FP6000CS8000CS Manual

Use and maintenance manual FP6000CS - FP8000CS
USE AND MAINTENANCE MANUAL

Automatic L-Sealer
FP6000CS - FP8000CS
MANUAL CODE: DM210300
CREATION DATE: 28.09.2007

3
RELEASE: 1.0
RELEASE DATE: 12.11.2008

FOREWORD
In thanking you for the preference given us, SMIPACK S.p.A. is glad to welcome you to its wide
circle of Clients and hopes that the use of this machine completely satisfies you.
This manual can be used for model FP6000CS and FP8000CS was prepared with the aim
to allow you to operate on the various components, explain the various operations for
maintenance and operation.
Where not expressly indicated by the ,instructions refer to all the above mentioned
models..
In order to guarantee a satisfactory level of efficiency, life and performance of the machine, we
urge you to scrupulously observe the instructions contained in this manual.
PLEASE READ THIS MANUAL CAREFULLY BEFORE INSTALLING THE

MACHINE.
THIS MANUAL IS AN INTEGRAL PART OF THE PRODUCT AND MUST

ALWAYS TAKE WITH THE SAME UP TO ITS DISMANTLING.
4
SMIPACK S.p.A. is absolutely not responsible for any direct or not direct consequence due to
proper or not proper use of this issuing or of the system software and has got right to make
technical modification on his system and on his manual without advising the users.
SMIPACK S.p.A. - Viale Vittorio Veneto, 4 - 24016 San Pellegrino T. (BG) - Italy - Tel.
+39.0345.40400 - Fax +39.0345.40409
Dichiarazione di conformità CE
EC Declaration of conformity
Il fabbricante SMIPACK S.p.A., con insediamenti produttivi in Via Tasso, 75 S.Pellegrino Terme
(BG) Italia e uffici amministrativi in Via Piazzalunga, 30 San Giovanni Bianco (BG) Italia.
The company SMIPACK S.p.A., with production site in San Pellegrino Terme (BG) - Italy, Via
Tasso, 75 and head-quarters in San Giovanni Bianco (BG) - Italy, Via Piazzalunga 30
dichiara che la macchina
declares that the machine
tipo: confezionatrice angolare automatica

type: automatic L-Sealer
serie:
series:
FP6000CS - FP8000CS
modello:
model:
matricola n.:
serial nr.
anno di costruzione:
year of construction:
2009
è conforme alle direttive comunitarie

complies with EC Directives
Concernente il riavvicinamento delle legislazioni degli Stati

membri relative alle macchine
98/37/CE
On the approximation of the laws of the Member States relating to
machinery
Compatibilità elettromagnetica
2004/108/CE
92/31/CEE Electromagnetic compatibility
Bassa tensione
2006/95/CE
Low voltage
e alle norme armonizzate di buona pratica costruttiva, tra cui:
and with Harmonized Standards:
Macchine per gomma e materie plastiche - Sicurezza - Macchine per

soffiaggio per la produzione di corpi cavi - Requisiti per la
progettazione e costruzione.
EN 422
Safety of rubber and plastics machines - Blow moulding machines intend-
ed for the production of hollow articles - Requirements for design and con-
struction
Sicurezza del macchinario. Concetti fondamentali, principi generali
di progettazione. Terminologia di base.
EN ISO 12100-1
Safety of machinery. Basic concepts, general principles for desig Basic
terminology.
Sicurezza del macchinario. Concetti fondamentali, principi generali
di progettazione. Specifiche e principi tecnici.
EN ISO 12100-2
Safety of machinery. Basic concepts, general principles for design. Tech-
nical principles and specifications.
Sicurezza del macchinario. Distanze di sicurezza per impedire il
raggiungimento di zone pericolose con gli arti superiori.
EN 294
Safety of machinery. Safety distances to prevent danger zones from being
reached by the upper limbs.
Sicurezza del macchinario. Spazi minimi per evitare lo
schiacciamento del corpo.
EN 349
Safety of machinery. Minimum gaps to avoid crushing of parts of the hu-
man body.
Sicurezza del macchinario. Equipaggiamento elettrico delle
macchine. Parte 1: regole generali.
EN 60204-1
Safety of machinery. Electrical Equipment of Machines. Part 1: General
rules.
Apparecchiature assiemate di protezione e manovra per bassa
EN 60439-1 tensione (quadri B. T.)
Low voltage switchgear and controlgear assemblies (Low voltage panels)
Il sottoscrittore per l'azienda

The company undersigner
Nome: Giuseppe
Name:
Cognome: Nava
Surname:
Funzione Legale Rappresentante

Charge: Legal Representative
P Y
San Pellegrino Terme,
CO
..........................................................
Data\date Firma\signature
SUMMARY
EC Declaration of conformity ..........................................................................................................................................5
1. REGULATIONS AND GENERAL INSTRUCTIONS ....................................9
1.1. HOW TO CONSULT AND USE THIS MANUAL .................................................................................................9
1.2. WARRANTY CONDITIONS ................................................................................................................................9
1.3. LEGAL REFERENCES .......................................................................................................................................9
1.4. REMARKS ON GENERAL SAFETY .................................................................................................................10
1.5. LEGEND ...........................................................................................................................................................11
2. MACHINE INSTALLATION ........................................................................13
2.1. DESCRIPTION OF THE MACHINE ...............................................................................................................13
2.2. SAFETY SYSTEM ........................................................................................................................................13
2.3. CONTROL SYSTEMS .......................................................................................................................14
2.4. WEIGHT AND DIMENSIONS OF THE PACKED MACHINE ...........................................................................16
2.5. WEIGHT AND DIMENSIONS OF THE MACHINE .........................................................................................16
2.6. TRANSPORT AND UNPACKING .....................................................................................................................17
2.7. POSITIONING AND LEVELLING .....................................................................................................................17
2.8. FP6000CS AND FP8000CS L-SEALER AND T450 TUNNEL POSITIONING .................................................18
2.9. ASSEMBLING THE ACCUMULATION PHOTOELECTRIC CELLS (OPTIONAL) ...........................................18
2.10. DEMOLITION AND DISPOSAL ........................................................................................................................18
2.11. ELECTRICAL CONNECTIONS ........................................................................................................................18
2.12. TECHNICAL DATA FOR THE ELECTRIC CONNECTION ..............................................................................19
2.13. CONDITIONS OF USE .....................................................................................................................................19
3. INFORMATION ON THE MACHINE ..........................................................21
3.1. OPERATING FEATURES OF THE MACHINE .................................................................................................21
3.2. MACHINE IDENTIFICATION ............................................................................................................................21
3.3. TECHNICAL SPECIFICATIONS OF THE PRODUCT ...........................................................................21
7
3.4. DATA FOR THE PNEUMATIC INSTALLATION ...............................................................................................22
3.5. DETERMINING THE REEL'S EXACT WIDTH .................................................................................................22
3.6. FILM REEL’S MAX. SIZE LIMITS ...................................................................................................................22
4. PREPARATION TO THE USE OF THE MACHINE ...................................23
4.1. ADJUSTING THE BELT TO THE PRODUCT'S WIDTH ...................................................................................23
4.2. ADJUSTING THE PACKAGE HEIGHT ............................................................................................................23
4.3. POSITIONING OF THE FILM REEL .................................................................................................................24
4.4. ADJUSTING THE FILM WINDING ROLLER'S HEIGHT .................................................................................25
4.5. ARRANGING THE FILM COURSE ..................................................................................................................25
4.6. ADJUSTING THE MICROPERFORATORS .....................................................................................................26
4.7. ADJUSTING THE FILM SEPARATING RODS ................................................................................................26
4.8. FILM POSITIONING ........................................................................................................................................26
4.9. FIRST FILM SEALING ......................................................................................................................................27
4.10. SCRAP FILM GUIDE DEVICE .......................................................................................................................27
4.11. SCRAP FILM WINDER .................................................................................................................................28
4.12. REGULATION FOR THE PACKAGING OF LOW PACKS ...............................................................................29
5. ELECTRONIC BOARD ..............................................................................31
5.1. ELECTRONIC BOARD KEYS DESCRIPTION .......................................................................................31
5.2. STARTING UP THE MACHINE .....................................................................................................................32
5.3. MANUAL OPERATION MODE .........................................................................................................................33
5.4. AUTOMATIC OPERATING MODE ...................................................................................................................34
5.5. FORMAT PARAMETERS .................................................................................................................................35
5.6. OPERATOR MENU ..........................................................................................................................................42
5.7. DATA DISPLAY ................................................................................................................................................43
5.8. SYSTEM SETUP ..............................................................................................................................................46
5.9. UTILITY .............................................................................................................................................................47
5.10. SYSTEM PARAMETERS ..................................................................................................................................49
5.11. PARTICULAR COMBINATION OF THE KEYS ................................................................................................51
5.12. EMERGENCY PUSH-BUTTON ........................................................................................................................51
5.13. MACHINE STATES ...........................................................................................................................................52
6. MACHINE USE ...........................................................................................55
6.1. INTENTED USE ................................................................................................................................................55
6.2. OPERATING PRINCIPLES ...............................................................................................................................55
6.3. SETUP ..............................................................................................................................................................55
6.4. CHECKING FOR GOOD OPERATING CONDITIONS .....................................................................................56
6.5. DANGEROUS AREAS ......................................................................................................................................56
6.6. FORMAT CHANGE INSTRUCTIONS ...............................................................................................................56
7. MAINTENANCE AND REPAIRS ................................................................57
7.1. TYPE OF CHECKING FREQUENCY AND MAINTENANCE OPERATIONS ..........................57
7.2. REPLACING THE SEALING BLADE ................................................................................................................59
7.3. REPLACING THE BRAKE SHOES ..................................................................................................................60
7.4. ADJUSTMENT OF THE SEALING ROD PLANARITY ..................................................................................60
7.5. ADJUSTING THE SEALING BAR’S SENSORS ...............................................................................................61
7.6. CORRECT BELTS TENSIONING .....................................................................................................................61
7.7. LIST OF SPARE PARTS ..................................................................................................................................61
1. UNIT MY440003 - MY440005 .......................................................................................................................62
2. UNIT MH440029 ...........................................................................................................................................63
3. UNIT MH440024 ...........................................................................................................................................64
4. UNIT MH440030 ...........................................................................................................................................65
5. UNIT MY320011 - MY320009 .......................................................................................................................66
6. UNIT MH320010 - MH320022 ......................................................................................................................67
7. UNIT MH320014 - MH320021 ......................................................................................................................68
8. UNIT MY340043 - MY340067 .......................................................................................................................69
9. UNIT MY340063 (FP6000CS) ......................................................................................................................70
10. UNIT MY340049 (FP8000CS) ....................................................................................................................71
11. UNIT MH340068 (FP6000CS) ....................................................................................................................72
12. UNIT MH340041 (FP8000CS) ....................................................................................................................73
12a UNIT MH340042 (FP8000CS) ...................................................................................................................73
13. UNIT MY370029 - MY370025 .....................................................................................................................74
14. UNIT MH370012 - MH370008 ....................................................................................................................75
15. UNIT MY380011 - MY380008 .....................................................................................................................76
8 16. UNIT MH380043 - MH380042 ....................................................................................................................77
17. UNIT MH380009 - MH380034 ....................................................................................................................78
18. UNIT MH200007 .........................................................................................................................................79
19. UNIT MH430005 .........................................................................................................................................80
20. UNIT MH310008 - MH310002 ....................................................................................................................81
21. UNIT MH340000 (FP6000CS) ....................................................................................................................82
UNIT. UNIT MH340075 (FP8000CS OPTIONAL) ...........................................................................................82
22. UNIT MH400006 FP6000CS - FP8000CS ..................................................................................................83
23. UNIT TIMING UNIT - FIXED BELT .............................................................................................................84
24. UNIT TIMING UNIT - MOBILE BELT .........................................................................................................85
25. UNIT MH400016 - MH400045 ....................................................................................................................86
26. UNIT MH350009 .........................................................................................................................................87
7.8. OPTIONAL ......................................................................................................................................................102
7.9. WEAR AND TEAR MECHANICAL PARTS ...................................................................................................102
8. ANOMALIES AND FAILURES – HOW TO REMEDY ..............................103
8.1. PROBLEMS AND SOLUTIONS ......................................................................................................................103
8.2. ERROR DISPLAY ...........................................................................................................................................105
INDEX ...............................................................................................................111
CHAPTER 1 - REGULATIONS AND GENERAL INSTRUCTIONS
1.1 HOW TO CONSULT AND USE THIS MANUAL

