AS-7000 Machinery Protection System

AS-7000
Hardware Manual
 Table of Contents
1 Introduction ....................................................................................................................................... 1
1.1 Design .......................................................................................................................................... 2
1.2 General Operation and Safety notes ..................................................................................... 4
1.3 Using this manual ....................................................................................................................... 4
2 AS-7000 Chassis ................................................................................................................................ 5
2.1 Half-Size Chassis ......................................................................................................................... 7
2.2 Full-Size Chassis (18-Slot Backplane) ....................................................................................... 7
2.3 Full-Size Chassis (10-Slot Backplane x 2) .................................................................................. 8
2.4 Mechanical Specifications ....................................................................................................... 9
2.5 Environmental Specifications ................................................................................................. 11
2.6 Locating and Operating......................................................................................................... 11
2.7 Module Insertion / Removal ................................................................................................... 12
2.7.1 Module Insertion ............................................................................................................... 12
2.7.2 Module Removal .............................................................................................................. 12
3 AS-7030SM ...................................................................................................................................... 13
3.1 Chassis/Backplane Interface ................................................................................................. 14
3.2 LED Indicators ........................................................................................................................... 15
3.3 Programming/Monitoring Interface ...................................................................................... 16
3.3.1 Configuration and Analysis Ethernet Port ..................................................................... 17
3.3.2 Configuration Lock ........................................................................................................... 18
3.3.3 Rack Reset Button ............................................................................................................ 18
3.4 Mechanical Specifications ..................................................................................................... 19
4 AS-7035I ....................................................................................................................................... 20
4.1 Chassis Interface ...................................................................................................................... 21
4.2 LED Indicators ........................................................................................................................... 22
4.3 Power Inlet ................................................................................................................................ 23
4.4 Digital I/O Interface ................................................................................................................. 25
4.4.1 Digital Inputs (Rack Inhibit, Rack Reset, Trip Multiply) .................................................. 25
 4.4.2 System Fault Relay ............................................................................................................ 26
4.5 Communication Interface ...................................................................................................... 27
4.6 Mechanical Specifications ..................................................................................................... 28
5 AS-7050MP................................................................................................................................... 29
5.1 Chassis/Backplane Interface ................................................................................................. 30
5.2 LED Indicators ........................................................................................................................... 31
5.2.1 Module Status ................................................................................................................... 32
5.2.2 Channel Status .................................................................................................................. 33
5.2.3 Alarm Status....................................................................................................................... 34
5.2.4 Relay Status ....................................................................................................................... 35
5.3 Buffered Outputs ...................................................................................................................... 36
5.4 Transducer Power .................................................................................................................... 37
5.5 Sensor Inputs Circuitry.............................................................................................................. 38
5.5.1 Coupling ............................................................................................................................ 39
5.5.2 24-bit sampling .................................................................................................................. 39
5.5.3 Speed/Phase Processing ................................................................................................. 39
5.5.4 Programmable Hysteresis ................................................................................................ 40
5.6 Mechanical Specifications ..................................................................................................... 41
9 AS-7055IT ......................................................................................................................................... 42
9.1 Chassis Interface ........................................................................................................................... 43
9.2 Sensor Inputs .................................................................................................................................. 44
9.3 Recorder (4-20mA) Outputs ........................................................................................................ 46
9.3 Relay Outputs ................................................................................................................................ 47
9.4 Mechanical Specifications .......................................................................................................... 48
 1 Introduction
The AS-7000 Protection System is a rack based industrial instrument. It includes a chassis,
passive backplane, and configurable modules coupled with rear interface cards. The
modules can be installed or removed as needed depending on the application requirements.
For protection applications, they operate independently, providing a fault tolerant system.
Additionally, the AS-7000 provides access to real-time streamed data for use with Alta
Solutions machinery or analysis software applications. Up to a total of 64 protection channels
can be configured to interface to many types of sensors including, accelerometers, pressure
transducers, velocity transducers, and displacement probes.

Features Include:
 Up to 64 dynamic inputs
 Up to 8 speed inputs
 Continuous gap free parallel sampling of all channels
 Data streaming via standard Ethernet connection to PC or laptop
 Wide input voltage tolerance and power input protection
 Low power, fan-less design

Figure 1 - AS-7000 Protection System (front view)

AS-7000 Hardware Manual page 1

1.1 Design
The AS-7000 Protection System hardware is designed to be flexible. A passive backplane is
mounted within a chassis providing both front and rear access to install protection modules
and interface cards respectively. The AS-7000 can be configured by simply removing or
installing the quantity and type of modules required.

