Catalogue Title: Block No. Block Title.

Suzuki Worldwide Motorcycle-ATV Page: 1 of 61

GS500K1 (GS500K1 E2) FIG1 GASKET SET
Ref No Part No Description

1 11400-01861 Gasket Set

2 11141-01D10 • . Gasket, Cylinder Head
3 11143-06B00 • . O Ring, Head Gasket
4 11173-15502 • . Gasket, Cylinder Head Cover
5 11177-15510-H17 • . Gasket, Breather Cover
6 11241-01D00 • . Gasket, Cylinder
7 11482-44110 • . Gasket, Clutch Cover
8 11483-44110 • . Gasket, Magneto Cover
9 11489-44110 • . Gasket, Oil Pan
10 12837-24A10 • . Gasket, Exhaust Pipe
11 14181-01D00 • . Gasket, Exhaust Pipe
12 16518-45000 • . O Ring, Oil Filter Cap
13 09168-06023 • . Gasket (5.8x13x1.2)
14 09168-08008 • . Gasket (8.2x14x1)
15 09168-10031 • . Gasket (10.2x20x2.3)
16 09168-14004 • . Gasket (14.1x18x1.5)
17 09280-03003 • . O Ring (d:1.05,id:3.1)
18 09280-13004 • . O Ring (d:1.9,id:13)
19 09280-15006 • . O Ring (d:1.9,id:14.5)
20 09280-26006 • . O Ring (d:3.1,id:26.4)
21 09280-40010 • . O Ring (d:2.4,id:39.7)

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 2 of 61
GS500K1 (GS500K1 E2) FIG2 CYLINDER HEAD COVER
Ref No Part No Description

1 11171-01D02 Cover, Cylinder Head

2 11173-15502 Gasket, Head Cover
3 09106-07010 Bolt (l:19)
4 09106-07009 Bolt (l:5.5)
5 09280-15006 O Ring (d:1.9,id:14.5)
6 11176-33201 Cover, Breather
7 11186-15501 Separator, Oil Breather
8 11177-15510-H17 Gasket, Breather Cover
9 01550-06253 Bolt
10 09404-06432 Clamp

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 3 of 61
GS500K1 (GS500K1 E2) FIG3 CYLINDER HEAD
Ref No Part No Description

1 11100-01D20 Head Assy, Cylinder

2 11115-45740 • . Guide, Valve (os:0.3)
3 09381-10003 • . Ring, Valve Guide
4 09103-06071 • . Bolt (6x39)
5 09206-08001 • . Pin
6 07120-06123 • . Bolt, Oil Gallery
7 09168-06023 • . Gasket
8 11141-01D10 Gasket, Cylinder Head
9 11143-06B00 O Ring, Cylinder Head
10 01550-06303 Bolt
11 04211-11189 Pin
12 09159-10069 Nut
13 09159-10026 Nut
14 09168-10031 Gasket
15 09482-00334 Spark Plug (ngk,dpr8ea-9)
15 09482-00335 Spark Plug (nd,x24epr-u9)
16 26431-45002 Gear, Tacho. Driven (nt:10)
17 26441-49000 Sleeve
18 26451-45000 Seal Band
19 09289-05002 Oil Seal (5x12x8)
20 09128-05101 Screw (5x12)
21 13101-01D40 Pipe, Intake
22 09280-40010 • . O Ring (d:2.4,id:39.7)
23 02112-16163 Screw
24 09402-54208 Clamp

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 4 of 61
GS500K1 (GS500K1 E2) FIG4 CYLINDER
Ref No Part No Description

1 11210-01D20-0F0 Cylinder
2 09108-10112 Stud Bolt (l:168)
3 09108-10041 Stud Bolt (l:178)
4 04211-11189 Pin
5 11241-01D00 Gasket, Cylinder

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 5 of 61
GS500K1 (GS500K1 E2) FIG5 CRANKCASE
Ref No Part No Description

1 11301-44890 Crankcase Set

2 09206-13004 • . Pin
3 09206-11017 • . Pin
4 07130-08703 • . Bolt (8x70)
5 09103-08182 • . Bolt (8x125)
6 09103-08134 • . Bolt (8x110)
7 09103-08230 • . Bolt (8x100)
8 01550-08653 • . Bolt (8x65)
9 01550-08453 • . Bolt (8x45)
10 09103-06033 • . Bolt (6x125)
11 09103-06067 • . Bolt (6x105)
12 01550-06903 • . Bolt (6x90)
13 01550-06703 • . Bolt (6x70)
14 01550-06653 • . Bolt (6x65)
15 01550-06507 • . Bolt (6x50)
16 01550-06453 • . Bolt (6x45)
17 09168-08008 • . Gasket
18 09493-22010 • . Jet, Oil Gallery Mission
19 09493-32002 • . Jet, Oil Galy. Bal. Shaft
20 09493-24008 • . Jet, Oil Gallery Cylinder
21 09280-03003 • . O Ring (d:1.1,id:3.1)
22 09103-10137 Bolt (10x255)
23 09103-10154 Bolt (10x245)
24 09103-10127 Bolt (10x170)
25 09103-10278 Bolt (10x160)
26 09159-10078 Nut
27 11611-01D10 Spacer (l:16.8)
28 11610-45410 Spacer (l:65)
29 11521-44100 Plate, Oil Separator
30 02112-06123 Screw

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 6 of 61
GS500K1 (GS500K1 E2) FIG6 CRANKCASE COVER
Ref No Part No Description

1 11341-01D10 Cover, Clutch

2 11482-44110 Gasket, Clutch Cover
3 04211-13189 Pin
4 09103-06216 Bolt
5 09103-06214 Bolt
6 09103-06216 Bolt
7 11970-44110 Gauge, Oil Level
8 09280-26006 O Ring (d:3.1,id:26.4)
9 09247-14012 Plug, Oil Check
10 09168-14002 Gasket
11 11381-01D10 Cover, Contact Breaker
12 09103-05016 Bolt
13 68233-01D00 Emblem
14 11351-01D10 Cover, Generator
15 11483-44110 Gasket, Generator Cover
16 04211-13189 Pin
17 09103-06214 Bolt
18 68233-01D00 Emblem
19 11361-01D10 Cover, Engine Sprocket
20 04211-09129 Pin
21 09103-06239 Bolt
22 09103-06238 Bolt
23 09103-06215 Bolt
24 11382-44111 Cover, Starter Motor
25 01547-05083 Bolt
26 11387-01D10 Cap, Clutch Release
27 02122-05127 Screw
28 37820-33D10 Switch, Oil Pressure

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 7 of 61
GS500K1 (GS500K1 E2) FIG7 OIL FILTER - OIL PUMP
Ref No Part No Description

1 11511-44100 Pan, Oil

2 11489-44110 Gasket, Oil Pan
3 01550-06303 Bolt
4 09247-14026 Plug, Oil Drain
5 09168-14002 Gasket
6 16440-11D00 Valve Assy, Oil Relief
7 16510-45040 Filter, Engine Oil
8 16518-45000 O Ring
9 09440-32004 Spring
10 16512-45D00 Cap, Engine Oil Filter
11 01421-06208 Stud Bolt
12 08313-20063 Nut
13 16520-01D01 Strainer, Engine Oil
14 01570-06123 Screw
15 16400-44100 Pump Assy, Engine Oil
16 09280-13004 O Ring (d:1.9,id:13)
17 02112-06253 Screw
18 16331-01D10 Gear, Driven (nt:27)
19 09181-10158 Washer
20 09261-04009 Pin
21 08331-31106 Circlip

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 8 of 61
GS500K1 (GS500K1 E2) FIG8 CRANKSHAFT
Ref No Part No Description

