25-22-92 4flight E175

Component Maintenance Manual
41192011
HIGHLIGHTS
To all holders of 4/Flight Industries Component Maintenance Manual 25-22-92:
This letter transmits Revision 1, dated Oct 1/05.
This is a complete revision. Please remove and replace the entire manual with Revision 1.
The changes made to the manual during this revision are described in the table that follows:
Location Description of Change

T-1 Added Revision 1 and date.
RR-1 Added Revision 1 and date.
SBL-1 Added Service Bulletins 41190000-25-17 and -18.
LEP-1, LEP-2 Inserted Revision 1 dates.
TOC-1 - TOC-4 Updated for Revision 1.
LOF-1 Updated for Revision 1.
LOT-1 Updated for Revision 1.
1-3 Revised description, leading particulars and Figure 1.
1002 Revised note.
1003 Revised cable listing.
1004 Updated item number.
2002 Revised wiring diagram.
3001 - 3008 Revised disassembly procedures.
4002, 4003, 4006 Revised cleaning procedures.
5002, 5003 Updated item numbers. Added check procedures.
7001 - 7007, 7009 - 7016 Revised assembly procedures.
9001 - 9003 Revised consumable materials and special tools and test
equipment.
10007 - 10013 Revised numerical index to reflect Revision 1 changes.
10016 - 10019 Revised IPL Figure 1 and listing to incorporate manufacturing
changes.
10020 - 10024 Added IPL Figure 1A and listing to incorporate manufacturing
changes.
10025 - 10027 Revised IPL Figure 2 and listing.
25-22-92
Page HI-1
Oct 1/05
41192011
Location Description of Change

changes.
changes.
10038, 10039 Deleted IPL Figure 5.
10040 - 10041 Added IPL Figure 5A and listing to incorporate manufacturing
changes.
10042, 10043 Revised IPL Figure 6 and listing.
changes.
10052, 10053 Revised IPL Figure 8 and listing to incorporate manufacturing
changes.
10055 - 10059 Added IPL Figure 8A and listing.
changes.
changes.
25-22-92
Page HI-2
Oct 1/05
41192011
COMPONENT MAINTENANCE MANUAL

WITH
ILLUSTRATED PARTS LIST
Double Seat Assembly
PART NUMBERS
41192011-101
41192011-102
41192011-103
41192011-104
41192011-105
41192011-106
41192011-107
41192011-108
Page T-1
CAGE Code: 34696 25-22-92 Basic Issue: May 1/05

Revision: 1, Oct 1/05
41192011
THIS PAGE IS INTENTIONALLY LEFT BLANK
25-22-92
Page T-2
Oct 1/05
41192011
RECORD OF REVISIONS
Retain this record in the front of the manual. Upon receipt of a revision, insert the revised pages in
the manual, enter the revision number, revision date, inserted by, and date inserted.
Revision Revision Inserted Date

Number Date By Inserted
1 Oct 1/05
25-22-92
Page RR-1
Oct 1/05
41192011
25-22-92
Page RR-2
Oct 1/05
41192011
RECORD OF TEMPORARY REVISIONS
This page gives a record of temporary revisions. When you receive a temporary revision, insert the
temporary revision in the manual opposite the first affected page and log the information in the table
given below. Remove the temporary revision when the manual is revised.
NOTE: Temporary revisions are printed on yellow paper with the heading TEMPORARY REVISION.
There are no temporary revisions for this manual.
25-22-92
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41192011
25-22-92
Page RTR-2
Oct 1/05
41192011
SERVICE BULLETIN LIST
Service bulletins and/or letters applicable to the component that are included in this manual are
given below.
SB SB Rev. Mod. Issue Incorporated

Effect Number Number Title Number Date CMM Rev.
- 41190000- EQUIPMENT 41192011 Jun 6/ 1
25-17 FURNISHING - 05
Passenger Compartment -
Install Wire Harness - PC
Outlet Jumper Assembly
- 41190000- EQUIPMENT 41192011 Jun 13/ 1
25-18 FURNISHING - 05
Passenger Compartment -
Verify Installation of AC
Outlet Unit Seat
Assemblies
25-22-92
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41192011
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Page SBL-2
Oct 1/05
41192011
LIST OF EFFECTIVE PAGES
The total number of pages in this manual is 152.
Subject Page Date Subject Page Date

Title T-1 Oct 1/05 4003 Oct 1/05
T-2 Oct 1/05 4004 Oct 1/05
Record of Revisions RR-1 Oct 1/05 4005 Oct 1/05
RR-2 Oct 1/05 4006 Oct 1/05
Record of Temporary RTR-1 Oct 1/05 Inspection/Check 5001 Oct 1/05
Revisions RTR-2 Oct 1/05 5002 Oct 1/05
5003 Oct 1/05
Service Bulletin List SBL-1 Oct 1/05 5004 Oct 1/05
SBL-2 Oct 1/05
Repair 6001 Oct 1/05
List of Effective Pages LEP-1 Oct 1/05 6002 Oct 1/05
LEP-2 Oct 1/05 6003 Oct 1/05
Table of Contents TOC-1 Oct 1/05 6004 Oct 1/05
TOC-2 Oct 1/05 6005 Oct 1/05
TOC-3 Oct 1/05 6006 Oct 1/05
TOC-4 Oct 1/05 Assembly 7001 Oct 1/05
List of Figures LOF-1 Oct 1/05 7002 Oct 1/05
LOF-2 Oct 1/05 7003 Oct 1/05
List of Tables LOT-1 Oct 1/05 7004 Oct 1/05
LOT-2 Oct 1/05 7005 Oct 1/05
7006 Oct 1/05
Introduction Intro-1 Oct 1/05 7007 Oct 1/05
Intro-2 Oct 1/05 7008 Oct 1/05
Intro-3 Oct 1/05 7009 Oct 1/05
Intro-4 Oct 1/05 7010 Oct 1/05
Description and 1 Oct 1/05 7011 Oct 1/05
Operation 2 Oct 1/05 7012 Oct 1/05
3 Oct 1/05 7013 Oct 1/05
4 Oct 1/05 7014 Oct 1/05
Testing and 1001 Oct 1/05 7015 Oct 1/05
Fault Isolation 1002 Oct 1/05 7016 Oct 1/05
1003 Oct 1/05 7017 Oct 1/05
1004 Oct 1/05 7018 Oct 1/05
Schematics and 2001 Oct 1/05 Fits and Clearances 8001 Oct 1/05
Wiring Diagrams 2002 Oct 1/05 8002 Oct 1/05
Disassembly 3001 Oct 1/05 Special Tools Fixtures 9001 Oct 1/05
3002 Oct 1/05 Equipment and 9002 Oct 1/05
3003 Oct 1/05 Consumables 9003 Oct 1/05
3004 Oct 1/05 9004 Oct 1/05
3005 Oct 1/05 Illustrated Parts List 10001 Oct 1/05
3006 Oct 1/05 10002 Oct 1/05
3007 Oct 1/05 10003 Oct 1/05
3008 Oct 1/05 10004 Oct 1/05
Cleaning 4001 Oct 1/05 10005 Oct 1/05
4002 Oct 1/05 10006 Oct 1/05
25-22-92
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41192011
Subject Page Date Subject Page Date

10007 Oct 1/05 10044 Oct 1/05
10008 Oct 1/05 10045 Oct 1/05
10009 Oct 1/05 10046 Oct 1/05
10010 Oct 1/05 10047 Oct 1/05
10011 Oct 1/05 10048 Oct 1/05
10012 Oct 1/05 10049 Oct 1/05
10013 Oct 1/05 10050 Oct 1/05
10014 Oct 1/05 10051 Oct 1/05
10015 Oct 1/05 10052 Oct 1/05
10016 Oct 1/05 10053 Oct 1/05
10017 Oct 1/05 10054 Oct 1/05
10018 Oct 1/05 10055 Oct 1/05
10019 Oct 1/05 10056 Oct 1/05
10020 Oct 1/05 10057 Oct 1/05
10021 Oct 1/05 10058 Oct 1/05
10022 Oct 1/05 10059 Oct 1/05
10023 Oct 1/05 10060 Oct 1/05
10024 Oct 1/05 10061 Oct 1/05
10025 Oct 1/05 10062 Oct 1/05
10026 Oct 1/05 10063 Oct 1/05
10027 Oct 1/05 10064 Oct 1/05
10028 Oct 1/05 10065 Oct 1/05
10029 Oct 1/05 10066 Oct 1/05
10030 Oct 1/05 10067 Oct 1/05
10031 Oct 1/05 10068 Oct 1/05
10032 Oct 1/05 10069 Oct 1/05
10033 Oct 1/05 10070 Oct 1/05
10034 Oct 1/05 10071 Oct 1/05
10035 Oct 1/05 10072 Oct 1/05
10036 Oct 1/05
10037 Oct 1/05
10038 Oct 1/05
10039 Oct 1/05
10040 Oct 1/05
10041 Oct 1/05
10042 Oct 1/05
10043 Oct 1/05
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41192011
TABLE OF CONTENTS
Subject Page
HIGHLIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HI-1
RECORD OF REVISIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .RR-1
RECORD OF TEMPORARY REVISIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .RTR-1
SERVICE BULLETIN LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SBL-1
LIST OF EFFECTIVE PAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LEP-1
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TOC-1
LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOF-1
LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOT-1
INTRODUCTION
TASK 25-22-92-99F-801-A GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . .Intro-1
Subtask 25-22-92-99F-001-A001 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Intro-1
Subtask 25-22-92-99F-002-A001 Product Support Services . . . . . . . . . . . . . . . . . . . . . .Intro-1
Subtask 25-22-92-99F-003-A001 Usage Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Intro-1
Subtask 25-22-92-99F-004-A001 Verification Dates . . . . . . . . . . . . . . . . . . . . . . . . . . . .Intro-2
Subtask 25-22-92-99F-005-A001 Abbreviations Acronyms and Unit Symbols . . . . . . . .Intro-2
DESCRIPTION AND OPERATION

TASK 25-22-92-870-801-A DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Subtask 25-22-92-870-001-A001 Physical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
TASK 25-22-92-870-802-A OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Subtask 25-22-92-870-002-A001 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
TASK 25-22-92-870-803-A LEADING PARTICULARS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Subtask 25-22-92-870-003-A001 Leading Particulars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
TESTING AND FAULT ISOLATION

TASK 25-22-92-700-801-A GENERAL TESTING INFORMATION . . . . . . . . . . . . . . . . . . . 1001
Subtask 25-22-92-700-001-A001 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
TASK 25-22-92-940-811-A MATERIALS AND TEST EQUIPMENT . . . . . . . . . . . . . . . . . . 1001
Subtask 25-22-92-700-002-A001 Consumable Materials . . . . . . . . . . . . . . . . . . . . . . . . . 1001
Subtask 25-22-92-94B-011-A001 Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
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Subject Page
TASK 25-22-92-700-802-A TESTING PROCEDURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
Subtask 25-22-92-700-003-A001 Foodtray Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
Subtask 25-22-92-700-004-A001 Lap Belt Assembly Test . . . . . . . . . . . . . . . . . . . . . . . . 1002
Subtask 25-22-92-700-005-A001 Seat Recline Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1002
Subtask 25-22-92-700-006-A001 Recline Armrest Pivot Test . . . . . . . . . . . . . . . . . . . . . . 1003
Subtask 25-22-92-700-008-A001 Bottom Cushion Flotation Test . . . . . . . . . . . . . . . . . . . 1003
Subtask 25-22-92-700-009-A001 IFE Cable Continuity Checks . . . . . . . . . . . . . . . . . . . . 1003
TASK 25-22-92-700-803-A FAULT ISOLATION PROCEDURES. . . . . . . . . . . . . . . . . . . . 1003
Subtask 25-22-92-810-001-A001 Fault Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1003
SCHEMATICS AND WIRING DIAGRAMS

TASK 25-22-92-99F-821-A GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 2001
Subtask 25-22-92-99F-021-A01 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2001
TASK 25-22-92-99F-822-A OPERATIONAL SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . 2001
Subtask 25-22-92-99F-022-A01 Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2001
DISASSEMBLY
TASK 25-22-92-000-801-A GENERAL DISASSEMBLY INFORMATION . . . . . . . . . . . . . . 3001
TASK 25-22-92-940-802-A MATERIALS AND TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
Subtask 25-22-92-94A-002-A001 Consumable Materials . . . . . . . . . . . . . . . . . . . . . . . . . 3001
Subtask 25-22-92-94B-003-A001 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
TASK 25-22-92-000-003-A DISASSEMBLY PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . 3001
Subtask 25-22-92-000-004-A001 Seat Assembly Disassembly . . . . . . . . . . . . . . . . . . . . 3001
CLEANING
TASK 25-22-92-100-801-A GENERAL INFORMATION FOR CLEANING . . . . . . . . . . . . . 4001
TASK 25-22-92-100-802-A SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
Subtask 25-22-92-100-002-A001 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
TASK 25-22-92-940-841-A MATERIALS AND SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . 4001
TASK 25-22-92-100-803-A CLEANING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . 4003
Subtask 25-22-92-100-004-A001 Molded Plastic Cleaning . . . . . . . . . . . . . . . . . . . . . . . . 4003
Subtask 25-22-92-100-005-A001 Metal Part Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 4004
Subtask 25-22-92-100-006-A001 Adhesive Removal Procedures . . . . . . . . . . . . . . . . . . 4005
Subtask 25-22-92-100-007-A001 Fabric Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4006
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Subject Page
INSPECTION/CHECK
TASK 25-22-92-200-801-A GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
TASK 25-22-92-200-802-A CHECK PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
Subtask 25-22-92-200-002-A001 Check Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
REPAIR
TASK 25-22-92-300-801-A GENERAL REPAIR INFORMATION . . . . . . . . . . . . . . . . . . . . 6001
TASK 25-22-92-940-801-A MATERIALS AND TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
TASK 25-22-92-300-802-A REPAIR PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6003
Subtask 25-22-92-300-002-A001 Upholstery Seam and Velcro Repair. . . . . . . . . . . . . . . 6003
Subtask 25-22-90-300-003-A001 Replace Threaded Helicoil Inserts . . . . . . . . . . . . . . . . 6003
Subtask 25-22-92-300-004-A001 Replace or Install Bonded Components . . . . . . . . . . . . 6004
Subtask 25-22-92-300-005-A001 Touch-Up Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6004
Subtask 25-22-92-300-006-A001 Repainting Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 6005
Subtask 25-22-92-300-007-A001 Repair of Minor Nicks, Scratches, and Corrosion . . . . . 6005
ASSEMBLY
TASK 25-22-92-400-801-A GENERAL INFORMATION FOR ASSEMBLY . . . . . . . . . . . . 7001
TASK 25-22-92-940-801-A MATERIALS AND TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
TASK 25-22-92-400-802-A SEAT ASSEMBLY PROCEDURES. . . . . . . . . . . . . . . . . . . . . 7001
Subtask 25-22-92-400-002-A001 Seat Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
TASK 25-22-92-400-803-A ADJUSTMENT PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . 7014
Subtask 25-22-92-400-021-A001 Recline Cable Adjustments. . . . . . . . . . . . . . . . . . . . . . 7014
Subtask 25-22-92-400-022-A001 Foodtable Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 7015
FITS AND CLEARANCES

TASK 25-22-92-800-801-A GENERAL INFORMATION FOR FITS AND CLEARANCES . 8001
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Subject Page
TASK 25-22-92-800-802-A TORQUE LIMITS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001
Subtask 25-22-92-800-002-A001 Assembly Torque Limits . . . . . . . . . . . . . . . . . . . . . . . . 8001
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES

Subtask 25-22-92-940-001-A001 Consumable Materials . . . . . . . . . . . . . . . . . . . . . . . . . 9001
Subtask 25-22-92-94B-091-A001 Special Tools and Test Equipment . . . . . . . . . . . . . . . 9003
Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9005
ILLUSTRATED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001

TASK 25-22-92-950-801-A GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001
Subtask 25-22-92-99F-001-A001 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001
Subtask 25-22-92-99F-002-A001 Scope of Information . . . . . . . . . . . . . . . . . . . . . . . . . 10001
Subtask 25-22-92-960-003-A001 Equipment Designator Index . . . . . . . . . . . . . . . . . . . 10001
Subtask 25-22-92-990-001-A001 Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001
Subtask 25-22-92-950-005-A001 Explanation of Detail Parts List Entries . . . . . . . . . . . 10002
Subtask 25-22-92-980-001-A001 Manufacturer Names and Addresses . . . . . . . . . . . . . 10004
Detailed Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10007
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LIST OF FIGURES
Figure Page
Figure 1 Double Seat Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Figure 2001 IFE Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2002
Figure 3001 AC Outlet Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3007
Figure 3002 Armrest Structure Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3008
Figure 7001 Recline Actuator Cable Routing. . . . . . . . . . . . . . . . . . . . . . . . . . . 7007
Figure 7002 Recline Actuator Cable Installation . . . . . . . . . . . . . . . . . . . . . . . . 7008
Figure 7003 PC Power Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7009
Figure 7004 PC Port Cable Tie Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7010
Figure 7005 (Sheet 1 of 3)
IFE Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7011
Figure 7006 Full Recline Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7016
Figure 7007 Foodtray Stop Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7017
IPL Figure 1 Double Seat Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10016
IPL Figure 1A (Sheet 1 of 3)
Double Seat Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10020
IPL Figure 2 (Sheet 1 of 2)
Latch Shroud Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10025
Latch Shroud Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10026
IFE Provisions Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10028
Wiring Harness Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10034
25-22-92
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41192011
Figure Page
IPL Figure 5 Monitor Bracket Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10038
IPL Figure 5A Power Port Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10040
IPL Figure 6 Sliding Foodtray Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10042
Double Seat Structure Assembly . . . . . . . . . . . . . . . . . . . . . . . . 10044
IPL Figure 8 Back Structure Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10052
Armrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10055
Center Armrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10060
Base Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10064
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LIST OF TABLES
Table Page
Table Intro-1 Verification Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Intro-2
Table 1 Leading Particulars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table 1001 Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
Table 1002 Fault Isolation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1004
Table 4001 Consumable Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4002
Table 4002 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4002
Table 5001 Check Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5002
Table 6002 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6002
Table 8001 Assembly Torque Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001
Table 9002 Special Tools and Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . 9003
Table 10001 Parts Indentation Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10002
Table 10002 Definitions for the Illustrated Parts List . . . . . . . . . . . . . . . . . . . . 10003
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INTRODUCTION
TASK 25-22-92-99F-801-A GENERAL INFORMATION
Subtask 25-22-92-99F-001-A001 Scope 1
1. This Component Maintenance Manual (CMM) contains the maintenance instructions and lists
replacement parts for the Double Seat Assembly, Part Numbers 41192011-101 thru -108.
Subtask 25-22-92-99F-002-A001 Product Support Services 2
1. Replacement parts technical publications and other product support services are available from
4/Flight Industries. Please contact:
A. 4/Flight Industries 1945 S. Grove Avenue, Ontario, California 91761, U.S.A. (V34696),
Telephone: (909) 947-2725 FAX: (909) 923-8855
Subtask 25-22-92-99F-003-A001 Usage Guide 3
1. Refer to the TABLE OF CONTENTS to find the applicable maintenance procedures or other
data.
A. DESCRIPTION AND OPERATION describes the purpose, primary components, operation,

and technical properties of the seat assembly.
B. TESTING AND FAULT ISOLATION contains test and fault isolation procedures.
C. DISASSEMBLY contains procedures to disassemble the seat assembly for repair or part
replacement.
D. CLEANING contains procedures to clean the components of the seat assembly.
E. INSPECTION/CHECK contains procedures to inspect and check the parts for wear and
damage.
F. REPAIR contains procedures to repair components of the seat assembly.
G. ASSEMBLY contains procedures to assemble the seat assembly.
H. FITS AND CLEARANCES contains assembly torque limits for screws and nuts.
I. SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES describes the

recommended special tools, fixtures, test equipment, and consumables used in this manual.
J. ILLUSTRATED PARTS LIST contains the data needed to order replacement parts. An
equipment designator index (if applicable) a numerical index and exploded-view illustrations
keyed to the parts lists are provided to help find and identify the parts. The introduction gives
more data.
2. The sections contain a table of recommended tools and materials, when applicable. Equivalent
items can be used.
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3. This CMM is written to the Air Transport Association Specification for Manufacturers Technical
Data (ATA Specification iSPEC 2200) and AECMA Simplified English guidelines.
Subtask 25-22-92-99F-004-A001 Verification Dates 4
1. The procedures contained in this CMM have been verified on the date and by the method shown
in Table Intro-1.
Table Intro-1
Verification Status
Section Date Method
Testing and Fault Isolation Apr 24/05 Simulation

Disassembly Apr 24/05 Actual and Simulation
Repair Apr 24/05 Actual and Simulation
Assembly Apr 24/05 Actual and Simulation
Subtask 25-22-92-99F-005-A001 Abbreviations Acronyms and Unit Symbols 5
1. Abbreviations, acronyms and unit symbols used in this manual are defined in the list below. All
weights and measurements are given first in English standard units followed by the metric
equivalent in parentheses.
Abbreviations Acronyms and Unit Symbols

