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MEDICAL
APPLICATIONS
INDEX
MEDICAL
HIP-SYSTEM
y Co-Cr Alloy y Titanium Alloy y UHMWPE Page
4
External Turning
Excellent for highly accurate
machining of difficult-to-cut materials.
RT9005/RT9010
VP05RT/VP10RT
FJ/MJ Breaker
6
Drilling
Employs new TRI-Cooling Technology with
a new tool grade DP7020 for high efficiency
and longer tool life.
MMS Drill
8
Taper Hole Machining
High efficiency taper hole machining using
vibration control radius end mills.
VQMHVRB
Profile Machining
The combination of IMPACT MIRACLE coating
and a high-strength micro-grain carbide
substrate increases wear resistance.
VF2SB VF2XLB
9
KNEE-SYSTEM
y Co-Cr Alloy y Titanium Alloy y UHMWPE
10
Profile Machining
Variable curve geometry ensures stable
machining of difficult-to-cut materials.
VF4SVB
Vibration Control
End Mill Series
11
Pocket Machining
High efficiency machining because of higher feed
rates and larger depths of cut.
VQMHVRB
2
BONE PLATES
y Titanium Alloy y 316 SS Page
12
Multifunctional Milling
Possible to machine complex geometries
that are previously difficult to machine.
VF2WB
SCREWS
y Titanium Alloy y 316 SS y 317 SS
13
Deep Hole Drilling
Higher productivity machining because of
coolant holes, flute geometry and cutting
edge geometry.
MWS
Super long drill
15
Deep Machining with
Small Diameter
Machining of a deep cavity and complex parts
are possible with a variety of neck lengths. MS2XL MS2XLB
16
External Turning
& Cut Off
The combination of VP coating and a high-
strength micro-grain cemented carbide
substrate increases wear resistance. Small Tools
VP15TF
SPINE
y Co-Cr Alloy y Titanium Alloy y Stainless Steel
17
Side Cutting
Delivers superior vibration resistance for
difficult-to-cut materials and on
IMPACT MIRACLE
applications with long overhangs. Vibration Control
End Mill Series
INSTRUMENT
y Titanium Alloy y Stainless Steel
18
Rough Milling
High efficiency machining of difficult-to-cut
materials because of high feed radius
milling cutter.
AJX
19
Deep Hole Drilling
Higher productivity machining because of coolant
holes, flute geometry and cutting edge geometry.
MWS
Super long drill
3
HIP-SYSTEM
Work Materials [Co-Cr Alloy, Titanium Alloy, UHMWPE]
Good cutting
performance
External Turning
VP05RT/VP10RT
FJ/MJ Breaker
(TOOL NEWS B036A)
Key Point on Machining
a A good balance of wear and fracture resistance for turning Co-Cr Alloy and
Titanium Alloy.
a Reduce heat generation with the use of a sharp cutting edge.
Application Example
a
1.8 times longer tool life than conventional products.
→ Conventional chipping, MJ(VP10RT) no chipping.
a
High efficiency with deeper depth of cut.
Insert (Grade) DNMG431MJ (VP10RT)
Machine CNC Lathe Machine
Work Material Titanium Alloy
Cutting Speed 148 SFM
Revolution 280 min-1
Feed Rate .0063 IPR
Depth of Cut Conventional: .059 inch → MJ (VP10RT): .091 inch 50%UP
MJ
(VP10RT) 40% less
4
HIP-SYSTEM
Work Materials [Co-Cr Alloy, Titanium Alloy, UHMWPE]
Good cutting
performance
External Turning
RT9005/RT9010
FJ/MJ Breaker
(TOOL NEWS B036A)
Key Point on Machining
a A good balance of wear and fracture resistance for turning Co-Cr Alloy and
Titanium Alloy.
a Reduce heat generation with the use of a sharp cutting edge.
Application Example
a
1.5 times longer tool life than conventional products.
a
RT9010 is first choice for turning of titanium alloy.
