FAQ & TROUBLESHOOTING
6 Zone 2 Operating Mode Indicator 16 Copy Day Button How do I set the time only, if the ST9500C clock is not correct?...................14
7 Zone 2 Extra Hour Button 17 Next Day Button What do I do when the clocks go back in October and forward in March?..14
What should I do if I get ‘lost’ while programming the ST9500C?.................14
8 Zone 2 Indicator Lamp 18 Zone 1 Override Button
What happens if there is a power failure?.....................................................14
9 Zone 2 Override Button 19 Zone 1 Indicator Lamp Troubleshooting Guide..................................................................................15
10 Slider 20 Zone 1 Extra Hour Button CONFIGURATION & SERVICE DATA
Configuration Data (to be completed by Installer)........................................18
Boiler & System Service Log.........................................................................19
Keep this document in a Home Information Pack
19
WHAT IS A PROGRAMMER?
General Description
Your Honeywell ST9500C provides timing control for 2 zones within your central
heating system, letting you set ON and OFF periods to suit your own lifestyle.
The ST9500C does not directly control the temperature but works together with other
temperature controls, such as room thermostats, to control your heating system in
your home. It is common to set the living area as zone 1, and the bedroom area as
zone 2.
With 7-day programming and up to 3 on/off periods per day, every day can be set
differently, and each zone can be set to come on at different times from each other.
The following instructions explain how to programme and use the ST9500C to
provide the most home comfort at the least cost.
The way to use a Programmer

Think about the time periods when you are typically in the house and when you are
not, and also the times when you are in each zone. These are the times you should
use as the basis for the programmes. It will be necessary to allow some heat-up time
for the heating system after periods when it has been off – this would typically be 1
- 1½ hours, depending on your house and your preferences.
Other features are commonly available on the Programmer to enhance comfort and
convenience, for example, OVERRIDE, EXTRA HOUR, and MODE buttons.
A typical use of the OVERRIDE feature is when you return home unexpectedly for
the rest of the day and the heating is off. Just press the OVERRIDE button and the
heating will come on until the next programme time, at which point it will follow the
normal programme. The advantage here is that you do not have to remember to
switch off because the normal time programme does this for you.
A typical use of the EXTRA HOUR button would be if you returned to the house for
a short period when the heating was off. Pressing the appropriate EXTRA HOUR
button gives you 1, 2, or 3 hours of heating, exactly when you need it. Another typical
use is when the heating is already on and you want it to stay on a little longer - just
press EXTRA HOUR and, for that day only, an hour will be added to the end of the
time at which heating normally goes off.
The MODE buttons allow you to select how you want to operate each zone
independently. The most obvious use is to switch heating OFF during the summer
months, but you may also use this feature if you take a mid-week day off work, you
can then set the MODE to ONCE to keep the system ON during the day from the first
programmed ON time till the last programmed OFF time.

GETTING STARTED WITH YOUR ST9500C
Your ST9500C should have been set up to work correctly when it was installed.
However, the following will show you how you can modify your settings to meet
your particular lifestyle.
To assist you with programming and everyday use your ST9500C will display text
messages at every stage to help you get the most out of your central heating system.
The ST9500C uses LoT™ Technology to constantly update the display to give you
feedback about what is required.
Step 1: Setting the Date & Time

Your ST9500C had the date and time set at the factory, and these are normally
maintained by a backup battery in the event of power failures. If you wish to change
the date or time, or if the LoT™ Display shows the message ‘SET DATE + TIME’ just
follow the instructions below. Otherwise, go to Step 2.
a. Move the slider to the DAY/TIME position. The message ‘SET DATE + TIME’ will
show briefly on the screen, followed by ‘SET THE DAY’, and the day of the month
will now be flashing to indicate it can be changed.
ZONE 1 ZONE 2
DAY/TIME
ZONE 1
ZONE 2
RUN
b. To change the day of the month, press the or buttons until the correct
day is shown. Each press of the button will change the date by one day. As soon
as a change has been made, the message ‘IS DAY OK?’ will be displayed. Once
the correct day is reached, press the green button to confirm, and move to
the next step. If you do not need to make a change, just press the button
immediately and this will move you to the next step.
c. The month digits will now be flashing and ‘SET THE MONTH’ will be displayed. To
change the month, press the or buttons until the correct month is shown.
The message ‘IS MONTH OK?’ will be displayed. Press the green button to
confirm the month is correct, and move to the next step.

GETTING STARTED WITH YOUR ST9500C
d. The year digits will now be flashing and ‘SET THE YEAR’ will be displayed. To
change the year, press the or buttons until the correct year is shown. The
message ‘IS YEAR OK?’ will be displayed. Press the green button to confirm
the year is correct. If you have made a change, and the date is a valid date, the
message ‘DATE SAVED’ will show, and you can move to the next step. If the date
you set was not valid, for example 31 September, the message ‘INVALID’ will
show and you will be returned to the start of the date setting operation.
e. The time will now be flashing and the message ‘SET THE TIME’ will be displayed.
To change the time, press the or buttons until the correct time is shown.
Each press of the button will change the time by one minute. Holding the button
down for more than a few seconds will change the time slowly at first, then
quickly. The message ‘IS TIME OK?’ will be displayed. Press the green button
to confirm the time is correct. If you have made a change, the message ‘TIME
SAVED’ will show, followed quickly by ‘DATE + TIME COMPLETE’.
f. Move the slider to the RUN position, to complete setting the date and time.
Note: if the slider is moved at any time before the date and time have been set
correctly, the message ‘DATE UNCHANGED’ will be displayed briefly, and your
changes will not be saved.
Step 2: Running a Built-in Programme

With the date and time correct, your ST9500C Programmer will now be operating to
the built-in programmes. These have been designed to provide heating in each zone
at typical times throughout the day, but if you want to customise the settings, please
see the next section ‘PROGRAMMING YOUR ST9500C’ (page 6).

PROGRAMMING YOUR ST9500C
The Built-in Programmes

The built-in programmes give you a starting point that you can personalise to your own
requirements. Your Installer should have selected one and ticked the box alongside it. If there
is no tick, the product normally leaves the factory with Profile A installed, but it is a simple
matter to select one of the other profiles (see Changing the Installer Parameters, page 12).
Built-in Programme (Profile A)
ON 1 OFF 1 ON 2 OFF 2 ON 3 OFF 3
Monday to Zone 1 6:30am 8:30am 12:00pm 1:00pm 4:30pm 10:30pm
Friday Zone 2 6:30am 8:30am 12:00pm 1:00pm 4:30pm 10:30pm
Saturday & Zone 1 6:30am 9:30am 12:00pm 1:00pm 4:30pm 11:00pm
Sunday Zone 2 6:30am 9:30am 12:00pm 1:00pm 4:30pm 11:00pm
Built-in Programme (Profile b)

Built-in Programme (Profile C)

Your Personal Programme

The table below has been left blank for you to record your own personal programme.
Monday Zone 1
Zone 2
Tuesday Zone 1
Zone 2
Wednesday Zone 1
Zone 2
Thursday Zone 1
Zone 2
Friday Zone 1
Zone 2
Saturday Zone 1
Zone 2
Sunday Zone 1
Zone 2

Reviewing the Programme Times

To review your zone 1 programme, move the slider to the ZONE 1 position.
To review your zone 2 programme, move the slider to the ZONE 2 position.
To review the programme times, press the button repeatedly. The appropriate
ON and OFF markers will be displayed to show you which time is being reviewed.
Any of these times can be adjusted by using the or buttons, and then
confirmed using the button. Remember to return the slider to the RUN position
after reviewing is complete.
Modifying the Zone 1 Programme

The zone 1 programme has three pairs of ON/OFF switching times per day. Each
time can be set between 3.00 am and 2.50 am (on the next day) to allow you to
programme zone 1 to stay on past midnight, if required.
a. Move the slider to the ZONE 1 position. ‘SET ZONE 1’ will show briefly to verify
this action.
ZONE 1 ZONE 2
DAY/TIME
ZONE 1
ZONE 2
RUN
b. ‘SET ON-TIME 1’ will then be displayed and the time setting for the first ON 1
time for MONDAY will now be flashing to indicate it can be changed. If you do
not wish to change the time, press the green button and move to the next
step. If you do wish to make a change, use the or buttons to change
the first ON 1 time. Each press of the button will change the time by 10 minutes.
As soon as the time has been changed, the message ‘ON-TIME 1 OK?’ will be
displayed. Press the green button to confirm the time is correct and move to
the next step. ‘SAVED’ will be displayed for a moment to confirm that any change
has been saved to memory.
ZONE 1 ZONE 2 ZONE 1 ZONE 2

Note: When pressing the button the next ON or OFF marker may start to flash.
This indicates you have tried to set a time equal to one of the next programme times
already in the memory. Similarly, when pressing the button the previous ON or
OFF marker may start to flash. This indicates you have tried to set a time equal to
one of the previous programme times. If this happens the ST9500C simply moves
both times together as long as you continue to press the or buttons. Follow
the procedure in ‘Reviewing the Programme Times’ (page 7) to check and adjust
these times as necessary.
c. ‘SET OFF-TIME 1’ will be displayed and the first OFF 1 time will now be flashing. If
you do not wish to change the time, press the green button and move to the next
step. Otherwise, use the or buttons to change the time. Press the green
button to confirm the time is correct and move to the next step. ‘SAVED’ will be
displayed for a moment to confirm that any change has been saved to memory.
d. The remaining ON and OFF times (ON 2, OFF 2, ON 3, OFF 3) can be set by
using the or buttons to change the time, and the green button to
confirm the time is correct and move to the next step. If you do not wish to
change the time, just press the green button to move directly to the next
ON/OFF time without making any changes.
e. After setting or reviewing the last off time, OFF 3, the message ‘COMPLETE’ will
be displayed to indicate the times for Monday have been set.
You now have a choice of how to set the programme for the next day:
Copying one day’s Programme to another day (example Monday to Tuesday):
f. Whilst the day is showing Monday, Press the COPY DAY button. The message
‘COPY MON TO TUESDAY OK?’ will be displayed and the letters TUE will flash
to indicate the programme for Monday can be copied to Tuesday.
g. To select a different day to copy to, press the NEXT DAY button to cycle through
the days. With each press of the NEXT DAY button the message will change to
indicate the new day you are copying to.
h. When the required day is indicated, press the green button to confirm, and
the message ‘MON COPIED’ will be displayed for a moment. The day into which
Mondays programme has been copied is now available to have its programme
edited.
Note: Once a day’s programme has been confirmed in this way, it now becomes the
day whose programme is copied if the COPY DAY button is pressed again.
OR
Programming a Different Day:
i. Press the NEXT DAY button to select the next day, which is displayed along the
top of the screen. The programme for that day can then be adjusted by following
steps b – e above. Programmes for the remaining days can be set in the same
way, using the NEXT DAY button to move to the next day.

Exiting ZONE 1 Programming Mode:

To exit ZONE 1 programming mode, move the slider to the RUN position. This can
be done at any time during the programming process, and any changes made and
confirmed with the button will have been saved.
Note: If the unit is left in ZONE 1 Programming mode for more than 10 minutes without the
slider being moved or any buttons pressed, the message ‘MOVE SLIDER’ will be displayed.
Press a button to finish programming, or move the slider to the RUN position.
Modifying the Zone 2 Programme

The zone 2 programme has three pairs of ON/OFF switching times per day. Each
time can be set between 3.00 am and 2.50 am (on the next day) to allow you to
programme zone 2 to stay on past midnight, if required.
a. Move the slide switch to the ZONE 2 position. ‘SET ZONE 2’ will show briefly to
verify this action.
ZONE 1 ZONE 2
DAY/TIME
ZONE 1
ZONE 2
RUN
b. Now follow the same procedure to set the times as described in ‘Modifying the
Zone 1 Programme’ (page 7) steps b. to i.
Exiting ZONE 2 Programming Mode:

To exit ZONE 2 programming mode, move the slider to the RUN position. This can
be done at any time during the programming process, and any changes made and
confirmed with the button will have been saved.
Note: If the unit is left in ZONE 2 Programming mode for more than 10 minutes without
the slider being moved or any buttons pressed, the message ‘MOVE SLIDER’ will be
displayed. Press a button to finish programming, or move the slider to the RUN position.
Disabling / Enabling Time Periods (for Zone 1 and/or Zone 2)

To disable any of the time periods ON 1 to OFF 1, ON 2 to OFF 2, or ON 3 to OFF 3,
simply set the ON time and its paired OFF time to the same time, and the programme
will just ignore them.
To re-enable the time period, simply set the two ON and OFF times to be different.

OPERATING YOUR ST9500C
Choosing the Operating Mode (for Zone 1 and/or Zone 2)

The operating mode may only be changed when the slider is set DAY/TIME
to the RUN position.
ZONE 1
A green INDICATOR LAMP shows when zone 1 or zone 2 is ZONE 2
switched ON.
RUN
Two MODE buttons are provided to select the Operating Mode
and therefore how the zones are controlled.
Each zone has four possible Operating Modes; these are OFF, AUTO, ONCE,
CONT. Pressing the MODE button for each zone scrolls round these modes in
sequence, and the display indicates which mode is currently active.
ZONE 1 ZONE 2 ZONE 1 ZONE 2
• OFF mode
The zone will remain OFF.
• AUTO (Automatic) mode
The zone will be switched ON and OFF according to the zone programme.
• ONCE mode
The zone will come ON at the first programmed ON time, and go OFF at the last
programmed OFF time.
• CONT (Continuous) mode
The zone will remain ON continuously.
Overriding the Operation Without Changing the Programmes

In AUTO and ONCE operating modes, the OVERRIDE buttons switch the zone ON
or OFF without altering the programme.
When the indicator lamp is ON, pressing the OVERRIDE button switches the zone
OFF until the next programmed ON time.
When the indicator lamp is OFF, pressing the OVERRIDE button switches the zone
ON until the next programmed OFF time.
The LoT™ Display will provide you with information about the override.
10
OPERATING YOUR ST9500C
The Extra Hour Function (for Zone 1 and/or Zone 2)

The EXTRA HOUR buttons allow you to switch the zone ON for up to 3 extra hours
without altering the programme. Pressing either button once will give one extra hour.
The LoT™ Display will display the message ‘+ 1 HOUR’, to confirm the button has
been pressed.
When the green INDICATOR LAMP is OFF, pressing an EXTRA HOUR button
switches the zone ON for just one hour.
When the green INDICATOR LAMP is ON, pressing an EXTRA HOUR button
extends the programmed ON period by one hour.
Further presses of the EXTRA HOUR buttons will increase the extra hour period by
one hour for each button press, up to a maximum of 3 hours. The LoT™ Display will
continue to provide information on the extra hour status.
To cancel the extra hours, just keep pressing the EXTRA HOUR button until the
‘CANCELLED’ message appears on the LoT™ Display.
The Holiday Function