Keeping of this manual
• This manual costitutes integral part of the machine and thus must be kept for as long as the
machine is in the user’s possession or, if that be the case, handed over to any other user
or subsequent owner.
• Use this manual in a way that will not damage all or part of its contents.
• Do not remove, tear or rewrite parts of this manual for any reason.
• Ensure that any amendment to this manual sent to you is incorporated in the manual itself.
Consultation of the manual
The consultation of this manual is made easy be the insertion, in the first pages, of a summary,
which allows those consulting it to immediately locate the topic required and, in the last pages,
of an analytical index. The chapters are ordered following such a structure to facilitate the
research of the required information.
Method of updating the manual in case of modifications to the machine
The descriptions and drawings contained in the present manual are intended as non refutative.
SMIPACK S.p.A. reserves the right at any moment to apport modifications to its machines
(while keeping their essential characteristics), for the purpose of improving their functionality
and commercial and aestethic value, with no obligation to update manuals and previous
production except in exceptional cases. 9
Any updating or integration of the manual are to be considered as integral parts of the manual.
We would like to thank you in advance for all the suggestions that you may want to forward to
us in order to bring about further improvements to the machine.
SMIPACK S.p.A. - Viale Vittorio Veneto, 4 - 24016 San Pellegrino T. (BG) - Italy - Tel.
+39.0345.40400 - Fax +39.0345.40409
1.2 WARRANTY CONDITIONS

The machine is sent to the Client ready to be installed, and having passed, at our factory, all
expected tests and trials, in compliance with the current regulations. Within the guarantee
period SMIPACK S.p.A. undertakes to remove any eventual flaws and defects, on the condition
that the machine has been correctly used, and that the indications found in its manuals have
been respected. The warranty has a validity of 365 days from the date of purchase and covers
all the materials and manufacturing defects found by the builder. The warranty is valid only for
the original buyer and subject to the condition that the warranty certificate is duly filled in all its
sections and posted within 20 days from the date of purchase. The warranty is no longer valid
if the machine has been damaged through accident, misuse, breakdowns due to atmospheric
agents, maintenance operations or modifications carried out by unauthorised personnel or not
belonging to the servicing department of SMIPACK S.p.A. Consumption materials, parts
subject to normal wear and tear, transport from the user to the servicing centre or vice-versa
as well as labour are excluded from the warranty and therefore are to be paid by the Buyer.
1.3 LEGAL REFERENCES

The machine "Automatic L-Sealer" complies to the Legislative Provisions of the law that
regulates the following Directives:
European Directives on machinery and/or assemblies
• 98/37/CE - On the approximation of the laws of the Member States relating to machinery.
• 2006/95/EC and 93/68/EEC - Low voltage directive.
• 2004/108/EC and 92/31/EEC - Electromagnetic compatibility.
Technical standards applied on machinery and assemblies
Chapter 1 - Regulations and general instructions
• EN 422 - Safety of rubber and plastics machines - Blow moulding machines intended for
the production of hollow articles - Requirements for design and construction.
• EN ISO 12100-1 - Safety of machinery - basic concepts, general principles for design:
terminology and methods.
• EN ISO 12100-2 - Safety of machinery - basic concepts, general principles for design:
technical principles and specifications.
• EN 294 - Safety of machinery - Safety distances to prevent danger zones from being
reached by the upper limbs.
• EN 60204-1 - Electrical Equipment of Machines.
• EN 418 - Emergency stop.
• EN 349 - Safety of machinery - Minimum gaps to avoid crushing of parts of the human body.
• EN 1050 - Safety of machinery - Risk assessment.
• EN 811 - Safety of machinery - Safety distances to prevent danger zones from being
reached by the lower limbs.
• EN 894 -1 - Safety of machinery - Ergonomic requirements for the design of displays and
control actuators - part 1: human interaction with displays and control actuators.
• EN 894-2 - Safety of machinery - Ergonomic requirements for the design of displays and
control actuators - part 2: displays.
• EN 894-3 - Safety of machinery - Ergonomic requirements for the design of displays and
control actuators - part 3: control actuators.
• EN 953 - Safety of machinery - General requirements for the design and construction of
10
fixed and movable guards.
• EN 50099-1 - Safety of machinery - Signalling and marking principles - part 1: visual,
audible and tactile signals.
1.4 REMARKS ON GENERAL SAFETY

The operator, before starting to work with this machine, must have acquired enough knowledge
on the location, function of the controls, characteristics of the machine, and must have read
this manual in all its entirety..
The employer must see to it that its personnel is informed on the following topics relative to the
safe usage of the machine:
• Accidents risks.
• Devices meant for the safety of the operator.
• General accidents prevention rules as provided by international directives and by the laws
of the country of destination of the machines.
It is necessary to comply to the following general precautions:
• Do not install the machine in areas posing a risk of explosion or fire.
• Do not temper with, remove or modify the safety devices; in such cases SMIPACK S.p.A.
declines any responsibility on the safety of its machines.
• Do not modify parts of the machine to install other devices without prior authorization by
SMIPACK S.p.A.; in case of unauthorized modifications the former will not be held
responsible for any possible consequences.
• Do not operate the machine in automatic mode with the fixed or mobile protections
removed.
• Do not open the fuse blocks with the mains on.
• Do not intervene on switches, valves and sensors without authorization.
• Do not intervene on the moving parts even without the aid of objects or tools.
• Do not manually oil or grease any moving part.
• Before carrying out any work on the electrical installation, ensure that the voltage has been
disconnected.
• After an adjustment or security operation, restore the state of the machine with active
protections.
ATTENTION!
The operator, the maintenance and cleaning personnel must scrupulously adhere to both the
regulations for the prevention of accidents and the safety regulations of the Country of
destination of the machine and the plant, besides the instructions, warnings and general rules
concerning the safety included in this manual.
During maintenance or repair work on the machine, the latter has to be shut down, and the special
signals (MACHINE OFF FOR MAINTENANCE, DO NOT START,etc...) have to be used. Make sure
that the switches are not re-inserted by unauthorized personne
1.5 LEGEND
All instructions and notes contained in this manual are graphically represented in the following
way:
ATTENTION: READ CAREFULLY BEFORE OPERATING.
11
DANGER OF ELECTROCUTION: HIGH VOLTAGE ZONE.
DANGER OF ELECTROCUTION: EARTHING IS

COMPULSORY.
DANGER OF ELECTROCUTION: EARTHING IS

COMPULSORY.
DANGER OF BURNING DUE TO HIGH TEMPERATURE

SURFACES.
Chapter 1 - Regulations and general instructions
WARNING! DON’T TOUCH.
DANGER OF TRAPPING BETWEEN MECHANICAL

MEMBERS.
DANGER OF SHEARING.
DANGER OF INJURY
WARNING! BEFORE OPERATING, CHECK THAT THE

MACHINE TYPE IS THE ONE THAT HAS BEEN BOUGHT.
12
CHAPTER 2 - MACHINE INSTALLATION
2.1 DESCRIPTION OF THE MACHINE
Fig. 2.1.1
GLOSSARY
1 Infeed conveyor belt
2 Reel-holder
3 Electronic card
4 Upper square
5 Lower square
6 Product guide
7 Connecting belt
8 Sealing unit
9 Film drive unit
10 Scrap winder
11 Belt turnbuckles 13
12 Electric panel
13 Lifting group
2.2 SAFETY SYSTEM
Fig. 2.2.1
POS. DESCRIPTION
1 Plexiglas and sheet movable
protections.
2 Fixed protections made of
plexiglas and sheet that
require special equipment to
be removed.
3 Safety sensors mounted on
the sealing bar.
4 Safety limit switches placed
on the machine frame and
intended to stop the machine
if the movable protections
open unexpectedly.
5 Emergency push-button.
Chapter 2 - Machine installation
2.3 CONTROL SYSTEMS
Pos. Code Description Function

1 KZ010166 Flextron-Master
2 KZ010160 Flextron-Bell
It enables you to set up the machine for the functions it is
3 Flextron-Power expected to perform.
KZ010159
Base
4 KZ010153 Flextron-I/O
EP010198 Emergency push-
5 It stops the machine in case of an emergency
EP010200 button
6 EP010139 Main switch It can turn the machine on and off
The GREEN light signals that the machine is on START.
The RED light signals that the machine is on ALARM. The
BLUE light signals that the machine is on STOP. The
7 EP300021 Lighting column
INTERMITTENT GREEN light signals that the machine is
on PAUSE. The INTERMITTENT BLUE light signals that
the sealing bar is heating up
Vertical detection
8 EF100084 It detects and monitors very low packages
photoelectric cell
Horizontal detection
9 EF100084 It detects and monitors very narrow packages
photoelectric ce
14
Film unwinding It activates the reel-holder motor when the film is being
10 EF100086
sensor dragged.
It detects the movable belt group position and prevents the
Movable belt
sealing when the group hinders the sealing bar. If the
11 EF100022 detecting sensor
sensor is disconnected and the parameter "movable belt" is
(Only for FP6000CS)
activated, the machine will not work.
The sensor to
It detects the presence of an object during the sealing bar's
12 EF100022 activates the
downstroke
sealing bar safety
It allows the card to know the sealing bar position, by
detecting the position of the sealing bar cylinder rod. This
13 EF110006 Position transducer allows the machine to calculate the sealing time, to
deactivate the sealing bar safety sensor during the sealing,
etc…
Once the scrap reel has reached its full capacity, the
Photocell of full
14 EF100150 photocell sends the signal to the board. The display will
scrap reel
then show the warning "REEL-SCRAP-FULL"
It checks the position of the height adjusting system and
High/low package
15 EF010049 stops
micro-switch
it as soon as the maximum or minimum height is reached.
Upstroke/ It adjusts the machine according to the package, by
16
EP010191
downstroke push- modifying the height of the squares, of the dragging roller
EP010199
button contacts and of the sealing bar.
EP010193 Film pressing It separates the 2 wheels of the film dragging device, when
17
EP010199 cylinder selector the film is positioned.
Sealing bar position
18 EF100022 It determines the opening position of the sealing bar.
sensor
It allows to verify the position of the reel-holder roller. If the
Reel-holder roller
19 EF100022 roller is open during the machine operation, the error
sensor
“REEL-MOTOR-OPEN“ will be displayed on the board.
Fig. 2.3.1
ELECTRICAL
CABINET
15
Fig. 2.3.2
Fig. 2.3.3
2.4 WEIGHT AND DIMENSIONS OF THE PACKED MACHINE
Fig. 2.4.1
FP6000CS FP8000CS
cardboard case case
packaging packaging
X 2200 mm 2650 mm
Y 1520 mm 1740 mm
Z 1550 mm 1760 mm
WEIGHT Kg660 Kg 810
16
2.5 WEIGHT AND DIMENSIONS OF THE MACHINE
Fig. 2.5.1
FP6000CS FP8000CS
X 2090 mm 2537 mm
Y 1433 mm 1633 mm
1565-1675 1666-1776
Z
mm mm
WEIGHT Kg 550 Kg 720

2.6 TRANSPORT AND UNPACKING

SMIPACK S.p.A. in function of the means of Fig. 2.6.1
transport and of the type of products to be
shipped utilizes packagings adequate to
guarantee the integrity and preservation during
transportation. It is recommended to handle
with great care the machine during transport
and positioning. The forwarder is responsible
for every damage that may occur during
transport. Unpack the unit making sure not to
damage any exposed parts.
The lifting of the machine module must be

carried out by means of hoisting systems
operating from below; due to the packaging
modalities, it is not possible to use hoisting
systems operating from above.
Lift the machine from the longer side and adjust
the forks of the forklift at the maximum distance
from each other.
17
ATTENTION!
Before handling make sure that the hoisting equipment are suitable to lift the load that
has to be handled.
In the case of long storing, place the machine in a sheltered environment with a
temperature between -15°C and +55°C degree of humidity, variable between 30% and
90% without condensation.
2.7 POSITIONING AND LEVELLING

Fig. 2.7.1
Make sure that the floor, in the

installation area, does not
present irregularities that may
prevent the normal and correct
positioning of the machine. Place
a spirit level on the belt's upper
side and then level the machine
using the adjustable support feet
then lock them by tightening the
locknuts
2.8 FP6000CS AND FP8000CS L-SEALER AND T450 TUNNEL

POSITIONING
Once the machine has been levelled, place the machine's connecting belt as close as possible
to the tunnel's.
Make sure that the tunnel's belt is kept approximately 1 mm higher than the sealer's, so as to
prevent the falling over of packages at the tunnel inlet zone. Adjust the height by acting on the
adjustable support feet. Position the tunnel in such a way as to have the wrapped package
perfectly centred on the tunnel's belt
Fig. 2.8.1
18
2.9 ASSEMBLING THE ACCUMULATION PHOTOELECTRIC CELLS

