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A. First Set of Assignments: Part-A : 2.5 Marks & Part-B : 2.5 Marks. Each question carries 0.5 marks.
B. Second Set of Assignments: Part-C : 2.5 Marks & Part-D : 2.5 Marks. Each question carries 0.5 marks.
C. Third Set of Assignments: 20 Short Answer Questions : 5 Marks. Each question carries 0.25 marks.
Confine your answers to 150 to 200 Words.
D. Forth Set of Assignments: Two Case Studies : 5 Marks. Each case study carries 2.5 marks.
ASSIGNMENTS
PART– A
1. What is production planning ? What are its objectives and scope.
2. What are the various production systems ? Describe the characteristics, merits and demerits of each
system.
3. There are two methods of processing oil at a refinery. Method 1 has fixed costs of Rs. 9,00,000
whereas the fixed cost for Method 2 are 11,00,000. The variable costs depend on the chemicals used
and heating requirements. These are Rs. 1.50 and Rs. 1.00 per barrel respectively. Which method is
more economical ?
4. What is aggregation production plan ? Discuss the pure strategies and the mixed strategy in aggregate
planning.
2. What do you understand by product layout and process layout ? Compare the advantages and
disadvantages of these layouts.
3. (a) Explain the methodology and assumptions for sequencing ‘n’ jobs through three machines A, B
and C in prescribed order ABC for each job.
(b) There are seven jobs to be processed through three machines M1, M2 and M3 in that order.
The processing time for each job in hours is given in the table. Sequence these jobs using
Johnson’s method and find the overall processing time and idle times for the three machines :-
Job M1 M2 M3
A 1 7 8
B 3 3 10
C 7 8 9
D 9 2 11
E 4 8 9
F 5 6 14
G 2 1 12
5. Alpha Electronic Company produces 2000 TV sets in a year for which it needs an equal number of
tubes of certain type. Each tube costs Rs. 10/- and the cost to hold a tube in stock for a year is Rs. 2.40
/ unit / annum. Besides, the cost of placing an order is Rs. 150/- per order. The number of working days
in the company is 250 and the lead time is 15 working days. Determine :-
3. Determine optimum production rates for the next four quarters. The forecast demands are 2200, 2700,
2300 and 2500 units and a final inventory of 500 units is desired at the end of fourth quarter. The following
information is available from the Company’s record :-
4. (a) In a manufacturing company, what are the various types of inventories and inventory related
costs.
(b) Derive the Economic Order Quantity Formula and the assumptions made.
4. ABC Analysis.
18. Calculate the reliability of an automated production system with three operations; turning, milling and
grinding. Individual parts are transferred from one operation to next operation by a robot, thus if one
machine or robot fails, the entire production process must stop. The reliability of robot, turning centre,
milling machine and grinder are : 0.99, 0.98, 0.99 and 0.96 respectively.
19. Using the following cost matrix, determine (a) optimal job assignment and (b) the cost of assignment.
Job
Machinist
1 2 3 4 5
A 10 3 3 2 8
B 9 7 8 2 7
C 7 5 6 2 4
D 3 5 8 2 4
E 9 10 9 6 10
20. What are the differences between transportation and assignment problems?
The company can make available 80 hours of labour and 240 kgs of raw materials. How many table and ceiling
fans should be produced in a day to maximise profit? Solve the problem using linear graph and ISO – profitlines.
CASE STUDY-2
Jaycee Industries manufactures Radios. The company wishes to make approximately 290 radios per day. The
following table lists all basic tasks performed along the assembly line.
Immediate Preceding
Task Operation Time (min)
Tasks
A 0.20 --
B 0.30 A
C 0.40 A
D 0.60 B,C
E 0.80 --
F 0.80 E
G 0.60 D,E
H 1.20 F,G
I 1.20 H
J 1.00 I
K 1.90 J
Total 9.00
The shop operates five days per week and two shifts per day. The company provides two coffee breaks of ten
minutes each during an eight hour day.
(a) Group the activities into the most efficient arrangement.
(b) What is the cycle time of your arrangement?
(c) What is the balance delay and percentage?