QUALITY ASSURANCE PLAN

CLIENT: VEDANTA ALUMINIUM PLANT LTD.

SUBJECT: QUALITY ASSURANCE PLAN FOR PMO OFFICE BUILDING JOB (REV- 01)

Records Agency
Extent of Reference Acceptance
Sl. No Item Category Type / Method of check Format of record to be Remarks
check document norms
furnished CONTRACTOR TPIA CLIENT

A B C D E F G H I J L

1 Survey

Co-ordinates / Levels of
Site
a) Bench Mark recoding of Critical Visual checks 100% Approved Drg. As per approved Drg. Joint Record Yes P RW W
Verification/Review
all effected working area

Checking of levels &

Verifiaction of Calibartion Site
b) Alignmnets by TS Critical 100% Approved Drg. As per approved Drg. Calibration report Yes External Agency RW W
certifiacte Verification/Review
system

Verifiaction of Calibartion Site

c) Prizom Checking Critical 100% Approved Drg. As per approved Drg. Prizom repprt Yes External Agency RW W
certifiacte Verification/Review

2 Surface dressing

Specifications/ Specifications/ Site

a) Checking for layout Major Dimensional check 100% Joint Records Yes P RW RW
Methodology Methodology Verification/Review

Breaking with proper

Specifications/ Specifications/ Site
b) side slopes, Shoring Major Visual Checks 100% Joint Records No P RW RW
Methodology Methodology Verification/Review
Removing of Water, etc.

Checking location, firm

Specifications/ Specifications/ Site
c) bed, levels, free from Major Visual Checks 100% -- yes P RW RW
Methodology Methodology Verification/Review
slush

Disposal/proper stacking
Specifications/ Specifications/ Site
d) of breaking materials in Minor Visual Checks 60% -- No P RW RW
Methodology Methodology Verification/Review
demarked area.

3 Sand Filling as per BOQ

Sand filling to maintain Sand filling with water

Specifications/ Specifications/ Joint Records for filled the area Site
a) the thickness as per Minor sprinkling reqd. To complete 90% Yes P RW RW
Methodology Methodology & approval from EIC of VL Verification/Review
mention in BOQ the consolidation

4 Base preparation

Base should be Core Cutter Method as per IS

compacted as per MPDD sepcification wise, 03 No pit
Specifications/ As per IS 2720 Part 8 Joint Records (Compaction Site
a) 95% (Lab test report for Major reqd. in 500 SQM area as per 100% Yes External Agency RW RW
Methodology & Part 29 Resgister) Verification/Review
MDD & OMC by IRC standard specification
Modified Proctor) wise

5 Boulder soiling

Filling not more than 300

mm & compcation reqd.
Specifications/ Specifications/ Joint Records (Compaction Site
a) by plate compactor or Critical Visual Checks 100% Yes P RW RW
Methodology Methodology Resgister) Verification/Review
any type of mechanical
compactors

Check for pre & final Specifications/ Specifications/ Site

b) Critical Auto Level 100% Joint Records Yes P RW RW
level Methodology Methodology Verification/Review

Test report of Boulders Lab Test report with Sp.

Specifications/ As per MORT&H Site
c) (size of boulders not Critical Lab Test 100% Gravity, crushing value & Yes External Agency RW RW
Methodology Section 400 Verification/Review
more than 300 mm) Impact Value

6 PCC M 15 (1:2:4) Grade of Concrete

Free fall Height should

Lab Test report with proper
be mainted at site for
Pouring of Concrete MTC reqd . (NC, setting time
Specifications/ As per IS 456, IS avoiding any kind of
a) thickness as per Critical Visual Check 100% of Cement, Compressive Yes External Agency RW RW
Methodology 4031 & IS 10262 Seggregation. Reports
approved Drg. Wise Strength, Soundness &
are submitted before
Fineness Test of Cement)
working at site.

Site
Checking of vibrating by Specifications/ Verification/Review &
b) Critical Visual Check 80% As per IS 2505/2506 -- No P RW RW
neddle / plate Vibrator Methodology minimum 14 days
Curing reqd.
7 RCC M30 Grade of Concrete as per approved Drg.

