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BENCH TYPE BOX & PAN BRAKE

OPERATOR MANUAL & PARTS LIST

桌上型手動折床
操作及零件手冊

MODEL: PB-416 48"× 16GA

 BENCH TYPE
BOX & PAN BRAKE
OPERATOR MANUAL
& PARTS LIST

MODEL: PB-416 48"× 16GA

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BENCH TYPE BOX & PAN BRAKE OPERATORS MANUAL
Reading carefully and thoroughly the operation manual before installation and operation will
ensure your machine in perfect functions and work efficient.

RECEIVING AND UNPACKING

On receiving your machine, examine if the outer packing is in good condition. Then, remove
the cover to inspect whether there is any damage or loss caused during transportation. If any
is found, please immediately notify the transportation and your supplier. Some parts and
accessories are knocked down and in bulk packing to save transportation space. You must
check those parts and accessories in extra care, and assemble them on to the machine
according to the illustrations.

INSTALLATION
The machine must be installed indoors on a solid level floor. For easy operation, a space of
one meter or more must be reserved on four sides of the machine. The work place must be
well lighted to prevent any possible wrong operation or danger caused.
Clean the machine only with kerosene after installation.

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CAUTIONS
It is strictly forbidden to bend metal sheet heavier than the rated capacity, even in shorter
length.
Never use pipe extensions on Clamp Handle (2) for leverage.
Never bend against seams. It can be done only when Links (20) are adjusted to clamp the full
multiple thickness of seam. Simultaneously, the top leaf is set back for clearance of the same
full multiple thickness.
Be sure to have Angle Bar (15) mounted to leaf when making capacity bends.

CAPACITY
The capacity of the brake (15) when mounted on the is determined by the bending edge
thickness provided by the Bending Leaf Bar leaf.
The Angle Bar (15) allows the full rated 1" flange or wider on mild steel. Narrower flanges can
be bent on lighter metal.
On capacity work, the reinforcing Angle Bar must be in the normal or top position.
Capacity of brake will be reduced by four gauges if without Angle Bar.

TOP LEAF ADJUSTMENT

Clearance for bends is adjusted by moving top. leaf back at bending edge. If material to be
bent is within four gauges of capacity, move top leaf back twice the thickness of the material.
If material is lighter, move top leaf forward proportionately depending on sharpness of bend
desired.
By moving Top Leaf, unclamp Handles (2) in some degree. Then, adjust Top Leaf with Top
Adjustment Screws (19).
Clamping pressure of the Links (20) is changed by adjusting the Nuts (18).

JAW ALLIGNMENT
Before bending, please check if Jaws form a straight bending edge at the Nose Bar (16). If not,
please do in following process:
Loosen Nose Clamp Bar Bolts (17). With Angle Bar (15) mounted, bring Bending Leaf 90° up
to straighten Nose Bars in line. Then, tighten Clamp Bar Bolts.

FOR DUPLICATE BENDS

Stop Gauge (21) can be positioned at any point on Rod (22) by Lock Bolt (23) to fix the degree
of bend for duplicate bends.

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FOR RADIUS BENDS
Angle Bar (15) must be mounted to Bending Leaf to bend material around Radius Nose Bar.

REMOVABLE TOP NOSE BAR

The Nose Bars are interchangeable easily. Special types of bars such as Radius Bars. Round
Bars can be used for a variety of applications.
A full length of Nose Bar can be used to become a standard hand brake.

COUNTER BALANCE
Counter weight can be raised or lowered on Rod (14) to properly counterbalance the Bending
Leaf.

OVERBENDING ADJUSTMENT
When bending sheet over further on one side than the other, move the Top Leaf back on the
end where sheet is overbending. Unclamping Handles (2) slightly on the side that is
overbending. Then adjust Top Leaf with Top Adjustment Screws (19). Then, reclamp Handles
(2).

BOWED BENDING LEAF ADJUSTMENT

If Bending Leaf becomes bowed in center after quite a use. tighten both Tension Bolts (5) until
center part is in a straight line with both ends.

BENEFITS AND APPLICATIONS

The Box and Pan Brake has all the outstanding functions of the hand brake. Besides, it is
removable, sectioned fingers provides additional depth and clearance for wide range of uses.
The machine can form a box or pan with four sides and a bottom from one sheet of metal.
The Box and Pan Brake is mostly used in the manufacture of electric switch box panel board
cabinets. Other extensive applications are-in forming cases, buckets, carry boxes and all
kinds of boxes and pans.

LUBRICATION
Lubricate occasionally your machine with SAE-30 oil on all moving parts and into oil holes will
insure smooth, trouble-free operation in long time use.

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 盤盒折疊機操作指南

1. 確定折床水平並且穩固鎖緊在地面上。
2. 機台使用前需做輕微調整。
(A) 檢査臺座以確認其是否中央有微微弓起約 1/32 英吋，請以調整螺帽 A 來使其弓起。
(B) 檢査翻板中央是否在台座下方，如果是，將 B 鎖緊直到大約高於臺座中央 1/64 英
吋。
(C) 將刀片自褶曲邊緣往後調整一次以得適合褶曲板料的厚度，此調整是以調整螺帽 C
跟 D 來進行調整。
(D) 夾持壓力是由 E & F 調整，用足夠緊實夾持材料在折刀內的壓力。
(E) 絕不用此機台來褶曲棒材、線材、或重疊厚度、或板材以外的任何材料。因爲這類
動作會導致刀指損壞並造成操作人員的危險。
(F) 操作前請檢查各部位。安全第一。

先將機台固定完善，再行水平調整。前腳必須要妥善固定以避免機台用來褶曲時的力道使
機台傾協翻倒。

本機台是設計使用來褶曲 48 英时長、1/2 英吋厚的黑鐵片専用，折曲棒需以螺絲固定安全，

當褶曲 1.6mm 的材料時，將翻板上翻 90 度，並調整刀片使其在翻板與刀面末端間有約 1/16
英吋的間隙。

較軟的鋁材則可將間隙調整爲與其厚度相同來進行褶曲工作。

需褶曲不鏽鋼時，表定間隙則約爲 22 gage，間隙應爲兩倍材料厚度寬。操作人員在使用本
機台時應盡可能避免不使用以堅固材質製成的彎曲棒，如此可保護翻板邊緣免於損壞。

夾持壓力是由凸輪下端螺桿上的螺帽控制的。壓力調整時，應該以一小片材料夾持在機器
的兩端來進行褶曲測試以便調整。夾持壓力只要足以夾持穩固即可，無須過大。

絕不用此機台來褶曲棒材、線材、或重疊厚度、或板材以外的任何材料。因爲這類動作會
導致刀指損壞或機台其他部位損壞，並造成操作人員的危險。

日常保養請使用牛油或般潤滑油潤滑本機的動作部位，以確保本機台的精確度。