ENGLISH

INSTRUCTIONS FOR USE AND MAINTENANCE

COMPREHENSIVE CATALOGUE & SPARE PARTS CT. 0324/C
ITALIANO

Serial number

PUMPING SYSTEMS FOR THE BUILDING INDUSTRY

CONTENTS

USE AND MAINTENANCE SPARE PARTS

1. - General information 5 Table 1 - Chassis 30
1.1 - Introduction
1.2 - General information Table 2 - Air group 32

2. - Description of the equipment 6 Table 3 - Pump 34

2.1 - Type of machine 6
Manufacturer’s registration plate Table 4 - Motor 36
Location of the manufacturer’s registration plate
Location of the machine serial number Table 5 - Transmission 38
2.2 - Description of the machine 7
2.3 - Measurements of the machine 8 Table 6 - Compressor 42
2.4 - Technical data about the machine 8
Table 7 - Single-phase switch board 44
3. - Transporting the machine 9
3.1 - Transporting Table 8 - Three-phase switch board 46

4. - Using the machine 9 Table 9 - Vario switch boards 48

4.1 - Operating principles 9
4.2 - Materials for pumping 10 Table 9 A - Vario electrical board (at the machine) 50
4.2.1 Kit for ready-mixed plasters
and light-weight insulating materials 11 Table 9 B - Remote control 52
4.3 - First operations 13
Positioning the machine 13
Electrical connection 13 Table 9 C - Vario switch board 54
Hoses – anchoring the hoses 14
Coupling devices 14 Table 10 - Accessory box standard equipment 56
Connections 15
4.4 - Operating the machine 16
4.4.1 - Single-phase and three-phase 17
4.4.2 - Vario 18 ACCESSORY UPON REQUEST
4.4.1 - Single-phase, three-phase and Vario 19
4.5 - Precautions to take when Table 11 - Extension hose 60
the machine is operating 19
Mortar level Table 12 - Pressure-pointing gun cod 216.476 62
Safety devices
Working pressure
Air cocks Table 13 - Injection device 64
4.6 - Washing and stopping the machine 20
4.7 - Safety devices 21 Table 13 A - Device forfinjections
4.8 - Pilot lamps 21 at controlled pressure 66

5. - Care and maintenance of the machine 22 Table 13 B - Injection gun / hose 68

5.1 - to be performed by the operator
5.2 - to be performed by qualified personnel Table 14 - Kit for pumping ready-mixed plasters 70

6. - Troubles with the machine 24

6.1 - Mortar is not flowing out of the spray gun 24
6.2 - Work to be performed by the operator 26 ELECTRIC SCHEMES
6.3 - Work to be performed by qualified personnel 27
Table 15 - SINGLE-PHASE wiring diagram 74
7. - Responsibility of the operator 28
Table 16 - THREE-PHASE wiring diagram 76

Table 17 - VARIO wiring diagram 78

INSTRUCTIONS FOR USE AND MAINTENANCE

IMPORTANT
Read and carefully follow the instructions contained in this
booklet. By doing so, you will thus help prevent accidents,
be fully covered by the manufacturer’s warranty, and have
always available an equipment that is perfectly efficient
and ready to use.

Operation and maintenance of this equipment must be

performed only by skilled personnel who are well aware of
the dangers inherent to the machinery itself.

You must obey the regulations concerning the prevention

of work accidents as well as current laws regarding safety
in the work place.

The manufacturer shall not be liable in any manner

whatsoever for injury or damage to persons and things
resulting from unauthorized changes in or modification of
this equipment.

MACHINE FOR CONVEYING AND SPRAYING

COMMON AND SPECIAL MORTARS

MINI AVANT
The unit’s serial number:

You are strongly advised to enter your equipment’s serial

number in the space above which must always be referred
to in order to facilitate the work of the personnel in charge,
and it must likewise be mentioned when requesting service
assistance or spare parts.

We reserve the right to make any technical modification

whatsoever in the interests of improving this machinery,
even if such modifications are not mentioned in this
booklet.

Written authorization from Turbosol must be obtained for

any and all reprinting or reproduction, even in part, of the
information contained in this booklet.

3
SYMBOL KEY

DESCRIPTION

It is compulsory to ready this

It is compulsory to read this
maintenance booklet for what
maintenance booklet prior to
regards ordinary and general
operating the machine
maintenance.

Danger:
electrical shock hazard.

BE CAREFUL:
A - Work when the canopy is closed. E - Moving parts and hot parts are present inside the
B - Work with the vibrating sieve or the grill for ready- canopy.
mixed mortars well mounted.
C - The machine must never pump material when not
connected to the hoses and to the spray gun.
D - Check that no one is standing too close to the air
group valve.

D
C

4
1 - GENERAL INFORMATION
1.1 - INTRODUCTION
The MINI AVANT mortar conveyor and sprayer machine
can be supplied with a variety of accessories. As a result,
some of the components and parts described in this
booklet may not be included with your own equipment.
We have taken special care to clearly illustrate the different
variations in order to make it easier for you to distinguish
the use and maintenance instructions applicable to your
own machine.
Please read these instructions carefully prior to turning on
your equipment and follow the instructions carefully.
For whatever other information you might require,
TURBOSOL PRODUZIONE S.P.A.’s customer service is at
your complete service.
TURBOSOL PRODUZIONE S.P.A.
Via Marche, 50
31030 Pero di Breda di Piave (TV) - ITALIA
Tel. 0039 - 0422 - 90.2.51
Fax 0039 - 0422 - 90.44.08
http://www.turbosol.com
e-mail: info@turbosol.it
1.2 - GENERAL INFORMATION
TURBOSOL Machinery
This machinery is the product of our lengthy experience and
continuous development. The know-how thus acquired,
together with our stringent requirements for high quality,
constitutes the basic guarantee for manufacturing low-
wearing machinery which offers total reliability at low
servicing costs.
Precautions to take when the machine is operating
Maintenance or repair work must be carried out only when
the machine is turned off. Whatever safety devices that
have been removed in order to complete such work must
be mounted again after maintenance has been carried
out.
Care and maintenance
Care and maintenance are vitally important in making it
possible for the machinery to operate as expected. It is
therefore essential that all maintenance be performed on
schedule and that all required maintenance be carried out
with extreme care.
Safety
This symbol marks every reference to safety in this
booklet, and it must be scrupulously observed.
The personnel in charge must be fully informed about
all safety regulations. Safety and accident-prevention
regulations currently in effect in your area or country must
likewise be observed.
Training
This symbol indicates that the personnel operating
this machinery must have received special training
in regard to the correct manner in which such operation
must take place.
TURBOSOL SERVICE
For any problem related to trouble with this machinery
or when you need spare parts, contact your local
TURBOSOL dealer.
5
2 - DESCRIPTION OF THE MACHINE

2.1 - TYPE OF MACHINE

Manufacturer’s registration plate Location of the manufacturer’s registration plate

E - m a i l : i n f o @ t u r b o s o l . i t - h t t p : / / w w w. t u r b o s o l . c o m /

A B

The type of machine (A), its serial number (B), and data 1
on the machine’s operating power are printed on the
manufacturer’s registration plate.
The meaning of the various symbols used is as follows:

(A) = Type of machine: MINI AVANT E The manufacturer’s registration plate (1) is attached to the
chassis of the machine.
MINI AVANT = Conveying and spraying machine
for regular and special mortars

E = Electric version
Location of the machine’s serial number

(B) = The machine’s serial number: NNNNN/AA

NNNNN = The unit’s serial number

/AA = The year the machine was manufactured

The machine’s serial number (2) is printed on the chassis

as well as on the manufacturer’s registration plate.