Symbol/Abbreviation Term
ALT Alternate
AR As Required
ASSY Assembly
ATA Air Transport Association
°C Degrees Celsius
CAGE Commercial And Government Entity
CCR Credit Card Reader
cm Centimeters
CMM Component Maintenance Manual
DVM Digital Voltmeter
EFF Effectivity
°F Degrees Fahrenheit
FIG. Figure
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Abbreviations Acronyms and Unit Symbols
Symbol/Abbreviation Term
FWD Forward
IFE In-Flight Entertainment
IPL Illustrated Parts List
kg Kilograms
lbs Pounds
NHA Next Higher Assembly
NO. Number
NP Non Procurable
PCU Passenger Control Unit
PN Part Number
REPLD Replaced
REPLS Replaces
REV Revision
RF Reference
SB Service Bulletin
SEB Seat Electronics Box
SUPSD Superseded
SUPSDS Supersedes
V Vendor
VDU Video Display Unit
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DESCRIPTION AND OPERATION
00
TASK 25-22-92-870-801-A DESCRIPTION
Subtask 25-22-92-870-001-A001 Physical Description 1
1. The seat assembly is shown in Figure 1. The seat assembly is mounted to the seat tracks with
track fittings and front stud assemblies. The seats are equipped with a base frame assembly,
back structure assemblies, armrest assemblies, foodtray assemblies, lap belts, literature
pockets, bottom cushions, back cushions, and an in-flight entertainment (IFE) system. Several
lap belt extensions are supplied for each aircraft shipset. The hydraulic locks control the recline
positions and are factory set for the upright and full recline limits. The recline control buttons are
located on both the outboard and aisle armrest assemblies. The recline position can be adjusted
by the passenger within the range of travel set at the factory.
2. The base frame assembly provides installation of the back structure assemblies, armrest
assemblies, and foodtray assemblies. The base frame assembly is equipped with the baggage
bar assembly, the track fittings, the front stud assemblies, the inboard leg, the adjustable
foodtray stop assemblies, spreader assemblies, the diaphragms, and the tube assemblies.
3. The back structure assembly is constructed of composite materials for strength and light weight.
Velcro is bonded to the structure to secure the back cushion and the literature pocket. The latch
shroud assemblies are provided to secure the foodtray assemblies in the stowed position. The
EAS quadrant assembly is mounted to the bottom corner of the back structure assembly and is
used to attach the hydraulic lock.
4. The center armrest assembly structure is constructed of molded and bonded plastic, painted to
match the seat exterior.
5. The aisle and outboard armrest assemblies are constructed of molded and bonded plastic,
painted to match the airline requirements. A spring-loaded catch is provided to secure the aisle
armrest assembly in the lowered position. The catch is accessible through a cavity on the
underside of the structure not visible to the passenger. This feature allows the flight attendant to
raise the armcap when necessary.
6. The foodtray assemblies are secured to the base frame assembly with the back structure
assembly attachment hardware. The foodtray assemblies are secured in the stowed position
with the latch shroud assembly. A setscrew is used to adjust the foodtray assembly to a 2.0
degree rise above horizontal in the deployed position. The 2.0 degree rise levels the foodtray
during flight. The 41192011-101, 102, -105, -106, -107, and -108 seat assemblies contain a
foodtray assembly; the 41192011-103 and -104 seat assemblies contain a sliding foodtray
assembly.
7. The bottom cushions, back cushions, and literature pockets are attached to the seat with Velcro
and mechanical snaps. The cushion cover color and material are provided to meet the
specifications of the airline.
8. The seats are equipped with provisions for installing an in-flight entertainment (IFE) system.
Cables and mounting provisions are provided for IFE components such as a AC Outlet Unit and
SVDUs.
Description and Operation
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TASK 25-22-92-870-802-A OPERATION
Subtask 25-22-92-870-002-A001 Operation 2
1. To recline the seat, push the recline button on the armrest assembly and lean back in the seat.
To move the seat to the full upright position, lean forward in the seat and push the recline button.
The seat will move forward when the recline button is pushed.
2. To lower the foodtray assembly, hold the foodtray, turn the foodtray latch assembly, and lower
the foodtray completely. To replace the foodtray assembly, raise the foodtray completely, and
turn the foodtray latch assembly to lock the foodtray in place.
3. To raise the armrest assembly, push the catch located under the armrest structure, and lift the
armrest. The catch is spring-loaded and will lock the armrest when lowered.
TASK 25-22-92-870-803-A LEADING PARTICULARS
Subtask 25-22-92-870-003-A001 Leading Particulars 3
1. The leading particulars for the seat assemblies are given in Table 1.
Table 1
Leading Particulars
Property Specifications
Manufacturer 4/Flight Industries (V34696)

Nomenclature Double Seat Assembly
Part Numbers 41192011-101 thru -108
Seat Back Angle - Upright 11.0 degrees from vertical
Seat Back Angle - Recline 14.0 degrees from upright
Foodtable Angle 2.0 degrees raised from horizontal
Dimensions:
Width 42.5 inches (108,0 cm)
Height 46.9 inches (111,3 cm)
Depth (upright position) 25.3 inches (64,3 cm); 28.0 inches (71,1 cm)
with seat reclined
Figure 1
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Figure 1
IN-FLIGHT
ENTERTAINMENT
BACK CUSHION
ASSEMBLIES
FOODTRAY
LAP BELT
ASSEMBLIES
BOTTOM
CUSHION
ASSEMBLIES
LIFE VEST
POUCH
BASE FRAME ASSEMBLIES
ASSEMBLY
38943-9
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TESTING AND FAULT ISOLATION
10001000
TASK 25-22-92-700-801-A GENERAL TESTING INFORMATION
Subtask 25-22-92-700-001-A001 General Information 1
1. This section contains testing and fault isolation procedures. The tests can be done on or off the
aircraft.
2. If a failure occurs during a test, refer to fault isolation procedures to identify the trouble, possible
cause, and corrective action.
3. No special tools or fixtures are needed to test the seat assembly.
4. The testing and fault isolation procedures should be conducted a minimum of once yearly.
5. Flotation cushions must be checked every 3 years after manufacturing date.
TASK 25-22-92-940-811-A MATERIALS AND TEST EQUIPMENT
Subtask 25-22-92-700-002-A001 Consumable Materials 2
1. No consumable materials are needed for these testing and fault Isolation procedures.
Subtask 25-22-92-94B-011-A001 Test Equipment 3
1. Test equipment needed for testing are listed in Table 1001
NOTE: Equivalent substitutes may be used for the items specified.
Table 1001
Test Equipment
Tool Number and Tool Name Source Use
, Voltmeter, Digital Commercially available To perform IFE continuity

checks.
TASK 25-22-92-700-802-A TESTING PROCEDURES
Subtask 25-22-92-700-003-A001 Foodtray Test 4
1. Hold foodtray assembly and turn foodtray latch assembly. Move foodtray assembly to the
deployed position.
A. Foodtray latch assembly must turn freely without binding.
B. Foodtray assembly must pivot on foodtray arms freely without binding.
C. Foodtray angle must be raised 2.0 degrees from horizontal measured from bottom of inboard
seat leg when in the deployed position.
Testing and Fault Isolation
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2. Lift foodtray assembly up to the stowed position and secure with foodtray latch assembly.
A. Foodtray latch assembly must hold foodtray assembly securely in the stowed position.
B. Foodtray assembly must rest flat against seat back assembly. There must be no play
between foodtray assembly and foodtray arm assemblies.
Subtask 25-22-92-700-004-A001 Lap Belt Assembly Test 5
1. Fit belt clip in the belt catch.
A. Belt catch must lock positively.
2. With a quick jolt, pull on lap belts to ensure that lap belt does not slip through belt catch.
A. Belt catch must lock belt.
3. Lift belt release and separate belt clip from belt catch.
A. Belt catch must unlock and release belt clip without difficulty.
Subtask 25-22-92-700-005-A001 Seat Recline Test 6
1. Press recline button, then move seat back assembly through the entire recline travel range.
A. Motion must be free and without binding.
2. From the recline position, press and hold recline button and allow seat back assembly to rise to
the full upright position.
A. Seat back assembly must move freely to full upright position.
B. Hydraulic lock and recline cable must not bind.
3. From the full upright position, press and hold recline button and move the seat back assembly to
the full recline position and release recline button.
A. Seat back assembly must move smoothly and positively into full recline position.
B. Seat back assembly must remain securely locked in full recline position.
NOTE: Full recline must be 14.0 degrees from upright.
4. From the full recline position, press and hold recline button and move seat back assembly to the
full upright position and release recline button.
A. Seat back assembly must move smoothly and positively into full upright position.
B. Seat back assembly must remain securely locked in full upright position.
NOTE: Full upright position must be 11.0 degrees from vertical.
5. Press and hold recline button and move seat back assembly to a mid-point in the recline travel
and release recline button.
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6. Push on seat back assembly to check that seat back is locked in the desired position.
A. Seat back assembly must remain securely locked in the selected recline position.
Subtask 25-22-92-700-006-A001 Recline Armrest Pivot Test 7
1. Push up on catch located on underside of armrest (hidden from passenger view) and lift armrest.
A. Catch must pivot against a slight spring resistance and release recline armrest assembly.
B. Recline armrest assembly must pivot upright without binding.
2. Lower armrest completely.
3. Lift armrest slightly to check for secure engagement with base frame assembly.
A. Catch must lock armrest in the lowered position.
Subtask 25-22-92-700-008-A001 Bottom Cushion Flotation Test 8
NOTE: This test is only applicable to seat assemblies equipped with bottom flotation cushions.
1. Randomly select one flotation cushion from cushions with oldest manufacturing dates and
perform a buoyancy test of flotation cushion per TSO-C72c.
2. Flotation cushion must meet a minimum buoyancy force of 14 lbs (6,35 kg).
Subtask 25-22-92-700-009-A001 IFE Cable Continuity Checks 9
1. If the in-flight entertainment (IFE) system is not operating properly, use a digital voltmeter (DVM)
to perform continuity checks on the following cables (IPL Figure 4):
A. VDU to VDU jumper cable (40).
B. IFE cable (55).
C. Audio cable (60).
2. Use the IFE wiring diagram in Figure 2001 to check the continuity of each wire in these cables.
TASK 25-22-92-700-803-A FAULT ISOLATION PROCEDURES
Subtask 25-22-92-810-001-A001 Fault Isolation 10
1. Fault isolation procedures are given in Table 1002.
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Table 1002
Fault Isolation Procedures
Trouble Probable Cause Corrective Action
Foodtray latch assembly (5, Bent or broken foodtray latch Replace foodtray latch
IPL Figure 2) binds or does not assembly (5, IPL Figure 2). assembly.
hold foodtray assembly (145,
IPL Figure 1) stowed in Bent foodtray arms (160, 165, Replace foodtray arm
position securely. 170, or 175, IPL Figure 7). assembly.
Foodtray does not pivot freely Bent foodtray arms (160, 165, Replace foodtray arm
on foodtray arms. 170, or 175). assembly.
Foodtray assembly angle is Foodtray stop assembly (255 Refer to ASSEMBLY to adjust
not 2.0 degrees above or 260, IPL Figure 10) requires foodtray stop assembly.
horizontal. adjustment.
Lap belt catch does not lock on Damaged lap belt assemblies Replace lap belt assembly.
belt when pulled quickly. (115, IPL Figure 1)
mechanism.
Seat back assembly binds Damaged hydraulic lock (45, Replace hydraulic lock.
along recline travel or does not IPL Figure 7).
recline.
Recline cable assembly (40, Replace recline cable
IPL Figure 9) not properly assembly.
connected to hydraulic lock.
Damaged recline cable Replace recline cable
assembly (40). assembly.
Back assembly (95 or 100, IPL Remove obstruction.
Figure 7) movement is
obstructed by a foreign object.
Seat back assembly does not Damaged recline cable Replace recline cable
lock in desired position. assembly (40, IPL Figure 9). assembly.
Damaged hydraulic lock (45, Replace hydraulic lock.
IPL Figure 7).
Seat back assembly is not set Hydraulic lock (45) requires Refer to ASSEMBLY to adjust
to correct full recline or full adjustment. seat back assembly full recline
upright settings. and full upright settings.
Armrest binds when pivoted to Bent or damaged armrest Replace armrest assembly.
upright position. assembly (235, 280, or 300).
Flotation cushion does not Loss of buoyancy force in Replace flotation cushion.
meet minimum buoyancy force upholstered bottom cushion
of 14 lbs (6,35 kg). assembly (15, IPL Figure 1).
Continuity not present in IFE Defective cable. Replace cable.
cables.
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SCHEMATICS AND WIRING DIAGRAMS
20002000
TASK 25-22-92-99F-821-A GENERAL INFORMATION
Subtask 25-22-92-99F-021-A01 General Information 1
1. This section has the schematic and wiring diagram illustrations necessary to describe the
Double Seat Assembly.
TASK 25-22-92-99F-822-A OPERATIONAL SCHEMATIC
Subtask 25-22-92-99F-022-A01 Schematics 2
1. The seat assembly wiring diagram is shown in Figure 2001.

Figure 2001
Schematics And Wiring Diagrams
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Figure 2001
IFE Wiring Diagram
Schematics And Wiring Diagrams
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DISASSEMBLY
30003000
TASK 25-22-92-000-801-A GENERAL DISASSEMBLY INFORMATION
1. This section contains instructions to disassemble the seat assembly.
2. To use this section, first refer to TESTING AND FAULT ISOLATION and INSPECTION/CHECK
to identify the damaged and worn parts. Disassemble the unit only as far as necessary to
remove the damaged components.
3. Refer to REPAIR to replace stripped Helicoil inserts, repair damaged dress covers, and replace
bonded caps and Velcro.
4. No special tools or fixtures are needed to disassemble the seat assembly.
NOTE: When removing fasteners (bolts, screws, washers, nuts, etc.), bag and tag parts for
ease of assembly.
TASK 25-22-92-940-802-A MATERIALS AND TOOLS
Subtask 25-22-92-94A-002-A001 Consumable Materials 2
1. No consumable materials are needed for these disassembly procedures.
Subtask 25-22-92-94B-003-A001 Special Tools 3
1. No special tools are needed for these disassembly procedures.
TASK 25-22-92-000-003-A DISASSEMBLY PROCEDURES
Subtask 25-22-92-000-004-A001 Seat Assembly Disassembly 4
CAUTION: EACH SEAT ASSEMBLY HAS COVERS THAT ARE EASILY DAMAGED. COVER
THE SURFACES AND HANDLE THE UNIT WITH CARE TO PREVENT DAMAGE.
1. Disassemble double seat assembly as follows (IPL Figure 1):
A. Remove and disassemble seat cushions as follows:
(1) Remove bottom cushion assemblies (15) from double seat structure assembly (170).
(2) Separate upholstery covers (20) from fireblocked bottom cushions (25).
(3) Remove back cushion assemblies (30) from double seat structure assembly (170).
(4) Separate back upholstery covers (35) from back fireblocked cushions (40 and 55).
B. Remove literature pocket assemblies (60) from double seat structure assembly (170) by
removing screws (70), washers (75), and literature pocket springs (65).
Disassembly
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C. Remove life vest pouches (80) from double seat structure assembly (170) by removing nuts
(85), washers (90 and 95), and screws (100).
D. For 41192011-107 and -108 configurations only: Remove wedge assembly (105).
E. Disconnect lap belt assemblies (115) from seat belt studs (250, IPL Figure 10).
F. Remove monitor shroud assembly (125, IPL Figure 1) by removing screws (130).
G. Remove and disassemble rear shroud assemblies (125) from back assemblies as follows
(IPL Figure 2):
(1) Remove latch stops (25 and 26) by removing screws (40) and washers (45).
(2) Remove foodtray latch assembly (5) from monitor shrouds (70) by removing cotter pins
(10), washers (15), compression springs (20), and nylon washers (21).
(3) For 41191274-503 and -504 configurations only: Remove latch stops (27) by removing
screws (40) and washers (45).
(4) Remove monitor attachment shrouds (50) by removing screws (55).
(5) Remove USB coupler (60) by removing screws (65).
H. Disassemble IFE provisions installation as follows (IPL Figure 3):
(1) Remove monitor bracket assemblies (10) by removing screws (20) and nylon washers
(25).
(2) Remove dummy monitors (35) by removing screws (40).
(3) Remove monitor bezels (5) from dummy monitors (35) by removing screws (6).
(4) Remove interface bracket cover (55) by removing bolts (60) and washers (65).
I. Remove shroud attachments (195, IPL Figure 7) by removing screws (200) and washers
(205).
J. Remove back plate assemblies (210) by removing screws (215) and washers (220).
K. Disassemble back cushion as follows (IPL Figure 1):
(1) Remove fireblocked headrest cushion assembly (55) from back assemblies (95 and
100, IPL Figure 7) and upholstery back cover assembly (50, IPL Figure 1) from double
seat structure assembly (170).
L. Disassemble wiring harness installation as follows (IPL Figure 4):
(1) Remove cable ties (10 and 15) securing cable assemblies (40, 55 and 60) to structure
assembly.
(2) Remove cable clamps (20) from structure assembly by removing screws (25).
(3) Remove cable assemblies (40, 55 and 60) from structure assembly.
Disassembly
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M. For 41194011-101 thru -108 configurations only: Loosen screws on AC outlet unit (10, IPL
Figure 1A) and remove it from base frame assembly (320, IPL Figure 7) as shown in Figure
3001.
N. For 41194011-111 thru -118 configurations only:
(1) Remove USB couplers (15, IPL Figure 1A) and USB cable (25) by removing screws
(20).
(2) Remove SVDUs (30) by removing screws (35).
O. Remove and disassemble PC power port installation as follows (IPL Figure 5A):
(1) Remove cover assembly (20) by removing screws (25) and washers (30).
(2) Remove fwd strap assembly (35) and bracket assembly (50) by removing screws (40)
and washers (45).
(3) Remove stabilizer (55) by removing screws (60 and 70) and washers (65 and 75).
(4) Remove clamp assembly (5) and clamp (15) by removing screw (10).
P. Remove foodtray assemblies (145, IPL Figure 1) from foodtray arm assemblies (160, 165,
170, and 175, IPL Figure 7) by removing screws (150, IPL Figure 1), washers (155), and
torsion tubes (165).
Q. Disassemble sliding foodtray assembly (IPL Figure 6):
(1) Remove crosstube (5) and foodtable stop assemblies (15) from foodtable assembly (30)
by removing screws (10).
(2) Remove pivot pins (20) and studs (25) from foodtable stop assemblies (15).
R. Disassemble structure assembly as follows (IPL Figure 7):
(1) Remove upper cart bumper (5) from base frame assembly (320) by removing screws
(10) and washers (15).
(2) Remove lower cart bumper (20) from base frame assembly (320) by removing cap
screw (25), screws (30) and washers (35).
(3) Remove hydraulic locks (45) from back assemblies (95 and 100) as follows:
(a) Remove cable ties (40 and 85) securing recline cable assembly (40, IPL Figure 9) to
hydraulic locks (45, IPL Figure 7).
(b) Disconnect hydraulic lock clip at recline cable assembly (40, IPL Figure 9) from
hydraulic locks (45, IPL Figure 7).
Disassembly
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WARNING: DISCONNECTING HYDRAULIC LOCKS (45) FROM EAS QUADRANT
ASSEMBLIES (5, IPL FIGURE 8) WILL ALLOW BACK STRUCTURE
ASSEMBLIES TO FALL FREE. USE CARE TO PREVENT INJURY TO
PERSONNEL OR DAMAGE TO PARTS.
(c) Disconnect hydraulic locks (45, IPL Figure 7) from EAS quadrants (5, IPL Figure 8)
by removing nuts (50, IPL Figure 7), washers (55), and bolts (60).
(d) Remove hydraulic locks (45) from recline trunnion pins (65 and 70) by removing
nuts (75) and washers (80).
(4) Remove front back plates (180) from back assemblies (95 and 100) by removing screws
(5) Remove shroud attachments (195) by removing screws (200) and washers (205).
(6) Remove back plate assemblies (210) by removing screws (215) and washers (220).
(7) Remove cable clamps (225) by removing screws (230).
(8) Remove foodtray arms (160, 165, 170, and 175) and back assemblies (95 and 100) from
base frame assembly (320).
(9) Remove back structure assemblies (95 and 100) from base frame assembly (320) by
removing bolts (105 and 110), washers (115 and 120), spacers (125), nuts (135),
washers (140), spacers (145), and back pivot pin (155). For 41191270-505 and -506
configurations only: Remove straps (130 and 150).
(10) Disassemble back assemblies (95 and 100) as follows (IPL Figure 8):
(a) Remove EAS quadrant assemblies (5) from back structure assemblies (120) by
removing bolts (10), plugs (15) and bushings (20) from back fitting pivot assemblies
(25).
(11) Remove armrest assembly (235, IPL Figure 7) from base frame assembly (320) by
removing retaining rings (240), wave washers (245), and pins (250).
(12) Remove plunger module (255) from aisle spreader assembly (425, IPL Figure 10) by
removing screw (260, IPL Figure 7).
(13) Remove plunger (265) and spring (275) from plunger module (255) by removing
setscrew (270).
(14) Remove armrest assembly (280) from base frame assembly (320) by removing retaining
ring (285), wave washers (290) and pin (295).
(15) Remove center armrest assembly (300) from base frame assembly (320) by removing
retaining ring (305), washers (310), and pin (315).
(16) Remove recline cable assembly (40, IPL Figure 9) from aisle and outboard armrest
assemblies (235 and 280, IPL Figure 7) and base frame assembly (320) as follows:
(a) Disconnect escutcheon (50, IPL Figure 9) and wave spring washer (55) of recline
cable assembly (40) from armrest structure assembly (80) by pressing push tabs, on
each side of escutcheon, at the same time.
Disassembly
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41192011
(17) Disassemble armrest assemblies (235, 280 and 300, IPL Figure 7) as follows:
CAUTION: BE CAREFUL WHEN REMOVING ARMCAP ASSEMBLY (5, IPL FIGURE

9) SO AS NOT TO BEND OR DAMAGE ITS BRACKET.
(a) Remove armcap assembly (5) from armrest structure assembly (80) as follows:
1) Remove screw (10).
2) Insert an Allen wrench through cutout in armrest structure assembly (Figure

3002) and loosen captive screw.
3) Carefully lift out armcap assembly to disengage its bracket from the armrest
structure assembly without bending or damaging its bracket.
(b) Remove escutcheon (15, IPL Figure 9) from armrest structure assembly (80) by
removing screws (20) and washers (25).
S. Disassemble base frame assembly (320, IPL Figure 7) as follows (IPL Figure 10):
(1) On P/Ns 41191205-507 and -508 units only, remove and disassemble baggage bar
assembly (5) as follows:
(a) Remove baggage bar A-frame assembly (98) by removing one nut (325), two
washers (330), one bolt (340), one nut (350), two washers (355) and one bolt (360).
(b) Remove knob (50) and latch assembly (60) from baggage bar assembly (75) by
removing screw (55).
(c) Remove baggage bar assembly (75) from baggage bar A-frame assembly (98) by
removing nuts (80), washers (90) and bolts (95).
(d) Remove plug (70) from baggage bar assembly (75) by removing spring pin (65).
(2) On P/Ns 41191205-513 through -516 units only, remove and disassemble baggage bar
assembly (5F and 5G) as follows:
(a) Remove baggage bar assembly (5F and 5G) by removing screws (10 and 15) and
washers (20).
(b) Remove plug assembly (40) from tube (45).
(c) Disconnect tubes (30 and 45) by removing spring pin (25).
(d) Remove plug (35).
(3) On P/Ns 41191205-507 and -508 units only, remove and disassemble spring latch
assembly (105) as follows:
(a) Remove end cap (110), spring (120), and latch pin assembly (125) from leg (420) by
removing screws (115).
(b) Remove guide (130) from leg (420) by removing nuts (135), washers (140), and
screws (145).
Disassembly
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(4) On P/Ns 41191205-513 through -516 units only, remove bracket assemblies (150) by
removing screws (160) and washers (165).
(5) Remove rear track fittings (175) from leg (420) and fwd outboard adapter (230) by
removing cap nuts (180), washers (185, 190, and 195), bolts (200 and 205), and
grommets (210).
(6) Remove front stud assemblies (215) and trunnions (220 and 225) from leg (420) and fwd
outboard adapter (230).
(7) Remove strap assemblies (235) from front tube assembly (320) by removing screws
(8) Remove aisle spreader assembly (425) and leg (420) from front and rear tube
assemblies (320 and 345) by removing one nut (325), two washers (330), one bolt (335),
one nut (350), two washers (355), and one bolt (365).
(9) Remove outboard spreader assembly (430) and fwd outboard adapter (230) from front
and rear tube assemblies (320 and 345) by removing one nut (325), two washers (330),
one bolt (340), one nut (330), two washers (355), and one bolt (365).
(10) Remove slip plugs (370) from aft tube (395) by removing cap nuts (375), washers (380
and 385), and screws (390 and 400).
Figure 3001
Disassembly
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Figure 3001
AC Outlet Installation
Figure 3002
Disassembly
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41192011
Figure 3002
Armrest Structure Assembly
Disassembly
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CLEANING
40004000
TASK 25-22-92-100-801-A GENERAL INFORMATION FOR CLEANING
CAUTION: THE DECORATIVE LAMINATE SURFACE OF VARIOUS INTERIOR COMPONENTS

