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NEMA Freedom Starters 1-77

February 1999 Wiring Diagrams


Non-reversing Starter

Non-reversing Starter — Single-Phase Non-combination


Remote Pilot Devices Connections for Non-reversing Starter
Figure 1
2-Wire Control Front View of Panel
AC Lines ”C“
3/14 1 3
1 L1 L2
Not for Use with Auto
Reset OL Relays 1
3-Wire Control A1 A2 T1 T2
2/13
Start M
3/14
2/13 3/14
Stop
1 1-Phase Motor

When More Than One 98


Pushbutton Station Is
Used, Omit Connector
”A“ and Connect per 97
Separate Control
Sketch Below OL
96 Remove Wire “C” if Supplied and
Start Start Reset Connect Separate Control Lines to
the Number 1 Terminal on the Remote
3/14 2/T1 4/T2 6/T3 Pilot Device and to the Number 96
2/13 95 Terminal on the Overload Relay
Stop Stop T1 T2
1
2 4
”A“ 260803 D1
Non-reversing Starter — Combination
Connections for Control Stations Connections for Starters
Local Control Figure 1 Figure 2
Figure A Figure D Front View Diagram Fusible Control Transformer
START/STOP Pushbuttons 2-Position Selector Switch Remove Wire “C” (Figure 1) if Used
2/13 Yellow Yellow
3/14 CPT and Connect as Shown Below.
Start (ON) Hand (All Other Starter Wires Remain
Fusible Control Transformer
3/14 Black Black (If Used) as Shown in Figure 1)
3 4 1 3 Auto See Figure 2
Stop (OFF) Red 2 4 Red Primary
Red 1 L1 L2 L3 Connections
1
1 2 Figure E
Figure B
Pilot Light (Motor RUN) 4 H4 H1 X1 CPT
Connect to Coil Terminals
START/STOP Selector Switch ”A1“ and ”A2“ D.S. or C.B. Local H2 XF

Fuse
1
Fuse
Fuse
Disconnecting Control Secondary
Black X1 Black / White (Flange H3
3/14 Means Connections
3 1 Start (ON) X2 Black / White Mounting 1 X2
if Used)
4 2 1 1 3 5
Red Figure F L1 L2 L3
Omit This See G
Figure C START/STOP with Pilot Light Figures
Connector 96
3-Position Selector Switch Connect to ”A1“ if Figure 2 1 3 5 “C” A, B, C, D, A1 A2
and ”A2“ Terminals Is Used L1 L2 L3 E and F M OL Reset
Yellow 95
3/14 To Coil X1 Black / White
Hand Terminal
”A1“ X2 Black / White 1 Connections for Dual
Black A1 A2 2/13
2/13 Voltage Rated Transformer –
3 3 Auto Start (ON)
M See Transformer Nameplate
Remote 3/14 3/14
4 4 4 3
Switch Stop (OFF)
1 1 98 Field Conversion to 1-Phase
Red 2 1
OL Add Dotted
97 1 3 5 Connection
Combined Remote and Local for Figures 1 and 2 96 L1 L2 L3
2/ 4/ 6/
Remote Local T1 T2 T3 Reset
Start (ON) 95 A1 A2
2/13 3/14 T1 T2 T3 M
Start 4 3 6
2 4
Stop Stop (OFF)
1
Omit Connector 2 1
T1 T2 T3 OL
Remote Control 2/ 4/ 6/
T1 T2 T3
2-Wire 3-Wire When More Than One
Control Control Pushbutton Station Is Used, T1 T2
Omit Connector “A” and Motor
Start Connect per Sketch Below T1 T2
3/14
1 3/14 Separate Control
Not for 2/13 Start Start
Remove Wire “C” if Supplied and
Use with Stop 3/14 Connect Separate Control Lines to
1
Auto Reset 2/13 the Number 1 Terminal on the Remote
OL Relays. Stop Pilot Device and to the Number 96 Motor
1
“A” Terminal on the Overload Relay 260878 D4