6
2.2 - DESCRIPTION OF THE MACHINE
Standard equipment: Main components:
• Protection frame for mechanical parts. The machine is made up primarily of :
• Vibrating sieve with 8 mm mesh. a hopper (3) with a mixer (4),
• Piston pump with gravitational valves. a piston pump with gravitational valves (5),
• Gear - box. an electric motor (6),
• Safety device against overpressure. a gear-box (7),
• Device for recycling the material. a compressor (8),
• Incorporated air compressor with output of 220 l/m’. a vibrating sieve (9) activated by
• Start/stop pneumatic remote control . a vibrator (10),
• Start/stop electric remote control and output regulation an electric switch board at the machine (11),
(VARIO version).
• 20 + 10 meters 35 mm. mortar hoses And for the VARIO version only:
with cam-lock couplings. an electric switch board mounted on support (12)
• 33 meters 8 mm air hoses with bayonet couplings. for the output regulation (code 211.280)
• Electric switch board to the machine with EC norms. and its remote control.
• Electric switch board with EC norms mounted on support
and fitted with electronic device for the regulation of the
output (VARIO version). Accessory:
• Accessory box with spray gun and a series of nozzles. Hoses extensions,
• Technical literature. Spray guns,
Kit for the pumping of ready-mixed and light-weight
insulating plasters,
Kit for the injection of grouts.

11

10
3

5 12 4

6
7

7
2.3 - SIZE OF THE MACHINE
Here are the machine’s size and its gross weight (ready for
use).

SINGLE-PHASE and THREE-PHASE versions VARIO versions

LENGTH WIDTH HEIGHT WEIGHT LENGTH WIDTH HEIGHT WEIGHT

1630 mm 850 mm 780 mm 230 kg 1630 mm 850 mm 780 mm 235 kg

2.4 - TECHNICAL DATA

single-phase / vario 220 V ±10%
Electrical system
three-phase 380 V ±10%
Auxiliary circuits voltage 24 V
Feed frequency 50 Hz ±1%
Electric motor power for mortar pump 2,2 kW
Vibrator power 0,11 kW
single-phase 14,1 A
Current absorbed at 18 bar three-phase 5,6 A
vario 19 A
Maximum short circuit current 6 kA
Number of start-ups max 24 per hour
Compressor maximum valve pressure 7 bar
minimum 2 bar
Pressure switch setting
maximum 4 bar
Oil change, compressor (Turbo DIESEL 15W40 - 0,485 l) every 500 hours
Oil change, gear-box (ELF Reductelf SP220 - 1,2 kg) every 5000 hours
Hopper capacity 140 l
Mortar pump pressure (approximate) 15 bar
Output single-phase / three-phase 24 ÷ 30 l/m’
vario 2 ÷ 30 l/m’
Delivery distance (approximate) 40 ÷ 50*m
Delivery height (approximate) 12 ÷ 15* m
Maximum pumpable granulometry 0 ÷ 6 mm
Rubber hose, material delivery 35 x 49 mm**
Temperature in the work environment from -5° to + 40° C
Sound power level (84/533/EEC ) <80 dB(A)
Continuous sound pressure level <80 dB(A)

N. B.: * Maximum distance and height cannot be reached at the same time.
** Use only hoses made specially for this machine.

8
3 - TRANSPORTING
3.1 - TRANSPORTING
Hook the cables up to the lunettes (or hook holes) to the
hopper frame.
Avoid hoisting the machine with a fork-lift.
Use only hoisting equipment, hooks and cables that
have been tested and approved for lifting at least
250 kg.
Before lifting up the machine, make certain that no
one is standing too close to it.
4 - USE OF THE MACHINE
4.1 - OPERATING PRINCIPLES
The MINI is made up primarily of a hopper with built-in
agitator that receives the mixed material and of a
gravitational-valve piston pump for conveying that mix to
the point of application and spraying it on the walls by
means of a spray gun (which may differ in nature depending
on the type of material employed). There the mixture
combines with air from a built-in auxiliary compressor.
The turning on and off of the machine is controlled directly
by the operator working the spray gun who must open or
close the air cock (13).
13
9
4.2 - MATERIALS FOR PUMPING
We shall list here several basic concepts for mixing regular-
type materials to be conveyed by the MINI AVANT:
• The aggregates must have a good proportional
gradient on the granulometric curve:
(mixed sand with a grain size of 0-6 mm.);
• There must be a sufficient amount of binding agent
(about 350 to 400 kg/mc) and the proportions
must be as follows:
- 2/3 hydraulic lime + 1/3 idrated lime;
- 1/3 hydraulic lime + 2/3 idrated lime;
- 1/3 cement + 2/3 idrated lime;
- 2/3 cement + 1/3 idrated lime.
• Do not use plasticized lime, and whatever the
case not in a percentage greater than one-third of
the binding agent:
because otherwise the machine’s output will
decline noticeably.
• The mix must have a plastic consistency
(i.e., neither too dry nor too wet).
10
Applications
The electric MINI AVANT is available in three versions:
SINGLE-PHASE, THREE-PHASE AND VARIO; fitted with
various accessories and kits, it is suitable to work with
many types of materials.
• Thick coat application of traditional plaster (all versions);
• Thick coat application of ready-mixed plaster;
(all versions + kit for pumping ready-mixed
and light-weight materials)
• Plaster and special mortar applications for concrete repair
and renovation jobs; (all versions + kit for pumping ready-
mixed and light-weight materials)
• Application of thin layer finishing coats;
(VARIO version)
• Pumping of common and special mortars for masonry;
(all versions)
• Filling and pressure pointing of masonry walls;
pressure-pointing of joints on prefabricated structures;
(VARIO version)
• Consolidation injections at controlled pressure;
(all versions + device for injection)
• Pumping of self-levelling screeds
(all versions)
• Application of light-weight insulating materials;
(all versions + kit for pumping ready-mixed and
light-weight materials).
4.2.1 - KIT FOR READY-MIXED PLASTERS AND LIGHT-WEIGHT INSULATING MATERIALS
The kit for the pumping of cement based ready-mixed And usually the rubber balls have to be replaced by the
plasters (not gypsum) , includes : steel balls.
The spray gun for ready-mixed plasters Ø 25, 5 meters
rubber hoses Ø 25 x 37 with couplings and air extension
hose, n° 2 steel ball valves, a protection grill and, as RUBBER STEEL
optional, a T manifold (red colour, code 206.205).

When using the kit for ready-mixed plasters, you

must replace the vibrating frame by the protection
grill.

Replacing of the T manifold (optional) :

Uncouple the two couplings (14), unscrew the 4 fixing
screws to the hopper and replace the T manifold.
For an easier replacement, use two fixing screws in the
supplementary threaded holes (15).

14 Connect the mortar hoses (Ø 25 x 37) and air hoses

(Ø 13 x 19) as well as the spray gun for ready-mixed
plasters.
15
14
The valve body for ready-mixed plasters can neither
be used with traditional mortars nor with aggregates
having a granulometry larger than 3 mm.

11
In order to increase the output of the machine with some
types of materials, it is advisable to put the second
speed.
Open the chassis and shift the trapezoidal belt A39 to the
motor pulley and gear-box pulley external groove.

16

17

16

Check the belts tension and re-adjust it, if necessary,

with the belt-straightener, by loosing the bolts (16) and
wheeling the buffer (17); then screw the bolts (16) again.

Close the canopy at the end of the operation.

