Sie sind auf Seite 1von 4

HARNESS-CAB DDEC IV P92-6138 - 1

J5
LABEL: SET/RESUME
CKT NO. TERM CONNECTOR VIEW
541-0 4
1 6
953-4 5
J3 J4 545-0 6 2 5
LABEL: CHECK ENG LT LABEL: CRUISE LT
CKT NO. TERM CONNECTOR VIEW CKT NO. TERM CONNECTOR VIEW 3 4
439-3 1 239-2 1
419-0 2 1 354-0 2 1
J6
2 2
LABEL: CRUISE ON/OFF
CKT NO. TERM CONNECTOR VIEW
P3
242-6 1
1 4 CKT NO. TERM
J2 544-0 4
J3 253-0 1
LABEL: STOP ENG LT 354-0 2 2 5
CKT NO. TERM CONNECTOR VIEW 953-0 5
3
509-0 2
439-4 1 1 P2
J2 P2
2 J4 CKT NO. TERM
450 239-1 1
J6
P1 J5
LABEL: THROTTLE PEDAL
350
CKT NO. TERM 350
T1
952-0 A P3
LABEL: KEY SWITCH 50
417-0 B
IGNITION
916-0 C
CKT NO. TERM 125 125 50
A439-0 1
J1
LABEL: ENGINE HARNESS LABEL: ILLUM
150 LIGHT
CKT NO. TERM CKT NO. TERM
J16
524-0 1 439-0 4
LABEL: ENGINE FAN
988-0 2 419-0 5 300
CKT NO. TERM
583-0 3 916-0 7
220-0 1
531-0 10 509-0 8
P7
505-0 11 543-0 9
LABEL: J1587
953-1 14 544-0 12 DATA LINK
242-3 15 528-0 13
300 CKT NO. TERM
979-0 17 541-0 18
901-2 B
900-0 22 545-0 19
350 900-2 A
901-0 23 417-0 20
350
555-0 26 952-0 21
SEE SHEET 2
200
250 A
KEY 1 16-06165 DUST_CAP 1
T2 RINGTERM BLACK_PVC_SHRINK_TUBE_TERMINAL_INSULATION 1
T1 RINGTERM RED_PVC_SHRINK_TUBE_TERMINAL_INSULATION 1
S9 SPLICE CIRCUIT_439 1
100 150 500 350 750
S8 SPLICE CIRCUIT_953 1
S7 SPLICE CIRCUIT_953 1
S6 SPLICE CIRCUIT_901 1
J9 P4 S5 SPLICE CIRCUIT_900 1
350 LABEL: DASH LIGHTS
LABEL: DIAG CONN S4 SPLICE CIRCUIT_439 1
150
CKT NO. TERM 350 300 CKT NO. TERM S3 SPLICE CIRCUIT_439 1
LABEL: CLUTCH
900-1 A 200 S2 SPLICE CIRCUIT_242 1
LIGHT
400 253-0 1 S1 SPLICE CIRCUIT_239 1
901-1 B
439-2 C 250 P16 16-02101 MOLDED_BULLET-ONE_EIGHTY 1
75 P15 16-02897 SHELL_1-WAY_FEMALE 1
953-3 E
P5 P14 16-02896 SHELL_1-WAY_MALE 1
P9 75 LABEL: "C" P13 16-02896 SHELL_1-WAY_MALE 1
75
LABEL: PARK CKT NO. TERM P11 16-02896 SHELL_1-WAY_MALE 1
75 953-5 1
BRAKE SW P10 16-02896 SHELL_1-WAY_MALE 1
P8
P9 16-03012 BLACK_MOLDED 1
P8 16-02897 SHELL_1-WAY_FEMALE 1
75 75
J8 P7 P20-1078 METRI-PACK_2-WAY 1
