Code No: RR311401 Set No.

1
III B.Tech I Semester Supplimentary Examinations, February 2008
MANUFACTURING TECHNOLOGY
(Mechatronics)
Time: 3 hours Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
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1. (a) Describe various types of Chaplets used in moulding

(b) Discuss the different types of cores. [8+8]

2. (a) Explain the process of making Moulds by Jolt-Squeezing machines.

(b) Describe Oil Fired tilting type Crucible Furnace with a neat sketch. [8+8]

3. (a) Briefly explain the importance of various metal working processes.

(b) Describe recovery, recrystallization and grain growth phenomena in metal
working process. [8+8]

4. (a) Distinguish between extrusion and rolling processes

(b) Explain the advantages of hydrostatic extrusion over other types of extrusion
processes [8+8]

5. (a) What are the advantages of press forging over the drop forging?
(b) How a hydraulic press and mechanical eccentric press is specified? Explain
their advantages and applications. [6+10]

6. (a) Differentiate between gas and arc welding processes and mention their appli-
cations and limitations.
(b) Describe the characteristics of various flames used in gas welding and their
applications. [8+8]

7. (a) How the flatness of the parts can be checked? Sketch various instruments used
for this?
(b) Sketch and explain the construction and working of dial indicator [8+8]

8. (a) Explain the importance of basic size, fundamental deviation and tolerance.
(b) Find the dimensions of ‘Go’ and ‘No Go’snap gauges for a shaft of dimension
30 −0.02 ? [6+10]
−0.04

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Code No: RR311401 Set No. 2
III B.Tech I Semester Supplimentary Examinations, February 2008
MANUFACTURING TECHNOLOGY
(Mechatronics)
Time: 3 hours Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
⋆⋆⋆⋆⋆

1. (a) Describe various types of Chaplets used in moulding

(b) Discuss the different types of cores. [8+8]

2. (a) Explain the process of making Moulds by Jolt-Squeezing machines.

(b) Describe Oil Fired tilting type Crucible Furnace with a neat sketch. [8+8]

3. (a) Compare the hot rolling and cold rolling process.

(b) Explain the theory of rolling and rolling forces. [8+8]

4. (a) Differentiate between extrusion and drawing.

(b) Explain the forward extrusion process with a neat sketch. [8+8]

5. (a) Sketch and explain various hand hammers and power hammers used in prac-
tice. Mention their applications.
(b) Bring out the differences between punching and drifting operations. Mention
their applications. [10+6]

6. (a) How does the arc-length, weld-speed and current strength affect the quality
of weld?
(b) Differentiate between straight polarity and reverse-polarity as applied to D.C
welding. [9+7]

7. (a) How the straightness is checked by straight edge and Auto-collimators?

(b) Sketch and explain the construction and working of inside micrometer. [8+8]

8. (a) Sketch and explain about clearance fit, interference fit and transition fit. Ex-
plain their applications.
(b) Explain the meaning of 25 H7 /d9 and indicate the importance of each one of
the numericals and alphabets. [9+7]

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Code No: RR311401 Set No. 3
III B.Tech I Semester Supplimentary Examinations, February 2008
MANUFACTURING TECHNOLOGY
(Mechatronics)
Time: 3 hours Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
⋆⋆⋆⋆⋆

1. (a) Describe various tools used in foundry with neat sketches.

(b) Describe various types of sands used in foundry. [10+6]

2. (a) Explain the process of making Moulds by Jolt-Squeezing machines.

(b) Describe Oil Fired tilting type Crucible Furnace with a neat sketch. [8+8]

3. (a) Compare the hot rolling and cold rolling process.

(b) Explain the theory of rolling and rolling forces. [8+8]

4. (a) What is deep drawing? Explain its applications.

(b) Explain hydrostatic extrusion process with a neat sketch. [8+8]

5. (a) Sketch and explain various forging operations used in practice. Mention their
applications.
(b) Sketch and explain the sequence of operations involved in making connecting
rod by upset forging. [8+8]

6. (a) Sketch and explain about various welding joints used in practice and mention
their relative advantages.
(b) Differentiate between A.C and D.C arc welding. [10+6]

7. (a) Describe the construction and working principle of sine bar. Why sine bar
cannot be used to measured angles greater than 450 .
(b) Describe the possible effects in accuracy of measurement due to
i. temperature variation
ii. elastic deformation. [8+8]

8. (a) What is a comparator? Classify various comparators used in practice.

(b) How the accuracy of pitch of a plug screw gauge can be measured. [8+8]

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Code No: RR311401 Set No. 4
III B.Tech I Semester Supplimentary Examinations, February 2008
MANUFACTURING TECHNOLOGY
(Mechatronics)
Time: 3 hours Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
⋆⋆⋆⋆⋆

1. (a) What is meant by seasoning of wood and describe various seasoning methods
for wood.
(b) Describe various pattern allowances [8+8]

2. (a) Explain the process of making Moulds by Jolt-Squeezing machines.

(b) Describe Oil Fired tilting type Crucible Furnace with a neat sketch. [8+8]

3. (a) Describe various rolling products used in industries.

(b) How the forces in rolling are estimated? Explain the theory of rolling. [6+10]

4. (a) Explain the extrusion process used to produce seamless tubes.

(b) Name any two extrusion products and sketch the process used for each. [8+8]

5. (a) Sketch and explain various hand hammers and power hammers used in prac-
tice. Mention their applications.
(b) Bring out the differences between punching and drifting operations. Mention
their applications. [10+6]

6. (a) Sketch and explain flash butt welding and mention its advantages and appli-
cations.
(b) Differentiate between spot welding and projection welding [10+6]

7. (a) How the flatness of the parts can be checked? Sketch various instruments used
for this?
(b) Sketch and explain the construction and working of dial indicator [8+8]

8. (a) How the angle of taper plug gauge is measured? Sketch the arrangement.
(b) Explain about gauge tolerance and wear tolerance. [10+6]

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