Count of Sub Component Component

Unit Model Code Trouble Description Accesoris Aircondition Autolube

PC3000-1 EX708 Bucket Jammed
Hose radiator leak
hose travel motor leak RH/LH
main pump leak
RPM Drop
Schedule check Ac hot 1
Track LH loose
Track RH loose
Water seperator Leak
EX708 Total 1
PC3000-6 EX708 Low Power
EX708 Total
EX711 Bucket Jammed 2
Cant swing
Cant Swing
Hose Boom Leak
Hose bucket LH leak
Hose cylinder bucket LH side bottom leak
Hydraulic oil leak
Rpm Drop & Engine cant Start 1
Schedule check rotary jont
Schedule Replace hose control PPC valve
Swing ab normal
Swing abnormal
Swing brake ab normal
Swing Low Power
Swing motor from breather adapter
Unit cant move 1
EX711 Total 2 2
Grand Total 2 1 2
Electric Engine related Part Hydraulic Undercariage Grand Total
2 2
1 1
2 2
2 2
4 4
1
2 2
1 1
1 1
6 2 4 3 16
1 1
1 1
1 3
4 4
2 2
1 1
1 1
1 1
1 1
1
1 1
1 1
1 1
2 2
1 1
1 1
1 1
1
19 23
6 3 23 3 40
 SMR
No Unit Model Code Date Time HM Date
Hours
1 PC3000-1 EX708 39283 01 Oct 11 21:40 39283 02 Oct 11