The Holiday function allows you to switch off your system for a specified number of
days (from 1-99 days). This lets you save energy and related costs when you are
away from home, but resumes normal operation on the day of your return.
To set the Holiday function:
a. Ensure the slider is in the RUN position, then press the HOLIDAY button once.
The message ‘SET HOLIDAY’ will appear briefly, followed by ‘SET DAYS AWAY’.
b. Use the or buttons to set the number of days you will be away. The display
will show the number of days, and this number will be flashing to indicate it can be
changed. The day of the week will also keep changing to show the day you return.
c. If you have made a change to the number of days, the message ‘DAYS AWAY OK ?’
will appear. Press the green button to confirm your selection.
d. The message ‘SAVED’ will be displayed for a few seconds, followed by the date you
return, to enable you to check you have programmed the holiday function correctly.
e. During the holiday period, the LoT™ Display will show the message ‘ON
HOLIDAY’ and the display will count down the number of days till you return.
To cancel the Holiday function:
f. To cancel the Holiday function, just press the HOLIDAY button again. The LoT™
Display will show ‘CANCELLED’ and the unit will return to normal operation.
Note: while setting the Holiday function, if there is a gap of more than 1 minute
between button presses, the function will cancel itself automatically and return to
normal operation.
11
FINE TUNING YOUR ST9500C
Changing from AM/PM Time Display to the 24 Hour Clock

Your ST9500C can operate on the 12 hour AM/PM or 24 hour clock formats. To
change the format, ensure the slider is in the RUN position then press and hold the
and buttons together for about 2 seconds. Ignore the ‘NOT VALID’ message
that will appear briefly. All the displayed times will be automatically changed to the
new format.
Repeating this procedure will change the clock display back to the original format.
Changing the Installer Parameters

The ST9500C has a special Installer Mode where some features can be adjusted
to suit your lifestyle or preferences – these are called Installer Parameters, and are
listed in the table below, along with a description of the options that are possible.
INSTALLER Parameter Default Options Description

PARAMETER Number Value
24hr or am/pm 1 12 12, 24 12 = am/pm display,
clock display. 24 = 24hr display
Configure backlight 2 2 0, 1, 2 0 = off,
operation. 1 = on if button pressed,
2 = on continuously
Enable/disable auto 3 1 0, 1 0 = disabled,
time change. 1 = enabled
1-day or 5/2-day or 4 7 1, 5, 7 1 = 1-day operation,
7-day operation. 5 = 5/2-day operation,
7 = 7-day operation
Number of ON/OFFs 5 3 2, 3 2 = 2 on/offs per day,
per day. 3 = 3 on/offs per day
Select default time 6 A A, b, C A = standard,
programme. b = at home,
C = economy
Reset all parameters 8 1 0, 1 0 = do not reset
1 = default parameters
12
FINE TUNING YOUR ST9500C
To Enter Installer Mode:
a. Ensure the slider is in the RUN position, then press and hold and buttons
together for 8 seconds. Ignore the ‘NOT VALID’ message that is displayed for a
few seconds. The message ‘SET UP MENU’ will show briefly, followed by ‘SET
INSTALLER OK ?’
b. Press the button to take you into the Installer Mode Parameter Menu.
c. Parameter 1 is now available to change. This is to allow you to change the

clock format from 12 hour AM/PM to 24 hour. At every step, the LoT™ Display
will inform you what the parameter means and what option you have selected.
The parameter number is shown on the display separated by a colon from the
parameter value.
d. You can change the parameter value by pressing the or buttons. At this
point the description in the LoT™ Display will change and the parameter value
will flash. If you press the value will stop flashing and be saved for use.
e. Press to move to the next parameter available for editing.
f. Keep pressing to step around the list of parameters, and use or

buttons to change the parameter value.
g. Any parameter changes that have been confirmed with the button will be
saved and used.
To Exit Installer Mode:
h. You can exit Installer Mode at any time by moving the slider to the next position
and then back again to RUN.
Note: Installer Mode will exit automatically after 10 minutes if the slider is not
moved.
13
FAQ AND TROUBLESHOOTING
How do I set the time only, if the ST9500C clock is not

correct?
Your ST9500C contains a very accurate digital clock that is factory pre-set. Should
you ever need to change the time, just follow this procedure:
a. Move the slider to the DAY/TIME position.
b. Keep pressing the green button until the message ‘SET THE TIME’ is
displayed. To change the time, press the or buttons until the correct
time is shown. The message ‘IS TIME OK?’ will be displayed. Press the green
button to confirm the time is correct. If you have made a change, the message
‘TIME SAVED’ will show, followed quickly by ‘DATE + TIME COMPLETE’.
c. Move the slider to the RUN position, to complete changing the time.
What do I do when the clocks go back in October and forward

in March?
Your ST9500C is factory-set to adjust the clock automatically at the correct dates,
so you should never need to adjust the clock forward or backwards yourself. It is
possible to disable this particular feature, as described in the section ‘Changing the
Installer Parameters’ (page 12). You may also check the section ‘Configuration &
Service Data’ (page 18) to see how your Installer has configured your product.
What should I do if I get ‘lost’ while programming the

ST9500C?
The LoT™ Display on ST9500C will provide you with help and tips to work through
the programming. Should you ever get ‘lost’, the simplest thing to do is to move the
slider to the RUN position, and then move it back to the appropriate programming
position where you got lost. At this point just follow the instructions again.
What happens if there is a power failure?

In the event of a mains power failure, the ST9500C display will go blank, the
indicator lamps will go out, and the control outputs will switch off. The real time will
be constantly maintained by means of the built-in battery backup, ready to power
back up as if nothing had happened when the mains power is restored. In addition,
all programmes and settings are stored in a special memory (called NV memory)
which requires no power to maintain information, and so will be retained indefinitely.
Should the correct time and date ever be lost, for whatever reason, the message ‘SET
DATE + TIME’ will be displayed whilst the slider is in the RUN position. In this case,
simply follow the procedure described under ‘Step 1: Setting the Date & Time’
(page 4). It should not be necessary to make any changes to your programmes.
14
FAQ AND TROUBLESHOOTING
Troubleshooting Guide
This is a quick guide to help you diagnose and cope with possible problems with
ST9500C. For further assistance, please contact your Installer.
Symptom Possible Cause Remedy
ST9500C has a blank No power to the Check that there is power to the
LCD display heating system heating system
Fault in ST9500C Call Installer
ST9500C indicates Temperature controls Check that the temperature controls

that Zone 1 and/or are switched off or set in the system are set to appropriate
Zone 2 are ON, but too low levels
radiators are cold and/
or taps are running Boiler or other Call Installer
with cold water. system controls have
malfunctioned
ST9500C shows the Fault in ST9500C Call Installer

message ‘INTERNAL
FAULT’
15
CONFIGURATION & SERVICE DATA
Configuration Data (to be completed by Installer)

The table below is for the Installer to complete to indicate how your ST9500C has
been configured.
Configurable Options Installer Configured

Features (tick appropriate box)
24hr or am/pm clock am/pm display

display
24hr display
Display backlight Off

operation
On if button pressed
On continuously
Automatic time Enabled

change
Disabled
1-day or 5/2-day or 1-day operation

7-day operation
5/2-day operation
7-day operation
Number of ON/OFFs 2 on/offs per day

per day
3 on/offs per day
Default programme A = standard
b = at home
C = economy
Zone Configuration Zone 1 =
e.g. downstairs
Zone 2 =
e.g. upstairs
18 50022737-007 A
T4360/T6360
LINE VOLTAGE
ROOM THERMOSTATS
PRODUCT SPECIFICATION SHEET
The T4360/T6360 range of thermostats
are designed to provide automatic
ON/OFF control for gas valves,
circulation pumps, relays and zone
valves in all heating, cooling, or
heating/cooling installations where
single or changeover switching up to
10 A (resistive load) or 3 A (inductive
load) is required.
In addition a 16 A (resistive load)
variant is available for direct switching
of high current carrying loads.
Nine models of the thermostat are
available, in a wide range of feature
combinations.
FEATURES
• Dual diaphragm sensing element ensures close • Improved easy-to-wire terminals with built-in
temperature control for all loads and applications conductor clamps to ensure wiring is retained
securely
• Attractive modern styling makes this thermostat ideal
for locating in the living space • Double insulated. No earth wire required for
operation. Earth "parking" terminal available on
• Available with or without heat anticipation to suit the selected models
application
• Optional extras available are:
• The T6360 has changeover contacts for use in – range stops F42006646-001
cooling or heating/cooling applications
– tamperproof cover F42007110-001 (opaque) or
• Versions with switches for positive-off selection, or F42007110-002 (transparent)
summer/ winter (heat/cool) changeover operation – additional wallplate for special mounting
requirements F42007789-001
• Mounts directly onto wall or conduit box
EN0R8281 R3 2003
T4360/T6360 LINE VOLTAGE ROOM THERMOSTATS
SPECIFICATIONS
MODEL HEAT CHANGEOVER INDICATOR SUMMER/ ON/OFF 16 AMP FROST TAMPER- NIGHT SPECIAL
ANTICIPATOR CONTACTS LAMP WINTER SWITCH RATING PROTECT PROOF COVER SETBACK ANTICIPATOR
SWITCH FUNCTION HEATER
T4360A
T4360B
T4360C ∗ ∗ ∗
T4360D ∗ ∗
T4360E
T4360F
T6360A ∗
T6360B ∗ ∗
T6360C ∗
∗ Versions available with or without this feature

For thermal actuator control
Switch type : T4360 S.P.S.T. (Heating) Each terminal has a conductor clamp
T6360 S.P.D.T. (Heating/Cooling) for securing the wiring conductor and is
Electrical ratings : 230Vac, +/-10%, 50…60Hz suitable for both blade and cross-head
screwdrivers.
T6360A,B,C 10(3) A Terminal 3 (Heat), Earth "parking" terminal to comply with
6(2) A Terminal 4 (Cool) IEC guidelines.
o o
T4360A,C,E 10(3) A Terminal 3 Performance : Maximum differential 1.0 C at 20 C at
o
(Heating) heat ramps of 3 C per hour, with
T4360B 16 A Terminal 3 (Heating) anticipator connected.
o
T4360D 6(2) A Terminal 2 (Heating Typical differential 0.5 C.
or Cooling) Switch life : Greater than 100,000 operations (all
T4360F 2(2) A Terminal 3 (Heating) loads) for main switch.
Manual switches on T4360C,D and 10,000 operations for auxiliary on/off or
T6360C rated 10(3) A heat/cool switches.
o
Temperature : 10 to 30 C Environmental : Operating temperature range 0 to 40 C
o
o
setting range (0 to 20 C - T4360A only) requirements
o
Shipping and storage range -20 to 50 C
Terminals : Terminals sized to accept up to 2 x Humidity range 0 to 90% R.H. (non-
single or multi-stranded wires from condensing)
2 2
1.0 mm to 2.5 mm . Approvals : CE mark, complying with standards
2
16 A version will accept one 4.0 mm EN60730-1 (1995), EN55014-1 (1997),
wire per terminal. EN55014-2 (1996).
Lamp terminals suitable for only one Product must be wired as shown for CE
2
wire per terminal up to 2.5 mm max. compliance.
DIMENSIONS
EN0R8281 R3 2003 2
INSTALLATION
IMPORTANT Mounting the thermostat
1. The installer must be a trained service engineer The T4360/T6360 can be mounted directly on the wall or on a
2. Disconnect the power supply before beginning conduit box (see Fig. 2). Mounting screws are provided for
installation both alternatives.
An additional wall-plate is available for special mounting
Location requirements.
A T4360/T6360 room thermostat is the temperature control
element in your heating system and must be located in a Wiring the thermostat
position with good air circulation at average temperature - on The standard wiring access is via a hole in the base of the
an inside wall about 1.5 m above the floor. thermostat, near the top edge. There are also 4 breakouts
Do not position the thermostat in draughts, near hot or cold on the cover (2 on top and 2 on the sides) for surface wiring
air from water pipes or radiant heat from the sun or requirements.
appliances.
Wall box mounting Surface mounting

Fixing holes spaced to Use wall box fixing holes
suit BS4662 or alternatives shown
screws supplied screws supplied
Fig.2 Mounting the Thermostat
OPERATION
Sensing Element Auxiliary Switches
The thermostat sensing element comprises two circular, The on/off switch provides a means of manually isolating the
flexible metal plates welded together at the rims mains input to the thermostat, to provide a positive off
encapsulating a small quantity of gas (0.125g) in liquid form, feature.
whose pressure changes greatly in response to small The summer/winter switch provides the user with a means of
variations in temperature. In effect, this dual diaphragm manually switching between a heating output (activated on
forms a 'bellows' which expands/contracts in sympathy with temperature fall) to a cooling output (activated on
the ambient temperature changes - this movement serving to temperature rise).
operate a snap acting switch rated to control the heating or
cooling circuit.
Frost Protect Thermostat
Heat Anticipator The frost protect thermostat prevents water pipes from
freezing in exposed locations. It should be positioned close
It is recommended that a thermostat with heat anticipator is to where the pipework is most exposed to external chilling
used for systems with a high heating ramp rate. This will and connected to override all existing time and temperature
overcome the overshoot and undershoot problems often controls. The frost protect thermostat is provided with an
found in this type of installation. o
indicator mark at the 5 C point, and is supplied with a
tamperproof cover.
Indicator Lamp
A 'potential-free' indicator lamp is available on some models.
This can be wired as required to indicate when power has Disposal of Thermostat
been switched to the (heating or cooling) load (see Wiring). The thermostat contains no user serviceable parts. Please
To wire the lamp as 'boiler lockout' indicator, follow boiler ensure product disposal is in a safe and environmentally
manufacturers wiring instructions. friendly manner, in compliance with local regulations. Do not
dispose of in a fire.
3 EN0R8281 R3 2003
WIRING
LAMP
ON/OFF
SWITCH LAMP
HEATING HEATING HEATING

LOAD LOAD LOAD
HEAT/COOL
ANTICIPATOR ANTICIPATOR SWITCH
ON/OFF ON/OFF
SWITCH NIGHT LAMP
SWITCH SETBACK
RESISTOR
TIMER HEATING/
HEATING COOLING
LOAD LOAD
NIGHT LAMP
SETBACK
ANTICIPATOR RESISTOR ANTICIPATOR
TIMER THERMAL
ACTUATOR
HEATING HEATING COOLING
LOAD LOAD LOAD
ON/OFF
SWITCH
ANTICIPATOR LAMP LAMP
HEATING COOLING
HEATING COOLING LOAD LOAD
LOAD LOAD
Honeywell Control Systems Limited http://europe.hbc.honeywell.com

Newhouse Industrial Estate
Motherwell ML1 5SB
United Kingdom
EN0R8281 R3 2003
5.2.5. MAINTENANCE INSTRUCTIONS – N/A

Item Fault Cause Remedy

Should the room thermostat controller and
heating controller be fitted with batteries,
Not coming into
Heating Batteries and the heating is not coming into operation
operation
as required, then the batteries within the
units should be replaced

5.3. SUPPLY & EXTRACT VENTILATION

New supply and extract ventilation systems have been installed to serve the following areas
within Block D:
• Energy Room – Supply & Extract
• Tank Room – Extract Only
• Stores – Extract Only
The new supply and extract system, enables for the simultaneous supply and extract of air
from the area, the new unit draws air in from the atmosphere, where it is then distributed via a
network of supply air ductwork, which has in turn been connected to supply grilles where the
air is then discharged.
The air is extracted from each of the areas via extract grilles, where the extracted air is then
returned through the system via the extract ductwork, where it is then discharged to
atmosphere.
For the locations of the new services installed, please refer to the as installed drawings, cross
referencing with the BMS installers operating and maintenance manual for control details.
5.3.2.1. Block D

