Project : Mather and Platt

D.S.Deshpande, Consulting engineer

Revision : R0 ; Date : 15 th Oct 2007

Pump head losses and TDH calculation

(Modified Hazen Williams )

Sr. Description Length Discharge Diameter Velocity factor C

mtr/nos m3/hour in mm m/sec K
A Pump discharge piping
1 Pipe 2000mm 13.32 60000 2000 5.31 100
2 Butterfly valve 1 60000 2000 5.31 0.5
3 Header 2500 mm 3.737 60000 2500 3.40 100
4 Sudden Enlargement(From pipe 2000mm to header) 1 60000 2000 5.31 0.12

Total
B Header to reservoir
1 Pipe 1400mm 33.37 31981.836 1400 5.77 100
2 Sudden contraction(From header to pipe 1400mm) 1 31981.836 1400 5.77 0.3
3 90 deg elbow 2 31981.836 1400 5.77 0.40

Total
C Total pipe work pressure drop
sum A+B 3.73

D Suction lift
Min water level

Reservoir level

0
E Velocity head at discharge

E Total dynamic head 3.73

Add contingiens 10 % 0.4

Total head 4.10

Frictional head For discharge pipe

10.65 * Q ^1.852 * L
hf = ------------------------------- As per AWWA M 11 Eq - 3.2 M

C ^1.852 * D ^4.87
Frictional head For Fittings
V^2
hf = k * ---------
2*g
Velocity loss-m at discharge
Q
vf = [-------------- ^ 2] / 2 * g
(Π /4 * D^2)
Frictional head losses
drop m/m MWc

0.01 0.18
0.72 0.72
0.004 0.02
0.17 0.17

1.08

0.023 0.78
0.51 0.51
0.68 1.36

2.65
 Project : Mather and Platt
D.S.Deshpande, Consulting engineer
Revision : R0 ; Date : 15 th Oct 2007

Pump head losses and TDH calculation

(Modified Hazen Williams )

Sr. No. Description Length Discharge Diameter

mtr/nos m3/hour in mm
A Pump discharge piping
1 Pipe 2000mm 13.32 60000 2000
2 Butterfly valve 1 60000 2000
3 Header 2500 mm 5.8 60000 2500
4 Sudden Enlargement(From pipe 2000mm to header) 1 60000 2000

Total
B Header to reservoir
1 Pipe 1200mm 23.9 28018.164 1200
2 Sudden contraction (From header to pipe 1200mm) 1 28018.164 1200
3 90 deg elbow 1 28018.164 1200

Total
C Total pipe work pressure drop
sum A+B 3.71

D Suction lift
Min water level

Reservoir level

0
E Velocity head at discharge

E Total dynamic head 3.71

Add contingiens 10 % 0.4

Total head 4.08

Frictional head For discharge pipe

10.65 * Q ^1.852 * L
hf = ------------------------------- As per AWWA M 11 Eq - 3.2 M

C ^1.852 * D ^4.87
Frictional head For Fittings
V^2
hf = k * ---------
2*g
Velocity loss-m at discharge
Q
vf = [-------------- ^ 2] / 2 * g
(Π /4 * D^2)
Velocity factor C Frictional head losses
m/sec K drop m/m MWc

5.31 100 0.01 0.18

5.31 0.5 0.72 0.72
3.40 100 0.004 0.03
5.31 0.12 0.17 0.17

1.09

6.88 100 0.04 0.93

6.88 0.3 0.72 0.72
6.88 0.40 0.97 0.97

2.62
 Project : Mather and Platt
Rev no : R0 ; Date :

Calculation for discharge (Q1 and Q2)

Pipe 1400mm

Length (m)/nos Resistance coeff K

Pipe 1400mm 33.37
90 deg elbow 2 0.4
Sudden contraction (From header to pipe 1400mm) 1 0.3

Total

Pipe 1200mm

Length (m)/nos Resistance coeff K

Pipe 1200mm 23.9

Sudden contraction (From header to pipe 1200mm) 1 0.3
90 deg elbow 1 0.4

Total

Calculation for Q1 and Q2:

