Operation Bulletin of a Boxer

Shorts
  Prasanta Sarkar  Dec 22, 2016

In our industrial engineering tutorial series, we are sharing operation bulletins

for various products. In today's post we are sharing an operation bulletin of a
boxer shorts. You can refer this operation bulletin to learn about various
operations involved and machine requirement in making woven boxers shorts.
If you are wondering how to make an operation bulletin read the process of
making an operation bulletin.

Boxer Shorts/image source shopping.indiatimes.com

Operation Bulletin
An operation bulletin of a boxer shorts is shown in the following table. In this
OB, operations list, Estimated time, machine requirement, manpower
requirement and hourly production target quantity at 65% efficiency are
shown.
 Sample operation bulletin of a Boxer Shorts
Disclaimer: The estimated time (SAM) shown in the above table will vary
according to the product design, method followed and machine and
equipment used in actual production. So be careful while you use the above
estimated time against each operation.

Full form of machine name. 

In the above table short name of sewing machines are written. Followings are
the abbreviation of those short machine codes.

SNLS - Single needle lock stitch

4THOL - 4 thread over lock
DNLS - Double needle lock stitch
DNCS - Double needle chain stitch
BS - Button stitching
BH - Button holing
Bartack - Bar tacking machine
Anatomy of men’s underwear – briefs
This explains the various features of men’s underwear or briefs like fabric, waistband,
the elastic, the fly, inseam, gusset, back seam, leg opening, Jock cups etc.
APPARELPRODUCTION

By Textile School Last updated Mar 17, 2019

https://www.flickr.com/

 0 11,895

 13

This explains the various features of men’s underwear or briefs like fabric,
waistband, the elastic, the fly, inseam, gusset, back seam, leg opening, Jock cups
etc.

Features of men’s underwear

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 Waistband
Basically, there are 3 types of waistbands on men’s underwear:

1. the encased elastic waistband,

2. the sewn inside the elastic waistband, and

3. the sewn on (usually logoed) elastic waistband.

The encased elastic waistband is found mostly in boxers. Like in elastic-

waisted pants, the boxer fabric is folded over at the waist to create a
 casing. The elastic is threaded through the casing and causes the boxer
fabric to gather. This is a great solution for men who are allergic to latex,
sometimes found inelastic. However, this waistband usually leaves vertical
red imprints on the body.

Elastic can also be sewn inside the waistline of a boxer. This way, the
boxer looks like an encased waistband, but from the inside, the elastic is
exposed to the body. This style gives a smoother feel against the skin and
eliminates the vertical red imprint marks on the body.

The sewn on the elastic waistband is pretty much the norm now on briefs
and many other men’s underwear styles. It’s comfortable against the body,
leaves very little if any red marks, and provides a great location for the
manufacturer to brand his product. Several manufacturers are also making
their elastic waistbands with microfiber or having the inside brushed. This
gives a softer feel to the body and even greater comfort.

 The Fly
Here’s an interesting fact. Fewer than 20% of men actually use their fly.
That’s right; the majority of men simply go up and over. A few even go
down and out. Thus the fly is more of a decoration than a functional
feature. Regardless of whether it’s used or not, a fly will always be a stock
feature on men’s boxers. Some have a centre button or snap on the fly.

This helps to keep the fly closed. Lately, the traditional brief has made
quite a few changes to its flight. More and more, the traditional double –
layered cross – overfly is disappearing. Initially invented by Jockey, this
traditional brief fly tends to flatten out natural contours and gives a man no
definition. A “contour pouch” is quickly replacing the old design. This
pouch actually provides more room, gives the man a more normal
silhouette, and provides comfortable support.
 Boxer briefs and trunks will almost always have a brief style fly treatment.
This makes sense when you think about it because both are made in a knit.
There are a few boxer briefs with a traditional boxer fly; however, the fly
has multiple buttons or snaps in order to ensure closure.