Name Number
Please see the
below schedule Please see the
Supply & Extract fans Flaktwoods
below schedule
1
Fläkt Woods Ltd
Q115114622A05
Axial Way
Colchester
Woodford Heating Limited.
Essex
C04 5ZD
Galaxy House
www.flaktwoods.com
Item Code/Description Qty

EAF-B-02 Basement Wet Riser Planet
1 1 JMv Aerofoil, HT40JMV/16/4/6/2 1
Set of Mounting Feet (2), AS021104 1
Spring Anti Vibration Mounts, 505011 1
Matching Flange, DA074913 2
Flex connector c/w 2 clips (less Flanges), AS040400 2
EAF-B-03 Basement Cold Water Plant
EAF-B-7 A & B Basement Core A & B Bins Extract
3 1 JM Aerofoil, HT56JM/16/4/5/8 2
EAF-B-8 A & B Basement C&D Bins Extract Fan
EAF-B-12 A &B Eneregy Centre Smoke extract
Lead 0
2
Fläkt Woods Ltd
Q115114622A05
Axial Way
Colchester
Essex
C04 5ZD
Galaxy House
www.flaktwoods.com

SAF-B01 A & B Energy Centre Fresh Air
6 1 JM Aerofoil, 63JM/25/4/9/14 2
Rubber Anti Vibration Mounts, 505001 2
EAF-B-04 Basement Block D Elec Rooms
EAF-B-06 Basement Block B Server
EAF-B-09 Landlord Supply B Room
3
Fläkt Woods Ltd
Q115114622A05
Axial Way
Colchester
Essex
C04 5ZD
Galaxy House
www.flaktwoods.com

EAF-B-12 Basement Block C Server Room
10 1 JM Aerofoil, 31JM/16/4/5/22 1
Lead 0
Rubber Anti Vibration Mounts, 505000 1
11 1 Sub-Total, * 1
12 1 Discount as discussed with Stewart £712, * 1
13 1 Total, * 1
5.3.3.1. Supply & Extract fans
Air handling units provide mechanical supply and extract ventilation to a building, zones within a
building or individual spaces. Units may be supply only, extract only or a combination of supply and
extract and may incorporate filtration, heating, cooling, humidification and heat recovery in a wide
variety of combinations and configurations.
Due to the vast range of sizes, configurations and conditions possible with air handling units, the
procedures below are provided as general guidance only and the manufacturer’s details and
instructions for the specific unit should be referred to at all times. The procedure applies to returning
a unit to service after an extended shut down period.
Air handling units also include electrical and control systems and may also include refrigerant-based
heating/cooling coils and associated plant, therefore works should only be carried out by a qualified
and experienced engineer, familiar with and approved for working on such systems.
Step Notes
1. Check the location and type of controls for the unit. This may be local controls mounted
on or within the unit, control from a remote MCC (motor control centre) panel or from the
head end of a building-wide Building Management System (BMS).
Verify the controls are fully functional and capable of assuming automatic control of the
unit once it is put into service – refer to the operating instructions for the particular
control system present, as necessary.
2. Check that all power supplies to the air handling unit are present, sound, in good
condition and tested/certified as appropriate and capable of being safely energised.
Ensure all power supplies are isolated at the local isolators, including those to controls in
or on the unit and any separate, associated plant, such as chillers or condensing units.
3. Thoroughly inspect the unit internally and externally to check the condition and integrity
of the components, frame, panels, access doors, seals and the like. Verify all components
are located in their correct positions, all serviceable and moving parts are clean and
where required have been serviced / replaced and that all airways are free from
obstructions. Pay particular attention for any blanking plates that may have been inserted
for isolation or transportation purposes.
Check the condition of damper blades, edge seals and linkages.
Check air inlets and outlets are clean and clear of any dirt, debris or obstructions.
Check fan scrolls and casings are clean and clear of any obstructions. Manually rotate the
scrolls to ensure they move freely and smoothly. For belt driven fans, check pulley
alignment and that the belt tension is within the manufacturer’s tolerance limits.
4. Inspect all connected ducts. Verify the duct system for the unit is complete, sound, clear
of obstructions and is not manually shut off for any reason.
Verify any control components in the duct system are live and in full working order.
Step Notes
5. Energise the power to the unit controls but not to the fans at this stage. Use the controls
system to enable the unit, such that dampers will open. Visually confirm that all dampers
open fully and air pathways are clear. Refer the controls system operating instructions as
necessary.
6. Ensure the fans are in the ‘off’ position on the control panel/in the automatic control
system. Energise the power supplies to the fans.
Use the manual test mode to activate the fans and visually check that the fans run and
rotate in the correct direction. Note that there may be a time delay within the controls
system that holds the fan off initially until safety interlock feedback is received, e.g. until
isolation dampers open fully.
When running, observe the fans carefully to verify they are running smoothly and there is
no excessive noise or vibration being produced.
Should any concerns arise, shut down and isolate the unit and carry out checks to identify
the cause, in accordance with the manufacturer’s instructions. Carry out any necessary
adjustments or repairs prior to re-starting or recommencing the start-up procedures.
7. Where necessary, use the manual test mode to similarly check the correct operation of
other moving components within the unit, e.g. a thermal wheel.
8. Where a humidifier is present, refer to the manufacturer’s operating instructions and

follow the start up procedures for this component. Pay particular attention to any safety
instructions, especially where steam is produced under pressure.
9. The air handling unit is now ready to be returned to normal automatic control. Ensure all
power supplies are live and that panel switches or control system settings are taken out
of manual test mode and returned to the ‘normal’ or ‘automatic’ position, as appropriate.
Refer to the specific normal starting instructions for the unit and/or the controls system,
as appropriate. Monitor the unit during the normal start up sequence to verify that all
automatic actions complete successfully and the unit operates as expected.
Allow the unit to run for a reasonable period of time (30mins – 1 hour, or as appropriate
for the specific unit) then use the appropriate over-ride switch or BMS setting to turn the
unit off in the normal manner (i.e. not an emergency stop). Monitor the shut down
sequence to verify it occurs in accordance with the manufacturer’s and/or controls system
instructions.
After an appropriate period of rest for the specific unit and associated plant, re-start the
unit using the normal routine and leave to run under automatic control.
Item
Supplied
Tel: 01206 222 555
Axial Way Fax: 01206 222 777
Colchester
Supply &
5.3.4.1 Flaktwoods Essex Email: info@flaktwoods.com
Extract Fans
CO4 5ZD Web: www.flaktwoods.co.uk
Fläkt Woods Limited
Technical Data Sheet
JMv Aerofoil
Quotation Number : Q115114622A05 Project Code : AE-2013-15
Project Name : Galaxy House Customer : Woodford Heating and Energy
Item Reference: : EAF-B-02 Date: : Thursday, November 26, 2015
Fan Code HT40JMv/16/4/6/2 Performance data has been derived from tests carried out in a Flakt Woods
Fan Diameter / Size 400 Size / mm laboratory, in accordance with ISO 5801 and is specifically applicable for Ducted
Blades 6 installations. When an electronic controller is incorporated, enhanced motor
Fan Speed 1400 rpm noise can occur - particularly when the operating speed is well below
Velocity 0.7 m/s
maximum. FWL therefore recommend using an auto transformer speed
Blade Angle 2°
Installation Type / Form of Running D/B controller for noise sensitive applications. Bifurcateds are Erp exempt when
Fan Casing Long used continuously at >100C. They are not for use in the EEA at lower
temperatures.
Requested Duty 0.07m³/s @ 100 Pa (static)
Actual Emergency Duty 0.08m³/s @ 128 Pa (static) Acoustic data has been derived from tests carried out in a Flakt Woods
Outlet Dynamic Pressure 0 Pa laboratory, in accordance with BS 848 Pt 2, 1985 / ISO 5136 under Ducted
conditions. The LpA figure provided is the overall Inlet sound pressure level
Duty Shaft Power 0.039 kW calculated at the specified distance, under spherical, free field conditions.
Max Shaft Power 0.052 kW
Breakout levels stated are estimated from induct sound power levels and are
Total Efficiency 26.9 %
provided for guidance.
Motor Frame 80
Motor Rating 0.140 kW [ IE2 ] Acoustic figures for adjusted running speeds have been interpolated and are for
Full Load Current 0.4 A reference only.
Starting Current 2A
Motor Mounting Pad Terms and Conditions:This offer is made subject to the terms and conditions
Electrical Supply 380-420 Volts 50 Hz 3 Phase detailed on the accompanying letter.
Start Type DOL
Motor Winding Standard
Enclosure Standard All
ErP [FMEG] Rating N 55 (ErP Compliant 2015)

ErP [FMEG] Target N 55
FMEG Blade Angle [Range] 17° [ 2° - 18° ]
Measurement Category D (Total)
VSD N
Fan + Motor Efficiency 44.3% (0.75 m³/s @ 117 Pa)
Motor Input Power (ErP) 0.199 kW Sound Spectrum (Hz) Overall
SFP value 1.08 W/(l/s) @ Actual Duty 63 125 250 500 1k 2k 4k 8k Lw* LpA @ 3 m**
Power from mains 0.09 kW Inlet* 82 73 69 65 66 63 59 55 83 50
Energy Consumption 268 kWh (3000 h/year) Outlet* 82 73 69 65 66 63 59 55 83 50
Running Cost / Year £32 Breakout* 74 61 53 49 46 40 39 37 74 33
Air Density 1.2 kg/m³ / 20 °C / 0 m / 50% RH * Lw dB re 10 -12 W ** dBA re 2x10 -5 Pa
Smoke Venting 300°C for 2 Hours (F300) Sound data at actual duty.
Description Qty
Fan
HT40JMv/16/4/6/2 1
Accessories
AS021104 - Set of Mounting Feet (2) 1
505011 - Spring Anti Vibration Mounts 4
DA074913 - Matching Flange 2
AS040400 - Flex connector c/w 2 clips (less Flanges) 2
Estimated Despatch : 12 Weeks
Website:
,, Email: hannah.denny@flaktwoods.com
Tel: Fax: Copyright Fläkt Woods Group 2003 - 2015
Printed on 10 December 2015 Selection Engine: 3.0.0.15a(1)(UK.3.6.0)
Performance Chart
JMv Aerofoil
Fan Code : HT40JMv/16/4/6/2
Power: (kW)
0.300
0.250
0.200
0.150
0.100
0.050
0.000
0.00 0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60
Q - Volume Flow m³/s (Actual)
Static Pressure (Pa)

1400 rpm
ISO 5801
160
Type D
Air Density 1.2 kg/m³
140
2°
120
100
80
60
40
20
0
0.00 0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60
Website:
Drawing and Dimensions
JMv Aerofoil
Quotation Number : Q115114622A05 Fan Code : HT40JMv/16/4/6/2
A 400
B 480
C 375
D 272
E 3
F 450
G 285
H 350
J 400
K 10
L 250
M 8
N 10
Weight (kg) 35
Notes : Dimensions shown in mm / Weight in kg Reference :Catalogue drawing

This drawing shows dimensions that should be used as a guide only and are subject to change. Certified drawings are available on request.
Website:
JMv Aerofoil
Velocity 7.2 m/s
Blade Angle 6°
temperatures.
Motor Frame 80
Starting Current 9.75 A
Start Type Enquire

VSD N
Description Qty
Fan
HT35JMv/14/2/6/6 1
Accessories
Website:
Performance Chart
JMv Aerofoil
Power: (kW)
1.20
1.00
0.80
0.60
0.40
0.20
0.00
0.00 0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60 1.80 2.00

2760 rpm
ISO 5801
450
6°
Type D
400 Air Density 1.2 kg/m³
350
300
250
200
150
100
50
0
0.00 0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60 1.80 2.00
Website:
JMv Aerofoil
A 355
B 435
C 375
D 249.5
E 3
F 395
G 285
H 305
J 355
K 10
L 225
M 8
N 10
Weight (kg) 34

Website:
JM Aerofoil
Item Reference: : EAF-B-8 A & B Date: : Thursday, November 26, 2015
Fan Code HT56JM/16/4/5/8 Performance data has been derived from tests carried out in a Flakt Woods
Velocity 1.4 m/s
Blade Angle 8°
temperatures.
Motor Frame 80
Start Type Enquire

VSD N
SFP value 0.88 W/(l/s) @ Requested Duty 63 125 250 500 1k 2k 4k 8k Lw* LpA @ 3 m**
Air Density 1.2 kg/m³ / 20 °C / 0 m / 50% RH * LwA dB re 10-12W ** dBA re 2x10-5 Pa
Smoke Venting 300°C for 2 Hours (F300) Sound data at requested duty.
Description Qty
Fan
HT56JM/16/4/5/8 2
Accessories
Website:
Performance Chart
JM Aerofoil
Fan Code : HT56JM/16/4/5/8
Power: (kW)
1.20
1.00
0.80
0.60
0.40
0.20
0.00
0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00

240
1420 rpm
ISO 5801
220 8°
200 Type D
180
160
140
120
100
80
60
40
20
0
0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00
Website:
JM Aerofoil
Quotation Number : Q115114622A05 Fan Code : HT56JM/16/4/5/8
C 375
K 280
Weight (kg) 41
Notes : Dimensions shown in mm / Weight in kg Reference :D275256

Website:
JMv Aerofoil
Velocity 5.5 m/s
Blade Angle 2°
temperatures.
Motor Frame 80
Start Type Enquire

VSD N
Description Qty
Fan
HT40JMv/16/2/6/2 1
Accessories
Website:
Performance Chart
JMv Aerofoil
Power: (kW)
2.50
2.00
1.50
1.00
0.50
0.00
0.00 0.50 1.00 1.50 2.00 2.50 3.00

2760 rpm
ISO 5801
600
Type D
500 2°
400
300
200
100
0
0.00 0.50 1.00 1.50 2.00 2.50 3.00
Website:
JMv Aerofoil
A 400
B 480
C 375
D 272
E 3
F 450
G 285
H 350
J 400
K 10
L 250
M 8
N 10
Weight (kg) 35

Website:
AEROFOIL AXIAL
FLOW FANS
FIRE SAFETY
AIR MOVEMENT
» SAFETY, INSTALLATION AND MAINTENANCE INSTRUCTIONS

PART NO. 416421
CONTENTS PARAGRAPH
SAFETY 1
INTRODUCTION & PURPOSE - GENERAL 2
STORAGE & HANDLING 3
MECHANICAL INSTALLATION 4
ELECTRICAL INSTALLATION & OPERATION 5

- CAPACITORS 5.1
- OVERHEAT PROTECTION 5.2
- BEARING TEMPERATURE, VIBRATION & LEVEL MONITORING SENSORS 5.3
- ANTI-CONDENSATION HEATER 5.4
- EMERGENCY-USE FANS 5.5
- FANS WITH HAZARDOUS AREA MOTORS 5.6
- SWITCH-ON 5.7
MAINTENANCE 6
- FIXINGS 6.1
- LUBRICATION 6.2
- INFREQUENT USE 6.3
OVERHAUL / EXTENDED MAINTENANCE 7
FAULT FINDING 8
- ELECTRICAL 8.1
- MECHANICAL 8.2
DISPOSAL 9

EUROPEAN MACHINERY DIRECTIVE 2006/42/EC 10
TABLE
ROUTINE MAINTENANCE PROCEDURES 1
FIGURES
TWO STAGE CONTRA-ROTATING INSTALLATION 1
FIXING ARRANGEMENT OF TERMINAL BLOCK

