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Product description
Controller CSU 502
Our InD, OutD and HelpD series are designed to
complement each other. InD stands for indoor power
systems, while OutD solutions are created for demanding
outdoor use. HelpD is our global support team; its task is
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Table of contents
1 About CSU 502................................................................................................... 2
2 Features overview .............................................................................................. 3
3 Functional overview ............................................................................................ 4
3.1 Battery functions ...................................................................................... 4
3.2 Rectifier functions ..................................................................................... 4
3.3 System measurements and supervision .................................................. 5
3.4 Alarming ................................................................................................... 5
4 User interfaces ................................................................................................... 6
4.1 Local user interface .................................................................................. 6
4.2 USB interface ........................................................................................... 6
4.3 Web interface ........................................................................................... 7
5 Physical connections .......................................................................................... 8
5.1 Connector board interface........................................................................ 8
6 Modules .............................................................................................................. 9
6.1 LVD control board .................................................................................... 9
6.2 Cooling fan control board ....................................................................... 10
6.3 Web communication board .................................................................... 11
6.4 Buzzer board .......................................................................................... 12
6.5 Alarm terminal board .............................................................................. 13
6.6 Power distribution unit connections........................................................ 14
6.7 Shunt board ............................................................................................ 15
6.8 Digital input alarm detect board ............................................................. 16
6.9 Load breaker/fuse detect board ............................................................. 17
6.9.1 Load breaker/fuse detect board configuration ......................... 17
6.9.2 Battery breaker/fuse detect board configuration...................... 18

Product description, Controller CSU 502 Table of contents

1 About CSU 502
This document has been created for the CSU 502 controller software version V4.04. This
document is updated only when necessary when new software versions are released.

The Delta CSU 502 controller is a solution for small power systems. The advanced
battery management with capacity test and flexible supervision of system components
make it easy to monitor system availability and plan site visits in a cost-effective way.

Remote monitoring and alarming, and consequent cost savings are ensured with
potential-free relay contacts and can be enhanced with an optional LAN/SNMP card. The
USB port offers a user-friendly interface with Delta ARMS software for local
communication with the PC.

The CSU 502 local interface has an LCD display panel, 2 indicator LEDs and 4 ways
tactile switch.

Figure 1. System overview

2 Product description, Controller CSU 502 About CSU 502

2 Features overview
The key features of the CSU 502 controller include:

• Configurable alarms and settings

• Programmable DC output voltage
• Battery temperature compensated float voltage
• LVD contactor control
• Battery charging control
• Automatic battery testing
• 96 x 64 dots display
• Two LEDs indicating the system status
• Mini-B USB port for entering alarm and system parameters from PC
• Connection of 16 rectifiers maximum to the system
• Hot plug-in design
• 1U x 1U front size

Additional HW and/or SW components extend the range of features to include:

• Internet web server function: By web server software/SNMP via RJ45

(optional)
• Speed control for cooling fans of outdoor cabinets or containers
• 2 partial load disconnection (PLD) control output
• Audible alarm by a buzzer
• Ethernet interface to PC or LAN
• SNMP for reporting events to a network supervision device
• Cooling fan control
• AC fail detection

Environmental operating conditions:

• Input voltage: 35 ~ 59.5Vdc

• Consumptive power: <10W
• Operation temperature: -40 ~ +65℃ (-40 ~ 149℉)
• Relative humidity: 0 ~ 95﹪
• Altitude: -100 ~10000 ft

Product description, Controller CSU 502 Features overview 3

3 Functional overview
The main task of the CSU 502 controller is to enhance the reliability and lower the
operating and maintenance costs by:

• controlling the rectifiers to run at the highest efficiency.

• extending the battery life time by providing the best possible conditions.
• informing the user in case interventions are needed and providing the
necessary information for corrective actions.

3.1 Battery functions

The CSU 502 controller includes the following charge functions:

• Float charge, with or without temperature compensation

• Boost charge
• Equalize

The CSU 502 controller test functions include a discharge test with adjustable constant
current and battery middle point measurement (option).