2 PC3000-1 EX708 39301 05 Oct 11 8:10 39301 05 Oct 11

3 PC3000-1 EX708 39306 05 Oct 11 18:10 39306 05 Oct 11

4 PC3000-1 EX708 39306 05 Oct 11 20:15 39306 06 Oct 11

5 PC3000-1 EX708 35371 15 Oct 11 15:00 35371 15 Oct 11

6 PC3000-1 EX708 16 Oct 11 1:15 16 Oct 11

11 PC3000-1 EX708 39611 26 Oct 11 3:00 39612 26 Oct 11

1 PC3000-1 EX708 34667 29 Oct 11 19:30 34667 30 Oct 11

2 PC3000-1 EX708 39672 30 Oct 11 7:00 39672 30 Oct 11

10 PC3000-1 EX708 39681 30 Oct 11 21:30 39681 30 Oct 11

19 PC3000-6 EX708 39699 31 Oct 11 18:00 39699 01 Nov 11

235 PC3000-6 EX711 30267 12 Oct 10 20:15 30267 12 Oct 10

6 PC3000-1 EX708 39283 01 Oct 11 21:40 39283 02 Oct 11

1 PC3000-1 EX708 39301 05 Oct 11 8:10 39301 05 Oct 11

11 PC3000-1 EX708 39611 26 Oct 11 3:00 39612 26 Oct 11

3 PC3000-1 EX708 34667 29 Oct 11 19:30 34667 30 Oct 11

4 PC3000-1 EX708 39672 30 Oct 11 7:00 39672 30 Oct 11

10 PC3000-1 EX708 39681 30 Oct 11 21:30 39681 30 Oct 11

5 PC3000-6 EX711 35576 07 Oct 11 9:45 35576 07 Oct 11

18 PC3000-6 EX711 35588 08 Oct 11 4:55 35588 08 Oct 11

6 PC3000-6 EX711 35641 11 Oct 11 7:00 35641 11 Oct 11

3 PC3000-6 EX711 35668 13 Oct 11 2:30 35668 13 Oct 11

7 PC3000-6 EX711 35675 13 Oct 11 20:10 35675 15 Oct 11

8 PC3000-6 EX711 35703 16 Oct 11 7:10 35703 16 Oct 11

9 PC3000-6 EX711 35704 16 Oct 11 8:55 35704 16 Oct 11

10 PC3000-6 EX711 35735 18 Oct 11 4:15 35735 18 Oct 11

11 PC3000-6 EX711 35737 18 Oct 11 9:00 35738 18 Oct 11

12 PC3000-6 EX711 19 Oct 11 20:30 19 Oct 11

13 PC3000-6 EX711 35789 20 Oct 11 1:00 35789 20 Oct 11

14 PC3000-6 EX711 35774 20 Oct 11 11:15 35774 20 Oct 11

15 PC3000-6 EX711 35778 20 Oct 11 18:35 35778 20 Oct 11

16 PC3000-6 EX711 35789 21 Oct 11 4:15 35789 21 Oct 11

17 PC3000-6 EX711 35809 22 Oct 11 2:00 35809 22 Oct 11

18 PC3000-6 EX711 35832 24 Oct 11 2:00 35832 24 Oct 11

3 PC3000-6 EX711 35841 24 Oct 11 11:40 35841 24 Oct 11

19 PC3000-6 EX711 35842 24 Oct 11 14:00 35842 24 Oct 11

20 PC3000-6 EX711 35846 25 Oct 11 4:25 35846 25 Oct 11

21 PC3000-6 EX711 35861 26 Oct 11 17:00 35861 26 Oct 11

22 PC3000-6 EX711 35872 27 Oct 11 10:45 35872 27 Oct 11

23 PC3000-6 EX711 35903 29 Oct 11 17:15 35903 29 Oct 11

9 PC3000-6 EX711 35909 30 Oct 11 1:30 35909 30 Oct 11

Time BUS Component Sub Component Trouble Description

5:10 7.5 Undercariage Track Pad Track LH loose

10:15 2.0833333 Electric Relay RPM Drop

19:40 1.5 Engine related O-ring Water seperator

Part Leak
0:00 3.75 Undercariage Track Pad Track RH loose

15:30 0.5 Aircondition Not Found Schedule check

Ac hot
1:40 0.4166667 Engine related Clamp Hose radiator
Part leak
6:25 3.4166667 Electric Relay Bucket Jammed

1:10 5.6666667 Hydraulic Hose main pump leak

7:35 0.5833333 Hydraulic Hose hose travel motor

leak RH/LH

22:50 1.3333333 Electric Connector RPM drop

18:00 24 Engine related Turbo Low Power

Part Charger

22:50 2.5833333 Autolube Grease Bucket jammed

Empty
5:10 7.5 Undercariage Track Pad Track LH loose

10:15 2.0833333 Electric Relay RPM Drop

6:25 3.4166667 Electric Relay Bucket Jammed

1:10 5.6666667 Hydraulic Hose main pump leak

7:35 0.5833333 Hydraulic Hose hose travel motor

leak RH/LH

22:50 1.3333333 Electric Connector RPM drop

14:25 4.6666667 Hydraulic F/Seal Bucket jammed

5:25 0.5 Autolube Oil Cooler Bucket jammed

Clooged
10:35 3.5833333 Hydraulic Hose Hose Boom Leak

3:00 0.5 Accesoris Lock Door Rpm Drop &

Engine cant Start

1:40 29.5 Hydraulic Brake Swing Swing motor

from breather
adapter
8:00 0.8333333 Hydraulic Brake Swing Cant Swing

11:20 2.4166667 Hydraulic Brake Swing Cant Swing

6:35 2.3333333 Hydraulic Brake Swing Cant swing

11:30 2.5 Hydraulic Brake Swing Swing ab normal

21:15 0.75 Hydraulic Brake Swing Cant swing

2:20 1.3333333 Hydraulic Hose Schedule check

rotary jont
13:20 1 Hydraulic Hose Schedule
Replace hose
control PPC
valve
21:05 2.5 Hydraulic Brake Swing Swing Low
Power
8:30 4.25 Hydraulic Brake Swing Cant swing

15:00 1 Hydraulic Brake Swing Swing abnormal

3:05 1.0833333 Hydraulic Hose Hydraulic oil leak

13:30 1.8333333 Accesoris Lock Door Unit cant move

15:00 1 Hydraulic Brake Swing Cant swing

5:05 0.6666667 Hydraulic Brake Swing Swing brake ab

normal
22:00 5 Hydraulic Hose Hose cylinder
bucket LH side
bottom leak
12:00 1.25 Hydraulic F/Seal Hose bucket LH
leak
18:05 0.8333333 Hydraulic Brake Swing Swing abnormal

3:10 1.6666667 Engine related Water RAD RPM Drop

Part
 Caused

Reposision track pad disconnect track pad LH,install & connect track pad LH,Cleanin
LH+RH,Test performance.
MTS Engine cant high idle,replace kaki relay R129,replace relay K129,Repair connector B
lub system,adjust prerssure auto lub,test performance,Daily maintenance,adde

Add seal/O-ring at plug drain water separator

Install track pad RH,Adjust track tersion

gjgj

Add water radiator , replace clamp hose thermost

T/Shooting bucket jammed,check out put line relay D-23,Temporor

replace hose from return manifold, replace hose discharge pilot pump, replace hose sup
500liter
Replace hose travel motor

T/Shooting engine low power ,cleaning sensor hydraulic shut off valve,cleaning connector