CAN BE DAMAGED BY THE USE OF INCORRECT CLEANING MATERIALS AND
EQUIPMENT, OR INCORRECT MIXING OF THE SPECIFIED CLEANING
MATERIALS.
CAUTION: DO NOT USE ABRASIVE MATERIALS ON THE DECORATIVE SURFACES. DO NOT

SCRAPE THE SURFACES WITH SHARP TOOLS.
1. This section provides cleaning instructions for the seat assemblies. Correct use of the materials
and equipment will provide acceptable cleaning, minimize hazards to personnel, and prevent
possible damage to the equipment.
NOTE: The companies that make the cleaning materials can change the formula. Therefore,
always follow the instructions given on the container. The instructions to mix and use
the cleaning materials, given on or provided with the container, supersede the
instructions given here.
TASK 25-22-92-100-802-A SAFETY PRECAUTIONS
Subtask 25-22-92-100-002-A001 Safety Precautions 2
WARNING: ALIPHATIC NAPHTHA IS TOXIC AND FLAMMABLE. PREVENT CONTACT WITH

EYES AND SKIN, AND DO NOT BREATHE THE VAPORS. KEEP AWAY FROM
HEAT AND OPEN FLAME. USE IN A WELL VENTILATED AREA. DO NOT TAKE
INTERNALLY.
WARNING: BRULIN 815MX CONTAINS 2-AMINOETHANOL. DIRECT CONTACT CAN CAUSE

EYE IRRITATION. LONG CONTACT CAN CAUSE SKIN IRRITATION. WEAR
RUBBER GLOVES, AN APRON, AND GOGGLES.
1. All cleaning materials have some hazard related to the use. Follow the safety warnings given to
make sure personnel are safe and to prevent damage to the equipment.
TASK 25-22-92-940-841-A MATERIALS AND SPECIAL TOOLS
1. Consumable materials needed for cleaning are given in Table 4001.
NOTE: Equivalent substitutes may be used for the items listed.
Cleaning
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Table 4001
Consumable Materials
Material Name and Number Source (1) Use
CALLA 301-A LEMON, Zip-Chem Prod., Inc. (V8E913) To clean molded plastic areas,
Detergent, Aqueous Anionic clean metal parts, and remove
adhesive.
-, Cleaner, Foam Dupont E. I. De Nemours Co., To clean fabric.
Inc. (V2H935)
-, Cleaner, Glamorene Glamorene Products Corp. To clean fabric.
(V21440)
-, Cleaner, Mystic Foam Mystic Foam Corp. (S00001) To clean fabric.
-, Cleaner, Duo-Dellay Duo-Dellay Products Co. To clean fabric.
(S00002)
-, Cloths, Cotton (clean and Commercially available To apply prepared detergent
dry) solutions.
-, Detergent, Mild Household Commercially available To clean molded plastic areas.
-, Fluid, Carbone Cleaning Carbone Corp. (S00003) To clean fabric.
MIL-PRF-680, Type III, Commercially available To clean metal parts.
Solvent, Degreasing (optional)
-, Solvent, Cleaning (Aliphatic Commercially available To clean metal parts.
Naphtha) (2)
-, Solvent, Cleaning Agent, Dupont E. I. De Nemours Co., To clean fabric.

Dupont Dry Cleaner Inc. (V2H935)
-, Solvent, Impregnated Von Schrader Co. (V23738) To clean fabric.

Powder, Powder-ene
#0166, Lubricant, Silicone Zep Manufacturing Co. To clean metal parts.
(V27674)
815MX, Detergent, Aqueous Brulin & Co. (V94058) To clean molded plastic areas,
Anionic clean metal parts, and remove
adhesive.
(1)
Refer to IPL INTRODUCTION for vendor information.
(2)
Alternate materials. Cleaning solvent shall be used only in well-ventilated areas. Detergents
Nos. 815MX and 301-A are for use in areas that are not well-ventilated or where use of petroleum-
based materials is not allowed or is inadvisable.
Cleaning
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1. Special tools needed for Cleaning are given in Table 4002.
Table 4002
Special Tools
Tool Number and Name Source Use
-, Apron Commercially available To protect the body when

using solvents and detergents.
-, Bottle, Spray Commercially available To apply prepared detergent
solutions.
-, Brush, Soft-Bristled Commercially available To apply prepared detergent
solutions.
-, Gloves, Chemical Resistant Commercially available To protect the hands when
using cleaning solvents.
-, Goggles, Eye Safety Commercially available To protect the eyes when using
cleaning solvents.
-, Vacuum Commercially available To clean fabric.
TASK 25-22-92-100-803-A CLEANING PROCEDURES
Subtask 25-22-92-100-004-A001 Molded Plastic Cleaning 5
1. Use of Household Detergent
A. Prepare a solution of mild household detergent and lukewarm water (approximately 1 part
detergent to 50 parts water). Apply the mild detergent solution with a sponge or a cotton
cloth. Scrub soiled areas and repeat the applications as required to remove all dirt. Use a
soft-bristled brush to clean heavily textured surfaces or crevices. Rinse the surfaces with
clean water to remove the detergent solution. Dry the surfaces with a clean, dry, cotton cloth.
2. Use of BRULIN 815MX
CAUTION: DO NOT USE BRULIN 815MX CLEANER UNDILUTED. SOLUTIONS

STRONGER THAN SPECIFIED CAN DAMAGE THE DECORATIVE SURFACES.
A. Prepare a solution of 1 part BRULIN 815MX to 64 parts water for light soil and up to one part
BRULIN 815MX to 10 parts water for heavy soil.
B. Apply the solution with a spray bottle, a soft-bristled brush, or a cotton cloth.
C. Scrub soiled areas with a soft-bristled brush or a cotton cloth and repeat the applications as
required to remove any dirt. Wipe the solution off with a clean, damp, cotton cloth.
D. Dry the surfaces with a clean, dry, cotton cloth.
Cleaning
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3. Use of CALLA 301-A LEMON
A. Prepare a solution of one part CALLA 301-A LEMON with four to eight parts water for
general cleaning.
B. Use full strength on spots. Apply the solution with a spray bottle, a soft-bristled brush, or a
cotton cloth.
C. Allow time for the solution to penetrate.
D. Scrub soiled areas with a soft-bristled brush or cotton cloth and repeat the applications as
required to remove all dirt.
E. Wipe the solution off with a clean, damp, cotton cloth. Dry the surfaces with a clean, dry,
cotton cloth.
Subtask 25-22-92-100-005-A001 Metal Part Cleaning 6
1. As a normal routine for cleaning and maintenance, all metal parts in contact with one another
must be lubricated with silicone lubricant during any shop repair or at least once every 2 years.
2. Use of Solvent or Aliphatic Naphtha
WARNING: ALIPHATIC NAPHTHA IS TOXIC AND FLAMMABLE. USE ONLY IN WELL

VENTILATED AREA AND AWAY FROM OPEN FLAME. AVOID PROLONGED
OR REPEATED CONTACT WITH SKIN OR INHALATION OF VAPORS. USE
SHOP SAFETY PRECAUTION FOR HANDLING FLAMMABLE MATERIALS.
CAUTION: DO NOT LET THE ALIPHATIC NAPHTHA CONTACT THE DECOR MATERIAL
OR PLASTIC COMPONENTS. THE NAPHTHA CAN DAMAGE THE
COMPONENTS AND MATERIALS.
A. Moisten a clean, dry, cotton cloth with cleaning solvent or Aliphatic Naphtha and wipe the
metal parts clean.
B. Repeat the applications as required to remove all dirt. Dry the parts with a clean, dry, cotton
cloth before solvent evaporates.
A. Prepare a solution of one part BRULIN 815MX to 64 parts water for light soil and up to one
part BRULIN 815MX to 10 parts water for heavy soil.
C. Scrub soiled areas with a soft-bristled brush or a cotton cloth.
D. Repeat the applications as required to remove all dirt. Wipe the solution off with a clean,
damp, cotton cloth.
E. Dry the part with a clean, dry, cotton cloth.
Cleaning
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A. Prepare a solution of one part CALLA 301-A LEMON with four to eight parts water for
general cleaning.
B. Use full strength for heavy soil and adhesives.
C. Apply the solution with either a spray bottle, a soft-bristled brush, or a cotton cloth.
D. Allow time for the solution to penetrate.
E. Scrub soiled areas with a soft-bristled brush or a cotton cloth.
F. Repeat the applications as required to remove all dirt.
G. Wipe the solution off with a clean, damp, cotton cloth.
H. Dry the part with a clean, dry, cotton cloth.
Subtask 25-22-92-100-006-A001 Adhesive Removal Procedures 7
A. Prepare a solution of one part BRULIN 815MX to ten parts water to remove adhesive tape or
adhesive residue.
B. Moisten a clean cotton cloth with the solution and wipe the area clean.
C. Repeat the applications as required to remove all residue.
D. Wipe the solution off with a clean, damp, cotton cloth.
E. Dry the surface with a clean, dry, cotton cloth.
A. Use CALLA 301-A LEMON at full strength to remove adhesive tape or adhesive residue.
C. Allow time for the solution to penetrate.
D. Scrub soiled areas with a soft-bristled brush or a cotton cloth.
E. Repeat the applications as required to remove all dirt.
F. Wipe the solution off with a clean, damp, cotton cloth. Dry the surface with a clean, dry,
cotton cloth.
Cleaning
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Subtask 25-22-92-100-007-A001 Fabric Cleaning 8
CAUTION: DO NOT POUND OR BEAT UPHOLSTERED COVERS AS THIS DOES NOT

EFFECTIVELY CLEAN THE UPHOLSTERY AND CAN HASTEN WEAR.
1. The recommended fabric cleaning materials are given in Table 4001.
NOTE: Dry cleaning is the preferred method of cleaning the seat fabric.
A. Vacuum upholstery thoroughly, or brush with a soft-bristle upholstery or clothing brush (Table
4002).
B. Remove dry or water-borne soil with concentrated detergent preparations, commonly called
upholstery shampoo. Use recommended detergent preparations as given in Table 4001. Mix
upholstery shampoo as directed on container and apply to a small area (approximately one
square foot) with a small clean brush. Liberal application will assist in loosening deep-seated
dirt.
CAUTION: USE SOLVENT-TYPE CLEANING AGENTS IN WELL-VENTILATED AREA.

AVOID BREATHING SOLVENT VAPORS AND PROLONGED SOLVENT
CONTACT WITH SKIN. USE SHOP SAFETY PRECAUTIONS FOR HANDLING
FLAMMABLE MATERIALS.
C. Oil or grease spots are best removed with solvent-type cleaning agents or with solvent-
impregnated powder as given in Table 4001. Test material to be cleaned by first applying
cleaning agent to a small area of the material that is not usually visible. Use cleaning agents
sparingly, without saturating fabric, to avoid spotting and damage. Apply cleaning agent with
a clean, soft cloth, and avoid spreading any stains by working from outer edges toward
center of stain.
D. After using upholstery shampoo or solvent-type cleaning agent, roll a clean Turkish towel or
other absorbent cloth into a cylindrical shape and wipe off detergent and dirt. Rotate rolled
cloth frequently to present a clean section to the fabric surface.
NOTE: Dirt and soil are absorbed or transferred to the clean towel by frequently presenting
a clean face to the fabric. Vigorous rubbing may be required to remove soil evenly
and to avoid spotting after drying.
Cleaning
25-22-92
Page 4006
Oct 1/05
41192011
INSPECTION/CHECK
50005000
TASK 25-22-92-200-801-A GENERAL
1. Refer to the Check Procedures to visually examine the components of the seat assembly for
damage and wear.
2. Refer to REPAIR to repair minor damage. If the damage is major or beyond simple repair,
replace the part.
3. The inspection/check should be performed a minimum of once annually.
1. No consumable materials are needed for these inspection/check procedures.
1. No special tools are needed for these inspection/check procedures.
TASK 25-22-92-200-802-A CHECK PROCEDURES
Subtask 25-22-92-200-002-A001 Check Procedures 4
1. Detailed check procedures are given in Table 5001.
Inspection/Check
25-22-92
Page 5001
Oct 1/05
41192011
Table 5001
Check Procedures
Method of
Component Check For Corrective Action
Inspection
All Parts Visual Cleanliness. Refer to CLEANING to

clean parts.
All Metal Parts Visual Nicks, cracks, cuts, Repair minor nicks and
scoring, gouges, scratches. Replace
distortion, corrosion, or damaged parts.
other damage which
could impair operation.
Double Seat Assemblies Visual Grease, dirt, frays, or Refer to CLEANING to
(IPL Figure 1) separations on bottom remove grease and
cushion assemblies dirt; replace if
(15), back cushion damaged; refer to
assemblies (30 and REPAIR to repair
45), or literature pocket damaged seams.
assemblies (60); cut,
torn, or damaged
upholstery.
Frayed lap belt Replace.
assemblies (115).
IFE Seat Assemblies (IPL Visual Bent, deformed or Replace.
Figure 1A) damaged AC outlet unit
(10).
Cut, frayed, burned or Replace.
damaged USB cable
(25).
Cracked or damaged Replace.
SVDU (30).
Monitor Shroud Assembly Visual Bent, deformed or Replace.
(IPL Figure 2) damaged foodtray latch
assembly (5).
IFE Provisions Installation Visual Bent, deformed, or Replace monitor
(IPL Figure 3) damaged monitor bezels, monitor pivots,
bezels (5), monitor or dummy monitors.
bracket assembly (10),
or dummy monitors
(35).
Wiring Harness Visual Cut, frayed, burned, or Replace.
Installation damaged cable
(IPL Figure 4) assemblies (40, 55, or
60).
Inspection/Check
25-22-92
Page 5002
Oct 1/05
41192011
Method of
Inspection
Power Port Installation Visual Bent or damaged clamp Replace.

(IPL Figure 5A) assembly (5), cover
assembly (20), fwd
strap assy (35) or
stabilizer (55).
Sliding Foodtray Visual Bent or damaged Disassemble foodtable
Assembly (IPL Figure 6) crosstube (5) or pivot pivot assembly and
pin (20). check for bent or
damaged crosstube (5)
or pivot pin (20).
Replace damaged
parts.
Structure Assemblies Visual Cut, chipped, or Replace.
(IPL Figure 7) damaged cart bumpers
(5 and 20); deteriorated
rubber.
Bent, deformed, or Replace.
damaged foodtray arm
assemblies (160, 165,
170, and 175).
Bent, deformed, or Replace.
damaged hydraulic
locks (45); leakage.
Back Structure Visual Loose or missing Velcro Refer to REPAIR to
Assemblies (IPL Figure 8) (90, 95, 100 and 105). replace bonded Velcro.
Cracked or damaged Replace back structure
back structure assembly.
assembly (120).
Armrest Assembly (IPL Visual Scratched, gouged, or Replace.
Figures 8A and 9) worn armcap assembly
(5).
Scratched, gouged, or Replace.
worn escutcheon (15).
Cracked or damaged Replace.
armrest structure
assembly (80, or 40,
IPL Figure 8A).
Base Frame Assemblies Visual Bent or damaged Replace.
(IPL Figure 10) baggage bar assembly
(5D and 5E or 5F and
5G).
Inspection/Check
25-22-92
Page 5003
Oct 1/05
41192011
Method of
Inspection
Bent or damaged Replace.

bracket assembly
(150).
Cracked, damaged or Replace.
deformed seat belt
studs (250).
Bent, deformed, or Replace springs. Refer
damaged springs (120) to REPAIR to replace
or directional studs directional studs.
(270).
Cracked, deformed, or Return base frame
damaged spreader assembly to
assemblies (425, 430, manufacturer for repair.
and 435).
Loose or missing Velcro Refer to REPAIR to
(285 and 290). replace bonded Velcro.
Inspection/Check
25-22-92
Page 5004
Oct 1/05
41192011
REPAIR
60006000
TASK 25-22-92-300-801-A GENERAL REPAIR INFORMATION
1. This section contains procedures to repair components of the seat assembly. The repair
procedures covered in this section are given below.
A. Upholstery Seam Repair
B. Replace Threaded Heilcoil Inserts
C. Replace or Install Bonded Components
D. Touch-up Paint Procedure
E. Repainting Procedure
F. Repair of Minor Nicks or Scratches
1. The consumable materials needed for repair are listed in Table 6001.
Table 6001
Material Name and Number Source Use
A-A-59282, Alcohol, Ethyl Commercially available To clean components prior to

repair.
BZT-69, Thread, Nylon or 4/Flight Industries (V34696) To repair upholstery seam and
Velcro.
V-T-295, Thread, Nylon (Type Commercially available
I, Class A, Size FF)
-, Cloths, Cotton (clean and Commercially available To clean components prior to
dry) repair.
-, Cloths, Lint-Free Commercially available To clean components prior to
repair.
DP100, Adhesive 3M Co. (V6A669) To install Velcro.
-, Gloss, Chemical Resistant Commercially available To touch up painted surfaces.
Repair
25-22-92
Page 6001
Oct 1/05
41192011
HSH IP, Primer (light gray 4/Flight Industries (V34696) To touch-up painted surfaces.
finish)
IP 1065, Paint, Light Gray Top 4/Flight Industries (V34696) To touch-up painted surfaces.
Coat (Color FV3214)
IP 1065B, Paint Kit, Touch up, 4/Flight Industries (V34696) To touch-up painted surfaces.
(Color FV3214)
IP 650ES, Clear Coat 4/Flight Industries (V34696) To touch-up painted surfaces.
MIL-C-38334, Compound, Commercially available To remove corrosion.
Corrosion Removing
MIL-C-5541, Film Chemical Commercially available To repair nicks or scratches.
(color optional)
MIL-P-8585, Primer, Zinc Commercially available To replace helicoil inserts.
Chromate
MIL-T-44010, Thread, Kevlar Commercially available To repair upholstery seam and
(#10 30/3 Spun, Natural Color) Velcro.
P-C-451, Cloth, Abrasive Commercially available To replace bonded
(Aluminum Oxide, Medium components.
Grit)
P-C-458, Cloth, Crocus Commercially available To repair nicks or scratches.
1. Special tools needed for repair are listed in Table 6002.
Table 6002
Special Tools
-, Needle, Fisherman’s Commercially available To repair Velcro on seat

covers.
-, Tap and Die Set (Thread Commercially available To replace helicoil inserts.
Chaser and Gage)
Repair
25-22-92
Page 6002
Oct 1/05
41192011
1277-6, Tool, Threaded Insert Emhart Fastening Systems To replace helicoil inserts.
Removal Group (V01566)
3695-3, Tool, Threaded Insert Commercially available To replace helicoil inserts.
Tang Removal
7552-3, Tool, Threaded Insert Emhart Fastening Systems To replace helicoil inserts.
Installation Group (V01566)
TASK 25-22-92-300-802-A REPAIR PROCEDURES
Subtask 25-22-92-300-002-A001 Upholstery Seam and Velcro Repair 4
1. Repair broken upholstery seams as follows:
A. Refer to CLEANING section to clean upholstery.
B. Select Kevlar or nylon thread with color and type to match fabric and existing stitches.
C. Stitch broken seam using same stitch pattern of a matching seam.
2. Repair Velcro on seat covers as follows:
A. Refer to CLEANING section to clean upholstery.
CAUTION: TAKE CARE NOT TO PIERCE OR DAMAGE THE BONDED FIRE BLOCKING
MATERIAL WHEN REPAIRING DAMAGED STITCHING ON SEAT COVERS.
B. Use Kevlar or nylon thread, make necessary minor repairs to secure any loose parts on the
Velcro strips by hand. Use a curved fisherman’s needle. Take care not to pierce or damage
the bonded fire blocking material.
NOTE: Minor repair to loose or damaged stitches can be accomplished on Velcro sewn to
seat covers. However, it is not recommended that the complete replacement or
major repair of Velcro strips be attempted on seat covers. Once the fire blocking
material is bonded to the seat cover material, sewing by machine is not possible.
NOTE: Ensure that Velcro is fully stitched around periphery.
Subtask 25-22-90-300-003-A001 Replace Threaded Helicoil Inserts 5
1. Remove damaged Helicoil inserts with insert removal tool.
2. Use a thread gage from tap and die set to determine correct size of thread chaser.
3. Use thread chaser from tap and die set to clean tapped hole and repair any crossed or stripped
threads.
Repair
25-22-92
Page 6003
Oct 1/05
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WARNING: ZINC CHROMATE PRIMER IS TOXIC AND FLAMMABLE. USE ONLY IN WELL
VENTILATED AREA AND AWAY FROM OPEN FLAME. AVOID PROLONGED OR
REPEATED CONTACT WITH SKIN OR INHALATION OF VAPORS. USE SHOP
SAFETY PRECAUTION FOR HANDLING FLAMMABLE MATERIALS.
4. Wet the replacement inserts with zinc chromate primer. Use threaded insert installation tool to
install the inserts flush with surface of component.
Subtask 25-22-92-300-004-A001 Replace or Install Bonded Components 6
WARNING: THE ETHYL ALCOHOL AND ADHESIVES ARE VERY FLAMMABLE AND CAN
DAMAGE YOUR EYES AND NOSE. USE THE ITEMS ONLY IN WELL VENTILATED
AREAS AWAY FROM OPEN FLAMES. FLUSH IRRITATED EYES WITH WATER.
WARNING: ADHESIVES ARE TOXIC AND FLAMMABLE. USE ONLY IN WELL VENTILATED
AREA AND AWAY FROM OPEN FLAME. AVOID PROLONGED OR REPEATED
CONTACT WITH SKIN OR INHALATION OF VAPORS. USE SHOP SAFETY
PRECAUTION FOR HANDLING FLAMMABLE MATERIALS.
CAUTION: DO NOT USE CROCUS CLOTH ON ALUMINUM OR ALUMINUM ALLOY PARTS.