1 12160-44100 Rod Assy, Connecting

2 09159-08033 • . Nut
3 12164-01D01-0A0 Bearing, Crank Pin (green)
3 12164-01D01-0B0 Bearing, Crank Pin (black)
3 12164-01D01-0C0 Bearing, Crank Pin (brown)
3 12164-01D01-0D0 Bearing, Crank Pin (yellow)
4 12220-01D02 Crankshaft
5 09202-03016 • . Pin
6 12229-01D01-0A0 Bearing, Crankshaft (green)
6 12229-01D01-0B0 Bearing, Crankshaft (black)
6 12229-01D01-0C0 Bearing, Crankshaft (brown)
6 12229-01D01-0D0 Bearing, Crankshaft (yellow)
7 12228-44106 Bearing, Thrust
8 21111-44100 Gear, Primary Drive (nt:28)
9 09140-24007 Nut
10 09164-25001 Washer
11 08341-31059 Key
12 09283-22015 Oil Seal, Rh (22x40x8)
13 12111-01D01-0F0 Piston
14 12140-01D20 Ring Set, Piston
15 12151-45501 Pin, Piston
16 09381-18002 Circlip
17 12100-01D00-050 Piston Set (os:0.5)
17 12100-01D00-100 Piston Set (os:1.0)

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 9 of 61
GS500K1 (GS500K1 E2) FIG9 CRANKSHAFT BALANCER
Ref No Part No Description

1 12650-01D01 Balancer, Crankshaft

2 12666-44001 Gear, Driven (nt:46)
3 09160-24026 Washer
4 09440-15007 Spring
5 09201-08001 Pin
6 09180-24009 Spacer
7 09160-12039 Washer
8 01500-12203 Bolt
9 12229-01D01-0A0 Bearing (green)
9 12229-01D01-0B0 Bearing (black)
9 12229-01D01-0C0 Bearing (brown)
9 12229-01D01-0D0 Bearing (yellow)

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 10 of 61
GS500K1 (GS500K1 E2) FIG10 STARTER CLUTCH
Ref No Part No Description

1 12611-01D00 Gear, Starter Idle (nt:55/19)

2 09206-13003 Pin
3 12600-44834 Clutch Set, Starter
4 09261-15001 • . Roller
5 09440-04015 • . Spring
6 12633-31000 • . Piece, Push
7 07130-08163 Bolt
8 12649-45000 Shim

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 11 of 61
GS500K1 (GS500K1 E2) FIG11 CAM SHAFT - VALVE
Ref No Part No Description

1 12710-01830 Camshaft Set, Intake

2 09181-22167 • . Washer (t:1.0)
2 09160-22074 • . Washer (t:1.1)
2 09160-22075 • . Washer (t:1.2)
2 09160-22076 • . Washer (t:1.3)
3 12740-45042 Sprocket, Intake (nt:30)
4 12748-44000 Pin
5 09111-06027 Bolt (6x12.5)
6 12747-44000 Washer
7 12720-01820 Camshaft Set, Exhaust
8 09181-22167 • . Washer (t:1.0)
8 09160-22074 • . Washer (t:1.1)
8 09160-22075 • . Washer (t:1.2)
8 09160-22076 • . Washer (t:1.3)
9 12750-45041 Sprocket, Exhaust (nt:30)
10 12748-44000 Pin
11 09111-06027 Bolt (6x12.5)
12 12747-44000 Washer
13 12891-15500 Tappet, Intake
14 12891-15500 Tappet, Exhaust
15 12911-01D00 Valve, Intake
16 12912-01D00 Valve, Exhaust
17 12920-44110 Spring Set, Valve
18 12931-45000 Retainer, Spring
19 12932-45010 Cotter, Valve
20 12933-45001 Seat, Spring
21 09289-07002 Oil Seal (7x14.4x9)
22 12892-45000-215 Shim, Tappet (t:2.15)
22 12892-45000-220 Shim, Tappet (t:2.20)
22 12892-45000-225 Shim, Tappet (t:2.25)
22 12892-45000-230 Shim, Tappet (t:2.30)
22 12892-45000-235 Shim, Tappet (t:2.35)
22 12892-45000-240 Shim, Tappet (t:2.40)
22 12892-45000-245 Shim, Tappet (t:2.45)
22 12892-45000-250 Shim, Tappet (t:2.50)
22 12892-45000-255 Shim, Tappet (t:2.55)
22 12892-45000-260 Shim, Tappet (t:2.60)
22 12892-45000-265 Shim, Tappet (t:2.65)
22 12892-45000-270 Shim, Tappet (t:2.70)
22 12892-45000-275 Shim, Tappet (t:2.75)
22 12892-45000-280 Shim, Tappet (t:2.80)
22 12892-45000-285 Shim, Tappet (t:2.85)
22 12892-45000-290 Shim, Tappet (t:2.90)
22 12892-45000-295 Shim, Tappet (t:2.95)
22 12892-45000-300 Shim, Tappet (t:3.00)
22 12892-45000-305 Shim, Tappet (t:3.05)
22 12892-45000-310 Shim, Tappet (t:3.10)
23 12800-45811 Shim Set Inc.no.22-1~22-20(3pcs.each)
24 99000-69521 • . Case

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 12 of 61
GS500K1 (GS500K1 E2) FIG12 CAM CHAIN
Ref No Part No Description

1 12760-45040 Chain, Cam Shaft Drive (120l)

2 12771-45052 Guide, Cam Chain No.1
3 12782-49200 Guide, Cam Chain No.2
4 02112-05103 Screw
5 12791-45040 Guide, Cam Chain No.3
6 01550-06123 Bolt
7 09168-06023 Washer
8 12810-01D00 Tensioner, Cam Chain
9 12814-44101 Cushion
10 12830-01D12 Adjuster Assy, Tensioner
11 12838-38200-H17 • . Gasket
12 12839-38200 Plug
13 12837-24A10 Gasket, Adjuster
14 07130-06253 Bolt

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 13 of 61
GS500K1 (GS500K1 E2) FIG13 CARBURETOR (GS500K1/K2/UK1/UK2/P37)
Ref No Part No Description

1 13201-01DE0 Carburetor Assy, Lh

1 13201-01DL0 Carburetor Assy, Lh
2 13202-01DE0 Carburetor Assy, Rh
2 13202-01DL0 Carburetor Assy, Rh
3 13573-19E00 • . Spring
4 13418-33E00 • . Holder
5 09280-05004 • . O Ring (d:1.9,id:4.8)
6 13481-13F00 • . Spring
7 13382-19E00 • . Washer
8 13387-13F00 • . E Ring
9 13383-01DE0 • . Needle, Jet (5dh41-4)
10 13502-07F00 • . Cover, Diaphragm
11 13501-29FA0 • . Valve, Piston
11 13501-29FA0 • . Valve, Piston
12 13507-17C01 • . Diaphragm
13 13247-02340 • . Screw, Drain
14 09492-17016 • . Jet, Pilot
14 09492-20024 • . Jet, Pilot (20)
15 13247-33E00 • . Screw
16 13258-44B00 • . Gasket, Float Chamber
17 13250-04F00 • . Float Assy
18 13254-01010 • . Pin, Float
19 02112-04083 • . Screw
20 13602-05A10 • . Screw
21 13370-33E80 • . Valve Assy, Needle
22 09491-23012 • . Jet, Main (115)
22 09491-24026 • . Jet, Main (120)
23 09491-60010 • . Jet, Main (60)
23 09491-62004 • . Jet, Main (62.5)
24 13385-07F00 • . Holder, Jet
25 13246-43010 • . O Ring
26 09494-00949 • . Jet, Needle (p-5m)
27 13279-33E00 • . Screw, Pilot (2 3/4)
27 13279-19F10 • . Screw, Pilot (2.0)
28 13268-47070 • . Spring
29 13291-29900 • . Washer
30 13295-29900 • . O Ring
31 13267-13F00 • . Adjuster
32 13271-33C00 • . Spring
33 13411-05300 • . Plunger Assy
34 13682-31210 • . Cap
35 13418-44080 • . Holder, Guide
36 13417-26D00 • . Spring
37 13278-47090 • . O Ring
38 13247-33E00 • . Screw
39 09493-33002 • . Jet, Air (165)
40 13274-84000 • . Cap
41 09401-06101 • . Clip
42 13295-33010 • . O Ring
43 13268-96111 Spring
44 13271-44B00 Spring
45 13267-44B00 Screw
46 13683-01DF0 Hose