(DRAWING NO: D258302 F) 2
WIRING DETAIL - SINGLE PHASE FANS WITH DUCT MOUNTED TERMINAL BOX 3

WIRING DETAIL - SINGLE PHASE FANS USING TERMINAL BOX ON MOTOR 4

WIRING DETAIL - SINGLE-PHASE DIRECT-DRIVE MOTOR WITH SPEED CONTROLLER 5

WIRING DETAIL - SINGLE PHASE WEG MOTORS 6
WIRING DETAIL - THREE PHASE FANS WITH DUCT MOUNTED TERMINAL BOX 7
WIRING DETAIL - THREE PHASE FANS USING TERMINAL BOX ON MOTOR 8
WIRING DETAIL - THREE-PHASE MOTOR WITH ISOLATOR FITTED 9
WIRING DETAIL - THREE-PHASE DIRECT-DRIVE MOTOR WITH TRANSFORMER TYPE SPEED

CONTROLLER 10
WIRING DETAIL - THREE-PHASE DIRECT-DRIVE MOTOR WITH ELECTRONIC TYPE SPEED

CONTROLLER 11
WIRING DETAIL (THREE-PHASE DIRECT-DRIVE MOTOR WITH CHANGEOVER SWITCH) 12
DRAWING OF TORQUE SETTINGS FOR FIXINGS

(DRAWING NO: D248284 K) 13
AEROFOIL AXIAL - FLOW FANS
1. SAFETY
ATTENTION!
Only approved, qualified personnel familiar with the assessment of hazards and risks associated with
fans, and with the use of tools and test equipment required to service such fans, should install, operate
and maintain the product.
ATTENTION!
If the installer or user is unable to understand the information in this manual, or has any doubt that a safe
and reliable installation, operation and maintenance of the equipment can be assured, Fläkt Woods
limited or their representative should be contacted for advice.
ATTENTION!
Warnings and safety information relevant to specific operations are contained at the start of the sections
to which they apply.
ATTENTION!
When fans are retained in storage, access by unauthorised persons must be prevented with the use of
guards, barriers or secure premises such that fan impellers which may be rotating do not present a
hazard.
2. INTRODUCTION & PURPOSE - GENERAL
The Aerofoil Axial-Flow Fan is a highly efficient air movement product, designed to operate between a
temperature range of -40° to +50°C (-20°C on starting). When operating at low temperatures, ice formation on the
fan assembly must be prevented. Some fans have a specification which calls for operation in high
temperature emergency conditions, this will be identified on a special label on the fan casing (see also
Paragraph 5.5).
The fan assembly is manufactured and specifically to fulfil the requirement of the installation for which it was
designed. No deviation from the original requirement should be implemented without referring to Fläkt Woods
Limited head office in Colchester. Any queries regarding safety or operating problems should be referred to the
local Fläkt Woods office, sales centre or representative, together with full fan/motor nameplate details. Should
a fan failure occur whilst the product is under warranty, the Fläkt Woods service centre in Colchester should be
contacted before any repair work is undertaken.
If speed control is to be provided by means of a frequency inverter, then please seek drive selection and
compatibility advice from Fläkt Woods.
3. STORAGE & HANDLING

ATTENTION!
When fan assemblies are retained in storage then please ensure that access by unauthorised
persons must be prevented with the use of guards, barriers or secure premises such that fan
impellers that may be rotating (windmilling) do not present a hazard.
If the fan assembly is to be stored; check immediately on receipt that it is as ordered and that it has not been
damaged in transit. Where the fan is delivered in a crate (or similar) the crate should be considered as a
protective device only. The crate must not have equipment stacked on it and it must not be stacked on other
equipment. The crate structure must not be used as a lifting aid, unless otherwise indicated.
A fork-lift truck or similar should be used for moving the crate. The fan should be stored in a safe, clean, dry,
vibration free, location. If such storage conditions are not available the motor anti-condensation heater (if fitted)
should be connected to an appropriate electrical power supply to prevent motor condensation forming and the
fan should be stored in an appropriate container. A regular monthly rapid spin of the impeller is recommended to
prevent grease hardening and possible brinelling of the bearings; the impeller should not be in the same angular
position after rotation.
When dismantling the crate to gain access to the fan assembly care should be taken to avoid injury from sharp
edges, nails, staples, splinters, etc.
If the fan is to be stored for 12 months or more, an inspection by Fläkt Woods Limited service centre in
Colchester before commissioning is advised.
1
4. MECHANICAL INSTALLATION
ATTENTION!
It is recommended that suitable safety guards form part of the Installation. Such devices, and advice
on safety devices, are available from Fläkt woods limited.
ATTENTION!
Where the fan is delivered in a crate (or similar), the crate must be considered as a protective device
only, and must not be used as a lifting aid unless otherwise indicated.
ATTENTION!
All lifting aids used during installation should be adequately certified to carry the weight of the
equipment being lifted.
ATTENTION!
Always wear appropriate protective clothing (including hard hats, eye protectors and ear defenders)
when working in the vicinity of the fan assembly.
ATTENTION!
During lifting of the fan all personnel must be clear of the area below the suspended fan.
NOTE!
Before installing the fan assembly, check that it has not been damaged in transit, that there is
no deformation of the fan casing, that the impeller rotates freely and that the fan and motor
nameplate data complies with the requirement of its use. If the fan assembly has been stored,
the resistance of the motor windings to earth should be measured (at 500V d.c). If any reading
is less than ten megohms the motor should be dried and re-checked before it is switched on.
Fan assemblies can be heavy (up to 8 tonnes, depending on fan and motor size, with ancillary equipment such
as silencers, guards, bellmouths, adding to the weight), are sometimes unwieldy, and should be lifted slowly to
prevent damage and distortion. Proper precautions must be taken, and certified lifting aids used, to ensure the
fan is well supported and stable before lifting into position.
Flange holes or mounting feet holes can be used for lifting but more than one hole must be used to spread the
load. If special lifting points are provided they must be used. The fan must be installed such that it is correctly
positioned in accordance with the required airflow direction. An airflow indication arrow is shown on the fan
nameplate. For two-stage, contra-rotating fans see Figure 1. Sharp bends in the ductwork close to the fan
must be avoided. Adequate room must be allowed round the fan for inspection and maintenance.
The component parts of the fan assembly, including (if fitted) anti-vibration mounts, silencers, bellmouths,
flexible connectors (and their clips), purlin boxes, weather proofing, platforms, supports, chains and harnesses,
etc. must be fully aligned before being bolted together so that no distortion or stress is placed on the
equipment.
Appropriate fixings, with the correct torque applied, must be used to secure the fan into position. If in doubt
about the torque of a particular fixing, contact Fläkt Woods Limited for advice. The final position of the fan
must be strong and rigid enough to take the weight and operating forces of the fan and any other weight
applied during installation. Vibration isolators, appropriate for the weight and thrust of the fan, are
recommended in order that any fan vibration is isolated to minimise transmission to surrounding fixtures.
If vibration isolators are used, flexible connectors and flexible electrical conduit should also be used. The
vibration isolators and flexible connectors must not be used to align fixing points that are clearly misaligned. If
any component parts do not easily fit together the cause must be investigated and rectified.
Motors are fitted with a drain hole in each end cover, and in the terminal box. The motor drain hole should be
at the lowest point of the motor when it is installed. Plugs that cover the drain holes should either be removed
entirely if condensation is liable to occur due to large variations in operating temperature, or removed
periodically to allow any general build-up of condensation to drain away. The frequency of plug removal will be
dictated by environmental conditions, a record should thus be kept.
Bifurcated fans when mounted on their horizontal axis should have the ‘tunnel opening’ facing downwards
between 3 o’clock and 9 o’clock positions, to minimise the risk of water ingress.
After installation all packing materials must be disposed of in accordance with Paragraph 9.
2
5. ELECTRICAL INSTALLATION & OPERATION
ATTENTION!
No work should be attempted before completely isolating the fan assembly, its anti-condensation
heater (if fitted), and its controls from all electrical supplies, and allowing the rotating parts of the fan
to come to rest.
ATTENTION!
Before entering the area ensure that all fumes, dust, toxic emission, heat etc. have dispersed from the
local environment, and the fan blades are not likely to windmill.
ATTENTION!
The fan assembly contains rotating parts and electrical connections which can be a danger and cause
injury. If there is any doubt that a safe and reliable installation of the fan can be assured; Fläkt Woods
limited or their representative should be contacted for advice.
ATTENTION!
If the fan assembly is designed for high-temperature emergency-use; it is imperative that the wiring
used is rated for the appropriate high temperature category, and that all switches and controls are
overridden during the emergency operation.
ATTENTION!
If the fan stops due to an overheat situation, the overheat protection thermostat may reset as the
temperature cools and automatically restart the fan if power is still applied.
ATTENTION!
Always wear appropriate protective clothing (including hard hats, eye protectors and ear defenders)
when working in the vicinity of the fan assembly.
The fan assembly is fitted with either a terminal box on the motor or a terminal box on the fan duct. The
electrical supply to the fan assembly should be connected to the terminal box by an appropriately
qualified electrician. It is good practice to fit a clearly marked isolator switch close to the fan, and have a
clearly marked and accessible additional switch remote from the fan. The two switches allow safe control of
the fan and provide a means of safely isolating the fan during maintenance. A suitable earth must also be
connected. Sufficient cable length should be provided to allow for the flexibility of the fan on its mountings.
A connection diagram providing wiring details is supplied with all fan assemblies (typically inside the terminal
box lid). Figures 3 to 12 show details of the wiring to the terminals of smaller fans. Figure 2 shows the correct
assembly sequence of terminal box parts, and the torque to be applied. It is essential that no lockwashers or
nuts are placed between the motor lead eyelet, connecting link or customers supply lead eyelet (when fitted).
Fuses in the fan electrical control circuit must be sufficiently rated to carry the starting current as indicated on
the motor nameplate, but they should be regarded as only protecting the wiring against the effects of short
circuits or earth faults. The fuses are not suitable for overload protection. To provide full protection for the
motor, a starter panel with overload protection should be used, and an isolator switch must be incorporated
into the circuitry. The isolator switch should be a lockable type that will allow the operator/maintainer to
isolate the fan from the electrical supply before working on the assembly.
If a speed controller, or other controlling equipment, forms part of the system it should be able to control the
fan within safe limits. Sufficient fan speed must be maintained to open any shutters that may be in the air-flow.
The controlling equipment should be securely located, and should not be, or cause, a radiation hazard.
For single phase supplies, three-wire control is preferable to two-wire control. Two-wire control can be used
on motors up to a full load current of 3 amps, but above 3 amps three-wire control is recommended to avoid
increased temperature rises in the motor windings. Care should be taken to ensure that the fan is able to be
controlled by a speed controller. Fläkt Woods Limited can be contacted for advice on all forms of speed
controllers and other control equipment supplied by the Company. Speed controllers should not be used
without prior agreement with Fläkt Woods Limited.
Fans with a duct-mounted terminal box must have their electrical supply fed through an entry point in the side
of the box. Unused entry points must be sealed with weatherproofed plugs or grommets. Fans with a
motor-mounted terminal box also have the electrical supply fed through an entry point in the side of the box.
The cable must be threaded through a gland assembly, and the gland assembly should be tightened
sufficiently to hold the cable and provide a weatherproof seal.
3
5.1 CAPACITORS (SINGLE PHASE MOTORS ONLY)
Physically small sized capacitors are mounted on the motor during manufacture. Larger capacitors, are supplied
separately and must be fitted externally from the motor. Capacitors for hazardous area motors must be located
outside the hazardous area.
ATTENTION!
Be aware that electrical components can operate at high temperatures. Keep Flammable Materials away
from these and their connections. Whilst it is extremely rare, the possibility of component malfunction
should be taken into consideration.
5.2 OVERHEAT PROTECTION

Motor overheat protection (if fitted) can be enabled on all single-phase and three-phase motors. Overheat
protection is achieved by the use of either thermostats or thermistors. The protection devices are wired in either
of the following two ways:
- on single-phase and three-phase motors with a full load current of up to and including 6.3A: thermostats
can be wired in series. If the unexpected re-closure of the self-resetting thermal cut-out can cause a
hazard, or is prohibited by regulation, it must be connected into a control circuit that will not allow the fan
to restart until the circuit is manually reset.
- on single-phase and three-phase motors with a full load current above 6.3A: thermostats are wired to
separate terminals (K – K) within the terminal box; they operate by opening and closing with temperature
and must be wired to directly control the motor start contactor. Thermistors are wired to separate
terminals (S –S) within the terminal box; they operate by changing their resistive value with temperature
and must be wired to control the motor start contactor via a suitable relay.
NOTE!
When the fan is intended to be used for emergency high temperature operation, overheat protection must
be by passed in the event of an emergency (see Section 5.5).
NOTE!
When the motor cools the thermostat will reset; the motor however must not be able to start until the
motor start contactor is manually reset.
5.3 BEARING TEMPERATURE AND VIBRATION MONITORING SENSORS

Monitoring sensors (if fitted) in the fan system should be wired to automatically switch off the fan if a fault
occurs, or provide an indication of a fault. If the fan is automatically switched-off by a monitoring sensor the
wiring must ensure that it is fully isolated and will not automatically reset. If the fan is designed for emergency
use the circuit must be wired to allow the emergency use system to override all monitoring devices and
immediately switch on the fan in the case of such an emergency situation (see Section 5.5).
5.4 ANTI-CONDENSATION HEATER

Anti-condensation heaters are terminated in a terminal box on the fan and must be externally wired to
automatically receive the appropriate supply when the motor is switched to off. When the motor is switched on
the anti-condensation heater is not required and thus must be automatically switched out of circuit.
5.5 EMERGENCY-USE FANS

Where the fan assembly is designed for emergency-use smoke-extraction at high temperature, the temperature/
time capability will be shown on a special label adjacent to the main nameplate. An automatic control system, or
a clearly marked remotely sited emergency-use switch, must be fitted to override all other switches and controls
and immediately switch on the fan in the case of such an emergency situation.
Appropriately rated high temperature cable must be used between the remote switch and the fan, and the
electrical supply must be from a guaranteed or separately maintained source to enable the unit to continue
running during the emergency condition. After such an emergency the fan must be removed, refurbished or safely
disposed of (see Paragraph 9), and replaced as necessary.
5.6 FANS WITH ATEX OR HAZARDOUS AREA MOTORS