1 T2 P6 P6 16-02896 SHELL_1-WAY_MALE 1
LABEL: NO P5 16-02896 SHELL_1-WAY_MALE 1
CKT NO. TERM P4 16-02101 MOLDED_BULLET-ONE_EIGHTY 1
P3 16-02896 SHELL_1-WAY_MALE 1
J8
531-0 1 P2 16-02896 SHELL_1-WAY_MALE 1
LABEL: SWITCHED POWER
NOTES: P11 P10 P1 16-05514 GREY_DEUTSCH_DT_SEALED 1
CKT NO. TERM
CKT NO. TERM CKT NO. TERM J16 16-02897 SHELL_1-WAY_FEMALE 1
242-0 1
1) ASSEMBLE PER PETERBILT MPS 1600.002. 953-2 1 J15 16-02896 SHELL_1-WAY_MALE 1
2) CONVOLUTED TUBING SHALL BE MAXIMIZED TO THE REAR OF EACH 524-0 1 J14 16-03282 SHELL_6-WAY_SWITCH_CONNECTOR 1
CONNECTOR WITHOUT PLACING STRAIN ON TERMINALS AS J13 16-03282 SHELL_6-WAY_SWITCH_CONNECTOR 1
MANUFACTURING PROCESS DICTATES. P8
J12 16-03282 SHELL_6-WAY_SWITCH_CONNECTOR 1
T2 LABEL: SWITCHED POWER
3) SELECT TERMINALS PER SK28129 USING TERMINAL CODE 11 OR 12 WITH J11 16-04478 FUSEBLOCK_4-FUSE 1
LABEL: DASH GROUND LABEL: DASH GROUND
THE FOLLOWING EXCEPTIONS: J10 16-04392 CONNECTOR_RELAY 1
T2 12 - #10 CKT NO. TERM CKT NO. TERM
J9 16-05925 CONNECTOR_RECEPTICAL 1
T1 12 - #10 239-0 1
J8 16-02897 SHELL_1-WAY_FEMALE 1
242-4 1
4) PLUG/SEAL ALL CAVITIES OF WEATHERPROOF CONNECTOR J6 16-03191 SHELL_5-WAY_SWITCH_CONNECTOR 1
USING 16-07833 AS REQUIRED. J5 16-03282 SHELL_6-WAY_SWITCH_CONNECTOR 1
5) ALL CIRCUITS SHALL INCLUDE "DDEC" PREFIX, PRINTED ON WIRES AS WIRE P9 J4 16-04461 CONNECTOR 1
SPECIFICATIONS REQUIRE EXCEPT THE FOLLOWING: 220, A223, B223, 239, LABEL: TACH SIGNAL J3 16-04461 CONNECTOR 1
242, 253, AND 354. CKT NO. TERM CONNECTOR VIEW J2 16-04461 CONNECTOR 1
EXAMPLE: CIRCUIT "524" TO BE "DDEC524"; CIRCUIT "220" TO BE "220".
J1 16-09664-001 CONNECTOR_PLUG_31-WAY 1
1 2
6) CIRCUITS DDEC900-0/DDEC901-0, DDEC900-1/DDEC901-1, DDEC900-2/DDEC901-2 505-0 1 F2 16-04251-005 FUSE_5-AMP 1
ARE TO BE TWISTED PAIRS WITH A MINIMUM OF 4 TWISTS PER 100mm. CIRCUITS F1 16-04251-005 FUSE_5-AMP 1
DDEC417-0, DDEC916-0, DDEC952-0 ARE TO BE TWISTED TRIPLETS WITH 4 TWISTS
PER 100mm. ITEM MATERIAL LIST QTY MATERIAL