(OPTIONAL)
Fig. 2.9.1
Two groups of photoelectric cells are

supplied along with the machine. One
group is to be placed two meters ahead of
the machine inlet and is intended to detect
any possible end of flux. The other group
is to be placed two meters after the tunnel
and is meant to detect any possible
product accumulation. After placing a level
on the upper part of the frame, level the
machine using the adjustable support feet
then lock them by tightening the locknuts.
2.10 DEMOLITION AND DISPOSAL

ATTENTION!
The machine does not contain dangerous components or substances that require
particular removal procedures. Regarding the elimination of the various materials, it is
necessary to follow the regulations of the Country in which the tunnel will be
dismantled.
2.11 ELECTRICAL CONNECTIONS

All operations for the connection to the mains must be carried out with no voltage
applied to the machine.
ATTENTION!
In the case which someone wants access to the electrical system, remember to turn off
the power supply and wait at least 5 minutes before operating.
Earthening is compulsory!
The machine's connection to the mains must be carried out in thorough compliance
with the regulations of the user's country.
Make sure that the frequency and voltage of the machine's power supply (as indicated
on the nameplate to be found on the rear of the machine) correspond to the mains'.
2.12 TECHNICAL DATA FOR THE ELECTRIC CONNECTION

Tab. 2.12.1
FP6000CS FP8000CS
RATED VOLTAGE 230 V 230 V
RATED FREQUENCY 50-60 Hz 50-60 Hz
RATED POWER 3250 W 3850 W
RATED CURRENT 13,5 A 16 A
ATTENTION!
The machine's supply line must be equipped with a thermal magnetic circuit breaker 19
capable of withstanding the rated values stated in table 2.12.1
2.13 CONDITIONS OF USE

Make sure that there is enough space for easy application and maintenance.
THE MACHINE NEEDS AN INSTALLATION IN A CLOSED AND WELL AIRED

SURROUNDING, WHERE THERE ARE NOT ANY EXPLOSION OR FIRE DANGEROUS.
THE MINIMUM LIGHTING MUST BE 300 LUX.
Make sure that there is enough space for easy application and maintenance. Position the
machine in the planned space with no humidity, flammable materials, gas, and explosives and
making sure that it is level on the floor.
We suggest operating temperatures varying from +10°C to +40°C with a relative humidity from
30% to 80% with no condensation.
The airborne noise is lower than 70 dB.
FP6000CS and FP8000CS L-Sealer's IP class rating = IP54
ATTENTION!
The pressure and the plate acoustical power of the machine can change depending on
the material of containers to be packaged. Therefore, the user must perform an
assessment on the noise exposure of his personnel in accordance with the types of
packages worked, so as to equip his operators with suitable personal protection
equipment.
White page
CHAPTER 3 - INFORMATION ON THE MACHINE
3.1 OPERATING FEATURES OF THE MACHINE

The L-sealers FP6000CS and FP8000CS can achieve an output of 50 and 30 ppm
respectively, for a product with the following dimensions: 150 mm long, 200 mm large and 300
mm high.
3.2 MACHINE IDENTIFICATION

Fig. 3.2.1
On the rear of every machine is applied a

nameplate showing the EC, marking, the
main technical data such as model, serial
n., power, etc., to be notified to the builder
in case of problems.
3.3 TECHNICAL SPECIFICATIONS OF THE PRODUCT

21
Fig. 3.3.1
Package max. size limits
Package max. weight limit:

30 kg
F6000CS FP8000CS
Y (mm) X (mm) Z (mm) Y (mm) X (mm) Z (mm)
50 600 400 50 800 600
70 530 380 70 730 580
90 510 360 90 710 560
110 490 340 110 690 540
130 470 320 130 670 520
150 450 300 150 650 500
170 430 280 170 630 480
200 400 250 190 610 460
210 590 440
230 570 420
250 550 400
Chapter 3 - Information on the machine
3.4 DATA FOR THE PNEUMATIC INSTALLATION

Fig. 3.4.1
The air regulation pneumatic module
composed of a padlock valve and a regulator
filter, with relative pressure gauge used to
regulate the air pressure in the circuit.
Press the push button on the disconnecting
switch 1, turn the hand grip of the regulator 2
so that air flows into the plant. Check the air
pressure on the pressure gauge 4.
To connect, insert the air source in to the Ø10
mm 3 inlet fitting.
Compressed air:
• Working pressure: 6 Bar
1 Padlocked disconnecting switch • Max consumption: 6 Normal liter/ ciclo
2 Boost control
3 Ø10 Power supply • Max. degree of impurity:
4 Pressure gauge - solid particles 40 µm.
5 Filter - liquid particles: 0.5 PPM
6 Pressure switch
3.5 DETERMINING THE REEL'S EXACT WIDTH

22
Calculate the exact width of the film reel by measuring the package's height Z and width Y :
Fig. 3.5.1
FILM WIDTH = Y + Z + (scrap 100 ÷ 150mm)
3.6 FILM REEL’S MAX. SIZE LIMITS

The L-Sealer has been designed for the
Fig. 3.6.1 packaging of diversified products, ranging from
the food to the technical industry. This machine
can be run with all kinds of shrink films
(polyolefin, polypropylene and polypropylene-
based films) with a gauge from 10 to 30 µm.
Customized logos and messages may be
featured, provided that they fully conform to the
existing regulations. The film may be
microperforated by the machine's
microperforators when the film is employed
centerfolded.
FP6000CS FP8000CS
A 600 mm 800 mm
CHAPTER 4 - PREPARATION TO THE USE OF THE MACHINE

To prepare the machine of a new format input the manual mode with the start-up operations
already made and remind that the sealing bar moves also with the safety doors open.
Make therefore the adjustments detailed here below.
4.1 ADJUSTING THE BELT TO THE PRODUCT'S WIDTH

The conveyor belt must be adjusted to the exact width of the product. Act on block on the rear
of the machine
Fig. 4.1.1
23
4.2 ADJUSTING THE PACKAGE HEIGHT

In order to adjust the machine according to the package height, press the push-buttons A or B,
situated above the film dragging group.
Fig. 4.2.1
These push-buttons modify the height of some elements in the machine, thus permitting a
quick changeover. If the package height increases, press A; if it decreases, press B. In order
to correctly adjust the machine according to the package, always by means of these push-
buttons, adjust the upper square height, which shall be 5-10 mm higher than the product
height. As a consequence, the height adjusting automatic system will adjust the position of the
sealing bar and of the film dragging rollers, as well as the opening angle of the sealing bar
group, which will be the optimum angle for the product to be packaged.
Chapter 4 - Preparation to the use of the machine
Fig. 4.2.3
4.3 POSITIONING OF THE FILM REEL

Before positioning the film reel in the unwinder, adjust the movable stops D and E. Their
position depends on the package height. First of all, adjust the upper square height, as
indicated in point 4.2; the indicator A situated inside the machine will move onto the millimetric
24 ruler B, situated on the back carter and will display a figure, defined "package height value"
Fig. 4.3.1
package height
value=4
By using this value, position the movable stop D by means of the millimetric ruler situated on
the reel-holder as a reference.
Fig. 4.3.2
package height
value=4
Fig. 4.3.3
Once the movable stop D, has been adjusted, position the film reel by keeping the reel's open
side on the right (Fig. 4.3.3.). The rod mounted on the reel-holder will help separate the two
edges of the film. Open the two edges and insert the rod.
At this point, position the movable stop E and fasten it with the relative handle.
4.4 ADJUSTING THE FILM WINDING ROLLER'S HEIGHT

Fig. 4.4.1
Adjust the roller B situated behind

the card-holder bearers, so that the
roller is positioned at the height 25
indicated by the "package height
value" with regards to the millimetric
rulers situated on the film winding
group. If the positioning is correct,
the roller will be at half the package
height or a mark below. At this point
make sure that the two edges of the
film are perfectly aligned (if the
upper edge is found to be longer,
lower the roller)..
4.5 ARRANGING THE FILM COURSE

Fig. 4.5.1
By rotating the handle 1 a film

is inserted through the rollers.
The figures
below show (labels located on
the machine reel holder) the
film passage
inside the unwinder and
chapter 5 paragraphs explain
the adjustments of points
A,B,C,D,E.
ATTENTION! After the operation, do not forget to put the handle back to its initial
position, so that the film can unwind.
4.6 ADJUSTING THE MICROPERFORATORS

Fig. 4.6.1
By turning the dowels 2, you can adjust

the height of the needles of the micro
perforators, thus modifying the
perforation according to the pack and to
the type of film in use; moreover, it is
possible to remove some needles, in
order to reduce the perforation. Turn the
handles 1 in order to adjust the micro
perforator according to the type and the
width of the reel in use.
4.7 ADJUSTING THE FILM SEPARATING RODS

Fig. 4.7.1
The film separating rod has been

26
mounted on the reel-holder with the aim
of separating the film's edges. The rod's
end must be perfectly aligned with the
reel so as to reach the film’s internal
fold. Loosen the handle C and adjust
the rod.
4.8 FILM POSITIONING

Fig. 4.8.1
Once the film has gone through the reel-

holder as (See at 4.5“ARRANGING THE
FILM COURSE” a pag. 25) it must be
directed through the squares placed on
the conveyor belt. Unwind at least two
meters of film from the reel and then
proceed as shown in Fig. 4.8.1.
The film fold must be folded on itself to
form a 90-degree-angle. The two
triangles must then be arranged onto
the squares.
4.9 FIRST FILM SEALING

Once the film has been arranged as indicated in paragraph 4.8, it is possible to proceed with
the first sealing.
First of all open the upper door and place the film front part inside the film-driving device
ensuring that the two flaps are perfectly lined. This device is used to allow the flowing of the
film scrap film during the loading phase of the product on the connecting belt. To perform this
operation, insert the initial part of the film between the 2 wheels (A) of the film guide device (fig.
4.9.1); after that, turn the selector B to position 0 in order to be able to open the two dragging
wheels and let the film through. In order to close the two dragging wheels, turn again the
selector to position 1. Make sure that you are in manual mode. Press F1 for a second, in order
to activate the sealing and then F2 to activate the film dragging. Alternate soldering and
dragging cycles to make up a couple of metres of scrap film so that it is sufficiently long to be
able to pass inside the mobile guide 3 and subsequently to be able to fix it to the scrap film
recovery reel. Once the scrap film end has been fixed on the fin 1 (refer to fig. 4.11.2 of
following page) press F3 and restore the scrap film recovery system.
Fig. 4.9.1
27
ATTENTION!
The sealing bar only performs the sealing cycle when the protection is closed. However,
pay attention that in the sealing area there are no objects or parts of the operator body.
4.10 SCRAP FILM GUIDE DEVICE

Fig. 4.10.1
The scrap film guide device

1 keeps the scrap film
aligned and eliminates the
external sealing angle left
on the left of the bottom
(Fig.4.10.1) of package 2.
4.11 SCRAP FILM WINDER

The scrap film winder is intended to collect the film scrap on the reel for easy disposal.
After taking the scrap film through the driving and scrap film guide devices, follow the
indications provided below.
Fig. 4.11.1
Fig. 4.11.2
Now fix the scrap film end on the fin 1 which is on the disk. The machine will automatically will
28 wind the exceeding film on the device.
When the scrap film recovery reel reaches the maximum dimensions, the machine will pause.
The reading "REEL-SCRAP-FULL" will appear on the display.
Now take the coil off by unscrewing the handwheel 2 and remove the disk 3.(Fig. 4.11.2).
Fig. 4.11.2
If there are any problems with the scrap film tensioning, add the block 4 supplied with the
machine. By bringing the block near the roller, the tensioning lever weight increases, thus
increasing the scrap film tensioning; by moving the block towards the lever fulcrum, the
tensioning is reduced
Fig. 4.11.3
29
4.12 REGULATION FOR THE PACKAGING OF LOW PACKS
The Smipack automatic L-sealers can package products of different dimensions, without
needing to modify the machine structure; anyway, in order to improve the packaging of very
low products (less than 2 cm high), it is recommended to adjust the squares position, in order
to obtain the smallest package.
Fig. 4.12.2
Fig. 4.12.1
Remove the side guide 1 situated on the connection belt, in order for the product to be closer
to the sealing bar (see picture 4.12.1) and adjust the squares height in the lowest position as
to the product, by means of the screw 2 (see picture 4.12.2).
Fig. 4.12.3
30
Move the upper square 3 along the holes, by pushing the 4 screws 5 in the direction indicated
in the picture; in the same way, adjust the position of the lower square 4 by means of the 4
screws 6. (Fig 4.12.3)
The below pictures show the alignments of the squares in the “standard” position and in the
best position for the packaging of low products (lower than 2 cm).
Fig. 4.12.4
Standard regulation of the squares Regulation of the squares for the packaging
of low products
CHAPTER 5 - ELECTRONIC BOARD
5.1 ELECTRONIC BOARD KEYS DESCRIPTION