Fans with ATEX/hazardous area motors are designed for use in locations where there are liable to be fumes,
dust or flammable/explosive gases. Installation should be carried out by qualified personnel. Special care must
be exercised when connecting such units to ensure that a secure ATEX/hazardous area connection is achieved.
4
Great care must be taken to ensure that the thread of cable glands, or conduit, matches its corresponding thread
so that the entire installation achieves the level of protection required. Long cased, fully ducted fans fitted with
ENV89 motors are not fitted with an external terminal box. The supply cable to the motor terminal box must be
fed through the conduit hole in the fan duct and connected into the terminal box before the fan is fully installed
(i.e. before the inlet and outlet ducts are fitted).
Any electrical control gear (including the capacitor in the case of single-phase motors) must be located outside
the hazardous area if it is not certified for use in that zone. The motor should not be allowed to become coated
with dirt/dust, etc. which could restrict surface cooling and consequently raise the temperature of the motor
carcase.
5.7 SWITCH ON
Before switching on, confirm that the electrical supply is fully compliant with the requirement of the motor as
detailed on the motor nameplate, that the fan is correctly installed, all component parts and fixings are secure,
safety guards are in place and no loose articles are present in the vicinity.
Immediately after switch-on check for the correct direction of rotation. If the rotation is incorrect interchange any
two phases of the incoming supply at the motor terminal block, to rectify this for three phase motors.
For single-phase motors, the motor winding leads should be interchanged at the motor terminal block. In the
case of BT and CT motors, these are identified by black and red coloured wires. In the case of other motors these
wires are labelled “U1” and “U2”.
Check the assembly for smooth, low-vibration running, and check that the current consumption is within the full
load current specified on the nameplate. The fan must not be switched on and off in a manner that could cause
overheating of the motor or its wiring.
6. MAINTENANCE
ATTENTION!
No maintenance work should be attempted before switching off and completely isolating the fan
assembly, its anti-condensation heater (If fitted), and its controls, from all electrical supplies and
allowing the rotating parts of the fan to come to rest.
ATTENTION!
Before entering the area ensure that all fumes, dust, toxic emission, heat etc. have dispersed from the
local environment, and the fan blades are not likely to windmill.
ATTENTION!
All lifting aids used during maintenance, and all lifting points utilised, should be adequately certified to
carry the weight of the equipment being lifted. (See paragraph 4).
ATTENTION!
Always wear appropriate protective clothing (including hard hats, eye protectors and ear defenders) when
working in the vicinity of the fan assembly.
Maintenance must be carried out on the fan assembly by appropriately qualified personnel using the correct tools
and equipment. A regular routine maintenance schedule should be established, and a record kept. A list of
suggested intervals are given in Table 1.
Where the environment is particularly dirty, a reduction in the intervals may be necessary. Internal and external
fan surfaces may be cleaned with low pressure clean water and non-abrasive additives. Direct application of
water from any direction to the motor drain plugs must be avoided.
After maintenance ensure that no loose articles are present in the vicinity of the fan, that all safety guards,
chains or steel ropes, etc., are properly secured into their original location, and that any temporary device used
to stop the fan blades windmilling has been removed.
6.1 FIXINGS
It is essential to ensure that all fixings on the fan assembly are secure. When examining and checking the
security of fixings during routine maintenance (see Table 1 Items 10 and 11), those fixings that have locking
devices fitted or are painted over, need not be disturbed if they can be seen to be secure. Any locking devices
that are disturbed during maintenance must be discarded and replaced with new identical devices.
5
Thread forming screws must have locking compound applied when being reused. Those fixings that have no
locking devices fitted and are not painted over, should be checked at 95% of their original setting to ensure no
unnecessary disturbance of the fixing. See Figures 6 and 7 for torque setting details. If in doubt about the torque
of a particular fixing contact Fläkt Woods Limited for advice.
6.2 LUBRICATION
In addition to routine maintenance motor bearings will in the longer term require attention. If the motor bearings
are greased through extended lubricators, a quality of grease should be periodically applied in accordance with
the information on the fan or motor nameplate and/or instructions provided. A compatible grease type must be
used and it is essential that every trace of water and dirt is removed from around the grease points and that a
clean grease gun is used. Only low pressure should be needed to inject the specified quantity of grease. If a high
pressure is required, the cause should be investigated. Grease points are generally located in the region of the
duct terminal box.
For motors that require re-lubrication, a separate instruction is issued with each fan/motor configuration. This
details both the period between lubrication and the type of grease to be used. If you require any further details
please contact Fläkt Woods Limited direct.
6.3 INFREQUENT USE

If the fan assembly is to be used less frequently than once a month, or for emergency-use only, the following
additional maintenance procedures should be carried out, and a record kept:
- The resistance of the motor windings to earth, should be measured (at 500V d.c) each month. If the
reading is less than ten megohms, the motor should be dried in a warm airflow (typically
40°C) and re-checked before running the motor.
- The fan should be operated between 15 and 30 minutes each month ensure that correct lubricant
conditions are maintained within the bearings.
- The ‘emergency-use’ system should be run continuously for a minimum of fifteen minutes each month,
the test should ensure that the emergency use control system overrides all other controls and
switches (see Paragraph 5.5).
- If an anti-condensation heater is fitted, check each month that it is automatically switched on

(drawing current) when the motor is switched to off.
7. OVERHAUL / EXTENDED MAINTENANCE

Advice on motor overhaul procedures, bearing/seal replacement, motor replacement, motor rewinding, spare
parts, condition monitoring, vibration analysis, refurbishment, etc. is available from Fläkt Woods Limited service
centre in Colchester.
For emergency use fans it is recommended that the motor shaft seals and bearings are replaced after 20,000
hours or 5 years of normal operation which ever comes sooner, and that the motor is rewound to its original
specification after 40,000 hours of normal operation to ensure that adequate insulation life is available should the
fan be required for emergency operation.
NOTE!
With High Temperature fans, only an authorised company may undertake the maintenance. Failure to do
so may invalidate any warranty and CE Certification. The motor manufacturer’s specification sheets are
available through Fläkt Woods Limited.
After overhaul/extended maintenance the fan assembly must be correctly installed back into its original position
in accordance Paragraphs 1, 2, 3 and 4 of this document.
For advice on “switching on” after maintenance, please refer to paragraph 5.7.
6
8. FAULT FINDING
Please refer to the safety warnings (“attention” items) stated within paragraph 6.
NOTE!
The routine maintenance procedures detailed in Paragraph 6, and Table 1, of this document are
designed to help keep the fan operational and fault free.
8.1 ELECTRICAL
Check that the electrical connections to the unit are secure.
Check that the voltage applied at the fan terminals is as specified on the motor nameplate, and is balanced.
Measure the current on each phase (one phase in the case of single-phase motors) of the motor in turn and
check that the current consumption is within the full load current specified on the motor nameplate.
Measure each motor winding to earth, and between each winding, using a 500V d.c insulation tester. If the
reading is less than ten megohms the reason is likely to be dampness in the motor. To dry the motor place it in a
warm (typically 40 degrees centigrade) dry airstream and regularly monitor the motor until the insulation reading
is restored to ten megohms or greater. If the reading remains less than ten meghoms a break-down in the motor
winding insulation could be the reason, and a motor rewind/overhaul may be necessary.
Ensure that there is no smell of burnt insulation in the vicinity of the motor. If this is the case, please seek advice
from Flakt Woods UK (Colchester Office)
8.2 MECHANICAL
Check that there are no obstructions to the motor shaft or impeller blades, that the blades are clean, and that
there are no loose articles or debris in the vicinity.
Rotate the motor shaft by hand. Investigate any sound of grinding noises, internal chaffing, rubbing or stiffness.
Any observed defect may indicate that the bearings require lubrication or replacement.
Ensure that all fixings are secure.
9. DISPOSAL
Metal components of the fan/motor should be segregated and separately recycled. The following items of
material should be safely disposed of in accordance with local health and safety regulations:
- electrical lead coverings,
- motor winding insulation materials,
- bearing lubricant,
- motor/fan terminal block,
- paintwork,
- plastic parts,
- packing materials,
- silencer infill (Note that a face mask and gloves should be worn when handling the infill. If the
infill is particularly dry or is damaged it should be damped-down before disposal).
7
10. EUROPEAN MACHINERY DIRECTIVE 2006/42/EC
1.7.4.2 CONTENTS OF THE INSTRUCTIONS

CLAUSE C)
Please see a typical example of an EC declaration of conformity certificate (below), which shows particulars of
the machinery offered.
CLAUSES G) AND H)
Fans should not be operated above maximum speed indicated, or run where the fan is operating in a stalled
condition. Fans should also not be run in reverse unless specific advice is sought from Fläkt Woods.
CLAUSES I) AND J)
Fans should be isolated from support structures by means of anti-vibration mounts and from adjacent ductwork
by flexible connections.
CLAUSE K)
Care should be taken when installing fans to ensure that the product orientation is correct in relation to
direction arrows which indicate direction of air movement and impeller rotation direction. Where two-stage fans
are shipped as two separate fan units, please refer to the appropriate two-stage assembly drawing, which is
available on request. Also see figure 1.
EC DECLARATION OF CONFORMITY
Herewith we declare that the air movement equipment designated below, on the basis of its design and
construction, in the form brought on to the market by us, is in accordance with the relevant safety and
health requirements of the EC Council Directives on Machinery, Electromagnetic Compatibility. If
alterations are made to the machinery without prior consultations with us, this declaration becomes
invalid. We further declare that the equipment identified below may be intended to be assembled with
other equipment/machines to constitute machinery, which shall not be put into service until the
assembled machinery has been declared in conformity with the provisions of these EC Council
Directives.
Designation of equipment: Direct Drive Axial Flow Fan

Series/type: HT090JM/25/04-08/06/22 50Hz 3 S D132 40012
Fläkt Woods Limited SO-0000716/1
Order/Stroke No:
Relevant EC Council Directives: Machinery Directive (2006/42/EC).

Electromagnetic Compatibility Directive (2004/108/EC) where applicable (3)
Applied harmonized standards 1) EN ISO 12100:2010, EN 60204-1:2006, EN ISO 12499:2008

in particular: EN ISO 5801:2008, EN ISO 13350:2008, EN 61000-6-2:2005, EN 61000-6-1:2007
EN 61000-6-3:2007/A1:2011/AC:2012, EN 61000-6-4:2007/A1:2011
Applied national standards 2) BS 848-2-1:2004 (BS ISO 13347-1:2004)

and technical specifications BS 848-6:2003 (BS ISO 14695:2003)
in particular: BS 848-7:2003 (ISO 14694:2003)
Basis of self attestation: Quality Assurance to BS EN ISO 9001:2008

BSI Reg Firm Cert No. FM 155.
Technical File Compiled By: Iain Kinghorn

Axial Way, Colchester, CO4 5ZD, UK
Signature of Manufacturer: Place: Colchester

Date: 04/02/2015
Position of signatory:
Ian Morehouse
Managing Director
Notes:
1)
For the complete list of applied standards and technical specifications see Fläkt Woods documentation.
2) Where no relevant harmonized standards exists.
3) Woods fans are driven by AC induction motors which are inherently compliant if supplied with a truly sinusoidal AC
supply. Where the fan motor is supplied via an inverter or other electronic control, verification of its compatibility
together with cabling should be sought from the control supplier.

Axial Way
Colchester CO4 5ZD Registered in London No. 233771
United Kingdom Registered office Axial Way, Colchester, CO4 5ZD, UK
Tel: +44 (0) 1206 222555
Facsimile: +44 (0) 1206 222777
Email: info.uk@flaktwoods.com © Fläkt Woods Limited December 2009
Website: www.flaktwoods.com
8
TABLE 1
Routine Maintenance Every 6 Months Every 12 Months Comments

Schedule
1. Examine the airways in to * Remove and debris that may have
the fan guards (if fitted) accumulated round the guards
2. Examine motor cooling fins * Remove any material / dirt build-up
between the motor fins
3. Examine impeller for dirt * Remove any build-up of dirt. Ensure
build-up or any physical impeller is secure. Replace impeller if it is
damage damaged
4. Check condition and * Clean safety supports. Replace them if
tautness of fan safety support there is any deterioration / corrosion
chains / harnesses / ropes
(if fitted)
5. Examine and operate * Check operation using built-in sensor test
vibration sensors (if fitted), features or dummy signals. Check that
and temperature sensors (if the fan is automatically switched off, or a
fitted) warning indication is provided, when the
sensors / switches indicates a fault
6. Examine condition of * Clean safety guards. Replace them if there
safety guards (if fitted) and are any signs of damage
their fixings
7. Check operation of * Switch off power to the motor. Check that
anti-condensation heaters (if the anti-condensation heater is energised
fitted) (drawing current)
8. On ‘bifurcated’ motors * Replace the 130mm Duramid seal if it is
remove the impeller and damaged
inspect the packing located
behind the motor shaft-seal
retaining plate
9. Examine the clearance * Ensure that the gap between the impeller
between the fan impeller blade ends and the fan duct is even and
blade tips and the fan duct. adequate. If in doubt about the gap contact
Check the angle, and the Flakt Woods for advice. Ensure that the
security of the impeller impeller blade is secure. The blade angle
blades must not be changed before contacting
Flat Woods Ltd for advice
10. Check torque of fan-to- * It is essential to confirm that all fixings are
support fixings properly fitted, are tight, and are fully
driven home (see Paragraph 6.1) If in doubt
about the torque of a fixing contact Fläkt
Woods Ltd for advice
11. Examine motor, fan and * It is essential to confirm that all fixings are
ancillary equipment fixings properly fitted, are tight, and are fully
driven home (see Paragraph 6.1) If in doubt
about the torque of a fixing contact Fläkt
Woods Ltd for advice
12. Check movement of * Check freedom of movement. Tighten
vibration isolators (if fitted) fixings if necessary
13. Check motor voltage and * Ensure voltage and full load current are as
current consumption specified on the motor nameplate
14. Inspect paintwork / * Treat any areas of damage with suitable
galvanising anti-corrosion paint
15. Grease motor bearings * Check requirement in accordance with
paragraph 6.3
16. Check fan assembly * Check security and condition of all wiring
wiring (including the earth)
9
FIGURE 1
CDE = Clockwise (rotation) looking

at the Driven (impeller) End
ACDE = Anti-Clockwise (rotation)

looking at the Driven (impeller) End
A STANDARD TWO STAGE CONTRA-ROTATING AXIAL FAN COMPRISES A

FORM A, RIGHT HAND FAN FOLLOWED BY A FORM B, LEFT HAND FAN.
This does not apply to: identical fans in series, Birfurcated Fans or fans fitted with guide vanes.
FIGURE 2
FIXING ARRANGEMENT OF TERMINAL BLOCK

Applies to only HT (high temperature smoke venting fans) and Bifurcated JM fans.
It does not apply to Series 33 Bifurcated JM fans
10
FIGURE 3
1 PHASE 1 PHASE
SPEED CONTROL WARNING

SPEED CONTROL WARNING
TO CHANGE ROTATION TO CHANGE ROTATION

INTERCHANGE U1-U2 IN INTERCHANGE U1-U2 IN
MOTOR TERMINAL BOX MOTOR TERMINAL BOX
PN 502271 CD1705 FAN CONTROLLER PN 502273 CD1706 FAN CONTROLLER

1 PHASE 1 PHASE
SPEED CONTROL WARNING SPEED CONTROL WARNING
TO CHANGE ROTATION
TO CHANGE ROTATION INTERCHANGE U1-U2
INTERCHANGE U1-U2 IN (F22 DUCT BOX)
MOTOR TERMINAL BOX (BT-CT MOTOR BOX)
PN 502260 CD1708 FAN CONTROLLER PN 502261 CD1709 FAN CONTROLLER
WIRING DETAIL: SINGLE PHASE FANS WITH DUCT MOUNTED TERMINAL BOX
Wiring leads in BT/CT motors are black and red in colour instead of being marked as “U1” and “U2”.
FIGURE 4
1 PHASE 1 PHASE
PN 502331 PN 502332
1 PHASE 1 PHASE
PN 502478 CD1651 PN 502479 CD1652

