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Abstract: Recently issued seismic design guidelines for precast segment construction require nonlinear modeling of segment-to-segment
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joints of important bridges. The response of segment joints is highly dependent on the length of debonding of the multistrand tendon. Neither
the seismic design guidelines nor the literature provide sufficient guidance on how to determine the equivalent unbonded length of such tendons.
This paper presents key results and conclusions of a large-scale experimental research program that investigated the debonding characteristics
of multistrand tendons. Results indicate that tendon slip relative to the grout is small in comparison with slip between the duct and the surround-
ing concrete. An equation to evaluate the equivalent unbonded length of multistrand tendons was developed with direct application to modeling
of the segment joint response. DOI: 10.1061/(ASCE)BE.1943-5592.0000502. © 2014 American Society of Civil Engineers.
Author keywords: Concrete bridges; Connections; Nonlinear analysis; Precast concrete; Posttensioning; Seismic design.
Florida DOT’s (FDOT) preapproved product list for post- final positions. The jacks were employed to close the gap between
tensioning grout (FDOT 2007). assemblies. Epoxy was applied to the face of both joints prior to
The test units were constructed using a detailed procedure pulling the assemblies into place.
intended to minimize the damage to the strain gauge instrumentation The PT tendon was stressed following the final placement and
on the PT strands. First, one side of the test unit (i.e., an assembly of closure of the joint. The tendons were jacked to 75% guaranteed
one tendon block with two load blocks) was placed at its final lo- ultimate tensile strength (GUTS), and Table 1 shows their initial
cation. Second, the tendon was fed into the first half of the test unit, stresses. Posttensioning was performed using multistrand jacks on
with associated instrumentation wiring fed through their respective both anchorages simultaneously to minimize the movement of the
ports. Third, the other tendon block segment was carefully flown in tendon at the midsection and to preserve the tendon strain gauges
using the overhead gantry crane. While the segment was moved into in this critical region. To ensure the jacks were pulling a similar
position, the tendon was carefully fed into the duct, with associated amount at each anchorage, linear potentiometers were installed to
instrumentation wiring fed through their respective ports. Fourth, monitor the stressing head movement at each end. Following the
the block was placed approximately 305 mm from the face of the installation of wedges and locking in the posttensioning, the duct
previously set assembly. Finally, posttensioning rods and jacks were was grouted and allowed to cure for a minimum of 21 days before
installed through the loading blocks to move the assembly into its testing.
region of the tendon block segments. All strain gauges were spaced openings: 0.3, 0.5, 0.8, 1.2, 1.8, 3.0, 5.0, 8.0, 12, 18, 30, 45, and
at 229 mm and were located on the same plane along the length of 60 mm. These target openings were selected to gradually monitor the
the testing region. propagation of tendon debonding.
A series of three linear potentiometers was installed across the
midspan segment joint with gauge lengths of 152, 305, and 610 mm Material Properties
on both the top and bottom of the segment. Linear potentiometers
were also installed along the height of the loading blocks to de- On average, the 15-mm strands had an ultimate tensile strength of
termine whether any rigid-body deformations occurred at the load- 1,960 MPa and a strain at the peak tensile force of 5.2%. Fig. 5
ing ends. String potentiometers were installed at each corner of the compares the measured stress-strain relationship for the strands and
the analytical relationship calibrated using a modified Ramberg–
Osgood formula (Mattock 1979).
Material properties were determined for both mild steel and ce-
mentitious materials. Table 2 summarizes the mild reinforcement
properties. Table 3 shows the concrete and grout properties for each
specimen. Properties for the cementitious materials were determined
based on the average of three cylinder breaks under uniaxial com-
pression on the day of the testing. Note that the concrete strengths were
similar for all three test units; however, the grout strength for Test Unit
2706–1 was significantly lower than the other two test units.