 Inseam
Recently, a lot of design changes have occurred between a man’s, inseam
legs. For increased comfort and improved fit, there is less and less of the
traditional intersecting of back, front, and leg seams in the crotch area.
Instead, gussets and panels are becoming more popular, and are a whole
lot more comfortable

 Gusset
A gusset is a piece of fabric, generally in a diamond, rectangle or triangle
shape, inserted in a garment to allow for more space and greater ease of
movement. In men’s underwear, the gusset appears along and around the
inseams. They not only provide an improved fit but allow the garment to
have fewer seams. The underwear is thus formed – fitting and
comfortable.

Inseams are also becoming shorter. Boxer briefs have been all the rage.
However, when their inseams are too long, the leg tends to creep up and
needs frequent adjusting throughout the day. This symptom is particularly
apparent in men with muscular thighs. Men who enjoy the support of the
boxer brief, but not the creeping are turning to the new underwear style
known as trunks. It’s really a boxer brief with a 1″ – 2″ inseam and looks
like the swimming trunks worn in the ’50s. They are very flattering, don’t
creep, and their lines do not show through pants.

 Back Seam
 The back seam (or absence of it) is a very important issue to most men.
Too short, and this team will create a wedgy feeling. And, many men just
don’t like sitting on top of a back seat all day. There are a couple of
solutions on the market. Many brands design underwear without a back
seam. They’ll use a gusset design to shape the garment instead. There’s
also a construction technique called the 3 panel back seaming or balloon
back. Basically, there are two seams in the back that run down the centre
back of each leg

 Leg Openings
This issue primarily concerns boxers and boxer briefs. Men want freedom
of movement without feeling that their stride is limited, or that their
underwear legs need to be constantly adjusted. Men know that running in
boxers just don’t work – the boxer leg binds them from reaching a running
stride. However, for everyday wear, a boxer leg can be perfectly
comfortable without binding.

For woven boxers, look for boxers with plackets or slits on the side. These
slits are usually 1 1/2″ ? 2″ tall. Men with well – developed thighs should
not only look for packets but also boxers with front pleats. These pleats
give even more leg room. And, of course, don’t overlook the popular knit
boxers. Though they rarely come with side plackets, the fact that they are
knit allows the boxer to stretch. Many wearers of woven boxers have
switched to knit boxers simply because they are more comfortable.

When it comes to leg openings on boxer briefs, men have found there is a
delicate balance. Too tight, and the leg will keep creeping up your leg and
need to be adjusted throughout the day. Too loose, and you’ll feel like you
have less support. If the boxer brief is all cotton with no elastic around the
legs, this boxer brief will be stretched out at the end of the day.
 It simply won’t look as nice as it did in the morning. The secret is to find a
boxer brief with a little elastic in the leg hem. This elastic should be just
enough to be form-fitting, but not too tight so that it will creep up as you
stand and sit throughout the day. Boxer briefs with a little elastic will also
look better on you at the end of the day. One should really look at wearing
a brief because the leg opening is not an issue in the brief style.

 Jock Cups
Here’s an interesting and rather whimsical fact about jock straps. The size
of the cup gets larger as you go up in waistband size. This, of course,
makes no sense because there is absolutely no correlation between a
man’s waist size and the size of his package. So, why does the industry do
this? Well, I spoke with several jock manufacturers and all confirmed this
sizing to be the industry practice. Why? Because men are unwilling to
assign a cup size to their “package.” Women do it all the time with breast
size, but men simply won’t. So, fit men with an admirable package must
either get a jock with too big a waistband, or one with too small a cup. At
least, now you know how a jock’s cup is sized.

