Beruflich Dokumente
Kultur Dokumente
CM SP
Self-priming
Service instructions
English (GB) Service instructions
English (GB)
95120839
3 4 T Amb 5 °C 5 Insulation class 8 9
5.3 Assembling the pump 7
Q nom m³/h GPM Q nom 10 m³/h 10 GPM
5.4 MG 71 and MG 80 motors
10 10
8
50 Hz
60 Hz
H nom 11 m 11 PSI H nom 11 m 11 PSI
5.5 MG 90, MG 100, MG 112 and MG 132 motors 8
H max 12 m 12 PSI H max 12 m 12 PSI
5.6 Checking and replacing impellers and chambers 9
6. Fault finding 10 Fig. 1 Pump nameplate
7. Drawings 12
7.1 CM SP 1, 3, 5 12
Pos. Description
8. Order of assembly for chambers and impellers 13
1 Pump type
50 Hz 1 ~ 2 / 2 V 60 Hz 1 ~ 2 / 2 V
I max 3 / 3 A I max 3 / 3 A
95120836
Pos. Description
1 Number of phases
2 Voltage [V]
3 Maximum current [A]
4 Rated current [A]
5 Power output [kW] / [hp]
Single-phase pumps only:
6
Capacitor size [F] and voltage [V]
2
2.2 Type key
English (GB)
Example CM 3 -6 O -R -I -E -A V B E C -A -A -N
Note The type key cannot be used for ordering, as not all combinations are possible.
3
3. Tightening torques and lubricants
English (GB)
4
4. Service tools
English (GB)
A B C D
E F G H
I J K L
M N
5
5. Dismantling and assembly 5.2 Dismantling the pump
English (GB)
16. Remove O-ring (pos. 31) and cover plate (pos. 32).
6
5.3 Assembling the pump 7. Fit spring (pos. 108) and driver (pos. 112). See fig. 6.
English (GB)
Assembly of MG 71 and MG 80, see section
5.4.2 Assembling the motor.
Note
Assembly of MG 90 and MG 100, see section
5.5.2 Assembling the motor.
8. Fit air separator chamber (pos. 4d), spacing pipe (pos. 64)
and impeller (pos. 49).
9. Fit rubber seal (pos. 64f) in rubber seal retainer (pos. 64g)
and impeller (pos. 49), and slide it on the shaft.
4. Fit rotating seal face (pos. 104) so that the seal face touches
the stationary seat (pos. 103).
Caution Do not touch the seal face. Fig. 7 Correct fitting of lock washers
5. Fit O-ring (pos. 107) in rotating seal face (pos. 104). 13. Hold clamp (pos. 64c), and tighten nut (pos. 67). See section
Lubricate the O-ring. See section 3. Tightening torques and 3. Tightening torques and lubricants.
lubricants. 14. Fit spring (pos. 5e) in base (pos. 5d).
6. Fit retainer (pos. 111) and stop ring (pos. 111a). See fig. 5. 15. Fit spring valve (pos. 5e and 5d) on valve chamber (pos. 4e).
16. Fit valve chamber (pos. 4e).
17. Fit the two empty chambers (pos. 4f).
18. Fit water trap (pos. 5b) and O-ring (pos. 5c).
19. Fit sleeve (pos. 16) and clamping flange (pos. 6a).
20. Fit and cross-tighten staybolts (pos. 26). See section
3. Tightening torques and lubricants.
TM04 4325 1909
7
5.4 MG 71 and MG 80 motors 5.5 MG 90, MG 100, MG 112 and MG 132 motors
English (GB)
Dismantle the pump before dismantling the motor. See section Dismantle the pump before dismantling the motor. See section
5.2 Dismantling the pump. 5.2 Dismantling the pump.
5.4.1 Dismantling the motor 5.5.1 Dismantling the motor
1. Remove screws (pos. 152). 1. Remove screws (pos. 152).
2. Remove fan cover (pos. 151). 2. Remove fan cover (pos. 151).
3. Remove fan (pos. 156) and seal ring (pos. 159a). 3. Remove fan (pos. 156) and seal ring (pos. 159a).
4. Remove screws (pos. 181). 4. Remove staybolts (pos. 181).
5. Remove motor flange (pos. 156b) and gasket (pos. 157a). 5. Remove motor flange (pos. 156b), gasket (pos. 157a) and
6. Remove diverting disc (pos. 79), O-ring (pos. 158a) and bearing cover (pos. 156a).
bearing cover plate (pos. 155). 6. Remove diverting disc (pos. 79), O-ring (pos. 158a) and
7. Pull shaft (pos. 51) out of stator housing (pos. 150). bearing cover plate (pos. 155).
8. Pull bearing (pos. 153) off shaft (pos. 51). 7. Pull shaft (pos. 51) out of stator housing (pos. 150).
9. Remove O-ring (pos. 159) and spring (pos. 158). 8. Pull bearing (pos. 153) off shaft (pos. 51).
10. Pull bearing (pos. 154) off shaft (pos. 51). 9. Remove O-ring (pos. 159) and spring (pos. 158).
10. Pull bearing (pos. 154) off shaft (pos. 51).
5.4.2 Assembling the motor
1. Push bearing (pos. 154) on shaft (pos. 51). 5.5.2 Assembling the motor
2. Fit spring (pos. 158) and O-ring (pos. 159). See fig. 8. 1. Push bearing (pos. 154) on shaft (pos. 51).
2. Fit spring (pos. 158) and O-ring (pos. 159). See fig. 9.
8
5.6 Checking and replacing impellers and chambers
English (GB)
Check Replace
9
6. Fault finding
English (GB)
Warning
Before removing the terminal box cover, make sure that the power supply has been switched off. Make sure that it
cannot be accidentally switched on.
The pumped liquid may be scalding hot and under high pressure. Before any removal or dismantling of the pump,
the system must therefore be drained, or the isolating valves on either side of the pump must be closed.
10
Fault Cause Remedy
English (GB)
9. The pump runs, but does not deliver Self-priming pumps only:
the rated flow.
a) Internal valve does not close. Close the tap gradually until a sudden rise in
pressure or flow can be seen. Then open the
tap gradually until the required flow is reached.
10. The pump runs backwards when a) Leakage in suction pipe. See 5. c).
switched off. b) Foot or non-return valve are defective. See 6. c).
c) Foot valve is stuck in completely or
See 6. c).
partly open position.
11. The pump runs with reduced a) Wrong direction of rotation. Three-phase pumps only:
performance. Switch off the power supply with the external
circuit breaker, and interchange two phases in
the pump terminal box.
a) See 5. a), b), c), d).
11
7. Drawings
English (GB)
7.1 CM SP 1, 3, 5
45 65
Fig. 11 CM SP 1, 3, 5
12
8. Order of assembly for chambers and impellers
English (GB)
The tables below help to place chambers in the right order when assembling the pump.
Pos., see
Description
drawing, fig. 11
Chamber, cpl. with ribs and guide
A 4d
vanes
Chamber, cpl. B 4
Valve chamber C 4e
Chamber, empty D 4f
Impeller E 49
CM SP 1, 3, 5
Number of
3 4 5 6 7**
impellers
Pos. Chamber Impeller Chamber Impeller Chamber Impeller Chamber Impeller Chamber Impeller
1* A E A E A E A E A E
2 B E B E B E B E B E
3 C E B E B E B E B E
4 D C E B E B E B E
5 D D C E B E B E
6 D D C E B E
7 D D C E
8 D D
9 D
* Pos. 1 is next to the motor.
** Only CM SP 5.
Subject to alterations.
13
14
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