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 14 of 61
GS500K1 (GS500K1 E2) FIG13 CARBURETOR (GS500K1/K2/UK1/UK2/P37)
Ref No Part No Description
47 13413-01DE0 Plate
48 13602-04F00 Screw
49 13557-33E00 Packing
50 13683-01DE0 Hose
51 13683-01DB0 Hose
52 13673-44B00 Seal
53 13685-33EQ0 Nipple
54 13565-01DE0 Bracket
55 02122-05103 Screw
56 13685-01DB0 Pipe

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 15 of 61
GS500K1 (GS500K1 E2) FIG13A CARBURETOR (GS500HK1/HK2/HUK1/HUK2)
Ref No Part No Description

3 13573-01DB0 • . Spring
4 13507-17C01 • . Diaphragm
6 13418-33E00 • . Holder
7 09280-05004 • . O Ring (d:1.9,id:4.8)
8 13481-13F00 • . Spring
9 13382-44030 • . Washer
10 13394-17E60 • . E Ring
11 13387-13F00 • . Ring
12 13383-01DE0 • . Needle, Jet (5dh41-3)
13 09494-00949 • . Jet, Needle (p-5m)
14 13246-43010 • . O Ring
15 13385-07F00 • . Holder, Jet
17 13295-29900 • . O Ring
18 13291-29900 • . Washer
19 13268-48700 • . Spring
20 13279-33E00 • . Adjuster (2 5/8)
21 13370-33E80 • . Valve Assy, Needle
22 02112-04083 • . Screw
23 13602-05A10 • . Screw
24 13250-04F00 • . Float Assy
25 13254-01010 • . Pin, Float
26 09492-17016 • . Jet, Pilot (17.5)
27 09491-60010 • . Jet, Mian (60)
28 09493-34003 • . Jet, Pilot Air (170)
29 13258-04F00 • . Gasket
30 02112-04107 • . Screw
31 13247-02340 • . Plug, Drain
32 13502-01DB0 • . Cover Assy, Diaphragm Lh
32 13502-01DC0 • . Cover Assy, Diaphragm Rh
33 13411-05300 • . Plunger Assy
34 13417-26D00 • . Spring
35 13278-47090 • . O Ring
36 13418-44080 • . Holder, Guide
37 13682-31210 • . Cap
38 02112-05127 • . Screw
39 13274-84000 • . Cap
40 09401-06101 • . Clip
41 13267-13F00 Adjuster
42 13271-33C00 Spring
43 09355-35755-600 Hose
44 13683-10F60 Hose
45 13685-04F10 Nipple
46 95569-78040 Check Valve Assy
47 18115-70G10 Solenoid Assy
48 13683-01DB0 Hose
49 13683-01DE0 Hose
50 13683-46D10 Hose
51 13683-01DC1 Hose
52 09401-16401 Clip
53 09408-00033 Clip
54 13413-01DE0 Lever
55 02142-04083 Screw
56 13557-33E00 Packing

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 16 of 61
GS500K1 (GS500K1 E2) FIG13A CARBURETOR (GS500HK1/HK2/HUK1/HUK2)
Ref No Part No Description
57 13602-13D60 Sensor Assy
58 13602-55A00 Screw
59 09355-35755-600 Hose
60 09355-35755-600 Hose
61 09355-35755-600 Hose
62 09367-04007 Nipple
63 09355-35755-600 Hose
64 13685-01DC0 Rod
65 13685-01DB0 Pipe
66 13268-96110 Spring
67 13271-44B00 Spring
68 13267-44B00 Screw
69 13673-44B00 Seal
70 13685-33EQ0 Nipple
71 18780-32E00 Filter, Air Cleaner No.2

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 17 of 61
GS500K1 (GS500K1 E2) FIG14 AIR CLEANER
Ref No Part No Description

1 13700-01D70 Cleaner Assy, Air

2 13780-01D51 • . Filter Assy
3 02142-05087 • . Screw
4 13881-01D60 • . Tube, Outlet
5 09402-64203 • . Clamp
6 09352-11153-600 • . Tube, Breather
7 09401-14301 • . Clip
8 13870-21458 • . Tube, Drain
9 09401-13409 • . Clip
10 09404-06413 • . Clamp
11 01580-06163 Bolt
12 09404-06434 Clamp

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 18 of 61
GS500K1 (GS500K1 E2) FIG15 MUFFLER
Ref No Part No Description

1 14181-01D00 Gasket, Exhaust Pipe

2 07120-08403 Bolt
3 14301-01DB0 Muffler Assy
4 09103-08256 Bolt (8x40)
5 09160-08136 Washer (8.5x28x1.6)
6 09180-08152 Spacer (8.6x12x20.1)
7 09320-12048 Cushion
8 08316-10083 Nut

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 19 of 61
GS500K1 (GS500K1 E2) FIG16 CLUTCH
Ref No Part No Description

1 21200-44102 Gear, Primary Driven (nt:76)

2 09181-25223 Washer (25x38x1.0)
3 21411-44101 Hub, Sleeve
4 09140-20001 Nut
5 09167-20006 Washer (20.5x38x0.8)
6 09160-20015 Washer (20x44x3)
7 21441-37400 Plate, Drive
8 21451-28C31 Plate, Driven
9 21462-14301 Disk, Pressure
10 09440-20019 Spring
11 09100-06145 Bolt (6x40)
12 21414-01D00 Spacer
13 23121-44100 Piece, Push
14 09263-15003 Bearing (15x28x2)
15 09160-15045 Washer (15.5x28x1)
16 16321-01D10 Gear, Oil Pump Drive (nt:39)
17 09261-06002 Pin
18 08331-31383 Circlip
19 23110-44111 Rod, Push Rh
20 23111-24A01 Rod, Push Lh
21 09285-06011 Oil Seal (6x34x10)
22 23117-44102 Holder, Oil Seal
23 01500-06123 Bolt
24 23200-01D00 Screw Assy, Release
25 09134-06010 • . Screw
26 08310-00067 • . Nut
27 03141-06163 Screw
28 09443-08001 Spring

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 20 of 61
GS500K1 (GS500K1 E2) FIG17 TRANSMISSION
Ref No Part No Description

1 24121-01D01 Countershaft (nt:13)

2 24221-44001 Gear, 2nd Drive (nt:18)
3 24231-01D11 Gear, 3/4 Drive (nt:21/24)
4 24251-01D00 Gear, 5th Drive (nt:26)
5 24252-19F00 Bush
6 24260-01D01 Gear, 6th Drive (nt:27)
7 09181-25167 Washer (25x34x1.0)
8 09380-25010 Circlip
9 09262-25051 Bearing, Rh (25x62x17)
10 09390-62012 C Ring
11 09263-20025 Bearing, Lh (20x34x20)
12 04221-07129 Pin
13 24741-44102 Holder, Bearing
14 09126-06014 Screw (6x16)
15 24131-01D00 Driveshaft
16 24310-44001 Gear, 1st Driven (nt:32)
17 09181-20251 Washer (20x34x1)
18 24321-44005 Gear, 2nd Driven (nt:32)
19 09301-25001 Bush
20 09380-25010 Circlip
21 24331-44003 Gear, 3rd Driven (nt:29)
22 09167-25012 Washer (25.1x31x1.0)
23 09167-25013 Lock Washer
24 09380-25010 Circlip
25 24341-44003 Gear, 4th Driven (nt:27)
26 09167-25012 Washer (25.1x31x1.0)
27 09169-25001 Lock Washer
28 09380-25010 Circlip
29 24351-44001 Gear, 5th Driven (nt:25)
30 24361-44010 Gear, 6th Driven (nt:23)
31 09390-62012 C Ring
32 09283-32015 Oil Seal (32x62x7)
33 09263-20027 Bearing, Rh (20x34x17)
34 09262-25105 Bearing, Lh (25x62x17)
35 09282-32002 Oil Seal
36 27511-01D01 Sprocket, Engine (nt:16)
37 27531-01D10 Spacer (l:32.7)
38 08331-31256 Circlip
39 27600-01C10-110 Chain, Drive (did520vm,110le)

