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Service Information

Document Title: Function Group: Information Type: Date:


Track motor, Service Information 12/11/2020
troubleshooting
Profile:
EC140B LCM Volvo

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Track motor, troubleshooting


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Model Production site Serial number start Serial number stop
EC140B LCM Volvo Changwon 15216 110000

Track motor does not rotate

Hydraulic pressure is low. Main relief pressure is low. Adjust to specification.

Pump failure Check if the devices except for


traveling are operating. Repair as
necessary.

Safety solenoid valve failure. Check the safety solenoid valve


system.

Pressure is normal. Brake valve failure. Repair or replace the rear flange
(Counterbalance spool) assembly.

Hydraulic motor failure Check the case drain oil.


If contaminated, replace the
motor.

Input gear to the gearbox is damaged. Repair the gearbox assembly.

Motor is overloaded. Reduce the load.

Oil leakage
Mating joint surfaces Mating surface is damaged. Remove burrs or nicks with fine
emery cloth.

Screw loosened. Tighten to the specified torque.

Leakage from casing Plugs loosened. Tighten to the specified torque.

Cracks or pin holes. Replace the gearbox assembly.

Leakage from floating seal Damage on the sliding surface. Replace the seal assembly.

Cracks or pin holes. Replace the seal assembly.

Leakage from rear flange Loosened screws. Tighten to the specified torque.

O-ring is damaged. Replace the o-ring.

Damage on flange/spindle surface. Remove burrs or nicks with fine


emery cloth.

Track motor does not hold on slopes

Motor rotates. The volumetric efficiency of the motor Replace the hydraulic motor
is poor. assembly.

Internal leakage in brake valve. Replace the rear flange assembly.

Parking brake does not operate. Springs are damaged. Replace all the springs.

Friction plates are worn. Replace the friction plates and


mating plates.

Machine zigzags
Occurs at low pressure. Pump flow to left and right motor Check P1/P2 pump flow.
differs. Check flow through the center
passage.

Left and right motor drain quantity are Replace the hydraulic motor
different. assembly.

Occurs at high pressure. Pump flow to left and right motor Check P1/P2 pump flow.
differs. Check flow through the center
passage.

Left and right motor drain quantity are Replace the hydraulic motor
different. assembly.

Brake valve operation is different Replace the rear flange assembly.


between left/right motors.

Pressure limit valve settings are not Adjust pressure correctly. Replace
balanced. the pressure limit valves.

Speed does not increase (slower than normal)

Pump output is low. Pump regulator is faulty. Repair/replace the regulator


assembly.

Internal pump leakage is excessive. Repair/replace the pump


assembly.

Abnormal sound

Abnormal sound Motor or gearbox is damaged. Replace the motor/gearbox


assembly.

Hoses/pipes vibrate. Bleed the travel circuit.


Tighten/replace missing clamps.

Speed does not change from low to high

Speed does not change from low to High pressure select shuttle valve is Check, and repair or replace if
high. malfunction. necessary.
Solenoid valve is malfunction. Check if the spool is normal, and
repair or replace if necessary.

Servo hydraulic relief valve is Adjust to the specified pressure.


malfunction.

Two speed piston malfunction. Check, and repair or replace if


necessary.

Speed does not change from high to low

Speed does not change from high to Solenoid valve is malfunction. Check if the spool is normal, and
low. repair or replace if necessary.

Two speed piston malfunction. Check, and repair or replace if


necessary.

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