7) ITEM J11 TERMINALS INSTALLED IN FUSE BLOCK LOCATION 3A AND 3B TO


RETAIN SPARE FUSE (DO NOT WIRE). INSTALL FUSES F1 AND F2 IN THE
FUSE BLOCK.

8) P92-6138 SUPERSEDES 16-06993 PROD X

SVCE X
HARNESS-CAB DDEC IV P92-6138 - 2

P13
CKT NO. TERM
953-7 1

P14
CKT NO. TERM
543-0 1

150

150

LABEL: BRAKE
SWITCH

P16
LABEL: LOW COOLANT
CKT NO. TERM

325 988-0 1

SEE SHEET 1
A
200
J10
LABEL: FAN CLUTCH
CKT NO. TERM CONNECTOR VIEW
242-1 30 30
300 300
242-5 85
555-0 86
220-0 87A 86 85
87A

200 J11 87

F1 J11
1000
CKT NO. TERM CONNECTOR VIEW
439-1 2A
A439-0 2B
F2
1A 1B
J15
CKT NO. TERM SEE NOTE 7 2A 2B

A223-0 1 3A 3B
100
4A 4B
P15 J15
LABEL: ABS CONNECTOR
CKT NO. TERM
P15
B223-0 1
125 125 250
100

J14
LABEL: ENG BK RANGE SW J12
CKT NO. TERM CONNECTOR VIEW LABEL: OVERRIDE
B223-0 5 CKT NO. TERM CONNECTOR VIEW
1 6
583-0 3 J14 J12
528-0 4
2 1 6
979-0 4 5 953-9 5
J13
3 2 5
4
3 4

J13
LABEL: ENG BK ON/OFF
CKT NO. TERM CONNECTOR VIEW
A223-0 4
1 6
953-6 5
2 5

3 4
HARNESS-CAB DDEC IV P92-6138 - 3

THROTTLE STOP CHECK CRUISE FAN CRUISE ENG BK


PEDAL ENG LT ENG LT SET/RESUME ON/OFF CLUTCH LT OVERRIDE ON/OFF

P1 B C A J2 2 1 J3 2 1 J5 4 6 5 1 J6 5 4 2 1 3 J10 86 30 85 87A 87 J4 1 2 J12 4 2 3 1 6 5 J13 2 5 4 3 1 6

509-0 , BRN/WHT

439-4 , ORN/RED

555-0 , WHT

220-0 , WHT/LT_GRN
242-1 , RED
916-0 , RED/ORN

952-0 , WHT

439-3 , ORN/RED
419-0 , LT_GRN

953-0 , BLK/WHT

354-0 , RED/BLU

242-6 , RED

528-0 , LT_GRN

953-6 , BLK/WHT
354-0 , RED/BLU
417-0 , BLU

953-4 , BLK/WHT

242-5 , RED

953-9 , BLK/WHT

A223-0 , LT_BLU/GRN
544-0 , BLU

239-2 , BLK
541-0 , YEL

545-0 , PINK
S9
J1
S4 J15
20 417-0 , BLU
A223-0 , LT_BLU/GRN 1
7 916-0 , RED/ORN 242-2 , RED

21 952-0 , WHT P14

9 543-0 , WHT 543-0 , WHT 1

8 509-0 , BRN/WHT BRAKE


P13 SWITCH
5 419-0 , LT_GRN
S3 953-7 , BLK/WHT 1
4 439-0 , ORN/RED

18 541-0 , YEL
T2
19 545-0 , PINK S1 DASH
239-0 , BLK 1
GROUND
12 544-0 , BLU

13 528-0 , LT_GRN
J16
26 555-0 , WHT
220-0 , WHT/LT_GRN 1 ENGINE
28 FAN
S8
27 953-10 , BLK/WHT

24
S7 J8
14 953-1 , BLK/WHT 953-8 , BLK/WHT
ENGINE
HARNESS S5 S2 SWITCHED
22 900-0 , PRP 242-0 , RED 1
POWER
S6
23 901-0 , WHT