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 21 of 61
GS500K1 (GS500K1 E2) FIG18 GEAR SHIFTING
Ref No Part No Description

1 25211-44001 Fork, Gear Shifting No.1

2 25221-44001 Fork, Gear Shifting No.2
3 25231-44000 Fork, Gear Shifting No.3
4 25411-18900 Shaft, Gear Shifting Fork
5 02142-06083 Screw
6 08211-06141 Washer
7 25311-01D00 Cam, Gear Shifting
8 09261-04001 Pin
9 09209-04013 Pin
10 09181-26001 Washer (26x32.5x0.3)
11 25322-44000 Holder, Drive Pin
12 02112-06163 Screw
13 25341-33300 Guide, Cam
14 09111-06054 Bolt (6x14.6)
15 01500-06163 Bolt
16 09263-40001 Bearing (40x47x12)
17 25350-44000 Stopper, Cam No.1
18 09443-09007 Spring
19 25351-30010 Stopper, Cam No.2
20 25354-30000 Holder, Spring
21 09440-06020 Spring
22 09168-14002 Gasket (13.8x18.8x0.4)
23 25510-44100 Shaft, Gear Shifting
24 09448-13008 Spring
25 08332-11073 E Ring
26 09444-26013 Spring
27 09180-12068 Spacer (12x20x15.3)
28 25671-01011 Stopper
29 09285-12002 Oil Seal (12x22x9)
30 25600-01D02 Lever Assy, Gear Shifting
31 25652-20C00 • . Rubber
32 01500-06203 Bolt
33 37720-47D00 Base Assy, Gear Shift
34 37720-01D00 Base Assy, Gear Shift
35 09280-26005 O Ring (d:2.4,id:26.2)
36 02112-75203 Screw
37 09209-05011 Contact
38 09440-04010 Spring

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 22 of 61
GS500K1 (GS500K1 E2) FIG19 STARTING MOTOR
Ref No Part No Description

1 31100-20C00 Motor Assy, Starting

2 31310-27A01-H17 • . Armature
3 31153-43400 • . Oil Seal
4 31170-43400 • . Shim Set
5 31264-44110 • . O Ring
6 31132-27A01 • . Brush Holder Assy
7 31135-65010 •• .. Spring
8 31130-38300 • . Brush
9 31172-38300 • . Bushing (a)
10 31171-38300 • . Bushing (b)
11 31143-38300 • . O Ring
12 31281-88C00 • . Bolt
13 31156-38300 • . O Ring
14 09280-24003 • . O Ring (d:3.0,id:24.5)
15 09128-06024 Bolt (6x25)
16 08361-35068 Nut

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 23 of 61
GS500K1 (GS500K1 E2) FIG20 GENERATOR
Ref No Part No Description

1 31401-01D10 Stator
2 31402-01D00 Rotor
3 02112-35303 Screw
4 09103-12004 Bolt (12x60)
5 31497-45000 Clamp
6 02112-05083 Screw
7 31498-45000 Clamp
8 02112-06103 Screw
9 09404-06432 Clamp (l:65)

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 24 of 61
GS500K1 (GS500K1 E2) FIG21 SIGNAL GENERATOR
Ref No Part No Description

1 32900-01D20 Ignitor
2 02142-06163 Screw
3 33110-44420 Signal Generator Assy
5 33120-01D00 Rotor, Signal
6 33120-01D20 Rotor, Signal
7 09103-06064 Bolt (6x60)
8 02112-05103 Screw
9 09404-06432 Clamp (l:80)

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 25 of 61
GS500K1 (GS500K1 E2) FIG22 BATTERY
Ref No Part No Description

1 33610-01D00 Battery (fb10l-b2,12v 11ah)

2 33652-19B00 Cushion (30x130x3)
3 33651-37000 Protector (170x95x3)
4 33680-16A10 Hose, Exhaust
5 33860-01D10 Lead Wire, (-)
6 33870-01D00 Lead Wire, Battery (+)
7 33624-01D00 • . Cap, Starter Relay Terminal
8 33624-43500 • . Cap, Battery (+)

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 26 of 61
GS500K1 (GS500K1 E2) FIG23 ELECTRICAL
Ref No Part No Description

1 31800-01D00 Relay Assy, Starting Motor

2 31841-01D00 • . Terminal, Relay
3 31892-07D00 • . Holder, Relay
4 09481-20101 • . Fuse, (20a)
5 08361-35068 Nut
6 33810-01DA0 Wire, Starter Motor Lead
7 31861-48B10 • . Cap, Starter Motor
8 33624-01D10 • . Cap, Battery Plus
9 32800-33C00 Rectifier Assy
10 02162-06203 Screw
11 33410-01D00 Coil Assy, Ignition
12 01500-06403 Bolt
13 09180-06198 Spacer (6.2x12x16)
14 33510-22010 Cap Assy, Spark Plug
15 33541-24510 Seal, Spark Plug
16 33542-38B00 Seal, High Tension Cord

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 27 of 61
GS500K1 (GS500K1 E2) FIG24 SPEEDOMETER - TACHOMETER
Ref No Part No Description

1 34110-01D70 Speedometer (mile/kilo)

1 34110-01D60 Speedometer (kilo)
2 34124-21E10 Knob
3 09139-02003 Screw
4 34210-01D60 Tachometer
5 34288-01D20 Damper
6 34193-01D60 Cover
7 34189-01D20 Cushion
8 09160-05013 Washer (5.2x16x1)
9 08313-10057 Nut
10 02112-34083 Screw
11 34950-01D60 Bracket, Meter
12 34170-01D21 Socket
12 34170-01D21 Socket
13 09471-12028 Bulb (12v,3.4w)
14 09471-12165 Bulb (12v,1.7w)
15 09107-06003 Bolt (6x30)
16 09180-06294 Spacer (6.5x10x15.7)
17 34956-31001 Cushion
18 09160-06136 Washer (6.5x28x1.6)
19 08316-10063 Nut
20 34910-01D02 Cable, Speedometer
21 34938-45100 Guide, Cable No.1
22 01550-06163 Bolt
23 34938-01D01 Guide, Cable No.2
24 34938-01D10 Guide, Cable No.3
25 01550-06123 Bolt
26 02112-05163 Screw
27 34940-01D02 Cable, Tachometer

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 28 of 61
GS500K1 (GS500K1 E2) FIG25 HEADLAMP
Ref No Part No Description

1 35100-26D60-999 Headlamp Assy

1 35100-26D52-999 Headlamp Assy
2 35111-01D20 • . Rim
3 35121-26D60 • . Lamp Unit
3 35121-26D52 • . Lamp Unit
4 35127-10D20 • . Ring
5 35173-20A01 • . Cover, Socket
6 35181-15611 • . Screw
7 08321-01057 • . Lock Washer
8 08310-00053 • . Nut
9 35151-45900 • . Screw, Adjusting
10 35152-15611 • . Nut
11 35154-31900 • . Spring
12 36118-26D50 • . Socket
13 09471-12060 Bulb (12v60/55w)
14 09471-12063 Bulb (12v,4w)
15 09126-05003 Screw (l:12)

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 29 of 61
GS500K1 (GS500K1 E2) FIG26 HEADLAMP (E24)
Ref No Part No Description

1 35100-10D70-999 Headlamp Assy

2 35111-01D20 • . Rim
3 35121-10D30 • . Lamp Unit
4 35127-10D20 • . Ring
5 35173-20A01 • . Cover, Socket
6 35181-15611 • . Screw
7 08321-01057 • . Lock Washer
8 08310-00053 • . Nut
9 35151-45900 • . Screw, Adjusting
10 35152-15611 • . Nut
11 35154-31900 • . Spring
12 09471-12060 Bulb (12v60/55w)
13 09126-05003 Screw (l:12)