CROCUS CLOTH CONTAINS AN IRON OXIDE WHICH CAN QUICKLY OXIDIZE
ALUMINUM.
1. Remove loose or damaged components. Abrade all metal surfaces with medium grit aluminum
oxide abrasive cloth or crocus cloth for steel parts.
2. Clean component and bonding surface with clean, lint-free cloths and ethyl alcohol to remove
any adhesive and other contaminants. Wipe the part dry before solvent evaporates. Wear gloves
to handle cleaned components.
3. Install Velcro (90 through 105, IPL Figure 8) on welded back structure (120) as follows:
A. Remove protective backing from Velcro (90 through 105).
B. Position Velcro (90 through 105) on the respective surfaces of welded back structure (120)
and bond the Velcro in place. Rub with consistent pressure and remove any air bubbles.
C. Apply a continuous bead of DP100 adhesive around edges of Velcro (90 through 105).
4. Remove excess adhesive with clean, lint-free cloths and ethyl alcohol. Wipe the part dry before
solvent evaporates.
5. Allow adhesive to cure according to manufacturer’s instructions.
Subtask 25-22-92-300-005-A001 Touch-Up Paint 7
WARNING: PRIMER AND PAINT ARE TOXIC AND FLAMMABLE. USE ONLY IN WELL
VENTILATED AREA AND AWAY FROM OPEN FLAME. AVOID PROLONGED OR
REPEATED CONTACT WITH SKIN OR INHALATION OF VAPORS. USE SHOP
SAFETY PRECAUTION FOR HANDLING FLAMMABLE MATERIALS.
1. Open Touch-Up Paint Kit and select appropriate brush tip.
2. Place selected brush tip on paint applicator.
Repair
25-22-92
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41192011
3. Pull slider to bottom of paint applicator.
4. Press down on brush and squeeze applicator until brush is saturated with paint.
5. Touch-up the area requiring paint.
Subtask 25-22-92-300-006-A001 Repainting Procedure 8
CAUTION: DO NOT USE CROCUS CLOTH ON ALUMINUM OR ALUMINUM ALLY PARTS.

ALUMINUM.
1. After damaged area has been repaired, sand the area to be painted with medium grit aluminum
oxide abrasive cloth or crocus cloth for steel parts.
2. Mask an area larger than the sanded section to prevent over-spray.
3. Select appropriate paint materials from Table 6001.
4. Apply primer, topcoat paint, and clear coat, as appropriate. Follow manufacturer’s instructions
for cure times and handling.
Subtask 25-22-92-300-007-A001 Repair of Minor Nicks, Scratches, and Corrosion 9
CAUTION: DO NOT USE CROCUS CLOTH ON ALUMINUM OR ALUMINUM ALLOY PARTS.

ALUMINUM.
CAUTION: CORROSION REMOVING COMPOUND IS TOXIC. USE ONLY IN WELL

VENTILATED AREA. AVOID PROLONGED OR REPEATED CONTACT WITH SKIN
OR INHALATION OF VAPORS.
1. Use corrosion removing compound to remove corrosion from metal parts.
2. Polish out minor nicks or scratches in steel parts with a crocus cloth.
NOTE: Burrs, nicks, and scratches are defined as any material lifted above the surface of the
part. Burrs, nicks, and scratches shall be polished, taking care not to impair form, fit, or
function. Surface coat must be replaced after polishing.
3. Polish out minor burrs, nicks, and scratches in aluminum parts with an aluminum oxide abrasive
cloth.
NOTE: During and after cleaning, make sure not to touch surface to be refinished with hands or
allow any grease, oil, etc., to contaminate the surface.
4. Clean repaired parts per CLEANING section.
Repair
25-22-92
Page 6005
Oct 1/05
41192011
WARNING: THE CHEMICAL FILM IS VERY FLAMMABLE AND CAN IRRITATE EYES AND
NOSE. USE THE CHEMICAL FILM ONLY IN WELL VENTILATED AREAS AWAY
FROM OPEN FLAMES. WEAR RUBBER GLOVES, APRON, AND GOGGLES. DO
NOT LET THE SOLUTION TOUCH EYES OR BODY.
5. Apply a large quantity of undiluted chemical film. Apply as many coats as needed to completely
cover any bare metal. Permit a 1-minute reaction time between applications.
NOTE: Apply the chemical film with an acid-resistant brush, swab, synthetic sponge, or
portable spray equipment. The chemical film will repair the finish more quickly when the
chemical film and the part are at room temperature, 65 to 75°F (18 to 24°C). Normally, 1
to 5 minutes is necessary for the repair finish to show.
NOTE: Chemical film is available in color or clear finish.
6. Remove unwanted chemical film with clean water and lint-free cloths.
Repair
25-22-92
Page 6006
Oct 1/05
41192011
ASSEMBLY
70007000
TASK 25-22-92-400-801-A GENERAL INFORMATION FOR ASSEMBLY
1. This section contains instructions and notes needed to prevent damage to the components and
possible injury during assembly of the seat assembly.
2. Refer to REPAIR to replace threaded inserts and bonded Velcro and cap. Install the attaching
parts given in the IPL to secure all other components.
1. The consumable materials needed for assembly are listed in Table 7001.
Table 7001
PLT1.5M, PLT2SM, PLT3SM, 4/Flight Industries (V34696) To secure the recline control
and 41031224-1 Ties, Cable cable.
1. No special tools are required for Assembly procedures.
TASK 25-22-92-400-802-A SEAT ASSEMBLY PROCEDURES
Subtask 25-22-92-400-002-A001 Seat Assemblies 4
CAUTION: THE SEAT ASSEMBLY HAS COVERS THAT ARE EASILY DAMAGED. COVER THE
SURFACES AND HANDLE THE UNIT WITH CARE TO PREVENT DAMAGE.
1. Assemble double seat assembly as follows:
A. Assemble base frame assembly as follows (IPL Figure 10):
(1) Install slip plugs (370) on aft tube (395) and attach with screws (390 and 400), washers
(380 and 385), and cap nuts (375).
(2) Attach fwd outboard adapter (230) to outboard spreader assembly (430) and install to
front and rear tube assemblies (320 and 345) and attach with one bolt (365), two
washers (355), one nut (350), one bolt (340), two washers (330), and one nut (325).
Assembly
25-22-92
Page 7001
Oct 1/05
41192011
(3) Install aisle spreader assembly (425) and leg (420) to front and rear tube assemblies
(320 and 345) and attach with one bolt (365), two washers (355), one nut (350), one bolt
(335), two washers (330), and one nut (325).
(4) Install strap assemblies (235) to front tube assembly (320) and attach with washers
(245) and screws (240).
(5) Install front stud assemblies (215) and trunnions (220 and 225) to leg (420) and fwd
outboard adapter (230).
(6) Install rear track fittings (175) to leg (420) and fwd outboard adapter (230) and attach
with grommets (210), bolts (200 and 205), washers (185, 190, and 195), and cap nuts
(180).
(7) On P/Ns 41191205-513 through -516 units only, install bracket assemblies (150) and
attach with washers (165) and screws (160).
(8) On P/Ns 41191205-507 and -508 only, assemble and install spring latch assembly (105)
as follows:
(a) Install guide (130) on leg (420) and attach with screws (145), washers (140), and
nuts (135).
(b) Install latch pin assembly (125), spring (120), and end cap (110) on leg (420) and
attach with screws (115).
(9) On P/Ns 41191205-513 through -516 only, assemble and install baggage bar assembly
(5F and 5G) as follows:
(a) Connect plug (35) to tubes (30 and 45) and attach with spring pin (25).
(b) Connect plug assembly (40) to tube (45).
(c) Install baggage bar assembly (5F and 5G) and attach with washers (20) and screws
(10 and 15).
(10) On P/Ns 41191205-507 and -508 only, assemble and install baggage bar assembly (5)
as follows:
(a) Connect plug (70) to baggage bar assembly (75) and attach with spring pin (65).
(b) Install baggage bar assembly (75) on baggage bar A-frame assembly (98) and
attach with bolts (95), washers (90), and nuts (80).
(c) Install knob (50) and latch assembly (60) on baggage bar assembly (75) and attach
with screw (55).
(d) Install baggage bar A-frame assembly (98) and attach with one bolt (360), two
washers (355), on nut (350), one bolt (340), two washers (330), and one nut (325).
Assembly
25-22-92
Page 7002
Oct 1/05
41192011
B. Assemble structure assembly as follows (IPL Figure 7):
(1) Assemble armrest assemblies (235, 280, and 300) as follows:
(a) Install escutcheon (15, IPL Figure 9) on armrest structure assembly (80) and attach
with washers (25) and screws (20).
CAUTION: BE CAREFUL WHEN INSTALLING ARMCAP ASSEMBLY (5) SO AS NOT

TO BEND OR DAMAGE ITS BRACKET.
(b) Install armcap assembly (5) on armrest structure assembly (80) as follows:
1) Carefully install armcap assembly (5) on armrest structure assembly (80) so as

not to bend or damage its bracket and attach with screw (10).
2) Insert an Allen wrench through cutout in armrest structure assembly (Figure

3001) and tighten captive screw.
(2) Install recline cable assembly (40, IPL Figure 9) on aisle and outboard armrest
assemblies (235 and 280, IPL Figure 7) and base frame assembly (320) as follows:
(a) Route recline cable assembly (40, IPL Figure 9) on base frame assembly (320, IPL
Figure 7) as shown in Figure 7001 and install cable ties (85 and 90, IPL Figure 7) to
secure recline cable assemblies to base frame assembly (320).
(b) Connect wave spring washer (55, IPL Figure 9) and escutcheon (50) of recline cable
assembly (40) to armrest structure assembly (80) by inserting escutcheon between
push tabs as shown in Figure 7002. Make sure escutcheon snaps into place.
(3) Install center armrest assembly (300, IPL Figure 7) on base frame assembly (320) and
attach with pin (315), washers (310) and retaining ring (305).
(4) Install armrest assembly (280) on base frame assembly (320) and attach with pin (295),
wave washers (290), and retaining ring (285).
(5) Install plunger (265) and spring (275) into plunger module (255) and attach with
setscrew (270).
(6) Install plunger module (255) on aisle spreader assembly (425, IPL Figure 10) and attach
with screw (260, IPL Figure 7).
(7) Install armrest assembly (235) on base frame assembly (320) and attach with pins (250),
wave washers (245), and retaining rings (240).
(8) Assemble back assemblies (95 and 100) as follows (IPL Figure 8):
(a) Install EAS quadrant assemblies (5) on back structure assemblies (120) and attach
with bushings (20), plugs (15) and bolts (10) on back pivot fitting assemblies (25).
(9) Install foodtray arms (160, 165, 170, and 175, IPL Figure 7) and back assemblies (95
and 100) on base frame assembly (320) and attach with back pivot pin (155), spacers
(145), washers (140), nuts (135), spacers (125), washers (115 and 120), and bolts (105
and 110). For 41191270-505 and -506 configurations only: Install straps (130) and (150)
on back assembly.
Assembly
25-22-92
Page 7003
Oct 1/05
41192011
(10) Install cable clamps (225) and attach with screws (230).
(11) Install back plate assemblies (210) and attach with washers (220) and screws (215).
(12) Install shroud attachments (195) and attach with washers (205) and screws (200).
(13) Install front back plates (180) on back assemblies (95 and 100) and attach with washers
(190) and screws (185).
(14) Install hydraulic locks (45) on back assemblies (95 and 100) as follows:
(a) Install hydraulic locks (45) on recline trunnion pins (65 and 70) and attach with
washers (80) and nuts (75).
(b) Connect hydraulic locks (45) to EAS quadrants (5, IPL Figure 8) and attach with
bolts (60, IPL Figure 7), washers (55), and nuts (50).
NOTE: Ensure that bolts (60), washers (55), and nuts (50) are oriented with bolt
heads facing away from center spreader assembly (435, IPL Figure 10).
(c) Connect hydraulic lock clip of recline cable assembly (40, IPL Figure 9) to hydraulic
locks (45, IPL Figure 7) and attach with locking tabs as shown in Figure 7002.
NOTE: Final adjustment to hydraulic locks (45, IPL Figure 7) full upright and full
recline angles shall be performed after seats are completely assembled.
Refer to Adjustment Procedures.
(d) Install cable ties (40 and 85) to attach recline cable assembly (40, IPL Figure 9) to
hydraulic locks (45, IPL Figure 7) as shown in Figure 7001.
(15) Install lower cart bumper (20, IPL Figure 7) on base frame assembly (320) and attach
with washers (35), screws (30) and cap screw (25).
(16) Install upper cart bumper (5) on base frame assembly (320) and attach with washers
(15) and screws (10).
C. Assemble sliding foodtray assembly (IPL Figure 6):
(1) Install studs (25) and pivot pins (20) on foodtable stop assemblies.
(2) Install crosstube (5) and foodtable stop assemblies (15) on foodtable assembly (30) and
attach with screws (10).
D. Install foodtray assemblies (145, IPL Figure 1) on foodtray arm assemblies (160, 165, 170,
and 175, IPL Figure 7) and attach with torsion tubes (165, IPL Figure 1), washers (155) and
screws (150).
E. Assemble and install PC power outlet installation as follows (IPL Figure 5A):
(1) Install clamp assembly (5) and clamp (15) and attach with screws (10).
(2) Install stabilizer (55) and attach with screws (60 and 70) and washers (65 and 75).
(3) Install fwd strap assemblies (35) and bracket assembly (50) and attach with washers
(45) and screws (40).
Assembly
25-22-92
Page 7004
Oct 1/05
41192011
(4) Install cover assembly (20) and attach with washers (30) and screws (25).
(5) For 41194011-101 thru -108 configurations only: Snap AC outlet unit (10, IPL Figure 1A)
into place and secure face plate by tightening screws.
(6) For 41194011-111 thru -118 configurations only:
(a) Install SVDUs (30) using screws (35).
(b) Install USB couplers (15) and USB cable (25) using screws (20).
(7) Install PC wire harness to interface bracket as shown in Figure 7003.
(8) Route PC wire harness and connect it to AC outlet unit (10, IPL Figure 1A).
(9) Route cable through cable raceway as shown in Figure 7004.
F. Assemble wiring harness installation as follows (IPL Figure 4):
(1) Install and route cable assemblies (40, 55 and 60) in structure assembly as shown in
Figure 7005.
(2) Install cable clamps (20, IPL Figure 4) on structure assembly and attach with screws
(25).
(3) Install cable ties (10 and 15) to secure cable assemblies (40, 55 and 60) to structure
assembly.
G. Assemble back cushion as follows (IPL Figure 1):
(1) Install fireblocked headrest cushion assembly (55) on back assemblies (95 and 100, IPL
Figure 7) and upholstery back cover assembly (50, IPL Figure 1) on double seat
structure assembly (170).
H. Install back plate assemblies (210) and attach with washers (220) and screws (215).
I. Install shroud attachments (195) and attach with washers (205) and screws (200).
J. Assemble IFE provisions installation as follows (IPL Figure 3):
(1) Install interface bracket cover (55) and attach with washers (65) and bolts (60).
NOTE: Make sure PC wire harness and cable assemblies are installed before securing
interface bracket cover (55).
(2) Install monitor bezels (5) on monitor or dummy monitor (35) with screws (6).
(3) Install dummy monitors (35) and attach with screws (40).
(4) Install monitor bracket assemblies (10) and attach with nylon washers (25) and screws
(20).
Assembly
25-22-92
Page 7005
Oct 1/05
41192011
K. Assemble and install monitor shroud assemblies (125, IPL Figure 1) on back assemblies as
follows:
(1) Install USB coupler (60, IPL Figure 2) and attach with screws (65).
(2) Install monitor attachment shrouds (50) and attach with screws (55).
(3) For 41191274-503 and -504 configurations only: Install latch stops (27) and attach with
washers (45) and screws (40).
(4) Install foodtray latch assembly (5) on monitor shrouds (70) and attach with nylon
washers (21), compression springs (20), washers (15), spring pins (10A), and cotter pins
(10).
(5) Install latch stops (25 and 26) and attach with washers (45) and screws (40).
L. Install monitor shroud assembly (125, IPL Figure 1) and attach with screws (130).
M. Connect lap belt assemblies (115) on seat belt studs (250, IPL Figure 10).
NOTE: Ensure that clasp half of lap belt assemblies (115, IPL Figure 1) are installed
toward outboard side of each spreader assembly for both seats.
N. For 41192011-107 and -108 configurations only: Install wedge assembly (105).
O. Install life vest pouches (80) on double seat structure assemblies (170) and attach with
screws (100), washers (90 and 95), nuts (85) and directional stud (front tabs).
P. Install literature pocket assemblies (60) on double seat structure assemblies (170) and
attach with literature pocket springs (65), washers (75), and screws (70).
Q. Assemble and install seat cushions as follows:
(1) Install upholstery covers (35) on fireblocked back cushions (40).
(2) Install back cushion assemblies (30) on double seat structure assemblies (170).
(3) Install upholstery covers (20) on fireblocked bottom cushions (25).
(4) Install bottom cushion assemblies (15) on double seat structure assemblies (170).
Figure 7001
Assembly
25-22-92
Page 7006
Oct 1/05
41192011
Figure 7001
Recline Actuator Cable Routing
CABLE TIE CABLE TIE CABLE TIE CABLE TIE

41031224-1 PLT2.5M PLT2.5M 41031224-1
CABLE TIE CABLE TIE

PLT1.5M PLT1.5M
HYDRAULIC HYDRAULIC
LOCK LOCK
BOTTOM CUSHIONS AND BACK NOT SHOWN
RECLINE ACTUATOR
CABLE
RECLINE
ACTUATOR
CONTROL RECLINE
BUTTON CABLE
CABLE ROUTING, INBOARD SIDE (SHOWN)

CABLE ROUTING, OUTBOARD SIDE
38978-12
Figure 7002
Assembly
25-22-92
Page 7007
Oct 1/05
41192011
Figure 7002
Recline Actuator Cable Installation
(65 AND 70, IPL FIGURE 7)
(45, IPL FIGURE 7)
(40, IPL FIGURE 9)
Figure 7003
Assembly
25-22-92
Page 7008
Oct 1/05
41192011
Figure 7003
PC Power Port
Figure 7004
Assembly
25-22-92
Page 7009
Oct 1/05
41192011
Figure 7004
PC Port Cable Tie Installation
Figure 7005
Assembly
25-22-92
Page 7010
Oct 1/05
41192011
IFE Cable Routing
IFE CABLE
ASSEMBLY
VDU TO VDU
JUMPER VDU TO VDU IFE CABLE
JUMPER ASSEMBLY
SERVICE
LOOP FOR
SLACK
CABLE
CABLE
CABLE
TIE
TIE
38978-13-s1
Assembly
25-22-92
Page 7011
Oct 1/05
41192011
IFE Cable Routing
Assembly
25-22-92
Page 7012
Oct 1/05
41192011
IFE Cable Routing
Assembly
25-22-92
Page 7013
Oct 1/05
41192011
TASK 25-22-92-400-803-A ADJUSTMENT PROCEDURES
Subtask 25-22-92-400-021-A001 Recline Cable Adjustments 5
1. Recline Cable Adjustment
NOTE: If recline button does not have a firm feel and does not return to the normal position,
one of the recline cable ends might be improperly seated. Check both ends of the
recline cable (at input assembly and output assembly ends) to ensure that each cable
end is properly seated.
A. If necessary, loosen jam nut securing output adjustment nut (Figure 7006) and adjust
adjustment nut so that there are three to four threads exposed between the jam nut and
cable sheath.
B. Loosely tighten jam nut.
NOTE: If the seat back will not recline, the recline cable is adjusted too tight. If the
hydraulic lock does not firmly lock the seat back in place, the recline cable is too
loose.
C. Press recline button and recline seat back. Verify that the back will recline smoothly without
binding. If binding is noticed, remove seat back from base frame, check all parts, and
reassemble.
D. If seat back does not recline, loosen jam nut and readjust recline control cable output
adjustment nut to loosen recline cable. Loosely tighten jam nut and repeat step C.
E. Release recline button and verify that seat back locks firmly in place.
F. If seat back does not lock firmly in place, loosen jam nut and readjust recline control cable
output adjustment nut to tighten recline cable. Loosely tighten jam nut and repeat step E.
G. When proper adjustment is completed, firmly tighten jam nut against output adjustment nut,
taking care not to move output adjustment nut. Repeat steps C through G to verify that
adjustment is correct.
2. Recline Adjustment
A. Remove upholstered bottom cushion assemblies (15, IPL Figure 1) to access hydraulic locks
(45, IPL Figure 7).
B. Remove upholstery cover back cushion assemblies (30 and 45) to access back structure
assemblies (95 and 100).
C. Press recline control buttons and move seats to full upright position.
D. Tighten inside jam nut (adjustment nut) (Figure 7006).
E. Tighten jam nut on outside end of hydraulic lock to secure back.
F. Tighten hex cylinder until snug and lock with jam nut.
Assembly
25-22-92
Page 7014
Oct 1/05
41192011
Subtask 25-22-92-400-022-A001 Foodtable Adjustment 6
1. Foodtable and Arm Setscrew Adjustment
A. With foodtray assembly (145, IPL Figure 1) in the stowed position, adjust its setscrews until
foodtray is parallel to foodtray arms (160, 165, 170, and 175, IPL Figure 7) (Figure 7006).
This will ensure that foodtray assembly is secure and not protruding when stowed.
B. With foodtray assembly (145, IPL Figure 1) in the deployed position, adjust its setscrews
until foodtray is parallel to foodtray arms (160, 165, 170, and 175, IPL Figure 7) in deployed
position (Figure 7006).
2. Foodtray Stop Adjustment
A. Remove upholstered bottom cushion assemblies (15, IPL Figure 1) and back cushion
assemblies (30 and 45) to access foodtray stop assemblies (255 and 260, IPL Figure 10).
B. Measure the horizontal angle of foodtray assembly (145, IPL Figure 1). Use bottom of leg
(420, IPL Figure 10) to obtain a horizontal plane.
NOTE: Ensure that the foodtray arms (160, 165, 170, and 175, IPL Figure 7) are in contact
with adjustment screws (Figure 7007).
C. Turn adjustment screws in foodtray stops to achieve a 2.0 degree rise from horizontal
(Figure 7007).
NOTE: Both ends of the adjustment screws are slotted, so adjustment can be made from
either the front or rear of the seat assembly.
Figure 7006
Assembly
25-22-92
Page 7015
Oct 1/05
41192011
Figure 7006
Full Recline Adjustment
1. SEAT BACK
WITH HYDRAULIC LOCK ATTACHED,
SEAT BACK TO MOST UPRIGHT POSITION
(REF: 11"), EAS QUADRANT ASSY WILL
CONTACT AFT TUBE
AFT
TUBE
QUADRANT
ASSY
3.
TIGHTEN JAM NUT
ON OUTSIDE OF 2.
HYDRAULIC LOCK TO TIGHTEN INSIDE JAM
SECURE SEAT BACK NUT/LOCKWASHER
COMBINATION
RECLINE LOCK
LOCKWASHER
ROTATE UNTIL
JAM NUT SNUG WITH TOOL
TIGHTEN TO SECURE
SET RECLINE 38978-14-s1
ADJUST NUT TO
SET RECLINE
Figure 7007
Assembly
25-22-92
Page 7016
Oct 1/05
41192011
Figure 7007
Foodtray Stop Adjustment
Assembly
25-22-92
Page 7017
Oct 1/05
41192011
Assembly
25-22-92
Page 7018
Oct 1/05
41192011
FITS AND CLEARANCES
80008000
TASK 25-22-92-800-801-A GENERAL INFORMATION FOR FITS AND CLEARANCES
1. This section gives dimensional information to let the technician find if the assembly is
serviceable or make a decision about the level of repair that is necessary.
TASK 25-22-92-800-802-A TORQUE LIMITS
Subtask 25-22-92-800-002-A001 Assembly Torque Limits 2
1. The Assembly Torque Limits in Table 8001 give applicable torque limits for all critical fasteners.
The torque values are shown in the English (inch-pounds) standard value followed by the Metric
(N•m) equivalent in parentheses.
Table 8001
Assembly Torque Limits
Thread Size Minimum Tension Maximum Tension Minimum Shear Maximum Shear
8-32 12 inch-pounds 15 inch-pounds 7 inch-pounds 9 inch-pounds