Figure 2 - AS-7000 chassis with front protection modules and rear interface cards shown

The AS-7000 System modules are outlined here:

 AS-7030SM: System Monitor module
System configuration programming port.
Momentary push-button to clear system faults.
Lockout key-switch to protect system configuration programming.
Install in front chassis slot 1 and/or slot 2 only.

AS-7000 Hardware Manual page 2

  AS-7035I: Interface card (companion to AS-7030SM module)
Redundant power inlets, Power A and Power B.
Isolated digital inputs for Inhibit, System Reset, and Trip Multiply.
System Fault Relay output (1 Form C).
Ethernet communication ports, COM A and COM B.
Real-Time monitoring streaming port.
Install in rear chassis slot 1R and/or slot 2R only.

 AS-7050MP: Machinery Protection module

Four channel machinery protection processing module with channels configurable for
either dynamic or phase marker processing.
Buffered output ports for each channel.
Install in any front chassis slot, 3 through 18.

 AS-7055IT: Interface card (companion to AS-7050MP module)

Field interface for four sensor inputs (pluggable terminal blocks).
Field interface for four 4-20mA recorder outputs.
Field interface for four isolated relay outputs (1 Form C).
Install in any rear chassis slot, 3R through 18R.

 AS-7070TM: Temperature Monitor module

Six channel temperature monitoring processing module with channels configurable for
either Thermocouple or RTD (2, 3, and 4-wire).
Install in front chassis any slot, 3 through 18.

 AS-7075I: Interface card

Field interface for six temperature sensor inputs.
Field interface for six 4-20mA recorder outputs.
Install in any rear chassis slot, 3R through 18R.

AS-7000 Hardware Manual page 3

1.2 General Operation and Safety notes

 Before energizing the AS-7000 System, ensure a well-established earth safety ground
reference is available and connected to the chassis at the AS-7035I card.
 Except for the fuses in the AS-7035I card, there are no field serviceable parts within any
of the AS-7000 hardware. Do not open any access panels. Service should only be
accomplished by a qualified factory representative.
 Do not operate the AS-7000 where flammable vapors are present.
 Do not operate the AS-7000 where conductive pollution is present.
 The AS-7000 should not be used where it can be splashed with any fluid.

1.3 Using this manual

 This manual describes several aspects of the AS-7000 system hardware including
specifications, connections, mounting, servicing, and operation. It is applicable to all
factory configured versions.
 The AS-7000 system should not present a hazard to operating personnel if installed and
operated in accordance with the instructions in this manual.
 Please read the manual completely and follow all notes, cautions, and warnings
before operating.

This note symbol is intended to alert the reader to the presence of important
information

This caution symbol is intended to alert the reader to the presence of important
instructions that should be followed to prevent possible personal injury or
equipment damage.

This warning symbol is intended to alert the reader to the presence of important
instructions that should be followed to prevent possible personal injury or death
from electrical shock.

AS-7000 Hardware Manual page 4

 2 AS-7000 Chassis
The AS-7000 System utilizes an open chassis design available in a half-size or full-size
configuration. Either chassis includes a passive backplane accessible from both the front and
rear.

Half Full

Figure 3 - Chassis size options

The AS-7000 chassis provides slots to insert protection modules and interface cards, guiding the
connection to the integrated passive backplane. The backplane provides both distributed
power and communication access to the installed modules. Front and back connectors in
each slot allow direct communication between front modules and rear modules. The chassis
slots are numbered starting from the left (slot 1) and incrementing to the right. AS-7030SM, AS-
7050MP, and AS-7070TM modules are installed in the front while companion AS-7035I, AS-
7055IT, and AS-7075I cards are located at the rear. The first two slots (1 and 2) at the front of
the chassis are reserved for AS-7030SM modules only.

The AS-7000 chassis weight can vary depending on final configuration. It is

recommended that locating and installing the chassis be conducted by at
least two people.

AS-7000 Hardware Manual page 5

 Half-Size Front Full-Size Front

Half-Size Rear Full-Size Rear

AS-7000 Hardware Manual page 6

 Figure 4 - Slot layout and numbering (Front and Rear)

2.1 Half-Size Chassis

The AS-7000 half-size chassis includes a 10-slot passive backplane allowing the user to install
any combination of AS-7050MP and AS-7070TM modules up to a total of 8.

