Installation, Operation, and Maintenance

Enertech Hemi Cartridge Valve (HCV) Manual

General Information
HEMI CARTRIDGE VALVE (HCV)
The Hemi Cartridge Valve (HCV) is a quarter-turn valve with a Hemispherical
Wedge (Hemi) and a top entry cartridge design. The Hemi rotates about a
stationary core which directs the flow through the valve. The Hemi sealing
area, seat ring, and trim parts are not directly exposed to flow impingement
when in the open position.
The internal components (seat, Hemi/core, seals, bearings, etc.) are all
contained in the cartridge assembly, and the parallel machined body allows
for easy installation/removal of the cartridge in the field. The valve can be
provided with the operators illustrated in Figures 1-3. Other options are
available upon request.

Storage
Prior to storage, inspect for any damage that may have occurred during Figure 1. Pneumatic / Electric Actuator
shipment - contact your shipper immediately if damage is found. Valve
flange faces and/or butt-weld preparations are coated with rust inhibitor,
then covered with an impact barrier. Valves and actuation equipment should
be stored in the as-shipped condition indoors to protect them from harsh
environments, including humidity and dust. Refer to operator manual for
special long term storage requirements of actuation equipment.

Unpacking
Remove any shipping material and protective covers. Inspect the valve
internals for foreign objects debris and clean if necessary. Appropriate
handling equipment must be used when lifting the valve and actuator
assembly safely into position. Only use lifting points specified on the
supplied Top Assembly drawing. Do not use actuator lifting points to lift the
complete valve and operator assembly. Pay attention so that slings or braces
do not damage the operator.
Figure 2. Motor Operated Actuator

Figure 3. Handwheel

CONTACT INFORMATION: 2950 E Birch St, Brea, CA 92821 USA

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 Installation, Operation, and Maintenance
Enertech Hemi Cartridge Valve (HCV) Manual

Pre-Installation Safety Information

The valves shall be installed, operated, and maintained in accordance with these procedures. Always follow standard safety procedure set forth
by the law and regulations required by your employer, end-users, and jurisdiction authorities. Any transportation, unpacking, lifting, installation,
operation, and maintenance of the system shall be made by expert, trained, and qualified personnel.
Warning: When lifting a valve with an attached actuator assembly, be aware that the center of gravity may be above the lifting point.
Additional support must be provided to prevent the valve and actuator assembly from flipping or rotating. Failure to do so can cause serious
injury to personnel and/or damage to the equipment.

Installation
Verify the valve’s name plate against the packing list and applicable documents for proper identification. Use lifting devices rated for the
equipment weight and suitable for safe installation.
Valves shall be installed in a manner that will not support the weight of the line and line expansion; strain shall be isolated external to the valve.
The valve must be installed with the flow arrow marked on the body pointing downstream of the pump or pressure source. Position the valve to
allow access to the operator. Operator and cartridge removal must be possible for in-line service.
Flanged valves should be installed using the proper gasket and procedure specified by National and International Standards/Codes. Butt weld
ends shall be welded in accordance with proper Standard Code welding procedures.
Install the valve operator according to the manufacturer’s guidelines. Refer to pneumatic, hydraulic or electric actuators section for setting or
adjusting the open and close stops for the operator.
Fully stroke the valve through its operational range multiple times to ensure the proper operation. Note any special installation instructions
specific to the application.

Operations
Prior to operation, ensure that the valve has been installed with the correct designated flow direction. The valve strokes 90° between full open
and closed positions. The valve is torque seated, with the maximum closing torque for the appropriate pressure is applied at the end of the close
stroke. Under high differential pressures, the un-seating torque may be as high or higher than the seated torque.
Note: Do not over torque the valve into the closed position. Over torque may cause damage to the valve and void the warranty.

Pneumatic, Hydraulic or Electric Actuators

If the actuator has been installed prior to receipt, check that air, hydraulic and electrical supply lines are connected per the manufacturer’s
specifications and instructions. Verify that the actuator mounting bolts are properly tightened.
If the actuator has not been previously installed on the valve, mount the actuator and tighten the bolting to the proper torque specification per the
provided Top Assembly drawing. Install the pneumatic, electrical, or hydraulic connections to the actuator per the manufacturer’s instructions.
Caution: Do not attempt to stroke the valve beyond the full open and closed positions. Operator stops must be adjusted to engage prior to
the valve integral stops.