The protection functions include:

• Low voltage battery disconnection

• Charging current limitation

3.2 Rectifier functions

The CSU 502 controller includes the following control functions:

• Efficiency mode that optimizes the system for efficiency and switches off
unused rectifiers
• Current limit control for programming the current limit for the rectifier modules

The supervision functions include:

• Rectifier failure detection

• Rectifier current measurement
• Input AC voltage measurement

4 Product description, Controller CSU 502 Functional overview

3.3 System measurements and supervision
The CSU 502 controller measures the following parameters and issues alarms in case of
abnormal results:

• Battery temperature
• Ambient temperature
• System voltage
• Load breaker/fuse status
• Battery breaker/fuse status
• Battery current

3.4 Alarming
The CSU 502 controller has six potential-free alarm relays with a change-over contact
(NO, NC, COM). During normal state the relays are energized. When the alarm is active,
they are not energized. The relays can be configured by using the ARMS software. Up to
5 alarm and event messages can be defined to each relay.

Product description, Controller CSU 502 Functional overview 5

4 User interfaces

4.1 Local user interface

For access to the local user interface the CSU 502 controller is equipped with an LCD
display and a control stick. The parameters can be entered via the front panel. The local
user interface can be used for monitoring the voltage. The essential functions are
protected by a password.

Figure 2. Local user interface

4.2 USB interface

The CSU 502 controller can be accessed with PC via USB interface with USB 1.1 or 2.0
located on the front panel.

Figure 3. PC access with USB interface

6 Product description, Controller CSU 502 User interfaces

4.3 Web interface
The CSU 502 controller can be accessed remotely through TCP/IP or SNMP via an
optional Delta web interface card.

The main features of the web interface include:

• Applied in TCP/IP Internet/Intranet environment

• Power system status monitoring and controlling
• User-friendly graphic interface
• Dynamic information presentation
• Password function

Environmental requirements for the web interface:

• JavaVM (Java Virtual Machine) version is compatible with the version

v1.6.0_10
• IE 6.0
• Disabled JavaScript filter in the antivirus software
• Enabled port 3001 for HTTP protocol access

Product description, Controller CSU 502 User interfaces 7

5 Physical connections

5.1 Connector board interface

Figure 4. CSU 502 top view with connectors

Table 1 shows the connector functions of the CSU 502 controller.

Item Positions Mark Wire AWG Function

1 CNE4 Q DRY contact 5&6

2 CNE3 # 22~# 30 DRY contact 3&4

3 CNE2 DRY contact 1&2

4 CNY15 K # 26~# 30 CAN BUS connector

5 CNY14 --- CAN BUS jump

6 CNY4 C # 22~# 30 Hall sensor for battery I detect

7 CNY2 GA # 24~# 28 Power I/P

8 CNY5 H # 22~# 30 BLVDS contact

9 CNY10 NA # 22~# 28 LLVDS1 control

10 CNY11 WA # 22~# 30 LLVDS2 control

11 CNY7 AA # 22~# 28 Battery/Load fuse/breaker detect

12 CNY3 --- Battery temperature sensor

#20~#24
13 CNY12 --- Ambient temperature sensor

14 CNY8 J # 22~# 30 Outdoor external alarm detect

15 CNY6 Z # 22~# 30 Buzzer control

16 CNY13 F # 22~# 30 Fan control/detect

Table 1. CSU 502 connector functions

8 Product description, Controller CSU 502 Physical connections

6 Modules

6.1 LVD control board

The LVD control board is used when more than one independent LVD control is needed.
The LVD control board can control two LVD or PLD contactors.

Figure 5. LVD control board, P/N: 5505602187 CU-19A-10

Table 2 shows the locations and functions of the LVDS control board connectors.

Item Positions Connector Functions Location/PWB

1 CNK1 1 Connect to CU- External LVDS control board

19A-23 connector CU-19A-10
CNY10 or CNY11 P/N: 5505602187

2 CNK2 1 Connect to LVDS External LVDS control board

CU-19A-10
P/N: 5505602187

Table 2. LVDS control board connectors

Product description, Controller CSU 502 Modules 9

6.2 Cooling fan control board
The cooling fan control board is used to control the cooling equipment fan speed, set the
fan on or off, and detect the cooling equipment status. The cooling fan control board is
used for outdoor system cooling applications.