PG.3.02.T.E
1-78 NEMA Freedom Starters
Wiring Diagrams February 1999

Reversing Starter

Reversing Starter — Non-combination


Remote Control Stations Figure 1 Starter Elementary Diagram
Front View Diagram
S.P.D.T. Hold Down AC Lines Lines Contactors “F” and “R” are
Switch Pushbutton Wire “F” Used L1 L2 L3 Mechanically Interlocked
1 3 5 with Local Control
Forward Forward L1 L2 L3 Pushbuttons F OL
3
3 4
1 1 1
Reverse R
5
Reverse 5 T1
2 F OL T2
Pushbutton 2 A1 A2 A1 A2 4 R T3 AC
Forward Motor
7 3 F 5 6
R
F OL
3 3 “B”
2
Rev. 4 R “C”
5
98
5 “A” Forward
97 “C” Stop Reverse FLS R A1 F A2 OL
Stop OL 96
1 1 2 3
2/ 4/ 6/ Reset 6 95 96
T1 T2 T3 95 F
(If Used)
Pushbutton with FORWARD
and REVERSE Buttons
Electrically Interlocked T1 T2 T3 RLS F A2 R A1
2 4 6
4 5 7
Forward R
7 RLS When Limit Switches Are FLS
5 Used, Omit Connectors 3 6
2 “A” and “B” and Connect
3 per Dotted Lines
Rev. T1 T2 T3 Separate Control
Remove Wire “C” if Supplied and Connect
4 Separate Control Lines to the Number 1
5 Terminal on the Remote Pilot Device and to
Stop
1 the Number 96 Terminal on the Overload Relay
AC Motor 260844 D2
Reversing Starter — Combination
Remote Control Stations Local Control Figure 1
Front View Diagram
Pushbutton with Pushbutton S.P.D.T. Figure A Figure C
FORWARD and Switch Pushbuttons Pilot Light L1 L2 L3
REVERSE Buttons Forward (FORWARD)
Electrically Forward Black 3
3 Connect to “A1” of CPT
Interlocked Forward Fusible Control
3 Yellow 2 Forward Coil and “95” D.S. or C.B.
2 1 of Overload Relay Transformer
Forward Rev. 4 (If Used)
3 4 Blue Disconnecting
5 5 A1 See Figure 2 Means
Reverse Reverse X1 Black/
2 Red
5 X2 White
3
Stop 3 4 95
Rev. Hold Down Black/
1 Red
Pushbutton Stop White
1 3 5
4 Forward 1 2 L1 L2 L3
5 Red 1 Figure D Wire “F” – Use with
Stop 3 Pilot Light Local Control Pushbuttons
1 1 (REVERSE)
Reverse Figure B 4
3-Position Connect to Reverse 1
5 Coil Terminals Local
Selector Switch
“A1” and “A2” Control
Black (Flange
Figure 1 3 A1 Mounting
Forward X1 Black/ 2 1
Elementary Diagram if Used)
X2 White A1 A2 A2
Lines 2 4
Blue A2 A1 See
L1 L2 L3 5 Black/
3 3 Reverse 7 3 5 6 Figures
White F R
Contactors “F” and “R” are A, B, C
4 4 and D
D.S. Mechanically Interlocked. Red 3
1 “B”
or C.B.
F OL 5
Figure 2
R Fusible Control Transformer 98
T1 “A”
F OL T2 AC Remove Wire “C” (Figure 1) if Used and 97
Motor Connect as Shown Below (All Other Starter OL 96 “C”
R Wires Remain as Shown in Figure 1) 2/ 4/ 6/
T3 Reset
F OL T1 T2 T3 95
Primary
“C” H4 H1 CPT Connections
R 4 T1 T2 T3
X1
2 4 6
Forward OL H2 XF
Fuse

Stop Reverse FLS R A1 F A2 1


Fuse
Fuse

Secondary When Limit Switches Are


1 2 3 6 95 96 H3 7 RLS Used, Omit Connectors FLS
F Connections 5 “A” and “B” and Connect 3 6
(If Used)
1 X2 per Dotted Lines
1 3 5
RLS F A2 R A1 L1 L2 L3
4 5 7 A1 A2 96 T1 T2 T3 Separate Control
R
G R OL Reset Remove Wire “C” When It Is Supplied. Connect
95
Separate Control Lines to the Number 1
Forward 3 Terminal on Remote Pilot Device, and to the
Connections for Dual
OFF Voltage Rated Transformer – Number 95 Terminal on the Overload Relay
1 Reverse See Transformer Nameplate AC Motor 260882 D4
5

PG.3.02.T.E
NEMA Freedom Starters 1-79
February 1999 Wiring Diagrams
Cover Control

Non-reversing Cover Control


NEMA 1 C400GK Control Options C400T Control Options
Local Control Options (If Used) Local Control Options (If Used)
Refer to Diagram Inside Enclosure for Connections Refer to Diagram Inside Enclosure for Connections