MJ
(RT9010) 25% less
Carbide
Conventional
Coated Carbide 1.5 times
(PVD)
5
HIP-SYSTEM
Work Materials [Co-Cr Alloy, Titanium Alloy, UHMWPE]
Excellent
cooling effect
Drilling
“TRI-Cooling Technology”
6
HIP-SYSTEM
Work Materials [Co-Cr Alloy, Titanium Alloy, UHMWPE]
Excellent
cooling effect
Drilling
“TRI-Cooling Technology”
MMS Drill
(TOOL NEWS B180A)
Key Point on Machining
a MWS & MMS drill offers longer tool life,
and can be used for Stainless Steels, Titanium Alloy and Co-Cr Alloy.
a Use of internal coolant hole improves the cooling effect.
Application Example
a
MMS drill shows good wear resistance.
Drill (Grade) MMS0500X3DB (DP7020) ø .1969 inch
Machine Machining Center
Work Material Co-Cr Alloy (42 HRC)
Hole Depth .5906 inch
Cutting Speed 98 SFM
Revolution 1,900 min-1
Feed Rate 3.8 IPM (.0020 IPR) Non-peck
Coolant W.S.O (102 PSI)
MMS Conventional
.002"
.004"
Welding
wear
7
HIP-SYSTEM
Work Materials [Co-Cr Alloy, Titanium Alloy, UHMWPE]
ZERO-μ
Surface
SMART MIRACLE
coating
a SMART MIRACLE coating with smooth surface provides good surface finish.
a High efficiency machining that prevents vibration.
a Possible to machine complex geometries that are difficult to cut.
Application Example
a
Three processes with one tool by helical taper
milling.
a
Excellent finish.
End Mill 4 Flutes Radius End mill VQMHVRBD0800R100 (ø .3150 inch)
Machine Multi-axis Turning
Work Material Titanium Alloy
Hole Depth .5906 inch
Cutting Speed 197 SFM
Revolution 2,400 min-1
Feed Rate 15 IPM (.0016 IPT)
Coolant W.S.O
xTaper boring
Rough → Finish
8
HIP-SYSTEM
Work Materials [Co-Cr Alloy, Titanium Alloy, UHMWPE]
Higher efficiency
and
Longer tool life
Profile Machining
VF2SB VF2XLB
IMPACT MIRACLE
Key Point on Machining (TOOL NEWS B075A)
Application Example
a
3 times longer tool life than conventional products
when milling Co-Cr Alloy.
End Mill 2 Flutes Ball End mill VF2SBR0300 (ø .2362 inch)
Machine Machining Center (CAT40)
Work Material Co-Cr Alloy
Revolution 5,000 min-1 (vc325 SFM)
Feed Rate 39 IPM (.0039 IPT)
Coolant W.S.O
VF2SB
.0787"
Test I
(Al, Ti) N
3 times
Test II
(Al, Cr) N
9
KNEE-SYSTEM
Work Materials [Co-Cr Alloy, Titanium Alloy, UHMWPE]
%°
Wider chip
pocket
%° $°
Variable pitch
Variable
$° curve
Variable pitch
Application Example
a
VF4SVB has longer tool life than conventional tools.
End Mill 4 Flutes Ball End mill VF4SVBR0500 (ø .3937 inch)
Machine Machining Center (CAT40)
Work Material Co-Cr Alloy (36 HRC)
Cutting Speed 328 SFM
Revolution 3,200 min-1
Feed Rate 126 IPM
Chip Load .0098 IPT
Coolant W.S.O
ae .0079"
VF4SVB
ap .1181"
Conventional Chipping
10
KNEE-SYSTEM
Work Materials [Co-Cr Alloy, Titanium Alloy, UHMWPE]
ZERO-μ
Surface
SMART MIRACLE
coating
Pocket Machining
VQMHVRB
Vibration Control
End Mill
(TOOL NEWS B197A)
Key Point on Machining
a Vibration control geometry for stable machining and smoother cutting.
a VQMHVRB makes finishing easy.