(1,3 N•m) (1,7 N•m) (0,8 N•m) (1,0 N•m)
10-32 20 inch-pounds 25 inch-pounds 12 inch-pounds 15 inch-pounds
(2,2 N•m) (2,8 N•m) (1,3 N•m) (1,7 N•m)
1/4-28 50 inch-pounds 70 inch-pounds 30 inch-pounds 40 inch-pounds
(5,6 N•m) (7,9 N•m) (3,4 N•m) (4,5 N•m)
(11,2 N•m) (15,7 N•m) (6,7 N•m) 9,6 N•m)
(18,0 N•m) (21,3 N•m) (10,7 N•m) (12,4 N•m)
Fits and Clearances
25-22-92
Page 8001
Oct 1/05
41192011
Fits and Clearances
25-22-92
Page 8002
Oct 1/05
41192011
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES

90009000
Subtask 25-22-92-940-001-A001 Consumable Materials 1
1. The consumable materials needed for the seat assembly are given in Table 9001.
Table 9001
Material Number and Name Source Use
A-A-59282, Alcohol, Ethyl Commercially available To clean components prior to

repair.
BZT-69, Thread, Nylon or 4/Flight Industries (V34696) To repair upholstery seam and
Velcro.
V-T-295, Type I, Class A, Size Commercially available
FFl
CALLA 301-A LEMON, Zip-Chem Prod., Inc. (V8E913) To clean molded plastic areas,
Detergent, Aqueous Anionic clean metal parts, and remove
adhesive.
-, Cleaner, Foam Dupont E. I. De Nemours Co., To clean fabric.
Inc. (V2H935)
-, Cleaner, Glamorene Glamorene Products Corp. To clean fabric.
(V21440)
-, Cleaner, Mystic Foam Mystic Foam Corp. (S00001) To clean fabric.
-, Cleaner, Duo-Dellay Duo-Dellay Products Co. To clean fabric.
(S00002)
-, Cloths, Cotton (clean and Commercially available To clean components prior to
dry) repair.
-, Detergent, Mild Household Commercially available To clean molded plastic areas.
DP100, Adhesive 3M Co. (V6A669) To install Velcro.
-, Fluid, Carbone Cleaning Carbone Corp. (S00003) To clean fabric.
-, Gloss, Chemical Resistant Commercially available To touch up painted surfaces.
HSH IP, Primer (light gray 4/Flight Industries (V34696) To touch up painted surfaces.
finish)
IP 1065, Paint, Light Gray Top 4/Flight Industries (V34696) To touch up painted surfaces.
Coat (Color FV3214)
Special Tools, Fixtures, Equipment and Consumables
25-22-92
Page 9001
Oct 1/05
41192011
Material Number and Name Source Use
IP 1065B, Paint Kit, Touch up 4/Flight Industries (V34696) To touch up painted surfaces.
(Color FV3214)
IP 650ES, Clear Coat 4/Flight Industries (V34696) To touch up painted surfaces.
MIL-C-38334, Compound, Commercially available To remove corrosion.
Corrosion Removing
MIL-C-5441, Film, Chemical Commercially available To repair nicks or scratches.
(color optional)
MIL-T-44010, Thread, Kevlar Commercially available To repair upholstery seam and
(#10 30/3 Spun, Natural Color) Velcro.
P-C-451, Cloth, Abrasive Commercially available To replace bonded
(Aluminum Oxide, Medium components.
Grit)
P-C-458, Cloth, Crocus Commercially available To repair nicks or scratches.
MIL-PRF-680, Type III, Commercially available To clean metal parts.
Solvent, Degreasing (optional)
PLT1.5M, PLT2SM, PLT3SM, 4/Flight Industries (V34696) To secure the recline control
and 41031224-1, Ties, Cable cable.
-, Solvent, Cleaning (Aliphatic Commercially available To clean metal parts.
Naphtha)
-, Solvent, Cleaning Agent, Dupont E. I. De Nemours Co., To clean fabric.

Dupont Dry Cleaner Inc. (V2H935)
-, Solvent, Impregnated Von Schrader Co. (V23738) To clean fabric.

Powder, Powder-ene
#0166, Lubricant, Silicone Zep Manufacturing Co. To clean metal parts.
(V27674)
815MX, Detergent, Aqueous Brulin & Co. (V94058) To clean molded plastic areas,
Anionic clean metal parts, and remove
adhesive.
-, Swab, Cotton Commercially available To clean components prior to
repair.
25-22-92
Page 9002
Oct 1/05
41192011
Subtask 25-22-92-94B-091-A001 Special Tools and Test Equipment 2
1. The special tools and test equipment needed for the seat assembly are given in Table 9002.
Table 9002
Special Tools and Test Equipment
Tool Number and Name Source Use
-, Apron Commercially available To protect the body when

using solvents and detergents.
-, Bottle, Spray Commercially available To apply prepared detergent
solutions.
-, Brush, Soft-Bristled Commercially available To apply prepared detergent
solutions.
-, Gloves, Chemical Resistant Commercially available To protect the hands when
using cleaning solvents.
-, Goggles, Eye Safety Commercially available To protect the eyes when using
cleaning solvents.
-, Needle, Fisherman’s Commercially available To repair Velcro on seat
covers.
-, Tool, Rivet Installation Commercially available To replace rivets.
, Vacuum Commercially available To clean fabric.
, Voltmeter, Digital Commercially available To perform IFE continuity
checks.
25-22-92
Page 9003
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ILLUSTRATED PARTS LIST
TASK 25-22-92-950-801-A GENERAL
Subtask 25-22-92-99F-001-A001 General 1
1. This section lists, describes, and illustrates all component assemblies, subassemblies, and parts
required for maintenance of the seat assemblies.
Subtask 25-22-92-99F-002-A001 Scope of Information 2
1. General
A. Each assembly is listed and immediately followed by a listing of its detail parts. The listing is
indentured to show the relationship between each part and its next higher assembly. Item
numbers in the parts list correspond to the item numbers of the accompanying illustration
(figure).
2. How to Identify a Part
A. When the part number is known: Find the part number in the numerical index and note the
figure and item number. Find the item number in the applicable parts list and illustration to
get the necessary information.
B. When the part number is not known: Review the illustrations to identify the part by physical
appearance and location. Refer to the accompanying parts list to get the part number,
nomenclature, effectivity, and quantity.
C. The effectivity code shows the part usage relative to the next higher assembly. When the
EFFECTIVITY CODE column is blank, the part usage applies to all next-higher-assembly
versions unless otherwise specified in the NOMENCLATURE column.
Subtask 25-22-92-960-003-A001 Equipment Designator Index 3
1. The Equipment Designator Index is an aid to find the parts in the Detail Parts List by equipment
designator. The equipment designator, the part number, the figure number, and the item number
are given for each entry.
2. The equipment designators are sorted one character at a time, from left to right. The correct
sequence is (1) dash, (2) letters A through Z, and (3) numerals 0 through 9.
Subtask 25-22-92-990-001-A001 Numerical Index 4
1. The Numerical Index is an aid to find parts in the Detail Parts List by part number. The figure
number, the item number, and the total quantity required are given for each entry.
2. The part numbers are sorted one character at a time, from left to right. The correct sequence is
(1) dash, (2) letters A through Z, and (3) numerals 0 through 9.
Illustrated Parts List
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Subtask 25-22-92-950-005-A001 Explanation of Detail Parts List Entries 5
1. The Detail Parts List is arranged in general sequence of disassembly. The parts are illustrated in
an exploded view illustration and listed in the related parts list.
A. FIG. ITEM Column
(1) The first number at the top of each FIG. ITEM column is the figure number of the
exploded-view illustration. The number given opposite each part number is the item
number assigned to the part in the illustration.
(2) A dash (-) in front of an item number means the part is not illustrated.
(3) Alpha-variants A through Z (except I and O) are assigned to item numbers when
necessary to identify added parts, alternate parts, and parts modified by service
bulletins.
B. PART NUMBER Column
(1) This column gives the part number of the manufacturer for each part, as modified to
meet the requirements of ATA 200/2000. The modifications can include:
(a) Removal of blank spaces and special characters, with the possible exception of
dashes. Dashes are permitted only between numeric characters.
(b) Insertion of a reference part number compatible with ATA 200/2000 if the part
number is longer than 15 characters. In these cases, the full part number is given in
the NOMENCLATURE column.
C. INDENTure Column
(1) The indenture column is used to show the relationship of one part to another as found on
the original engineering drawings. A typical indenture relationship is shown in Table
10001.
Table 10001
Parts Indentation Level
End Item or Major Assembly

. Detail Parts for End Item or Major Assembly
. . Subassemblies
ATTACHING PARTS
. . Attaching Parts for Subassemblies
---*---
. . . Detail Parts for Subassemblies
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ATTACHING PARTS
. . Attaching Parts for Detail Parts
---*---
D. NOMENCLATURE Column
(1) This column contains descriptive nomenclature for each part, and can also give the
CAGE code of the manufacturer (if the part is not made by 4/Flight Industries), the part
number (if it is longer than 15 digits or modified to ATA 200/2000), any service bulletin
that affects the part, and any obsolete part numbers. The column also provides figure
references for NHA and details, and additional descriptive information as required.
(2) Assemblies, subassemblies, and detail parts subjected to modification, deletion,

addition, or replacement by an issued service bulletin are annotated to indicate both the
pre- and post-service bulletin configurations. The term (PRE SB XXXX) in the
NOMENCLATURE column identifies the original configuration, and the term (POST SB
XXXX) identifies assemblies and parts after the modification has been completed.
(3) The terms defined in Table 10002 are used when applicable to indicate the
interchangeability of parts.
Table 10002
Definitions for the Illustrated Parts List
Term Abbreviation Definition
Alternate ALT The listed part is alternate to, and interchangeable with,
other parts within the same item number variant group or
other item numbers if designated.
Superseded By SUPSD BY The part is replaced by and is not interchangeable with
the item number designated in the notation.
Supersedes SUPSDS The part replaces and is not interchangeable with the item
number designated in the notation.
Replaced By REPLD BY The part is replaced by and is interchangeable with the
item number designated in the notation.
Replaces REPLS The part replaces and is interchangeable with the item
number designated in the notation.
Non Procurable NP The part is not available separately; the next higher
assembly must be ordered.
E. EFF CODE Column
(1) This column contains effectivity codes (A, B, etc.) to indicate the alternate models or
configurations of the end items to which the parts apply. This column is left blank when
the parts apply to all models or configurations in the parts list. When an asterisk (*) is
used, the part is contained in a kit which is listed at the end of the detail parts lists.
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F. UNITS PER ASSY Column
(1) The quantity shown in this column is the units required for one next higher assembly
(NHA). The abbreviation RF (reference) means the end item or assembly is shown
completely assembled in the figure referenced in the NOMENCLATURE column.
Subtask 25-22-92-980-001-A001 Manufacturer Names and Addresses 6
1. The CAGE codes for the manufacturers of the parts, special tools, test equipment, and materials
referenced in the manual are given below. The five digit code is preceded by the letter V. The
codes are taken from Cataloging Handbook H4/H8. No code in the NOMENCLATURE column
means the part is made by 4/Flight Industries.
VENDOR LIST
Code Name and Address

V00001 Mesag-System ag Division
Aircraft Parts
Rheinstrasse 36d
CH-9444 Diepoldsau/Switzerland
V0EV66 Girard Fasteners and Supply Co.
631 S. Palm St.
La Habra, CA 90631
V01556 Emhart Fastening Systems Group
Heli-Coil Div.
510 River Rd.
Shelton, CT 06484
V02953 P.L. Porter Co.
6355 De Soto Ave.
Woodland Hills, CA 91367-2687
V06383 Panduit Corp.
17301 Ridgeland Ave.
Tinley Park, IL 60477-0981
V3A054 McMaster-Carr Supply Co.
9630 Norwalk Blvd.
Santa Fe Springs, CA 90670-2932
V3DCM5 Index Fasteners, Inc.
945 E. Grevillea Ct.
Ontario, CA 91761
V31272 Ancra International. Corp.
4880 W. Rosecrans Ave.
Hawthorne, CA 90250
V34696 4/Flight Industries
1945 S. Grove Ave.
Ontario, CA 91761
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Code Name and Address

V45722 USM Corp.
Sub. of Emhart Industries Inc.
Parker-Kalon Fastener Div.
Campbellsville, KY 42718
V56135 C and D Aerospace
14 Center Pointe
La Palma, CA 90623
V56958 The Young Engineers, Inc.
25841 Commerce Centre Dr.
Lake Forest, CA 92630
V56988 Century Springs Corp.
222 E. 16th St.
Los Angeles, CA 90015-3636
V6A669 Minnesota Mining & Mfg. Co. (3M Co.)
10260 Alliance Rd.
Cincinnati, OH 45250
V79136 Seeger, Inc.
Waldes Truarc Div.
70 E. Willow St.
Millburn, NJ 07041
V8E913 Zip-Chem Prod., Inc.
400 Jarvis Dr.
Morgan Hill, CA 95037
V84830 Lee Spring Co., Inc.
1462 62nd St.
Brooklyn, NY 11219
V86298 Crepe Kraft Co.
Camden, NJ 08100
V86928 Seastrom Mfg. Co., Inc.
456 Seastrom St.
Twin Falls, ID 83301-8526
V94058 Brulin and Co., Inc.
DBA Brulin Corp.
2920 Dr. Andrew J. Brown Ave.
P.O. Box 270
Indianapolis, IN 46206-0270
V98474 Compar Corp.
Burlingame, CA 94010
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NUMERICAL INDEX
Airline Total Airline Total

Part Number Part Number Fig - Item Req. Part Number Part Number Fig - Item Req.
A127011-501 4 - 40 1 AN960C416 2 - 15A 1

A127012-501 4 - 55 1 B56 5 - 30
A127013-501 4 - 60 1 BS18303-3A 8 - 75 2
A127015-501 4 - 45 BS18303-3A 10 - 270 4
A127015-505 5A - 80 2 CA01031-00 9 - 55 1
AN316-3R 7 - 75 4 CDSP5801-3AL 8 - 40 4
AN960-10L 1 - 75 4 CDSP5801-3AL 10 - 385 2
AN960-10L 1 - 90 8 F52NKTE054 10 - 180 1
AN960-10L 2 - 45A 1 K27 10 - 120 1
AN960-10L 3 - 65 2 LC026C1 7 - 275 1
AN960-10L 10 - 20 3 LC032E1 2 - 20 1
AN960-10L 10 - 165 2 MC03866-00 9 - 50 1
AN960-10L 10 - 245 4 MC04685-70 9 - 60 1
AN960-10L 10 - 380 2 MC06685-00 9 - 45 1
AN960-416 7 - 55 4 MC71-32 9 - 40A 1
AN960-416 10 - 332A 2 MC90251-00 9 - 70 1
AN960-416 10 - 355G 2 MS16555-331 10 - 405 1
AN960-416L 1 - 95 4 MS16555-332 10 - 405A 1
AN960-416L 7 - 310B 2 MS16632-2025 9 - 65 1
AN960-416L 10 - 90 4 MS171498 2 - 10A 1
AN960-416L 10 - 330 4 MS171587 10 - 25 2
AN960-416L 10 - 355 6 MS171587 10 - 65 2
AN960-416L 10 - 355B 8 MS171587 10 - 97 2
AN960-416L 10 - 355D 4 MS21042-08 10 - 135 2
AN960-416L 10 - 355H 2 MS21042L3 1 - 85 4
AN960-516 10 - 185 1 MS21042L3 8 - 30 2
AN960-516L 10 - 195 2 MS21042L4 7 - 50 2
AN960-616 7 - 120 2 MS21042L4 10 - 80 2
AN960-6L 3 - 90B 13 MS21042L4 10 - 325 3
AN960-6L 3 - 90C 7 MS21042L4 10 - 325A 2
AN960-8 7 - 15A 3 MS21042L4 10 - 350 3
AN960-8 7 - 35 5 MS21245L8 7 - 135 2
AN960-8 7 - 190 12 MS21266-1N 3 - 66 AR
AN960-8 7 - 190C 12 MS21266-2N 3 - 51 AR
AN960-8 7 - 205 4 MS24665-151 2 - 10 1
AN960-8 7 - 220 4 MS24694C51 8 - 45 2
AN960-8 10 - 140 4 MS25281F4 7 - 225 2
AN960-818 7 - 140 6 MS25281F4 7 - 225A 1
AN960-8L 7 - 15C 3 MS25281F6 4 - 20 1
AN960-8L 7 - 35C 5 MS35333-42 7 - 80 4
AN960-8L 7 - 205C 4 NAS1081-04A4P 7 - 270 1
AN960-8L 7 - 220C 4 NAS1096-3-6 3 - 60 2
AN960-8L 8A - 25A 2 NAS1149C0463R 2 - 15B 2
AN960-8L 9 - 25 2 NAS1149C0463R 2 - 15C 1
AN960C416 2 - 15 2 NAS1149F0332P 1 - 75A 4
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NAS1149F0332P 1 - 90A 8 NAS43DD6-16N 7 - 145A 2

NAS1149F0332P 2 - 45 1 NAS43DD6-20N 7 - 125 2
NAS1149F0332P 3 - 65A 2 NAS43DD8-16N 7 - 125A 2
NAS1149F0332P 5A - 45 2 NAS43DD8-20N 7 - 145 2
NAS1149F0332P 5A - 75 1 NAS514P1032-12 10 - 55 1
NAS1149F0332P 8 - 35 2 NAS514P1032-5 7 - 260 1
NAS1149F0332P 10 - 20A 3 NAS514P1032-7 8 - 50 2
NAS1149F0332P 10 - 165A 2 NAS514P1032-8 6 - 10 2
NAS1149F0332P 10 - 245A 4 NAS514P632-3 5 - 15
NAS1149F0332P 10 - 380A 2 NAS514P832-6 10 - 115 1
NAS1149F0432P 1 - 95A 4 NAS514P832-7 1 - 130 8
NAS1149F0432P 7 - 310A 2 NAS514P832-7 2 - 55 2
NAS1149F0432P 10 - 90A 4 NAS514P832-7 10 - 115A 1
NAS1149F0432P 10 - 330A 4 NAS517-2-6 5A - 10 1
NAS1149F0432P 10 - 355A 6 NAS517-3-3 10 - 400 2
NAS1149F0432P 10 - 355C 8 NAS517-3-7 10 - 390 2
NAS1149F0432P 10 - 355E 4 NAS600-4 1A - 20 4
NAS1149F0432P 10 - 355J 2 NAS600-4 2 - 65 1
NAS1149F0463P 7 - 55A 4 NAS601-4 9 - 35
NAS1149F0463P 10 - 332 2 NAS601-5 1A - 35 12
NAS1149F0463P 10 - 355F 2 NAS601-5 3 - 6 4
NAS1149F0532P 10 - 195A 2 NAS601-5 3 - 40 8
NAS1149F0563P 10 - 185A 1 NAS601-6 3 - 20 4
NAS1149F0663P 7 - 120A 2 NAS601-6 3 - 45
NAS1149F0863P 7 - 140A 6 NAS602-10 10 - 145A 2
NAS1149FN616P 3 - 90 13 NAS602-5 7 - 185A 12
NAS1149FN616P 3 - 90A 7 NAS602-5 7 - 215A 4
NAS1149FN816P 5A - 30 4 NAS602-6 5A - 25 4
NAS1149FN816P 5A - 65 1 NAS602-6 5A - 60 1
NAS1149FN816P 7 - 15B 3 NAS602-6 7 - 185 12
NAS1149FN816P 7 - 35B 5 NAS602-6 7 - 215 4
NAS1149FN816P 7 - 190B 12 NAS602-7 7 - 10 3
NAS1149FN816P 7 - 205B 4 NAS602-7 7 - 30 5
NAS1149FN816P 7 - 220B 4 NAS602-8 7 - 200 4
NAS1149FN816P 9 - 25A 2 NAS602-8 10 - 145 2
NAS1149FN832P 7 - 15 3 NAS603-10 10 - 160 2
NAS1149FN832P 7 - 35A 5 NAS603-12 10 - 15 1
NAS1149FN832P 7 - 190A 12 NAS603-21 4 - 25 1
NAS1149FN832P 7 - 205A 4 NAS603-4 2 - 40 1
NAS1149FN832P 7 - 220A 4 NAS603-6 7 - 230 2
NAS1149FN832P 8A - 25 2 NAS603-6 7 - 230A 1
NAS1304-11 7 - 60A 2 NAS603-6 10 - 10 2
NAS1304-12 7 - 60 4 NAS603-7 1 - 70 4
NAS1306-25 7 - 105 1 NAS603-7 1 - 100 4
NAS1306-30 7 - 110 1 NAS603-7 5A - 40 2
NAS1351-6-8 8A - 36 1 NAS603-7 5A - 70 1
NAS1352-08-8 7 - 25 1 NAS603-7 10 - 240 4
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NAS6204-21 10 - 95 1 41031037-5 6 - 25 2
NAS6204-22 10 - 95A 2 41031038-501 10 - 215 2
NAS6204-28 10 - 365 2 41031056-501 7 - 45 2
NAS6204-28 10 - 365B 1 41031056-501M 7 - 45A 2
NAS6204-31 10 - 365A 1 41031071-1 10 - 99 1
NAS6204-36 10 - 340 2 41031072-1 10 - 35 1
NAS6204-36 10 - 340A 1 41031081-1 6 - 20 2
NAS6204-36 10 - 360 1 41031097-501 10 - 410 1
NAS6204-42 10 - 335 1 41031098-501 10 - 415 1
NAS6205-25 10 - 205 1 41031098-7 10 - 415A 1
NAS620-5L 8 - 85 2 41031104-501 10 - 220 1
NAS620-5L 10 - 280 4 41031105-1 10 - 250 4
NAS623-5-20 10 - 200 1 41031110-501 7 - 150 2
NAS6604-1 8 - 10 1 41031133-501 10 - 235 4
NAS6604L1 8 - 10A 1 41031135-1 10 - 210 4
NAS75-8-013 8 - 55 1 41031224-1 7 - 90 2
NAS76A6-006 8 - 60 1 41031224-1 7 - 90A 1
PFSC35-38A 5 - 45 41031358-1 7 - 115 2
PLT1.5M 4 - 15 2 41031456-101 1A - 5F 1
PLT1.5M 7 - 85 2 41031456-103 1A - 5G 1
PLT1.5M 7 - 85A 1 41031456-109 1A - 5H 1
PLT2SM 7 - 40 2 41031456-111 1A - 5J 1
PLT3SM 4 - 10 4 41031456-113 1A - 5K 1
PLT3SM 4 - 10A 1 41031456-115 1A - 5L 1
SD42BS 3 - 68 4 41031456-117 1A - 5M 1
SD43BS 3 - 85 13 41031456-119 1A - 5N 1
SD43BS 3 - 85A 7 41031456-121 1A - 5P 1
SD52BS 10 - 315 19 41031456-123 1A - 5Q 1
SD53BS 10 - 305 13 41031456-89 1A - 5 1
SD54BS 10 - 170 2 41031456-91 1A - 5A 1
SD54BS 10 - 310 2 41031456-93 1A - 5B 1
TYE2161-08-100 8 - 70 8 41031456-95 1A - 5C 1
TYE2161-3-7 8 - 65 2 41031456-97 1A - 5D 1
TYE2168-08-1000 8 - 70A 6 41031456-99 1A - 5E 1
1693-0414 8 - 80 2 41041031-501 10 - 225 1
1693-0414 10 - 275 4 41071030-543 1 - 110 4
2010-1-59M2256 1 - 115A 2 4119030-19 10 - 395 1
2077-1-011-3577 1 - 115 1 41191006-1 10 - 420 1
2077-1-011-8003 1 - 115B 1 41191006-2 10 - 420A 1
2077-1-021-3577 1 - 120 41191006-3 10 - 420B 1
2077-1-021-8003 1 - 115C 1 41191006-4 10 - 420C 1
22NKTM02 10 - 375 2 41191007-503 10 - 430 1
358506CNY207 5 - 35 41191007-504 10 - 430A 1
41031025-501 10 - 150 1 41191007-505 10 - 430B 1
41031026-1 10 - 265 4 41191007-506 10 - 430C 1
41031033-1 10 - 155 1 41191018-1 10 - 30 1
41031037-5 1 - 160 41191018-2 10 - 30A 1
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41191018-3 10 - 45 1 41191034-3 8A - 35 1
41191018-501 10 - 5A 1 41191034-3 9 - 75
41191018-501 10 - 5G 1 41191035-3 8A - 15 1
41191018-502 10 - 5 1 41191035-3 9 - 15 1
41191018-502 10 - 5F 1 41191045-527 8A - 40 1
41191021-505 7 - 20 1 41191045-528 8A - 40A 1
41191021-506 7 - 20A 1 41191045-529 8A - 40B 1
41191022-505 7 - 5 1 41191057-501 1 - 165 2
41191022-506 7 - 5A 1 41191060-505 2 - 5 1
41191023-503 10 - 425 1 41191069-1 7 - 155 1
41191023-504 10 - 425A 1 41191070-1 7 - 70 1
41191024-505 10 - 435 1 41191070-501 7 - 65 1
41191024-506 10 - 435A 1 41191071-501 10 - 370 2
41191028-1 10 230 1 41191073-509 8A - 5 1
41191028-2 10 - 230A 1 41191073-509 9 - 5 1
41191030-503 10 - 345 1 41191074-521 1 - 145 2
41191030-503 10 - 345H 1 41191075-501 7 - 160 1
41191030-504 10 - 345A 1 41191075-502 7 - 165 1
41191030-504 10 - 345J 1 41191075-503 7 - 170 1
41191030-507 9 - 80 1 41191075-504 7 - 175 1
41191030-508 9 - 80A 1 41191080-541 7 - 235 1
41191030-509 10 - 345D 1 41191080-541 8A - 1 RF
41191030-509 10 - 345K 1 41191080-542 7 - 235A 1
41191030-510 10 - 345E 1 41191080-542 8A - 1A RF
41191030-510 10 - 345L 1 41191080-545 7 - 280A 1
41191030-515 10 - 320B 1 41191080-545 8A - 1B RF
41191030-516 10 - 320C 1 41191080-546 7 - 280 1
41191030-517 10 - 345B 1 41191080-546 8A - 1C RF
41191030-518 10 - 345C 1 41191080-557 7 - 235B 1
41191030-519 10 - 320 1 41191080-557 8A - 1D RF
41191030-519 10 - 320F 1 41191080-559 7 - 280B 1
41191030-520 10 - 320A 1 41191080-559 8A - 1E RF
41191030-520 10 - 320G 1 41191090-1 7 - 255 1
41191030-523 10 - 320D 1 41191091-501 8A - 30 1
41191030-524 10 - 320E 1 41191091-501 9 - 40
41191030-525 10 - 345F 1 41191121-523 1 - 20 1
41191030-526 10 - 345G 1 41191127-3 10 - 70 2
41191031-501 10 - 255 3 41191127-501 10 - 40 1
41191031-505 10 - 260 1 41191142-519 1 - 15 2
41191032-5 10 - 295 1 41191143-505 1 - 25 1
41191032-6 10 - 295A 1 41191151-1 2 - 25 1
41191032-7 10 - 300 1 41191161-503 2 - 5A 1
41191032-8 10 - 300A 1 41191169-1 2 - 25A 1
41191033-1 7 - 250 1 41191169-3 2 - 26 1
41191033-1 7 - 295 1 41191174-505 1 - 65 2
41191033-1 7 - 315 1 41191175-513 1 - 60 2
41191034-1 7 - 265 1 41191187-501 1 - 40A 1
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41191189-1 1 - 150 4 41191225-501 1 - 80 2