Figure A Figure D Figure F Figure A Figure D Figure F


START/STOP Pushbutton Pilot Light (Motor RUN) Overload Tripped START/STOP 2-Position Selector Switch Overload Tripped
Pushbuttons Yellow Black/
S.P.S.T.
Switch Yellow Hand White
Black “A1”
2/13 Start X1
Start Black 3/14
Black “A2” Black
Black X2
3/14 3 4
Yellow 2/13 Black Auto
Black Red 1 3
Stop Black/White
Stop
Red 1 Figure E 1
START/STOP 98 Red 2 4
with Pilot Light 1 1 2 Red 1
Figure B 97
2-Position Selector Switch Black “A1” OL 1
S.P.S.T. 98
96 Figure B Figure E
Switch Reset START/STOP
Black “A2” Pilot Light (Motor RUN) 97
95 Selector Switch
Auto Black 3/14 Connect to Coil
Terminals OL
Start Black 3/14 “A1” & “A2” 96
Wire “C”
Yellow - to Coil Reset
Hand A1 Terminal Black 95
Yellow 3 Black/ X1
Red 1 Stop 2/13 3 1 Start White
Red 1 Red X2 Wire “C”
4 1
2 Black/
Figure C Figure G White
3-Position Selector Switch Pilot Light (Motor STOP)
Remove Lead from
Connect to Figure C Figure G
Coil to Terminal Number 3 Pilot Light (Motor STOP)
OL Terminal 3-Position Selector Switch
S.P.S.T. Remote No. 96
Switch L1, X1 or 1 Yellow L1, X1 or 1
Switch To Coil
1 Hand 1 NC Interlock
Stop
Auto Black 3/14 Remote
Stop Switch
1 Black / X1
OFF Black White
Yellow - to Coil NC Interlock
Hand A1 Terminal (If Used) 3 3 Auto To Coil Connect to OL
or X2
Test Red 1 Terminal No. 96
Black /
4 4 White
Red
1
260808 D1 260811 D1

Reversing Cover Control


NEMA 1 C400GR Control Options C400T Control Options
Local Control Options (If Used) Local Control Options (If Used)
Refer to Diagram Inside Enclosure for Connections Refer to Diagram Inside Enclosure for Connections
Figure A Figure B Figure A Figure C
Pushbutton Pilot Light (FORWARD) Pushbuttons Pilot Light (FORWARD)
FORWARD/STOP/REVERSE
Connect Wire “F” Black/White
Add Connector “F” Connect to Terminal A1 of the per Diagram
Between Aux. Contact Left Hand Coil and to Terminal Connect to “A1” of X1
Terminals 2 and 4 Black
Number 95 of the Overload Relay 3 Forward Coil and “95”
5 Forward of Overload Relay X2
Blue Yellow
2 Black/White
Reverse
. 3 4
Blue
5
1 Black Reverse
.
Red Red
Black
Stop 3 4
2 Stop Red
Figure C
Yellow Pilot Light (REVERSE)
Forward 1 2
Connect to Terminals A1 & A2
of the Right Hand Contactor Red
1
3
Black Figure B Figure D
3-Position Selector Switch Pilot Light (REVERSE)

Black Black/White
3
Black Forward Connect to Reverse X1
Black Coil Terminals
“A1” & “A2” X2
Blue Black/White
5
3 3 Reverse

4 4
Red
260810 D1 1 260812 D1

PG.3.02.T.E
1-80 NEMA Freedom Starters
Wiring Diagrams February 1999

Multispeed

Multispeed — 2-Speed 1-Winding Constant Horsepower


Remote Control Stations Figure 1 Starter Elementary Diagram
Lines
Motor Connections
Figure B Figure C L1 L2 L3 2S 1OL
Fast 4 Fast Constant Horsepower Motor
2 F 2OL T4
3 T4
6 2S 1OL T3 Constant
3 2 T1 Horsepower
Slow T3 T1 F 2OL 1S T5 Motor
Slow
2S 1OL 1S T2 T6
5 4 5
6 Stop F 2OL
T5 T6
OFF 1 T2
Fast Slow 2
3 Separate Control
F 1S 2S A1 F A2 1OL 2OL
1 3 Position Remove Wire “C” When It Is Speed
Connect Lines 2
A Contact 3
Fast OFF Slow Supplied. Connect Separate L1 L2 L3 Together Fast 95 96 95 96
B 5 Control Lines to the Number 1 Figure B Fast
1 A X
Terminal on the Remote Control
To Motor Terminals
OFF A1 2S A2 6
B X Station and the Number 96 Slow T1 T2 T3 T4, T5, T6 1 Slow 1S
X = Contact Closed Terminal on Overload Relay 2OL. Fast T6 T4 T5 4 2S 5 F A1 1S A2
Slow
Front View of Panel L1 L2
Contactors F 3 1S 2S A1 F A2 1OL 2OL
AC Lines Wire “F” – “F” and “1S” Figure C
Omit This
1 3 5 Used with Local Connection If Are Mechanically Fast 95 96 95 96
L1 L2 L3 Control Pushbuttons 1 Interlocked. Stop 2 Fast
Figure 2 Is Used
1 1S A12S A2
6
Slow F A11S A2
4 2S 5 Slow
1
CPT A1 A2 4 2 A1 A2 A1 A2 Figure 2 Control Circuit Transformer (If Used)
Fusible Control Remove Wire “C” if Supplied
Transformer CPT and Connect as Shown Below.
(If Used) 2S 5 3 F 1S 1 H3 H2 4 (All Other Wiring Remains
See Figure 2 4 as Shown in Figure 1.)
5 Fuse
H4 Primary
2 “C” Connections
Fuse
3 H1 1 3 5
98 98
Fuse L1 L2 L3
97 97
1OL 96 2OL X2 XF X1 Secondary A1 A2
96
6 4 5 TB 1 Connections 96 F
2/ 4/ 6/ Reset 2/ 4/ 6/ Reset
95 G Reset
T1 T2 T3 T1 T2 T3 95 2OL
Connections for Dual Voltage Rated 95
T1 T2 T3 6 T6 T4 T5 Transformer – See Transformer Nameplate 260819 D3

