Topic: Recipe Control Module - Batch Control

Topic: Recipe Control Module - Batch Control
Contents
Create a Phase Block - Batch Control...................................................................................................3
Configure Recipe Control Module - Batch Control ................................................................................9
Load and Run Recipe Control Module - Batch Control .......................................................................17
7/22/2010 EXP21R310 Experion Batch Manager 1

Honeywell, Inc.
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2 EXP21R310 Experion Batch Manager 7/22/2010

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Recipe Control Module - Batch Control
Create a Phase Block - Batch Control

Practice
 Step Action
1 Start Control Builder from Configuration Studio, if it is not already running.
2 To build Phase Blocks for the Recipe Control Module, select File > New > Type> Phase
Block
A Block Type window appears.
3 In the Block Type window, enter the following details

Custom Library Name: CHEM_LIB
Block Type Name: P_INIT
Click OK.
The Parameter Definition Editor (PDE) opens. The forms support definition of Formula
and Report Parameters
4 In this lab procedure, no entries are made for the Formula and Report Parameters since
they are not needed in this Phase block. The Phase block is used in a later lab
procedure to acquire the SCM.
Close the PDE for the Phase Block P_INIT.
In the Library pane P_INIT appears under CHEM_LIB.

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 Step Action
5 Repeat steps 2 to 4 to build Phase Block with the following details:

Custom Library Name: CHEM_LIB (select from dropdown menu)
Block Type Name: P_SOLVENT
Specify the following details P_SOLVENT’s Formula Parameters tab, specify the
following details.
Parameter Name: SOLVENTQ
Parameter Description: Solvent Quantity
Data type: FLOAT64
Default Value: 50.0
Access lock: OPERATOR
Save and Close the Phase Block.
P_SOLVENT appears in the Library pane under CHEM_LIB.
6 Build another Phase Block that has the following details:

Block Type Name: P_MATERIALA
In the P_MATERIALA’s Formula Parameters tab, specify the following details:
Parameter Name: MATERIALAQ
Parameter Description: Material A Quantity
DATA type: FLOAT64
Default Value: 10.0
P_MATERIALA appears in the Library pane under CHEM_LIB.

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 Step Action

Block Type Name: P_AGIT
In the P_AGIT’s Formula Parameters tab, specify details for two parameters:
Parameter Name: STRATEGY
Parameter Description: Agitator Strategy
DATA type: INT32
Default Value: 0
Min Value: 0
Max Value: 1
Parameter Name: STRATEGY_STR
Parameter Description: Agitator Strategy (string)
DATA type: STRING
Default Value: Stop
Access lock: Operator
P_AGIT appears in the Library pane under CHEM_LIB

Block Type Name: P_TEMP
In the P_TEMP’s Formula Parameters tab, specify the following details:
Parameter Name: TEMPSP
Parameter Description: Temperature Set point
DATA type: Float64
Default Value: 75.0
P_TEMP appears in the Library pane under CHEM_LIB

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 Step Action

Block Type Name: P_SAMPLE
In the P_SAMPLE’s Formula Parameters tab, specify the following details:
Parameter Name: TARGETVALUE
Parameter Description: Concentration target value
DATA type: FLOAT64
Default Value: 0.0
Min Value: 0.0
Max Value: 5.0
Engineering Units: g/l
10 Click P_SAMPLE’s Report Parameters tab, specify the following details:

Parameter Name: ACTUALVALUE
Parameter Description: Concentration test results
DATA type: FLOAT64
Default Value: 0.0
Min Value: 0.0
Maximum Value: 5.0
Enabled: (leave enabled)
Engineering Units: g/l
P_SAMPLE appears in the Library pane under CHEM_LIB

Block Type Name: P_XFER
In the P_XFER’s Formula Parameters tab, specify the following details:
Parameter Name: DESTANK
Parameter Description: Destination Tank
DATA type: INT32
Default Value: 1
Min Value: 1
Max Value: 4
Save and Close the Phase Block
P_XFER appears in the Library pane under CHEM_LIB.

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Practice Summary
The practice exercise you have completed continues to introduce Experion Batch Manager
Configuration concepts. Recall that the configuration sequence of building modules to support
Experion Batch Manager has the following typical sequence:
 Build CMs (completed in an earlier lab)
 Build SCMs that control the CMs (completed in an earlier lab)
 Build the UCM (completed in an earlier lab)
 Build Phase Blocks to be added to the RCM (completed in this lab)
 Build the RCM (to be performed in a later lab)
The functionality shown in the lab you have just completed establishes the Phase Blocks that will
later acquire SCMs for the RCM(s) and also be used to load formula or report parameters to the
SCM’s recipe parameters. The next lab shows you how to add control functions when you build the
RCM to include the Phase Blocks that you have just created.
If you are not clear on any concepts introduced in this exercise, review the concepts with your
course instructor.

