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DL05/06
PLC
Company’s DL205 PLCs D2-250-1 PLCs
automated machines and data acquisition control and monitor DL105
PLC
control steps of shutter software perform batch heatshrink tubing DL205
production with DL205 management production process PLC
DL205 PLC to manage the operation of all scheduling machines, formula manage-
electromechanical components and com- ment, procedure management, reporting AC Drives
munication, including index speed and dis- and troubleshooting.
tance, system stapling, drill and pin Texloc LTD of Fort Worth, Texas is a man- Motors
sequencing, and parts infeed coordination. ufacturer of fluoroplastic tubing, including
An operator interface provides the operator convoluted and corrugated tubing,
Steppers/
with information such as louver width and smooth bore, heating tubing, and profiles Servos
machine status. The PLC is programmed so and assemblies. The company uses sever-
that a range of production parameters is al AUTOMATIONDIRECT products, including Motor
Controls
supported on the louver production operator interfaces, AC drives, and
machine. This allows many different manu- D2-250-1 and D4-450 PLC systems. Proximity
Sensors
facturers to take advantage of the automat- One process at Texloc is based on a D2-
ed systems, regardless of the shutter size and 250-1 system that, along with Photo
LookoutDirect, runs and monitors the Sensors
style they are manufacturing. The raw louver
stock comes in many different lengths and plant’s tube extruding and curing systems Limit
can be produced in various wood types, as on five production lines. The D2-250-1 Switches
well as plastics and composites. The LPS- controls and monitors all digital logic and
Encoders
36T system accommodates raw louver stock analog signals. Descriptive process infor-
lengths between 18 inches and 16 feet and mation is shown to the operator via the
touch panel. All controls except power Current
allows the operator to enter louver length, Sensors
width and thickness using the operator inter- and E-stop originate in the touch panel.
face panel. The F2-CP128 BASIC co-processor has a Pushbuttons/
Lights
custom program that communicates with
two smart servomotors. It passes speed Process
and operation parameters to the servos
The system has been installed in four textile and polls the servos for status, torque and
dyeing facilities controlling 23 textile dye Relays/
position information. An Ethernet module Timers
machines. The flexible system allows the in the PLC is connected to a 10-megabit
machines to run in either stand-alone or network and data is collected by Comm.
hosted modes, using a touch screen for LookoutDirect software. The data contains
local machine setup and control. Another all operational parameters for statistical TB’s &
application, Process Explorer, uses the same Wiring
analysis and process data collection. The
architecture for collecting and reporting Ethernet module also allows backup of Power
process data. and modification to the D2-250-1’s pro-
gram effortlessly over the network. Circuit
Protection
Enclosures
Appendix
Part Index
DL05/06
PLC
DL105
Consideration Information to Record Why this is important PLC
Determine the type of CPU you will need: How much memory will your DL205
PLC
Hardware requirements: system require? How many devices will your system have (determines data
memory)? How large is your program, and what types of instructions will your DL305
program include (determines program memory)? How fast a scan time do PLC
________ K program memory required you need? DL405
(estimated) Why this is important: Data memory refers to the amount of memory needed PLC
for dynamic data manipulation and storage in the system. For example,
Field I/O
________ K data memory required counter and timer instructions typically use data memory to store setpoints,
(estimated) current values, and other internal flags. If the application requires historical
data retention, such as measured device values over a long period of time, Software
the size of the data tables required may determine the CPU model you
C-more
______ Fast scan time required? choose. Program memory is the amount of memory needed to store the HMIs
6. sequence of PLC program instructions that have been programmed to
perform the application. Each type of instruction requires a specific amount Other HMI
CPU Required ______ Battery backup required?
of program memory, typically defined in a PLC's programming manual.
Applications that are basically sequential in nature can rely on the I/O device AC Drives
Software/special function rule of thumb to estimate program memory (five words of memory for each
requirements: I/O device); complex applications will be more difficult to judge. Motors
If scan time is important in your application, consider the CPU processor
____ PID speed as well as instruction execution speed. Some CPUs are faster at Steppers/
Servos
boolean logic but slower with data handling instructions.
If special functions such as PID are required, the CPU you select may make Motor
____ Floating Point Math Controls
those functions easier to perform.