Figure 5 - Example of Half-Size Chassis with 10-Slot Backplane populated with 8 AS-7050MP modules (front view)

2.2 Full-Size Chassis (18-Slot Backplane)

The AS-7000 full-size chassis can be factory configured with an 18-slot passive backplane
allowing the user to install any combination of AS-7050MP and AS-7070TM modules up to a
total of 16. While the chassis mechanically provides 21 slots, there are a maximum of 18
accessible on the 18-slot backplane.

Figure 6 - Example of Full-Size Chassis with 18-Slot Backplane populated with 16 AS-7050MP modules (front view)

AS-7000 Hardware Manual page 7

2.3 Full-Size Chassis (10-Slot Backplane x 2)
The AS-7000 full-size chassis can be factory configured with two 10-slot passive backplanes
allowing the user to install any combination of AS-7050MP modules up to a total of 8 for each
half.

Figure 7 - Example of Full-Size Chassis with two 10-Slot Backplanes and modules (front view)

AS-7000 Hardware Manual page 8

2.4 Mechanical Specifications

Figure 8 - Half-Size chassis mounting and cut-out dimensions

AS-7000 Hardware Manual page 9

 Figure 9 - Full-Size chassis mounting and cut-out dimensions

AS-7000 Hardware Manual page 10

 Chassis Physical Attributes
Half-Size Chassis
10.25” x 11.26” x 10.25” 26cm x 28.6cm x 26cm
Dimensions (W x D x H) < 25 lbs < 11.34 kg
Weight* Full-Size Chassis
19.00” x 11.26” x 10.25” 48.3cm x 28.6cm x 26cm
< 35 lbs < 15.88 kg
* Total weight dependent on type and number of modules included
Table 2-4: Chassis Physical Attributes

2.5 Environmental Specifications

Environmental Limitations
Operating Storage

Temperature 0°C to +70°C -55°C to +85°C

10% to 85%, non- 10% to 85%, non-
Humidity
condensing condensing
No Explosive Gas
Atmosphere No Corrosive Gas
No Conductive Dust
Table 10 - Environmental Limitations

2.6 Locating and Operating

When locating the AS-7000 chassis, care should be exercised regarding the weight and
accessibility. It is recommended that the AS-7000 be installed as an empty chassis, void of any
modules until secured. Two people should be utilized when installing the AS-7000 chassis
allowing one person to support the unit while the other secures it. In addition, it is
recommended that support rails be utilized in the electronics rack to hold the AS-7000.

Operation Limitations
For optimum operation, allow at least 2 minutes for
Warm Up Time
circuitry temperatures to stabilize
Vibration (Sine
5 G (5 – 500Hz)
Wave)
Table 11 - Operation Limitations

AS-7000 Hardware Manual page 11

2.7 Module Insertion / Removal
The front protection modules plug into receptacles on the AS-7000 backplane. Alignment is
ensured via backplane mounted pins and module mounted guide sockets. The front
protection modules are “hot swappable” and can be installed or removed with power
applied to the AS-7000 rack.

2.7.1 Module Insertion

 Align the module with the upper and lower slot guides in the chassis.
 Gently apply equal pressure to the top and bottom of the module faceplate slowly
pushing the module into the chassis along the upper and lower slot guides.
 Prior to the module being fully seated, increased resistance will be felt as contact
between the module guide sockets and backplane guide pins occurs. The module
latches will also contact the top and bottom of the chassis frame.
 Follow through with gentle pressure until the module fully seats into chassis. The front
panel latches will engage and the module will fully seat into the backplane.
 To secure the module, tighten one screw each at top and bottom of the module
faceplate near the latches.

2.7.2 Module Removal

 Fully loosen one each of the two securing screws located at the top and bottom of the
module faceplate near the latches.
 Gently expand, with equal pressure, the latches at the top and bottom of the module
faceplate until the module disengages from the backplane.
 Gently with equal force grasp the top and bottom of the module faceplate and gently
pull the module along the slot guides until it is removed from the chassis.
 Practice caution regarding the backplane connectors to avoid bumping or damaging
them during removal.

AS-7000 Hardware Manual page 12

 3 AS-7030SM
The AS-7030SM module functions as the interface to the AS-7000 system, providing the
programming access point to configure the installed protection modules. Additional
monitoring functionality is also available via real-time data streaming through this port.

