INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 1800 / 1500 CUSTOMER PART #: 3971863 MODEL NO.: DB4429-5895
GOV. REGULATION: 1-3 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: 4BTA3.9G5 CUMMINS ENGINE COMPANY EDITION NO.: 11
APPLICATION: GENERATOR 99 HP (TIER 2) DATED: 06/28/2016
NOTE: THIS SPECIFICATION DEVELOPED WITH ISO INLET STUD.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.

TEST STAND: ISO 4008: PUMP SETTINGS: FOLLOWING PUMP SERVICE

1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 6. 400 RPM (WOT):
.063" (1.6 mm) I.D. X 25" (635 mm) LONG. a. CHECK E.S.O. 4 mm³/STROKE MAX.
2. CALIBRATING INJECTORS... SAE J968/ISO 7440: b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
0.6 mm ORIFICE PLATE NOP: 3000 PSI (207 bar). (60 kPa)
3. CALIBRATION FLUID...SAE J967/ISO 4113 (REF. S.B. 201): 7. 1800 RPM (WOT):
a. TEMPERATURE AT INLET 110-115F (43-46C) a. SET TRANSFER PUMP PRESSURE FOR 80-82 PSI.
b. SUPPLY PRESSURE (S.B. 334): 4.5-5.5 PSI. (551-565 kPa)(SUPPLY SET PER TEST STAND NOTE 3B).
(31-38 kPa) AT PUMP INLET. b. ADJUST RETURN OIL TO 400-750 CC/MIN. RECHECK TRANSFER
4. ELECTRONIC ADVANCE INDICATOR: 39938 PUMP PRESSURE.
c. CHECK HOUSING PRESSURE FOR 5.5-10 PSI, (38-69 kPa).
PUMP INSTALLATION: IT-108 8. 1800 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY:
ROTATION-C-* LEVER ANGLES (REF.) 107.5-108.5 mm³/STROKE.
NAME PLATE-L-SIDE** LOW IDLE (B) 23° 9. 1800 RPM (ADJ.): ADJUST THROTTLE FOR 35 mm³/STROKE. SET
#1 CYL. -2-O'CLOCK** HIGH IDLE (C) 8° LIGHT LOAD ADJUSTING SCREW FOR 3.
THROTTLE-L-SIDE** RUN ( E) 21° 10. 2070 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
ELECTRONIC ACTUATOR (12V) S.O. ( F) 38° 4 MAX. mm³/STROKE.
11. CHECK POINTS:
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END THROTTLE T.P
RPM POSITION mm³/STROKE ADVANCE PRESSURE
PUMP OPERATING SPEED...HALF...ENGINE SPEED a. 150 WOT 37 MIN. 0.5 MAX. 10 MIN.
MECHANICALLY TIMED TO CAM (PER S.B. 177) b. 1500 WOT 105-115 0-0.3 ---
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE c. 1800 WOT 107.5-108.5 0-0.3 ---
(REF. SL-222)(REF. S.B. 97R FOR SPEED DROOP) d. 1800 ADJ. 56-60 0-0.3 ---
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO e. 1800 ADJ. 34.5-35.5 2.5-3.5 ---
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. f. 1800 WOT * 4 MAX. --- ---
2. TURN SPEED DROOP ADJUSTING CAP ASSEMBLY COUNTER- g. 1800 WOT ** 4 MAX. --- ---
CLOCKWISE UNTIL IT STOPS, THEN TURN IT 2 TURNS CLOCKWISE. h. 1500 ADJ *** 48-52 6.57.5 ---
3. 2070 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO i. 500 WOT *** --- 6.57.5 ---
OBTAIN 4 MAX. mm³/STROKE. j. 2000 WOT 85 MIN. --- ---
4. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) k. 2070 WOT 4 MAX. 8°-9° ---