Fig. 5.1.1
The the Automatic L-Sealer’s electronic board is composed of the following elements:
MAIN SWITCH: It can turn the machine on and off.; 31
POWER: push button: it connects power ;
START push button:

On automatic and semiautomatic mode, it starts the machine
production;
STOP push button:

On automatic mode, it stops the machine: In case of solved
problems, it definitely cancels them, thus permitting to re-start the
machine;
By pressing and holding the key for about 1 second, it performs the
soldering (push button active only in manual mode)
It performs the film dragging (push button active only in manual

mode)
Not active
Chapter 5 - ELectronic board
Select the "AUTOMATIC" machine operation mode
Mode to be selected to position the film and its adjustments
ENTER push button: modifies and/or confirms a parameter;
ARROW keys: can be used to go through the menu and to set and/or
modify the parameters.
Left key: browses through the various menus.
32
Right key: browses through the various menus.
Up and down keys , are used to move through the menu to modify
parameters.
To modify a parameter, move onto it and press. to enter the modification menu.
Press now the up and down , to effect the modification and then keep the key
pressed for one second to confirm it.
Display alphanumeric backlighted 2 lines and 16 characters.
5.2 STARTING UP THE MACHINE
You can turn the machine on by rotating the main switch on ON and then pressing the
key , the following video display appears:

Fig. 5.2.1
On the first line the type of machine is

displayed and on the second the software
release loaded.
Fig. 5.2.2
Subsequently the following display will

appear:
BAR-ADJUSTMENT
START+ENTER
Now perform the adjustment of the sealing bar; in this phase the machine calculates the
operation positions.
Keep pressed both keys and until the bar has performed a complete cycle.
The adjustment cycle includes a complete opening, a complete closing for about 3 seconds,
33
and a final opening.
If these keys are released before the cycle has been completed the bar will open again and it
will be necessary to perform again the procedure.
ATTENTION!!
DURING THIS PHASE, BEFORE PERFORMING THE ABOVE-MENTIONED ADJUSTMENT THE
SAFETY DEVICES OF THE SEALING BAR ARE NOT ACTIVE.
Before performing this phase verify that there are no objects, especially part of the operator's
body, in the sealing area; WARNING: the movement of the sealing bar may cause danger of
smashing, cut and burns.
After performing the adjustment phase and once the resistances have been heated the
machine will set the main display:
Fig. 5.2.3
Once this display has appeared you can

access the Manual or Automatic mode.
SYSTEM-READY
N-PACKS 00000
5.3 MANUAL OPERATION MODE

Through the MANUAL mode of the machine, you can adjust the format change and the change
of the reel adjustment.
To set the machine on MANUAL mode press the appropriate key .
The following video display will appear and the following key functions will be activated:
Fig. 5.3.1
F1 = F2 =
MANU M05
SEALING ACTIVATION
It activates the sealing bar movement in manual mode.
Press F1 for one second to perform a sealing cycle .
34 This operation can only be performed when the protection is closed.
ATTENTION! Manual mode is active even when the protection is open.
FILM DRAGGING ACTIVATION

It activates the dragging wheel movement in manual mode.
Press F2 intermittently to drag the film in the sealing area.
ATTENTION! Manual mode is active even when the protection is open.
ATTENTION! In MANUAL mode the unwinder is always active.
ATTENTION!
SHOULD THE MANUAL KEY BE PRESSED WHEN THE MACHINE OPERATES IN AUTOMATIC
MODE, IT WILL PERFORM A STOP PROCEDURE BEFORE PASSING TO MANUAL MODE. TO
RETURN TO AUTOMATIC MODE PRESS THE KEY. .
5.4 AUTOMATIC OPERATING MODE
As soon as the reel has been assembled and the format adjustment has been performed the
you can select the mode. .

It operates through the following keys:
Start the packaging cycle
Stop the cycle
ATTENTION!
The machine only operates when the door is closed. Before performing possible adjustment
of reel, film or product positioning, do not operate on AUTOMATIC mode but in MANUAL
mode.
5.5 FORMAT PARAMETERS
Starting from the menu, press the following display will appears:
Fig. 5.5.1 35
>FORMAT-PARAM
OPERATOR-MENU
Press and select the format which should be modified:
Fig. 5.5.2
FORMAT-TO-MODIFY
*MO1 MODEL 01
the parameters that will then be shown will refer to the format indicated in the second line.
The (*) preceding the format type signals that the displayed format is active.
The parameters are automatically saved on exiting the menu.
It is possible to store up to 10 memories. Inside each memory, it is possible to adjust various
parameters
Press to get to the following display:
Fig. 5.5.3
Ad then to go through the various

>SEALING-BAR items (SEALING BAR, PACKAGE, ADJUST
PACK FILM, OPTIONS, SAVE FORMAT).
Sealing bar:
Prss and then and go through the various submenus:
1 • Temperature B1
Fig. 5.5.4
It indicates the temperature in °C at which

36 the side sealing bar has been set.
TEMPERATURE-B1 (range from +100°C to +300°C;
[°C] 000 recommended: +190°C).
2 • Temperature B2
Fig. 5.5.5
It indicates the temperature in °C at which

the front sealing bar has been set.
TEMPERATURE-B2 (range from +100°C to +300°C;
[°C] 000 recommended: +190°C).
3 • Sealing time
Fig. 5.5.6
It shows the sealing time and is expressed in

seconds
SEALING-TEMP (range from 0 to 6 sec.; recommended: 0,8
sec.).
[s] 0.000
Package:
Press and them and go through the various submenus:
1 • Multipackage
Fig. 5.5.7
If it is ENABLED, the machine packages the

product by using the packs length as a
parameter; if it is DISABLED, the packaging
process is controlled by the infeed photocells
MULTIPACK that calculate the pack size. The activation of
ENABLED the multipack is necessary when the product
is composed of more than one loose pack or
when the photocell can not detect the
product length correctly.
2 • Package length
37
Fig. 5.5.8
Please set the length of the pack to be

packaged (it is obligatory to set this
PACK-LENGHT parameter if the multipack function is
enabled).
[mm] 000
If you set a too low value as compared to the
product size, the sealing bar will touch the
product.
Film adjustment
Press and them and go through the various submenus:
Film advance
Fig. 5.5.9
It indicates the quantity of film to be unrolled

before the pack (value from 0 to 300mm).
FILM-ADVANCE It is recommended to enter a value equal to
[mm] 000 at least half of the product’s height and any
way not less than 10 mm.
3 • Film delay
Fig. 5.5.10
This is the quantity of film to be unrolled after

detecting the pack end.
(value from 0 to 300 mm; it is recommended
FILM-DELAY to enter a value equal to half of the product’s
[mm] 000 height).
4 • Film retention
Fig. 5.5.11
This parameter should be used if it is

necessary to reduce the film tension in the
sealing zone, when the packs are very high.
When the pack is on the connection belt, it
will be drawn back before the sealing, in
FILM-RECOVERY order to avoid the film tensioning. The value
38 [mm] 000 of the parameter “film recovery“ should be
added also to “film delay”. For example, if
you set the value 100 in the “film recovery”,
you should add 100 mm to the previously set
value “film delay”.
5 • Belts speed
Fig. 5.5.12
It indicates the belts speed with reference to

the rated speed.
BELT-SPEED
[%] 000
Set speed
FP6000CS 50% 100% 150%
FP8000CS 10 m/min 20 m/min 30 m/min
6 • Unwinder time-out
Fig. 5.5.13
This menu regulates the reel-holder motor's

time-out parameter, after the film drive
phase. It is meant to reduce the film
tensioning in the sealing zone. (range from 0
to 1000 ms). It is recommended to use it
REEL-MOTOR-DELAY
when there are some problems in the sealing
[ms] 000 corner zone. If you activate this parameter,
adjust the film advance accordingly.
7 • Film driving delay

Fig. 5.5.14
This parameter has the function to recover

the film excess on the front part (regulation
DRAG-DELAY from 0 to 50 mm)
It is recommended for the packing of low
[mm] 000 39
products.
Options
Prss and them and go through the various submenus:
1 • Movable belt
Fig. 5.5.15
MOBILE-BELT
ENABLED
this function is activated, after the sealing without any obstacles due to the sealing bar, the
infeed conveyour belt gets longer and approaches the connection belt; thanks to this function,
it is easier to transfer short packages. This function is recommended for products less than 70
mm long. If this parameter is set on "DEACTIVATED", the conveyours do not approach each
other. This process reduces the production capacity. This function is standard on the
FP 6000CS and it is optional on the FP8000CS.
2 • Package advance detection

Fig. 5.5.16
If this option has been "ENABLED", the

infeed conveyor belt keeps running until
PACK-APPROACH another package is detected. If "DISABLED",
ENABLED the infeed conveyor belt stops once the
package being processed passes the sealing
zone.
N.B: For packs whose sizes are over 10 cm or lower than 1 cm, it is advisable not to use it.
3 • Package perception
Fig. 5.5.17
If you set "HORIZONTAL", the presence of

the pack will be detected by the horizontal
PACK-READING photocells. We advise to prefer this function
HORIZONTAL mode, as the machine operates better. This
mode can be used for packs higher than 2
cm.
40
If you set "VERTICAL", the presence of the

PACK-READING pack will be detected by the vertical
photocells.It should be used for the products
VERTICAL
lower than 2 cm.
If you select the option

"HORIZONTAL+VERTICAL", the presence
of the pack will be detected by both
PACK-READING photocells (the horizontal one and the
vertical one). We advise its use for shaped
HORIZ.+ VERTIC
products, when it is impossible to operate
with the multipack enabled; the machine
operating speed must be adequately
reduced.
4 • Film mark detection (OPTIONAL)

Fig. 5.5.18
The activation of this parameter requires the

purchase of the relative optional group” mark
FILM-MARK reading group”.
(mm) 000
5 • Ramps control
Fig. 5.5.19
If the function is DISABLED, the machine will

operate in the normal-standard mode.
If it is ENABLED, the start and stop ramps of
MOTOR-RAMP the infeed belt will be more gradual, in order
to facilitate the packaging of stacked packs.
ENABLED If this parameter is enabled, the machine will
automatically operate with the “pack
approach” disabled.
6 • Running mode
Fig. 5.5.20
This menu allows to select the desired

working mode. (Automatic, semi-automatic,
OPERATION manual and passage free)
AUTOMATIC
41
Save format:
Prss the following display will appear:
Fig. 5.5.21
NEW-FORMAT-NAME
# MO1 MODEL 01
Press and, with the keys and ,it is now possible to view the list of all
the available formats. Select the desired format and press to confirm.
Fig. 5.5.22
NEW-FORMAT-NAME
MO1 MODEL 01
It is now possible to modify the format name using the arrow keys.
Move between the letters with and (a dash will indicate that the letter has been
chosen). Press the key and to run through the alphanumeric characters. To
cancel the sequence, press for one second, otherwise confirm the new format's
identification by pressing .
5.6 OPERATOR MENU
From the main menu press and the following video display appears:
Fig. 5.6.1
42 >OPERATOR-MENU
Press in order to display the
STATISTICS-DATA submenu:
Packs counter
Fig. 5.6.2
If you set a parameter value higher than 0,

the machine will package a number of packs
corresponding to the set value. After the
machine has reached the set value, it will
stop and the parameter will be set on 0.
The main video display will display the
following message:
PACKS-COUNTER
• If you set a parameter value higher than
XXXXX 0, the machine will package a number of
packs corresponding to the set value.
After the machine has reached the set
value, it will stop and the parameter will
be set on 0.
• if the parameter value is set on 0: the
number of packs already packaged
Remaining packs
Fig. 5.6.3
This video only displays the number of packs

to be handled if the PACKS COUNTER has
REMAINING-PACKS been set.
XXXXX
NOTES: Any START or STOP will not affect the packs computation. The packs causing any
errors are not taken into consideration. In order the reset the computation, please finish the
number of packs programmed or reset the value of PACKS COUNTER.
5.7 DATA DISPLAY
Fig. 5.7.1
At this point the following parameters can be

displayed:
43
>STATISTICS-DATA
UTILITY
1 • Bars temperature
Fig. 5.7.2
It shows the temperature of the sealing bars

(B1=side sealing bar;
BAR-TEMP [°C] B2=front sealing bar).
B1 000 - B2 000
2 • Package counter
Fig. 5.7.3
It shows the number of packages processed

since the activation of the machine.
PACKS-MACHINED
[N] 0000000000
3 • Package length detection
Fig. 5.7.4
It shows the detected package length.
LENGHT-MEASURE
PACK[mm] 000
4 • Average package length