Maintenance
The valve does not require periodic lubrication to provide continuous trouble-free service. If the valve does not seal properly, or if there are
difficulties smoothly stroking the valve, it may be due to foreign object debris within the cartridge assembly. Cleaning may be required in order to
remove the debris.

CONTACT INFORMATION: 2950 E Birch St, Brea, CA 92821 USA

enertech@curtisswright.com | +1.714.528.2301 Nuclear
CWNUCLEAR.COM
IOM - 1334 - 02.2020 - ET
 Installation, Operation, and Maintenance
Enertech Hemi Cartridge Valve (HCV) Manual

Cartridge Removal and Installation

1. Isolate the valve section. Depressurize and drain the pipeline.
2. Stroke the valve to the open position. If equipped, remove the drain
plug and flush.
3. Remove the valve operator.
• If an actuator is installed on the valve, reverse the steps
described in the pneumatic, hydraulic or electric actuators
section for the removal of the actuator.
• If a manual operator is installed, remove per manufacturer’s
instructions.
4. In a cross pattern, loosen and remove bonnet bolting. Remove the
cartridge from the valve body (see Figure 4).
5. Inspect the cartridge for signs of damage.
• Clean the cartridge by flushing all internal surfaces with clean
water. Flush several times with the Hemi in the open and closed
positions. Ensure that no foreign object debris is between the
Hemi and seat. Figure 4. If the cartridge is difficult to remove, attach a lifting
device to the two eye bolts or jack screws located on the top of
• If damaged, replace with a new cartridge. Remove the the bonnet. The cartridge must be pulled straight out from the
protective covering from the new cartridge assembly. body to ensure easy removal.

6. Prior to installing the new cartridge, clean the inside of the valve body.
7. Remove and replace the used bonnet and seat gasket. The
replacement seal and gasket are shipped loose as part of the soft
goods kit.
8. Install the cartridge assembly by carefully lowering the cartridge into
the valve body.
9. Torque the nuts on each stud to the proper specification in a cross
pattern method in 25% increments per Top Assembly drawing.
10. Reinstall the valve operator.
• Reinstall the actuator according to the steps described in the
pneumatic, hydraulic or electric actuators section.
• Reinstall the manual operator per the manufacturer’s
instructions.
11. Fully stroke the valve several times to assure proper sealing and
smooth operation.

CONTACT INFORMATION: 2950 E Birch St, Brea, CA 92821 USA

enertech@curtisswright.com | +1.714.528.2301 Nuclear
CWNUCLEAR.COM
IOM - 1334 - 02.2020 - ET
 Installation, Operation, & Maintenance
Enertech Hemi Cartridge Valve (HCV) Manual

Bill of Material
Item Description

1 BODY
28
2 HEMISPHERICAL WEDGE
3 SEAT INSERT
27
4 SEAT
5 O-RING, SEAT HOUSING 26
6 SEAT HOUSING
25
7 O-RING, SEAT HOUSING
24
8 RETAINER, SIDE, SEAT
23
9 CORE, NOSE
22
10 CORE INSERT
11 CORE, FRONT
12 O-RING, CORE
21
13 CORE, REAR
14 O-RING, CORE, REAR 20
19
15 RETAINER, SIDE
SOCKET HEAD CAP SCREW, 18
16
RETAINER
17 GASKET, BONNET 17

18 STEM 9 10 11 12 13 14 15 16

19 KEY, STEM
20 THRUST WASHER 8 7 6 5 4 3
21 BONNET
22 PACKING SET 2
23 PACKING FOLLOWER 1
24 PACKING FLANGE
25 STUD, PACKING
26 HEAVY HEX NUT, PACKING
27 STUD, BONNET
28 HEAVY HEX NUT, BONNET

CONTACT INFORMATION: 2950 E Birch St, Brea, CA 92821 USA

enertech@curtisswright.com | +1.714.528.2301 Nuclear
CWNUCLEAR.COM
IOM - 1334 - 02.2020 - ET