12
4.3 - FIRST OPERATIONS
Positioning the Machine
Place the machine in the most horizontal possible position:
the maximum gradient allowed, the one which will
assure excellent lubrication of the compressor, is 5° both
lengthwise and sidewise.
The machine must be placed at that point on the jobsite
where you can take best advantage of the hoses’ operating
range.
64 cm
Prepare the necessary material for the cleaning of the
machine (water hose, washing sponges, a.s.o.)
Leave at least 80 cm. of clear space around the
machine and set up a working area free of holes and
dangerously protruding edges.
After completing maintenance or repair work, make
sure that all the safety devices have been put back
in place and that no tools have been left inside the
canopy (or engine compartment) or the hopper
When the sieve or the protection grill are not properly
mounted and or when the canopy is opened, the
machine does not start owing to the protection
devices.
Electrical Connection
Connect the machine to the on-site electric control panel
by means of a neoprene cable (scratch-resistant rubber)
labelled HO7 RN-F and having a maximum section:
For single-phase motor
of 3 x 4 mm. for distances of up to 20 m;
of 3 x 6 mm. for distances of up to 35 m;
of 3 x 10 mm. for distances of up to 50 m;
of 3 x 16 mm. for distances of up to 100 m.
For three-phase motor
of 4 x 2,5 mm. for distances of up to 20 m;
of 4 x 4 mm. for distances of up to 35 m;
of 4 x 6 mm. for distances of up to 50 m;
of 4 x 10 mm. for distances of up to 100 m.
If a cable of inadequate section is used, the machine
does not work properly
The jobsite’s electrical system must have:
• a minimum operating power of 3,5 kW,
• be properly grounded
• 20A fusible (type Am)
• highly sensitive differentials (30 mA),
• no matter what - must meet all the regulations currently
in effect in the country where the machine is being used.
Do not connect the machine and the concrete mixer
to the same feeding cable.
Connect the machine’s ground terminal to the control
panel’s ground post by means of a cable having a section
never lower to 16 mm2.
The machine having a single-phase motor may also be
operated with the 3.3 kW power usually available in any
home. In this case, it is compulsory for the electrician to
set up an electrical switch board (directly from the meter
of the company which supplies the electric energy).
The power issued from the home meter must be only used
for the machine .
It is absolutely
forbidden to connect
the machine to a
socket designed for
home use.
13
Hoses Coupling Devices
Lay the hoses down and at the same time check them to Check to be certain that the coupling devices are clean
make sure they are in good conditions. and in good working order; lock the levers of the cam-lock
While pumping is in progress, the first 10 m. of hose will coupling tightly .
swing back and forth several centimetres: it is best to keep
that section of hose raised above the floor in order to avoid
having the hose rubbing on edges or abrasive surfaces
and to prevent speeded-up wear and tear on the hoses
themselves.

It is recommended to use the standard equipment

of hoses (20+10) even if they are longer than the
distance to be covered. Shorter hoses make an
irregular spray

Use only those hoses and coupling devices originally

supplied with the machine.
The hoses must be fitted by TURBOSOL
PRODUZIONE S.P.A. or by firms explicitly authorized
by TURBOSOL. In no case whatsoever shall
TURBOSOL PRODUZIONE S.P.A. be held liable for
injury or damage to persons or things resulting from
the use of non-original hoses or coupling devices.

When you connect the hoses, check that there is the

Use only the special hoses provided by TURBOSOL rubber ring (18).
PRODUZIONE S.p.A. for this type of machine. If
other hoses are used, the machine will not operate
in a satisfactory way

Anchoring the hoses

The hose line must be properly anchored: use the hose-
belts which come with the machine to anchor the vertical
portions and eventually the appropriate hose-bend at the
floor (optional - code 234.049 + 266.148 + 266.103 / two
18
pieces).

The longer hoses (20 m) are always connected to the

machine and the shorter hoses to the gun.

14
Connections Connect the vibrator plug to its respective socket on the
Connect the mortar hose to the pump group and the air electrical panel (20).
hose to the bayonet coupling of the air group.
VARIO

20

20
SINGLE-PHASE and
THREE-PHASE

For the VARIO version, connect the machine switch board

to the switch board on the tripod using the 5 meters of
cable supplied with the machine (see page 7).
Connect the remote control if necessary (see page 7).
Connect the spray gun to the final material hose
remove the gasket situated inside the
coupling

Various types of spray guns are available depending on the

material sprayed.

Each spray gun is made of :

a coupling to the material delivery hose (21),
a connector to the air hose (22),
an air-closing cock (13),
an air nozzle (23)
a deflector (24)

13 23

Lock the levers of the coupling with the safety springs (19) 22
and connect the air hose locking the couplings tightly.

24

19 21

Generally speaking, with deflectors having a smaller

diameter the material is sprayed with a wider pattern and
vice-versa.

15
4.4 - OPERATING THE MACHINE
Before starting the machine, prepare the mix (see page
10) in the site mixer and pour 15 ÷ 20 liters of slurry (50%
water + 50% cement or idrated lime) into the hopper. 27

Before turning on the machine, be certain that no

one is standing too close to it. Check that the by-pass lever (27)
is in vertical position (recycling of
material into the hopper).

Starting the machine

Check that the air delivery cock (25) is open, that the
discharge cock (26) is closed and the air cock to the gun
(13) is open.

25

Caution: the machine must always work with

13 material or water in the hopper otherwise the piston
26 will wear quickly.

16
4.4.1 - MINI AVANT SINGLE-PHASE AND THREE-PHASE
Start the motor by turning the main switch - red on yellow If the motor is spinning wrongly, stop the motor
background - (28) of the switch board to position 1 (ON). and invert the polarity with
a screwdriver on the
socket placed below
SINGLE-PHASE the switch board.
and
THREE-PHASE

28 Check that the pump is running.

The slurry must recycle within the hopper.

If this does not happen, stop the machine by turning the

The blue lamp (on the electrical board) lights shows that
the feeding tension is correct. If the lamp goes out during
the starting, even for only just a second, it means that
the voltage lowers below the minimum required: check the
feeding line.
main switch of the switch board to position 0 (OFF) and
open the upper coupling of the pump group, take off the
rubber ball and pour slurry in the T manifold; then start
again.

Open and close the air delivery cock (25) quickly twice or
3 times in order to make certain that the pneumatic remote
control is working properly.
The machine stops and starts again.

With three-phase motor, check that the motor is spinning

counter-clockwise as indicated by the arrow (located on
the motor)
.

17
4.4.2 - MINI AVANT VARIO
Start the motor by turning the main switch - red on yellow Check that the machine starts and stops correctly opening
background - (29) of the switch board to position 1 (ON). and closing the air delivery cock (25) or operating with the
start/stop selector of the remote control (35) depending
The green lamp (30) lights indicating that the feeding on the selector (32) being set on position 1 or 2.
tension is correct. When the voltage is constantly correct,
the lamp is always on.

25

29 31
32
38 30
33

34 Set the output through the buttons (33) to increase it and

(34) to reduce it (selector 32 to position 1); you can also
set the output on the remote control through the buttons
(36) to increase it or (37) to reduce it with the selector (32)
36 to position 2.
The variable running frequency between 10 and 70 is
shown on the inverter display, inside the tripod board and
35 on the display (38).

37 Check that the pump is running.

The slurry has to recycle within the hopper.

Furthermore, it indicates that the sieve, or the safety grill, is
correctly mounted and the chassis is closed.
If the lamp goes out during the starting, it means that the
voltage is not correct: check the feeding line.
If this does not happen, stop the machine turning the
selector (32) of the electric panel to position 0 (OFF) and
open the upper coupling of the pump group, take off the
rubber ball and pour slurry in the T manifold; then start
again.

Turn the handle of the circuit-breaker (31) to position 1;

then set the selector (32) to position 1 for using the pump
with the pneumatic remote control and to position 2 for
using the pump with electrical remote control.

18
4.4.3 - SINGLE-PHASE / THREE-PHASE / VARIO 4.5 - PRECAUTIONS
Mortar level
Check to make sure that the mortar level inside the hopper
completely covers the agitator.
Turn the by-pass lever (27) in If this is not the case, the pumping piston (made of rubber)
horizontal position : the machine will wear out quickly because of a lack of lubrication and
starts pumping slurry into the the material is surging at the spray gun
hoses.
27

Before the slurry is

finished, pour the prepared
material in the mixer onto the
vibrating frame which gets switched on (39) on the switch
board.
SINGLE-PHASE and
THREE-PHASE
VARIO

Be careful
39 The operator must never direct the spray gun
towards other persons

39
Working pressure
When pumping, the machine operator has to check that
It is the slurry that flows out first from the gun and then the the gauge (placed at the top of the pump group) never
material. shows a pressure over 12 bar.
An higher pressure indicates a blocking in the mortar hose
or at the spray gun.
Now the machine can be stopped by the air cock on the In this case, stop the machine, exhaust the pressure in
spray gun or on the start/stop the hoses by turning the by-pass lever to the vertical
selector (35) of the electric position and break up the plug (see page 24 - para. 6.1)
remote control available in
the VARIO version.