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Honeywell, Inc.
Configure Recipe Control Module - Batch Control

Practice
 Step Action
1 Start Control Builder from Configuration Studio, if it is not already running.
2 Click File > New > Recipe Control Module.
A chart for a new Recipe Control Module (RCM) opens in Project view.
3 Double click on the chart in an open white space to open the Module Properties form.
From the Main Tab, enter the following:
Name: RCM_R
Item Name: RCM_R
Parent Asset: A1

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 Step Action
4 From the RCM’s Recipe Setting tab, enter the following:

Unit Control Module: UCM_R
Click OK.
ATTENTION
The entry UCM_R represents the UCM you built in an

earlier lab.
5 Drag the PHASE Block, P_INIT, from the Library CHEM_LIB to RCM RCM_R.
Double click on P_INITA, to open its properties window and enter the following
information
Main tab:
Name: P_INITA
Description: Initialize process

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 Step Action
6 Phase Settings tab:

Resource Name:CHEM_DEMO1
Click OK
ATTENTION
The “O” in “DEMO” is an alphabetical, not a numeric,

entry.
7 Connect the output pin of InvokeMain transition to the input pin of P_INITA.
8 Drag the TRANSITION block from the SCM tree in the Library to RCM RCM_R.
Double click the TRANSITION block to open its block properties window.
Gates tab:
Secondary Gate (S) Type = On
Click OK.
9 Connect the output pin, of the PHASE block P_INITA, to the input pin of TRANSITIONA.
10 Drag the SYNC block from the SCM tree in the Library to RCM_R.
Wire the output pin of the TRANSITIONA to the input pin of SYNCA.

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 Step Action
11 Drag the PHASE Block with name P_SOLVENT from the Library CHEM_LIB to RCM
RCM_R.
Double click the PHASE block, enter the following information
Main tab:
Name: P_SOLVENTA
Description: Add solvent
Phase Settings tab:
Resource Name: ADD_SOLVENT
Formula Parameters tab:
Parameter reference: ADD_SOLVENT.RECTARGET[1]
Click OK.
12 Wire the output pin NEXTCOMP[1] of the SYNCA to the input pin of P_SOLVENTA.
13 Drag the PHASE Block with name P_MATERIALA from the Library CHEM_LIB to RCM
RCM_R. Drag it to a position below NEXTCOMP[2] pin of the SYNCA.
Double click the PHASE block, Enter the following information
Main tab:
Name: P_MATERIALAA
Description: Add material
Phase Settings tab:
Resource Name: ADD_MAT_A
Formula Parameters Tab:
Material A Quantity: ADD_MAT_A.RECTARGET[1]
Click OK.
14 Wire the output pin NEXTCOMP[2] of the SYNCA to the input pin of P_MATERIALAA.
15 Drag the SYNC block from the SCM tree in the Library to RCM_R.
Double click the SYNC block to open its block properties window. Select Block Pins tab.
Select the NEXTCOMP[2] parameter row and click Remove to remove this pin from the
SYNC block.
Click OK.
16 Wire the output pin of both the P_SOLVENTA and P_MATERIALAA to the input pin of
this SYNCA_1 block.
17 Drag the TRANSITION block, from the SCM tree in the Library, to RCM_R.
Double click the TRANSITION block to open its block properties window.
Gates tab:
Secondary Gate (S) Type = On
Click OK.
18 Wire the output pin of the SYNCA_1 block, to the input pin of TRANSITIONA_1 block.

Honeywell, Inc.
 Step Action
19 Drag the PHASE Block with name P_AGIT from the Library CHEM_LIB to RCM RCM_R.
Double click the PHASE block, P_AGITA, enter the following information
Main tab:
Name : P_AGITA
Description: Agitator start stop
Phase Settings tab:
Resource Name:AGIT101a
Value: 1
Parameter reference:AGIT101a.RECTARGET[1]
Click OK.
20 Wire the output pin TRANSITIONA_1 to the input pin of P_AGITA block.
21 Drag the PHASE Block with name P_TEMP from the Library CHEM_LIB to RCM
RCM_R.
Main tab:
Name: P_TEMPA
Description: your choice
Phase Settings tab:
Resource Name: SET_TEMP
Parameter reference: SET_TEMP.RECTARGET[1]
Click OK.
22 Wire the output pin of P_AGITA to the input pin of P_TEMPA block.
23 Drag the PHASE Block with name P_SAMPLE from the Library CHEM_LIB to RCM
RCM_R.
Main tab:
Name: P_SAMPLEA
Phase Settings tab:
Resource Name: TAKE_Sample
Parameter reference: TAKE_Sample.RECTARGET[1]
Click OK.
24 Wire the output pin of P_TEMPA to the input pin of P_SAMPLEA block.