41191202-1 5 - 50 41191227-503 1 - 145A 2
41191202-501 3 - 30 41191227-503 6 - 1 RF
41191202-501 5 - 1 41191227-601 6 - 30 1
41191203-1 3 - 15 41191227-603 6 - 30A 1
41191205-501 7 - 320 1 41191230-505 9 - 80D 1
41191205-501 10 - 1 RF 41191230-507 9 - 80B 1
41191205-502 7 - 320A 1 41191230-508 9 - 80C 1
41191205-502 10 - 1A RF 41191237-501 1 - 40 1
41191205-503 7 - 320D 1 41191240-501 7 - 280C 1
41191205-503 10 - 1B RF 41191242-501 10 - 75 1
41191205-504 7 - 320E 1 41191242-502 10 - 75A 1
41191205-504 10 - 1C RF 41191242-503 10 - 75B 1
41191205-505 7 - 320B 1 41191242-504 10 - 75A 1
41191205-505 10 - 1D RF 41191243-501 10 - 98 1
41191205-506 7 - 320C 1 41191243-501 10 - 100
41191205-506 10 - 1E RF 41191244-3 10 - 50 1
41191205-507 7 - 320K 1 41191244-5 10 - 130 1
41191205-507 10 - 1F RF 41191244-501 10 - 60 1
41191205-508 7 - 320L 1 41191244-6 10 - 130A 1
41191205-508 10 - 1G RF 41191244-7 10 - 96 1
41191205-513 7 - 320F 1 41191245-3 10 - 110 1
41191205-513 10 - 1H RF 41191245-501 10 - 105 1
41191205-514 7 - 320G 1 41191245-502 10 - 105A 1
41191205-514 10 - 1J RF 41191245-503 10 - 125 1
41191205-515 7 - 320H 1 41191246-501 10 - 5B 1
41191205-515 10 - 1K RF 41191246-502 10 - 5C 1
41191205-516 7 - 320J 1 41191246-503 10 - 5D 1
41191205-516 10 - 1L RF 41191246-504 10 - 5E 1
41191209-501 8 - 120 1 41191251-501 1 - 105 2
41191209-502 8 - 120A 1 41191251-503 1 - 105A 2
41191210-517 7 - 235C 41191255-1 5 - 40
41191210-517 9 - 1 41191255-2 5 - 40A
41191210-518 7 - 235D 41191255-3 5 - 25
41191210-518 9 - 1A 41191255-501 5 - 5
41191210-519 7 - 300A 1 41191255-502 5 - 10
41191210-519 9 - 1B RF 41191258-501 8 - 5 1
41191210-520 7 - 300B 1 41191259-501 8 - 25 1
41191210-520 9 - 1C RF 41191259-502 8 - 25A 1
41191210-521 7 - 300 1 41191260-1 8 - 15 1
41191210-521 9 - 1D RF 41191261-1 8 - 20 1
41191212-1 2 - 35 1 41191263-1 3 - 75 1
41191216-505 5A - 35 2 41191263-3 3 - 80 2
41191217-7 9 - 30 41191263-3 3 - 80A 5
41191222-501-17 3 - 100 2 41191263-3 3 - 80B 2
41191222-501-8 3 - 95 41191263-5 3 - 75A 1
41191223-501 4 - 5 41191268-1 10 - 417 1
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41191270-501 1 - 170 1 41191285-503 1 - 140B 1

41191270-501 7 - 1 RF 41191285-503 4 - 1D RF
41191270-502 1 - 170A 1 41191285-504 1 - 140C 1
41191270-502 7 - 1A RF 41191285-504 4 - 1E RF
41191270-503 1 - 170B 1 41191285-505 4 - 1B RF
41191270-503 7 - 1B RF 41191285-506 4 - 1C RF
41191270-504 1 - 170C 1 41191286-501 5A - 1 RF
41191270-504 7 - 1C RF 41191287-3 7 - 195 4
41191270-505 1 - 170D 1 41191287-501 2 - 50 2
41191270-505 7 - 1D RF 41191288-1 3 - 55 1
41191270-506 1 - 170E 1 41191289-501 3 - 67 1
41191270-506 7 - 1E RF 41191290-501 1 - 135 1
41191270-507 1 - 170F 1 41191290-501 3 - 1 RF
41191270-507 7 - 1F RF 41191290-502 1 - 135A 1
41191270-508 1 - 170G 1 41191290-502 3 - 1A RF
41191270-508 7 - 1G RF 41191290-503 1 - 135B 1
41191272-501 7 - 210 2 41191290-503 3 - 1B RF
41191272-503 7 - 180 2 41191290-504 1 - 135C 1
41191273-501 2 - 70 1 41191290-504 3 - 1C RF
41191273-503 2 - 70A 1 41191291-1 4 - 30 1
41191273-504 2 - 70B 1 41191292-3 5A - 15 1
41191274-501 1 - 125 2 41191292-501 5A - 5 1
41191274-501 2 - 1 RF 41191293-3 5A - 55 1
41191274-503 1 - 125A 2 41191293-501 5A - 20 1
41191274-503 2 - 1A RF 41191294-501 5A - 50 1
41191274-504 1 - 125B 2 41191295-501 1A - 10 1
41191274-504 2 - 1B RF 41191296-501 3 - 35 2
41191276-503 1 - 55 1 41191298-501 4 - 6 1
41191277-501 1 - 35 1 41191298-502 4 - 7 1
41191277-503 1 - 50 1 41191299-501 1A - 15 2
41191278-1 8 - 116 AR 41191299-501 2 - 60 1
41191278-3 8 - 110 1 41191300-501 1A - 30 2
41191278-5 8 - 115 1 41191301-501 1A - 25 2
41191278-501 7 - 95 1 41191301-501 4 - 50
41191278-501 8 - 1 RF 41192011-101 1 - 1 RF
41191278-502 7 - 100 1 41192011-102 1 - 1A RF
41191278-502 8 - 1A RF 41192011-103 1 - 1B RF
41191279-501 8 - 120B 1 41192011-104 1 - 1C RF
41191279-502 8 - 120C 1 41192011-105 1 - 1D RF
41191280-1 3 - 5 2 41192011-106 1 - 1E RF
41191281-501 1 - 30 2 41192011-107 1 - 1F RF
41191281-503 1 - 45 2 41192011-108 1 - 1G RF
41191282-501 3 - 10 2 41194011-101 1A - 1 RF
41191285-501 1 - 140 1 41194011-102 1A - 1A RF
41191285-501 4 - 1 RF 41194011-103 1A - 1B RF
41191285-502 1 - 140A 1 41194011-104 1A - 1C RF
41191285-502 4 - 1A RF 41194011-105 1A - 1D RF
25-22-92
Page 10012
Oct 1/05
41192011

41194011-106 1A - 1E RF 4FSP0002-57 10 - 290 AR

41194011-107 1A - 1F RF 4FSP0002-59 8 - 90 AR
41194011-108 1A - 1G RF 4FSP0002-59 10 - 285 AR
41194011-111 1A - 1H RF 5133-25 7 - 240 1
41194011-112 1A - 1J RF 5133-25 7 - 285 1
41194011-113 1A - 1K RF 5133-25 7 - 305 1
41194011-114 1A - 1L RF 5133-9 5 - 20
41194011-115 1A - 1M RF 5606-12-40 2 - 21 1
41194011-116 1A - 1N RF 5606-12-40 2 - 30
41194011-117 1A - 1O RF 5610-560-031 10 - 85
41194011-118 1A - 1P RF 5610-78-031 1 - 155 4
41201050-501 7 - 130 2 5613-80-031 10 - 190 2
41351085-7 6 - 5 1 5676000507 4 - 35 AR
41351086-507 1 - 165A 2 5806-126-3 7 - 245 2
41351087-501 7 - 160A 1 5806-126-3 7 - 290 2
41351087-502 7 - 165A 1 5806-126-3 7 - 310 2
41351087-503 7 - 170A 1 8507K52 3 - 70 AR
41351087-504 7 - 175A 1 90295A080 3 - 25 8
41351088-503 6 - 15 2 90295A080 3 - 50
41351090-503 2 - 27 1 92210A194 9 - 10 1
47886-13 10 - 175 2 92210A196 8A - 10 1
4FPL0001-1 1 - 5 1 92210A196 9 - 10A 1
4FPL0001-3 1 - 10 1 92249A194 9 - 20 2
4FSP0002-51 8 - 105 AR 92949A194 8A - 20 2
4FSP0002-53 8 - 100 AR 92949A194 9 - 20A 2
4FSP0002-57 8 - 95 AR
25-22-92
Page 10013
Oct 1/05
41192011
25-22-92
Page 10014
Oct 1/05
41192011
IPL Figure 1, Double Seat Assembly

DETAILED PARTS LIST
25-22-92
Page 10015
Oct 1/05
41192011
IPL Figure 1, Double Seat Assembly
38978-1
25-22-92
Page 10016
Oct 1/05
41192011
Airline Eff
Fig & Item Part Number Part Number 1234567Nomenclature Code UPA
1 - 1 41192011-101 SEAT ASSY, DOUBLE, STD A RF
- 1A 41192011-102 SEAT ASSY, DOUBLE, STD B RF
- 1B 41192011-103 SEAT ASSY, DOUBLE, FWD EXIT C RF
- 1C 41192011-104 SEAT ASSY, DOUBLE, FWD EXIT D RF
- 1D 41192011-105 SEAT ASSY, DOUBLE, EXIT ROW E RF
- 1E 41192011-106 SEAT ASSY, DOUBLE, EXIT ROW F RF
- 1F 41192011-107 SEAT ASSY, DOUBLE, LAST ROW G RF
- 1G 41192011-108 SEAT ASSY, DOUBLE, LAST ROW H RF
5 4FPL0001-1 .PLACARD 1
10 4FPL0001-3 .PLACARD 1
15 41191142-519 .CUSHION ASSY, BOTTOM, UPHOLSTERED 2
20 41191121-523 . .COVER, UPHOLSTERY 1
25 41191143-505 . .CUSHION ASSY, BOTTOM, FIREBLOCKED 1
30 41191281-501 .CUSHION ASSY, BACK, UPHOLSTERED 2
35 41191277-501 . .COVER ASSY, BACK, UPHOLSTERY 1
40 41191237-501 . .CUSHION ASSY, BACK, FIREBLOCKED 1
(SUPSD BY ITEM -40A)
- 40A 41191187-501 . .CUSHION ASSY, BACK, FIREBLOCKED 1
(SUPSDS ITEM 40)
45 41191281-503 .CUSHION ASSY, BACK, UPHOLSTERED 2
50 41191277-503 . .COVER ASSY, BACK ,UPHOLSTERY 1
55 41191276-503 . .CUSHION ASSY, HEADREST, FIREBLOCKED 1
60 41191175-513 .POCKET ASSY, LITERATURE 2
65 41191174-505 .SPRING ASSY, LITERATURE POCKET 2
ATTACHING PARTS
70 NAS603-7 .SCREW 4
75 AN960-10L .WASHER (ALT) 4
- 75A NAS1149F0332P .WASHER 4
---*---
80 41191225-501 .POUCH, VEST, LIFE 2
ATTACHING PARTS
85 MS21042L3 .NUT 4
100 NAS603-7 .SCREW 4
---*---
105 41191251-501 .WEDGE ASSY GH 2
- 105A 41191251-503 .WEDGE ASSY GH 2
(SUPSDS ITEM 105)
110 41071030-543 .COVER ASSY, SEAT BELT EF 4
115 2077-1-011-3577 .BELT ASSY, Y LAP EF 1
(SUPSD BY ITEMS -115B AND -115C)
- 115A 2010-1-59M2256 .BELT ASSY, LAP (VOFWE1) A-D 2
GH
25-22-92
Page 10017
Oct 1/05
41192011
Airline Eff
1 - 115B 2077-1-011-8003 .BELT ASSY, Y LAP (VOFWE1) EF 1
(SUPSDS ITEM 115)
- 115C 2077-1-021-8003 .BELT ASSY, Y LAP (VOFWE1) EF 1
(SUPSDS ITEM 115)
120 2077-1-021-3577 DELETED
125 41191274-501 .SHROUD ASSY, MONITOR AB 2
(RF IPL FIG. 2 FOR DETAILS) E-H
- 125A 41191274-503 .SHROUD ASSY, MONITOR, EXIT ROW C 2
(RF IPL FIG. 2 FOR DETAILS)
- 125B 41191274-504 .SHROUD ASSY, MONITOR, EXIT ROW D 2
ATTACHING PARTS
130 NAS514P832-7 .SCREW 8
---*---
- 135 41191290-501 .INSTALLATION, IFE PROVISIONS, STD ACE 1
- 135A 41191290-502 .INSTALLATION, IFE PROVISIONS, STD BDF 1
- 135B 41191290-503 .INSTALLATION, IFE PROVISIONS, LAST ROW G 1
- 135C 41191290-504 .INSTALLATION, IFE PROVISIONS, LAST ROW H 1
- 140 41191285-501 .INSTALLATION, WIRING HARNESS, STD ACE 1
- 140A 41191285-502 .INSTALLATION, WIRING HARNESS, STD BDF 1
- 140B 41191285-503 .INSTALLATION, WIRING HARNESS, EXIT G 1
- 140C 41191285-504 .INSTALLATION, WIRING HARNESS, EXIT H 1
145 41191074-521 .FOODTRAY, ASSY AB 2
E-H
- 145A 41191227-503 .FOODTRAY ASSY, SLIDING CD 2
ATTACHING PARTS
150 41191189-1 .SCREW 4
155 5610-78-031 .WASHER, NYLON (V86928) 4
---*---
160 41031037-5 DELETED
165 41191057-501 .TUBE ASSY, TORSION AB 2
E-H
- 165A 41351086-507 .TUBE ASSY, TORSION CD 2
170 41191270-501 .STRUCTURE ASSY, DOUBLE SEAT A 1
- 170A 41191270-502 .STRUCTURE ASSY, DOUBLE SEAT B 1
- 170B 41191270-503 .STRUCTURE ASSY, DOUBLE SEAT C 1
- 170C 41191270-504 .STRUCTURE ASSY, DOUBLE SEAT D 1
- 170D 41191270-505 .STRUCTURE ASSY, DOUBLE SEAT E 1
25-22-92
Page 10018
Oct 1/05
41192011
Airline Eff
1 - 170E 41191270-506 .STRUCTURE ASSY, DOUBLE SEAT F 1
- 170F 41191270-507 .STRUCTURE ASSY, DOUBLE SEAT G 1
- 170G 41191270-508 .STRUCTURE ASSY, DOUBLE SEAT H 1
NOTE: Upon installation of AC Outlet Unit per SB 41190000-25-18, the seat will have additional identification as
follows:
TSO Seat Part Number IFE Part Number with AC Outlet Unit Installed
(RF IPL Fig. 1A for details)
41192011-101 41194011-101
41192011-102 41194011-102
41192011-103 41194011-103
41192011-104 41194011-104
41192011-105 41194011-105
41192011-106 41194011-106
41192011-107 41194011-107
41192011-108 41194011-108
NOTE: Upon installation of SVDU per SB 41190000-25-19, the seat will have additional identification as follows:
IFE Part Number with AC Outlet IFE Part Number with SVDU and USB Installed
Unit Installed (RF IPL Fig. 1A for (RF IPL Figure 1A for details)
details)
41194011-101 41194011-111
41194011-102 41194011-112
41194011-103 41194011-113
41194011-104 41194011-114
41194011-105 41194011-115
41194011-106 41194011-116
41194011-107 41194011-117
41194011-108 41194011-118
IPL Figure 1A, Double Seat Assembly
25-22-92
Page 10019
Oct 1/05
41192011
IPL Figure 1A (Sheet 1 of 3),

10
38978-1a-s1
25-22-92
Page 10020
Oct 1/05
41192011

5 THRU 5G
B-B
OR
5H THRU 5Q
38978-1a-s2
25-22-92
Page 10021
Oct 1/05
41192011

30
25 15
20
38978-1a-s3
25-22-92
Page 10022
Oct 1/05
41192011
Airline Eff
1A - 1 41194011-101 SEAT ASSY, IFE, STANDARD A RF
(POST SB41190000-25-18)
- 1A 41194011-102 SEAT ASSY, IFE, STANDARD B RF
(POST SB41190000-25-18)
- 1B 41194011-103 SEAT ASSY, IFE, EXIT C RF
(POST SB41190000-25-18)
- 1C 41194011-104 SEAT ASSY, IFE, EXIT D RF
(POST SB41190000-25-18)
- 1D 41194011-105 SEAT ASSY, IFE, EXIT ROW E RF
(POST SB41190000-25-18)
- 1E 41194011-106 SEAT ASSY, IFE, EXIT ROW F RF
(POST SB41190000-25-18)
- 1F 41194011-107 SEAT ASSY, IFE, FRONT ROW G RF
(POST SB41190000-25-18)
- 1G 41194011-108 SEAT ASSY, IFE, FRONT ROW H RF
(POST SB41190000-25-18)
- 1H 41194011-111 SEAT ASSY, IFE, STANDARD J RF
- 1J 41194011-112 SEAT ASSY, IFE, STANDARD K RF
- 1K 41194011-113 SEAT ASSY, IFE, EXIT L RF
- 1L 41194011-114 SEAT ASSY, IFE, EXIT M RF
- 1M 41194011-115 SEAT ASSY, IFE, EXIT ROW N RF
- 1N 41194011-116 SEAT ASSY, IFE, EXIT ROW P RF
- 1O 41194011-117 SEAT ASSY, IFE, FRONT ROW Q RF
- 1P 41194011-118 SEAT ASSY, IFE, FRONT ROW R RF
5 41031456-89 .PLACARD A 1
5A 41031456-91 .PLACARD B 1
5B 41031456-93 .PLACARD C 1
5C 41031456-95 .PLACARD D 1
5D 41031456-97 .PLACARD E 1
5E 41031456-99 .PLACARD F 1
5F 41031456-101 .PLACARD G 1
5G 41031456-103 .PLACARD H 1
5H 41031456-109 .PLACARD J 1
5J 41031456-111 .PLACARD K 1
5K 41031456-113 .PLACARD L 1
5L 41031456-115 .PLACARD M 1
5M 41031456-117 .PLACARD N 1
5N 41031456-119 .PLACARD P 1
5P 41031456-121 .PLACARD Q 1
5Q 41031456-123 .PLACARD R 1
10 41191295-501 .OUTLET UNIT, AC A-H 1
(POST SB-41190000-25-18)
15 41191299-501 .COUPLER, USB J-R 2
ATTACHING PARTS
20 NAS600-4 .SCREW J-R 4
---*---
25-22-92
Page 10023
Oct 1/05
41192011
Airline Eff
1A 25 41191301-501 .CABLE, USB J-P 2
30 41191300-501 .SVDU J-P 2
ATTACHING PARTS
- 35 NAS601-5 .SCREW (RF IPL FIG. 3, ITEM 6) J-P 12
---*---
IPL Figure 2, Latch Shroud Assy
25-22-92
Page 10024
Oct 1/05
41192011
IPL Figure 2 (Sheet 1 of 2),