WIRING DETAIL: SINGLE PHASE FANS USING TERMINAL BOX ON MOTOR
11
FIGURE 5
1 PHASE 1 PHASE
FAN FAN
CONTROLLER
CONTROLLER
CD1653 CD1654
1 PHASE 1 PHASE
FAN FAN
CONTROLLER
CONTROLLER
CD1655 CD1656
WIRING DETAIL: SINGLE-PHASE DIRECT-DRIVE MOTOR WITH SPEED CONTROLLER
FIGURE 6
CD2426
WIRING DETAIL: SINGLE PHASE WEG MOTORS

12
FIGURE 7
W2 U2 V2
U1 V1 W1
PN 83771
W2 U2 V2
U1 V1 W1
W2 U2 V2
U1 V1 W1
PN 83772
CD 1344/1
W2 U2 V2
U1 V1 W1
W2 U2 V2
U1 V1 W1
PN 407941
W2 U2 V2
CD 1559
U1 V1 W1
WIRING DETAIL: THREE PHASE FANS WITH DUCT MOUNTED TERMINAL BOX
13
FIGURE 8
PN 502333
3 PHASE 3 PHASE
U1 V1 W1 V2 U2 W2
CD1683 U1 V1 W1 V2 U2 W2
U1 V1 W1 V2 U2 W2
PN 502334
3 PHASE
WIRING DETAIL: THREE PHASE FANS USING TERMINAL
BOX ON MOTOR
PN 502333
3 PHASE
U1 V1 W1 V2 U2 W2
FIGURE 9
U1 V1 W1 V2 U2 W2
PN 502334
CD1545 CD1546
CD1550 CD1547
WIRING DETAIL: THREE-PHASE MOTOR, WITH ISOLATOR FITTED
14
FIGURE 10
3 PHASE 3 PHASE
U1 V1 W1 V2 U2 W2
CD1659 CD1660
3 PHASE
WIRING DETAIL: THREE-PHASE DIRECT-DRIVE MOTOR WITH TRANSFORMER TYPE SPEED CONTROLLER
U1 V1 W1 V2 U2 W2
CD1660
FIGURE 11
3 PHASE 3 PHASE
U1 V1 W1 V2 U2 W2
CD1657 CD1658
WIRING DETAIL: THREE-PHASE DIRECT-DRIVE MOTOR WITH ELECTRONIC TYPE SPEED CONTROLLER
FIGURE 12
3 PHASE
CD1661
U1 V1 W1 V2 U2 W2
WIRING DETAIL (THREE-PHASE

DIRECT-DRIVE MOTOR WITH CHANGEOVER
SWITCH)
15
16
FIGURE 13
DRAWING OF TORQUE SETTINGS FOR FIXINGS

© Copyright 2015 Fläkt Woods Group
Axial Fan Installation Guide
PN :416421
WE BRING WWW.FLAKTWOODS.COM
BETTER AIR ™
TO LIFE
With over a century of innovation and expertise to share with our
customers, Fläkt Woods is a global leader in Air Technology products
and solutions. We specialize in the design and manufacturing of a
wide range of products and solutions for Air Movement, Air Treatment,
Air Distribution, Air Management and Air Diffusion with focus on two
major benefits – Air Comfort and Fire Safety. With market presence
in 65 countries we are in a unique position to be a local supplier
and an international partner in our customer’s projects.
Our product brands such as SEMCO®, eQ®, eQ Prime®, JM Aerofoil®,

Econet®, Veloduct®, Optivent®, Optimix®, Econovent® and Cleanvent®
are well-known and trusted by customers all over the world to
deliver high quality and energy efficient solutions.
Fläkt Woods Limited, Axial Way, Colchester, Essex, CO4 5ZD

tel: 01206 222 555
website: www.flaktwoods.co.uk
» See global website for international sales offices www.flaktwoods.com


Check all filters for accumulation of dust, dirt and other
contaminants and physical integrity.
Record the condition of the filters to develop and

maintain a profile for the specific unit at the specific site.
Filters Monthly
For cleanable filters – clean as necessary in accordance
with the manufacturer’s instructions.
For disposable filters – replace with new, as necessary.

Check all drip trays, drains and traps are free flowing.
Drip Trays and Drain
Clean/unblock as necessary. Monthly
Traps
Supply & Extract Check open/louvred intakes and exhausts. Remove any
Monthly
Fans debris, etc. and clean as necessary.
General visual inspection of the unit casing/panels for
tightness of fit and air seals.
Check operation of access panel/door handles, fasteners,

Supply & Extract
hinges and the like. 3 Monthly
Fans
Check for signs of leaks and corrosion.
Carry out any repairs or replacements necessary.

There are many different types of extract fans which are
available roof mounted extract fans, in-line ducted
extract fans and wall mounted extract fans, all of which
will require regular servicing and maintenance works
carried out to ensure that the performance is not
affected.
Dependant on the usage and climate in which the fan is

operated / exposed to, will depend on the maintenance
tasks and the periods in which these are to be carried
Extract Fans out, therefore the below maintenance intervals have Note
been supplied as a minimum requirement.
Maintenance should only be carried out by a qualified

engineer, prior to any works being carried out it should
be ensured that the unit has been switched off at the
local controller and that it has been isolated from all
electrical supplies; failure to do this can cause
electrocution.

Dependant on the installation type and location of the
fan unit, regular inspection and cleaning should be
undertaken to the internal and external components of
the unit, where there is a build up of dirt / grease /
debris, this should be should be cleaned / removed from
the unit, by referring to the manufacturers
recommendations for the specific procedures.
Should the unit be fitted with sealed for life bearings

than these will require no lubrication, again refer to the
manufacturer’s literature to ensure that the correct 6 Monthly /
Extract Fans
procedures are carried out. Annually
Ensure that all fastenings and casings are securely fitted

after maintenance has been carried out.
The unit should be inspected at regular intervals, where

there is a build up of dirt / deposits; this should be
cleaned from the unit as per the manufacturer’s
instructions.
Inline Mixed Flow The unit should be inspected at regular intervals, where 6 Monthly /
Fans there is a build up of dirt / deposits; this should be Annually
instructions.
Panel Fans / Wall Generally these fans will be served by an intake grille 6 Monthly /
Fans / Window Fans and a supply grille, both of which will require cleaning at Annually
/ Ceiling Fans regular intervals in order to remove dirt and any debris
that maybe blocking the grilles and prevent them from
operating correctly.
Where the grilles are located internally to the building

these can be cleaned using a vacuum cleaner followed
by being wiped clean with a damp cloth, it should be
noted that no abrasive cloths or cleaners should be used
on the grilles as this could damage the aesthetics of the
grille.
It is recommended where possible to allow the grille to

dry naturally, or using a dry soft cloth to wipe the
surface dry, once the grille is dry and free from dirt they
can be re-fitted to the unit.
Please refer to the manufacturer’s literature for the

specific instructions for the unit which has been installed
to enable for the correct procedures to be carried out.
Controls and Visually check all wiring and electrical/controls

Electrics components.
Carry out functional check of all controls.


5.4. MECHANICAL VENTILATION HEAT RECOVERY - MVHR

A new mechanical supply and extract ventilation heat recovery system has been installed to
serve each of the apartments within Block D, the new system saw the installation of new MVHR
units and associated supply and extract ductwork services installed in order to provide extract
ventilation to the wet rooms (bathrooms, WC’s, en-suites), utility cupboards and kitchens, with
new supply ventilation services to serve the living rooms, dining rooms and bedrooms.
The new units draw fresh air in from the atmosphere where it is then heated / cooled as
required prior to being supplied to the dwelling via a network of supply ductwork, which in turn
has been connected to supply diffusers where the air is then distributed to the room.
The air that is extracted from the bathrooms and kitchens is extracted via ceiling mounted
extract grilles and extract ductwork which has been connected to the new MVHR unit, prior to
the extracted air being discharged to atmosphere, the heat from the extracted air is recovered
and transferred to aid with the incoming air.
Within the summer the new units have an integral bypass and humidity sensor which will
increase the units speed as the humidity increases, the new units also have integral frost
protection which reduces the supply flow at low temperatures whilst maintain the extract
ventilation.
The new system runs on a constant supply and extract basis, with the inclusion of a booster
switch located within the kitchen enabling for the systems extract to be increased when
necessary, with the extract ventilation rate to the wet rooms increased when the lighting to the
area is switched on, the boosted level of extract will remain on whilst the lighting is on, once
the lighting to the area has been turned off and after a set period of time the unit will revert
back to a trickle extract.
For locations of the new services, please refer to the as installed drawings, cross referencing
with the manufacturers literature for operational details.
5.4.2.1. Block D

Name Number
Apartments Block
MVHR Unit Titon HRV1.35 Q Plus
D
5.4.3.1. Supply & Extract fans
Air handling units provide mechanical supply and extract ventilation to a building, zones within a
building or individual spaces. Units may be supply only, extract only or a combination of supply and
extract and may incorporate filtration, heating, cooling, humidification and heat recovery in a wide
variety of combinations and configurations.
Due to the vast range of sizes, configurations and conditions possible with air handling units, the
procedures below are provided as general guidance only and the manufacturer’s details and
instructions for the specific unit should be referred to at all times. The procedure applies to returning
a unit to service after an extended shut down period.
Air handling units also include electrical and control systems and may also include refrigerant-based
heating/cooling coils and associated plant, therefore works should only be carried out by a qualified
and experienced engineer, familiar with and approved for working on such systems.
Step Notes
1. Check the location and type of controls for the unit. This may be local controls mounted
on or within the unit, control from a remote MCC (motor control centre) panel or from the
head end of a building-wide Building Management System (BMS).
Verify the controls are fully functional and capable of assuming automatic control of the
unit once it is put into service – refer to the operating instructions for the particular
control system present, as necessary.
2. Check that all power supplies to the air handling unit are present, sound, in good
condition and tested/certified as appropriate and capable of being safely energised.
Ensure all power supplies are isolated at the local isolators, including those to controls in
or on the unit and any separate, associated plant, such as chillers or condensing units.
3. Thoroughly inspect the unit internally and externally to check the condition and integrity
of the components, frame, panels, access doors, seals and the like. Verify all components
are located in their correct positions, all serviceable and moving parts are clean and
where required have been serviced / replaced and that all airways are free from
obstructions. Pay particular attention for any blanking plates that may have been inserted
for isolation or transportation purposes.
Check the condition of damper blades, edge seals and linkages.
Check air inlets and outlets are clean and clear of any dirt, debris or obstructions.
Check fan scrolls and casings are clean and clear of any obstructions. Manually rotate the
scrolls to ensure they move freely and smoothly. For belt driven fans, check pulley
alignment and that the belt tension is within the manufacturer’s tolerance limits.
4. Inspect all connected ducts. Verify the duct system for the unit is complete, sound, clear
of obstructions and is not manually shut off for any reason.
Verify any control components in the duct system are live and in full working order.
Step Notes
5. Energise the power to the unit controls but not to the fans at this stage. Use the controls
system to enable the unit, such that dampers will open. Visually confirm that all dampers
open fully and air pathways are clear. Refer the controls system operating instructions as
necessary.
6. Ensure the fans are in the ‘off’ position on the control panel/in the automatic control
system. Energise the power supplies to the fans.
Use the manual test mode to activate the fans and visually check that the fans run and
rotate in the correct direction. Note that there may be a time delay within the controls
system that holds the fan off initially until safety interlock feedback is received, e.g. until
isolation dampers open fully.
When running, observe the fans carefully to verify they are running smoothly and there is
no excessive noise or vibration being produced.
Should any concerns arise, shut down and isolate the unit and carry out checks to identify
the cause, in accordance with the manufacturer’s instructions. Carry out any necessary
adjustments or repairs prior to re-starting or recommencing the start-up procedures.
7. Where necessary, use the manual test mode to similarly check the correct operation of
other moving components within the unit, e.g. a thermal wheel.
8. Where a humidifier is present, refer to the manufacturer’s operating instructions and

follow the start up procedures for this component. Pay particular attention to any safety
instructions, especially where steam is produced under pressure.
9. The air handling unit is now ready to be returned to normal automatic control. Ensure all
power supplies are live and that panel switches or control system settings are taken out
of manual test mode and returned to the ‘normal’ or ‘automatic’ position, as appropriate.
Refer to the specific normal starting instructions for the unit and/or the controls system,
as appropriate. Monitor the unit during the normal start up sequence to verify that all
automatic actions complete successfully and the unit operates as expected.
Allow the unit to run for a reasonable period of time (30mins – 1 hour, or as appropriate
for the specific unit) then use the appropriate over-ride switch or BMS setting to turn the
unit off in the normal manner (i.e. not an emergency stop). Monitor the shut down
sequence to verify it occurs in accordance with the manufacturer’s and/or controls system
instructions.
After an appropriate period of rest for the specific unit and associated plant, re-start the
unit using the normal routine and leave to run under automatic control.
Item
Supplied
International House
Tel: 01206 713 801
Peatree Road
Fax: 01206 543 126
Stanway
5.4.4.1 MVHR Units Titon Colchester
Email: ventsales@titon.co.uk
Essex
Web: www.titon.co.uk
CO3 0JL
EN
HRV1.25 Q Plus
TP406HMB
HRV1.35 Q Plus
TP408HMB
HRV1.75 Q Plus
TP404HMB
HRV2 Q Plus
TP401HMB
HRV2.85 Q Plus
TP407HMB
HRV3 Q Plus
TP402HMB
Heat Recovery Ventilation Units
auralite®
TP518
LED Status Indicator