The PWM CTRL controls the speed of the fan by using a PWM signal. PWM CTRL is
powered from 48V system bus.

Figure 6. Cooling Control/Detect board, P/N: 550562514 CU-19A-16

Table 3 shows the locations and functions of the cooling fan connectors.

Item Positions Connector Functions Location/PWB

1 CNR1 1 Connect to Fan control board

CU-19A-23 CU-19A-16
connector P/N: 550562514
CNY13

2 CNR2 To cooling Fan control board

4 Fan Tray CU-19A-16
P/N: 550562514
1

Table 3. Cooling fan connectors

10 Product description, Controller CSU 502 Modules

6.3 Web communication board
The CSU 502 controller can be accessed remotely through TCP/IP or SNMP via Delta
web interface card.

Figure 7. Web TCP/IP and SNMP interface card, P/N: 5610021179

Table 4 shows the locations and functions of the web interface card connectors.

Item Positions Connector Functions Location/PWB

1 CNB7 Web communication board

CU-08-30
1 Connected to the P/N: 5505602700
right side of
2 CNB6 CSU 502 Web communication board
controller CU-08-30
1 P/N: 5505602700

Table 4. Web interface card connectors

Product description, Controller CSU 502 Modules 11

6.4 Buzzer board
The buzzer alarm board is used when an audible alarm is required. The controller
activates the buzzer whenever an alarm is active.

Figure 8. Delta standard buzzer alarm board: P/N: 5505602141

Table 5 shows the locations and functions of the buzzer alarm board connectors.

Item Positions Connector Functions Location/PWB

1 CNJ1 1 To system BUS Buzzer board RA-160FED-9

P/N: 5505602141

2 CNJ2 1 Connector to CU- Buzzer board RA-160FED-9

19A-23 connector P/N: 5505602141
CNY6

3 CNJ3 Button connector Buzzer Board RA-160FED-9

1

for an emergency P/N: 5505602141

button for
stopping the
buzzer.

Table 5. Buzzer alarm board connectors

12 Product description, Controller CSU 502 Modules

6.5 Alarm terminal board
The alarm terminal board is used in a system as a connection point for the remote alarm
signals. It is connected to the backplane of the CSU 502 controller by three six wire
cables.

Figure 9. P/N: 5505602626

Table 6 shows the locations and functions of the alarm terminal board connectors.

Item Positions Connector Functions Location/PWB

1 CNC2 1
Connector to CU- Alarm terminal board
19A-5 connector SA-05T/HK-3
CNE2 P/N: 5505602626

2 CNC3 1
Connector to CU- Alarm terminal board
19A-5 connector SA-05T/HK-3
CNE3 P/N: 5505602626

3 CNC4 1
Connector to CU- Alarm terminal board
19A-5 connector SA-05T/HK-3
CNE4 P/N: 5505602626

Table 6. Alarm terminal board connectors

Product description, Controller CSU 502 Modules 13

6.6 Power distribution unit connections

+ BUS COM
To Load
Batt. 1 Batt. N
To CNY2 PIN1
To CNY5 PIN5

To CNY7 PIN1

To CNY7 PIN2
To CNY2 PIN3

N.C.
N.O.
LVDS

To CNY5 PIN3 Load N

To CNY5 PIN2
To CNY5 PIN1
Hall Sensor
1
+15V
To CNY4
-15V
4V O/P
Load 2
GND

-
4
-48V BUS
Load 1
To CNY7 PIN3

BatteryTempSensor
To CNY3 TB

Ambient TempSensor
To CNY12 TA

Figure 10. Power distribution unit connections

14 Product description, Controller CSU 502 Modules

6.7 Shunt board
The shunt board is used in the system to detect battery current and state (charge or
discharge).

Figure 11. Delta standard shunt board P/N: 5505602239

Table 7 shows the location and function of the shunt board connector.