0.0373 x Q12 =

Q1/Q2 = 1.1414

Q1 + Q2 = 60000

Q1 = 31980.6551

Q2 = 28019.3449
C value Discharge m3/hr Diameter(mm) d/D ratio Head Loss
100 Q1 1400 0.0136
Q1 1400 0.0172
Q1 1400 0.56 0.0065

0.0373

C value Discharge m3/hr Diameter(mm) d/D ratio Head Loss

100 Q2 1200 0.0207

Q2 1200 0.48 0.0120
Q2 1200 0.0159

0.0486

0.0486 X Q22

m3/hr

m3/hr
 Resistance Coefficients K
Fig 3.5 Resistance Coefficients of valves and fittings for fluid flow

Reference: AWWA Fourth Edition (Page 41)

Sr no Component Resistance coefficient K

A Valves
1 Gate Valve 0.2
2 Globe Valve 10
3 Diaphragm Valve 2 to 3
4 Shear gate 1.5 to 2
5 Foot Valve 15
6 Horizontal Lift Check Valve 10
7 Angle valve 3 to 4
8 Swing Check Valve 1 to 1.5
9 Plug Valve 0.6
10 Butterfly Valve
S/D for fully open position
0.1 0.1 to 0.2
0.15 0.1 to 0.2
0.2 0.2 to 0.3
0.25 0.3
0.3 0.4
0.35 0.5 to 0.6

B Sudden Enlargement
d/D ratio
0.2 0.9
0.4 0.7
0.6 0.4
0.8 0.1 to 0.2
1 0 to 0.1

C Sudden Contraction
d/D ratio
0.2 0.4 to 0.5
0.4 0.3 to 0.4
0.6 0.2 to 0.3
0.8 0.1 to 0.2
1 0 to 0.1

D Miter Bends
1 90 deg 1.2 to 1.3
2 60 deg 0.45 to 0.65
3 45 deg 0.22 to 0.32
4 30 deg 0.16 to 0.17
5 22.5 deg 0.07 to 0.15
6 5- 15 deg 0.03 to 0.07

E Returns 2
F Equal Tee 1.5
G Y branches 1 to 1.5
H All outlets 1
I Inward Projecting inlet 0.8
J Square Inlet 0.5
K Slightly Rounded Inlet 0.2 to 0.3
L Bell Mouth Inlet 0 to 0.1

M Elbows
1 Short Radius 0.8 to 1.4
2 Medium Radius 0.4 to 0.8
3 Long Radius 0.12 to 0.4

f= from Moody diagram

a. For f=0.04
r/D=0.5 1 to 1.5
r/D=0.6 1
r/D=0.8 0.8 to 1
r/D=1 0.7 to 0.8
r/D=2 0.6 to 0.7

b. For f=0.03
r/D=0.5 0.8 to 1
r/D=0.6 0.6 to 0.7
r/D=0.8 0.5 to 0.6
r/D=1 0.4 to 0.5
r/D=2 0.3 to 0.4

c. For f=0.02
r/D=0.5 0.7 to 0.8
r/D=0.6 0.5
r/D=0.8 0.3
r/D=1 0.2 to 0.3
r/D=2 0.1 to 0.2

d. For f=0.06
r/D=0.5 2.5
r/D=0.6 1.1
r/D=0.8 1.5 to 2
r/D=1 1.5 to 2
ENGINEERING DATA
WATER PRESSFURE DROP CALCULATION
VALUE OF C
TYPE OF PIPE AVERAGE VALUE COMMONLY
FOR GOOD, CLEAN USED FOR DESIGN
NEW PIPE PURPOSES