 Silhouette
The trend in men’s underwear is that it be attractive and show off a man’s
physique. Men’s underwear should fit the body without binding or bagging,
regardless of a man’s size. Underwear that binds is uncomfortable. But
baggy underwear can be just as bad. Too big, and you have too much
fabric to tuck in and arrange. It can also feel hot and create a lumpy look.
Don’t buy underwear too big assuming it will shrink. Underwear today is cut
to fit and will not shrink wash after wash. So, look at yourself in the mirror
while wearing your underwear. You could go down at least one size and
look better.
  Fabric
The fabric is the most important feature in men’s underwear. Feel is
probably the most important criterion for most men – underwear needs to
be soft. This is why most men’s underwear is made of high-quality cotton
with long fibres. The softest highest quality cotton is Pima cotton, Supima
cotton, and Egyptian cotton. Microfiber is another very soft fabric for men’s
underwear.

Microfiber is man-made and is thinner than silk (the thinnest natural fibre
you can find). And, the thinner the fibre, the softer the fabric. Often,
microfibers have wicking properties built into them as well. This means
that the fabric is not only soft, but wicks moisture away from the body, and
dries quickly. Some elastic waistbands on men’s underwear are made from
microfiber. They’re very soft and feel great against a man’s skin.

Men’s Underwear Fitting Standards

Some Standard Underwear fitting is as follows:

 Fitting Description

Contoured Form-fitting, meant to hug the body; usually a

stretch knit fabric.

Relaxed More loose fitting; usually a woven cotton fabric.

Standard Men’s Brief sizes

 Size S M L XL XXL 3XL 4XL

Waist 28″-30″ 32″-34″ 36″-38″ 40″-42″ 44″-46″ 48″-50″ 52″-54″

How to Calculate Fabric Consumption for Boxer Shorts?

Fabric Consumption Calculation for Boxer Shorts:
To calculate the fabric consumption for any apparel, apparel merchandiser has to know the
proper calculating method with actual fabric consumption calculation formula. Accurate
fabric consumption helps to reduce wastage percentage in apparel production. It’s already you
know that, fabric has consumed most of the costing of apparel production cost. If wastage of
fabric has decreased then ultimately profit percentage of apparel export order will be increased.
But it is a matter of great sorrow that, most of the apparel manufacturing factories have reserved
higher number of fabrics than they have actually needed, which ultimately reduce the profit
percentage of that order.

To know more about fabric consumption you may follow:

1. How to calculate fabric consumption for T-Shirt?
2. How to calculate fabric consumption for Polo Shirt?

Fabric Consumption Calculation Method for Boxer Shorts:

Find out the fabric consumption for 20000 pcs boxer shorts by following the below fabric
specifications and measurement chart.

Fabric Specifications:

 Fabric - 100% Cotton, (1×1) Rib,

 G.S.M- 210
 Fig: Fabric consumption calculation method for boxer shorts
Solution:
Fabric Consumption or Apparel Weight for Boxer Shorts:
We have to follow the following fabric consumption formula during calculating apparel weight
for boxer shorts.

Fabric consumption or apparel weight for boxer shorts,

     {(E.W + T.L + S.A + H.A) × (Maxim. with wise measurement + S.A) × G.S.M × 2}
= …………………………………………………………………………………….........…      
… (A)
                                                             10000

Note: Here, maximum width wise measurement is thigh round.

Here,
T.L is stands for Total length,
S.A stands for Seam allowance,
E.W stands for Elastic width,
H.A stands for Hem allowance.

Let,
Both seam allowance and hem allowance is 3cm and 2cm respectively.

So,
We get from equation- (A),

Fabric consumption or apparel weight for XL size boxer shorts is,

     {(4+56+3+2) × (56+3) × 210 × 2}
= ………………………………………….
                         10000

= 161.07gms
= 0.161kg

So, 
For one piece boxer shorts, fabric is needed 0.161 kg.

Now,
For 20000pcs boxer shorts, fabrics needs,

= (Fabric needs for one piece × Order quantity)

= (0.161kg × 20000pcs)
= 3221.4kgs.

So, 
Fabric needed for 20000 pieces boxer shorts 3221.4 kgs.

Apparel Costing Method for Boxer Shorts:

Apparel merchandiser plays an important role in apparel export business. He has to calculate
the total consumption and costing for that order. As a result, apparel merchandisers must have to
know the proper consumption and costing calculation method. Now, I have shared the total
costing calculation method for boxer shorts. 