Product Manual
ventilation systems
Warnings, Safety information and
Guidance
Important Information
Important: read these instructions fully before the
installation of this appliance
1. Installation of the appliance and accessories must be carried

out by a qualified and suitable competent person and be car-
ried out in clean, dry conditions where dust and humidity are
at minimal levels.
2. All wiring must conform to current I.E.E. Wiring Regulations
and all applicable standards and Building Regulations.
3. Inspect the appliance and electrical supply cord. If the supply
cord is damaged, it must be replaced by the manufacturer,
their service agent or similarly qualified persons in order to
avoid a hazard.
4. The unit is supplied with a mains rated 3 core flexible cord
(PVC sheathed, brown, blue and green/yellow 0.75mm²).
5. The appliance must be connected to a local double pole iso-
lation switch with a contact separation of at least 3mm.
6. The appliance must be earthed.
7. HRV1.25, HRV1.35, HRV1.75, HRV2 & HRV2.85 Q Plus are suit-
able for 230V ~ 50/60Hz single phase with a fuse rating of 3A.
8. HRV3 Q Plus suitable for 230V ~ 50/60Hz single phase with a
fuse rating of 5A.
9. auralite®, control & communication cable access is via the fit-
ted cable gland(s) which are suitable for Ø3- 6mm cable.
10. auralite®, contol & communication cable - Unshielded 4 Core
18-24AWG Stranded, Tinned Copper.
2
11. Control & communication cables should not be placed within
50mm or on the same metal cable tray as any 230V lighting
or power cables.
12. Ensure all cable glands are fully tightened.
13. The unit must be stored in a clean and dry environment. Do
not install the appliance in areas where the following may be
present or occur;
• Excessive oil or a grease laden atmosphere,
• Corrosive or flammable gases, liquids or vapours,
• Ambient temperatures above 40°C or below -5°C,
• Humidity levels above 90% or is a wet environment.
14. The appliance is not suitable for installation to the exterior of
the dwelling.
15. This appliance can be used by children aged from 8 years and
above and persons with reduced physical, sensory or mental
capabilities or lack of experience and knowledge if they have
been given supervision or instruction concerning use of the
appliance in a safe way and understand the hazards involved.
16. Children should be supervised to ensure that they do not
play with the appliance.
17. Ensure that external grilles are located away from any flue
outlet, in accordance with relevant Building Regulations.
18. The unit must not be connected to a tumble dryer.
19. The unit must not be connected to a cooker hood.
20. Precautions must be taken to avoid the back-flow of gases
into the room from an open flue appliance.
21. Ensure all ducting, condensate drain and associated pipe
work is free from debris and blockages before switching on
the unit.
3
Contents
Warnings, Safety information and Guidance Commissioning
Important Information �� 2 Controls��26
Control Parameters��26
Product Overview Continuous Supply & Extract Speeds:��27
Dimensions HRV1.25 & 1.35 Q Plus�� 6 Boost Supply & Extract Speeds: ��27
Dimensions HRV1.75, 2, 2.85 & 3 Q Plus�� 7 Boost Overrun��28
Product Features�� 8 Humidity Sensor��28
Controls & Features �� 9 Controller Reset��29
auralite®�� 9 Hardware Reset��29
Filter Covers��10
Auto Setback Speed��10 Maintenance
Continuous Speed��10 Filter Replacement��30
Boost Speed with Overrun Timer ��10 How to Change Filters ��31
auralite® Boost Alert��10 auralite® Filter Notification Reset��31
Summer Bypass��11 Cleaning Interior��32
SUMMERboost®��11 Cleaning Exterior��32
Automatic Frost Protection��12 Condensate Tray��33
Integrated Humidity Sensor ��12 Service Record��34
Packaging Contents��14
Installation
Fixing��15
Condensate Drain��18
Ducting Connections��19
Wiring Connections Access��20
auralite® Wiring Diagrams��21
Wiring Diagrams��22 When this document is
Wiring Diagrams��23 viewed as a PDF the headings
Wiring Diagrams��24 & sub headings on this page
Wiring Diagrams��25 are hyperlinks to the content.
Additionally the page numbers in this
document are hyperlinks back to this
contents page.
4
5
Product Overview
Dimensions HRV1.25 & 1.35 Q Plus
This diagram details the overall size of the unit and the additional space required
around the unit to allow for commissioning and future servicing and maintenance.
295
600
DO NOT
‘BOX-IN’ UNIT
300
430
100
600
Service Void
All dimensions in millimetres
6
Dimensions HRV1.75, 2, 2.85 & 3 Q Plus
This diagram details the overall sizes of the units and the additional space required
around the units to allow for commissioning and future servicing and maintenance.
426
715
DO NOT
‘BOX-IN’ UNIT 300
490
100
860
Service Void
All dimensions in millimetres
7
Product Features
The table below lists the models covered by this Product Manual. To find out what
features your Titon HRV Q Plus has refer to the part number. The part number can
be found on the serial number label fixed to the top and front of the unit.
Independent Adjustment of Fans

Boost Speed with Overrun Timer
Step-less Fan Speed Adjustment

Automatic Frost Protection
Internal Humidity Sensor
auralite® Connection
Auto Setback Speed

Continuous Speed
Ø125mm Ducting
Ø150mm Ducting
Summer Bypass
SUMMERboost®
Filter Covers
Part
Model Number
HRV1.25 Q Plus TP406HMB            
HRV1.35 Q Plus TP408HMB            
HRV1.75 Q Plus TP404HMB            
HRV2 Q Plus TP401HMB            
HRV2.85 Q Plus TP407HMB            
HRV3 Q Plus TP402HMB            
GB Patent Nos.
GB2469254, GB2470331, GB2470528, GB2470684 GB2491516, & GB2471406
8
Controls & Features
The HRV Q Plus units are controllable by various volt free switches and sensors.
The following describes the controls and features of the HRV Q Plus units and how
they are controlled. Refer to the table opposite. Ensure all controls are adequately
labelled, indicating their function clearly.
auralite®
auralite® is available separately as an optional add-on. auralite® is a low voltage
hard wired remote LED ventilation system status indicator, designed to fit a
standard UK patress or recessed backbox. The indicator has six LEDs which display:-
yy Normal Solid light - Unit is running at Continuous Speed.

Flashing light - Unit is running at Setback Speed.
yy Frost Unit is in Automatic Frost Protection mode.
yy Filter Filters require change.
Ventilation
System
auralite® Indicator Panel
yy Boost Solid light - Unit is running at Boost Speed.

Flashing light Boost Alert is active.
yy Summer Unit is in Summer bypass.
yy Fault Unit has a fault - Contact the installer.
9
Filter Covers
The units are fitted with removable filter covers on the front panel.
Auto Setback Speed

Setback Speed is used to reduce ventilation rates. Setback Speed is automatically
set at the mid point between minimum possible Continuous Speed and the
selected Continuous Speed. The Setback Speed can be enabled by connection of a
volt free one-way switch, or combined with the Boost Speed with the 3 position
switch TP 508.
Continuous Speed
Continuous Speed is the normal continuous extract and supply air flow running
speed of the units.
Boost Speed with Overrun Timer

Boost Speed increases the extract and supply air flow. Boost Speed is configured
with Step-less independent fan controls and includes an Overrun Timer variable
between 0 and 60 minutes. The Boost Speed can be triggered by any device which
provides a volt free one-way switch, such as a PIR, thermostat, humidistat or a
standard one-way switch. If the unit is left Boost (latching switch) for longer than
2 hours the Overrun Timer is disabled meaning the HRV will return to Continuous
Speed as soon as the switch holding the unit in Boost is released.
auralite® Boost Alert

Boost Alert is a timer designed to prevent the HRV being inadvertently left in Boost
for long periods of time. Once the HRV is placed in Boost the timer is started and
after 2 hours Boost Alert will be activated. This is indicated by the Boost LED on the
auralite® Indicator Panel flashing. Once Boost Alert has been activated the Overrun
Timer is disabled meaning the HRV will return to Continuous Speed as soon as the
switch holding the unit in Boost is released.
10
Summer Bypass
Summer Bypass is designed to operate during hot periods where fresh air can be
vented straight into the property without being preheated by the extracted stale
air. Summer Bypass operation is automatically controlled. The Summer Bypass
mechanism diverts the stale air being extracted from the dwelling around the heat
cell so that its heat energy is not transferred to the fresh air being supplied to the
property.
SUMMERboost®
An optional SUMMERboost® facility is available that allows both the supply
and extract fans to run at full speed whenever the Summer Bypass is activated.
By default SUMMERboost® is disabled by a Link Wire, see Wiring Diagrams.
Removal of the link wire will enable SUMMERboost®.
When SUMMERboost® is trigged by Summer Bypass the increased fan speed can be
prevented either Manually or Automatically.
Manual - This is by means of a volt-free switch wired directly into the controller PCB.
Automatic - This is by means of a dedicated wall mounted room thermostat.
SUMMERboost® will only operate when the temperature has exceeded the
thermostat setting. Should the room temperature fall below the thermostat setting,
then SUMMERboost® will not operate.
11
Automatic Frost Protection
During very cold weather, Automatic Frost Protection will detect temperatures that
could form ice inside the unit. It will reduce the supply ventilation rate to prevent
ice build up within the heat cell. Automatic Frost Protection reduces the flow rate of
cold air, thus allowing the warmer stale air to raise the temperature within the heat
cell to such a level that prevents the formation of ice. As internal temperatures rise
Automatic Frost Protection will increase the supply ventilation flow rate back to the
commissioned settings.
Integrated Humidity Sensor

Units are fitted with an Integrated Humidity Sensor. This continuously monitors
the relative humidity (RH) of the extracted air and triggers Boost Speed when the
relative humidity rises over the set threshold. The Humidity Sensor’s trigger point
is variable from 55%RH to 85%RH and is configured using step-less independent
potentiometer.
12
13
Packaging Contents
Inspect the unit when taking delivery. Check the unit for damage and that all
accessories have been supplied. Each HRV Q Plus unit is supplied with:
Mounting Bracket x 2.
Safety Bracket x 1.
15mm Condensate Drain Olive & Nut x 1.
M6x10mm Pan Head screws x 4.
M6 washers x 4.
Transport Bungs x 4, supplied packed in Duct Ports.
Product Manual x 1.
Any shortages or damage must be immediately reported to the supplier.
14
Installation
Fixing
Titon recommend the use of guidance given in the Domestic Ventilation
Compliance Guide 2010 Edition ISBN-978 1 85946 378 9 and Approved Document
Part F 2010 ISBN-978 1 85946 370 3 for all installations in the United Kingdom.
The above documents can be downloaded free from www.

planningportal.gov.uk.
Do not remove the Transport Bungs until connecting ducting. Transport Bungs are
fitted to prevent debris falling into the unit and causing blockages and damage:
The Titon HRV Q Plus is designed

to be mounted on a wall or similar.
The mounting surface must be
sufficiently strong to support the
unit.
Consider the positioning of
electrical services and the
Condensate Drain when siting the
unit.
Ensure there is sufficient access
around the HRV Q Plus for future Transport Bungs highlighted
maintenance.
Do not ‘box-in’ the unit making
access to the unit difficult for maintenance and repair.
15
The Unit must be mounted plumb and level front to back and side to side.
1. Mark a horizontal line on the wall

using a spirit level. This line will be
approximately 95mm below the
location of the top face of the unit
when fitted (excluding duct ports).
2. Use one of the Mounting Brackets
as a template to mark the three
fixing hole centres.
3. Drill holes for fixings, always use a
fixing suited to the wall type.
4. Fix one Mounting Bracket to the
wall ensuring the interlocking side Mounting Bracket highlighted
is at the top, as shown.
16
5. Fix the remaining Mounting
Bracket to the unit using the M6
screws and washers provided,
ensuring the interlock side is at the
bottom. Do not overtighten.
6. Mount the unit by locating the
two Mounting Brackets together.
Ensure a positive location is made
between the two Mounting Bracket
7. The Safety Bracket MUST be fitted.
Fix the lower Safety Bracket as
shown using the remaining M6
screw, washer and suitable wall
fixing. Packing to be used as
required behind the Safety Bracket
to ensure unit is level.
Hook onto
wall bracket
Safety Bracket highlighted
17
Condensate Drain
The unit’s Condensation Drain Pipe must be fitted and connected to the dwelling’s
foul water drainage system in accordance with the relevant building regulations.
The Condensation Drain Pipe:

Is attached via a 15mm
compression fitting (drain pipe
shown un-insulated for clarity), on
the base of the unit.
Must incorporate a suitable trap,
which must act as an air lock.
Must be adequately secured and be
insulated with the equivalent of at
least 25mm of insulating material
with a thermal conductivity of
0.04 W/(mK) if any part of the pipe
passes though an unheated void.
Should be installed to have a
minimum 5° fall from the unit.
Titon recommend the use of
diaphragm type waste valve in
place of a conventional ‘wet’ trap
which could dry out. Such as, BRE
certificate no. 042/97 ‘Hepworth
Hepv0 Hygienic self sealing plastic
waste valve’ recommended as an
alternative to traditional U-Traps.
18
Ducting Connections
Titon recommend the use of guidance given in the Domestic Ventilation
Compliance Guide 2010 Edition ISBN-978 1 85946 378 9 and Approved Document
Part F 2010 ISBN-978 1 85946 370 3 for all installations in the United Kingdom.
The above documents can be downloaded free from www.

planningportal.gov.uk
Once the unit has been installed and the ducting is ready to connect to the unit,
remove the Transport Bungs from the Duct Ports.
The HRV unit has a label on the top with the icons indicating which port is which.
It is very important that ducting is connected to the correct ports in line with
the icons below.
EXTRACT FROM DWELLING - This duct port is connected to the ducting that
carries waste air from the ‘Wet Rooms’ to the HRV unit.
TO ATMOSPHERE - This duct port is connected to the ducting that carries

the waste air to outdoors from the HRV unit.
SUPPLY TO DWELLING - This duct port is connected to the ducting that

carries the fresh warmed air to the habitable rooms from the HRV unit.
FROM ATMOSPHERE - This duct port is connected to the ducting that

carries fresh outdoor air to the HRV unit.
Titon recommend that:

1. Ø125mm ducting is used to connect the HRV1.25 & 1.35 Q Plus.
2. Ø150mm ducting is used to connect the HRV1.75, 2, 2.85 & 3 Q Plus.
3. A short piece of flexible ducting, approximately 200mm long is used to
connect the unit to the ducting system.
4. Any flexible ducting used must be pulled taut.
5. A minimum distance of 200mm between the HRV Q Plus unit and any sharp
bends in duct work.
19
6. Ducting should be insulated where it passes through unheated areas and
voids with the equivalent of at least 25 mm of a material having a thermal
conductivity of ≤0.04 W/(m.K) to reduce the possibility of condensation
forming. Where a duct extends externally above roof level the section above
the roof should be insulated or a condensate trap should be fitted just below
roof level.
7. Ducts within the building heated envelope between the external terminals and
the unit’s From Atmosphere and To Atmosphere ports should be insulated and
wrapped additionally with a vapour barrier outside the insulation.
8. Where ducts pass through fire barriers, they must be appropriately fire stopped
in accordance with the requirements of Part B of the Building Regulations (for
England & Wales).
9. A ducting condensate drain must be fitted to vertical To Atmosphere duct
work.
10. Ducting must be installed in such a way that resistance to airflow is minimised.
11. Ducting connected to the From Atmosphere & To Atmosphere ports, must be
to the external air outside the building envelope.
12. All ducting joints including those to the HRV Q Plus unit’s Duct Ports must be
permanently sealed with tape and/or an appropriate non-hardening sealant
and/or Jubilee clips or similar. Do not distort ducting or Duct Ports by over
tightening clips.
13. A minimum distance of 2m exists between the external supply and exhaust
terminals.
14. Units have temperature sensors fitted to ports marked with a Caution label.
DO NOT insert duct into the duct ports. If ducting is inserted the sensor
readings will be adversely effected compromising the units performance and
could affect the product warranty.
Wiring Connections Access

Access to the connections for auralite®, Boost and other volt free control functions
is via the hinged cover on the top of the unit, at the front. For access for service and
maintenance remove the whole cover.
20
auralite® Wiring Diagrams
12V
A
B
0V
auralite® connection at Indicator ref EE180
12V
A
B
0V
auralite® connection at Unit ref EE180
21
Wiring Diagrams
Double Pole Isolator Fuse