Fig. 5.7.5
It shows the average length of the packages

processed.
PACK-LENGHT
AVERAGE[mm] 000
5 • Print centering
44 Fig. 5.7.6
The value can only be activated when the

mark reading is enabled.
MARK-OFFSET
mm XXX
6 • Instantaneous production rate

Fig. 5.7.7
It estimates the number of packages which

can be processed in one minute.
SNAP-PRODUCTION
[N/min] 00.0
7 • Average production
Fig. 5.7.8
It shows the number of packages processed

per minute by considering the total of the
AVR-PRODUCTION packages processed since the activation of
[N/min] 00.0 the machine.
8 • Instantaneous efficiency
Fig. 5.7.9
Percentage of the packages which can be

processed by the machine, calculated with
SNAPSHOT regards to the machine's working time and
EFFICIENCY[%]000 assessed against an average of 35
packages per minute.
9 • Average efficiency
Fig. 5.7.10
Percentage of the packages which have

been processed over the machine's entire
AVERAGE working time, or since the last data RESET
EFFICIENCY[%]000 operation, and assessed against an average
of 35 packages per minute.
10 • Anomalous packages counter

Fig. 5.7.11 45
It shows the number of packages which have

required a machine stop or which did not
ANOMALOUS-PACKS conform to the size limits set for the format
[N] 000000 under production.
11 • Internal temperature
Fig. 5.7.12
It shows the internal temperature of the

control card.
INTERNAL
TEMP[°C] 000
12 • Package total
Fig. 5.7.13
It shows the total number of packages

processed up to the check.
TOTAL-PACKS This count cannot be reset to zero.
[N] 0000000000
13 • Data resetting
Fig. 5.7.14
The selection of resets all the data

RESET-DATA NO
---------------- displayed in the menu "DISPLAY DATA".
5.8 SYSTEM SETUP
Starting from the previous menu, select the following message will be displayed:
Fig. 5.8.1

INSERT-PASSWORD
----------------
46
Fig. 5.8.2
It is now possible to enter the password

PROGR to activate the UTILITIES MENU
ACT-LEVEL [1] and the SYSTEM PARAMETERS MENU.
PASSWORD XXXXX
Password change:
Press and them and move trough
1 • Level 2 Password
Fig. 5.8.3
It allows you to change the password to enter

the menu FORMAT PARAMETERS; The
LEVEL [2] default password is PROGR.
PASSWORD 00000
2 • Level 3 Password
Fig. 5.8.4
Unusable by the user.
LEVEL [3]
PASSWORD 00000
ATTENTION!
IIf the EEPROM is reset, the default passwords are reset..
5.9 UTILITY
From the main menu press and the following video display appears:
Fig. 5.9.1
Press and insert the password

>UTILITY
SYSTEM-PARAM “PROGR” and the following video display
appears: 47
Fig. 5.9.2
and then press to scroll the various

>SET-LCD items (SET LCD and COMMUNICATIONS
COMUNICATION and CHANGE PASSWORD) and to
enter the required pull-down menu.
Set LCD:
Press and than and scroll the video displays:
1 • Language
Fig. 5.9.3
Menu that sets the language.
LANGUAGE
ENGLISH
2 • Data lock
Fig. 5.9.4
If you select YES, it will be possible to

change the parameters exclusively in the
menu PROGR. When you leave this menu, it
ACT-DATA-BLOCK will not be possible to modify the data any
NO longer, but only to read them.
The standard set up is NO, which means that
it is always possible to modify the
parameters.
3 • Reset display
Fig. 5.9.5
If NO is set the system restarts from the last

line displayed for more than 5 minutes, or
RES-DISPLAY NO else it restarts from the starting menu.
ALWAYS-ON NO
48
4 • Always on
Fig. 5.9.6
If YES is set the display light is always on, or

else it goes off after a 2 minute inactivity.
ALWAYS-ON NO
----------------
Communications:
Press and them and move through the displays:
1 • Data transferring
Fig. 5.9.7
Transmission of all the data stored on the

EEPROM. It is possible to transfer all the
DATA data concerning the formats as well as the
TRANSMISSION NO system and configuration parameters.
2 • Data reception
Fig. 5.9.8
Reception of all the data stored on the

EEPROM. It is possible to receive all the data
DATA concerning the formats as well as the system
RECEIVE NO and configuration parameters.
3 • Host Link
Fig. 5.9.9
Activates communication to internal Host.
HOST-LINK
NO
4 • Waiting for link

Fig. 5.9.10
49
The maximum holding time of the link without
information exchange is set
WAIT-FOR-LINK
[min] 000
5.10 SYSTEM PARAMETERS
From the UTILITIES MENU, press to get to the following display:
Fig. 5.10.1
Press and them in order to go

>SYSTEM-PARAM
CONFIG-PARAM through the items list of the menu (BAR
POSITION and FLUX).
Bar position
1 • Sealing pressure

Fig. 5.10.2
>BAR-POSIT.
FLOW
Fig. 5.10.3
It indicates the necessary pressure for

sealing, as compared to the maximum
SEALING available pressure.
PRESSURE[%] 50 The default pressure is set at 50 %; its value
can change from 0 to 100%.
50
Flux
Fig. 5.10.4
Press and themi to go through
the different items (END OF FLUX TIME-

>FLOW OUT, ACCUMULATION TIME-OUT).x
---------------- Questo parametro è attivabile solo
contattando la SMIPACK S.p.A con
l’acquisto del gruppo optional (See at
7.8“OPTIONAL” at pag. 102)
1 • End of flux time-out

Fig. 5.10.5
If the inlet photoelectric cell has not detected

any incoming package for a set time, the
END-FLOW machine goes on "PAUSE" and the
ACTIVATION[s] 00 corresponding error warning "END OF
FLUX" will be displayed.
2 • Accumulation time-out
Fig. 5.10.6
It refers to the maximum time during which

the photoelectric cell can be obscured by the
ACCUMULATION package. After this set time, the machine
ACTIVATION[s] 00 goes on "PAUSE" and the corresponding
error warning "OUTLET-ACCUMULAT" will
be displayed
3 • Pre-inlet enabled
Fig. 5.10.7
Menu enabling the relay which indicates that

the infeed conveyour is sliding.
PRE-INLET
ENABLED
51
4 • Multifunction relay control
Fig. 5.10.8
If you select NONE, the relay is not active.

If you select PRINTER, the relay 4 gives an
MODALITY-RELAY-4 impulse of 500 ms synchronized with the
NONE sealing.
5.11 PARTICULAR COMBINATION OF THE KEYS
+ for 1 second: when a sealing cycle needs to be performed in order to check

the machine's working conditions. This function is active in the automatic and semi-automatic
modes and during the sealing bars' heating up process as well.
5.12 EMERGENCY PUSH-BUTTON

When the machine is stopped with the emergency push button, all operations are stopped. To
restore, press the push button

5.13 MACHINE STATES

After the L-Sealer has been started, the video will display a welcoming message first, and then
the "MACHINE STATE", which is meant to provide a description of the FP6000CS - FP8000CS
Sealer's performance. The machine states are the following:
• STOP IN PROGRESS
The machine is running a stopping procedure consisting in terminating the package being
processed and emptying the connecting belt.
• MACHINE STOPPED
The machine is stopped. The stopping procedure has been activated or alternatively an
error has occurred.
• START-UP IN PROGRESS
The machine is running the start-up procedure, which consists in loading the data relating
to the working mode selected.
• PAUSE
If the "END OF FLUX TIME-OUT" or the "ACCUMULATION TIME-OUT" parameters have
been activated, the machine goes on pause until a package is detected on the infeed
conveyor belt or the accumulation has been removed from he machine outlet.
• BARS HEATING UP
This message is controlled by a variable margin of bar heating up temperature of ± 10 °C
on the set temperature.
52
The packages will not be processed until the working temperature has been reached.
FORMAT PARAMETERS MENU STRUCTURE
White page
CHAPTER 6 - MACHINE USE
6.1 INTENTED USE

The FP6000CS and FP8000CS L-Sealer has been designed, constructed and sold for the
packaging of a diverisified range of food packages, such as bottles, jars, cans, etc., by means
of shrink-wrapping procedure.
It is forbidden to:
• Modify the machine cycle;
• Use non original parts;
• Modify the electrical connections to by-pass the internal safeties;
• Remove the protections installed
Before performing any modification it is necessary to contact SMIPACK S.p.A. to obtain the
relevant authorization.
ATTENTION!
It is not possible to/You can not package anything for which the machine is not arranged
or which might be dangerous for the user or for the machine
6.2 OPERATING PRINCIPLES

The FP6000CS and FP800CS L-Sealer has been designed for the packaging of loose as well 55
as assembled products by means of centerfolded shrink film. The machine can be operated by
a technician or alternatively it can be joined to other machines on the production line.
The FP6000CS and FP800CS is characterized by three different operating modes:
• Manual mode:
the machine's units are activated by selecting the corresponding symbol: (See at
5.2“STARTING UP THE MACHINE” to pag. 32)
• Semi-automatic mode:
a new productive cycle is started in conformity with previously set parameters every time
the START push-button is pressed;
• Automatic mode:
when the START push-button is pressed, the machine sets itself on continuous working
module in accordance with the previously set parameters;
• Passage free:
by pressing the START push-button the conveyor and outlet belts are activated, while the
sealing bar moves upward to its highest position.
All operations concerning the productive cycle can be modified and controlled from the
control panel. This aspect has assuredly added to the enhanced versatility of the machine,
which may be undoubtedly considered suitable for the packaging of a wide range of
products in their diversified shapes and dimensions.
6.3 SETUP
The machine should not need any particular adjustments before being put into production, as
it has already been tested and calibrated by our technical personnel at our plant. It is anyhow
advised to check each part, and to carry out the adjustments which may be required, in order
to ensure that the machine runs properly; during transportation and handling, in fact,
breakages or displacements in the control and operating systems may have taken place.
Chapter 6 - Machine use
6.4 CHECKING FOR GOOD OPERATING CONDITIONS

1 • Belt section:
• Check the conveyor belts for possible damages.

• Check if the rollers are moving freely.
• Check that all the belts have a linear movement and that there are no breakages, tearing
or folds that can prevent the normal operation.
2 • Pneumatic section:
• Test the air pipes and check that there are no leakages.
• Check that the pipes are not disconnected from the fittings.
• Clean the filter on the air duct.
• Check that there is no water in the air filter.
6.5 DANGEROUS AREAS

• Do not touch the adhesive tape reel while it is unwinding.
• Do not use the machine if there are any breakages to mechanical or electric members.
• Do not use the machine with protections open or disconnected.
• During start-up procedure for searching the position of the bar, the safety devices do not
work. Keep therefore an appropriate distance from the same parties.
56
• The sealing bar is a moving mechanical part and can provoke cuts and skin burns.
• ATTENTION! In automatic mode and during the bar adjustment operation do not put your
hands for any reason inside the film shape triangles.
6.6 FORMAT CHANGE INSTRUCTIONS

To change the machine’s format that is being machined, follow this procedure:
• MECHANICAL FORMAT CHANGE PROCEDURE

1 • Adjust the conveyor belt's width ac-
cording to the package's size (See at
4.1“ADJUSTING THE BELT TO THE
PRODUCT'S WIDTH” to pag. 23).
2 • Adjust the upper square's height ac-
cording to the product's (See at
4.2“ADJUSTING THE PACKAGE
HEIGHT” to pag. 23)
3 • Replace the film reel when neces-
sary (See at 4.3“POSITIONING OF THE
FILM REEL” to pag. 24)
4 • Regulate the film winding roller (See at 4.7“ADJUSTING THE FILM SEPARATING RODS” to
pag. 26)
5 • Regulate the scrap guide device (See at 4.10“scrap FILM GUIDE DEVICE” to pag. 27)
• ELECTRONIC FORMAT CHANGE PROCEDURE

1 • Set the parameters for the new format (See at 5.7“DATA DISPLAY” to pag. 43)
CHAPTER 7 - MAINTENANCE AND REPAIRS
ATTENTION!
Before begining any type of maintenance operation indicated in this chapter, unless
otherwise required, switch off the machine, switch voltage off acting on the main
switch, pull out the power supply cable from the mains and disconnect the tube that
feeds the pneumatic plant.
7.1 TYPE OF CHECKING FREQUENCY AND MAINTENANCE