Figure 12 - AS-7030SM module

AS-7000 Hardware Manual page 13

3.1 Chassis/Backplane Interface
The AS-7030SM module is “hot swappable” and can be installed or removed with power
applied to the AS-7000 system. The module will sync communication with the installed
protection modules once it powers up and initializes. The AS-7030SM module will only function
when installed in slot 1 or 2.

Figure 13 - Backplane interface connectors and faceplate latches

AS-7000 Hardware Manual page 14

3.2 LED Indicators
In addition to module status feedback through the configuration software, the AS-7030SM
provides status information locally via LED indicators on the module faceplate.

Figure 14 – AS-7030SM panel LED indicators

 [OK] Module Status LED

o Module functioning correctly
o Module health fault
 Over temperature (module internal temperature > 65.6°C)
 Low or high input power voltage level (<15Vdc or >30Vdc)
 Internal voltages out of range
o Fail startup self-tests
 Clock detection
 DSP operation
 Memory and EEPROM access
 [ACT] Module Activity Status LED
o Module is a Master controlling backplane communication

o Module is a Slave

o Module is not active

 [A] and [B] Power Status LEDs
o Module power source is active and within limits
o Module power source fault

AS-7000 Hardware Manual page 15

 o Module power source is active but was out of limits

o Module power source is switched off or disconnected

3.3 Programming/Monitoring Interface

The AS-7030SM provides a programming interface to all protection modules on the lower
portion of the front panel. A configuration programming lockout switch, reset button, and
Ethernet jack are located here. See details on configuring the AS-7000 system in the Software
Configuration Manual.

Figure 15 - Programming/monitoring port interface

Do not route the PROGRAM port Ethernet cable through a switch, router, or any
other Ethernet management device. This port utilizes a low level raw Ethernet
proprietary interface instead of a TCP/IP protocol. The high bandwidth of the
streaming data could degrade all network traffic performance.

AS-7000 Hardware Manual page 16

3.3.1 Configuration and Analysis Ethernet Port
Located on the front panel of the AS-7030SM is an Ethernet port that is used for
configuration and analysis via an external PC or laptop. Using the AS-7080
Configuration Software, an operator can connect to this port and perform the
following actions:

 Read (upload) the current system configuration

 Write (download) a new system configuration
 Monitor data from the system using the table and bar displays

Figure 16 - AS-7080SW Config Tool

Note: To write a configuration, the system must be in the “configuration mode” as described
in the following section.

Using the AS-410 Machinery Analysis Software, an operator can perform the following:
 Real-time time, spectral, and transient analysis
 Gap-free streaming of dynamic data for playback
 Transfer of data to other external systems (historians and control systems)

AS-7000 Hardware Manual page 17

3.3.2 Configuration Lock
To avoid accidental and unauthorized configuration changes, there is a key
lock located on the front panel of the AS-7030SM module. This lock accepts a
key to change the system from a LOCK (normal operating mode) to CONFIG
(configuration mode).

When the AS-7000 system is in the “LOCK” mode, the operator can still run the
AS-7000 Configuration Software to connect, read current configuration, and
view live data. However, while in the “LOCK” mode, if the operator tries to
“write” or download a new configuration to the AS-7000, the following warning message will
appear:

3.3.3 Rack Reset Button

A push button located at the bottom of the AS-7030SM module front panel
allows the operator to issue a global system reset. When pressed, a hard-wired
global reset signal will be broadcast to all modules connected on the
backplane and cause the following actions to be taken:

 Clears the power fault alarms on all AS-7030SM module

 Clears any latched “alert” or “danger” alarms on all AS-7050MP modules
 Adds global reset entry to the system log

AS-7000 Hardware Manual page 18

3.4 Mechanical Specifications

Figure 17 - AS-7030SM module

AS-7000 Hardware Manual page 19

 4 AS-7035I
The AS-7035I card provides both fused power inlets and a communication interfaces.
Integration with external control systems is accomplished via three isolated digital inputs, one
system fault relay output, and three Ethernet ports. One of the Ethernet ports operates as a
real-time streaming port available for use with Alta Solutions machinery or analysis software
applications. At least one AS-7035I module is required to operate the AS-7000 system. The AS-
7035I is a companion card to the AS-7030SM and should be installed in the rear of the AS-7000
chassis for each AS-7030SM module installed in the front.