Lab Test report with proper

MTC (for cement only) reqd . Free fall Height should
(NC, setting time of Cement, be mainted at site for
Compressive Strength, avoiding any kind of
As per IS 456, IS Soundness & Fineness Test of Seggregation. Reports
4031 & IS 10262- Cement as per IS 4031 Part 1 to are submitted before
2019. For Agg. Part 6) & detailed Mix Design working at site. Also
Before Pouring of Visual Check, batch report of
Specifications/ Mechnaical properties report with trial mix. Also Agg. mechanical properties
a) Concrete thickness as per Critical concrete must be checking 100% Yes External Agency RW RW
Methodology IS 2386 Part 1 to Part Mechanical properties of Agg. As per IS 2386
approved Drg. Wise reqd. as per IS 4925 wise
4 & IS 383-2016 (Crushing value, Impact Value Part 1, Part 3 & Part 4
Table 7 & Table 9 with Combined Flakieness & checking reqd. & for
reqd. Elongation index, Gradation of Fine pariticales Silt
10 mm,20mm & Sand Zone II) content with Gardation
must be mentioned in Desin test reqd. as per IS 383-
Mix report as per IS 383 - 2016 2016 Table 9 wise.
wise

Checking vibrating
needle/plate vibrator Specifications/ Site
b) Critical Visual Check 100% As per IS 2505/2506 -- No P RW RW
before & during the Methodology Verification/Review
pouring of concrete

Cube sampling & testing

Visual Check as per IS 456 & Specifications/ As per IS 456 & IS Compressive strength checking Site
c) after the pouring of Critical 100% Yes P RW RW
516 part 1 wise Methodology 516 at 7 & 28 days basis. Verification/Review
concrete

Checking the Slump randomly

for Ajax or Transit mixer for
Slump test/ Consistency
every time of casting as per
Test of Concrete during Visual Check at site with Specifications/ As per IS 1199 Part 1 Site
d) Critical 100% approved design mix; with Yes P RW RW
& before the pouring of Slump cone appratus Methodology & 2-2019 wise Verification/Review
tolerence as per IS 4925 & IS
concrete
4926 wise, also slump test
register reqd. at site

8 Reinforcement (Fe-500 D)

Lab Test report with proper

Checking of
Visual Check with dimensions Specifications/ As per IS 1786-2008 MTC (BendTest, Rebend Test, Site
a) reinforcement (Fe-500D) Critical 100% Yes External Agency RW RW
as per approved BBS Methodology & IS 2502 Carbon Content & UTS with Verification/Review
& BBS
YS & Elongation)

9 Shuttering for Raft & Columns with checking of alignments

Shuttering stripping time must

be maintained as per IS 456
Shuttering of Raft & Dimensional checking reqd.
Specifications/ As per IS 456 & IS (Clause 11) wise, for better Site
a) Columns Critical by tape measurement 100% Yes P RW RW
Methodology 14687 wise stability purpose MS shuttering Verification/Review
according to approved Drg.
boards (plate thickness 3.5 mm)
may be used at site

Checking of Raft &

Checking reqd. by TS system Specifications/ Specifications/ Site
b) Coulmn alignment as per Critical 100% Joint Records with sketch reqd. Yes P RW RW
to ensuring proper alignmnent Methodology Methodology Verification/Review
Drg.

10 Curing (Water Ponding/Sparying with Hessian cloths)

Minimum 28 days
reqd. unless any other
Curing is essential for 28 Specifications/ special cases curing
a) Major Visual Check 100% As per IS 456 As per site surveillance wise Yes P RW RW
days minimum Methodology must be maintain 14
days as per decide the
EIC of VAL

11 Brick Work & Plastering as per BOQ

Brick work where ever

Testing of bricks reqd.
reqd. as per site basis, Visual Check, before start of
as per IS 3495 Part 1 Joint Records (All relavant test
with Cement Mortar the Brick Works, it must be in Specifications/ Site
a) Critical 100% to Part 4 wise, reports of Bricks reqd. as per IS Yes External Agency RW RW
(1:4), Inside & outside staturated condition based by Methodology Verification/Review
Specification reqd. as code 3495)
plastering with same water sprinking
per IS 12894 wise
ratio

Cement Mortar with 1:4 or 1:5

Specifications/ As per IS 2250 1981 Site
b) Plastering Critical where ever reqd. as per BOQ 100% - Yes P RW RW
Methodology specification reqd.. Verification/Review
& site condition basis

Specifications/ Specifications/ Minimum 07 days (as

c) Curing of Brick work Critical Visual Check 100% - Yes P RW RW
Methodology Methodology per IS 2212) reqd.