Air cocks
35 During all the operations, the air cocks have to be
totally opened or totally closed. The partial opening
makes the machine stop.
When the machine stops for a long time, open
the discharge cock (26) and put the by-pass lever
vertically so that the material is recycled into the
hopper.

During work
Use nitrile gloves to protect yourself against cuts
and scratches, preferably models having a CE
940072 certification. Also wear goggles that offer a
complete protection to your eyes, preferably goggles
that feature break-proof, anti-fogging lenses (made
of polycarbonate or vinyl chloride).

19
4.6 - WASHING THE MACHINE AND THE END OF WORK
Once you have pumped your last batch which should be
a little wetter than usual and you begin to see the bottom
of the agitator clearly, stop the pump by using the main
switch.
• Disconnect the hoses from the mortar
pump and insert one or two cleaning
sponges into the hose.
The material that flows out from the
hoses can be recycled.
• Remove the spray gun and wash it
carefully, dismantling the deflector at the same time.
• Check to be sure that the nozzle hole is free and not
clogged up (if necessary, clean it with a piece of wire).
• Remove the vibrating frame and wash it.
• Disassemble the intake collector and the delivery valve
unit. Wash these parts carefully as well as the intake valve
unit still fastened to the machine.
20
• Use a forceful stream of water to wash the hopper.
• Reassemble the vibrating frame
• Reassemble the suction collector and the body of the
delivery valve, check if the seal ring (40) adheres perfectly
to the outline (41).
Between the two elements there should be a perfect seal.
If necessary reset the position of the element (40).
Obviously the two surfaces must be perfectly clean.
41
40
• Fill the hopper with water, connect the mortar hoses,
lower the by-pass lever and start the machine
• Repeat this operation until clean water flows out of the
hoses.
• Stop the machine through the main switch on the electric
board
• Let the water flow out of the hopper by opening the lower
coupling of the pump group and by taking the suction
collector off from the seal ring to the machine (40).
4.7 - SAFETY POINT 4.8 - WARNING LIGHTS
Safety devices On the SINGLE-PHASE and THREE-PHASE versions,
The machine stops immediately in case of opening of the a blue warning lamp (42) lights when the machine is
vibrating sieve or the grill for ready-mixed mortars thanks working.
to the contact of the magnetic devices that work on the If the lamp goes out during
coil in the electric switch board; then, the main switch runs the starting, even for just
down (28) or (29). a second, it means that
the voltage lowers under the
The machine can be restarted when the vibrating sieve minimum required: check the
is correctly mounted and the frame closed. Turn the main feeding line.
switch (28) or (29) to the position 0 (OFF) and then to the
42
position 1 (ON).
For VARIO version, this operation has to be done with the
selector (32) to position 0.

On the electric switch board of the VARIO version, there

is a green lamp, which has to light, and a red lamp
SINGLE-PHASE and THREE-PHASE which has to be off.
28 The green lamp (30) switches off either when the vibrating
sieve, the protection grill, the canopy are opened or when
the feeding tension goes too low or high for a good
running of the machine.
VARIO The red lamp (43) lights when the inverter interferes
to protect the motor against overloads (on the inverter
display you can see a blinking light).
Furthermore, on the inverter (44) and on the display
(38) that indicate the running frequency, which is variable
between 10 and 70, as well as the machine output,
messages wink when the inverter runs as a protection
29
against motor overcharges
32

44

When you work on ready-mixed mortars version,

the vibrating sieve has to be replaced by the grill
with magnetic safety device.
30

43
38

21
5 - MAINTENANCE OF THE MACHINE

5.1 - OPERATIONS FOR WHICH THE OPERATOR IS RESPONSIBLE

Operations to be carried out daily Operations to be carried out weekly

• Check the oil compressor
At the beginning of the day or work shift, check the
compressor oil level:
the compressor oil level must always be above the
top level indicated on the oil stick.
• Check and clean the compressor air filter
Check and clean with compressed air the filter inside
the protection cap.

Although it is advised by the manufacturer, the compressor

will seldom work in a perfectly horizontal position on the
worksite. As a result, proper lubrication of the compressor
can be guaranteed only by meticulously observing the
instructions given below.

To fill up: Use multigrade oil TURBO DIESEL 15W40.

• Lubrication
Lubricate two parts only: • Check of the diaphragm
The first (45) is on the delivery valve body of the piston Check that the rubber of the diaphragm (47) is not cut.
pump near the by-pass lever;

45

47
The second (46) is on the machine under the male (side
electric board).

46

• Care
Once work has finished, it is advisable to spray demoulding
liquid on the machine.

22

Operations to be performed every 500 hours
• Change compressor oil
Change the oil by unscrewing the cap of the compressor
(n. 5 tav. 6 - page 42) and fill up 0,485 litres
using Turbo DIESEL 15W40.
5.2 - BY QUALIFIED PERSONNEL
Operations to be performed every six (6) months or
every five hundred (500) hours
• Check the flexible air hose.
• Check the trapezoidal belts, and replace them if
necessary;
• Check the piston, ball-bearings, diaphragm, gauge, by-
pass and generally speaking every other component, just
to make sure that all the parts are in good working order.
Check the buffer spring working efficiency (17):
If this component is working as it should, it will
act as a guarantee against damage to the machine’s
parts in the event of overload caused by blockage in
the valves.
17
Operations to be performed every 5000 hours
• Change the reducer oil
Fill up using 1,2 kg ELF Reductelf SP220.
23
6 - TROUBLE SHOOTING
6.1 - MORTAR IS NOT FLOWING OUT OF THE SPRAY GUN
The spray gun is blocked
A mix that is too thin, a hardened crust of material, a
pebble or a deflector whose orifice is too small for the
material being used may cause a clogging-up in the spray
gun:
• THE MIX DOES NOT FLOW OUT OF THE GUN AND THE MORTAR
HOSE PRESSURE GAUGE SHOWS A PRESSURE HIGHER THAN THE USUAL
MAXIMUM WORKING PRESSURE OF 12 BAR.
In this case:
• Stop the machine by using the main switch.
• Empty the delivery material hoses of pressure by turning
the by-pass lever (27) to a vertical position.
• Then wait for the pressure shown on the gauge to drop
to zero.
27
Always let the pressure run out of the hoses before
disassembling the deflector or the spray gun.
The gauge which indicates the mortar hose pressure
must show a pressure of 0 bar
• Disassemble the deflector and, if necessary, the spray
gun so as to remove the cause for clogging.
• Before mounting the deflector and spray gun once again,
be certain that the nozzle is free (and, if necessary, clean
it with a piece of wire).
• Turn the machine on so as to make sure that the material
is flowing freely from the hoses.
24
Mortar hose blocked up
A faulty mix (see page 10) or an overly prolonged pause
may cause a blocking or clogging up of the material
delivery hose:
• MATERIAL IS NOT FLOWING FROM THE SPRAY GUN AND THE MORTAR
HOSE PRESSURE GAUGE INDICATES A PRESSURE HIGHER THAN THE
NORMAL MAXIMUM WORKING PRESSURE OF 12 BAR.
In this case:
• Close the gun’s air cock: the machine will stop running;
• Empty the material delivery hoses of pressure by turning
the by-pass lever (27) to a vertical position.
• Then wait for the pressure shown on the gauge to drop
to zero.
Always release the hose pressure before
disconnecting the deflector or the gun.
The gauge which indicates the mortar hose pressure
must show a pressure of 0 bar.
Determine just where the mortar delivery line is blocked:
the hose will be hard and stiff at this point.
The worse points are near the couplings.
Disconnect the clogged-up hose, hit it with a
hammer at the clogged point so as to break up the
“plug” formed, and let the hardened mix flow out.
• Turn the machine on for several seconds, and make
certain that the hose has been freed of the “plug”:
The material will flow normally from the hose.
Pour some slurry into the hose before the point from
where the blocking occurred (gun direction), connect the
hose line once again, and start over again.
Mortar hose bent
Same as for mortar hose blocking.
Find the bend and straighten the hose.
The valves are clogged up
A mix too thin (see page 10) may cause the valves to clog
up:

• THE MATERIAL IS NOT FLOWING OUT OF THE HOSES AND THE MORTAR
PRESSURE GAUGE SHOWS A PRESSURE WHICH IS TOO LOW (LOWER
THAN 5 BAR).