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 30 of 61
GS500K1 (GS500K1 E2) FIG27 TURNSIGNAL LAMP
Ref No Part No Description

1 35604-33E30 Lamp Assy, Front Turnsignal

2 35603-33E30 Lamp Assy, Front Turnsignal
3 35610-33E00 • . Lamp Unit
4 03242-04123 • . Screw
5 09471-12045 • . Bulb (12v,21w)
6 08316-10103 Nut
7 35603-33E30 Lamp Assy, Rear Rh
8 35604-33E30 Lamp Assy, Rear Lh
9 35610-33E00 • . Lamp Unit
10 03242-04123 • . Screw
11 09471-12045 • . Bulb (12v,21w)
12 08310-00103 Nut
13 09160-10501 Washer (10.5x30x2.30)
14 35695-17C00 Spacer
15 38610-26E00 Relay Assy, Turnsignal

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 31 of 61
GS500K1 (GS500K1 E2) FIG28 TURNSIGNAL LAMP (E24)
Ref No Part No Description

1 35601-03FC0 Lamp Assy, Front Rh

2 35602-03FC0 Lamp Assy, Front Lh
3 35610-33E00 • . Lamp Unit
4 03242-04123 • . Screw
5 09471-12045 • . Bulb (12v,21w)
6 08316-10103 Nut
7 35603-33E30 Lamp Assy, Rear Rh
8 35604-33E30 Lamp Assy, Rear Lh
9 35610-33E00 • . Lamp Unit
10 03242-04123 • . Screw
11 09471-12045 • . Bulb (12v,21w)
12 08310-00103 Nut
13 09160-10501 Washer (10.5x30x2.30)
14 35695-17C00 Spacer
15 38610-26E00 Relay Assy, Turnsignal

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 32 of 61
GS500K1 (GS500K1 E2) FIG29 REAR COMBINATION LAMP
Ref No Part No Description

1 35710-01D20 Lamp Assy, Rear Combination

2 35712-01D20 • . Lens
3 35713-01D20 • . Gasket, Lens
4 03511-04403 • . Screw
5 09471-12083 • . Bulb (12v,21/5w)
6 33652-01D10 Cushion (80x20x10)
6a 33652-01D20 Cushion, Upper (40x40x38)
6b 33652-06C00 Cushion, Lower (40x120x6)
7 09160-06077 Washer (6.5x20x1.2)
8 09320-09009 Cushion
9 09180-06262 Spacer (6.5x9x8.5)
10 02112-06203 Screw
11 35927-01D20 Bracket, License Plate
12 09321-06026 Cushion
13 02142-06163 Screw
14 09160-06077 Washer
15 08310-00063 Nut
16 35970-07F00 Reflex Reflector Assy, Rear
17 08310-00053 Nut
18 35974-01D00 Bracket, Rear Reflex Reflector
19 02142-06123 Screw
20 08310-00063 Nut

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 33 of 61
GS500K1 (GS500K1 E2) FIG30 WIRING HARNESS
Ref No Part No Description

1 36610-01DB0 Harness, Wiring

2 36611-38A00 • . Diode
3 36611-01D00 Protector, Wiring Harness
4 36611-01D10 Protector, Wiring Harness
5 09404-06432 Clamp (l:80)
5 09404-06434 Clamp (l:95)
5 09404-08207 Clamp (l:97)
6 09407-14403 Clamp (l:125)
6 09407-18402 Clamp (l:165)
6 09407-19401 Clamp (l:190)
7 09403-06310 Clamp
8 01550-06163 Bolt, Wiring Harness Guide
9 37000-26890 Lock Set
10 37100-26860 Lock Set
11 37100-26D03 • . Lock Assy, Steering
11 37100-26D11 • . Lock Assy, Steering
12 09139-06026 Bolt
13 37740-24A00 Switch Assy, Stop Lamp
14 09443-06042 Spring
15 37840-26X50 Switch Assy, Side Stand
16 01550-06303 Bolt
17 38740-24X50 Relay Assy, Side Stand
18 38500-01D10 Horn Assy
19 01550-06123 Bolt
20 37146-26D10 Key, Blank

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 34 of 61
GS500K1 (GS500K1 E2) FIG31 HANDLE SWITCH
Ref No Part No Description

1 37200-27E11 Switch Assy, Handle Rh

1 37200-27E31 Switch Assy, Handle Rh
3 02112-05505 • . Screw
4 02112-05305 • . Screw
5 02112-05103 Screw, Throttle Cable
6 37400-23E10 Switch Assy, Handle Lh
7 02112-05455 • . Screw
8 09125-05066 • . Screw (5x25)
9 37560-38A00 Switch Assy, Clutch
10 37564-26E00 Screw, Clutch Switch

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 35 of 61
GS500K1 (GS500K1 E2) FIG32 FRAME
Ref No Part No Description

1 41102-01880-13L Frame Set (silver)

2 09103-10334 • . Bolt
3 08319-31107 • . Nut
4 43585-01D00 Cap
5 41540-01D31 Holder, Battery
6 09116-06167 Bolt, Lower
7 09116-06168 Bolt, Upper
8 09180-06038 Spacer (6.2x9x7.5)
9 09320-08021 Cushion
10 08313-20063 Nut
11 47410-01D10 Holder, Electric Parts
12 01550-06163 Bolt

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 36 of 61
GS500K1 (GS500K1 E2) FIG33 STAND - REAR BRAKE
Ref No Part No Description

1 42100-01D00 Stand, Center

2 01580-10603 Bolt
3 09180-10040 Spacer
4 09443-14059 Spring, Inner
5 09443-22013 Spring, Outer
6 09321-10017 Cushion
7 42310-01D10-019 Stand, Prop (black)
8 09111-10027 Bolt
9 08319-21103 Nut
10 09443-15046 Spring, Inner
11 09443-22017 Spring, Outer
12 43110-01D12 Pedal, Brake
13 25652-49300 Rubber
14 43121-01D00 Arm, Brake Rod
15 43212-04A00 Washer
16 01550-06253 Bolt
17 09443-13028 Spring, Return

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 37 of 61
GS500K1 (GS500K1 E2) FIG34 FOOTREST
Ref No Part No Description

1 43550-01D00 Rubber Assy, Front Rh

2 43560-01D00 Rubber Assy, Front Lh
3 43631-34A01 Washer, Rubber
4 09208-06005 Pin
5 08332-11043 E Ring
6 43510-01D00-13L Bracket, Front Rh (silver)
7 43520-01D00-13L Bracket, Front Lh (silver)
8 09106-08094 Bolt, Bracket
9 43586-01D10 Guard, Front Footrest Rh
10 43596-01D10 Guard, Front Footrest Lh
11 09139-06062 Bolt, Guard
12 43600-12B00 Footrest Assy, Pillion Rh
13 43700-12B00 Footrest Assy, Pillion Lh
14 43631-34A01 Washer, Rubber
15 09208-06005 Pin
16 08332-11043 E Ring

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 38 of 61
GS500K1 (GS500K1 E2) FIG35 FUEL TANK (MODEL K1)
Ref No Part No Description

1 44100-01DJ0-YC2 Tank Assy, Fuel (blue)

1 44100-01DJ0-Y9H Tank Assy, Fuel (yellow)
1 44100-01DJ0-YM7 Tank Assy, Fuel (blue)
2 68110-01D70-FT5 • . Tape Set, Fuel Tank
2 68110-01D70-FT6 • . Tape Set, Fuel Tank
2 68110-01D70-FT7 • . Tape Set, Fuel Tank
3 68111-42E00-YD8 • . Emblem, Fuel Tank (silver)
3 68111-42E00-20G • . Emblem, Fuel Tank (gray)
3 68111-42E00-1ZY • . Emblem, Fuel Tank (gray)
4 44201-33820 Cap Set, Fuel Tank
5 09106-05017 Bolt
6 44511-27E00 Cushion, Front
7 02142-05103 Screw, Front
8 09169-05012 Washer
9 44541-01D00 Cushion, Side
10 44550-01D01 Bracket, Rear
11 01550-08403 Bolt, Bracket
12 09320-14017 Cushion, Rear Upper
13 09320-10038 Cushion, Rear Lower
14 09180-06271 Spacer
15 09116-06172 Bolt
16 44423-01D00 Hose, Water Drain