You may follow:

1.  How to Calculate Apparel Costing for Polo Shirt?
2.  How to Calculate Apparel Costing for T-Shirt?
3.  How to Calculate Shipping and Forwarding Cost of Apparel Export Order?
4.  7 Key Principles of Apparel Costing
5.  How to Calculate Fabric Consumption for Boxer Shorts?
6.  How to Calculate Fabric Consumption for T-Shirt? 
7.  How to Calculate Sewing Thread Consumption in Apparel Industry?
8.  How to Calculate Fabric Consumption for Polo Shirt in Apparel Industry?
9. Top 20 Knit Garment Factory in Bangladesh    
Apparel Costing Calculation Method for Boxer Shorts:
Calculate the apparel cost for boxer shorts by following the below tables.

Specifications of Boxer Shorts

Style of  Apparel Boxer shorts, inner elastic 
Fabric Body - 100% Cotton, (1×1) Rib, Auto stripe design
Stripe Repeat (2cm) White- 0.5cm, Red- 0.7cm, Black- 0.2cm, Yelow-0.6cm
G.S.M 200 G.S.M
Size Ratio S:M:L:XL = (1:1.5:2:0.5)
Quantity of Order 10000 pcs

Fig: Boxer shorts costing method

Solution: 
Fabric Consumption for Boxer Shorts:
To calculate the weight of boxer shorts, we have to follow the below fabric consumption formula,

Fabric consumption for boxer shorts,

    {(T.L + E.W + H.A + S.A) × (Maximum with wise measure + S.A) × G.S.M × 2}
= …………………………………………………………………………………...……….      
… (1)
                                                        10000

Where,
S.A stands for Seam allowance,
T.L is stands for Total length,
H.A stands for Hem allowance,
E.W stands for Elastic width.
N.B: (Maximum width measure is thigh round = (52×2) = 104

Let,
Seam allowance is 2cm,
Hem allowance is 2cm.

So,
From equation-01, we get,

Fabric consumption for L size boxer shorts is, 

   {42+4+2+2) × (56+2) × 200×2}

= ……………………………………
                    10000

= 113.68gms
= 0.114kg

Calculation of Fabric Cost Per Kg:

SL
No. Particulars Costing
01 White yarn = {(0.5/2)×Rs. 260} = Rs. 65
02 Red yarn = {(0.7/2)×Rs. 300} = Rs. 105
03 Black yarn = {(0.2/2)×Rs. 320} = Rs. 32
04 Yarn cost per kg Yellow yarn = {(0.6/2)×Rs. 280} = Rs. 84 Rs. 286.00
05 Knitting rate per kg (Auto stripes) Rs. 40.00
06 Dyeing rate per kg (Washing) Rs. 10.00
07 Compacting rate per kg Rs. 6.00
08 Total Rs. 342.00
09 Process loss (10%) (+) Rs. 34.20
10 Fabric cost per kg Rs. 376.20
Calculation of Fabric Cost Per Piece Boxer Shorts:  
Fabric cost per Boxer,
= (Fabric consumption per piece boxer × Fabric cost per kg)
= (0.114kg × Rs. 376.20)
= Rs. 42.88

Apparel Costing for Boxer Shorts:

The cost of the boxer shorts is calculated as follows:

SL Particulars Costing
No.
01 Fabric cost per pc boxer shorts Rs. 42.88
02 Cost of making cost or CMT cost Rs. 7.00
Main label Rs. 0.60
Wash care label Rs. 0.30
Waist elastic (0.70m) Rs. 2.80
Pouch or Poly bag (3 pack) Rs. 1.50
Hang tag Rs. 0.50
Insert card Rs. 1.50
Trimmings Barcode sticker Rs. 0.60
03 & accessories Hologram sticker Rs.0.75 Rs. 8.55
FOB + Packing (Rs. 1 per 30gms of apparel) 120gms/30gms =
04 Rs. 4 Rs. 4.00
05 Sub total Rs. 62.43
06 Overhead cost (10%) (+) Rs. 6.24
07 Sub total Rs. 68.67
08 Rejection costing (3%) (+) Rs. 2.10
09 Sub total Rs. 70.77
10 Profit percentage (15%) (+) Rs. 10.62
11 Sub total Rs. 81.39
12 Apparel price (FOB) in Rs. Price in Rs. 81.39
13 Apparel price (FOB) in US ($) Price in US ($) = $1.85
14 Apparel price (FOB) in Euro. Price in Euro = E 1.30
Boxer Brief 2
Flat Elastic Ring for Waistband. Flatseam is used for joining panels.
 Process & Recommended Models
1.  Binding Front Fly
o VF2503-156M-8/EC
2.  Joining Front Fly and Body
o VFK2560-152M-02M-8/SC30
o FD-62DRY-12MR
3.  Joining Crotch
o FD-62DRY-12MR
4.  Hemming Legs
o VES3712-156S8-8/UT-A44
5.  Attaching Waistband (Flat Elastic Ring)
o VG2735PR-156M-31-8F/UT-A44/ST2-A
1. Binding Front Fly
Recommended model

VF2503-156M-8/EC

3(2) Needle 5(4) Thread Flat Bed Interlock Stitch Machine for Binding with Active Thread
Control with Solenoid Type Tape Cutter
 Features & Benefits

 Yamato's signature Active Thread Control supports ideal seam over wide range from soft
and elastic seams for microfibers to tight seams for outer wears.
 Yamato "Non-stain" Technology for minimizing the risk of oil stain, the most frequent cause
of defects.
 Semi-automatic solenoid type tape cutter to save labor and material.
See configuration

2. Joining Front Fly and Body

Recommended model

VFK2560-152M-02M-8/SC30

4 Needle 6 Thread Flatbed Flatseamer Both Cut with Active Thread Control
 Features & Benefits

 Yamato VFK series improves your productivity and quality, as fabric is much more stable on
the flat bed so operators can concentrate on handling.
 Yamato's signature Active Thread Control supports ideal seam over wide range from soft
and elastic seams for microfibers to tight seams for outer wears.
 Yamato "Non-stain" Technology for minimizing the risk of oil stain, the most frequent cause
of defects.
See configuration

Recommended model

FD-62DRY-12MR

4 Needle 6 Thread Feed-off-the-Arm Single Cut "Magic Dry" Flatseamer, Applicable for
Sewing Light to Medium Weight Fabric

Features & Benefits

 Yamato Magic DRY technology, Combination of Sealed Structure and Hybrid Lubrication,
Minimizes impact on quality and delivery. Also, minimized use of chemicals help you go GREEN.
 You can obtain further enhanced quality of your products while minimizing production
downtime.
See series

3. Joining Crotch
Recommended model

FD-62DRY-12MR

4 Needle 6 Thread Feed-off-the-Arm Single Cut "Magic Dry" Flatseamer, Applicable for
Sewing Light to Medium Weight Fabric
Features & Benefits

Yamato Magic DRY technology, Combination of Sealed Structure and Hybrid Lubrication, Minimizes
impact on quality and delivery. Also, minimized use of chemicals help you go GREEN.
You can obtain further enhanced quality of your products while minimizing production downtime.

See series

4. Hemming Legs
Recommended model

VES3712-156S8-8/UT-A44

3(2) Needle 5(4) Thread Small Cylinder Bed Interlock Stitch Machine for Hemming with
Active Thread Control with Variable Top Feeder & Left Hand Fabric Trimmer, with Under
Thread Trimmer
 Features & Benefits

 Easy material handling and neat finish for small tubular articles can be obtained thanks to
the combination of the 265 mm cylinder with the left hand knife, differential feed mechanism and the
variable top feeder.
 The variable top feeder secures feeding performance to avoid roping or puckering, even for
slippely fabric. 
 Yamato's signature Active Thread Control supports ideal seam over wide range from soft
and elastic seams for microfibers to tight seams for outer wears.
 Yamato "Non-stain" Technology for minimizing the risk of oil stain, the most frequent cause
of defects.
See configuration