29 P8

31 1 SWITCHED
242-4 , RED
POWER
6

16 P2

30 239-1 , BLK 1

15 242-3 , RED ILLUM


P3 LIGHT
25
253-0 , LT_BLU 1
3 583-0 , LT_GRN/BLK

17 979-0 , WHT P4
DASH
11 505-0 , RED/BLU 253-0 , LT_BLU 1 LIGHTS
2 988-0 , WHT

10 531-0 , GRN

1 524-0 , WHT/RED T1
KEY SWITCH
A439-0 , ORN/RED 1
IGNITION
B223-0 , LT_BLU/GRN

B223-0 , LT_BLU/GRN
583-0 , LT_GRN/BLK

A439-0 , ORN/RED
524-0 , WHT/RED

439-1 , ORN/RED
439-2 , ORN/RED
953-2 , BLK/WHT

953-3 , BLK/WHT
953-5 , BLK/WHT

505-0 , RED/BLU
988-0 , WHT

901-2 , WHT

901-1 , WHT
979-0 , WHT

900-2 , PRP
531-0 , GRN

900-1 , PRP

P11 1 P10 1 P6 1 P5 1 P16 1 P9 1 2 J14 6 4 3 2 1 5 P15 1 P7 A B J9 C A B E D F J11 4A 4B 2A 2B 3A 3B 1A 1B LEGEND:

"NO" "C" LOW TACH ENG BK ABS J1587 DIAG


COOLANT SIGNAL RANGE SW CONNECTOR DATA LINK CONN TWISTED PAIR
F1 F2
PARK BRAKE
SW CLUTCH
SWITCH 5 AMP 5 AMP
TWISTED TRIPLE
HARNESS-CAB DDEC IV P92-6138 - 4