Test Results
Visual Performance
Fig. 4. Testing region cross section The three experimental test units showed very similar visual behav-
ior. A large vertical crack developed adjacent to the epoxy-bonded
Fig. 5. Strand measured and analytical stress-strain relationship around yield point
the strands, and some of the mild steel reinforcement. It was very
surprising to observe that strand-grout slip appeared to have been
very limited and only occurred in the segment closest to the midspan
joint [see the right-hand side in Fig. 7(b)]. A number of radial
splitting cracks were observed throughout, suggesting that most of
the bond slip occurred between the duct and the concrete.
to fracture at the segment-to-segment joint. the same stress or strain. This figure indicates that for the same
amount of mild steel reinforcement in the member, the size of the
tendon plays an important role in estimating the overall segment
Tendon Strain Readings
displacement.
The tendon strain gauge readings were very unreliable in general. It It is important to note that Fig. 10(b) was generated using the
should be noted that, despite the authors’ best efforts, a significant stress-strain model of the PT strands described in Eq. (1).
number of strain gauges were damaged during the stressing and
grouting operations. During the testing, some tendon strain gauges
remained operable up to intermediate strain levels but became Tendon Stress-Strain/Crack-Width Relationship
unreliable at higher applied axial displacements, possibly owing to Fig. 11 shows the segment joint crack width as a function of
elongation in the lead wires caused by tendon-to-concrete slip. The tendon stress and strain. The 2706 test units behaved in a similar
last set of reliable readings was obtained at approximately one-half manner, and the 1506 test unit showed smaller crack widths for the
the ultimate displacement. Reliable data were determined to be
Fig. 10. Total segment displacements versus (a) tendon stress; Fig. 11. Segment joint crack width versus (a) tendon stress; (b) tendon
(b) tendon strain strain
Eq. (1) is valid up to full yielding of the tendon (i.e., tendon strains
same stress-strain. This figure indicates that for the same amount of 1.2%) grouted in a metal duct and in a segment detailed with
of mild steel reinforcement in the member, the size of the tendon a 0.45% longitudinal reinforcement ratio, and is appropriate for
plays an important role in estimating the crack width at a segment modeling because full yielding of the tendon is the most critical
joint. limit state at segment joints. Segments detailed with a longitu-
The crack widths were defined based on the measurements dinal reinforcement ratio less than 0.45% will likely have an
from the 305-mm gauge length for Test Units 2706–1 and 1506, and equivalent unbonded length slightly larger than that estimated
as the average of the 152- and 610-mm gauge lengths for Test Unit by Eq. (1). Furthermore, the equivalent unbonded length of
2706–2. Recall, in Test Unit 2706–2, one of the 305-mm-gauge multistrand tendons is related to the development length of the
potentiometers malfunctioned and rendered the data recorded with mild longitudinal reinforcement in the section (as indicated
such gauge length unreliable. As shown in Fig. 8, the joint opening in Fig. 1). Thus, any parameter that decreases the development
recorded over different gauge lengths was very similar in all the test length of reinforcement will also decrease the equivalent unbonded
units and only differed slightly in Test Unit 2706–2 at a joint opening length.
below 13 mm.
ifornia Department of Transportation under Contract No. 59A0662. including debonded strands, and allowable concrete stress in preten-
The input of Dr. Charly Sikorsky and others at CALTRANS was sioned members.” PCI J., 31(5), 38–57.
greatly appreciated. The authors also acknowledge Dywidag Sys- Mattock, A. H. (1979). “Flexural strength of prestressed concrete sections
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CMC Fontana Steel for donating the reinforcing bars for the experi- Naaman, A. E. (2012). Prestressed concrete analysis and design: Funda-
ments. The experiments presented in this paper could not have been mentals, 3rd Ed., Techno Press 3000, Ann Arbor, MI.
Ramirez, J. A., and Russell B. W. (2007). “Transfer, development, and
completed without the hard work, dedication, and contributions of
splice length for strand/reinforcement in high-strength concrete.”
Fernando Pacheco, Matthew Tobolski, Andrew Gunthardt, Chris NCHRP Rep. 603, National Cooperative Highway Research Program,
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The following symbols are used in this paper: Univ. of Texas at Austin, Austin, TX.
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Lu 5 unbonded length of multistrand tendon. strands.” PCI J., 22(5), 54–65.