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 39 of 61
GS500K1 (GS500K1 E2) FIG35A FUEL TANK (MODEL K2)
Ref No Part No Description

1 44100-01DD0-Y7L Tank Assy, Fuel (black)

1 44100-01DD0-YC2 Tank Assy, Fuel (blue)
2 68110-01DA0-FP2 • . Tape Set
2 68110-01DA0-GZ8 • . Tape Set
3 68111-42E20-0JW • . Emblem
4 44201-33820 Cap Set, Fuel Tank
5 09106-05017 Bolt
6 44511-27E00 Cushion, Front
7 02142-05103 Screw
8 09169-05012 Washer
9 44541-01D00 Cushion, Side
10 44550-01D01 Bracket, Rear
11 01551-08403 Bolt, Bracket
12 09320-14017 Cushion, Rear Upper
13 09320-10038 Cushion, Rear Lower
14 09180-06271 Spacer
15 09116-06172 Bolt
16 44423-01D00 Hose, Drain

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 40 of 61
GS500K1 (GS500K1 E2) FIG36 FUEL COCK
Ref No Part No Description

1 44300-01D30 Cock Assy, Fuel

2 07120-06103 Bolt
3 44443-01D10 Hose, Fuel
4 09401-11407 Clip
5 44442-01D20 Hose, Fuel "res"
6 44441-01D20 Hose, Fuel "on"
7 09401-10409 Clip
8 44300-01D10 Filter Unit, Fuel
9 44348-28070 • . O Ring
10 34826-03F00 Bolt, Unit
11 09168-06026 Gasket

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 41 of 61
GS500K1 (GS500K1 E2) FIG37 FRAME COVER (MODEL K1)
Ref No Part No Description

1 47110-01DJ0-YC2 Cover, Frame Rh (blue)

1 47110-01DJ0-Y9H Cover, Frame Rh (yellow)
1 47110-01DJ0-YM7 Cover, Frame Rh (blue)
2 68135-01D50-FT5 • . Tape, Rh
2 68135-01D50-FT6 • . Tape, Rh
2 68135-01D50-FT7 • . Tape, Rh
3 68131-01D40-FN3 • . Emblem
4 47210-01DJ0-YC2 Cover, Frame Lh (blue)
4 47210-01DJ0-Y9H Cover, Frame Lh (yellow)
4 47210-01DJ0-YM7 Cover, Frame Lh (blue)
5 68145-01D50-FT5 • . Tape, Lh
5 68145-01D50-FT6 • . Tape, Lh
5 68145-01D50-FT7 • . Tape, Lh
6 68131-01D40-FN3 • . Emblem
7 09116-06010 Bolt
8 09180-06263 Spacer
9 09320-09016 Cushion
10 47310-01D50-YC2 Cover, Center (blue)
10 47310-01D50-Y9H Cover, Center (yellow)
10 47310-01D50-YM7 Cover, Center (blue)
11 68165-01D00-YD8 • . Emblem, "suzuki" (silver)
11 68165-01D00-20G • . Emblem, "suzuki" (gray)
11 68165-01D00-1ZY • . Emblem, "suzuki" (gray)
12 47321-01DA0 Cover, Frame Lower
13 03541-04103 Screw
14 09320-08018 Cushion

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 42 of 61
GS500K1 (GS500K1 E2) FIG37A FRAME COVER (MODEL K2)
Ref No Part No Description

1 47110-01DK0-YD8 Cover, Frame Rh (silver)

1 47110-01DK0-YUX Cover, Frame Rh (silver)
2 68130-01D90-FP2 • . Tape Set, Rh
2 68130-01D90-GZ8 • . Tape Set, Rh
3 68135-01D40-HJ5 • . Tape, Rh
4 47210-01DK0-YD8 Cover, Frame Lh (silver)
4 47210-01DK0-YUX Cover, Frame Lh (silver)
5 68140-01D90-FP2 • . Tape Set, Lh
5 68140-01D90-GZ8 • . Tape Set, Lh
6 68145-01D40-HJ5 • . Tape, Lh
7 09116-06010 Bolt
8 09180-06263 Spacer
9 09320-09016 Cushion
10 47310-01D50-YD8 Cover, Center (silver)
11 68165-01D00-Y7L • . Emblem
12 47321-01DA0 Cover, Frame Lower
13 03541-04103 Screw
14 09320-08018 Cushion

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 43 of 61
GS500K1 (GS500K1 E2) FIG38 HEADLAMP HOUSING
Ref No Part No Description

1 51810-01D11 Housing, Headlamp

2 51817-01D01 • . Grommet
3 01550-08307 Bolt
4 08316-10083 Nut
5 51851-01D11 Stay, Headlamp Housing Rh
6 51861-01D11 Stay, Headlamp Housing Lh
7 01550-06127 Bolt
8 09118-06007 Bolt, Stopper
9 09180-07004 Spacer
10 09320-10015 Cushion
11 51815-06C00 Plate

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 44 of 61
GS500K1 (GS500K1 E2) FIG39 FRONT FENDER
Ref No Part No Description

1 53111-01D40-YC2 Fender, Front (blue)

1 53111-01D40-Y9H Fender, Front (yellow)
1 53111-01D40-YM7 Fender, Front (blue)
2 53145-30B00 Cushion
3 53114-01D00 Brace, Front Fender (silver)
4 09139-05032 Screw
5 09169-05010 Washer
6 09159-05043 Nut
7 09139-06027 Screw
8 58621-21203 Guide, Cable

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 45 of 61
GS500K1 (GS500K1 E2) FIG40 HANDLEBAR
Ref No Part No Description

1 56111-01DA0 Handlebar
2 56211-31F00-0FP Clamp, Upper (silver)
3 56221-01D50-0FP Clamp, Lower (silver)
4 07130-08307 Bolt
5 56241-01D00 Cushion, Holder
6 09250-06011 Cap
7 07130-10653 Bolt
8 09160-10094 Washer
9 08319-31107 Nut
10 56200-01840 Balcncer Set, Handlebar
11 02122-06853 • . Screw
12 56272-44500 • . Expander
13 08316-10083 • . Nut
14 09159-06024 • . Nut
15 56500-08090 Mirror Assy, Rear View
16 56500-01D11 Mirror Assy, Rear View Rh
17 56600-01D11 Mirror Assy, Rear View Lh
18 58200-01DA0 Cable Assy, Clutch
19 58300-01DA0 Cable Assy, Throttle No.1
20 58300-01DB0 Cable Assy, Throttle No.2
21 58410-01D70 Cable, Starter
22 94474-22D00 Protector, Cable
23 72895-78A30 Protector, Cable

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 46 of 61
GS500K1 (GS500K1 E2) FIG41 HANDLE LEVER
Ref No Part No Description

1 57110-22D02 Grip, Throttle

2 57300-33E01 Lever Assy, Brake
3 57431-17C00 • . Bolt, Pivot
4 08316-10063 • . Nut
5 57460-17C00 Switch Assy, Stop
6 57465-17C00 • . Screw
7 57211-22D01 Grip, Lh
8 57500-01D01 Lever Assy, Clutch
9 57620-01D00 • . Lever, Clutch
10 57531-14A00 • . Bolt
11 08319-21063 • . Nut
12 57441-11010 • . Adjuster
13 57442-11010 • . Nut
14 01547-06203 • . Bolt
15 57661-33400 Cover, Clutch Lever

