KORANDO новый

SECTION INDEX
SECTION NAME PAGE
Labor Time Guide A. GENERAL INFORMATION A-3
1. ENGINE 1 - 39
2. FUEL & ENGINE CONTROL 2 - 95
FOREWORD 3. POWER TRAIN SYSTEM 3 - 115
This LTG (Labor Time Guide) has been prepared

for the purpose of implementing the terms of the 4. CHASSIS 4 - 143
current Dealer Sales and Service Agreement and
is intended solely for the purpose of computing
the compensation payable by the company. to the 5. BODY 5 - 179
authorized the company dealers for the perfor-
mance of warranty, policy and campaign adjust-
ment and other work authorized and performed 6. BODY HANGON PARTS 6 - 193
for the account of the company.
This use of this guide for any other purpose is
neither intended not authorized by the company.
7. INTERIOR & EXTERIOR 7 - 205
Please read the introduction of this guide thor-
oughly to acquaint with the company warranty
system.
8. ELECTRICAL EQUIPMENTS 8 - 263
All time allowances in this guide are subject to
change at any time by the company. based on
time studies by the company related to improved 9. O.V.M TOOL & ACCESORY 9 - 287
methods, techniques or equipment or other ad-
vances in the industry.
2012.02
SECTION
A
GENERAL INFORMATION
CONTENTS
1. Introduction............................................................................................... 5
2. How To Read This Manual........................................................................ 6
3. How To Use This Manual.......................................................................... 9
4. Paint Repair............................................................................................. 10
5. Defect Code............................................................................................. 11
6. Abbreviation............................................................................................ 13
7. Illustation Index....................................................................................... 14
GENERAL INFORMATION - A
1. INTRODUCTION
1-1. PAGE LAYOUT
This Labor Time Guide is designed for convenient and accurate use. In order to provide easy loca-
tion of operations, the layout has been structured in reading sequence with the corresponding illus-
tration.
1-2. TYPES OF OPERATION
Major Operation
The Labor Operation Codes consist of seven digits. All operation numbers having “0” in the seven
digit of operation number are classified as “major” operations. A major operation time allowance is
sufficient to do the work described as a single operation.
Supplementary Operation (Adds)

All operation numbers having an alphabetical letter in the seventh digit of the operation number are
classified as “Supplementary” operations.
These operations cannot be used as single operation and must be used as additions to the major
operation.

1-3. TIME ALLOWANCES
The time allowances published in this guide have been determined by performing the operation a
sufficient number of times to establish an average time or to determine that a fair and equitable time
has been developed. Standard technician’s hand tools and dealer essential and available tools are
used in performing time studies. No power operated tools are used for time studies.
Procedures outlined in Service Manuals, other Service Publications and standard shop practices are
used as a guide when performing the work necessary to establish time allowances.
The time allowance includes the actual time required to perform the operation plus an additional al-
lowance to provide for operating variables.
Time allowances include time to remove and reinstall manufacturer optiones and accessories but do
not include time to remove and reinstall special or aftermarket equipment.
“Repair diagnosis” time is include in all published labor time operations when it is required to perform
the operation.
It is the responsibility of the dealer’s qualified service staff to assist technicians in “customer problem
analysis” and “symtom diagnosis”.
5
A - GENERAL INFORMATION
2. HOW TO READ THIS MANUAL
1 - ENGINE
1115 ENGINE UNIT (D20DTF)
7 6
EPC Operation Korando

No. Operation Description Remark
No. Code D20DTF G20D
1 11150101 ENGINE ASSY(M/T) REPLACE 7.9 -
2 11150102 ENGINE ASSY(M/T) OVERHAUL 5.5 -
3 1115010A ENGINE ASSY(M/T) - Additional REPLACE 8.4 -
4 11150104 ENGINE ASSY(M/T,4WD) REPLACE 17.4 -

01
5 11150116 ENGINE ASSY(A/T) REPLACE 8.2 -
6 11150117 ENGINE ASSY(A/T) OVERHAUL 5.8 -
7 1115010C ENGINE ASSY(A/T) - Additional REPLACE 9.2 -
8 11150118 ENGINE ASSY(A/T,4WD) REPLACE 17.9
2 3 4A 4B 5
6
1) Section
Refer to the main group code in this chapter.
2) Illustration Number
The illustration number corresponds to the reference number on the illustration.
3) Operation Code
The operation code consist of seven digits.
Main group code