Multispeed — 2-Speed 1-Winding Constant or Variable Torque


Remote Control Stations Figure 1 Starter Elementary Diagram
Motor Connections AC Lines Constant Variable
Figure B Figure C L1 L2 L3 S 1OL Torque
Variable Torque
Fast 4 Fast Constant
2 Torque Torque 2F 2OL
3 T4 T4
6 T4 T4 S 1OL 1F
3 2
T3 T1
Slow 2OL 1F T3 T1 Motor
Slow T3 T1 2F
T1
5 5
T3
S 1OL T5 T2 T6 T5 T2 T6
4
6 Stop T5 T6 T5 T6
T2 T2 2F 2OL
OFF 1
Fast Slow 2
3 Separate Control
1 3 Position Connect Lines 2 2F S A21F A1 1OL 2OL
Contact
Remove Wire “C” When It Is Speed 3
A Fast OFF Slow Supplied. Connect Separate L1 L2 L3 Together
B 5 Control Lines to the Number 1 To Motor Terminals Figure B Fast 1F A12FA2 95 96 95 96
1 A X
Terminal on the Remote Control
B X Slow T1 T2 T3 OFF Fast
Station and the Number 96 1 Slow 6
Terminal on Overload Relay 2OL. Fast T6 T4 T5 T1, T2, T3
X = Contact Closed
4 S 5 1F 2F A1 S A2
L1 Slow L2
Front View of Panel
Contactors
AC Lines Wire “F” – Omit This “1F” and “S”
2F 3 S A21FA1 1OL 2OL
1 3 5 Used with Local Connection If Figure C
Are Mechanically Fast 1F A12FA2 95 96 95 96
L1 L2 L3 Control Pushbuttons 1 Figure 2 Is Used Interlocked. Stop 2
1 Fast
6
Slow 1F 2F A1 S A2
1 4 S 5 Slow
A1 A2 2 4 A1 A2 A1 A2
CPT Figure 2 Control Circuit Transformer (If Used)
Fusible Control 3 5 Remove Wire “C” if Supplied
Transformer 2F S 1F
CPT and Connect as Shown Below.
(If Used) 2 1 H3 H2 4 (All Other Wiring Remains
See Figure 2 3 as Shown in Figure 1.)
4 Fuse
H4 Primary
5 Connections
98 98 Fuse
H1 1 3 5
97 “C” 97 Fuse L1 L2 L3
2OL 96 1OL 96
1 2 3 TB X2 XF X1 Secondary A1 A2
2/ 4/ 6/ Reset 2/ 4/ 6/ Reset
95 1 Connections 96 S
T1 T2 T3 95 T1 T2 T3
G Reset
2OL
Connections for Dual Voltage Rated 95
T6 T4 T5 6 T1 T2 T3 Transformer – See Transformer Nameplate 260818 D3

PG.3.02.T.E
NEMA Freedom Starters 1-81
February 1999 Wiring Diagrams
Multispeed

Multispeed — 2-Speed 2-Winding


Remote Control Stations Figure 2 Starter Elementary Diagram
Figure B Figure C Control Circuit Transformer (If Used) AC Lines
Fast Fast Remove Wire “C” if Supplied and L1 L2 L3
4 2 Connect as Shown Below. S 1OL T1
(All Other Wiring Remains as Shown in Figure 1)
3 Slow
6 S 1OL Speed
3 2
S 1OL T3 T2
Slow Slow CPT
1 H3 H2 4
5 F 2OL T11
5 4 Fuse
H4 Primary Fast
6 Stop Connections F 2OL
Fuse Speed
1 H1 1 3 5
OFF 2 F 2OL T13 T12
Slow Fuse L1 L2 L3
Fast
3 X2 XF X1 A1 A2 “C”
F
1 3
A 1 Secondary
G F S A1 F A2 1OL 2OL
B 5 Connections 2
1 3 95 96 95 96
Fast
Connections for Dual 6
Position Voltage Rated Transformer – 96 Figure B Fast
Contact See Transformer Nameplate 2OL Reset
Fast OFF Slow OFF
95 1 Slow
A X Slow
B X S F A1 S A2
4 5
X = Contact Closed
L1 F 3 S A1 F A2 L2
Figure C
Fast 1OL 2OL
Stop 2
1 95 96 95 96
Slow F A1 S A2
4 5
S

Figure 1
Front View of Panel
Contactors “S” and “F” Are
Mechanically Interlocked.
AC Lines
1 3 5 “F”
L1 L2 L3 (Used with
Local Control)