In this case:
• Stop the machine with the main switch.
• Release the pressure on the material hose by turning the
by-pass lever (27) to a vertical position.
• Then wait for the pressure shown on the gauge to drop
to zero.
• Take the valves off and wash them carefully.

• Change the mix in accordance to what is indicated in

para. 4.2. - page 10.
• Empty the hopper (and possibly wash all the material out
by using a forceful stream of water).
• Mount the valves once again.
• modify the mix to a correct state and start over again.

25
6.2 - WORK TO BE PERFORMED BY THE OPERATOR

PROBLEMS CAUSES REMEDIES

Spray gun blocked • Material too poor, modify it.
• Clean the deflector and the spray
gun, if necessary.
• Deflector hole too small.

Mortar hose blocked • Check and modify the material.

• The pauses have to be shorter.

Valves clogged up • Take the valves off, wash them

Mortar not flowing from carefully and modify the material to
the spray gun spray.

Mortar hose folded • Find the folding and straighten it.

Loosened belt • Pressure less than 10 bar, the belt is

slipping. Tighten the belt.

Hoses not suitable • Use only original Turbosol hoses.

• Check the length of the hoses
(complete 30 mt are necessary).

Mortar too thick • Use less binding material.

Mortar flowing
in a non-continuous way Not enough material • Add material into the hopper.

Ball valves worn • Check the good working of the

valves or eventually change them.

Loosened belt • Pressure less than 10 bar, the belt is

slipping. Tighten the belt.

Deflector hole too large • Replace the deflector with on having

a smaller hole.
Mortar dripping from the spray
gun’s nozzle Mortar too thick • Use less the binding material.

Not enough air • Check that the compressor filter is

clean and eventually replace it.
• Pressure less than 10 bar, the belt is
slipping. Tighten the belt.

26
 PROBLEMS
The plastering machine
does not turn on
The plastering machine turns on
during pauses
The plastering machine stops on
its own during work operations
6.3 - WORK TO BE PERFORMED BY THE QUALIFIED PERSONNEL
For other problems, please contact the qualified after-sales service.
CAUSES
Automatic circuit-breaker clicks on
Air line blocked
Air leaks in the hoses
Air line partially obstructed
The automatic circuit-breaker clicks
on
REMEDIES
• If clogging is found, after having
removed the cause,
re-set the automatic circuit-breaker:
In the versions SINGLE-PHASE and
THREE-PHASE, turn the red knob to
position 0 and then back to position 1.
In the VARIO version, where there is
the internal protection of the inverter
and the red warning lamp lights,
turn first the selector to position 0,
wait for a minute, (the inverter display
stops winking);
then start the machine again.
• If the automatic cut-off clicks on
apparently without cause, have an
electrician check the feed line.
• The feeding cable section is not
sufficient, use a cable with right
section (see page 13).
• Check the electric tension
• Check that the vibrating frame
and the chassis are closed.
• Check that the machine’s cock is
open, that the air hose is not folded,
that the nozzle is free
• Check the air hose and particularly
the couplings to find the air loss.
• Check that the machine’s cock is
not partially closed, that the air hose
is not folded, that the nozzle is not
partially obstructed.
• Check that the working pressure
shown on the mortar hose gauge is
not higher than 12 bar.
If such is the case, modify the
material to spray and check the
hoses as indicated on page 14.
27
7 - RESPONSIBILITY OF THE OPERATOR

The PERSON IN CHARGE of the machinery is responsible

for assuring that whoever operates such machinery is
well aware of the instructions contained in this use and
maintenance manual, and in particular that said operator
has received special training in the proper execution of
those operations marked in the manual by the following
symbol: .

The warranty offered by the manufacturer becomes null

and void if this machinery is not used in accordance with
the instructions in this manual. In addition, this manual
must always accompany the machine.
The machine’s operator must be thoroughly taught and
trained in regard to the operation and use of the machine
itself and must sign this use and maintenance manual on
the line reading “read and approved”. If this procedure is
not complied with, the operator is prohibited from using
this machine.

Signature of the PERSON IN CHARGE

read and approved

read and approved

read and approved

Signature of the OPERATOR

read and approved

read and approved

read and approved

28
LIST OF SPAREPARTS

29
TABLE 1 - CHASSIS D-01

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30
NP N° REF Q.TY DESCRIPTION
1 229.107 1 Frame with screen MINI AVANT
2 229.106 1 Vibrating sieve MINI AVANT
211.118 1 Single phase motor vibrator (for SINGLE PHASE and VARIO versions)
3
211.014 1 Three-phase motor vibrator (for THREE-PHASE version)
4 550.092 1,68 m Cable flex, neoprene
552.078 1 Plug (for SINGLE PHASE and VARIO versions)
5
552.036 1 Plug (for THREE- PHASE version)
6 238.000 4 Schock absorber
7 221.367 1 Machine body MINI AVANT
8 216.473 1 Complete grill for ready-mixed mortars MINI AVANT (OPTIONAL)
9 222.152 1 Grill
10 247.119 3 Magnet support
11 267.052 3 Magnet
12 547.000 5 Headless screw M 6 x 12
13 227.465 1 MINI AVANT electric board support
14 227.269 1 Compressor fixed square
15 221.369 1 MINI AVANT fixed frame
16 221.368 1 MINI AVANT movable frame
17 266.283 2 Galvanized hinge
18 641.030 1,6 m Rubber profile
19 641.036 0,7 m Rubber profile
20 266.417 1 Hook hold
21 266.416 1 Hook
22 221.246 1 Carter
23 266.150 2 Male ring
24 261.258 1 Quick coupling at 90° - 1/8”
25 640.066 1 Rilsan duct Ø 6 x 3
26 261.257 1 Straight quick coupling 1/4”
27 261.256 1 Brass reduction
28 261.023 1 Hydraulic greaser 1/4 straight
29 227.464 2 Wheel support
30 264.012 2 Bearing
31 264.006 2 Bearing
32 545.014 2 Seeger ring
33 213.027 2 Wheel

31
TABLE 2 - AIR GROUP D-02

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32
 NP N° REF Q.TY DESCRIPTION
1 261.010 1 Threaded bolt
2 244.009 1 Coupling for cock
3 261.056 1 Reduction
4 212.511 2 Cock
5 261.045 1 T coupling
6 251.253 1 Part for air hose
7 542.028 1 Lock nut
8 261.043 1 Brass reduction
9 261.059 1 T coupling
10 261.484 1 Oleo nipples
11 261.246 1 Oleo coupling GMF
12 214.290 1 Three-phase pressure gauge 20 A
13 554.027 1 Cable-push
14 261.036 2 Nipples
15 261.016 1 Elbow MF
16 212.323 1 Non-return valve
17 261.065 1 Elbow distribution 3 ways
18 261.042 1 Brass reduction
19 212.014 1 Safety valve
20 261.270 1 Quick coupling at 90°
21 640.067 1 m Rilsan tube
22 261.269 1 Quick coupling
23 261.143 1 Sleeve

a+b 216.401 1 Air group for MINI

33
TABLE 3 - PISTON PUMP D-03

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NP N° REF Q.TY DESCRIPTION
1 221.248 1 Gauge cover
2 263.158 1 Radial gauge cover
3 212.109 1 Gauge
4 241.281 1 Cope, MINI meter holder
5 247.110 1 Membrane meter
6 223.266 1 Delivery valve unit MINI
7 266.262 1 Coupling
8 248.063 2 Gasket, ball type
9 250.127 1 Sphere
10 263.221 1 O ring
11 241.280 1 Bracket, washer-holder
12 266.042 2 Band
13 237.097 2 Seal for suction collector
14 261.241 1 Hydraulic greaser
15 243.015 1 Cock pin
16 543.002 1 Elastic plug
17 263.231 1 O ring
18 543.005 1 Elastic plug
19 263.220 1 O ring
20 222.403 1 Mortar deviator lever
21 543.030 1 Elastic plug
22 238.016 2 Spherical valve
23 250.135 2 Housing for intake valve
24 266.282 2 Gasket
25 266.281 2 Quick coupling
26 223.265 1 Intake valve unit
27 223.281 1 Manifold, intake
28 541.036 4 Screw
29 544.019 4 Grower washer
30 544.007 4 Washer