WIRE INFORMATION FOR HARNESS: P92-6138


WIRE WIRE FROM TO
CKT NO. INSUL COLOR TERM TERM DESCRIPTION
GAUGE NUMBER COMPONENT COMPONENT
220-0 16 GXL 16-04783 WHT/LT_GRN J16 16-02897 1 J10 16-04392 87A ENGINE FAN - RELAY TO CAB HARNESS
239-0 14 GXL 16-06017 BLK T2 RINGTERM 1 S1 SPLICE 1 CAB GROUND - DASH GROUND TO SPLICE
239-1 16 GXL 16-04783 BLK P2 16-02896 1 S1 SPLICE 1 CAB GROUND - CRUISE SW ILLUMINATION TO SPLICE
239-2 16 GXL 16-04783 BLK J4 16-04461 1 S1 SPLICE 1 CAB GROUND - CRUISE WARNING LIGHT TO SPLICE
242-0 16 GXL 16-04783 RED J8 16-02897 1 S2 SPLICE 1 SWITCHED POWER - CAB HARNESS TO SPLICE
242-1 16 GXL 16-04783 RED J10 16-04392 30 S9 SPLICE 1 SWITCHED POWER - FAN CLUTCH RELAY (30) TO SPLICE
242-2 16 GXL 16-04783 RED S9 SPLICE 1 S2 SPLICE 1 SWITCHED POWER - SPLICE TO SPLICE
242-3 16 GXL 16-04783 RED J1 16-09664-001 15 S2 SPLICE 1 SWITCHED POWER - ENGINE HARNESS TO SPLICE
242-4 16 GXL 16-04783 RED S2 SPLICE 1 P8 16-02897 1 SWITCHED POWER - SPLICE TO SPARE
242-5 16 GXL 16-04783 RED J10 16-04392 85 S9 SPLICE 1 SWITCHED POWER - RELAY "85" TO SPLICE
242-6 16 GXL 16-04783 RED J6 16-03191 1 S2 SPLICE 1 SWITCHED POWER - CRUISE SWITCH TO SPLICE
253-0 16 GXL 16-04783 LT_BLU P3 16-02896 1 P4 16-02101 1 DASH LIGHTS - CAB HARNESS TO CRUISE SW ILLUMINATION
354-0 16 GXL 16-04783 RED/BLU J4 16-04461 2 J6 16-03191 2 CRUISE LIGHT - ON/OFF SW TO CRUISE ON LIGHT
417-0 16 GXL 16-04783 BLU P1 16-05514 B J1 16-09664-001 20 THROTTLE POSITION SENSOR SIGNAL - THROTTLE PEDAL TO ENGINE HARNESS
419-0 16 GXL 16-04783 LT_GRN J3 16-04461 2 J1 16-09664-001 5 CHECK ENGINE LIGHT - WARNING LIGHT TO ENGINE HARNESS
439-0 16 GXL 16-04783 ORN/RED S3 SPLICE 1 J1 16-09664-001 4 SWITCHED POWER - SPLICE TO ENGINE HARNESS
439-1 16 GXL 16-04783 ORN/RED J11 16-04478 2A S3 SPLICE 1 SWITCHED POWER - SPLICE TO FUSEBLOCK
439-2 14 GXL 16-06017 ORN/RED J9 16-05925 C S3 SPLICE 1 SWITCHED POWER - DIAGNOSTIC CONNECTOR TO SPLICE
439-3 18 GXL 16-04762 ORN/RED J3 16-04461 1 S3 SPLICE 1 SWITCHED POWER - SPLICE TO CHECK ENGINE LIGHT
439-4 18 GXL 16-04762 ORN/RED S3 SPLICE 1 J2 16-04461 1 SWITCHED POWER - SPLICE TO STOP ENGINE LIGHT
505-0 16 GXL 16-04783 RED/BLU J1 16-09664-001 11 P9 16-03012 1 TACH SIGNAL - ENGINE HARNESS TO TACH CONNECTOR
509-0 16 GXL 16-04783 BRN/WHT J2 16-04461 2 J1 16-09664-001 8 STOP ENGINE LIGHT - WARNING LIGHT TO ENGINE HARNESS
524-0 16 GXL 16-04783 WHT/RED J1 16-09664-001 1 P11 16-02896 1 PARK BRAKE SIGNAL - ENGINE HARNESS TO PARK BRAKE SWITCH
528-0 16 GXL 16-04783 LT_GRN J12 16-03282 4 J1 16-09664-001 13 SEO/DIAGNOSTIC SWITCH - SHUTDOWN OVERRIDE SWITCH TO SHUTDOWN OVERRIDE SWITCH
531-0 16 GXL 16-04783 GRN J1 16-09664-001 10 P6 16-02896 1 CLUTCH SWITCH - ENGINE HARNESS TO CLUTCH SWITCH
541-0 16 GXL 16-04783 YEL J5 16-03282 4 J1 16-09664-001 18 CRUISE SET/COAST - SWITCH TO ENGINE HARNESS
543-0 16 GXL 16-04783 WHT P14 16-02896 1 J1 16-09664-001 9 SERVICE BRAKE SWITCH - ENGINE HARNESS TO BRAKE SWITCH