OPERATIONS
Tab. 7.1.1
DAILY MAINTENANCE CHART (12 HOURS OF WORKING)
INFEED CONVEYOR Remove carton and product residuals with compressed air
BELT Clean the sensor’s lens and retroreflectors
CONNECTING BELT Remove carton and product residuals with compressed air
Clean the movable protections with soft cloths and warm
water
57
PROTECTIONS
Make sure that the safeties and signalling and warning
devices are operating correctly
Check for possible breakage on the cutter
SEALING UNIT
Clean the blade
Switch off the machine voltage
Remove the film reel
MACHINE CLEANING Use warm water without pressure and make sure you do
not directly spray the electric and electronic components
Use soft cloths to dry the machine if it is still wet
PACKAGE DETECTING
Clean the conveyor belt's photoelectric cells with a soft
PHOTOELECTRIC
cloth
CELLS UNIT
Tab. 7.1.2
MONTHLY MAINTENANACE CHART (240 HOURS OF WORKING)

Tension and line up the belts
CONVEYOR AND Replace the belts when necessary (in case of lacerations or
CONNECTING BELTS heavy wear)
Check the tightening pulley
FILM DRIVING BELT Check the belt tightening

UNIT Replace the belts if they are cut or worn
Chapter 7 - Maintenance and repairs
Tab. 7.1.2
PROTECTIONS Clean the safety and the emergency switches

Make sure that the pneumatic parts are working correctly
SEALING UNIT Check the state of the PTFE and of the silicone
Lubricate the joint heads of the sealing bar
UPPER SQUARE Lubricate all moving parts
Tab 7.1.3
HALF-YEAR MAINTENANCE CHART (1500 HOURS OF WORKING)

Make sure that the rollers are neither making an anomalous
noise nor overheating
Clean and lubricate the drive shaft
INFEED CONVEYOR
Make sure that the sensors are properly working
BELT
Make sure that the guides slide smoothly
Check the belt's wear conditions and replace it when
58 necessary
Check the rollers' lubrication in case of anomalous noise or
overheating
Check the belt's wear conditions and replace it when
CONNECTING BELT necessary
Sostituire il nastro se usurato
Replace the blade
FILM DRIVING BELT Check the rollers' lubrication in case of anomalous noise or
overheating
Replace the worn parts
Replace the blade
SEALING UNIT
Clean and lubricate the moving parts
Check any anomalous noise
SCRAP WINDER Replace the belt if it is cut or worn
GROUP
Check any anomalous noise
Among the maintenance checks and operations of general nature there are:
• Lubrication
• Cleaning
• Checks of the warning and signalling devices
• Checks of safety and emergency devices
7.2 REPLACING THE SEALING BLADE

In order to replace the sealing blade, remove the sealing bar's inside and outside hand
protections by unscrewing the screws 1. Then remove the screws 2 from the inside of the unit
and replace the damaged blade.
Fig. 7.2.1
59
Make sure that the sealing blade has been correctly positioned by checking that the distance
between the blade's edge and the lower side of the frame is of 80 mm.
Fig. 7.2.2
7.3 REPLACING THE BRAKE SHOES

In order to replace the contrast silicone, remove the PTFE 1; take off the silicone, paying
attention not to remove the biadhesive tape. Cut the new silicone profile, which must be as long
as the old one. After cleaning the silicone with a solvent, insert it in its guide and make sure it
perfectly adheres to the biadhesive tape. Coat the silicone with the PTFE and wrap the silicone
ends X and Y, in order to avoid the PTFE coming off the silicone (see below picture).
Fig. 7.3.1
60 SIDE A
SIDE B
7.4 ADJUSTMENT OF THE SEALING ROD PLANARITY

Fig. 7.4.1
The film can be perfectly sealed when
the blades thoroughly adhere to the
comparison bar. They can be adjusted
by means of the threaded bars 1
which are meant to keep them in place
onto the blade-holding frame.
Remove the sheet protection 2 to
perform this operation.
Make sure that the blade and the
comparison bar perfectly adhere
along their entire lengths.The two
frames of the sealing bar will allow a
perfect sealing when, on closing, they
are found to be perfectly horizontal. If
necessary, regulate the tie rods of
both the sealing bar and the
comparison bar.
7.5 ADJUSTING THE SEALING BAR’S SENSORS

Fig. 7.5.1
In order to replace the sealing
bar’s sensors, disconnect them
from the cable attached to the
upper frame.
Once the sensors have been
replaced, adjust the height so that
the mechanical support 1 is
detected before the sealing bar
passes its set working limits.
7.6 CORRECT BELTS TENSIONING

Fig. 7.6.1
61
If the infeed conveyor belt and the connecting belt have not been properly tensioned, it may
happen that sooner or later they jam. In order to avoid this problem, act on screws 1 and 2 to
correctly align the belts, so that they can move smoothly without running loose on the sides.
7.7 LIST OF SPARE PARTS

The following lists illustrate the electrical and mechanical components (divided in groups). For
a fast dispatch of the order we recommend to supply all the requested information..
1 • Unit MY440003 - MY440005
62
Code Code
Pos. Description spare parts N. N.
FP6000CS (MY440003) FP8000CS (MY440005)
1 PHOTOCELL EF100150 1 EF100150 1
2 ROD EF010049 2 EF010049 1
3 ROLLER MH200051 2 MH200051 2

2 • Unit MH440029
63
Code Code
FP6000CS FP8000CS
1 BEARING MF801059 2 MF801059 2
2 RUBBER ROLLER MA111753 2 MA111753 2
3 SPRING MF100896 1 MF100896 1
4 BEARING MF801069 2 MF801069 2

3 • Unit MH440024
64
Code Code
FP6000CS FP8000CS
1 GEARMOTOR EM600187 1 EM600187 1
2 TOOTHED PULLEY MA401458 1 MA401458 1
3 COGGED BELT MF500660 1 MF500660 1
4 SHAFT MA111438 1 MA111438 1

4 • Unit MH440030
65
Code Code
FP6000CS FP8000CS
1 BEARING MF800059 4 MF800059 4
2 TOOTHED PULLEY MA401780 1 MA401780 1
3 CYLINDER MN010206 1 MN010206 1
5 BEARING MF801068 2 MF801068 2
6 ROD MA111872 1 MA111872 1
7 ROD MA111873 1 MA111873 1

5 • Unit MY320011 - MY320009
66
Code Code
FP6000CS (MY320011) FP8000CS (MY320009)
1 BUSH MF800375 2 MF800375 2
2 BUSH MF800374 2 MF800374 2
3 SENSOR EF100022 4 EF100022 4
4 JOINT HEAD MF901021 4 MF901021 4
5 SUPPORT MF801129 2 MF801129 2

BUSH MA112288 4 MA112288 4
6 • Unit MH320010 - MH320022
67
Code Code
FP6000CS (MH320010) FP8000CS (MH320022)
1 HEATING ELEMENT MA109619 1 MA112717 1
2 PLATE MA226060 4 MA226060 4
3 BLADE MF100417 4 MF100417 4
4 SPRING MA224168 1 MA234345 1
5 HEATING ELEMENT MA109620 1 MA112718 1

7 • Unit MH320014 - MH320021
68
Code Code
FP6000CS (MH320014) FP8000CS (MH320021)
1 PTFE MP200698 MP200698
2 SECTION BAR MP400373 m1,25 MP400373 m1,65
3 COMPRESSION SPRING MF100525 6 MF100525 6

8 • Unit MY340043 - MY340067
69
Code Code
FP6000CS (MY340043) FP8000CS (MY340048)
1 MOTOR EM600174 1 EM600174 1
2 GEAR BOX EM650242 1 EM650242 1
3 SENSOR EF100022 2 EF100022 1

(OPTIONAL
MOBILE BELT)
4 BELT MF500611 1 MF500955 1
6 SUPPORT MF801112 2 MF801112 2
7 BUSH MA111896 4 MA111896 4
8 CAP MF801115 1 MF801115 1
9 ROLLER GROUP MH200023 1 MH200091 1

9 • Unit MY340063 (FP6000CS)
70
Pos. Description spare parts Code N. Pos. Description spare parts Code N.
1 MOTOR EM600174 1 7 PHOTOCELL EF100084 2
2 GEAR BOX EM650242 1 8 BELT MF500610 1
3 GUIDE MF900837 1 9 ROLLER GROUP MH200023 1
4 RUBBER ROLLER MA701212 1 10 ROLLER GROUP MH200022 2
5 SUPPORT MF801112 2 11 PLEXIGLAS PROTECTION MA235471 1
6 BUSH MA111896 4 12 PLEXIGLAS PROTECTION MA234021 1

10 • Unit MY340049 (FP8000CS)
71
1 GEAR BOX EM650242 1 8 ROLLER GROUP MH200091 1
2 MOTOR EM600174 1 9 BEARING MF800099 2
3 ROD MA112711 2 10 PHOTOCELL EF100084 2
4 ROLLER GROUP MH200090 2 11 BELT MF500905 1
5 RUBBER ROLLER MA701674 1 12 PROTECTION MA236469 1
6 SUPPORT MF801112 2 13 PROTECTION MA236470 1
7 BUSH MA111896 4 14
11 • Unit MH340068 (FP6000CS)
72
1 CABLE MA901962 1 5 ROD MA112292 2
2 ROD MA112027 2 6 ROD MA113571 1
3 BEARING MF801175 4 7 ROLLER GROUP MH200025 4
4 BUSH MF801132 2 8
12 • Unit MH340041 (FP8000CS)
73
12a • Unit MH340042 (FP8000CS)
1 CABLE MA902031 1 5 ROD MA112754 1
2 ROD MA112027 2 6 ROD MA112755 1
3 BEARING MF801068 4 7 ROLLER GROUP MH200025 6
4 BUSH MF801132 2 8
13 • Unit MY370029 - MY370025
74
Code Code
FP6000CS (MY370029) FP8000CS (MY370025)
1 GAS SPRING MF900976 2 MF900976 2
2 CONTROL KEY EF010104 1 EF010104 1
3 PLATE MA235427 1 MA234459 1
4 LIMIT SWITCH EF010053 1 EF010053 1
5 PLATE MA235458 1 MA234458 1

14 • Unit MH370012 - MH370008
75
Code Code
FP6000CS (MH370012) FP8000CS (MH370008)
1 HINGE MF900562 3 MF900562 3
2 PROTECTION MA235421 1 MA234457 1
3 PIVOT MA600107 1 MA600107 1
4 TERMINAL MF900602 1 MF900602 1

15 • Unit MY380011 - MY380008
76
Code Code
FP6000CS (MY380011) FP8000CS (MY380008)
1 GEAR BOX EM650318 1 EM650318 1
2 MOTOR EM600175 1 EM600175 1
3 BEARING MF801064 1 MF801064 1
4 SPRING MF100577 2 MF100577 2
6 SENSOR EF100086 1 EF100086 1
8 BUSH MA111896 2 MA111896 2
9 SUPPORT MF801112 1 MF801112 1

16 • Unit MH380043 - MH380042
77
Code Code
FP6000CS (MH380043) FP8000CS (MH380032)
1 ROLLER MH200106 1 MH200094 1
2 SPRING MF100255 4 MF100255 4

17 • Unit MH380009 - MH380034
78
Code Code
FP6000CS (MH380009) FP8000CS (MH380034)
1 ROLLER MH200082 3 MH200093 3
2 BEARING MF801087 2 MF801087 2

18 • Unit MH200007
79
Code Code
FP6000CS FP8000CS
1 TEAR TAB PRINT MA701396 4 MA701396 4
2 BEARING MF801061 4 MF801061 4
3 ROD MA109951 8 MA109951 8

19 • Unit MH430005
80
Code Code
FP6000CS FP8000CS
1 MOTOR EM600218 1 EM600218 1
2 GEAR BOX EM650310 1 EM650310 1
3 BEARING MF801064 1 MF801064 1
4 BUSH MF801086 1 MF801086 1
5 ROLLER MH200068 1 MH200068 1
6 SENSOR EF100022 1 EF100022 1
7 BRAKE MA111659 1 MA111659 1
8 BUSH MF801098 1 MF801098 1

20 • Unit MH310008 - MH310002
81
Code Code
FP6000CS (MH310008) FP8000CS (MH310002)
1 BUSH MF801136 8 MF801136 8
2 ROD MA111997 2 MA111997 2
3 MOTOR EM600013 1 EM600013 1
4 GEAR BOX EM650313 1 EM650313 1
5 SHAFT MA111875 2 MA111875 2
6 CHAIN MA500723 1 MA500777 1
7 GEAR MA401559 1 MA401559 1
8 CHAIN MA500785 1 MA500778 1
9 BEARING MF800349 2 MF800349 2
10 PINION MA401526 1 MA401526 1
11 PINION MA401410 1 MA401410 1
21 • Unit MH340000 (FP6000CS)