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 47 of 61
GS500K1 (GS500K1 E2) FIG42 REAR FENDER
Ref No Part No Description

1 63111-01D31 Body, Rear Fender

2 09113-06001 Bolt
3 01550-06163 Bolt, Side
4 09169-06037 Washer
5 63210-01DA0 Brace, Rear Fender Rh
6 63220-01DA0 Brace, Rear Fender Lh
7 01550-08123 Bolt, Brace Rear
8 01550-08203 Bolt, Brace Front
9 47425-01D00 Plate, Tool Holder
10 09800-21017 Tool Assy
11 09822-00005 Clamp, Wrench
12 09462-00046 Band
13 95720-01D00 Holder, Helmet
14 01550-06163 Bolt
15 63411-42A00 Mud Guard, Rear Unit
16 09169-06010 Washer
17 02142-06163 Screw
18 63115-06C00 Tape, Fender

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 48 of 61
GS500K1 (GS500K1 E2) FIG43 LABEL
Ref No Part No Description

1 68319-29F00 Label, Warning (english)

1 68319-29F20 Label, Warning (german)
1 68319-29F30 Label, Warning (french)
1 68319-29F40 Label, Warning (italian)
1 68319-29F50 Label, Warning (spanish)
1 68319-29F70 Label, Warning (dutch)
1 68319-29F80 Label, Warning (potuguese)
1 68319-29F90 Label, Warning (swedish)
1 68319-29FA0 Label, Warning (finnish)
1 68319-29FB0 Label, Warning (norwegian)
1 68319-29FC0 Label, Warning (danish)
1 68319-30F40 Label, Warning (italian)
1 68319-30F90 Label, Warning (swedish)
2 68623-17D00 Label, Fuel Caution
2 86932-73060 Label, Fuel Caution
3 68332-01D30 Label, Tire
4 99011-01D62-28B Manual, Owner's
4 99011-01D62-042 Manual, Owner's
4 99011-01D62-057 Manual, Owner's
4 99011-01D63-042 Manual, Owner's

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 49 of 61
GS500K1 (GS500K1 E2) FIG44 COWLING (OPTIONAL)
Ref No Part No Description

1 94402-01D60-YC2 Cowling Assy, Upper (blue)

1 94402-01D60-Y9H Cowling Assy, Upper (yellow)
1 94402-01D60-YM7 Cowling Assy, Upper (blue)
2 94432-01D60 • . Screen, Wind
3 02142-04123 • . Screw
4 08322-01043 • . Washer
5 08321-01043 • . Lock Wahser
6 08310-00043 • . Nut
7 94741-01D60 • . Bolt, Headlamp
8 94511-01D60 • . Brace, Cowling
9 01570-06167 • . Bolt
10 08310-00063 • . Nut
11 94401-01810-YC2 Cowling Set, Under (blue)
11 94401-01810-Y9H Cowling Set, Under (yellow)
11 94401-01810-YM7 Cowling Set, Under (blue)
12 94580-01D50 • . Bracket, Outer
13 94582-01D50 • . Bracket, Inner
14 02112-36457 • . Screw
15 09160-06084 • . Washer

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 50 of 61
GS500K1 (GS500K1 E2) FIG45 SEAT
Ref No Part No Description

1 45100-01D20-FH4 Seat Assy (black)

2 09321-10012 • . Cushion, Front Lower
3 45149-31300 • . Cushion, Center & Rear
4 94982-29400 • . Cushion, Battery Stopper
5 45215-22A00 • . Striker, Seat Lock
6 45213-13601 • . Cushion, Boss
7 45126-41B00 • . Cushion, Striker Upper
8 45127-41B00 • . Cushion, Striker Lower
9 08316-20063 • . Nut
10 45220-20A01 Bracket, Seat Support
11 02122-06303 Screw
12 45280-38400 Cable, Seat Lock
13 45288-14F00 Guide, Seat Lock Cable
14 45289-11F00 Plate, Seat Lock Assy
15 95700-14810 Lock Set, Seat
16 46211-01D00-13L Handle, Pillion Rider (silver)
17 01550-08253 Bolt
18 09407-18402 Clamp, Seat Lock Cable

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 51 of 61
GS500K1 (GS500K1 E2) FIG46 FRONT DAMPER
Ref No Part No Description

51103-01DB0 Damper Assy, Front Fork Rh

51104-01DB0 Damper Assy, Front Fork Lh
51103-01DC0 Damper Assy, Front Fork Rh
51104-01DB0 Damper Assy, Front Fork Lh
1 51130-01DA0 • . Tube, Outer Rh
2 51140-01DA0 • . Tube, Outer Lh
3 51167-01D00 • . Metal, Slide
4 51158-49500 • . Washer
5 51153-26F00 • . Seal, Oil
6 51156-40301 • . Ring, Snap
7 51173-26F00 • . Seal, Dust
8 51110-01D60 • . Tube, Inner
9 51121-01D00 •• .. Piston
10 51195-01D00 • . Piece, Oil Lock
11 51146-01D00 • . Cylinder
12 51196-13A10 •• .. Ring, Piston
13 51177-01D00 •• .. Spring, Rebound
14 51147-16510 • . Bolt
15 51148-41310 • . Gasket
16 01550-08407 • . Bolt, Rh
17 51171-01D60 • . Spring, Main
18 51172-01D00 • . Washer, Spring
19 51176-01DB0 • . Spacer
20 51192-01D60 • . Washer, Upper
21 51351-24D00 • . Bolt, Fork
22 51117-38260 • . O Ring
23 51201-01DA0 • . Protector
24 51166-01D80 Bolt, Rh

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 52 of 61
GS500K1 (GS500K1 E2) FIG47 STEERING STEM
Ref No Part No Description

1 51410-01D91 Stem, Steering

1 51410-01D80 Stem, Steering
2 09265-30009 • . Bearing (30x55x17)
3 51530-01D01 Bracket, Headlamp Rh
4 51540-01D01 Bracket, Headlamp Lh
5 51553-34300 Cushion, Bracket
6 51352-01D00 Bolt, Steering Stem
7 09265-25019 Bearing (25x47x15)
8 51643-49002 Dust Seal
9 51631-28000 Nut
10 51311-01D00 Head, Steering Stem
11 07130-08303 Bolt, Stem Head
11 51328-01D80 Bolt, Stem Head
12 56240-01D00 Cushion, Stem Head
13 56243-01D00 Spacer, Stem Head
14 51353-05C00 Bolt, Upper
15 51356-22012 Washer

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 53 of 61
GS500K1 (GS500K1 E2) FIG48 FRONT WHEEL
Ref No Part No Description

1 54111-34C00-Y6G Wheel, Front (mt3.00x17) (silver)

2 09180-15011 Spacer (15.3x21.7x63)
3 08123-63027 Bearing
4 54711-01D00 Axle, Front
5 54740-33410 Spacer, Front Axle Rh
6 54741-01D00 Spacer, Front Axle Rh
7 09159-12058 Nut
8 09160-12094 Washer
9 54600-01D01 Box Assy, Speedometer Gear
10 54871-38C00-0SR Cover, Front Hub Lh (gray)
11 59210-01D21 Disc, Front Brake Rh
12 09106-08125 Bolt (8x33)
13 55110-01D00 Tire, Front,110/70-17 54h Bridgestone
14 43130-24A00 Valve Assy, Wheel Rim (tr412)
15 55411-00A00 Balancer, Wheel (10g)
15 55412-00A01 Balancer, Wheel (20g)

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 54 of 61
GS500K1 (GS500K1 E2) FIG49 FRONT CALIPER
Ref No Part No Description

59100-33D90 Caliper Assy, Front Rh

1 59300-33830 • . Piston Set
2 59300-33840 •• .. Seal Set, Piston
3 59102-33810 • . Pad Set
4 59171-33D00 Shim, Pad
5 59115-33D00 • . Spring
6 59112-44B00 • . Boot
7 59313-36500 • . Insulator
8 59116-33D00 • . Guide
9 59121-18410 • . Bleeder
10 55156-66310 • . Cap
11 59141-44B01 • . Pin
12 69142-45000 • . Clip
13 01550-10253 Bolt