544-0 16 GXL 16-04783 BLU J6 16-03191 4 J1 16-09664-001 12 CRUISE ON/OFF - ENGINE HARNESS TO ON/OFF SWITCH
545-0 16 GXL 16-04783 PINK J5 16-03282 6 J1 16-09664-001 19 CRUISE RESUME/ACCEL - ENGINE HARNESS TO SWITCH
555-0 16 GXL 16-04783 WHT J1 16-09664-001 26 J10 16-04392 86 ENGINE FAN CONTROL - ENGINE HARNESS TO RELAY
583-0 16 GXL 16-04783 LT_GRN/BLK J1 16-09664-001 3 J14 16-03282 3 ENGINE BRAKE MEDIUM - ENGINE HARNESS TO RANGE SWITCH
900-0 16 GXL 16-04783 PRP J1 16-09664-001 22 S5 SPLICE 1 J1587 DATALINK (+) - SPLICE TO ENGINE HARNESS
900-1 14 GXL 16-06017 PRP J9 16-05925 A S5 SPLICE 1 J1587 DATALINK (+) - SPLICE TO DIAGNOSTIC CONNECTOR
900-2 16 GXL 16-04783 PRP S5 SPLICE 1 P7 P20-1078 A J1587 DATALINK (+) - SPLICE TO DATALINK CONNECTOR
901-0 16 GXL 16-04783 WHT J1 16-09664-001 23 S6 SPLICE 1 J1587 DATALINK (-) - SPLICE TO ENGINE HARNESS
901-1 14 GXL 16-06017 WHT J9 16-05925 B S6 SPLICE 1 J1587 DATALINK (-) - SPLICE TO DIAGNOSTIC CONNECTOR
901-2 16 GXL 16-04783 WHT P7 P20-1078 B S6 SPLICE 1 J1587 DATALINK (-) - SPLICE TO DATALINK CONNECTOR
916-0 16 GXL 16-04783 RED/ORN P1 16-05514 C J1 16-09664-001 7 SENSOR SUPPLY (5V) - ENGINE HARNESS TO THROTTLE PEDAL
952-0 16 GXL 16-04783 WHT P1 16-05514 A J1 16-09664-001 21 SENSOR RETURN - ENGINE HARNESS TO THROTTLE PEDAL
953-0 16 GXL 16-04783 BLK/WHT S4 SPLICE 1 J6 16-03191 5 BATTERY GROUND - SET/RESUME SW TO CRUISE ON/OFF SW
953-1 16 GXL 16-04783 BLK/WHT J1 16-09664-001 14 S7 SPLICE 1 BATTERY GROUND - SPLICE TO ENGINE HARNESS
953-2 16 GXL 16-04783 BLK/WHT P10 16-02896 1 S7 SPLICE 1 BATTERY GROUND - SPLICE TO PARK BRAKE SWITCH
953-3 14 GXL 16-06017 BLK/WHT J9 16-05925 E S7 SPLICE 1 BATTERY GROUND - SPLICE TO DIAGNOSTIC CONNECTOR
953-4 16 GXL 16-04783 BLK/WHT J5 16-03282 5 S4 SPLICE 1 BATTERY GROUND - SPLICE TO CRUISE SET/RESUME
953-5 16 GXL 16-04783 BLK/WHT P5 16-02896 1 S8 SPLICE 1 BATTERY GROUND - SPLICE TO CLUTCH SWITCH
953-6 16 GXL 16-04783 BLK/WHT J13 16-03282 5 S8 SPLICE 1 BATTERY GROUND - SPLICE TO ENGINE BRAKE SW
953-7 16 GXL 16-04783 BLK/WHT P13 16-02896 1 S8 SPLICE 1 BATTERY GROUND - SPLICE TO SERVICE BRAKE SWITCH
953-8 16 GXL 16-04783 BLK/WHT S7 SPLICE 1 S8 SPLICE 1 BATTERY GROUND - SPLICE TO SPLICE
953-9 16 GXL 16-04783 BLK/WHT J12 16-03282 5 S8 SPLICE 1 BATTERY GROUND - ENGINE BRAKE OVERRIDE SWITCH TO SPLICE
953-10 16 GXL 16-04783 BLK/WHT S4 SPLICE 1 S8 SPLICE 1 BATTERY GROUND - SPLICE TO SET/RESUME SWITCH
979-0 16 GXL 16-04783 WHT J1 16-09664-001 17 J14 16-03282 4 ENGINE BRAKE LOW - ENGINE HARNESS TO RANGE SWITCH
988-0 16 GXL 16-04783 WHT J1 16-09664-001 2 P16 16-02101 1 LOW COOLANT - ENGINE HARNESS TO LOW COOLANT CONNECTION
A223-0 16 GXL 16-04783 LT_BLU/GRN J13 16-03282 4 J15 16-02896 1 ENGINE BRAKE - ON/OFF SW TO ABS CONNECTOR
A439-0 14 GXL 16-06017 ORN/RED T1 RINGTERM 1 J11 16-04478 2B SWITCHED POWER - KEY SWITCHED TO FUSEBLOCK
B223-0 16 GXL 16-04783 LT_BLU/GRN J14 16-03282 5 P15 16-02897 1 ENGINE BRAKE - ABS CONNECTOR TO RANGE SWITCH

Das könnte Ihnen auch gefallen