Figure 18 - AS-7035I card

AS-7000 Hardware Manual page 20

4.1 Chassis Interface
The AS-7035I card is used to provide power to the AS-7000 system, and therefore is not “hot
swappable”. The AS-7035I card will only function when installed in slot 1R or 2R.

Figure 19 - Backplane interface connectors and faceplate latches

AS-7000 Hardware Manual page 21

4.2 LED Indicators
The AS-7035I indicates the communication status of the three Ethernet ports locally via RJ45
receptacle integrated LED indicators at the bottom of the card faceplate.

LED Indicators
LINK ACT STATUS
OFF OFF No valid link / No communication
Valid link established
Carrier signal present between network
ON OFF
physical interface
No communication activity
Valid link pass state with valid receive
ON BLINK
and transmit activity (100Mb rate)

Figure 20 – AS-7035I panel LED indicators

AS-7000 Hardware Manual page 22

4.3 Power Inlet
The AS-7035I provides two “OR’d” power inlets. These are redundant, each with the capability
to power the entire backplane. Two separate power supplies can be connected providing
fault tolerance in case of a power supply failure.

NEVER CONNECT AC LINE VOLTAGE DIRECTLY TO THE POWER INLET

Damage and/or injury could result. The AS-7000 is designed to be powered only from a DC
voltage source.

Figure 21 - Power inlet ports

Do not plug or unplug the removable terminal block while it is energized.

Uneven insertion could cause a malfunction in the start up process. It is
recommended to include a circuit disconnect with the connected field power
supply as a means to electrically disconnect power.

AS-7000 Hardware Manual page 23

 Power Inlet Ports (A & B)*
Valid Range: +18Vdc to +30Vdc (Nominal = +24Vdc)
Voltage
Alarm Range: +15Vdc to +18Vdc / +30Vdc to +33Vdc
Maximum: 150Wmax @ +24Vdc
Power Example 16-Channel Protection System:
30W @ +24Vdc
Fuse Rating: 250VAC @ 6.3A SLO-BLO
(1 per port) Size: 5 x 20 mm
+24Vdc: Power Supply Positive Input
COM: Power Supply Return
Connector SHLD: System Chassis Ground
(1 per port) Wire Gauge: 24-12AWG Stranded
Plug Pin Pitch: 5.08mm
Connection Type: Screw with tension sleeve
*OR’d internally to provide fail over fault tolerant redundancy
Table 22 - Power inlet specifications

While the system will continue to operate at voltages within the alarm range
(+15Vdc to +18Vdc / +30Vdc to +33Vdc), this could cause excessive heat and
shorten internal component life. Corrective action should be taken to avoid
long term operation under these conditions.

AS-7000 Hardware Manual page 24

4.4 Digital I/O Interface
The AS-7035I provides digital I/O in the form of three isolated digital inputs and one system fault
relay output for discrete communication with external control systems.

4.4.1 Digital Inputs (Rack Inhibit, Rack Reset, Trip Multiply)

The three isolated digital inputs are provided on a 6-pin terminal plug.

Figure 23 - Remote input control

Digital Inputs
Inhibit
Function Reset Alarm Latch
Trip Multiple
Removable Terminal Block (3 Isolated Input Pairs,
Biased Internally)
Connector
Inhibit: Contact Closure Sensing
(Electrical)
Reset Alarm Latch: Contact Closure Sensing
Trip Multiple: Contact Closure Sensing
Removable Terminal Block
Connector Maximum Gauge: 16AWG Stranded
(Mechanical) Plug pin Pitch: 3.81mm
Connection Type: Screw Clamp
Activation <1kOhm (shorted)

De-activation >10kOhm (open)

Isolation Common mode (2500Vpeak)

Table 24 - Digital Inputs table

AS-7000 Hardware Manual page 25

4.4.2 System Fault Relay
The fault relay output is provided on a 3-pin plug.

Figure 25 - System fault relay

System Fault Relay

Function System Fault
Removable Terminal Block
NO: De-Energized Relay (Open Contacts)
Connector (Electrical)
COM: Relay Common Pole
NC: De-Energized Relay (Closed Contacts)
Removable Terminal Block
Connector Maximum Gauge: 10AWG Stranded
(Mechanical) Plug pin Pitch: 7.62mm
Connection Type: Screw Clamp
Trigger On / Energized Rack-Wide Normal Condition
Trigger Off / De-
Rack-Wide Abnormal Condition, Loss of Power
Energized
Relay Type 1 Form C, SPDT

Contact Rating 6A @ 28Vdc or 300Vac

Table 26 - System fault relay table

AS-7000 Hardware Manual page 26

4.5 Communication Interface
The AS-7035 module provides both discrete and serial communication ports for integration with
an external control system.