Latch Shroud Assy
41191274-501 CONFIGURATION
38978-2-S1
25-22-92
Page 10025
Oct 1/05
41192011

Latch Shroud Assy
41191274-503 AND 41191274-504 CONFIGURATIONS
38978-2-S2
25-22-92
Page 10026
Oct 1/05
41192011
Airline Eff
2 - 1 41191274-501 SHROUD ASSY, MONITOR A RF
(RF IPL FIG. 1 FOR NHA)
- 1A 41191274-503 SHROUD ASSY, MONITOR, EXIT ROW B RF
- 1B 41191274-504 SHROUD ASSY, MONITOR, EXIT ROW C RF
5 41191060-505 .LATCH ASSY, FOODTRAY 1
(SUPSD BY ITEM -5A)
- 5A 41191161-503 .LATCH ASSY, FOODTRAY 1
(SUPSDS ITEM 5)
ATTACHING PARTS
10 MS24665-151 .PIN, COTTER A 1
- 10A MS171498 .PIN, SPRING BC 1
15 AN960C416 .WASHER (ALT FOR ITEM 15) A 2
- 15A AN960C416 .WASHER (ALT FOR ITEM -15A) BC 1
- 15B NAS1149C0463R .WASHER A 2
- 15C NAS1149C0463R .WASHER BC 1
20 LC032E1 .SPRING, COMPRESSION (V84830) 1
21 5606-12-40 .WASHER, NYLON (V86928) 1
---*---
25 41191151-1 .STOP, LATCH BC 1
- 25A 41191169-1 .STOP, LATCH BC 1
(SUPSDS ITEM 25)
26 41191169-3 .STOP, LATCH BC 1
27 41351090-503 .STOP, LATCH BC 1
ATTACHING PARTS
30 5606-12-40 DELETED
35 41191212-1 DELETED 1
40 NAS603-4 .SCREW BC 1
45 NAS1149F0332P .WASHER BC 1
- 45A AN960-10L .WASHER (ALT) BC 1
---*---
50 41191287-501 .SHROUD ATTACHMENT, MONITOR 2
ATTACHING PARTS
55 NAS514P832-7 .SCREW 2
---*---
60 41191299-501 .COUPLER, USB 1
(RF IPL FIG. 1A, ITEM 15)
ATTACHING PARTS
(RF IPL FIG. 1A, ITEM 20)
---*---
70 41191273-501 .SHROUD, MONITOR A 1
- 70A 41191273-503 .SHROUD, MONITOR, EXIT B 1
- 70B 41191273-504 .SHROUD, MONITOR, EXIT C 1
IPL Figure 3, IFE Provisions Installation
25-22-92
Page 10027
Oct 1/05
41192011

IFE Provisions Installation
51
100
100
67
68
66
66
55
65
60
38978-3-s1
25-22-92
Page 10028
Oct 1/05
41192011

38978-3-S2
25-22-92
Page 10029
Oct 1/05
41192011

75
85
90
70
80 80
85 85
90 90
38978-3-s3
25-22-92
Page 10030
Oct 1/05
41192011
Airline Eff
3 - 1 41191290-501 INSTALLATION, IFE PROVISIONS, STD A RF
- 1A 41191290-502 INSTALLATION, IFE PROVISIONS, STD B RF
- 1B 41191290-503 INSTALLATION, IFE PROVISIONS, LAST ROW C RF
- 1C 41191290-504 INSTALLATION, IFE PROVISIONS, LAST ROW D RF
5 41191280-1 .BEZEL, MONITOR 2
ATTACHING PARTS
6 NAS601-5 .SCREW 4
---*---
10 41191282-501 .BRACKET ASSY, MONITOR 2
ATTACHING PARTS
15 41191203-1 DELETED
25 90295A080 .WASHER, NYLON (V3A054) 8
---*---
30 41191202-501 DELETED
35 41191296-501 .MONITOR, DUMMY 2
ATTACHING PARTS
---*---
45 NAS601-6 DELETED
50 90295A080 DELETED
51 MS21266-2N .GROMMET, PLASTIC, EDGING AR
55 41191288-1 .COVER, INTERFACE BRACKET 1
ATTACHING PARTS
60 NAS1096-3-6 .BOLT 2
---*---
66 MS21266-1N .GROMMET, PLASTIC, EDGING AR
67 41191289-501 .BRACKET ASSY, INTERFACE 1
ATTACHING PARTS
68 SD42BS .RIVET, POP (V01556) 4
---*---
70 8507K52 .GROMMET, EDGE (V3A054) AR
75 41191263-1 .RACEWAY, CABLE 1
- 75A 41191263-5 .RACEWAY, CABLE, 9.00 INCHES LONG 1
(SUPSDS ITEM 75)
80 41191263-3 .RACEWAY, CABLE 2
(SUPSD BY ITEMS -80A AND -80B)
- 80A 41191263-3 .RACEWAY, CABLE, 3.75 INCHES LONG AB 5
(SUPSDS ITEM 80)
- 80B 41191263-3 .RACEWAY, CABLE, 3.75 INCHES LONG CD 2
(SUPSDS ITEM 80)
ATTACHING PARTS
85 SD43BS .RIVET, POP (V01556) AB 13
25-22-92
Page 10031
Oct 1/05
41192011
Airline Eff
3 - 85A SD43BS .RIVET, POP (V01556) CD 7
90 NAS1149FN616P .WASHER AB 13
- 90A NAS1149FN616P .WASHER CD 7
- 90B AN960-6L .WASHER AB 13
(ALT FOR ITEM 95)
- 90C AN960-6L .WASHER CD 7
(ALT FOR ITEM -95A)
---*---
95 41191222-501-8 DELETED
100 41191222-501-17 .CONDUIT, VELCRO, 17 INCH AB 2
25-22-92
Page 10032
Oct 1/05
41192011
25-22-92
Page 10033
Oct 1/05
41192011

IPL Figure 4, Wiring Harness Installation
Wiring Harness Installation

55
40
40
55
15 15
38978-4-s1
25-22-92
Page 10034
Oct 1/05
41192011

40
55 55
10 REF REF
REF 40
REF
10
10
35
35
35
60
10
38978-4-s2
25-22-92
Page 10035
Oct 1/05
41192011

6
7 (OPP )
35
20
25
30
38978-4-s3
25-22-92
Page 10036
Oct 1/05
41192011
Airline Eff
4 - 1 41191285-501 INSTALLATION, WIRING HARNESS, STD A RF
- 1A 41191285-502 INSTALLATION, WIRING HARNESS, STD B RF
- 1B 41191285-505 INSTALLATION, WIRING HARNESS, STD C RF
(SUPSD BY ITEM 1D)
- 1C 41191285-506 INSTALLATION, WIRING HARNESS, STD D RF
(SUPSD BY ITEM 1E)
- 1D 41191285-503 INSTALLATION, WIRING HARNESS, LAST ROW E RF
(SUPSDS ITEM 1B)
- 1E 41191285-504 INSTALLATION, WIRING HARNESS, LAST ROW F RF
(SUPSDS ITEM 1C)
5 41191223-501 DELETED
6 41191298-501 .JACK ASSY, AUDIO 1
7 41191298-502 .JACK ASSY, AUDIO 1
10 PLT3SM .TIE, CABLE (V06383) AB 4
- 10A PLT3SM .TIE, CABLE (V06383) EF 1
15 PLT1.5M .TIE, CABLE (V06383) AB 2
20 MS25281F6 .CLAMP, CABLE 1
ATTACHING PARTS
25 NAS603-21 .SCREW 1
---*---
30 41191291-1 .SPACER, STANDOFF 1
35 5676000507 .WRAP, CABLE (V4V852) AR
40 A127011-501 .CABLE ASSY, VDU/VDU JUMPER (V56135) AB 1
45 A127015-501 DELETED
50 41191301-501 DELETED
55 A127012-501 .CABLE ASSY, IFE (V56135) AB 1
60 A127013-501 .CABLE ASSY, AUDIO ONLY, LAST ROW EF 1
(V56135)
IPL Figure 5, Monitor Bracket Assembly
25-22-92
Page 10037
Oct 1/05
41192011
IPL Figure 5, Monitor Bracket Assembly
DELETED
25-22-92
Page 10038
Oct 1/05
41192011
Airline Eff
5 - 1 41191202-501 DELETED
5 41191255-501 DELETED
10 41191255-502 DELETED
15 NAS514P632-3 DELETED
20 5133-9 DELETED
25 41191255-3 DELETED
30 B56 DELETED
35 358506CNY207 DELETED
40 41191255-1 DELETED
- 40A 41191255-2 DELETED
45 PFSC35-38A DELETED
50 41191202-1 DELETED
IPL Figure 5A, Power Port Installation
25-22-92
Page 10039
Oct 1/05
41192011
IPL Figure 5A, Power Port Installation
5 15
10
65
60
20
55
70
35
75
25
30
50 45
40
38978-5
25-22-92
Page 10040
Oct 1/05
41192011
Airline Eff
5A - 1 41191286-501 INSTALLATION, POWER PORT RF
(POST SB-41190000-25-17)
5 41191292-501 .CLAMP ASSY 1
ATTACHING PARTS
10 NAS517-2-6 .SCREW 1
---*---
15 41191292-3 CLAMP 1
20 41191293-501 .COVER ASSEMBLY 1
ATTACHING PARTS
30 NAS1149FN816P .WASHER 4
---*---
35 41191216-505 .STRAP ASSY, FWD 2
ATTACHING PARTS
45 NAS1149F0332P .WASHER 2
---*---
50 41191294-501 .BRACKET ASSY 1
55 41191293-3 .STABILIZER 1
ATTACHING PARTS
---*---
- 80 A127015-505 .CABLE ASSY, POWER PORT (V56135) 2
IPL Figure 6, Sliding Foodtray Assembly
25-22-92
Page 10041
Oct 1/05
41192011
IPL Figure 6, Sliding Foodtray Assembly
30
15
10
20
25
38943-4
25-22-92
Page 10042
Oct 1/05
41192011
Airline Eff
6 - 1 41191227-503 FOODTRAY ASSY, SLIDING RF
5 41351085-7 .CROSSTUBE 1
ATTACHING PARTS
10 NAS514P1032-8 .SCREW 2
---*---
15 41351088-503 .STOP ASSY, FOODTABLE 2
ATTACHING PARTS
20 41031081-1 .PIN, PIVOT 2
---*---
25 41031037-5 .STUD 2
30 41191227-601 .FOODTABLE ASSY 1
- 30A 41191227-603 .FOODTABLE ASSY 1
(SUPSDS ITEM 30)
IPL Figure 7, Double Seat Structure Assembly
25-22-92
Page 10043
Oct 1/05
41192011

Double Seat Structure Assembly
180
190
SEE 95
B 100
185
205 195
200 310
305
285
290
215 280
220 210
240 290
295
245 300
250 90
85
10
15
5
225
230
260
315
255
275
265
270 230 SEE
225 235
A
30
35
20
25
320
38978-7-s1
25-22-92
Page 10044
Oct 1/05
41192011

45
40
65
50
55
55
60
45
75
70
80
75
38978-7-s2
25-22-92
Page 10045
Oct 1/05
41192011

160
175
150
165 125
170
120
115
105
130
135 110 ( OPP )
140
155
145
140
B
38978-7-s3
25-22-92
Page 10046
Oct 1/05
41192011
Airline Eff
7 - 1 41191270-501 STRUCTURE ASSY, DOUBLE SEAT A RF
- 1A 41191270-502 STRUCTURE ASSY, DOUBLE SEAT B RF
- 1B 41191270-503 STRUCTURE ASSY, DOUBLE SEAT C RF
- 1C 41191270-504 STRUCTURE ASSY, DOUBLE SEAT D RF
- 1D 41191270-505 STRUCTURE ASSY, DOUBLE SEAT E RF
- 1E 41191270-506 STRUCTURE ASSY, DOUBLE SEAT F RF
- 1F 41191270-507 STRUCTURE ASSY, DOUBLE SEAT G RF
- 1G 41191270-508 STRUCTURE ASSY, DOUBLE SEAT H RF
5 41191022-505 .CART BUMPER, UPPER ACE 1
G
- 5A 41191022-506 .CART BUMPER, UPPER BDFH 1
ATTACHING PARTS
(SUPSD BY ITEM -15B)
- 15A AN960-8 .WASHER (ALT) 3
(SUPSD BY ITEM -15C)
- 15B NAS1149FN816P .WASHER 3
(SUPSDS ITEM 15)
- 15C AN960-8L .WASHER (ALT) 3
(SUPSDS ITEM -15A)
---*---
20 41191021-505 .CART BUMPER, LOWER ACE 1
G
- 20A 41191021-506 .CART BUMPER, LOWER BDFH 1
ATTACHING PARTS
25 NAS1352-08-8 .SCREW, CAP 1
35 AN960-8 .WASHER (ALT) 5
- 35A NAS1149FN832P .WASHER 5
(SUPSDS ITEM 35)
(SUPSDS ITEM -35A)
---*---
40 PLT2SM .TIE, CABLE (V06383) AB 2
E-H
45 41031056-501 .LOCK, HYDRAULIC (V0001) 2
MN08.1.0169
25-22-92
Page 10047
Oct 1/05
41192011
Airline Eff
7 - 45A 41031056-501M .LOCK, HYDRAULIC (V00001) 2
MN08.1.0169
(SUPSDS ITEM 45)
ATTACHING PARTS
50 MS21042L4 .NUT 2
55 AN960-416 .WASHER (ALT) 4
60 NAS1304-12 .BOLT 4
- 60A NAS1304-11 .BOLT 2
(SUPSDS ITEM 60)
---*---
65 41191070-501 .PIN ASSY, RECLINE TRUNNION 1
70 41191070-1 .PIN, RECLINE TRUNNION 1
ATTACHING PARTS
75 AN316-3R .NUT 4
80 MS35333-42 .WASHER 4
---*---
85 PLT1.5M .TIE, CABLE (V06383) ABG 2
H
- 85A PLT1.5M .TIE, CABLE (V06383) EF 1
90 41031224-1 .TIE, CABLE ABG 2
H
- 90A 41031224-1 .TIE, CABLE EF 1
95 41191278-501 .BACK ASSY 1
100 41191278-502 .BACK ASSY 1
ATTACHING PARTS
105 NAS1306-25 .BOLT 1
110 NAS1306-30 .BOLT 1
115 41031358-1 .WASHER, LARGE AREA 2
120 AN960-616 .WASHER (ALT) 2
125 NAS43DD6-20N .SPACER A-D 2
GH
- 125A NAS43DD8-16N .SPACER EF 2
130 41201050-501 .STRAP EF 2
135 MS21245L8 .NUT 2
140 AN960-818 .WASHER (ALT) 6
145 NAS43DD8-20N .SPACER A-D 2
GH
- 145A NAS43DD6-16N .SPACER EF 2
150 41031110-501 .STRAP EF 2
---*---
155 41191069-1 .PIN, BACK PIVOT 1
160 41191075-501 .ARM ASSY, FOODTRAY AB 1
E-H
- 160A 41351087-501 .ARM ASSY, FOODTRAY, SLIDING CD 1
25-22-92
Page 10048
Oct 1/05
41192011
Airline Eff
7 165 41191075-502 .ARM ASSY, FOODTRAY AB 1
E-H
E-H
D-H
180 41191272-503 .BACK PLATE, FRONT 2
ATTACHING PARTS
185 NAS602-6 .SCREW 12
- 185A NAS602-5 .SCREW 12
(SUPSDS ITEM 185)
190 AN960-8 .WASHER (ALT) 12
(SUPSDS ITEM 195)
- 190C AN960-8 .WASHER (ALT) 12
(SUPSDS ITEM -195A)
---*---
195 41191287-3 .ATTACHMENT SHROUD 4
ATTACHING PARTS
200 NAS602-8 .SCREW 4
(SUPSDS ITEM 205)
(SUPSDS ITEM -205A)
---*---
210 41191272-501 .PLATE ASSY, BACK 2
ATTACHING PARTS
215 NAS602-6 .SCREW 4
(SUPSD BY ITEM 215A)
- 215A NAS602-5 .SCREW 4
(SUPSDS ITEM 215)
(SUPSDS ITEM 220)
(SUPSDS ITEM -220A)
---*---
225 MS25281F4 .CLAMP, CABLE AB 2
GH
25-22-92
Page 10049
Oct 1/05
41192011
Airline Eff
7 225A MS25281F4 .CLAMP, CABLE EF 1
ATTACHING PARTS
230 NAS603-6 .SCREW AB 2
GH
- 230A NAS603-6 .SCREW EF 1
---*---
235 41191080-541 .ARMREST ASSY AEG 1
(RF IPL FIG. 8A FOR DETAILS)
- 235A 41191080-542 .ARMREST ASSY BFH 1
- 235B 41191080-557 .ARMREST ASSY, NO RECLINE, LATCH PIN CD 1
ATTACHING PARTS
- 235C 41191210-517 DELETED
- 235D 41191210-518 DELETED
240 5133-25 .RING, RETAINING (V79136) 1
245 5806-126-3 .WASHER, WAVE (V86928) 2
250 41191033-1 .PIN 1
---*---
255 41191090-1 .MODULE, PLUNGER 1
ATTACHING PARTS
260 NAS514P1032-5 .SCREW 1
---*---
265 41191034-1 .PLUNGER 1
ATTACHING PARTS
270 NAS1081-04A4P .SETSCREW 1
---*---
275 LC026C1 .SPRING (V84830) 1
280 41191080-546 .ARMREST ASSY, LOCKDOWN BOLT AG 1
- 280A 41191080-545 .ARMREST ASSY, LOCKDOWN BOLT BH 1
- 280B 41191080-559 .ARMREST ASSY, NO RECLINE, LOCKDOWN CD 1
BOLT
- 280C 41191240-501 .ARMREST ASSY, STUB, EXIT OUTBD EF 1
ATTACHING PARTS
285 5133-25 .RING, RETAINING (V79136) 1
290 5806-126-3 .WASHER, WAVE (V86928) 2
295 41191033-1 .PIN 1
---*---
300 41191210-521 .ARMREST ASSY, CENTER A-D 1
(RF IPL FIG. 9 FOR DETAILS GH
- 300A 41191210-519 .ARMREST ASSY, RECLINE, EXIT, CENTER E 1
- 300B 41191210-520 .ARMREST ASSY, RECLINE, EXIT, CENTER F 1
ATTACHING PARTS
305 5133-25 .RING, RETAINING (V79136) 1
310 5806-126-3 .WASHER, WAVE (V86928) 2
25-22-92
Page 10050
Oct 1/05
41192011
Airline Eff
7 - 310B AN960-416L .WASHER (ALT) 2
315 41191033-1 .PIN 1
---*---
320 41191205-501 .FRAME ASSY, BASE AC 1
(SUPSD BY ITEM -320F)
- 320A 41191205-502 .FRAME ASSY, BASE BD 1
(SUPSD BY ITEM -320G)
- 320B 41191205-505 .FRAME ASSY, BASE, EXIT ROW E 1
(SUPSD BY ITEM -320H)
- 320C 41191205-506 .FRAME ASSY, BASE, EXIT ROW F 1
(SUPSD BY ITEM -320J)
- 320D 41191205-503 .FRAME ASSY, BASE, LAST ROW G 1
(SUPSD BY ITEM -320K)
- 320E 41191205-504 .FRAME ASSY, BASE, LAST ROW H 1
(SUPSD BY ITEM -320L)
- 320F 41191205-513 .FRAME ASSY, BASE AC 1
(SUPSDS ITEM 320)
- 320G 41191205-514 .FRAME ASSY, BASE BD 1
(SUPSDS ITEM -320A)
(RF IPL FIG. 10 FOR DETAILS
- 320H 41191205-515 .FRAME ASSY, BASE, EXIT ROW E 1
(SUPSDS ITEM -320B)
- 320J 41191205-516 .FRAME ASSY, BASE, EXIT ROW F 1
(SUPSDS ITEM -320C)
- 320K 41191205-507 .FRAME ASSY, BASE, LAST ROW G 1
(SUPSDS ITEM -320D)
- 320L 41191205-508 .FRAME ASSY, BASE, LAST ROW H 1
(SUPSDS ITEM -320E)
IPL Figure 8, Back Structure Assembly
25-22-92
Page 10051
Oct 1/05
41192011
IPL Figure 8, Back Structure Assembly
110
115
70
105
116
120
95
90
100
75
80
85
65
60
30
35
40 15
45
20
40
50 5
25
10
55
38978-8
25-22-92
Page 10052
Oct 1/05
41192011
Airline Eff
8 - 1 41191278-501 BACK ASSY A RF
- 1A 41191278-502 BACK ASSY B RF
5 41191258-501 .QUADRANT ASSY, EAS 1
ATTACHING PARTS
10 NAS6604-1 .BOLT 1
- 10A NAS6604L1 .BOLT 1
(SUPSDS ITEM 10)
---*---
15 41191260-1 .PLUG 1
20 41191261-1 .BUSHING 1
25 41191259-501 .FITTING ASSY, BACK PIVOT A 1
- 25A 41191259-502 .FITTING ASSY, BACK PIVOT B 1
ATTACHING PARTS
30 MS21042L3 .NUT 2
40 CDSP5801-3AL .WASHER (V56135) 4
45 MS24694C51 .SCREW 2
50 NAS514P1032-7 .SCREW 2
---*---
55 NAS75-8-013 .BUSHING 1
60 NAS76A6-006 .BUSHING 1
65 TYE2161-3-7 .INSERT (V56958) 2
70 TYE2161-08-100 .INSERT (V56958) 8
- 70A TYE2168-08-1000 .INSERT (V56135) 6
(SUPSDS ITEM 70)
75 BS18303-3A .STUD, DIRECTIONAL (V3DCM5) 2
ATTACHING PARTS
80 1693-0414 .RIVET (V0EV66) 2
85 NAS620-5L .WASHER 2
---*---
90 4FSP0002-59 .VELCRO, 2.00 INCH, FOSSIL, LOOP AR
95 4FSP0002-57 .VELCRO, 1.00 INCH, FOSSIL, LOOP AR
100 4FSP0002-53 .VELCRO, 2.00 INCH, FOSSIL, HOOK AR
105 4FSP0002-51 .VELCRO, 1.00 INCH, FOSSIL, HOOK AR
110 41191278-3 .PAD 1
115 41191278-5 .PAD 1
116 41191278-1 .EDGEFILL AR
120 41191209-501 .STRUCTURE ASSY, BACK (NP) A 1
- 120A 41191209-502 .STRUCTURE ASSY, BACK (NP) B 1
- 120B 41191279-501 .STRUCTURE ASSY, BACK (NP) A 1
(SUPSDS ITEM 120)
- 120C 41191279-502 .STRUCTURE ASSY, BACK (NP) B 1
(SUPSDS ITEM -120A)
25-22-92
Page 10053
Oct 1/05
41192011
25-22-92
Page 10054
Oct 1/05
41192011