35
TABLE 4 - MOTOR D-04

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36
NP N° REF Q.TY DESCRIPTION
211.415 1 Single-phase motor 220V – 2 P (for SINGLE-PHASE version)
1 211.414 1 Three-phase motor (for THREE-PHASE version)
211.418 1 Three-phase motor (for VARIO version)
2 274.042 1 Condensor (for SINGLE-PHASE version)
3 274.047 1 Condensor (for SINGLE-PHASE version)
4 274.041 1 Starter (for SINGLE-PHASE version))
5 210.147 1 Compressor with fly-wheel
264.043 1 Belt A40(for SINGLE-PHASE and THREE-PHASE versions)
6
265.000 1 Belt A38 (for VARIO version)
262.104 1 Motor-compressor pulley (for SINGLE-PHASE and THREE-PHASE versions)
7
262.118 1 Motor-compressor pulley (for Vario version)
241.304 1 Motor pulley (for SINGLE-PHASE and THREE-PHASE versions)
8
241.321 1 Motor pulley(for VARIO version)
9 264.065 1 Belt A39 (for SINGLE-PHASE and THREE-PHASE versions)
241.303 1 Gear-box pulley (for SINGLE-PHASE and THREE-PHASE versions)
10
262.109 1 Gear-box pulley (for VARIO version)

11 223.343 1 Busher support

12 241.381 1 Bushing arrester
13 264.100 1 Bushing with rubber
14 545.005 1 Seeger ring
15 224.016 1 Washer
16 221.736 1 Straightening fork
17 264.111 1 Kit tiranti con dadi per riduttore

37
TABLE 5 - TRANSMISSION D-05

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NP N° REF Q.TY DESCRIPTION
1 545.018 1 Seeger ring
2 287.037 1 Bearing

3 213.070 1 Complete shaft

4 265.193 2 Bearing
5 542.057 1 Bolt
6 241.285 1 Washer
7 243.016 1 Tongue

8 546.043 1 Tongue
9 265.192 1 Bearing
10 545.063 1 Seeger ring
11 245.132 1 MINI cover
12 245.133 1 Spacer
13 540.088 4 Screw
14 216.306 1 Gear-box
241.303 1 Gear-box pulley (for SINGLE-PHASE and THREE-PHASE versions)
15
262.109 1 Gear-box pulley (for VARIO version)
16 241.293 1 Washer
17 541.207 1 Screw
18 241.294 1 Washer
19 541.038 1 Screw

20 242.070 1 Piston rod

21 265.176 1 Bushing

22 250.134 2 Plug
23 544.011 2 Washer
24 543.017 2 Cotter pin
25 245.129 2 Spacer
26 547.025 4 Grain
27 243.014 1 Shaft

28 242.069 1 Pendulum MINI (with washer)

29 265.174 2 Bushing

39
TABLE 5 - TRANSMISSION D-05

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NP N° REF Q.TY DESCRIPTION
30 241.277 1 Stem MINI (with washer)
31 265.177 1 Washer

32 266.018 1 Bracket
33 245.131 1 Bushing, diaphragm runner
34 237.092 1 Diaphragm
35 245.130 1 Ring for diaphragm guide
36 223.263 1 Flange membrane block
37 541.010 3 Screw
38 540.052 3 Screw
39 225.736 3 Blade agitator
40 544.018 3 Grower waher
41 542.042 3 Blind nut
42 238.042 1 Piston
43 224.006 1 Washer
44 540.045 1 Screw
45 263.218 2 O ring
46 251.203 1 Cylinder liner, MINI

41
TABLE 6 - COMPRESSOR code 210.147 D-06

28
30 27

26

5
29

25
24

23

12
13

22
16 11
17
19 14
21

20 9
8
15
18
7 10

3 31

6
5
4

42
NP N° REF Q.TY DESCRIPTION
1 ---.--- 6 Screw
2 ---.--- 1 Lower cap
3 ---.--- 1 Carter
4 272.040 1 Cap
5 ---.--- 3 Screw
6 ---.--- 1 Washer
7 272.042 1 Oil pin
8 264.006 1 Bearing
9 263.099 1 Seal ring
10 272.051 1 Cap
11 ---.--- 3 Screw
12 ---.--- 1 Flywheel
13 224.004 1 Washer
14 ---.--- 1 Screw
15 ---.--- 4 Screw
16 272.043 2 Rod
17 ---.--- 1 Shaft
18 272.023 2 Complete piston Ø 55
19 ---.--- 4 Seeger ring
20 272.024 2 Rod
21 ---.--- 2 Piston
22 272.030 2 Kit of segments Ø 55
23 ---.--- 1 Cylinder
24 272.171 1 Complete plate
25 272.050 1 Final collector
26 263.228 1 O ring
27 ---.--- 1 Head
28 ---.--- 6 Screw

29 272.047 1 Complete suction filter

30 272.048 1 Filtring element

31 272.155 1 Kit of gaskets

43
TABLE 7 - SINGLE-PHASE SWITCH BOARD code 211.294 D-07

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NP N° REF Q.TY DESCRIPTION
1 652.215 1 Seal box
2 214.409 1 Emergency frontal switch
3 ---.--- 1 Blue pilot lamp
4 214.296 1 Finishing switch
5 214.475 1 Magnetic pick up with plate support
6 214.488 1 Magnetic pick up with castellated support
7 214.295 1 Switch
8 553.055 1 Condensor for single-phase motor vibrator
9 214.380 1 Resistance
10 ---.--- 1 Fuse
11 214.378 1 Cut-out 14 - 20
12 214.379 1 Unhook
13 552.067 1 Plug 16A ILME 2P+T
14 552.027 1 Socket 16A - 2P+T
15 552.137 1 Socket 16A ILME 3P+T

45
TABLE 8 - THREE-PHASE SWITCH BOARD code 211.295 D-08

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NP N° REF Q.TY DESCRIPTION
1 652.215 1 Seal box
2 214.409 1 Frontal switch
3 ---.--- 1 Blue pilot lamp
4 214.296 1 Finish switch
5 214.475 1 Magnetic pick up with plate support
6 214.488 1 Magnetic pick up with castellated support
7 552.106 1 Plug 16A ILME
8 214.295 1 Switch
9 214.541 1 Transformer
10 553.028 1 Fuse 2A
11 553.093 2 Fuse 2A
12 214.383 1 Cut-out
13 214.381 1 Min. tension unhook
14 552.058 1 Socket 16A - 3P+N+T
15 552.113 1 Socket 16A - 3P+T

47
TABLE 9 - VARIO SWITCH BOARDS D-09

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NP N° REF Q.TY DESCRIPTION
1 211.296 1 SWITCH board to the machine
2 211.456 1 Remote control 4 functions
3 211.280 1 SWITCH board
4 227.352 1 Support
5 238.015 4 Shock absorber

