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PAGE 480 MANUFACTURING ENGINEERING CHAP 10

According to Caine’s relation

(T ) = q bV l
2
Solidification time,
A
Where : V = Volume , A = Surface area , Q = Flow rate
q = constant of proportionality depends upon composition of cast metal
Using the subscript c for the cube and subscript s for the sphere.
Given : Vc = Vs So, T \ 12
A
Tc = As 2 = 4πr 2 2 = 4π 2 r 4
So,
Ts c Ac m c 6l 2 m b 6 l al k

SOL 10.62 Question (A) is correct.

Metal removel rate depends upon current density and it increases with
current. The MRR increase with thermal conductivity also
Wear ratio = Volume of metal removed work
Volume of metal removed tool
The volume of metal removed from the tool is very less compare to the
volume of metal removed from the work.
So, Wear ration \ volume of metal removed work.
Hence, both the wear rate and MRR are expected to be high.

SOL 10.63 Option (D) is correct.

Given : E = 2 J/mm3 , V = 120 m/ min , f = 0.2 mm/rev. = t , d = 2 mm = b

The specific energy. E = Fc

b:t
In orthogonal cutting b # t = d # f
Fc = E # b # t = E # d # f

= 2 # 109 # 2 # 10−3 # 0.2 # 10−3 = 800 N

SOL 10.64 Option (A) is correct.

Given : OCV = 80 V , SCC = 800 A
In Case (I) : I = 500 A and L = 5.0 mm
And in, Case (II) : I = 460 A , and L = 7.0 mm
We know that, for welding arc,
E = a + bL ...(i)
And For power source,
E = OCV − b OCV l I = 80 − b 80 l I ...(ii)
SCC 800
Where : I = Arc current , E = Arc voltage
For stable arc,

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