5. Attaching Waistband (Flat Elastic Ring)

Recommended model

VG2735PR-156M-31-8F/UT-A44/ST2-A

3(2) Needle 5(4) Thread Cylinder Bed Interlock Stitch Machine for Attaching Elastic Band,
with Right Hand Fabric Trimmer & Stepping Motor Driven Elastic Metering Device & Puller
with Active Thread Control (PR = Flat Rubber Rollers), with Under Thread Trimmer & Top
Cover Thread Trimmer
 Features & Benefits


 Equipped with right hand fabric trimmer to trim the edge of body fabric for neat finish.
 Equipped with the Puller mechanism with Flat Rubber Rollers to maintain appropriate
tensions avoiding tracks of the puller even on the delicate fabrics.
 Yamato's signature Active Thread Control supports ideal seam over wide range from soft
and elastic seams for microfibers to tight seams for outer wears.
 Yamato "Non-stain" Technology for minimizing the risk of oil stain, the most frequent cause
of defects.

See configuration
 Boxer Brief 1
 Series Top

 Contact us
 Boxer Brief 1
Knitted Elastic Ring for Waistband. Overlock + Interlock Coverseam is used for joining
panels
Process & Recommended Models
1.  Binding Front Fly
o VF2503-156M-8/EC
2.  Joining Front Fly and Body
o AZ8020SD-Y5DF-8/K2/SC18
3.  Covering the Joint of Front Fly and Body
o VT2513-156M-34K/UT-A34/ST2-A/Y
4.  Binding Legs
o VF2503-156M-8/EC
5.  Joining Crotch
o AZ8020SD-Y5DF-8/K2/SC18
6.  Covering Crotch
o VG2790-156M-K4N-8F/UTQ-A34/ST2-A/Y
o VT2513-156M-34K/UT-A34/ST2-A/Y
7.  Attaching Waistband (Knitted Elastic Ring)
o VG2742PR-156M-8F/UT-A34/ST2-A/AS4

1. Binding Front Fly

 Recommended model

VF2503-156M-8/EC

3(2) Needle 5(4) Thread Flat Bed Interlock Stitch Machine for Binding with Active Thread
Control with Solenoid Type Tape Cutter

Features & Benefits

 Yamato's signature Active Thread Control supports ideal seam over wide range from soft
and elastic seams for microfibers to tight seams for outer wears.
 Yamato "Non-stain" Technology for minimizing the risk of oil stain, the most frequent cause
of defects.
 Semi-automatic solenoid type tape cutter to save labor and material.

See configuration

2. Joining Front Fly and Body

 Recommended model

AZ8020SD-Y5DF-8/K2/SC18

2 Needle 4 Thread "Speed & Dry" Overlock Machine for General Seaming with Automatic
Thread Chain Cutter (Vertical Type) and Self Cleaning Device

Features & Benefits

 You can obtain neatly tightened and highly durable finish.  Soft and elastic seam is also
available as the stitch is formed without stress on each thread.
 Realizes high productivity by high speed operation, high quality garment by stain-free dry
finish and long lifetime machines, thanks to Yamato's signature "Speed + Dry" Technology
 Self-cleaning system prevents oil stains, realizes easy maintenance and good working
environment.

See configuration

3. Covering the Joint of Front Fly and Body

Recommended model

VT2513-156M-34K/UT-A34/ST2-A/Y
 3(2) Needle 5(4) Thread Feed-up-the-arm Interlock Stitch Machine for Covering, with Under
Thread Trimmer & Top Cover Thread Trimmer

Features & Benefits

 With free handling space around the needle drop area, you can easily handle small circulars
like cuff, ankle, neckline, and sharp curbs for jointing shoulder with neck.  
 High-lift needle bar mechanism and ideal stitch formation enable smooth feeding for wide
range of materials, without having stuck by cross seam with fleece or tunnel seam with single jersey. 
 Yamato Non-Stain technology will minimize the risk for oil stain without sacrificing the
performance and durability of machines.  Further enhanced quality and minimized production downtime is
expected.