Application Example
a
2 times longer tool life than conventional products.
a
Higher efficiency because higher feed rate and larger
depths of cut.
VQMHVRBD0300R050 Conventional
Dia. ø .1181 inch ø .1181 inch
Size
Radius .0315 inch .0079 inch
Machine Micro Machining Center (HSK E-25)
Number of Flute 4 2
Cutting Speed 164 SMF 164 SMF
Feed Rate 79 IPM 39 IPM
Coolant W.S.O
11
BONE PLATES
Work Materials [Titanium Alloy, 316 SS]
Wide range
Wide application
220°
Drilling+Chamfering
VF2WB
(TOOL NEWS B169G)
Key Point on Machining
a IMPACT MIRACLE coating with high heat resistance provides longer tool life.
a Possible to machine complex geometries that are difficult to cut.
Application Example
a
Four processes, one tool with helical milling.
a
Excellent finish surface and very small burr.
End Mill Wide range Ball End mill VF2WBR0150N080 (ø .1181 inch)
Machine Machining Center (CAT40)
Work Material Titanium Alloy
Cutting Speed 371 SFM
Revolution 1,200 min-1
Feed Rate 20 IPM
Helical Pitch . 0 04 - . 0 0 8 I P R
Coolant W.S.O
<Conventional> <Improvement>
Helical machining
3 2 1
c Chamfer
•Upper 4
•Under
12
SCREWS
Work Materials [Titanium Alloy, 316 SS, 317 SS]
Excellent chip
evacuation
Application Example
a
Higher productivity machining and longer tool life.
Work Material Titanium Alloy
Machine Swiss Lathe Machine
ø .0709 inch Depth: 1.9685 inch
Hole Size
Pilot drill: MWS0180SB (ø .0709 inch) Depth: .1575 inch
Drill MWS0180X30DB (ø .0709 inch) Solid Gun Drill (ø .0709 inch)
Revolution 1,770 min-1 2,650 min-1
Cutting Speed 33 SFM 49 SFM
Feed Rate .0008 IPR Non-peck .0002 IPR Non-peck
Coolant Oil (Coolant pressure 1,450 PSI)
Solid
Gun Drill 1.8 times
13
SCREWS
Work Materials [Titanium Alloy, 316 SS, 317 SS]
Excellent chip
evacuation
Application Example
a
High efficiency deep hole drilling of 316 SS.
a
4 times faster cycle time than gun drill.
Work Material 316 SS
Machine Swiss Lathe Machine
ø .0984 inch Depth: 2.7559 inch
Hole Size
Pilot drill: MWS0250SB (ø .0984 inch) Depth: .1969 inch
Drill MWS0250X30DB (ø .0984 inch) Gun Drill (ø .0984 inch)
Revolution 2,500 min-1 5,000 min-1
Cutting Speed 66 SFM 131 SFM
Feed Rate .0008 IPR Non-peck .0001 IPR Non-peck
Coolant Oil (Coolant pressure 870 PSI)
Conventional
Gun Drill
14
SCREWS
Work Materials [Titanium Alloy, 316 SS, 317 SS]
Stability
tool life
Pocket Machining
MS2XL MS2XLB
(TOOL NEWS B001G)
Key Point on Machining
a Cutting edge geometry with excellent chipping resistance.
a Small diameter combined with a variety of neck lengths aid in machining of
deep cavity and complex parts.
Application Example
a
Realized stable tool life.
Work Material Titanium Alloy
Machine Swiss Lathe Machine
End Mill Long Neck Square End mill (2 flutes) MS2XLD0070N040 (ø .02756 inch)
Revolution 18,000 min-1 (vc131 SFM)
Feed Rate 8 IPM (.0002 IPT)
Depth of Cut ap .0024 inch
Coolant Oil
N=1
MS2XL N=2
Continuation
processing is possible.