For program memory required, follow this rule of thumb: 5 words of pro- Proximity
Others (see Programming section below) gram memory for each discrete device and 25 words for each analog Sensors
_____ Modbus RTU Why this is important: Communication ports (other than the programming
8. Comm.
Commuications port) are not always included with a PLC. Knowing your system communi-
_____ ASCII (interface to serial devices)
cation requirements will help you choose a CPU that supports your
_____ DeviceNet TB’s &
communication requirements, or additional communication modules if Wiring
_____ Profibus necessary. Check any/all communications functions required.
Power
Determine your programming requirements: Does your application require
_____ PID loops only traditional programming instructions, or are special instructions neces-
_____ Circuit
Floating sary? Protection
_____ number of loops needed
point math Why this is important: Certain PLCs may not support every type of instruction.
Enclosures
9. _____ Subroutines You will need to choose a PLC that supports all instructions that you may need
Programming _____ for a specific application. For example, built-in PID functions are much easier
Drum to use than writing your own code to perform closed-loop process control. Appendix
sequencer _____ Direct interrupts
Typical instructions such as timers, counters, etc. are available in most
_____ Others (list) PLCs; note any other special instructions required here. Check any/all pro- Part Index
gramming functions required.
DL05/06
DL205
PLC
DL105
PLC
The world’s most powerful micro-modular PLC
with a wide range of I/O and communications modules DL205
PLC
Motors
DL305
We’ve still got it!
Steppers/
Servos
Motor
The DL305 series is a small modular PLC that has been marketed by Controls
various name brand PLC manufacturers for over 23 years. This Koyo Proximity
design revolutionized the small PLC market, and you can keep your Sensors
DL305 system operating with these compatible components.
Photo
Sensors
• Three standard CPUs, including the D3-350 • AC, DC and relay outputs
Limit
with PID control and two communication • Eight or 12-bit analog input/output Switches
ports
• Five, eight and 10 slot bases starts on page 5-1 Encoders
• 110/220 VAC or 24 VDC power supply
• AC, DC inputs Current
Sensors
DL405
Specialty modules for complex applications
Pushbuttons/
Lights
Process
The DL405 product line packs a lot of power for its size and price. It has the most Relays/
comprehensive choice of of I/O modules and configurations of all our PLCs. Timers
Comm.
• Three CPUs and three base sizes available • High-speed counter module TB’s &
Wiring
• Local expansion up to three bases • Counter input module (HSC)
plus CPU base • CoProcessor module Power
• 16 built-in PID loops (D4-450 CPU) • Interrupt module
up to 96 loops using PID modules Circuit
•AC/DC input/output modules - Protection
up to 64 points per module
Enclosures
• 10 A relay outputs
• 12-bit and 16-bit analog I/O modules Three CPUs from 6.5 K memory to 30.8 K memory,
and up to 16,384 I/O
• Thermocouple and RTD input modules Appendix
Three base sizes with built-in power supply, starts on page 6-1
• Ethernet and serial communications modules including 12/24 VDC, 110/220 VAC and 125 VDC
• Ethernet and serial remote I/O master and powered bases. Part Index
slave modules
Analog Isolated In
AC/DC Relay Out
Total Possible I/O
DC In/Relay Out
AC In/Relay Out
DC Source Out
Temperature In
DC In/DC Out
DC In/AC Out
AC In/DC Out
High Speed In
AC In/AC Out
DC Source In
DC Sink Out
CPU/Device
AC/DC In
Pulse Out
DL Family
Local I/O
AC Out
TTL In
AC In
D0-05DR(-D) 14 8 in/6 out 30 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
D0-05DD(-D) 14 8 in/6 out 30 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
DL05
D4-450(DC-1)
2048* 1024 in/1024 out 16,384 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
D4-450(DC-2)
DL05/06
The Communications table lists all the supported protocols and which CPU can communicate using that protocol. You PLC
can also see which families support Ethernet communications, remote I/O and ASCII coprocessing. All CPUs and fixed
DL105
I/O base units have built-in communications ports (except D3-330). The DL05, DL06 and DL205 families also have PLC
a variety of Fieldbus slave controllers to integrate our I/O with popular networks such as DeviceNet and Profibus.