CEMENT-ASBESTOS 150 140

FIBRE 150 140
BITUMASTIC - ENAMEL LINED IRON OR STEEL 148 140
CENTRIFUGALLY APPLIED
CEMENT -LINED IRON OR STEEL 150 140
CENTRIFUGALLY APPLIED
COPPER, BRASS, LEAD, TIN, OR GLASS PIPE 140 130
AND TUBING
WOOD-STAVE 120 110
WELDED & SEAMLESS STEEL 140 100
CONTINOUS-INTERIOR RIVETED STEEL 139 100
(NO PROJECTING RIVETS OR JOINTS)
WROUGHT-IRON 130 100
CAST-IRON 130 100
TAR COATED CAST-IRON 130 100
GIRTH-RIVETED STEEL (PROJECTING RIVETS 130 100
IN GIRTH SEAMS ONLY)
CONCRETE 120 100
FULL-RIVETED STEEL (PROJECTING RIVETS IN 115 100
GIRTH & HORIZONTAL SEAMS ONLY)
VITRIFIED 110 100
SPIRAL-RIVETED STEEL (FLOW WITH LAP) 110 100
SPIRAL-RIVETED STEEL (FLOW AGAINST LAP) 100 90
CORRUGATED STEEL 60 60
(TABLE A)

RESISTANCE COEFFICIENTS FOR SPECIALS AND APPURTENANCES

DESCRIPTION OF SPECIALS & APPURTENANCES RESISTANCE

INLETS OR REDUCERS co-efficient (K)
a) BELL MOUTH 0.04 TO 0.05
b) SQUARE EDGED 0.47 TO 0.56

ELBOWS
a) REGULAR SCREWED 45˚ ELBOW 0.30 TO 0.42
b) REGULAR SCREWED 90˚ ELBOW 0.55 TO 0.90
c) REGULAR FLANGED 90˚ ELBOW 0.21 TO 0.30
d) LONG RADIUS FLANGED 45˚ ELBOW 0.18 TO 0.20
e) LONG RADIUS FLANGED 90˚ ELBOW 0.14 TO 0.23
f) LONG RADIUS SCREWED 90˚ ELBOW 0.22 TO 0.60

BENDS
a) SCREWED RETURN BEND, CLOSE-PATTERN 0.75 TO 2.2
b) FLANGED RETURN BEND COMPOSED OF TWO 90˚
FLANGED ELBOWS
1) REGULAR 0.38
2) LONG RADIUS 0.25

INWARD PROJECTING PIPE 0.62 TO 1.0

VALVES
a) GLOBE VALVES
1) COMPOSITION DISC GLOBE VALVE 0.23 TO 5.2
2) BEVEL SEAT GLOBE VALVE 6.2 TO 7.2
3) PLUG SEAT GLOBE VALVE 7.2 TO 10.3
b) GATE VALVES
1) WEDGE DISC GATE VALVE 0.05 TO 0.19
2) DOUBLE DISC GATE VALVE 0.08 TO 0.13
c) CHECK VALVES
1) SWING CHECK VALVE 0.6 TO 2.3
2) HORIZONTAL (LEFT) CHECK VALVE 8 TO 12
3) BALL CHECK VALVE 65 TO 70
d) ANGLE VALVE 2.1 TO 3.1
e) Y OR BLOW OFF VALVE 2.9
f) FOOT VALVE 15

STANDARD SCREWED TEE

a) BRANCH BLANKED OFF 0.4
b) LINE BLANKED OFF
1) FLOW FROM LINE TO BRANCH 0.85 TO 1.3
2) FLOW FROM BRANCH TO LINE 0.92 TO 2.15

COUPLINGS & UNIONS 0.02 TO 0.07

REDUCING BUSHING & COUPLING USED AS REDUCER 0.05 TO 2.0

NOTE:- USED AS INCREASER, LOSS IS UP TO 40% MORE THAN CAUSED BY A SUDDEN ENLARGEMENT.
*K= DECREASES WITH INCREASING WALL THICKNESS OF PIPE & ROUNDING OF EDGES.

(TABLE B)
SPECIAL COEFFICIENTS
(X)
GATE VALVE 0.08
GLOBE VALVE 0.05
ANGLE VALVE 0.03
ORDINARY ENTRANCE 0.035
COUPLINGS OR UNIONS 0.06
ELBOWS
a) SQUARE 0.066
b) STANDARD 0.044
c) MEDIUM SWEEP 0.07
d) LONG SWEEP 0.082
TEES 0.066