CPT
Fusible Control
Transformer
(If Used) 1
See Figure 2 4 2
4 A1 A2 A1 A2 2

NC NO NC NO
5 S F 3
5 3

“C”

98 98

97 97
1OL 96 2OL 96
Separate Control Reset Reset
2/ 4/ 6/ 2/ 4/ 6/
Remove Wire “C” When It Is Supplied. 95 95
Connect Separate Control Lines to the T1 T2 T3 T1 T2 T3
Number 1 Terminal on the Remote
Control Station and the Number 96
Terminal on Overload Relay 20L. T1 T2 T3 6 T11 T12 T13

Motor Connections
T1 T11
Slow Motors Fast
Speed Speed

T3 T2 T13 T12 260815 D3

PG.3.02.T.E
1-82 NEMA Freedom Starters
Wiring Diagrams February 1999

Cover Control

Multispeed Cover Control


2-Speed 2-Winding C400GK 2-Speed 1-Winding CH C400GK 2-Speed 1-Winding CT, VT C400GK
Control Options Control Options Control Options

Figure A Figure A Figure A


3-Position Selector Switch 3-Position Selector Switch 3-Position Selector Switch
(2-Wire Control) (2-Wire Control) (2-Wire Control)

3 3 3
Fast Black Fast Black Fast Black

OFF 1 OFF 1 OFF 1


Yellow Yellow Yellow
Slow Slow Slow
Red 5 Red 5 Red 5

Figure B Figure B Figure B


Pilot Light Pilot Light Pilot Light
(FAST) (FAST) (FAST)

Connect to Terminal Connect to Terminal Connect to Terminal


Numbers A1 and A2 of Numbers A1 and A2 Numbers A1 and A2 of
Right Hand Contactor of Contactor F Contactor 2F
Black Black Black
Black Black Black

Figure C Figure C Figure C


Pilot Light Pilot Light Pilot Light
(SLOW) (SLOW) (SLOW)
Connect to Terminal Connect to Terminal Connect to Terminal
Number A1 of Left Hand Number A1 of Contactor Number A1 of Contactor
Contactor and Terminal 2S and Terminal S and Terminal
Number 95 of Overload Number 95 of Overload Number 95 of Overload
Relay 1OL Relay 1OL Relay 1OL
Black Black Black
Black Black Black
260817 D1 260894 D1 260893 D1

PG.3.02.T.E
NEMA Freedom Starters 1-83
February 1999 Wiring Diagrams
Cover Control

Multispeed Cover Control


2-Speed 1-Winding CH C400T Control Options
Figure A Figure C
Pushbuttons Pushbuttons
Fast Fast
4 2
Black
3
4 3
Yellow
Red 2 3
Slow
2
Blue
5 Slow
4 3 Red
4 5
Stop 4
Red
Stop
1 2
Red 1
1 2

Figure B Pilot Light


3-Position Selector Switch (FAST)
Yellow Black/White
3
Fast Connect to Terminal X1
Numbers A1 and A2
of Contactor F X2
Black Black/White
5
3 3 Slow
Pilot Light
(SLOW)
4 4
Black/White
Red
1 Connect to Terminal X1
Number A1 of Contactor 2S
and Terminal Number 95 of
Overload Relay 1OL X2
Black/White
260896 D1

2-Speed 1-Winding CT, VT C400T Control Options 2-Speed 2-Winding C400T Control Options
Figure A Figure C Figure A Figure C
Pushbuttons Pushbuttons Pushbuttons Pushbuttons
Fast Fast Fast Fast
4 2 4 2
Black Black
3 3
4 3 4 3
Yellow Yellow
Red 2 3 Red 2 3
Slow Slow
2 2
Blue Blue
5 Slow 5 Slow
4 3 Red 4 3 Red
4 5 4 5
Stop 4 Stop 4
Red Red
Stop Stop
1 2 1 2
Red 1 Red 1
1 2 1 2

Figure B Pilot Light Figure B Pilot Light


3-Position Selector Switch (FAST) 3-Position Selector Switch (FAST)
Yellow Black/White Yellow Black/White
3 3
Fast Connect to Terminal X1 Fast Connect to Terminal X1
Numbers A1 and A2 Numbers A1 and A2 of
of Contactor 2F X2 Right Hand Contactor X2
Black Black/White Black Black/White
5 5
3 3 Slow 3 3 Slow
Pilot Light Pilot Light
(SLOW) (SLOW)
4 4 4 4
Black/White Black/White
Red Red
1 Connect to Terminal X1 1 Connect to Terminal X1
Number A1 of Contactor S Number A1 of Left Hand
and Terminal Number 95 of Contactor and Terminal Number
Overload Relay 1OL X2 95 of Overload Relay 1OL X2
Black/White Black/White
260895 D1 260816 D1