DL205
B
PLC
Communications Check the communications types
supported by the DirectLOGIC DL305
PLC
PLC families DL405
PLC
CPU PORT COMMUNICATIONS AND SPECIALTY MODULES Field I/O
SUPPORTED PROTOCOLS
Software
ETHERNET - 10 Mbit
Modbus RTU Master
DeviceNet Slave
DirectNet Slave
Profibus Slave
ASCII IN/Out
AC Drives
SDS Slave
DL06 DL05 DL Family
RS485
RS232
RS422
Motors
CPU
Steppers/
Servos
All DL05 models ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Motor
Controls
All DL06 models ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Proximity
Sensors
F1-130DR(-D) ✓ ✓
Photo
F1-130DD(-D) ✓ ✓ Sensors
DL105
F1-130DA ✓ Limit
Switches
F1-130AR ✓ ✓
Encoders
F1-130AD ✓
F1-130AA ✓ Current
Sensors
D2-230 ✓
Pushbuttons/
DL205
D2-240 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ * * * Lights
D2-250-1 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ * * * Process
D2-260 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ * * *
D3-330 ✓ ✓ ✓ Relays/
Timers
DL305
D3-340 ✓ ✓ ✓
Comm.
D3-350 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
D4-440(DC-1)
✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Power
D4-440(DC-2)
D4-450(DC-1)
✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
D4-450(DC-2) Circuit
Protection
* These slave modules take the place of a DL205 CPU in any DL205 base populated with I/O, for use
with Fieldbus networks. Enclosures
Appendix
Part Index
Trigonometric Instructions
IBox instructions**
Max. Instructions
Timer/Counters
Clock/Calendar
For/Next Loops
Battery Backup
Immediate I/O
Max. Variables
Control Relays
Total Memory
Run-Time Edit
Subroutines
DL Family
RLL Plus
Drums
CPU
PID
DL05 All DL05 models 6.0K 2048 4096 ✓* ✓ ✓ 512 128/128 ✓ ✓ ✓ ✓ ✓ ✓* ✓ ✓ ✓
DL06 All DL06 models 14.8K 7.5K 7.3K ✓ ✓ ✓ 1024 256/128 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
DL105 All DL105 models 2.4K 2048 256 ✓ ✓ 256 64/64 ✓ ✓ ✓ ✓
D2-230 2.4K 2048 384 ✓ ✓ ✓ 256 64/64 ✓ ✓ ✓
D2-240 3.8K 2560 1280 ✓ ✓ ✓ 256 128/128 ✓ ✓ ✓ ✓ ✓ ✓
DL205
D2-250-1 14.8K 7680 7168 ✓ ✓ ✓ 1024 256/128 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
D2-260 30.4K 15.8K 14.6K ✓ ✓ ✓ 2048 256/256 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
D3-330 3.8K 3.7K 128 ✓ 140 64 ✓ ✓
DL305 D3-340 3.9K 3.7K 192 ✓ 196 64 ✓ ✓
D3-350 14.8K 7680 7168 ✓ ✓ ✓ 1024 256/128 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
D4-430 6.5K 3.5K 3.0K ✓ ✓ ✓ 480 128/128 ✓ ✓ ✓
D4-440(DC-1)
DL405 22.5K 15.5K* 7.0K ✓ ✓ ✓ 1024 256/128 ✓ ✓ ✓ ✓ ✓ ✓
D4-440(DC-2)
D4-450(DC-1)
30.8K 15.5K* 15.3K ✓ ✓ ✓ 2048 256/256 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
D4-450(DC-2)
DL05/06
D2- 260 PLC
Our brand name — CPUs • Specialty CPUs
DirectLOGIC DL205 D2/H2 D4- 450
Refer to the PLC DL105
Product Family DL305 D3/F3 PLC
D4- 450DC -1 sections in this catalog for
We use the brand name “DirectLOGIC” DL405 D4
information on and technical
230, 240, (250-1), 260 DL205
for our PLC products. Many first time specifications for all avail- PLC
330, 340, 350, OMUX-(1/2)
customers get confused by our use of the Specific CPU within family 430, 440, 450 (AC CPUs)*
able PLCs, modules and
brand name abbreviation “DL”. This is 440DC-1, 440DC-2 (DC CPUs)* accessories DL305
*(DL405 only - power is 450DC-1, 450DC-2 (DC CPUs)* PLC
especially true when we’re making
connected CPU, not base) WPLCx-xx (for 205 bases only) D2- 06B -1
product family or CPU references such as DL405
“DL205 System”. We use the term Bases D4- 08B -1 PLC