Positions Connector Functions Location/PWB

CNL1 Connector to CU- Shunt board CU-19A-11

19A-23 connector P/N: 5505602239
CNY4

Table 7. Shunt board connector

Product description, Controller CSU 502 Modules 15

6.8 Digital input alarm detect board
The digital input (DI) alarm detect board is used to detect the status of extra equipment,
such as surge arrestor, door intrusion or smoke, and to start or stop the remote battery
boost or battery test function.

Figure 12. DI alarm detect board, P/N: 5505602579 CU-19A-19

Table 8 shows the locations and functions of the DI alarm detect board connectors.

Item Positions Connector Functions Location/PWB

1 CNU1 Connector to CU- Digital input alarm detect

4

19A-23 connector Board

CNY8 CU-19A-19
1

P/N: 5505602579

2 CNU2 To extra Digital input alarm detect

4

equipments 1 Board
(Digital input 1) CU-19A-19
1

P/N: 5505602579

3 CNU3 To extra Digital input alarm detect

4

equipments 2 Board
(Digital input 2) CU-19A-19
1

P/N: 5505602579

4 CNU4 To extra Digital input alarm detect

4

equipments 3 Board
(Digital input 4) CU-19A-19
1

P/N: 5505602579

5 CNU5 To extra Digital input alarm detect

4

equipments 4 Board
(Digital input 4) CU-19A-19
1

P/N: 5505602579

Table 8. DI alarm detect board connectors

16 Product description, Controller CSU 502 Modules

6.9 Load breaker/fuse detect board
The load breaker/fuse detect board is used to detect the battery or load breaker/fuse
alarm status of the power distribution unit.

There are two options of the board:

• Load/battery breaker/fuse detect board for 5 positions: P/N: 5505601144 (SB-

23G/EG-3)
• Load/battery breaker/fuse detect board for 12 positions: P/N: 5505600995
(RA-160F/ED-3)

6.9.1 Load breaker/fuse detect board configuration

Rectifiers PDU 0V BUS
+ Batt. 1 Batt. N

Mains Load N Load 2 Load 1

BLVD
Load N
…………
Current
Sensor
LLVD Load 2

Load 1
Load/Battery BD 5 position
- -48V BUS
P/N: 5505601144
SB-23G/EG-3

Load/Battery BD 12 position
P/N: 5505600995
RA-160F/ED-3
Figure 13. Load breaker/fuse detect board configuration

Table 9 shows the locations of the load breaker/fuse detect board connectors.

Positions Location/PWB

CNC1 12 position DIN Rail BD

RA-160F/ED-3
P/N: 5505600995

CNC2 5 position DIN Rail BD

SB-23G/EG-3
P/N: 5505601144

Table 9. Load breaker/fuse detect board connectors

Product description, Controller CSU 502 Modules 17

6.9.2 Battery breaker/fuse detect board configuration

Figure 14 and Figure 15 show examples of battery breaker/fuse configurations.

Rectifiers PDU 0V BUS

+ Batt. 1 Batt. 2

Mains Load N Load 2 Load 1

5505602613 Controller
Connector BD
CNY7
CSU502
1
2
BLVD
Load N
3

Current
Sensor
LLVD Load 2

Load 1

- -48V BUS

Figure 14. One or two battery breaker/fuse detect board

Rectifiers PDU 0V BUS

+ Batt. 1 Batt. N

Mains Load N Load 2 Load 1

BLVD
Load N

Current
Sensor
LLVD Load 2

Load 1
Load/Battery BD 5 position
- -48V BUS P/N: 5505601144
SB-23G/EG-3

Figure 15. More than two batteries breaker/fuse detect board

18 Product description, Controller CSU 502 Modules

 Table 10 shows the locations of the battery breaker/fuse detect board connectors.

Positions Location/PWB

CNC1 5 position DIN Rail BD

SB-23G/EG-3
P/N: 5505601144

Table 10. Battery breaker/fuse detect board connectors

Product description, Controller CSU 502 Modules 19

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