6 211.258 1 Connection cable

7 552.121 2 Box for connector
8 552.099 1 Socket box for connector 10P +T
9 552.090 1 Plug box for connector 10P + T
10 550.059 5m Spiral plastic hose Ø 25
11 550.109 5m Cable olflex-servo
12 554.026 2 Cable-push
13 554.032 2 Nut PG 13,5
14 550.007 5m Cable flex
15 554.027 2 Cable-push
16 554.033 2 Nut PG 16

49
TABLE 9A - VARIO SWITCH BOARD code 211.296 D-10

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50
NP N° REF Q.TY DESCRIPTION
1 652.176 1 Seal box
2 214.296 1 Finish switch
3 552.090 1 Box ILME 10 poles male
4 214.475 1 Magnetic pick up with plate support
5 214.488 1 Magnetic pick up with castellated support
6 214.343 1 Switch
7 553.055 1 Condensor
8 ---.--- 1 Socket 16A - 3P+T

51
TABLE 9B - REMOTE CONTROL code 211.456 D-11

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52
NP N° REF Q.TY DESCRIPTION
211.456 Remote control
1 214.492 1 Empty box
2 550.121 1 Olflex cable 5 x 1
3 554.026 1 Cable-push
4 552.103 1 Box for connector
5 552.053 1 Plug box for connector 6P + T

53
TABLE 9C - VARIO ELECTRIC BOARD code 211.280 D-12

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54
NP N° REF Q.TY DESCRIPTION
1 214.491 1 Frontal switch, magneto-thermic contact
2 214.515 1 General switch
3 ---.--- 1 Selector (2-0-1)
4 ---.--- 1 Emergency button
5 ---.--- 1 Red push-button
6 ---.--- 1 Black push-button
7 ---.--- 2 Protection cover Ø 22
8 ---.--- 1 Digital display with back light
9 ---.--- 1 Led 24 V – red
10 ---.--- 1 Led 24 V – green
11 ---.--- 1 Box ILME 10 poles – female
12 ---.--- 1 Box ILME 6 poles – female
13 214.368 1 Inverter
14 214.378 1 Cut-out (14 – 20)
15 214.458 1 Min. tension unhook
16 ---.--- 2 Fuse 4A
17 214.501 1 Device for min/max. over-feeding
18 ---.--- 3 Contact element V50
19 ---.--- 1 Contact element V40
20 ---.--- 1 Electronic base for display
21 214.514 1 Main switch 40A
22 ---.--- 1 Plug 16A - 2P+T
23 552.027 1 Socket 16A - 2P+T

55
TABLE 10 - ACCESSORY BOX - STANDARD EQUIPMENT code 201.088 D-13

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56
NP N° REF Q.TY DESCRIPTION
1 216.321 1 Complete gun MINI at 90°
2 251.190 1 Mortar gun body
3 263.202 1 O ring
4 261.010 1 Threaded bolt
5 244.009 1 Coupling for cock
6 261.056 1 Reduction
7 212.139 1 Ball cock FF
8 266.301 2 Hose clamp
9 261.298 1 Rubber-holder
10 640.006 0,1 m Rubber hose 10 x 17
11 251.024 1 Nozzle (UNI 30 gun)
12 224.000 1 Plate against sprayings
13 250.020 1 Deflector hole Ø 14

14 250.021 1 Deflector hole Ø 16

15 212.497 1 Rubber hose with couplings – bayonet coupling

16 261.307 2 Bayonet coupling 8 x 15
17 640.073 33 m Rubber hose 8 x 15

18 212.808 1 Special rubber hose with couplings

19 212.809 1 Special rubber hose with couplings

20 237.077 1 Gasket DN35

21 263.033 2 Gasket bayonet coupling

22 267.043 1 Spring to the gun

23 220.051 1 Key
24 221.018 1 Hose holder
25 237.102 2 Washing sponge Ø 50
26 521.014 1 Goggles
27 268.055 1 Tool box

57
TAV. 1 - MANUALE C 0000

58
ACCESSORY UPON REQUEST

59
TABLE 11 - EXTENSION HOSE code 212.810 D-14

60
NP N° REF Q.TY DESCRIPTION
212.810 1 Extension hose of 10 m. (Ø 35x47 and 8x15) mortar/air hose
with couplings, 3 pieces couplings

1 212.811 1 Rubber hose (Ø 8x15 - 10 m.) with bayonet couplings

2 640.073 10 m Rubber hose
3 261.307 2 Bayonet coupling

4 212.808 1 Special rubber hose with couplings

5 261.049 1 3 pieces coupling 3/8

61
TABLE 12 - PRESSURE POINTING GUN AND JOINTS code 216.476 D-15

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NP N° REF Q.TY DESCRIPTION
216.476 1 Pressure pointing gun and joints with air nozzle (complete)

1 231.158 1 Gun body

2 223.309 1 Nozzle
3 250.160 1 Conical deflector
4 261.517 1 Bend at 45° MF
5 261.094 1 T coupling of brass
6 261.043 1 Brass reduction
7 212.511 1 Cock mini-spher.
8 261.056 1 Brass reduction
9 244.009 1 Coupling for cock
10 261.010 1 Threaded bolt
11 261.063 1 Brass nipples
12 212.160 1 Cock
13 251.263 1 Spray-gun coupling
14 212.273 1 Ball cock
15 261.124 1 Screw
16 266.436 1 Coupling F 1”

63
TABLE 13 - INJECTION DEVICE D-16

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64
NP N° REF Q.TY DESCRIPTION
216.335 1 Injection device for MINI AVANT single-phase and three-phase
216.395 1 Injection device for MINI AVANT VARIO

1 216.277 1 Group for controlled pressure DN 35

2 212.474 1 Rubber hose (Ø 25x37 – 5 meters) with couplings
3 266.406 1 Reduction M35-M25
4 216.299 1 Injection gun Ø 35
5 211.227 1 Electric board ( for single-phase version)
211.261 1 Cable for injection device – 33 meters (for VARIO version)
6
---.--- 1 Cable for injection device – 33 meters (for single-phase version)
7 237.005 2 Washing sponge Ø 35

65
TABLE 13A - DEVICE FOR INJECTIONS AT CONT. PRESS. code 216.277 D-17

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66
NP N° REF Q.TY DESCRIPTION
1 263.158 1 Gauge-cover Ø 60 – radial
2 212.157 1 Gauge Ø 63
3 261.056 1 Brass reduction 3/8 – 1/4
4 261.052 2 Elbow MF
5 261.045 1 T coupling 3/8
6 261.055 1 Nipples 3/8
7 214.041 1 Pressure gauge FF 4-8/G
8 261.086 1 Brass nipples 3/8 – 1/4
9 234.060 1 Cap for gauge support
10 238.024 1 Diaphragm for pressure control
11 231.144 1 Body for pressure control
12 263.138 1 O ring
13 225.649 1 Support for injection device
14 225.813 1 Pressure gauge protection
15 552.037 1 Plug 16A – 24V
16 554.028 1 Cable-push PG 21
17 550.060 0,5 m Neoprene flex cable 2 x 2,5
18 540.034 8 Screw TE 8,8
19 544.017 8 Grower washer Ø 10- reinforced
20 251.187 1 Coupling M 1”
21 261.124 1 Screw 1”
22 266.206 1 Coupling F 1” DN

67
TABLE 13B - INJECTION GUN / RUBBER HOSE D-18

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GUN FOR INJECTIONS
with air-nozzle
code 216.340
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GUN FOR INJECTIONS

without air-nozzle
code 216.299
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RUBBER HOSE code 212.474

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68
NP N° REF Q.TY DESCRIPTION
Gun for injections with air-nozzle code 216.340
1 640.028 1 PVC hose anti-freeze Ø 25x32
2 251.037 1 Half-coupling 1” for gun for injection
3 542.036 1 Bolt
4 212.113 1 Ball cock 1”FF
5 261.124 1 Screw 1” gaz
6 266.206 1 Coupling
7 266.077 2 Hose clamp
8 227.000 1 Square for cocks connections
9 261.125 1 Cap M
10 212.040 1 Ball cock
11 261.013 1 Elbow
12 261.010 1 Threaded bolt
13 244.009 1 Coupling for cock