12 Vetrified Floor Tiles as per BOQ

Laying tiles as per
As per IS 15622 2017
specification, before Cement Mortar with 1:3 as per
Specifications/ specification & as per MTC review reqd.as per IS Site
a) laying the tiles check the Major BOQ & site condition basis 100% Yes External Agency RW RW
Methodology IS 1443 2018 laying 15622 2017 wise Verification/Review
dimesions as per reqd. for bedding materials
procedures
Wise

Not less than 07 days as per

Specifications/ Specifications/ Site
b) Curing of laid tiles Major standard practice with wet or 100% - Yes P RW RW
Methodology Methodology Verification/Review
moist cloths or covers

13 Emulsion Paint/Synthetic Enamel Paint/Waether Coat as per BOQ

Mixing the water with paints

as per mentioned by mfg.
Applying Paint as per Specifications/ As per IS 15489 2013 Joint Records with sketch reqd. Site
a) Major Guide line wise & 100% Yes External Agency RW RW
requriment of site Methodology & IS 2932 2013 wise & mention the layer of coating Verification/Review
specification as per IS 15489
2013 & IS 2932 2015 wise

Specifications/ Specifications/ Site

b) Check th finishing Major Visula Check 100% - Yes P RW RW
Methodology Methodology Verification/Review
 14 Back filling in foundation and trenches

Filling and compaction

in layers not more than As per IS 2720 Part 7, Joint Records (Compaction Layer thickness as per
a) Critical Visual Checks 100% Specifications Yes External Agency W/R RM
300mm & CBR value Part 16 & Part 29 Resgister) site requirements
not less than 5

Filling & Compaction of

Site
b) sand & aggregate around Critical Visual Checks 100% Specifications Specifications Joint Records Yes P RW RW
Verification/Review
the PVC pipe

Site
c) Check for final level Critical Visual Checks 100% Drawings Drawings Joint Records Yes P RW RW
Verification/Review

15 IPS (minimum thickness of 60 mm to 75 mm)/ Concrete flooring over RCC Panels (If reqd. as per site conditioned based)

Specifications/ Specifications/ Site

a) Existing IPS breaking Critical Visual Checks 100% Joint Records Yes P RW RW
Methodology Methodology Verification/Review

Cleaning surface with Specifications/ Specifications/ Site

b) Critical Visual Checks 100% - No P W W
water & blower machine Methodology Methodology Verification/Review

Specifications/ Specifications/ Site

c) Applying bonding agent Critical Visual Checks 100% - Yes P W W
Methodology Methodology Verification/Review

Pouring M-50 grade As per Design mix (certified Specifications/ Specifications/ Site
d) Critical 100% Joint Records Yes P RW RW
concrete as per drawing by NABL Labs) Methodology Methodology Verification/Review

Minimum 28 days
reqd. unless any other
Curing is essential for Specifications/ special cases curing
e) Major Visual Check 100% As per IS 456 Joint Records Yes P RW RW
28 days minimum Methodology must be maintain 14
days as per decide the
EIC of VAL

Checking of
Laboratory Test as per IS 456 Specifications/ As per IS 456 & IS Compressive strength checking Site
f) Compressive Strength of Major 100% Yes P W W
& 516 wise Methodology 516 at 7 & 28 days basis. Verification/Review
taken cube

Legends: P PERFORM
R RANDOM
W WITNESS Prepared By: Sasanka Dey
RW RANDOM WITNESS Genral Manager
RM RANDOM MONITORING
TPIA THIRD PARTY INSPECTION AGENCY
MPDD MODIFIED PROCTOR DRY DENSITY