D2- 09B DC1 -1
“DL205” as a generic term for the DL205 Product family D2, D3, D4*
Field I/O
family of products. Number of slots ##B
Type of base (blank=AC bases), DC(x) Software
DL05, DL06 and DL105 Denotes differentiation of -1 (standard),
features -NR (305 0nly; Class1, Div2) C-more
These families use a part numbering F2- 08 T R
Discrete I/O Modules HMIs
scheme that is very similar to our modular
D0/F0 D3/F3 D0- 10 N D 3 F
PLC products. However, since the I/O Product family
D2/F2 D4/F4
Other HMI
points in the base unit are always fixed, we D2- 16 T D 1 -2
Number of points 04/08/10/12/16/32/64
do not include the I/O count in our part AC Drives
Input N
number. The table below will help you Output T
understand the numbering scheme used Combination C Motors
for the DL05, DL06 and DL105 families. AC A
DC D
Fixed I/O ‘Brick” PLC part numbering* Either E Steppers/
Servos
Product Family D0- 05DR Relay R
Current sinking 1 Motor
DL05 D0 D0- 06DD1 -D
Current sourcing 2 Controls
Product Family DL06 D0
Current sinking/sourcing 3
DL105 F1
High current H Proximity
CPU Isolation S (blank = standard)
Sensors
05 Fast I/O F
Photo
Specific CPU 06 Sensors
Denotes a differentiation (Blank), -1, -2, -3, -4
130 between similar modules
Input Type F2- 04 AD -1 Limit
Analog I/O Modules Switches
AC A F0 F3 F2- 02 DA S -2
DC (sink/source) D Product family
F2 F4 Encoders
Output Type F4- 16 AD -1
Number of channels 02/04/08/16
AC A Input (analog to digital) AD Current
(DC, 1: sink)(2: source) D, D1, D2 Output (digital to analog) DA Sensors
Relay R Thermocouple THM
RTD RTD Pushbuttons/
Power Supply Type Lights
AC Blank Isolated S, (blank = standard)
DC D Process
*DL05/06 option module part numbering Denotes a differentiation -1(L) (L = 12VDC operation)
between similar modules -2(L) (blank = standard)
scheme is shown in the table to the right. Relays/
Communications, Networking and D0- DCM Timers
Specialty I/O Modules
DL205, DL305, DL405 Product family D0/H0 D3/F3
H2- ECOM100
Comm.
D2/F2/H2 D4/F4/H4
(and DL05/06 options) DL05 / DL06 ECOM100, DCM, CP128,
H4- CTRIO
TB’s &
Our modular product families offer a option modules CTRIO, DEVNETS, PSCM, MC See PLC sections Wiring
considerable number of products and ERM, ECOM100, DCM, CTRIO, for all communications,
DL205 communication networking and specialty Power
therefore use a slightly more complex part EBC, SERIO, PBC, DEVNETS,
and specialty modules
CP128, CTRINT, RMSM/ RSSS modules
numbering system (see table at right). This
table also includes option modules avail- ERM, EBC, ECOM100, DCM, Circuit
DL405 communications Protection
CTRIO, CPxxx, INT, MAS/MB,
able for the DL05 and DL06 families. Our and specialty modules
PID, 4LTC, RM/SM, ERM - Ethernet remote I/O master module
part numbering scheme may help you INT - Interrupt module Enclosures
quickly identify key product characteristics Module suffix identifiers: MAS/MB - Modbus master/slave
DCM - Data communications module PID - PID Coprocessor
just by examining the part number. This PSCM - Profibus slave Appendix
DEVNETS - DeviceNet module
may also help you to find the products CPxxx - CoProcessor module RMSM/RSSS - Serial remote I/O
you need in the price list, or in the PLC CTRIO - High speed counter module RM/SM - Serial remote I/O
SERIO - Serial port module Part Index
technical sections of this desk reference. EBC - Ethernet base controlle module
ECOM100 - Ethernet communications module