Figure 27 - Communication Interface

Do not route the REAL-TIME port Ethernet cable through a switch, router, or any
other Ethernet management device. This port utilizes a low level raw Ethernet
proprietary interface instead of a TCP/IP protocol. The high bandwidth of the
streaming data could degrade all network traffic performance.

AS-7000 Hardware Manual page 27

4.6 Mechanical Specifications

Figure 28 -AS7035I module

AS-7000 Hardware Manual page 28

 5 AS-7050MP
The AS-7050MP is the machinery protection module. It monitors and processes vibration sensor
inputs, compares them with user programmable limits, and acts on out of limit conditions with
alarms or machinery shutdown.

The AS-7050MP implements the following features:

 Real-time protection on four dynamic inputs.

 Separate data collection of phase matched measurement across multiple modules.
 Support for a wide range of measurements.
 Relays that can be activated by advanced Boolean logic.
 Four 4-20mA recorder outputs to connect to existing control systems or HMIs.
 Four BNC buffered outputs.

Figure 29 - AS-7050MP module

AS-7000 Hardware Manual page 29

5.1 Chassis/Backplane Interface
The AS-7050MP module is “hot swappable” and can be installed or removed with power
applied to the AS-7000 system. Once it powers up and initializes, the module will sync
communication with an AS-7030SM module, if installed in the backplane. The AS-7050MP
module can be installed in any of the backplane slots except slots 1 and 2.

Figure 30 - Backplane interface connectors and faceplate latches

AS-7000 Hardware Manual page 30

5.2 LED Indicators
Located at the top of AS-7050MP module front panel is a series of LEDs that provide local
feedback to the operator of the status of the module, channels, and relays.

Figure 31 - AS-7050MP panel LED indicators

AS-7000 Hardware Manual page 31

5.2.1 Module Status
The upper two LEDs labeled “OK” and “ACT” indicate the health status and operation
condition of the module.

Figure 32 – AS-7050MP module status

 [OK] Module Status LED

o Module functioning correctly
o Module health fault
 Over temperature (module internal temperature > 65.6°C)
 Low or high input power voltage level (<15Vdc or >30Vdc)
 Internal voltages out of range
o Fail startup self-tests
 Clock detection
 DSP operation
 Memory and EEPROM access
 [ACT] Module Activity Status LED
o Module is active and communicating

o Module configuration in progress

o Module is not active

AS-7000 Hardware Manual page 32

5.2.2 Channel Status
The middle left vertical column of four LEDs labeled “STATUS” indicate the condition of each of
the four dynamic input channels within the module.

Figure 33 – AS-7050MP channel status

 [STATUS] Channel Status LEDs

o Channel is OK (within valid OK range)
o Channel is OK and in trip multiply mode

o Channel is inhibited by global or local inhibit signal

o Channel is NOT-OK (outside of valid OK range)
o Channel is disabled (not processing or protecting)

AS-7000 Hardware Manual page 33

5.2.3 Alarm Status
The middle right vertical column of four LEDs labeled “ALARMS” indicate the condition of each
of the four alarm channels within the module.

Figure 34 - AS-7050MP alarm status

 [ALARMS] Alarm Status LEDs

o Channel alarm is not in alert or danger
o Channel alarm is not in alert or danger and in trip multiply mode

o Channel alarm is in warning condition (alert)

o Channel alarm is in danger condition
o Channel alarm is in danger condition and was first to enter

AS-7000 Hardware Manual page 34

5.2.4 Relay Status
The lower group of four LEDs labeled “RELAY” indicate the condition of each of the four relay
outputs within the module.

Figure 35 - AS-7050MP relay status

 [1] [2] [3] [4] Relay Status LEDs

o Relay is inactive
o Relay is active
o Relay is bypassed

o Relay is disabled

AS-7000 Hardware Manual page 35

5.3 Buffered Outputs
Four BNC connectors are located on the lower front panel of the AS-7050MP module and
provide access to a buffered output for each of the modules four analog (sensor) input
signals. Each of the outputs provides an electrically buffered interface so that external
analysis devices can be connected without distorting the incoming analog (sensor) signal
used for machinery protection.