Unit MH340075 (FP8000CS Optional)
82
Description Code Description Code

Pos. spare parts FP6000CS N. Pos. spare parts FP8000CS N.
1 CYLINDER MN010243 1 4 CYLINDER MN010243 1
2 ROLLER MH200024 2 5 ROLLER MH200126 2
3 BEARING MF801068 4 6 BEARING MF801068 4

22 • Unit MH400006 FP6000CS - FP8000CS
83
23 • Timing unit - fixed belt
84
Code
Pos. Description spare parts N.
FP8000CS
1 ELECTROVALVE MN400178 1
2 ELECTROVALVE MN400177 2
3 SILENCER MN301114 2
24 • Timing unit - mobile belt
85
Code
Code FP8000CS
FP6000CS (WITH OPTIONAL
MOBILE BELT ONLY
1 ELECTROVALVE MN400178 1 MN400178 1
2 ELECTROVALVE MN400177 2 MN400177 2
3 SILENCER MN301114 2 MN301114 2

25 • Unit MH400016 - MH400045
86
Code Code
FP600CS (MH400016) FP8000CS (MH400045)
1 CYLINDER MN010171 1 MN010262 1
2 SUPPORT MN010191 1 MN010191 1
3 CONNECTION MN300093 1 MN300093 1
4 REGULATOR MN301115 1 MN301115 1
5 PIVOT MA110248 1 MA110248 1
6 PIVOT MA110247 1 MA110247 1
7 BUSH MF800393 1 MF800393 1

26 • Unit MH350009
87
Code Code
FP6000CS FP8000CS
1 TRANSDUCER EF110006 1 EF110006 1
1 SUPPORT MN010179 2 MN010179 2

27 • Electrical system FP6000CS Tav. 1
88
1 LIGHT COLUMN EP300021 1 6 SELECTOR EP010193 1
2 SWITCH EP010139 1 7 PUSH BUTTON EP010191 2
3 FLEXTRON MASTER KZ010166 1 8 BOX EC100090 3
4 PUSH BUTTON EP010198 1 9 FAN EK020022 1
5 CONTACT EP010200 2 10 CONTACT EP010199 3

29 • Electrical diagram MY350038-1 FP6000CS
LEGEND SPARE PARTS CODE

R1 B1 RESISTANCE 970 W MA109620
M5 WASTE FILM WINDER MOTOR 180 W EM600218
M6 INFEED CONVEYOUR MOTOR - OPTIONAL 180 W EM600189
M7 PRODUCT HEIGHT ADJUSTMENT MOTOR 180 W EM600013
M8 ELECTRICAL PANEL COOLING FAN 20W EK020022
KM1 MAIN RELAY-SWITCH EE100073
KM2 M5 CONTROL RELAY EE300036
F0 LINE FUSE 16 A EE500012
EP010198
S1 EMERGENCY BUTTON
EP010200
Z1 NET FILTER EE800014
Z2 ANTI-NOISE FILTER KM1 EE100129
Q1 ON/OFF SWITCH EP010139
TC1 SEALING BAR 1 THERMOCOUPLE MA109620
F1 FUSE M8 2A KD200014
F3 FUSE R1 10 A EE500062
F4 FUSE R2 10 A EE500062
F7 INVERTER POWER SUPPLY FUSE 16 A KD200025
F9 AUXILIARY CIRCUIT POWER SUPPLY FUSE 4A KD200035
94
1 LIGHT COLUMN EP300021 1 6 SELECTOR EP010193 1
2 SWITCH EP010139 1 7 PUSH BUTTON EP010191 2
3 FLEXTRON MASTER KZ010166 1 8 BOX EC100090 3
4 PUSH BUTTON EP010198 1 9 FAN EK020022 1
5 CONTACT EP010200 4 10 CONTACT EP010199 3

LEGEND SPARE PARTS CODE

M5 WASTE FILM WINDER MOTOR 180 W EM600218
M6 INFEED CONVEYOUR MOTOR - OPTIONAL 180 W EM600189
M7 PRODUCT HEIGHT ADJUSTMENT MOTOR 180 W EM600013
M8 ELECTRICAL PANEL COOLING FAN 20W EK020022
KM1 MAIN RELAY-SWITCH EE100073
F0 LINE FUSE 20 A EE500013
EP010198
S1 EMERGENCY BUTTON
EP010200
EP010198
S8 EMERGENCY BUTTON
EP010200
Z1 NET FILTER EE800014
Z2 ANTI-NOISE FILTER KM1 EE100129
Q1 ON/OFF SWITCH EP010139
F3 FUSE R1 10 A EE500062
F4 FUSE R2 10 A EE500062
F9 AUXILIARY CIRCUIT POWER SUPPLY FUSE 4A KD200035
39 • Pneumatic system FP6000CS
40 • Pneumatic system FP8000CS
7.8 OPTIONAL
Some components may be supplied on demand. The ACCUMULATION DETECTING
PHOTOCELLS GROUP (EG210149) is an example of the available optionals. These
photoelectric cells are intended to check the product's accumulation and end of flux states and
are therefore fundamental to a quick intervention on the machine when necessary (See at
5.10“SYSTEM PARAMETERS” a pag. 49). It is possible to request an additional optional called
"PHOTOCELL UNIT mark reading group" which let the working product to be packed using a
printed plastic foil.
7.9 WEAR AND TEAR MECHANICAL PARTS

Tab. 7.2.1
Description Code Code

FP6000CS FP8000CS
1 • SECTION BAR MP400373 MP400373
2 • SEALING BAR MA224168 MA234345
3 • PTFE MP200698 MP200698
4 • RUBBER ROLLER MA113140 MA113406
5 • INFEED CONVEYOUR BELT MF500610 MF500905
102 6 • CONNECTING BELT MF500611 MF500905
7 • SEALING BAR SENSORS EF100022 EF100022
8 • DRIVING BELT MF500660 MF500660
9 • BAR 1 HEATING ELEMENT
MA109620 /
(970 W)
/ MA112718
(1270 W)
MA109619 /
(800 W)
/ MA112717
(1100 W)
CHAPTER 8 - ANOMALIES AND FAILURES – HOW TO REMEDY
8.1 PROBLEMS AND SOLUTIONS

Following, the descriptions and relative solutions of common problems that could occur during
the normal operation of the machine.
ATTENTION!
All the checking and replacing operations on the machine, must be carried out without voltage.
In case of fire, use a CO2 exstinguisher. Avoid using powder extinguishers.
• Product feeding problems
Tab 8.1.1
REMEDIES and
PROBLEM: CAUSE
SOLUTIONS
The infeed conveyor belt's Adjust the conveyor belt's

NO PRODUCT FEED product guides are too product guides to the 103
narrow. correct width.
THE PRODUCT KEEPS

The upper square is lower Adjust the upper square's
FALLING ALONG THE
CONVEYOR BELT
than the product. height.
• Shrink-wrapping related problems
Tab. 8.1.2
REMEDIES and
PROBLEM: CAUSE
SOLUTIONS
Check the set parameters

The package size has been
in the "format parameters"
incorrectly set.
THE PACKAGE IS NOT menu.
CORRECTLY SHRINK-
WRAPPED The sealing blade has not Wait until the blade has
reached the set reached the set
temperature. temperature.
THE PACKAGE SLIDES The film driving belt’s

ON THE CONNECTING Adjust the guide to the
guides have not been
BELT exact package length.
correctly regulated.
Tab 8.1.3
REMEDIES and
PROBLEM: CAUSE
SOLUTIONS
THE FILM WINDS

AROUND THE REEL- The locking handle has not Fasten the handle on the
HOLDER'S RUBBER been fastened. reel-holder.
ROLLER
THE REEL-HOLDER Make sure that the reel-

KEEPS UNWINDING THE The tensioning bar is
holder’s bar is working
FILM jammed.
properly.
THE FILM IS TORN Reposition the

The film has been
microperforators in the
excessively tensioned.
correct way.
THE PACKAGE HAS The ‘sealing time’ and ‘bars Check the set parameters
BEEN CORRECTLY temperature’ parameters in the "format parameters”
SEALED BUT NOT CUT have been wrongly set. menu.
THE PACKAGE IS CUT The sealing bar has not Refer to paragraph
BUT NOT SEALED been perfectly levelled. "machine adjustments".
104
THE BELTS ARE JAMMED The belt is not aligned. Align the belt.
• Problems interfering with the operator's controls
Tab 8.1.4
REMEDIES and
PROBLEM: CAUSE
SOLUTIONS
Clean the display with a soft

The display is dirty. cloth and a nonabrasive
detergent.
THE ELECTRONIC
The card’s electric Restore the card’s
CARD'S INFORMATION
CANNOT BE READ
connections are either connections by consulting
loose or disconnected. the wiring scheme.
Contact the after sales

The display is damaged.
service.
THE DISPLAY DOES NOT Contact the after sales

LIGHT UP The display is damaged.
service.
THE DISPLAY IS ALWAYS The card has been wrongly Check the card’s setting in
LIGHT UP set. the “utilities” menu.
• General problems
Tab 8.1.5
REMEDIES and
PROBLEM: CAUSE
SOLUTIONS
THE MACHINE IS Insufficient lubrication of the Properly lubricate the

ANOMALOUSLY NOISY machine’s moving parts. moving parts.
The general switch is off. Turn the general switch on.
The machine’s general Have the electric

connection is either loose or connections duly tightened
NO VOLTAGE TO THE disconnected. by a qualified electrician.
MACHINE
Damaged fuse. Replace the fuse.
No mains voltage present. Restore the mains voltage.
One or more safety doors Make sure that all the safety
are open. doors are properly closed.
NO POWER TO THE
MACHINE The emergency push- Deactivate the emergency 105
button is active (pressed push-button (released
push-button). push-button).
8.2 ERROR DISPLAY

This list presents the items relating to the errors on the second line of the display. After having
solved the accouring problem, please press the button STOP to delete the error on the display
and then press START to restore again the normal machine working.
Tab 8.1.6
REMEDIES and
PROBLEM: CAUSE
SOLUTIONS
The pack size exceeds the

The product can not be
ANOMALOUS-PACK sealing bar maximum
packaged
dimensions
The mushroom head

Deactivate the mushroom
EMERGENCY emergency push button has
head and press power
been pressed
Make sure that there are no

Pressure loss in the breakages on the
NO-PRESSURE
pneumatic plant pneumatic plant and that it
is connected
Chapter 8 - Anomalies and failures — how to remedy
Tab 8.1.6
REMEDIES and
PROBLEM: CAUSE
SOLUTIONS
EMERG-DOOR-OPEN The safety doors are open Close the safety doors
Turn the card off and then

An error has occurred in the on again. if the problem
EEPROM-ERROR
procesor continues, contact the
customer service centre

An error has occurred in the
on again. if the problem
HARDWARE-ERROR hardware
continues, contact the

An error has occurred in the
on again. if the problem
SOFTWARE-ERROR software
continues, contact the
OUTLET- The outlet photoelectric cell Make the packs flow from
ACCUMULATION keeps on sensing the pack the outlet belt
106
The inlet photoelectric cell Feed a package into the
PRODUCT-FLOW-END
has not sensed packs machine.
Contact the aftersales

DIG-OUT-ERROR Short-circuit possible.
service.
Short-circuit possible. Contact the aftersales

ERROR-MOT-CC
service.
The machine processes the

package underway and
The card’s temperature is
OVERTEMP-CARD then goes on pause until
too high.
the temperature’s set limits
are restored.
The machine processes the

package underway and
The sealing bars’
OVERTEMP-BAR then goes on pause until
temperature is too high.
the temperature’s set limits
are restored.
The sealing bar’s

Remove the obstructing
BAR-SAFETY movement has been
object.
hampered by an object.
The reel is running out of

FILM-FINISHING Replace the film reel.
film.
Replace the film reel and

FILM-FINISHED No film left.
press stop.
Tab 8.1.6
REMEDIES and
PROBLEM: CAUSE
SOLUTIONS
Remove the scrap from the

REEL-SCRAP-FULL The scrap reel is full.
reel.
The movable belt does not Check the solenoid valve

work. cable.
Check the movable belt

MOB-BELT-PROBLEM sensor.
Make sure that the movable

belt unit is not mechanically
jammed.
Make sure that the B1’s

resistance has been
The side sealing bar’s plugged.
temperature has increased
B1-PROBLEM
by less than 2°C in 5
minutes. Make sure that the B1’s
resistance thermocouple
has been connected. 107
the front sealing bar’s

temperature has increased
resistance has been
by less than 2°C in 5
plugged.
minutes..
B2-PROBLEM

resistance thermocouple
has been connected.
The sealing bar cylinder’s

Check the solenoid valve
transducer does not detect
cable.
any movement.
BAR-MOVEM-PROB
Check the transducer’s

cable.
The machine finishes the

Sealing bar temperature is last pack and put itself in
UNDERTEMP-BAR not into the correct set up stand by untill the rienter of
value. the temperature limits set
up in our plant.
Check the correct running

The reel holder bar is of the reel holder
blocked.the film foil is bars,check the correct film
REEL-MOTOR-PROB
envelloped on the reel foil running.check if the
holder. handle on the reel holder is
closed.