IPL Figure 8A, Armrest Assembly
Armrest Assembly
20
40
25
15
35
30
10
38978-12-s1
25-22-92
Page 10055
Oct 1/05
41192011

Armrest Assembly
20
40
25
15
36
30
10
38978-12-s2
25-22-92
Page 10056
Oct 1/05
41192011

Armrest Assembly
20
40
25
15
35
10
38978-12-s3
25-22-92
Page 10057
Oct 1/05
41192011

Armrest Assembly
20
40
25
15
36
10
38978-12-s4
25-22-92
Page 10058
Oct 1/05
41192011
Airline Eff
8 A - 1 41191080-541 ARMREST ASSY A RF
- 1A 41191080-542 ARMREST ASSY B RF
- 1B 41191080-545 ARMREST ASSY, LOCKDOWN BOLT C RF
- 1C 41191080-546 ARMREST ASSY, LOCKDOWN BOLT D RF
- 1D 41191080-557 ARMREST ASSY, NO RECLINE, LATCH PIN E RF
- 1E 41191080-559 ARMREST ASSY, NO RECLINE, F RF
LOCKDOWN BOLT
5 41191073-509 .ARMCAP ASSY 1
ATTACHING PARTS
10 92210A196 .SCREW, HEX SOCKET FH 8-32 X 0.63 LG 1
(V3A054)
---*---
15 41191035-3 .ESCUTCHEON 1
ATTACHING PARTS
20 92949A194 .SCREW, HEX SOCKET, PH 8-32 X 0.50 LG 2
(V3A054)
- 25A AN960-8L .WASHER (ALT) 2
---*---
30 41191091-501 .CABLE ASSY, RECLINE AB 1
CD
35 41191034-3 .PIN ABE 1
- 36 NAS1351-6-8 .SCREW, CAP CDF 1
40 41191045-527 .STRUCTURE ASSY, ARMREST AC 1
- 40A 41191045-528 .STRUCTURE ASSY, ARMREST BD 1
- 40B 41191045-529 .STRUCTURE ASSY, ARMREST EF 1
IPL Figure 9, Center Armrest Assembly
25-22-92
Page 10059
Oct 1/05
41192011

Center Armrest Assembly
41191210-519 and 41191210-520 CONFIGURATIONS
20
80
25
15
70
10
40A
45
25-22-92
Page 10060
Oct 1/05
41192011

55
50
60
65
25-22-92
Page 10061
Oct 1/05
41192011

20
80
25
15
10
38978-9-s3
25-22-92
Page 10062
Oct 1/05
41192011
Airline Eff
9 - 1 41191210-517 DELETED
- 1A 41191210-518 DELETED
- 1B 41191210-519 ARMREST ASSY, RECLINE, EXIT, CENTER A RF
- 1C 41191210-520 ARMREST ASSY, RECLINE, EXIT, CENTER B RF
- 1D 41191210-521 ARMREST ASSY, NO RECLINE, EXIT, CENTER C RF
5 41191073-509 .ARMCAP ASSY 1
ATTACHING PARTS
10 92210A194 .SCREW, HEX SOCKET, 8-32 X 0.50 LONG 1
(V3A054)
- 10A 92210A196 .SCREW, HEX SOCKET, 8-32 X 0.62 LONG 1
(V3A054)
(SUPSDS ITEM 10)
---*---
15 41191035-3 .ESCUTCHEON 1
ATTACHING PARTS
20 92249A194 .SCREW, HEX SOCKET, 8-32 X 0.50 LONG 2
(V3A054)
(SUPSD BY ITEM 20A)
- 20A 92949A194 .SCREW, HEX SOCKET, 8-32 X 0.50 LONG 2
(V3A054)
(SUPSDS ITEM 20)
25 AN960-8L .WASHER 2
- 25A NAS1149FN816P .WASHER (ALT) 2
---*---
30 41191217-7 DELETED
35 NAS601-4 DELETED
40 41191091-501 DELETED
- 40A MC71-32 .CABLE ASSY, RECLINE (V02953) 1
45 MC06685-00 ..INPUT ASSY (V02953) (NP) AB 1
50 MC03866-00 ...ESCUTCHEON (V02953) AB 1
55 CA01031-00 ...WASHER, WAVE SPRING (V02953) AB 1
60 MC04685-70 ...SUPPORT ASSY (V02953) (NP) AB 1
65 MS16632-2025 ..RING, CLIP (V02953) (NP) AB 1
70 MC90251-00 ..OUTPUT ASSY (V02953) (NP) AB 1
75 41191034-3 DELETED
80 41191030-507 .STRUCTURE ASSY, ARMREST AC 1
(SUPSD BY ITEMS -80B AND -80D)
- 80A 41191030-508 .STRUCTURE ASSY, ARMREST BD 1
- 80B 41191230-507 .STRUCTURE ASSY, ARMREST A 1
(SUPSDS ITEM 80)
- 80C 41191230-508 .STRUCTURE ASSY, ARMREST B 1
(SUPSDS ITEM -80B)
- 80D 41191230-505 .STRUCTURE ASSY, ARMREST C 1
(SUPSDS ITEM 80)
IPL Figure 10, Base Frame Assembly
25-22-92
Page 10063
Oct 1/05
41192011

Base Frame Assembly
260
265
435 395
425 300
430
305
250
310
255 285
265 190
205
195 210
295 175
400 210
380 315
375
370
385 160 155
390 165
240 150 170
345 245
180 235
200 185
195
10
320 20
210 220 30
175
25
210 35
190 420
215
45
5F
5G
SEE
A
15
40 20
38978-10-s1
25-22-92
Page 10064
Oct 1/05
41192011

Base Frame Assembly
430
(REF)
365 225
230
345 355
(REF)
355
350 325 215
320 330
(REF)
330
340
435
345
(REF)
(REF)
425
(REF)
320
(REF)
360
325
355 330 270
355 280
350 275
330
420 335
(REF)
38978-10-s2
25-22-92
Page 10065
Oct 1/05
41192011

Base Frame Assembly
345 360
(REF)
355
320
(REF)
350 325 330

330 340
95
145 140 98 90
130
140 90
115 80
135 95
110
90
120
125
90
105
80
70 65
420
(REF)
75
55 50
5D
5E
99
60 A
38978-10-s3
25-22-92
Page 10066
Oct 1/05
41192011
Airline Eff
Fig& Item Part Number Part Number 1234567Nomenclature Code UPA
10 - 1 41191205-501 FRAME ASSY, BASE, STD A RF
(SUPSD BY ITEM 1H)
- 1A 41191205-502 FRAME ASSY, BASE, STD B RF
(SUPSD BY ITEM 1J)
- 1B 41191205-503 FRAME ASSY, BASE, LAST C RF
(SUPSD BY ITEM 1F)
- 1C 41191205-504 FRAME ASSY, BASE, LAST D RF
(SUPSD BY ITEM 1G)
- 1D 41191205-505 FRAME ASSY, BASE, EXIT E RF
(SUPSD BY ITEM 1K)
- 1E 41191205-506 FRAME ASSY, BASE, EXIT F RF
(SUPSD BY ITEM 1L)
- 1F 41191205-507 FRAME ASSY, BASE, LAST ROW G RF
(SUPSDS ITEM 1B)
- 1G 41191205-508 FRAME ASSY, BASE, LAST ROW H RF
(SUPSDS ITEM 1C)
- 1H 41191205-513 FRAME ASSY, BASE, STD J RF
(SUPSDS ITEM 1)
- 1J 41191205-514 FRAME ASSY, BASE, STD K RF
(SUPSDS ITEM 1A)
- 1K 41191205-515 FRAME ASSY, BASE, EXIT, ROW (STEEL) L RF
(SUPSDS ITEM 1D)
- 1L 41191205-516 FRAME ASSY, BASE, EXIT, ROW (STEEL) M RF
(SUPSDS ITEM 1E)
- 5 41191018-502 .BAR ASSY, BAGGAGE AEGL 1
(SUPSD BY ITEMS -5D AND -5F)
- 5A 41191018-501 .BAR ASSY, BAGGAGE BF 1
(SUPSD BY ITEMS -5E AND -5G) HM
5B 41191246-501 .BAR ASSY, BAGGAGE CJ 1
(SUPSD BY ITEM -5F)
- 5C 41191246-502 .BAR ASSY, BAGGAGE DK 1
(SUPSD BY ITEM -5G)
5D 41191246-503 .BAR ASSY, BAGGAGE, SWING-OUT G 1
5E 41191246-504 .BAR ASSY, BAGGAGE, SWING-OUT H 1
5F 41191018-502 .BAR ASSY, BAGGAGE JL 1
5G 41191018-501 .BAR ASSY, BAGGAGE KM 1
ATTACHING PARTS
10 NAS603-6 .SCREW ABEF 2
J-M
J-M
25-22-92
Page 10067
Oct 1/05
41192011
Airline Eff
10 20 AN960-10L .WASHER (ALT) ABEF 3
J-M
- 20A NAS1149F0332P .WASHER ABEF 3
---*--- J-M
25 MS171587 ..PIN, SPRING ABEF 2
J-M
30 41191018-1 ..TUBE AE 1
J-M
- 30A 41191018-2 ..TUBE BF 1
J-M
35 41031072-1 ..PLUG ABEF 1
J-M
40 41191127-501 ..PLUG ASSY ABEF 1
J-M
45 41191018-3 ..TUBE ABEF 1
J-M
50 41191244-3 ..KNOB CD 1
ATTACHING PARTS GH
55 NAS514P1032-12 ..SCREW CD 1
---*--- GH
60 41191244-501 ..LATCH ASSY CD 1
GH
65 MS171587 ..PIN, SPRING CD 2
GH
70 41191127-3 ..PLUG CD 2
GH
75 41191242-501 ..BAR ASSY, BAGGAGE CJ 1
- 75A 41191242-502 ..BAR ASSY, BAGGAGE DK 1
- 75B 41191242-503 ..BAR ASSY, BAGGAGE G 1
(SUPSDS ITEM 75)
- 75A 41191242-504 ..BAR ASSY, BAGGAGE DH 1
ATTACHING PARTS
80 MS21042L4 ..NUT CD 2
GH
85 5610-560-031 DELETED
90 AN960-416L ..WASHER CD 4
(SUPSD BY ITEM -90A) JK
- 90A NAS1149F0432P ..WASHER CD 4
(SUPSDS ITEM 90) GH
95 NAS6204-21 ..BOLT JK 1
(SUPSD BY ITEM 95)
- 95A NAS6204-22 ..BOLT GH 2
(SUPSDS ITEM 95)
---*---
- 96 41191244-7 ..DOUBLER GH 1
ATTACHING PARTS
- 97 MS171587 ..PIN, SPRING GH 2
---*---
98 41191243-501 ..A-FRAME ASSY, BAGGAGE BAR GH 1
99 41031071-1 ..CAP GH 1
100 41191243-501 DELETED
25-22-92
Page 10068
Oct 1/05
41192011
Airline Eff
10 105 41191245-501 .LATCH ASSY, SPRING CG 1
- 105A 41191245-502 .LATCH ASSY, SPRING DH 1
110 41191245-3 ..CAP, END CD 1
ATTACHING PARTS GH
115 NAS514P832-6 ..SCREW CD 1
- 115A NAS514P832-7 ..SCREW GH 1
(SUPSDS ITEM 115)
120 K27 ..SPRING (V56988) CD 1
GH
125 41191245-503 ..PIN ASSY, LATCH GD 1
GH
130 41191244-5 ..GUIDE CG 1
- 130A 41191244-6 ..GUIDE DH 1
ATTACHING PARTS
135 MS21042-08 ..NUT CD 2
GH
140 AN960-8 ..WASHER CD 4
GH
145 NAS602-8 ..SCREW CD 2
- 145A NAS602-10 ..SCREW GH 2
(SUPSDS ITEM 145)
---*---
150 41031025-501 .BRACKET ASSY ABEF 1
J-M
155 41031033-1 .BRACKET ABEF 1
ATTACHING PARTS J-M
J-M
165 AN960-10L .WASHER (ALT) ABEF 2
J-M
- 165A NAS1149F0332P .WASHER ABEF 2
J-M
170 SD54BS .RIVET (V45722) ABEF 2
---*--- J-M
175 47886-13 .FITTING, REAR TRACK (V31272) 2
ATTACHING PARTS
180 F52NKTE054 .NUT, CAP (V98474) 1
185 AN960-516 .WASHER (ALT) 1
190 5613-80-031 .WASHER (V86298) 2
200 NAS623-5-20 .BOLT 1
205 NAS6205-25 .BOLT 1
---*---
210 41031135-1 .GROMMET 4
215 41031038-501 .STUD ASSY, FRONT 2
220 41031104-501 .TRUNNION 1
225 41041031-501 .TRUNNION 1
25-22-92
Page 10069
Oct 1/05
41192011
Airline Eff
10 230 41191028-1 .ADAPTER, FWD OUTBOARD ACE 1
GJL
- 230A 41191028-2 .ADAPTER, FWD OUTBOARD BDF 1
HKM
235 41031133-501 .STRAP ASSY 4
ATTACHING PARTS
240 NAS603-7 .SCREW 4
---*---
250 41031105-1 .STUD, SEAT BELT 4
255 41191031-501 .STOP ASSY, FOODTRAY 3
260 41191031-505 .STOP ASSY, FOODTRAY 1
ATTACHING PARTS
265 41031026-1 .SCREW 4
---*---
270 BS18303-3A .STUD, DIRECTIONAL (V3DCM5) 4
ATTACHING PARTS
275 1693-0414 .RIVET (V0EV66) 4
280 NAS620-5L .WASHER 4
---*---
285 4FSP0002-59 .VELCRO, LOOP, 2 INCH, FOSSIL AR
- 290 4FSP0002-57 .VELCRO, LOOP, 1 INCH, FOSSIL AR
295 41191032-5 .DIAPHRAGM ACE 1
GJL
- 295A 41191032-6 .DIAPHRAGM BDF 1
HKM
300 41191032-7 .DIAPHRAGM ACE 1
GJL
- 300A 41191032-8 .DIAPHRAGM BDF 1
ATTACHING PARTS HKM
305 SD53BS .RIVET (V45722) 13
310 SD54BS .RIVET (V45722) 2
315 SD52BS .RIVET (V45722) 19
---*---
320 41191030-519 .TUBE ASSY, FRONT AEGL 1
(SUPSD BY ITEM -320D)
- 320A 41191030-520 .TUBE ASSY, FRONT BF 1
(SUPSD BY ITEM -320E) HM
- 320B 41191030-515 .TUBE ASSY, FRONT CJ 1
- 320C 41191030-516 .TUBE ASSY, FRONT DK 1
- 320D 41191030-523 .TUBE ASSY, FRONT G 1
(SUPSDS ITEM 320)
- 320E 41191030-524 .TUBE ASSY, FRONT H 1
(SUPSDS ITEM -320A)
- 320F 41191030-519 .TUBE ASSY, FRONT JL 1
(SUPSDS ITEM -320B)
- 320G 41191030-520 .TUBE ASSY, FRONT KM 1
(SUPSDS ITEM -320C)
ATTACHING PARTS
25-22-92
Page 10070
Oct 1/05
41192011
Airline Eff
10 325 MS21042L4 .NUT ABEF 3
GH
- 325A MS21042L4 .NUT CD 2
J-M
- 332 NAS1149F0463P .WASHER CD 2
GH
- 332A AN960-416 .WASHER (ALT) CD 2
GH
335 NAS6204-42 .BOLT 1
340 NAS6204-36 .BOLT ABEF 2
GH
- 340A NAS6204-36 .BOLT CD 1
---*--- J-M
345 41191030-503 .TUBE ASSY, REAR AG 1
- 345A 41191030-504 .TUBE ASSY, REAR BH 1
- 345B 41191030-517 .TUBE ASSY, REAR CJ 1
(SUPSD BY ITEM -345H)
- 345C 41191030-518 .TUBE ASSY, REAR DK 1
(SUPSD BY ITEM -345J)
- 345D 41191030-509 .TUBE ASSY, REAR EL 1
(SUPSD BY ITEM -345K)
- 345E 41191030-510 .TUBE ASSY, REAR FM 1
(SUPSD BY ITEM -345L)
345F 41191030-525 .TUBE ASSY, REAR G 1
(SUPSDS ITEM 345)
- 345G 41191030-526 .TUBE ASSY, REAR H 1
(SUPSDS ITEM -345A)
- 345H 41191030-503 .TUBE ASSY, REAR J 1
(SUPSDS ITEM -345B)
- 345J 41191030-504 .TUBE ASSY, REAR K 1
(SUPSDS ITEM -345C)
- 345K 41191030-509 .TUBE ASSY, REAR (STEEL) L 1
(SUPSDS ITEM -345D)
- 345L 41191030-510 .TUBE ASSY, REAR (STEEL) M 1
(SUPSDS ITEM-345D)
ATTACHING PARTS
350 MS21042L4 .NUT 3
355 AN960-416L .WASHER (ALT) AB 6
G-K
- 355A NAS1149F0432P .WASHER AB 6
G-K
- 355B AN960-416L .WASHER CD 8
- 355C NAS1149F0432P .WASHER (ALT) CD 8
- 355D AN960-416L .WASHER EF 4
- 355E NAS1149F0432P .WASHER (ALT) EF 4
- 355F NAS1149F0463P .WASHER EFLM 2
- 355G AN960-416 .WASHER (ALT) EFLM 2
25-22-92
Page 10071
Oct 1/05
41192011
Airline Eff
10 - 355H AN960-416L .WASHER LM 2
- 355J NAS1149F0432P .WASHER LM 2
360 NAS6204-36 .BOLT 1
365 NAS6204-28 .BOLT A-D 2
G-K
- 365A NAS6204-31 .BOLT EFLM 1
- 365B NAS6204-28 .BOLT EFLM 1
---*---
370 41191071-501 .PLUG, SLIP 2
ATTACHING PARTS
375 22NKTM02 .NUT, CAP (V98474) 2
385 CDSP5801-3AL .WASHER (V56135) 2
390 NAS517-3-7 .SCREW 2
---*---
395 4119030-19 .TUBE, AFT 1
ATTACHING PARTS
400 NAS517-3-3 .SCREW 2
---*---
405 MS16555-331 DELETED 1
- 405A MS16555-332 DELETED 1
410 41031097-501 DELETED 1
415 41031098-501 DELETED 1
- 415A 41031098-7 DELETED 1
- 417 41191268-1 .LIMITER, CLOSEOUT 1
420 41191006-1 .LEG AEGJ 1
K
- 420A 41191006-2 .LEG BFHK 1
L
- 420B 41191006-3 .LEG CG 1
- 420C 41191006-4 .LEG DH 1
425 41191023-503 .SPREADER ASSY, AISLE ACE 1
GJL
- 425A 41191023-504 .SPREADER ASSY, AISLE BDF 1
HKM
430 41191007-503 .SPREADER ASSY, OUTBOARD AC 1
GJ
- 430A 41191007-504 .SPREADER ASSY, OUTBOARD BDH 1
K
- 430B 41191007-505 .SPREADER ASSY, OUTBOARD EL 1
- 430C 41191007-506 .SPREADER ASSY, OUTBOARD FM 1
435 41191024-505 .SPREADER ASSY, CENTER ACE 1
GKM
- 435A 41191024-506 .SPREADER ASSY, CENTER BDF 1
HJL
25-22-92
Page 10072
Oct 1/05

25-22-92 4flight E175

Hochgeladen von

Dokumentinformationen

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Copyright:

Verfügbare Formate

25-22-92 4flight E175

Hochgeladen von

Copyright:

Verfügbare Formate

Component Maintenance Manual

To all holders of 4/Flight Industries Component Maintenance Manual 25-22-92:

This letter transmits Revision 1, dated Oct 1/05.

Location Description of Change

Location Description of Change

COMPONENT MAINTENANCE MANUAL

Double Seat Assembly

CAGE Code: 34696 25-22-92 Basic Issue: May 1/05

THIS PAGE IS INTENTIONALLY LEFT BLANK

Revision Revision Inserted Date

THIS PAGE IS INTENTIONALLY LEFT BLANK

There are no temporary revisions for this manual.

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SERVICE BULLETIN LIST

SB SB Rev. Mod. Issue Incorporated

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LIST OF EFFECTIVE PAGES

The total number of pages in this manual is 152.

Subject Page Date Subject Page Date

Subject Page Date Subject Page Date

RECORD OF REVISIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .RR-1

RECORD OF TEMPORARY REVISIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .RTR-1

SERVICE BULLETIN LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SBL-1

LIST OF EFFECTIVE PAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LEP-1

TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TOC-1

LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOF-1

LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOT-1

DESCRIPTION AND OPERATION

TESTING AND FAULT ISOLATION

SCHEMATICS AND WIRING DIAGRAMS

FITS AND CLEARANCES

SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES

ILLUSTRATED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001

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TASK 25-22-92-99F-801-A GENERAL INFORMATION

Subtask 25-22-92-99F-001-A001 Scope 1

Subtask 25-22-92-99F-002-A001 Product Support Services 2

Subtask 25-22-92-99F-003-A001 Usage Guide 3

A. DESCRIPTION AND OPERATION describes the purpose, primary components, operation,

D. CLEANING contains procedures to clean the components of the seat assembly.

F. REPAIR contains procedures to repair components of the seat assembly.

G. ASSEMBLY contains procedures to assemble the seat assembly.

I. SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES describes the

Subtask 25-22-92-99F-004-A001 Verification Dates 4

Section Date Method

Testing and Fault Isolation Apr 24/05 Simulation

Subtask 25-22-92-99F-005-A001 Abbreviations Acronyms and Unit Symbols 5

Abbreviations Acronyms and Unit Symbols

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TASK 25-22-92-870-801-A DESCRIPTION

Subtask 25-22-92-870-001-A001 Physical Description 1

Description and Operation

Subtask 25-22-92-870-002-A001 Operation 2

TASK 25-22-92-870-803-A LEADING PARTICULARS

Subtask 25-22-92-870-003-A001 Leading Particulars 3

Manufacturer 4/Flight Industries (V34696)

Description and Operation

Description and Operation

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Description and Operation

TASK 25-22-92-700-801-A GENERAL TESTING INFORMATION

Subtask 25-22-92-700-001-A001 General Information 1

3. No special tools or fixtures are needed to test the seat assembly.