Air Cooled Engines

„ SUN Engine Family

 SUN Series Engines

SUN 2105 SUN 3105T

SUN 4105T SUN 6105T

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 SUN Series Engines

Cooling Air

Configuration In-Line

Cylinders 2, 3, 4 & 6

Combustion System Direct Injection

Aspiration Naturally Aspirated, Turbocharged

and Intercooled
Bore & Stroke 105mm x 115mm (4.13 x 4.33 In.)

Unit Displacement / Cylinder 996 cm3 (60.8 Cu. In.)

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 SUN Series Engines - Available Models

• Standard Version - General C & I Applications

• Open Power Unit
• Generator Drive Unit

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 SUN Series Unique Design Features

Patented “Tunnel Design” Cast Iron Cylinder Block

• Increases Structural
Integrity for Higher
Reliability

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 SUN Series Unique Design Features

Patented Aluminum Crankshaft Bearing Support

• Provides Reduced Torsionals and

Vibration for Improved Operator
Comfort and Lower Equipment
Wear

• Extends Main Bearing Life

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Engine Construction

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 Type Plate

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Engine Serial Number

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 Crankcase - Left Hand Side

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 Crankcase - Right Hand Side

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 Crankcase - Front

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 Crankcase - Rear

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 Crankshaft Components

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 Rear Main Bearing - Crank Pin Side

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 Rear Main Carrier - Flywheel Side

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 Flywheel

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 Cylinder Components

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 Cylinder Head

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 Valve Train

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 Valve Cover

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 Camshaft

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 Timing Cover

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 Fuel System

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 SUN3105T Fuel System

1. Lift pump
2. Fuel filter
3. Injection pump
4. Injector

Low pressure circuit

pressure value :
0.3 – 0.4 bar

Injector opening
pressure:
270 bar

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 SUN6105T Fuel System

1. Lift pump
2. Fuel filter
3. Injection pump
4. Injector

Low pressure circuit

pressure value :
0.3 – 0.4 bar

Injector opening
pressure:
270 bar

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 Fuel System Components

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 Fuel System Components

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 Air System

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 Intake & Exhaust Manifolds

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 Air Cleaner

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 Lubrication
System

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SUN Oil System

1. Oil pump
2. Oil feed line
3. Oil pick up pipe
4. Oil pressure relief valve
5. Oil filter cartridge
6. Thermostat valve
7. Manometer
8. Oil radiator
9. Rocker arm

Minimum oil pressure at idle: 1.5bar

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SUN Oil System

1. Oil pump
2. Oil feed line
3. Oil pick up pipe
4. Oil pressure relief valve
5. Oil filter cartridge
6. Thermostat valve
7. Manometer
8. Oil radiator
9. Rocker arm
10. Turbocharger
Minimum oil pressure at idle: 1.5bar

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 SUN Oil Filter

SUN SUN
(Turbocharger) (Naturally aspirated)

A. Oil filter C. Turbocharger oil feed line

B. Oil pressure relief valve D. Thermostat valve (80-85°C valve opening)
(min. 800 ÷ 900rpm = 1÷1.5 bar)
(max. 2300rpm = 3.5 ÷ 4 bar)

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Lubrication System Components

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 Cooling System

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 SUN Cooling System

Cylinder Head
Oil Radiator Air Fan

Cylinder Liner

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Fan & Oil Cooler

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 Electrical System

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 Control Panel

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 Starter Motor & Alternator

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Questions?