BREAKDOWN-SCRAP The film scrap is broken.
of the film scrap.
Chapter 8 - Anomalies and failures — how to remedy
Tab 8.1.6
REMEDIES and
PROBLEM: CAUSE
SOLUTIONS
Make sure the motor is

operating correctly.
The motor that has caused
the error is indicated iin
parenthesis:
1-infeed conveyour motor
Motor overcurrent, motor 2-outlet conveyour motor
O/C-MOTOR- (x)
broken or jammed belt 3-film driving motor
4-reel motor
In order to find the motor
that has causes the error,
make reference to the
electrical diagram (picture
nr. 27)
Make sure that the motor
operation and wiring are
correct.
The level of current parenthesis:
absorbed by the motor is 1-infeed conveyour motor
108 U/C-MOTOR-(x) too low (lower than 200 2-outlet conveyour motor
mA): damaged inverter or 3-film driving motor
disconnected motor 4-reel motor
nr. 27)
Make sure that the motor
operation and wiring are
correct.
parenthesis:
Damaged inverter, due to 1-infeed conveyour motor
INVERTER-ERROR(x) overvoltage, undervoltage 2-outlet conveyour motor
or overcurrent. 3-film driving motor
4-reel motor
nr. 27)
The reel holder bar is of the reel holder
blocked.the film foil is bars,check the correct film
RELAY-SWITCH-PROB
envelloped on the reel foil running.check if the
holder. handle on the reel holder is
closed.
The film driving system is Close the film driving
REEL-MOTOR-OPEN
not completely closed. system.
Tab 8.1.6
REMEDIES and
PROBLEM: CAUSE
SOLUTIONS
Make sure that the

FLEXTRON POWER-
BASE is operating correctly.
check the connection
cables, especially the
ERROR 100
Error caused by the connectors.
ERROR 101
FLEXTRON POWER- replace the FLEXTRON
ERROR 110
ERROR 111
BASE connection POWER-BASE
if the error persists after
replacing the FLEXTRON
POWER-BASE, it may be
caused by the cpu board
transmitter.
Error caused by the

ERROR 200 FLEXTRON POWER-
Check the connection
ERROR 201 BASE connection with the
cable, especially the
ERROR 210 FLEXTRON-INVERTER
connectors.
ERROR 211 U1 (see electrical diagram,
in picture nr. 29,35).
Error caused by the 109

flextron-inverter U1
connection with the
ERROR 300 …… FLEXTRON-INVERTER
connectors.
U2 (see electrical diagram,
Error caused by the

FLEXTRON-INVERTER Check the connection
U2 connection with the cable, especially the
ERROR 400 ……
FLEXTRON-INVERTER connectors.
Error caused by the

FLEXTRON-INVERTER Check the connection
U3 connection with the cable, especially the
ERROR 500 ……
FLEXTRON-INVERTER connectors.
Error caused by the flextron

power-base connection
ERROR 600 …… with the FLEXTRON-I/O1
connectors.
(see electrical diagram, in
picture nr. 29,35).
Error caused by the

FLEXTRON-I/O1 Check the connection
connection with the cable, especially the
ERROR 700 ……
FLEXTRON-I/O2 (see connectors.
electrical diagram, in
picture nr. 29,35).
Index
A
ADJUSTING THE BELT TO THE PRODUCT'S WIDTH ........................................................................... 23
ADJUSTING THE FILM SEPARATING RODS ......................................................................................... 26
ADJUSTING THE PACKAGE HEIGHT ..................................................................................................... 23
ADJUSTING THE SEALING BAR’S SENSORS ....................................................................................... 61
ADJUSTMENT OF THE SEALING ROD PLANARITY ............................................................................. 60
ASSEMBLING THE ACCUMULATION PHOTOELECTRIC CELLS (OPTIONAL) ................................... 18
AUTOMATIC OPERATING MODE ........................................................................................................... 34
C
CHECKING FOR GOOD OPERATING CONDITIONS ............................................................................. 56
CONDITIONS OF USE ............................................................................................................................. 19
CONTROL SYSTEMS .............................................................................................................................. 14
CORRECT BELTS TENSIONING ............................................................................................................. 61
D
DANGEROUS AREAS .............................................................................................................................. 56
DATA DISPLAY ........................................................................................................................................ 43
DATA FOR THE PNEUMATIC INSTALLATION ....................................................................................... 22
DEMOLITION AND DISPOSAL ................................................................................................................ 18
DESCRIPTION OF THE MACHINE .......................................................................................................... 13
DETERMINING THE REEL'S EXACT WIDTH .......................................................................................... 22
DICHIARAZIONE DI CONFORMITÀ CE .................................................................................................... 5
111
E
EC DECLARATION OF CONFORMITY ..................................................................................................... 5
ELECTRICAL CONNECTIONS ................................................................................................................ 18
ELECTRONIC BOARD ............................................................................................................................. 31
ELECTRONIC BOARD KEYS DESCRIPTION ......................................................................................... 31
EMERGENCY PUSH-BUTTON ................................................................................................................ 51
ERROR DISPLAY ................................................................................................................................... 105
F
FILM POSITIONING ................................................................................................................................. 26
FILM REEL’S MAX. SIZE LIMITS ............................................................................................................. 22
FIRST FILM SEALING .............................................................................................................................. 27
FORMAT CHANGE INSTRUCTIONS ....................................................................................................... 56
FORMAT PARAMETERS ......................................................................................................................... 35
FP6000CS AND FP8000CS L-SEALER AND T450 TUNNEL POSITIONING ......................................... 18
H
HOW TO CONSULT AND USE THIS MANUAL ......................................................................................... 9
I
INFORMATION ON THE MACHINE ......................................................................................................... 21
INTENTED USE ........................................................................................................................................ 55
L
LEGAL REFERENCES ............................................................................................................................... 9
LEGEND ................................................................................................................................................... 11
LIST OF SPARE PARTS .......................................................................................................................... 61
M
MACHINE IDENTIFICATION .................................................................................................................... 21
MACHINE INSTALLATION ....................................................................................................................... 13
MACHINE STATES ................................................................................................................................... 52
MACHINE USE ......................................................................................................................................... 55
MAINTENANCE AND REPAIRS .............................................................................................................. 57
MANUAL OPERATION MODE ................................................................................................................. 33
O
OPERATING FEATURES OF THE MACHINE ......................................................................................... 21
OPERATOR MENU .................................................................................................................................. 42
P
PARTICULAR COMBINATION OF THE KEYS ........................................................................................ 51
POSITIONING AND LEVELLING ............................................................................................................. 17
POSITIONING OF THE FILM REEL ......................................................................................................... 24
PREPARATION TO THE USE OF THE MACHINE .................................................................................. 23
PROBLEMI E SOLUZIONI ...................................................................................................................... 103
PROBLEMS AND SOLUTIONS .............................................................................................................. 103
R
REGULATION FOR THE PACKAGING OF LOW PACKS ....................................................................... 29
REGULATIONS AND GENERAL INSTRUCTIONS ................................................................................... 9
REMARKS ON GENERAL SAFETY ......................................................................................................... 10
REPLACING THE BRAKE SHOES .......................................................................................................... 60
REPLACING THE SEALING BLADE ........................................................................................................ 59
S
SAFETY SYSTEM .................................................................................................................................... 13
SCHEMA ELETTRICO ........................................................................................................................... 102
SCRAP FILM GUIDE DEVICE .................................................................................................................. 27
112 SCRAP FILM WINDER ............................................................................................................................. 28
SETUP ...................................................................................................................................................... 55
STARTING UP THE MACHINE ................................................................................................................ 32
SYSTEM PARAMETERS ......................................................................................................................... 49
SYSTEM SETUP ...................................................................................................................................... 46
T
TECHNICAL DATA FOR THE ELECTRIC CONNECTION ...................................................................... 19
TECHNICAL SPECIFICATIONS OF THE PRODUCT .............................................................................. 21
TRANSPORT AND UNPACKING ............................................................................................................. 17
TYPE OF CHECKING FREQUENCY AND MAINTENANCE OPERATIONS ........................................... 57
U
UTILITY ..................................................................................................................................................... 47
W
WARRANTY CONDITIONS ........................................................................................................................ 9
WEIGHT AND DIMENSIONS OF THE MACHINE ................................................................................... 16
WEIGHT AND DIMENSIONS OF THE PACKED MACHINE .................................................................... 16
SMIPACK S.p.A. is absolutely not responsible for any direct or indirect consequences due to the proper or
improper use of of this issuing or of the system software.
SMIPACK S.p.A. has the right to make technical modification on their system and in their manual without
informing the users.

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FP6000CS8000CS Manual

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Use and maintenance manual FP6000CS - FP8000CS

USE AND MAINTENANCE MANUAL

CREATION DATE: 28.09.2007

RELEASE DATE: 12.11.2008

PLEASE READ THIS MANUAL CAREFULLY BEFORE INSTALLING THE

THIS MANUAL IS AN INTEGRAL PART OF THE PRODUCT AND MUST

tipo: confezionatrice angolare automatica

è conforme alle direttive comunitarie

Concernente il riavvicinamento delle legislazioni degli Stati

Macchine per gomma e materie plastiche - Sicurezza - Macchine per

Il sottoscrittore per l'azienda

Funzione Legale Rappresentante

CHAPTER 1 - REGULATIONS AND GENERAL INSTRUCTIONS

1.1 HOW TO CONSULT AND USE THIS MANUAL

1.2 WARRANTY CONDITIONS

1.3 LEGAL REFERENCES

1.4 REMARKS ON GENERAL SAFETY

ATTENTION: READ CAREFULLY BEFORE OPERATING.

DANGER OF ELECTROCUTION: HIGH VOLTAGE ZONE.

DANGER OF ELECTROCUTION: EARTHING IS

DANGER OF ELECTROCUTION: EARTHING IS

DANGER OF BURNING DUE TO HIGH TEMPERATURE

WARNING! DON’T TOUCH.

DANGER OF TRAPPING BETWEEN MECHANICAL

WARNING! BEFORE OPERATING, CHECK THAT THE

CHAPTER 2 - MACHINE INSTALLATION

2.1 DESCRIPTION OF THE MACHINE

2.2 SAFETY SYSTEM

2.3 CONTROL SYSTEMS

Pos. Code Description Function

2.4 WEIGHT AND DIMENSIONS OF THE PACKED MACHINE

WEIGHT Kg660 Kg 810

2.5 WEIGHT AND DIMENSIONS OF THE MACHINE

WEIGHT Kg 550 Kg 720

2.6 TRANSPORT AND UNPACKING

The lifting of the machine module must be

2.7 POSITIONING AND LEVELLING

Make sure that the floor, in the

2.8 FP6000CS AND FP8000CS L-SEALER AND T450 TUNNEL

2.9 ASSEMBLING THE ACCUMULATION PHOTOELECTRIC CELLS

Two groups of photoelectric cells are

2.10 DEMOLITION AND DISPOSAL

2.11 ELECTRICAL CONNECTIONS

2.12 TECHNICAL DATA FOR THE ELECTRIC CONNECTION

2.13 CONDITIONS OF USE

THE MACHINE NEEDS AN INSTALLATION IN A CLOSED AND WELL AIRED

The airborne noise is lower than 70 dB.

FP6000CS and FP8000CS L-Sealer's IP class rating = IP54

CHAPTER 3 - INFORMATION ON THE MACHINE

3.1 OPERATING FEATURES OF THE MACHINE

3.2 MACHINE IDENTIFICATION

On the rear of every machine is applied a

3.3 TECHNICAL SPECIFICATIONS OF THE PRODUCT

Package max. size limits

Package max. weight limit:

3.4 DATA FOR THE PNEUMATIC INSTALLATION

3.5 DETERMINING THE REEL'S EXACT WIDTH

FILM WIDTH = Y + Z + (scrap 100 ÷ 150mm)

3.6 FILM REEL’S MAX. SIZE LIMITS

CHAPTER 4 - PREPARATION TO THE USE OF THE MACHINE

4.1 ADJUSTING THE BELT TO THE PRODUCT'S WIDTH

4.2 ADJUSTING THE PACKAGE HEIGHT

4.3 POSITIONING OF THE FILM REEL