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 55 of 61
GS500K1 (GS500K1 E2) FIG50 FRONT MASTER CYLINDER
Ref No Part No Description

1 59600-45C10 Cylinder Assy, Front Master

2 59600-04810 • . Piston/cup Set
3 59667-49460 • . Diaphragm
4 59669-41C00 • . Cap
5 69689-49300 • . Screw
6 59671-44300 • . Holder
7 59675-19C00 • . Bolt
8 59675-19C10 • . Bolt, Upper
9 59664-48B00 • . Protector
10 59668-41C00 • . Plate
11 59480-01D70 Hose, Front Brake
12 09360-10041 Bolt (10x1.00x22)
13 09360-10042 Bolt, Lower (10x1.25x22)
14 09161-10009 Washer
15 59268-01D01 Clamp, Hose
16 59268-45D00 Clamp, Hose
17 01550-06123 Bolt

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 56 of 61
GS500K1 (GS500K1 E2) FIG51 REAR SWINGING ARM
Ref No Part No Description

1 61000-01D10-13L Swinging Arm Assy, Rear (silver)

2 09263-22017 • . Bearing, Pivot (22x29x30)
3 09263-17037 • . Bearing, Rod (17x24x25)
4 61282-01D00 Spacer, Center
5 61251-45001 Spacer, Pivot Bearing
6 09160-14020 Washer
7 61262-45002 Dust Seal, Pivot Shaft
8 61211-30B00 Shaft, Swinging Arm Pivot
9 09160-14009 Washer
10 09159-14019 Nut
11 61222-48B00 Cap, Swinging Arm Pivot
12 61273-01D00 Buffer, Chain Touch Defense
13 61310-01D00 Case, Chain
14 02142-06123 Screw
15 09169-06026 Washer
16 64310-01D02 Torque Link, Rear (black)
17 09111-10052 Bolt, Front (10x41)
18 09100-10187 Bolt, Rear (10x34)
19 08319-31103 Nut

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 57 of 61
GS500K1 (GS500K1 E2) FIG52 CUSHION LEVER
Ref No Part No Description

1 62601-01821 Lever Set, Rear Cushion

2 09263-20064 • . Bearing, Front (20x27x26)
3 09263-17037 • . Bearing (17x24x25)
4 09263-17034 • . Bearing, Rear (17x24x26)
5 62684-01D00 Spacer, Front (12x20x30)
6 09103-12042 Bolt, Front (12x57)
7 08319-31128 Nut
8 09180-12125 Spacer, Center (12x17x89)
9 62684-40A10 Spacer, Rear (10x17x30)
10 62641-01D02 Rod, Rear Cushion
11 09103-12041 Bolt, Center (12x118)
12 08319-31128 Nut
13 62100-01D20 Absorber Assy, Rear Shock
14 09103-10213 Bolt (10x52)
15 08319-31107 Nut

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 58 of 61
GS500K1 (GS500K1 E2) FIG53 REAR WHEEL
Ref No Part No Description

1 64111-34C00-Y6G Wheel, Rear (mt3.50x17) (silver)

2 69211-01D00 Disc, Rear Brake (gold)
3 09106-08131 Bolt (8x30)
4 69721-43400 Bracket, Caliper (black)
5 64740-19C00 Spacer, Rear Axle,rh
6 64611-01D00 Drum, Rear Sprocket
7 64651-27A01 Absorber, Rear Hub Shock
8 64711-01D30 Axle, Rear
9 64733-01D00 Retainer, Drum
10 64751-19C00 Spacer, Rear Axle,lh
11 09160-17047 Washer
12 08319-21168 Nut
13 09180-17067 Spacer, Bearing (17.5x25x88)
14 08143-63037 Bearing
15 09262-25073 Bearing (25x62x17)
16 09285-35001 Oil Seal (35x62x8)
17 64511-01D04 Sprocket, Rear (nt:39)
18 09119-10059 Bolt (10x38)
19 08319-31107 Nut
20 61410-01D00 Adjuster, Chain
21 61421-01D00 Plate, Guide
22 08319-31087 Nut
23 64712-19C01 Washer, Chain Adjuster Rh
24 64712-01D00 Washer, Chain Adjuster Lh
25 65110-01D00 Tire, Rear (130/70-17 62h) Bridgestone
26 43130-24A00 Valve Assy, Wheel Rim (tr412)
27 55411-00A00 Balancer (10g)
27 55412-00A01 Balancer (20g)
28 61442-33300 Cap

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 59 of 61
GS500K1 (GS500K1 E2) FIG54 REAR CALIPER
Ref No Part No Description

69100-01D20 Caliper Assy, Rear

1 69100-32840 • . Piston Set
2 69100-05840 •• .. Seal Set, Piston
3 69100-01820 • . Pad Set
4 59145-16700 • . Bolt
5 59143-16700 • . Spring
6 69141-45000 • . Pin
7 69142-45000 • . Clip
8 59151-16701 • . Cover
9 59121-18410 • . Bleeder
10 55156-66310 • . Cap
11 59371-20C00 • . Shim, Inner
12 59381-20C00 • . Shim, Outer
13 01550-08303 Bolt

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 60 of 61
GS500K1 (GS500K1 E2) FIG55 REAR MASTER CYLINDER
Ref No Part No Description

1 69600-01D00 Cylinder Assy, Rear Master

2 69600-04820 • . Piston / Cap Set
3 69691-00A00 •• .. Boot
4 69692-19A00 • . Yoke
5 69670-01D00 • . Rod, Push
6 69693-05A00 • . Nut
7 69672-00A00 • . Connector
8 69686-34200 • . O Ring
9 02112-74123 • . Screw
10 09139-06057 Screw (6x25)
11 69740-01D02 Tank Assy, Rear Reservoir
12 59667-04700 • . Diaphragm
13 59669-05D00 • . Cap
14 69689-04A00 • . Screw
15 01550-06163 Bolt
16 08316-10063 Nut
17 69731-01D02 Hose, Reservoir
18 09401-13417 Clamp
19 69480-01D20 Hose, Rear Brake
20 09360-10041 Bolt (10x1.00x22)
21 09161-10009 Washer (10x15x1.5)
22 69243-01D10 Guide, Brake Hose
23 09200-06037 Pin
24 08322-01063 Washer
25 04111-20158 Pin, Cotter

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Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 61 of 61
GS500K1 (GS500K1 E2) FIG56 OPTIONAL
Ref No Part No Description

1 99000-25110 Suzuki Pbc Grease

2 99000-32020 Thread Lock Super (1333b)
2 99000-32030 Thread Lock Super (1303b)
2 99000-32050 Thread Lock Super (1342)
2 99000-32100 Thread Lock Super (1305)
2 99000-32130 Thread Lock Super (1360)
3 99000-32040 Thread Lock Cement
4 99000-31140 Suzuki Bond (1207b) Black
4 99000-31110 Suzuki Bond (1215)
5 99000-25030 Suzuki Super Grease
6 99000-25140 Suzuki Moly Paste
7 99000-10209-33J Paint (pearl Novelty Black)
7 99000-10209-0FP Paint (traditional Silver Metallic)
7 99000-10209-13L Paint (bright Silver Metallic)
7 99000-10209-19A Paint (candy Antares Red)
7 99000-10209-1LF Paint (pearl Suzuki Deep Blue)
7 99000-10209-Y0V Paint (candy Marine Blueish Green)
7 99000-10109-019 Paint (black)
7 99000-10209-Z94 Paint (mable Azteca Orange)
7 99000-10209-Y0W Paint (candy Koran Orange)
7 99000-10209-Y98 Paint (candy Forest Green)
7 99000-10209-163 Paint (mable Phlolina Yellow)
7 99000-10209-Y7E Paint (candy Koran Orange)

Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.