Trouble shooting unit low power , remove high pressure turbo LH, remove low pressure t
turbo high pressure and low pressure (01/11/11 Day) Countinue isntall turbo charge lo

install streamer grease CLS, add grease 0% up to

Reposision track pad disconnect track pad LH,install & connect track pad LH,Cleanin
LH+RH,Test performance.
MTS Engine cant high idle,replace kaki relay R129,replace relay K129,Repair connector B
lub system,adjust prerssure auto lub,test performance,Daily maintenance,adde
 T/Shooting bucket jammed,check out put line relay D-23,Temporor

replace hose from return manifold, replace hose discharge pilot pump, replace hose sup
500liter
Replace hose travel motor

T/Shooting engine low power ,cleaning sensor hydraulic shut off valve,cleaning connector

MTS bucket jammed, replace pressure switch SLS and add oil hydraulic 250liter, res

Check and ground test,good condition

Replace hose ARC line F & J,Add oil PDG 10 liter,test

MTS Engine sunddenly OFF,check electric system,reposisi relay K51 & K57

MTS oil leak from brether adapter swing motor , remove old swong motor, remove swing
install swing motor, (new) completed hose relater part swing motor (14/10/11 Day) Rem
remov
Check swing,Gauident operator

Check swing brake angle,Adjust increasing valve swing,check solenoid

Replace hose internal leak rotery jont 1 PC

 Replace hose control PPC valve

Check pressure suply pilot,check pressure lucreasing,check

Check pressure suply pilot,Replace tube,reset errror engine by ALTRAK,blidance operat

check pressure swing brake, check leaking hose PPC and pedal brake, replace h

Ground test (good), Guidance operator

Check kebocoran oil hydraulic,check kebocoran hose ppc lever at cabin,cleaning

performance,guidence operator,final check & daily maintenance ,C
Install relay K146, Replace lock door X 2 room

MTS swing ab normal,check pressure swing,check pressure increasing valve,test perfo

Reposisi unit,remove hose cylinder bucket LH,Install hose cylinder bucket LH,bleeding

Replace flange seal DN 50 hose cylinder bucket LH sis

trouble shooting engine cant high idle, add water radiator 40liter, cleaning connector en
jumper relay K192, add water wiper
Count of Sub Component Component
Unit Model Code Trouble Description Aircondition Autolube Electric
PC4000-6 EX301 AC HOT 1
Bucket jammed 1
Oil brake leak
Oil hydraulic leak
EX301 Total 1 1
SH304 Bucket jammed 1
Cant Start 1
control valve leak
Cylinder arm Leak
Engine suddenly
Engine suddenly off 1
Hydraulic oil leak
Ladder cant down, cylinder boom leak
Oil hydraulic leak
Schedule Install nipple grease 1
Schedule Replace hose main pump
SH304 Total 2 2
SH305 Boom low power
Bucket jammed 1
Cant star 1
Cant Start 1
Cant start 1
Cylinder bull clamp LH broken
Hose cylinder bucket leak
Hose cylinder bucket leak (ARC)
hydraulic over heat
Oil engine leak
Schedule Replace Hose internal travel motor LH
Schedule Replace Hose travel motor
Schedule retorque mounting sprocket RH
Track RH loose
SH305 Total 1 3
PC4000-6 Total 1 4 5
Engine Related Part Hydraulic Undercariage Grand Total
1
1
1 1
1 1
2 4
1
1
2 2
1 1
1 1
1
1 1
1 1
1 1
1
1 1
8 12
1 1
1
1
1
1
1 1
1 1
1 1
2 2
1 1
1 1
1 1
1 1
1 1
1 8 2 15
1 18 2 31
No Unit Model Code SMR Date Time HM Date
17 PC4000-6 SH305 35150 01 Oct 11 18:00 35150 02 Oct 11