See configuration

4. Binding Legs
 Recommended model

VF2503-156M-8/EC

3(2) Needle 5(4) Thread Flat Bed Interlock Stitch Machine for Binding with Active Thread
Control with Solenoid Type Tape Cutter

Features & Benefits

 Yamato's signature Active Thread Control supports ideal seam over wide range from soft
and elastic seams for microfibers to tight seams for outer wears.
 Yamato "Non-stain" Technology for minimizing the risk of oil stain, the most frequent cause
of defects.
 Semi-automatic solenoid type tape cutter to save labor and material.

See configuration

5. Joining Crotch

Recommended model

AZ8020SD-Y5DF-8/K2/SC18
 2 Needle 4 Thread "Speed & Dry" Overlock Machine for General Seaming with Automatic
Thread Chain Cutter (Vertical Type) and Self Cleaning Device

Features & Benefits

 You can obtain neatly tightened and highly durable finish.  Soft and elastic seam is also
available as the stitch is formed without stress on each thread.
 Realizes high productivity by high speed operation, high quality garment by stain-free dry
finish and long lifetime machines, thanks to Yamato's signature "Speed + Dry" Technology.
 Self-cleaning system prevents oil stains, realizes easy maintenance and good working
environment.

See configuration

6. Covering Crotch
 Recommended model

VG2790-156M-K4N-8F/UTQ-A34/ST2-A/Y

3(2) Needle 5(4) Thread Streamline Cylinder Bed Interlock Stitch Machine for Covering with
Active Thread Control, with Automatic Under Thread Trimmer with Anti-Unraveling Device &
Top Cover Thread Trimmer

Features & Benefits

 Enables you to eliminate tacking process thanks to the unique anti-unraveling technology to
avoid seam unravelling from the end.
 Yamato's signature Active Thread Control supports ideal seam over wide range from soft
and elastic seams for microfibers to tight seams for outer wears.
 Streamline cylinder bed ensures further smooth handling on covering operation.
 Yamato "Non-stain" Technology for minimizing the risk of oil stain, the most frequent cause
of defects.

See configuration
Recommended model

VT2513-156M-34K/UT-A34/ST2-A/Y

3(2) Needle 5(4) Thread Feed-up-the-arm Interlock Stitch Machine for Covering, with Under
Thread Trimmer & Top Cover Thread Trimmer

Features & Benefits

 With free handling space around the needle drop area, you can easily handle small circulars
like cuff, ankle, neckline, and sharp curbs for jointing shoulder with neck.  
 High-lift needle bar mechanism and ideal stitch formation enable smooth feeding for wide
range of materials, without having stuck by cross seam with fleece or tunnel seam with single jersey. 
 Yamato Non-Stain technology will minimize the risk for oil stain without sacrificing the
performance and durability of machines.  Further enhanced quality and minimized production downtime is
expected.

See configuration

7. Attaching Waistband (Knitted Elastic Ring)

 Recommended model

VG2742PR-156M-8F/UT-A34/ST2-A/AS4

3(2) Needle 5(4) Thread Cylinder Bed Interlock Stitch Machine for Attaching Knitted Elastic
Band with puller (PR = Flat Rubber Rollers), with Under Thread Trimmer, Top Cover Thread
Trimmer & Air-operated Folder Slider

Features & Benefits

 Yamato's signature Active Thread Control supports ideal seam over wide range from soft
and elastic seams for microfibers to tight seams for outer wears.
 Yamato "Non-stain" Technology for minimizing the risk of oil stain, the most frequent cause
of defects.
 AS4 Air-operated Folder Slider controls open / close of folder for easy loading of material
and smooth overlapping at the end of circular sewing.

See configuration