L L
N N
Mains cable must be separate

from the communication cables.
See Important Information.
Supply wiring diagram 230V~50Hz ref EE141
Volt-free boost switching of MVHR

controller PCB using single-pole
switches TP 502, TP 503, TP 507
and / or TP500 / TP501 humidistat.
There is maximum of 10 single

pole switches or humidistats
that can used. TP500/TP501
Humidistat
1 2 3
Boost switching and Humidistat connection ref EE173
22
Wiring Diagrams
Volt-free setback switching of MVHR

controller PCB using single-pole
latching switch and / or volt-free
normally open relay contacts.
To avoid the unit being inadvertently

left in Setback Mode, it is recom-
mended that only one latching switch
is fitted.
Volt-free setback switch or
normally open relay contacts
Setback Mode switching and connection ref EE177
SWITCH POSITIONS
1 - Setback Speed
2 - Continuous Speed
3 - Boost Speed
TP 508
Three position rotary switch
L U1 U2 U3
Three Position Rotary Switch TP 508 switching and connection ref EE175
23
Wiring Diagrams
SUMMERboost® Link Wire must be

removed to enable SUMMERboost®.
SUMMERboost® Link Wire
SUMMERboost® Link Wire
24
Wiring Diagrams
Volt-free control of SUMMERboost®

using one way latching switch.
TP 522
Latching SUMMERboost® switch
SUMMERboost® switch connection ref EE178
Volt-free control of SUMMERboost®

using room thermostat.
TP509 L
Room Thermostat
Y1 Y2
SUMMERboost® thermostat connection ref EE178
25
Commissioning
Controls
The fan speeds of the Titon HRV Q Plus will require adjustment to ensure the flow
rates achieved provide adequate ventilation. The Titon HRV Q Plus has 2 standard
fan speed settings Continuous Speed and Boost Speed.
The Continuous Speed and Boost Speed are programmed by placing the controller
into Program Mode via the Program/Run Switch and changing the position of rotary
potentiometers.
When applying power for the first time, the unit can take up to four minutes to start
operating.
Prior to the first commission set Continuous Speed potentiometers to minimum
and Boost Speed potentiometers to maximum or reset the controller.
Program Potentiometers Run

Switch Program Potentiometers Run
Timer Boost
Switch
Humidity Extract Supply
Timer Boost
Humidity Extract Supply Continuous
Continuous
Boost Overrun Timer
Boost Overrun T
Humidity Sensor
Humidity Senso
Extract
Extract
Supply
Supply
Control Identification
Control Parameters
The Boost Speed cannot be set lower than the Continuous Speed.
The Continuous Speed cannot be set higher than the Boost Speed.
All switching inputs are disabled when the Program/Run Switch is in
Continuous or Boost positions.
Speed control potentiometers are disabled when the Program/Run switch is in
centre Run position.
26
For the commissioning settings to be stored the unit needs to be powered up.
Continuous Supply & Extract Speeds:

1. Move Program/Run Switch to
Continuous position.
2. Rotate supply fan Continuous 4 5
Speed adjustment potentiometer 3 6
to achieve required supply
continuous air flow. 2 7
3. Rotate extract fan Continuous
60 1 8
Speed adjustment potentiometer
to achieve required extract
continuous air flow.
4. Return Program/Run Switch Commissioning Pot positions
to centre position to exit
commissioning.
Boost Supply & Extract Speeds:

1. Move Program/ Run Switch to Boost position.
2. Rotate supply fan Boost Speed adjustment potentiometer to achieve required
supply boost air flow.
3. Rotate extract fan Boost Speed adjustment potentiometer to achieve required
extract boost air flow.
4. Return Program/Run Switch to centre position to exit commissioning.
27
Program / Run
Header Link
Boost Overrun
Boost Overrun Timer is variable
between 0 and 60 minutes. Rotate
potentiometer to change overrun time. 30
This can be done at any time.
0 60
Humidity Sensor
The Humidity Sensor’s trigger point is
variable from 55%RH to 85%RH. Rotate
15
potentiometer to change trigger point. 70%
Humidity Sensor adjustment can be
done at any time without the need to
move the Program / Run Header Link.
0 30 55% 85%
Humidity Sensor Pot positions
28
Controller Reset
Following a controller reset the ventilation system will need to be
fully commissioned.
The procedure to reset the Titon HRV Q Plus controller is a simple three step
operation. The unit will need to be powered up during the reset procedure.
1. Rotate the Supply and Extract Continuous Speed potentiometers fully anti-
clockwise.
2. Rotate Supply and Extract Boost Speed potentiometers fully clockwise move
the Run/Program Switch from the Run position to the Continuous position,
from the Continuous position to the Boost position and back to the Run
position. To ensure that the reset switch movements are registered by the
controller wait two seconds between each switch movement. Controller reset
is now complete.
Hardware Reset
Certain conditions (repeated supply interruptions etc.) can activate the automatic
motor protection mode. Whereby the fan motors are prevented from operating.
This requires a hardware reset to return the unit to normal operating mode, to
achieve this power to the unit should be switched off for 5 minutes, restoring
the power after this time will reset the hardware of both the motor and PCB.
Commissioning settings are not affected during a hardware reset.
29
Maintenance
All ventilation units require periodic maintenance. Routine maintenance, apart
from filter changes, must only be carried out by a suitably qualified and competent
person.
WARNING: The unit uses a 230V ~ supply and contains rotating mechanical
parts. ISOLATE the unit from mains power supply and allow sufficient time for
all moving parts to stop before undergoing any Servicing or Maintenance.
Filter Replacement
Filters should be replaced at least annually, or more regularly dependent on
environmental conditions.
The auralite® Indicator Panel will display a filter notification after 6 months of use. If
filter maintenance is being done less frequently the notification can be reset.
Replacement Filters are available from Titon. Titon HRV Q Plus Filters are available in
two grades G3 and G4. Filter media should be replaced like for like.
Filter Part numbers in table below. The Unit part number can be found on the serial
number label fixed to the top and front of the unit.
G3 Filters - Both faces white.

G4 Filters - One face white, one face blue.
G3 Filter Set G4 Filters Set

Model Part Number
2 framed filters 2 framed filters
HRV1.25 Q Plus TP406HMB
XP40032/099 XP46022/099
HRV2 Q Plus TP401HMB
XP40133/099 XP46133/099
HRV3 Q Plus TP402HMB
30
How to Change Filters
1. Remove Filter Covers by undoing
the four screws.
2. Slide out Filters.
3. Filters can be cleaned by carefully
using a vacuum cleaner, Filters
should be replaced at least
annually.
4. HMB models (excluding the
HRV1.25 & 1.35 Q Plus) use unequal
Filters. When replacing Filters
ensure the filter with the open
section is fitted into the right
hand opening and in the correct
orientation, see illustration.
5. Replace Filters by carefully sliding
the replacement/cleaned filters.
6. Replace the Filter Covers. Do not
overtighten screws.
auralite® Filter Notification Reset

Ensure the HRV is powered up. To clear the auralite® filter notification press &
hold the reset switch with a ball point pen or similar object for 10 second. The
switch is located behind the small hole in the front of the auralite®. All lights will
momentarily be illuminated indicating a successful reset.
31
Front Cover Removal
1. ISOLATE the unit from mains power
supply and allow sufficient time for
all moving parts to stop.
2. Loosen the two corner screws
located on the bottom front of the
unit.
3. Completely remove the centre
screw.
4. Completely remove the Front
Cover by pulling it away from the
unit at the bottom and lifting.
Cover replacement is the reverse of

the above steps. Ensure it is securely
located at the top before tightening
2
screws.
1
100
mm
MA
X
Cleaning Interior
For best results:
1. Slide out Filter Frames fitted either side of heat exchanger.
2. Carefully remove any dust from face of heat exchanger, interior of the unit and
the Bypass(if fitted) using a vacuum cleaner.
3. Do not use water or any other fluids.
Cleaning Exterior
For best results use a clean damp cloth. Do not use solvents or abrasive cleaners.
32
Condensate Tray
Condensate Tray
If the Condensate Tray is split a replacement must be ordered and fitted.

HRV 1.25 & 1.35 Q Plus Part No. XP40042/012
HRV1.75, 2, 2.85 & 3 Q Plus Part No. XP40142/012
33
Service Record
Serviced By Company Date Notes
34
Serviced By Company Date Notes
35
Installed by
In the event of any queries please contact the system installer. Ensure this
booklet is passed to the householder once installation and commissioning of
the ventilation system is complete. This Product Manual must be kept in the
Home Information Pack and used as a service record.
MARKETING DIVISION
International House, Peartree Road, Stanway, Colchester, Essex CO3 0JL
Tel: +44 (0) 1206 713800 Fax: +44 (0) 1206 543126
Email: ventsales@titon.co.uk Web: www.titon.com
©2015 TITON DO 5408 Iss 01


Check all filters for accumulation of dust, dirt and other
contaminants and physical integrity.
Record the condition of the filters to develop and

maintain a profile for the specific unit at the specific site.
Filters Monthly
For cleanable filters – clean as necessary in accordance
with the manufacturer’s instructions.
For disposable filters – replace with new, as necessary.

Check all drip trays, drains and traps are free flowing.
Drip Trays and Drain
Clean/unblock as necessary. Monthly
Traps
Supply & Extract Check open/louvred intakes and exhausts. Remove any
Monthly
Fans debris, etc. and clean as necessary.
General visual inspection of the unit casing/panels for
tightness of fit and air seals.
Check operation of access panel/door handles, fasteners,

Supply & Extract
hinges and the like. 3 Monthly
Fans
Check for signs of leaks and corrosion.
Carry out any repairs or replacements necessary.

There are many different types of extract fans which are
available roof mounted extract fans, in-line ducted
extract fans and wall mounted extract fans, all of which
will require regular servicing and maintenance works
carried out to ensure that the performance is not
affected.
Dependant on the usage and climate in which the fan is

operated / exposed to, will depend on the maintenance
tasks and the periods in which these are to be carried
Extract Fans out, therefore the below maintenance intervals have Note
been supplied as a minimum requirement.
Maintenance should only be carried out by a qualified

engineer, prior to any works being carried out it should
be ensured that the unit has been switched off at the
local controller and that it has been isolated from all
electrical supplies; failure to do this can cause
electrocution.

Dependant on the installation type and location of the
fan unit, regular inspection and cleaning should be
undertaken to the internal and external components of
the unit, where there is a build up of dirt / grease /
debris, this should be should be cleaned / removed from
the unit, by referring to the manufacturers
recommendations for the specific procedures.
Should the unit be fitted with sealed for life bearings

than these will require no lubrication, again refer to the
manufacturer’s literature to ensure that the correct 6 Monthly /
Extract Fans
procedures are carried out. Annually
Ensure that all fastenings and casings are securely fitted

after maintenance has been carried out.
The unit should be inspected at regular intervals, where

there is a build up of dirt / deposits; this should be
instructions.
Inline Mixed Flow The unit should be inspected at regular intervals, where 6 Monthly /
Fans there is a build up of dirt / deposits; this should be Annually
instructions.
Panel Fans / Wall Generally these fans will be served by an intake grille 6 Monthly /
Fans / Window Fans and a supply grille, both of which will require cleaning at Annually
/ Ceiling Fans regular intervals in order to remove dirt and any debris
that maybe blocking the grilles and prevent them from
operating correctly.
Where the grilles are located internally to the building

these can be cleaned using a vacuum cleaner followed
by being wiped clean with a damp cloth, it should be
noted that no abrasive cloths or cleaners should be used
on the grilles as this could damage the aesthetics of the
grille.
It is recommended where possible to allow the grille to

dry naturally, or using a dry soft cloth to wipe the
surface dry, once the grille is dry and free from dirt they
can be re-fitted to the unit.
Please refer to the manufacturer’s literature for the

specific instructions for the unit which has been installed
to enable for the correct procedures to be carried out.
Controls and Visually check all wiring and electrical/controls

Electrics components.
Carry out functional check of all controls.


6. GUARANTEES & WARRANTIES

Product Description Length of Guarantee Name of Guarantor
Radiators 12 months Myson
Towel Rails 12 months Ideal Standard
Room Thermostats 12 months Honeywell
Time Clocks 12 months Honeywell
Supply & Extract Fans 12 months Flaktwoods
MVHR Units 12 months Titon
7. TESTING & COMMISSIONING DOCUMENTS

7.1. BLOCK D
Section Document
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
7.10
8. DRAWING REGISTER & RECORD DRAWINGS
8.1. BLOCK D
Drawing Number Drawing Title
0629/GA/550/D/00/01 Mechanical Services Ventilation / LTHW Pipework Layout

0629/GA/550/D/07/DUP1 Mechanical Services Ventilation / LTHW Pipework Layout

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Package Provider: Woodford Heating & Energy

Package: Mechanical & Public Health Services

Prepared by Createmaster Ltd for: Date: July /2016

Woodford Heating & Energy

Tel: 0208 531 0004

1.2. PROJECT PARTICIPANTS

1.3. PROJECT DATES

2. HEALTH & SAFETY INFORMATION

2.2. RESIDUAL RISKS

2.2.1. WORKING AT HEIGHTS

2.2.2. USE OF PORTABLE ELECTRICAL EQUIPMENT

2.2.3. USE OF ACCESS SCAFFOLDING

2.2.4. USE OF LADDERS

2.2.5. USE OF MOBILE SCAFFOLD TOWERS

2.2.6. MOBILE ELEVATED WORKING PLATFORMS

2.2.7. USE OF HAND TOOLS

2.2.8. USE OF LIFTING EQUIPMENT

2.2.9. WORK IN OCCUPIED SPACES

2.2.10. WORKING ALONE

2.2.11. MANUAL HANDLING

2.2.13. WORKING WITH HAZARDOUS SUBSTANCES

2.2.14. WORKING IN CONFINED SPACES

2.2.15. STORAGE & USE OF HIGHLY FLAMMABLE LIQUIDS

2.2.16. DISPOSAL OF WASTE MATERIALS

2.2.17. STORAGE OF MATERIAL ON SITE

2.3. SIGNIFICANT WEIGHTS

2.4. COSHH DATA SHEETS

2.5. DISPOSAL METHODS

2.5.1. HAZARDOUS WASTE REGUILATIONS 2005

2.5.2. WEE REGULATIONS 2006

2.5.3. DISMANTLING & REMOVAL OF EQUIPMENT

4. SUMMARY SCHEDULE OF PLANNED MAINTENANCE

5.1.1. SYSTEM DESCRIPTION

5.1.2. EQUIPMENT SCHEDULE

5.1.3. OPERATING INSTRUCTIONS

5.1.5. MANUFACTURER’S LITERATURE

5.1.6. MAINTENANCE INSTRUCTIONS

5.1.7. COLD WATER BOOSTER SET

5.1.8. COLD WATER STORAGE TANK

5.1.9. FAULT FINDING PROCEDURES

5.1.10. RECOMMENDED SPARES – N/A

5.2. LOW TEMPERTAURE HOT WATER - LTHW

5.2.1. SYSTEM DESCRIPTION

5.2.2. EQUIPMENT SCHEDULE

5.2.3. OPERATING INSTRUCTIONS

5.2.4. MANUFACTURER’S LITERATURE

5.2.5. MAINTENANCE INSTRUCTIONS – N/A

5.2.6. FAULT FINDING PROCEDURES

5.2.7. RECOMMENDED SPARES – N/A

5.3. SUPPLY & EXTRACT VENTILATION

5.3.1. SYSTEM DESCRIPTION

5.3.2. EQUIPMENT SCHEDULE

5.3.3. OPERATING INSTRUCTIONS

5.3.4. MANUFACTURER’S LITERATURE

5.3.5. MAINTENANCE INSTRUCTIONS

5.3.6. FAULT FINDING PROCEDURES

5.3.7. RECOMMENDED SPARES – N/A

5.4. MECHANICAL VENTILATION HEAT RECOVERY - MVHR

5.4.1. SYSTEM DESCRIPTION

5.4.2. EQUIPMENT SCHEDULE

5.4.3. OPERATING INSTRUCTIONS

5.4.4. MANUFACTURER’S LITERATURE

5.4.5. MAINTENANCE INSTRUCTIONS