THROTTLE * E.S.O. DE-ENERGIZED

RPM POSITION mm³/STROKE ADVANCE ** E.S.O. ENERGIZED AND SHUT-OFF LEVER IN OFF POSITION
*** COLD START SOLENOID ENERIGIZED
a. 150 WOT 35 MIN. 0.5 MAX.
b. 1500 WOT 105-115 0-0.3 12. SPECIAL NOTES:
c. 1800 WOT 106-110 0-0.3 a. TORQUE ALL FASTENERS PER S.B. 106
d. 1800 ADJ. 56-60 0-0.3 b. LOCK DRIVE SHAFT PER S.B. 460
e. 1800 ADJ. 33-37 2-4 c. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
f. 1800 WOT * 4 MAX. --- d. SEAL FASTENERS PER S.B. 134R.
g. 1500 ADJ. ** 48-52 6.5-7.5
h. 500 WOT ** --- 6.5-7.5 13. FOR SERVICE USE ONLY:
i. 2000 WOT 85 MIN. --- AIR TIME PUMP USING STANADYNE AIR TIMING FIXTURE 42973
j. 2070 WOT 4 MAX. 8°-9° WITH HUB ADAPTER 29711. INSTALL TOOL TO DRIVE SHAFT AND
TIGHTEN LOCKING NUT TO 50-60 lbf-inches (5.7-6.8 NM).
* E.S.O. DE-ENERGIZED CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1
** COLD START SOLENOID ENERIGIZED CYLINDER OUTLET. SLOWLY ROTATE TOOL IN DIRECTION OF
ROTATION UNTIL ROLLERS STRIKE CAM RING AND TOOL
PUMP SETTINGS: FOLLOWING PUMP SERVICE STOPS. LOOSEN THE TIMING FIXTURE THUMBSCREW AND
1. ROLLER-TO-ROLLER DIMENSION: 1.964" ± .0015" ROTATE THE FIXTURE’S OUTER PORTION UNTIL POINTER IS
(49.86 mm ± 0.04 mm) CENTERED OVER ONE OF THE PUMP HOUSING FLANGE
MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R. “EARS”. USING THE POINTER AS A GUIDE, PLACE A THIN
2. ADJUST SPEED DROOP PER S.B. 97R, THEN TURN SPEED DROOP
ADJUSTING CAP ASSEMBLY 2 TURNS CLOCKWISE. REFERENCE LINE ON THE FLANGE WITH A LEAD PENCIL. NEXT,
3. GOVERNOR LINKAGE GAP: .125" TO .145" (3.2-3.7 mm) LOOSEN THE FIXTURE’S THUMBSCREW AND ROTATE OUTER
(USE KIT #23093 S.B. 95). PORTION IN THE OPPOSITE DIRECTION OF ROTATION A TOTAL
4. SET L.I. SCREW PER LEVER ANGLE SPECIFIED UNDER PUMP OF 6.0°. TIGHTEN THUMBSCREW TO LOCK THE INNER AND
INSTALLATION B WITH ACTUATOR REMOVED. OUTER PORTIONS OF THE FIXTURE TOGETHER. WITH
5. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING COMPRESSED AIR OFF, ROTATE AIR TIMING FIXTURE AND
TO OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. PUMP DRIVE SHAFT IN DIRECTION OF ROTATION UNTIL TIMING
POINTER IS REALIGNED WITH PREVIOUS REFERENCE LINE.
TIGHTEN DRIVE SHAFT LOCKING SCREW TO 105-110 lbf-inches
(11.9-12.4 NM). IF INTERFERENCE BETWEEN STRAIGHT EDGE
AND HOUSING OCCURS, PLACE WASHER (i.e. 13521) BETWEEN
STRAIGHT EDGE AND TOOL.

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Note: IF VALVE BODY / COIL ASSEMBLY ARE NOT AS PICTURED USE 34195 VALVE BODY & 34268 COIL ASSEMBLY. REFERENCE S.B. 373A.

Note:

Note:
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Note: * O.S. METERING VALVE AND ARM ASSEMBLY 38459 REFERENCE S.B. 336

Note:

Note:
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Note:

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES FOR ENGINEERING USE ONLY
Assembly Description DATE ECN NO EDITION
17776 THROTTLE SHAFT BUSHING REPLACEMENT 06/16/2004 28787 1
26431 ESO MOUNTING AND GROUNDING KIT 06/08/2005 29069 2
33702 GASKET KIT 06/30/2005 29454 3
37056 CSA SOLENOID KIT 12V NON-DELAY 09/06/2005 29070 4
03/09/2007 30651 5
10/05/2007 31007 6
06/24/2008 31468 7
12/16/2009 32465 8
05/20/2011 33316 9
11/11/2013 36292 10
06/28/2016 39217 11