PG.3.02.T.E
1-84 NEMA Freedom Starters
Wiring Diagrams February 1999

Reduced Voltage

Part Winding — Non-combination


Figure 1 Front View Diagram Starter Elementary Diagram
Connections for CPT
AC Lines Select Overload Heater
Dual Voltage 1 H3 H2 4 Packs for 50% of Rated
L1 L2 L3
Rated Transformer – Fuse Full Load Motor Current.
See Transformer H4 2M 2OL
Nameplate Fuse
H1 1M 1OL T1
Fuse T7
AC Lines T4 T1 T7
X2 XF X1
1 3 5 T5
1 L1 L2 L3 2M 2OL T9
Remote Control T2
Stations G T6
1M 1OL T3 T3 T2 T9 T8
T8
2-Wire Control 2M 2OL Typical 6 Lead
Delta
3 2 A1 A2 A1 A2 1M 1OL Connections
1
Not for Use with Auto 3 1M 2M H1 H4
Reset OL Relays
98 98
3-Wire Control TR 97 97
Start 1OL 96 2OL 96
2/ 4/ 6/ Reset 2/ 4/ 6/ Reset XF X2
3 6 5 4 3 CPT
T1 T2 T3 95 T1 T2 T3 95 G
2
Stop 7 8 1 2
1 T1 T2 T3 T7 T8 T9 Stop 2 Start 3 A11M A2 1OL 2OL

When More Than One 1 95 96 95 96


Pushbutton Station Is Motor Connections 1M 8 TR 6 A12M A2
T1 T7
Used, Omit Connector If Terminals T4, T5 & T6 Are
”A“ and Connect per Brought Out, Connect Them T.C.
2 TR 7
Sketch Below Together at Terminal Box. E
T3 T2 T9 T8
Start Start T1 T2 T3 T7 T8 T9
Typical 6 Lead Delta Motor
3 T4 T6 T.C. = Timed Closing
2 Wires T1, T2, T3, T7, T8 & T9 T5 T.O. = Timed Opening
Stop Stop Must Have Capacity for 50%
1 of Rated Motor Full Load
”A“ Current. Wye Motor 260997 D3

Autotransformer — Combination
Connections for Control Stations Connections for Starters
Local Control Remote Control
Figure 1 Contactors "1S" and
Figure A Figure D 2-Wire Control 3-Wire Control Front View Diagram
START/STOP Pushbuttons 2-Position Selector Switch CPT "R" Are Mechanically
2
Yellow Yellow 3 Start Interlocked.
3
Start (ON) Hand 1 3 H1 Fusible Control XF
Black
Transformer
3 Black Not for Use 2 L1 L2 L3
1 3 Auto 2 Stop (If Used)
3 4 with Auto Reset 1 H4 See Figure 2 X2
Red
Stop (OFF) 2 4 OL Relays.
Red Red 1 L1 L2 L3
1 When More
1 2 Figure E Start Start Than One D.S. or C.B.
Pilot Light (Motor RUN)
Pushbutton 54 51
Figure B Connect to Terminals ”3“ 3 Station Is Disconnecting
START/STOP Selector Switch and ”4“ on Terminal Board TB 6543
Means
Used, Omit X2
3 Stop Stop 2 Connector 1 TR
Black X1 Black / White 1 “A” and
1
2
1 2 3
3 3 X2 Black / White “A” Connect 3 7 81 2
1 Start (ON) 4 4 4 3 3
per Sketch
1 Figure F at Left.
4 2 Red START/STOP with Pilot Light
Connect to Terminals ”3“ Combined Remote and Local
Figure C and ”4“ on Terminal Board for Figures 1 and 2
3-Position Selector Switch 3 Local
Yellow X1 Black / White Remote Local Control
3 Start (ON) 1 2 3 1 2 3
Hand X2 Black / White
4
(Flange
2 3 L1 L2 L3 4 L1 L2 L3 Mounting
Start (ON) 2 Start
Black 4 3 51 55 3 54 if Used)
3 Auto
3 3
A1 A2 52 A1 A2 53 A1 A2 2 3
3
4 3 Stop (OFF)
Remote Stop (OFF) Stop
R 3 53 See
4 4 Switch 1 52 1S 2S
1
3C 3E 3D 53 55 Figures
Red 1 2 1 Omit Connector 2 1 1E 1D 5C 5E 5D
A, B, C,
1C D, E and F
98
Shop Note: Elementary Diagram 97
Refer to Figure 2. RVNR AUTOXFMR R 3C OL 96 B
Reset
80%
65%
50%
100%

0%

Connect Green (3 Coil) 2S 1S OL T1


Ground Wire to 4 95
Circuit R 5C 3E 1C T2 T1 T2 T3
Panel Using Hole L1 L1 Breaker 1
80%
65%
50%
100%

1S T3
0%

Located Adjacent 2 2S
L2 L2 or
to Transformer Switch R 5E 3D 1E Motor
L3 L3 3 OTT “C” OTT “E” OTT “D”
and Fuse
80%
65%
50%
100%