Buffered Outputs Electrical Specifications

Voltage Range +/- 20V

Frequency Range DC to 20kHz (<1% error)

Output Impedance 50 Ω

Connector BNC

Table 36 - AS-7050MP front panel Buffered Outputs

AS-7000 Hardware Manual page 36

5.4 Transducer Power
The AS-7050MP module supplies transducer power for each sensor channel and is available at
the sensor input terminal plug. Transducer power for each channel is switch selectable
between -23Vdc and +23Vdc (ships with factory default selection of -23Vdc). A 4-channel dip
switch selector is accessible through the module cover shield.

Figure 37 – Transducer power output voltage selector switches

Transducer Power Electrical Specifications

Voltage -23Vdc or +23Vdc
Load Current 20mA max

AS-7000 Hardware Manual page 37

5.5 Sensor Inputs Circuitry
The AS-7050MP analog circuitry includes configurable coupling, analog signal conditioning,
and high speed 24-bit sampling. All sensor inputs are referenced to system common. The
internal system common is typically connected to chassis ground at the power inlet (selector
switch on AS-7035I). In addition, when programmed via the configuration software, any sensor
input signal can be conditioned for speed and phase processing calculations.

Sensor Inputs Specifications

Quantity 4

A/D (Resolution) Sigma Delta (24-bit)

Sampling Simultaneous for all analog inputs

Dynamic Range >110dB (typical)

Signal-to-Noise Ratio >110dB (typical)

Full Scale Range +/- 20V peak (Overload indicated @ <-20V or > +20V

Input Impedance >100kΩ

Frequency Range DC to 20kHz

Amplitude Error <1%

Speed/Phase Processing

Minimum pulse width 1 μsecond

Noise Floor >110dB (typical)

Speed Range 1 to 1,000,000 RPM

<0.01% (24-60k RPM)
RPM Error
<0.13% (60k – 1,000k RPM)
Pulses per Revolution Programmable (0.01 to 10,000)

Trigger Threshold -20V to +20V

Trigger Slope Programmable (Rising or Falling)

Hysteresis Programmable (.2V or .5V)

AS-7000 Hardware Manual page 38

5.5.1 Coupling
The AS-7050MP analog circuitry provides several types of programmable coupling. Sensor
type will determine the coupling method. The following table details the coupling available.

Analog Input Programmable Coupling Options

AC The DC bias is removed, only signal dynamics are sampled

DC DC bias and signal dynamics are sampled

An integrated electronic piezoelectric (IEPE) bias current of 3.3mA
IEPE +/- .3mA @ a 24Vdc compliance voltage is connected to the
transducer. The DC bias level is included in the dynamic signal.

5.5.2 24-bit sampling

The analog conditioning circuit performs the required gain and anti-aliasing filtering prior to
sampling. The AS-7050MP utilizes 24-bit high speed analog to digital converters. The Delta-
sigma design uses high speed oversampling and internal digital filtering to acquire data with
both low noise and wide dynamic range. The sample rate of the analog to digital converters
is programmable. By setting the frequency span of the data collection, the sample rate is
then determined as follows: sample rate = 2.56 x frequency span. The following frequency
spans (in Hz) are programmable: 50, 100, 200, 400, 500, 1000, 2000, 4000, 5000, 10000, and
20000.

5.5.3 Speed/Phase Processing

Rotational velocity and phase are determined from the dynamic input signals by comparing
against a voltage level set-point. Depending on the application, the sensor input can be a
single pulse or multiple pulses per revolution.

Figure 37 – Simple speed input signal example using a proximity sensor

AS-7000 Hardware Manual page 39

Alta employs a proprietary algorithm to evaluate the incoming pulse stream to determine
rotational speed from 1 RPM to 1,000,000 RPM within .1% accuracy. The speed input circuitry
includes low pass filtering and a programmable hysteresis compensated comparator sampled
at a dual clock rate.

5.5.4 Programmable Hysteresis

Analog conditioning in the form of low pass filtering attenuates frequencies above 15kHz.
Additionally, comparator hysteresis compensation of either .2 Vdc or .5 Vdc can be
programed via the configuration software. Typically, a hysteresis setting of .2 Vdc with a
properly configured set-point is adequate for most applications. If excessive noise is observed
at the speed input, the speed sensor cabling, shielding, and general system grounding should
be reviewed. If required, the hysteresis can be set to .5 Vdc.