18 PC4000-6 SH305 35152 02 Oct 11 3:05 35152 02 Oct 11

19 PC4000-6 SH305 35166 03 Oct 11 13:00 35166 03 Oct 11

20 PC4000-6 SH305 35172 03 Oct 11 22:35 35172 04 Oct 11

21 PC4000-6 SH305 35107 04 Oct 11 13:00 35107 04 Oct 11

22 PC4000-6 SH305 35219 07 Oct 11 8:35 35219 07 Oct 11

23 PC4000-6 SH305 35257 09 Oct 11 19:30 35257 11 Oct 11

24 PC4000-6 SH305 35257 11 Oct 11 23:00 35260 13 Oct 11

25 PC4000-6 SH305 35331 17 Oct 11 1:30 35331 17 Oct 11

26 PC4000-6 SH305 35376 19 Oct 11 5:30 35376 19 Oct 11

27 PC4000-6 SH305 35418 21 Oct 11 18:20 35418 21 Oct 11

28 PC4000-6 SH305 35422 22 Oct 11 2:15 35422 22 Oct 11

29 PC4000-6 SH305 35481 25 Oct 11 9:10 35481 25 Oct 11

30 PC4000-6 SH305 35502 26 Oct 11 18:00 35502 26 Oct 11

31 PC4000-6 SH305 35515 27 Oct 11 10:30 35515 27 Oct 11

Time BUS Component Sub Component
1:45 7.75 Undercariage Sprocket Bolt

17:00 13.917 Hydraulic Main Pump

14:35 1.5833 Hydraulic Hose

3:30 4.9167 Hydraulic Hose

20:10 7.1667 Hydraulic Hose

15:05 6.5 Hydraulic Hose

16:30 45 Undercariage Final Drive

3:50 28.833 Hydraulic Cylinder Clamp

3:15 1.75 Electric Fusebelink

9:45 4.25 Autolube Grease Empty

21:05 2.75 Electric Terminal Battery

4:50 2.5833 Engine Related Part Elbow Sentrifugal

10:10 1 Hydraulic Oil Cooler

19:35 1.5833 Electric Fusebelink

12:00 1.5 Hydraulic Oil Cooler

 Trouble Description Caused
Schedule retorque
mounting sprocket RH
Boom low power
Schedule Replace
Hose travel motor
Hose cylinder bucket
leak
Schedule Replace
Hose internal travel
motor LH
Action of Repair
Torque bolt mounting sprocket
RH,added grease CLS to 100%,added
oil hydraulic...liter,replace v-belt
ac,2pcs,t/shooting hydraulic low
power,check saat boom up main pump
1=310 bar,main pump 2=310bar,main
pump 3=0 bar,main pump 4=310
bar,check filter intern
Remove all related part,remove main
pump 3,cleaning spline main pump
3,install main pump 3,install hose and
related part,bleeding main pump &
auxalary pump,leveling oil spline main
pump 1,2,3,4,test running,replace
internal leak filter,replace HPF C/BLOC
Replace hose internal leak travel motor
RH,Washing unit & Under
carriage,Daily maintenance.
Replace hose supply cylinder bucket
side botto/LH 1 PC,Add oil hydraulic
200 liter
Replace hose internal leak travel motor
LH,Replace hose return swing brake
valve RH,Replace diffrential pressure
switch HPF control block 4,remove
hose discharge main pump 4 to HPV
control block 4,remove related part HPF
control block 4,replace HPFcontrol
Hose cylinder bucket replace hose ARC for supply bucket
leak (ARC) cylider head side, replace hose supply
bucket cylinder bottom side

Track RH loose MTS Track pad RH low power,check

electrical system oke,Check pressure
MRV,C/block 4=310bar,c/block
3=310bar,check Y 16 supply :24v
resistance : 20 oke,Check SRV travel
brake valve RH & LH oke,check track
pad RH Worn,check sprocket RH (Bolt
mounting broke

Cylinder bull clamp LH MTS Bucket low power,check kondisi

broken cylinder bull clamp LH broken,reposisi
unit,remove lock pin cylinder bull clamp
LH by Fabrication,remove hose supply
cylinder bull clamp LH,Remove cylinder
bull clam ass'y LH,OVH (Disassembly
cylinder bull clam LH,Replac

Cant start check starting system, check out put

prelube timer to prelube motor 18 s/d
21 v (not standard), check out put
prelube timer to relay starting motor,
upper & lower, check resistance relay
starting motor, upper = 57,2, lower =
33,7

Bucket jammed Check electric system for auto lub

system,added grease CLS up
60%,resetting from CLS system (Bucket
cut off cancel ) ON,Daily check &
maintenance,Grease CLS:60% & CLS
80%.
 Cant start Repair cable terminal C Replace
terminal battery ( - )
Oil engine leak Replace elbow check valvesentritugal
filter,check prelube motor,final test

hydraulic over heat washing unit and oil cooler

Cant star MTS Engine cant start,check electric for

starting system & Replace fuseblink
prelube motor,temporory connect wiring
B1 to relay prelube timer (tanpa
fuseblink ) D30,Daily
maintenance,Grease CLS 90% & SLS
70%.

hydraulic over heat Check RPM Fan oil cooler Good,Closed

engine door,ground test Good,