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 Step Action
25 Drag the PHASE Block with name P_XFER, from the Library CHEM_LIB to RCM
RCM_R.
Main tab:
Name: P_XFERA
Phase Settings tab:
Resource Name: XFER
Formula Parameters tab:
Parameter reference: XFER.RECTARGET[1]
Click OK.
26 Wire the output pin of P_SAMPLEA to the input pin of P_XFERA block.
27 Drag the PHASE Block with name P_AGIT, from the Library CHEM_LIB to RCM
RCM_R.
Main tab:
Name: P_AGITA_1
Phase Settings tab:
Resource Name:AGIT101a
Value: 0
Parameter reference:AGIT101a.RECTARGET[1]
Click OK.
28 Wire the output pin of P_XFERA to the input pin of P_AGITA_1 block.

Honeywell, Inc.
 Step Action
29 Verify the connections as shown in the figure.
P_INITA
TRANSITIONA
SYNCA
P_MATERIALAA
P_SOLVENTA
TRANSITIONA_1
SYNCA_1
P_AGITA
P_TEMPA
P_SAMPLEA
P_XFERA
P_AGITA_1
30 Save and close the RCM_R.
31 Assign and load RCM_R to CEE. Activate RCM_R

Honeywell, Inc.
Practice Summary
The practice exercise you have completed continues to introduce Experion Batch Manager
Configuration concepts. Recall that the configuration sequence of building modules to support
Experion Batch Manager has the following typical sequence:
 Build CMs (completed in an earlier lab)
 Build SCMs that control the CMs (completed in an earlier lab)
 Build the UCM (completed in an earlier lab)
 Build Phase Blocks to be added to the RCM (completed in an earlier lab)
 Build the RCM (completed in this lab)
The functionality shown in the lab you have just completed establishes the RCM. The next lab
shows you how to run the RCM and see it perform a procedural operation when it acquires and
executes its related SCMs.
course instructor.

Honeywell, Inc.
Load and Run Recipe Control Module - Batch Control

Practice
Assignment – Load and activation procedure of RCM is similar to the SCM.
 Step Action
1 Click the Monitoring tab of RCM_R
2 Before activating the RCM, ensure that all the SCM, CMs and UCM are activated
3 Activate RCM_R
4 Double click the RCM_R to open its Monitoring View.

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 Step Action
5 Double click in the empty space of RCM to open the Monitoring parameter dialog. Click
the Status tab and select Start from Command dropdown menu.
6 Click Yes when prompted in “Change Online Message Box”.
7 This step is for reference only.

Once the RCM_R sequence is completes, reset the RCM by selecting the Reset
command from the Command drop down selection list.
ATTENTION
After completion of RCM_R, it can be reset using

Control Builder

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 Step Action
8 From Station, you can invoke a pre-built display called BatchReactor. From the display,
you can reset and start the RCM and observe its interaction with the SCMs. You can also
run batches with different Material A and Solvent quantities.
9 From Station, you can invoke a detail display for RCM_R to monitor its operation. From
the RCM display, you can invoke the SCM display.

Honeywell, Inc.
 Step Action
10 From Station, you can invoke a detail display for TAKE_SAMPLE to enter values and
confirm operator messages.
Practice Summary
The functionality shown in the lab you have just completed showed you how to run the RCM and
see it perform a procedural operation when it acquires and executes its related SCMs.
course instructor.

Honeywell, Inc.

Topic: Recipe Control Module - Batch Control

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Topic: Recipe Control Module - Batch Control

Configure Recipe Control Module - Batch Control ................................................................................9

Load and Run Recipe Control Module - Batch Control .......................................................................17

7/22/2010 EXP21R310 Experion Batch Manager 1

2 EXP21R310 Experion Batch Manager 7/22/2010

Create a Phase Block - Batch Control

1 Start Control Builder from Configuration Studio, if it is not already running.

A Block Type window appears.

3 In the Block Type window, enter the following details

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5 Repeat steps 2 to 4 to build Phase Block with the following details:

6 Build another Phase Block that has the following details:

4 EXP21R310 Experion Batch Manager 7/22/2010

7 Build another Phase Block that has the following details:

8 Build another Phase Block that has the following details:

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9 Build another Phase Block that has the following details:

10 Click P_SAMPLE’s Report Parameters tab, specify the following details:

11 Build another Phase Block that has the following details:

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Configure Recipe Control Module - Batch Control

1 Start Control Builder from Configuration Studio, if it is not already running.

2 Click File > New > Recipe Control Module.

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4 From the RCM’s Recipe Setting tab, enter the following:

The entry UCM_R represents the UCM you built in an

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6 Phase Settings tab:

The “O” in “DEMO” is an alphabetical, not a numeric,

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29 Verify the connections as shown in the figure.

30 Save and close the RCM_R.

31 Assign and load RCM_R to CEE. Activate RCM_R

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16 EXP21R310 Experion Batch Manager 7/22/2010

Load and Run Recipe Control Module - Batch Control

Assignment – Load and activation procedure of RCM is similar to the SCM.

1 Click the Monitoring tab of RCM_R

4 Double click the RCM_R to open its Monitoring View.

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6 Click Yes when prompted in “Change Online Message Box”.

7 This step is for reference only.

After completion of RCM_R, it can be reset using

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