Figure 38 – Comparison of comparator operation without and with hysteresis compensation

AS-7000 Hardware Manual page 40

5.6 Mechanical Specifications

Figure 39 - AS-7050MP Mechanical Specifications

AS-7000 Hardware Manual page 41

 9 AS-7055IT
The AS-7055IT card provides the input receptacles for sensors connecting to the AS-7050MP
module. Access to the relay and 4-20mA recorder outputs are available on this card. The AS-
7055IT card is a companion card for each AS-7050MP module and is required to be installed in
the rear of the AS-7000 chassis for each AS-7050MP module installed in the front.

Figure 38 - AS-7055IT card

AS-7000 Hardware Manual page 42

9.1 Chassis Interface
The AS-7055IT card mates to the AS-7000 rack via backplane connectors and guide pins
located on the back of the module. It is secured with two latches and two screws on the front
panel faceplate at the top and bottom. The AS-7055IT card provides connectivity for external
field connections to the AS-7050MP module. It is not “hot swappable”. The AS-7050MP card
should only be installed in slots 3R through 18R.

Figure 39 - Backplane interface connectors and faceplate latches

AS-7000 Hardware Manual page 43

9.2 Sensor Inputs
Sensor inputs to the AS-7000 system are connected via two terminal plugs on the upper
faceplate of the AS-7055IT card. Each terminal plug lands the field wiring for two separate
sensors allowing up to four dynamic sensor inputs to be connected per card. The dynamic
analog signals from the sensor connections are routed through the card and backplane to
the associated AS-7050MP installed in the front of the chassis.

All dynamic input commons are connected. Do not connect earth grounded
sensors. If using earth grounded sensors, a galvanic isolation circuit should be
employed to break any ground loops that could introduce noise into the
system.

Figure 40 – Typical sensor input field connections

Terminal Configuration and Function Description

PWR* Transducer power supplied for proximity probes
Sensor dynamic signal common return and transducer power
COM
return
SIG Sensor dynamic signal input to system
SHLD Chassis reference, optional landing for field cable shield
*Configurable for either +24Vdc or -24Vdc via dip switch selectors on associated AS-7050MP Module

AS-7000 Hardware Manual page 44

ESD suppressors are designed into the analog input circuitry to protect against static discharge
events. The input circuit is tolerant of input voltages up to +/-30Vdc. Any voltages exceeding
this range could cause permanent damage. Input impedance is greater than 100 kΩ.

Figure 41 – Input Circuitry ESD Protection

AS-7000 Hardware Manual page 45

9.3 Recorder (4-20mA) Outputs
Four Recorder Outputs (4-20mA) are available on each AS-7055IT card. Access is provided via
an 8-pin terminal plug located mid-way down the AS-7055IT faceplate.

Figure 42 - Recorder outputs

Recorder Outputs Specifications

8-Pin Terminal Plug for all four channels
[AO1, COM] recorder output channel 1
[AO2, COM] recorder output channel 2
Connector Type [AO3, COM] recorder output channel 3
[AO4, COM] recorder output channel 4
AO: 4-20mA Loop Source Output
COM: 4-20mA Loop Return Input
Type Non-isolated (all COM loop returns are common)

Resolution 10uA

Update Rate Typical 10msec (process loading dependent)

Loop Supply Voltage 24Vdc supplied internally

Loop Resistance 800Ω maximum

Table 43 - Recorder Outputs Specifications

AS-7000 Hardware Manual page 46

9.3 Relay Outputs
Four isolated digital outputs in the form of relays are supplied on the AS-7055IT card. Access is
provided via a 6-pin terminal plug located near the bottom of the AS-7055IT faceplate.

Figure 44 - Relay outputs

Relay Outputs
6-Pin Terminal Plug per two relay channels
[NC1, ARM, NO1] relay channel 1
[NC2, ARM, NO2] relay channel 2
[NC3, ARM, NO3] relay channel 3
[NC4, ARM, NO4] relay channel 4
NC: Normally Closed (unpowered shelf state or de-
energized)
Connector Type ARM: Common pole
NO: Normally Open (unpowered shelf state or
energized)
Activated Relay De-Activitated Relay

Type 1 Form C, SPDT

Contact Rating 6A @ 28Vdc or 300Vac

Max Switched
180W or 1800VA
Power
Table 45 - Relay Outputs Specifications

AS-7000 Hardware Manual page 47

9.4 Mechanical Specifications

Figure 46 - AS-7055IT card

AS-7000 Hardware Manual page 48