0%

Mounting Foot. 2S 1S 8 C C D D X2
5D 1D TBX2 5C 100% 100% 5E 100% 5D
Stopped 80% 80% 80%
7 1S 8 9 R 10 3C 65% 65% 3E 65% 3D
G 50% 50% 50%
Run 1C 0% 0% 1E 0% 1D
G
On Delay
.5-15 Sec. OTT OTT OTT
TB1 Stop TB2 Start TB3 2 TR 7 TB4 OL “C” “E” “D” Figure 2
E Primary
TB1 95 96 B C D Fusible Control Transformer H4 H1 X1 CPT Connections T1 T2 T3
8 TR 5 51 R 52 A1 1S A2 4
Auto-Transformer Connections for XF
T.O.
Fuse

Overtemp SWs H2 1 Secondary


53 A1 2S A2
Fuse
Fuse

2S 1S Dual Voltage Rated


PS Transformer – See Connections Motor
Auto 2S H3
Transformer Nameplate X2
TB1 TB1 TB3
OFF 8 TR 6 54 1S 55 A1 R A2 T.O. = Timed Opening 1 L1 L2
Hand T.C. T.C. = Timed Closing G 2S X2 260959 D4

PG.3.02.T.E
NEMA Freedom Starters 1-85
February 1999 Wiring Diagrams
Reduced Voltage

Wye Delta — Open Transition Combination


Connections for Control Stations Connections for Starters
Local Control Remote Control
Figure A Figure D 2-Wire Control 3-Wire Control Figure 1
START/STOP Pushbuttons 2-Position Selector Switch H1 XF Front View Diagram
Yellow Yellow 3 Start CPT Contactors "2M" and "1S" Are
2 3 Fusible Control Mechanically Interlocked.
Start (ON) Hand 1 3 Transformer
Black Black Not for Use 2 (If Used) X2
3 Stop
3 4 1 3 Auto 3 with Auto Reset 1 H4
See Figure 2 54 51 L1 L2 L3
Red OL Relays. 6543
Stop (OFF) 2 4 Red
Red 1 When More TB TR
1 X2 L1 L2 L3
1 2 Figure E Start Start Than One 1
Pilot Light (Motor RUN) Pushbutton 1 7 81 2 D.S. or C.B.
2
Figure B Connect to Terminals ”3“ 3 Station Is 3 4 3 3 Disconnecting
4 Means
START/STOP Selector Switch and ”4“ on Terminal Board Used, Omit
Stop 2 Connector
3 1 2 3
X1 Black / White 1 “A” and
Black “A”
3 3 X2 Black / White Connect
1 Start (ON) 4 per Sketch
at Left. Local
4 1 Figure F Control
2 Red START/STOP with Pilot Light (Flange
Figure C Connect to Terminals ”3“ Combined Remote and Local Mounting
3-Position Selector Switch and ”4“ on Terminal Board for Figures 1 and 2 if Used)
3 Remote Local
Yellow X1 Black / White
3 Start (ON) See
Hand X2 Black / White
4 3 Figures
2 A, B, C, D,
Black Start (ON) 2 Start 4 3
3 1 2 3 1 2 3 E and F
3 3 Auto 3 L3
4 3 Stop (OFF)
Remote Stop L1 L2 4 T4 T5 4 T6 L1 L2 4 L3
4 4 Stop (OFF)
Switch 1 1 53 A1 A2 2 3 2 54 3 52 A1 A2 55 A1 A2 51
Red 1 2 1 Omit Connector 2 1
1M 3 53 3 1S 52
55 53 2M
Elementary Diagram T6 T4 T5 T6 T4 T5
T6
Shop Note: Top Bottom
T4
Refer to Figure 2. Connect Green Ground
Wire to Panel Using Hole Located Adjacent 98
to Transformer’s Mounting Foot. 2M 1S 1S T5 97
1S OL 96 X2
Wye-Delta Open Transition
1M OL T1 Reset
L1 L1 Circuit Breaker 1 T1 T2 T3
T2 4 95
L2 L2 or Switch 2 T3
Motor T6 T4 T5
L3 L3 and Fuse 3 Select Overload Heater Coils for 58%
Select Overload Heater Coils for 58% of Rated Full Load Motor Current
of Rated Full Load Motor Current

5 6 7 8 Stopped TBX2
G
1S 2M Run Figure 2 Fusible Control Transformer Motor Connections
R
Stop TB2 Start TR 7 OL Primary
TB3 ON-Delay 1.5-15 Seconds 2 TB4
Connections
E
95 96 4 H4 H1
X1 CPT T6 T1
TB1 TB1 2M 1S Connections for Wires T1, T2, T3,
1S 8 TR 5 51 52 A1 A2
Dual Voltage Rated H2 XF T4, T5 and T6 Must
Fuse
1
Fuse
Fuse
T.O. T3 T4 Have Capacity for
1M 53 A1 1M A2
Transformer – See Secondary
1S
Transformer H3 58% of Rated Full
Connections
PS
1M Nameplate Load Motor Current
Auto 1 X2 T5 T2
TB1 TB1 TB3 8 TR 6 54 55 A1 2M A2 T.O.= Timed Opening
OFF
Hand T.C. 1S T.C. = Timed Closing L1 L2
G 1M X2 260960 D4