N=3
N=1 Chipping
15
SCREWS
Work Materials [Titanium Alloy, 316 SS, 317 SS]
Good cutting
performance
External Turning
&
Cut Off
Small Tools
VP15TF
(GENERAL CATALOG C005A)
Key Point on Machining
a A good balance of wear and fracture resistance for turning Titanium Alloy
and Stainless Steel.
a Reduce heat generation with the use of a sharper cutting edge.
Application Example
a
3 times longer tool life than conventional products.
Machine Swiss Lathe Machine
Work material Titanium Alloy
Operation Cut Off
Width of Insert .0394 inch
Mitsubishi Conventional
Insert (grade)
CTAT10120V5RR-B (VP15TF) Similar Insert (PVD coating)
Cutting Speed 118 SFM 98 SFM
Feed Rate .0008 IPR .0008 IPR
VP15TF
Conventional 3 times
16
SPINE
Work Materials [Co-Cr Alloy, Titanium Alloy, Stainless Steel]
%° $°
%°
%° $
$°°
Irregular helix
flutes
Improved chip
disposal
New flute geometry
suitable for irregular
helix angles.
a IMPACT MIRACLE coating with high heat resistance provides longer tool life.
a Delivers superior vibration resistance for difficult-to-cut materials.
Application Example
a
Good surface finish and high efficiency from the
use of irregular helix flutes.
End Mill 4 Flutes Vibration Control Square End mill VFJHVD0400 (ø .1575 inch)
Machine Multi-axis Turning (HSK63)
Work Material Titanium Alloy
Cutting Speed 98 SFM
Revolution 2,400 min-1
Feed Rate 15 IPM
Depth of Cut ap .6299 inch ae .0079 inch
Coolant W.S.O
Surface Comparison
1.5748"
.6299"
VFJHV Conventional
R .0787" ø .1575"
The longer over hang and smaller size is needed because of the shape of the work piece.
17
INSTRUMENT
Work Materials [Titanium Alloy, Stainless Steel]
Improved chip
removal
AJX
(TOOL NEWS B028A)
Rough Milling
.4724"
Tool life
(Number of work pieces) Cycle time (min)
0 5 10 0 1.0 2.0
Conventional 5 times
18
INSTRUMENT
Work Materials [Titanium Alloy, Stainless Steel]
Excellent chip
evacuation
Application Example
a
High efficiency deep hole drilling of 17-4PH SS.
a
10 times faster cycle time than gun drill.
Work Material 17-4PH SS 32 HRC
Machine Swiss Lathe Machine
ø .0906 inch Depth: 2.7559 inch
Hole Size
Pilot drill: MWS0230SB (ø .0906 inch) Depth: .1969 inch
Drill MWS0230X30DB (ø .0906 inch) Solid Gun Drill (ø .0906 inch)
Revolution 5,500 min-1 5,500 min-1
Cutting Speed 131 SFM 131 SFM
Feed Rate .0024 IPR Non-peck .0002 IPR Non-peck
Coolant Oil (Coolant pressure 2,030 PSI)
19
Global Network
MITSUBISHI MATERIALS U.S.A. CORPORATION MMC METAL FRANCE S.A.R.L. (France)
Los Angeles MMC HARTMETALL GmbH (Germany)
Chicago
Toronto MMC HARDMETAL U.K.LTD (United Kingdom)
MIRACLE TOOLS
AMERICA, LLC MMC HARDMETAL POLAND SP.z o.o. (Poland)
Johannesburg
Santiago Adelaide
Sydney
Buenos Aires MMC HARDMETAL INDIA PVT. LTD.
(India) Melbourne Auckland
Sales Office
Factory
Representative Office
Agency
www.mitsubishicarbide.com
TORONTO OFFICE
6535, Millcreek Drive, Units, 63&64, Mississauga, Ontario L5N 2M2, Canada
TEL : 905-814-0240 FAX : 905-814-0245
EXP-11-E013
2012.7.E(1B)