Gun for injections without air-nozzle code 216.299

1 640.028 1 PVC hose anti-freeze Ø 25x32
2 251.037 1 Half-coupling 1” for gun for injection
3 542.036 1 Bolt
4 212.113 1 Ball cock 1”FF
5 261.124 1 Screw 1” gaz
6 266.206 1 Coupling
7 266.077 2 Hose clamp

Rubber hose
1 212.474 1 Rubber hose with couplings (Ø. 25x37 – 5 m)
2 640.056 5 m Rubber hose Ø 25 x 37 – 40 bar
3 266.180 4 Hose clamp
4 266.208 1 Coupling Ø 25
5 266.207 1 Coupling Ø 25

69
TABLE 14 - KIT FOR PUMPING READY-MIXED MATERIALS D-19
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70
NP N° REF Q.TY DESCRIPTION
Kit for pumping ready-mixed and light-weight materials, reduced code 206.239
1 216.487 1 Gun for MINI Ø 25
2 245.105 1 Gun hose
3 212.273 1 Ball cock 1”FF
4 261.124 1 Screw 1”
5 266.436 1 Coupling F Ø 25
6 261.010 1 Threaded bolt
7 244.009 1 Coupling for cock
8 261.430 1 Reduction oleo MF
9 251.188 1 Stop for cock for Ø 25
10 212.511 1 Cock mini-spjer. MF
11 261.298 1 Rubber-holder
12 640.006 0,38 m Rubber hose
13 266.301 2 Hose clamp
14 251.209 1 Nozzle Ø 3,5 for MINI
15 266.075 1 Male ring M 10
16 234.087 1 Gun head
17 266.263 1 Hose clamp
18 237.095 1 Deflector Ø 12 (mounted on the gun)
19 237.096 1 Deflector Ø 14

20 212.484 1 Rubber hose complete with couplings (Ø 25 x 37 – 5 m) to the gun

21 640.056 5m Rubber hose Ø 25 x 37 – 40 bar
22 266.180 4 Hose clamp
23 266.198 1 Coupling Ø 35
24 266.207 1 Coupling Ø 25
25 237.083 1 Gasket Ø 25

26 212.812 1 Rubber hose complete with couplings (Ø 8 x 15 – 5 m) bayonet coupling

27 261.307 2 Bayonet coupling
28 640.073 5m Rubber hose (Ø 8 x 15)
29 261.049 1 Coupling 3 pieces

30 237.005 2 Washing sponge Ø 35 for hose Ø 25

31 265.163 2 Ball valves of steel Ø 50,8

32 216.473 1 Grill for ready-mixed materials with support for magnet

Complete kit for pumping ready-mixed and light-weight materials, code 206.240
Reduced kit code 206.239 + A (code 206.205 – suction valve body)

71
TAV. 1 - MANUALE C 0000

72
WIRING DIAGRAMS

73
74
ALIMENTAZIONE
200 V 50 Hz

X1
L N PE

R1
470 Ohm
10 W
1 3 5
Q1
3RV1021-4BA10 L2
14-20 A (TARATO A 16 A)
1L

2 4 6
F1
3NW7-010
10x38 2A

L1

N1
N1
1 3
0 S3 C2
1 LE2-12-1753 U<
2 4 BRETER

C1 3RV1902-1DF0 110V
BOBINA A LANCIO
DI CORRENTE
10
+- 3
PRESSOSTATO
P

HB1
C1
10 uF
TABLE 15 - SINGLE-PHASE WIRING DIAGRAMS

450 V

BLU
NERO
MARRONE
4x2.5
PRESENZA
3x2.5 TENSIONE 1 2 3 4 5 6

X2
LED BLU
L1 L2 L3 PE

M M
2 1
2x1 2x1 2x1.5

MOTOVIBRATORE MOTORE
0.20 KW 3 Hp SM1 SM2 S2
MVSI 3/100 SBO 220 V - 50 Hz
SENSORE SENSORE INTERRUTTORE
MAGNETICO MAGNETICO TERMICO

CARROZZERIA VIBRO VAGLIO

M2 M1
CAVI GIA' CABLATI SULLA MACCHINA
D-20
 NP Q.TY DESCRIPTION
Q1 1 Main circuit breaker switch
R1 1 Resistance
F1 1 Sectionable fuse 2 A
S2 1 Thermic switch
S3 1 Electro-vibrator switch
X1 1 Socket + feeding connector
X2 1 Socket + feeding
C1 1 Condenser
P 1 Pressure gauge
M1 1 Motor for mortar pump
M2 1 Moto-vibrator
HB1 1 Tension tell-tale lamp
U 1 Coil
SM1 1 Magnetic pick-up
SM2 1 Magnetic pick-up

75
76
X1
SPINA 3P+N+PE 16A CONDUTTORI DI COLORE ARANCIONE 2.5 mmæ2
PE N L1 L2 L3

1 3 5
24
Q1 F1
3RV1021-1GA10 10x38
4.5-6.3 A (TARATO A 5.5 A) 3NW7-021 2A

2 4 6 F2

VIOLA
VIOLA
8WA1 011-1SF12
2A
0 380
T1
0-380V/0-24V
12 0 12 10VA

R1 S1 T1

1 3 5
BLU
0 Q3
1 LE2-12-1753
2 4 6 BRETER

D1
U<
U2 V2 W2
D2 3RV1902-1AB0

HB1 PONTE IN FERRO PONTE IN FERRO PONTE IN FERRO BOBINA DI

MINIMA 24Vac
TABLE 16 - THREE-PHASE WIRING DIAGRAMS

28

NERO
BLU
MARRON
0

SP PRESENZA
PRESSOSTATO ESTERNO TENSIONE 1 2 3 4 5 6 7 8
2.5 BAR BLU
CAVO 2x1.5 CAVO 2x1.5 CAVO 2x1.5

X2
CAVO 4x1.5
L1 L2 L3 PE
U V W
PRESA 3P+PE 16A
S1 SM1 SM2
M M
3 2
TERMICA SENSORE SENSORE
MOTORE MAGNETICO MAGNETICO

MOTORE MOTOVIBRATORE
380 V 220V/380V CARROZZERIA VIBRO
MVSI 3/100 S90 VAGLIO
SENSORI FORNITI DI CAVO
M1 M2 GIA' CABLATI SULLA MACCHINA
D-21
 NP Q.TY DESCRIPTION
Q1 1 Main circuit breaker switch
Q3 1 Electro-vibrator switch
F1 2 Sectionable fuse 2 A
F2 1 Fuse 2A
S1 1 Motor breaker switch
SP 1 Pressure gauge
T1 1 Transformer
X1 1 Socket + feeding connector
X2 1 Socket + feeding 16 A
M1 1 Motor for mortar pump
M2 1 Moto-vibrator
HB1 1 Tension tell-tale lamp
U 1 Coil of minimum
SM1 1 Magnetic pick-up
SM2 1 Magnetic pick-up

77
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TABLE 17 - VARIO WIRING DIAGRAMS

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D-22
 NP Q.TY DESCRIPTION
SP1 1 Plug for single-phase F+N
QS 1 Switch three poles
QM1 1 Circuit-breaker
INV.1 1 Inverter
FU1 2 Fuses
BA 1 Coil minimum tension
SBE 1 Emergency push-button
QS1 1 Inverter protection device
CH1 1 ILME 10 pôles connector
CH2 1 ILME 6 poles connector – remote control
HL1 1 Led for inverter blockage
HL2 1 Led for machine ok
SB1 1 Push button
SB2 1 Push button

79
 PUMPING SYSTEMS FOR THE BUILDING INDUSTRY

TURBOSOL PRODUZIONE S.P.A.

Via Marche, 50
31030 Pero di Breda (TV) - Italia
Tel. ++39 0422 90 251
Fax ++39 0422 904 408
E-mail: info@turbosol.it
www.turbosol.com./

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