Wye Delta — Closed Transition Combination


Connections for Control Stations Connections For Starters
Local Control Remote Control
Figure A Figure D 2-Wire Control 3-Wire Control Figure 1
START/STOP Pushbuttons 2-Position Selector Switch H1 XF
CPT Front View Diagram
Yellow Yellow 3 Start Fusible Control L1 L2 L3
2 3 Transformer
Start (ON) Hand 1 3 A
(If Used) X2 55 6543
Black Black Not for Use 2 See Figure 2
3 Stop L1 L2 L3
3 4 1 3 Auto 2 with Auto Reset 1 H4 6543
53 TRP Contactors "2M"
Red OL Relays. and "1S" Are D.S. or C.B.
Stop (OFF) 2 4 Red TB TR
Red 1 When More X2 7 81 2
Mechanically Disconnecting
1 1 4 4 53 Means
1 2 Figure E Start Start Than One 1 7 81 2 Interlocked.
2 1 2 3
Pilot Light (Motor RUN) Pushbutton 3 4 3 3
Figure B Connect to Terminals ”3“ 3 Station Is 4
51
START/STOP Selector Switch and ”4“ on Terminal Board Used, Omit
Stop 2 Connector
3 1 “A” and
Black X1 Black / White
3 “A” Connect T1A T2A T3A
3 1 Start (ON) X2 Black / White T6 T4 T5
4 per Sketch 4
at Left. Local
Resistor

Resistor

Resistor

1 Figure F 53 A1 A2 51
4 2 Red Control
START/STOP with Pilot Light (Flange
Connect to Terminals ”3“ Combined Remote and Local 2S 52
Figure C Mounting
3-Position Selector Switch and ”4“ on Terminal Board for Figures 1 and 2
T1B T2B T3B if Used)
3 Remote Local
Yellow X1 Black / White T1B T2B T3B
3 Start (ON) See
Hand X2 Black / White
4 3 Figures
2 A, B, C, D,
Black Start (ON) 2 Start 4 3
3 1 2 3 E and F
3 3 Auto 3 1 2 3
4 3 Stop (OFF)
Remote Stop
4 Stop (OFF) L1 L2 L1 L2
4 Switch 1 1 4 L3 T4 T5 4 T6 4 L3
Red 1 2 1 2 1 54 A1 A2 2 3 2 56 54 52 A1 A2 56 A1 A2 3
Omit Connector

Elementary Diagram 1M 3 54 3 55 3 1S 2M 51
T6 T1A T2A T3A T6 T4 T5 T6 T4 T5
L1 L1 Circuit Breaker 1 T4 Top Bottom
L2 L2 or Switch 2
L3 L3 and Fuse 3 98
2M 1S 1S T5
Wye-Delta Closed Transition 2S 97
T1B T2B T3B 1S OL 96 X2
Shop Note: Resistor T1 T2 T3 Reset
Refer to Figure 2. Connect Green OL A 95
1M T1
Ground Wire to Panel Using Hole T6 T4 T5
Located Adjacent to Transformer’s T1A T2 Select Overload Heater Coils for 58%
Mounting Foot. T2A T3 of Rated Full Load Motor Current
T3A Motor
5 6 7 8 Stopped TBX2
G
1S 2M
Run Figure 2 Fusible Control Transformer Motor Connections
Start R
Stop ON-Delay 1.5-15 Seconds 2 7
E Primary
TB3 TR Connections
TB1 TB1 1S 51 2S 52 A1 A2 1 TRP 4 A OL 4 H4 H1
X1 CPT T6 T1
1M 2M ON-Delay 2 Sec. (Fixed) 1S TB4 T.O. 95 96 Connections for Wires T1, T2, T3,
2 Dual Voltage Rated H2 XF T4, T5 and T6 Must
Fuse

1 3 53 7 1
Fuse
Fuse

E Select Overload Heater Transformer – See T3 T4 Have Capacity for


T.C. TRP
H3 Secondary
PS A1 A2 Coils for 58% of Rated Transformer Connections 58% of Rated Full
Auto Full Load Motor Current Load Motor Current
2S Nameplate T5 T2
TB1 TB1 TB3
1S 54 A1 A2 1 X2
OFF
1M 1M
Hand
L1 L2
8 TR 6 55 56 A1 A2 T.O.= Timed Opening
T.C. 1S 2M T.C. = Timed Closing G 1M X2 260961 D4

PG.3.02.T.E

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