Basic code
Auxiliary code
Main Group Code

The main group code consists of 4 digits which indicates the area of the vehicle where the repair was
performed.
Basic Code
The basic code is a 2-digit serial number to each specific operation.
Auxiliary Code
The Auxiliary code indicates the type of repairs as shown below :
Auxiliary Code Description Auxiliary Code Description
01 Replace 16 Replace3
02 Overhaul 17 Other1
Major operation
03 Repair 18 Other2
04 Replace2 19 Other3
05 Filling 0A Additional
06 Seal 0B Opposite
07 Paint 0C Additional2
08 Major operation Ref.Paint 0D Opposite2
09 Grinding 0E Additional3
Supplementary
10 Plate 0F Opposite3
operation
11 Welding 0G Additional4
12 Inspect 0H Opposite4
13 Adjust 0J :
14 Clean : :
15 Reprogram 0Z :
Major Operation
The numeric code “01”~”19” represents a major operation.
Supplementary operation
The numeric code “0A”~”0Z” represents supplementary work of where time is required additionally for
the incidental repair work of the parts or components related to the originally intended repair.
7
4) Operation Description
4A. Major Operation
The description corresponding to each operation number names the parts or component concerned,
and describes what kind of operation is to be performed.
4B. Supplementary Operation

The description corresponding to each operation number names the parts or component concerned,
and describes the additional operation for removing and reinstalling optional equipment such as power
steering, air conditioning, etc., when major operation is performed on the vehicle with optional equip-
ment.
5) Operation Times
The operation times in this manual are provided in hours and tenths of hours (e.g. 1.1 hours for 1hour
and 6 minutes).
Enter the operation time on the warranty claim in the same manner.
6) Model Code
This code represents the vehicle model.
Vehicle model
 Korando
7) Engine Type
This designation represents engine types.
D20F : Diesel Engine(D20DTF)
G20D : Gasoline Engine(G20F)
8
3. HOW TO USE THIS MANUAL

The operation time in this manual are provided in hours and tenths of hours(e.g. 1.1 hours for 1 hour
and 6 minutes).
Enter the operation time on the warranty claim in this manner.
Example : When supplementary work is performed in addition to the intended repair)
Model : Korando
Major operation : Cover assy-crankshaft sealing RR(M/T)
Supplementary Work : Cover assy-crankshaft sealing RR(M/T) (Each Additional)
Step 1 : First find ENGINE - CYLINDER BLOCK (D20F) in MAIN GROUP INDEX
Step 2 : On page Engine 1-41, note the operation code for Expansion plug.(Relacement)
11271701 COVER ASSY-CRANKSHAFT SEALING RR (M/T) 7.5

1127170A COVER ASSY-CRANKSHAFT SEALING RR (M/T) - Additional 0.3
Operation Time Total 7.8

No. Code D20DTF
1 11270101 BLOCK ASSY-CYLINDER(M/T) REPLACE 17.4 -
2 11270102 BLOCK ASSY-CYLINDER(M/T) OVERHAUL 17.4 -

01
3 11270104 BLOCK ASSY-CYLINDER(A/T) REPLACE 17.9 -
4 11270117 BLOCK ASSY-CYLINDER(A/T) OVERHAUL 17.9 -
5 04 11270401 PLUG-SCREW REPLACE 1.5 -
6 06 11270601 PLUG-EXPENSION REPLACE 1.9 -
7 11271701 COVER ASSY-CRANKSHAFT SEALING RR (M/T) REPLACE 7.5 -

COVER ASSY-CRANKSHAFT SEALING RR (M/T)
8 1127170A REPLACE 0.3 -
- Addional
17
10 11271704 COVER ASSY-CRANKSHAFT SEALING RR (A/T) REPLACE 6.5 -
COVER ASSY-CRANKSHAFT SEALING RR (A/T)
11 1127170C REPLACE 0.3 -
- Addional
Major Operation : 11271701 COVER ASSY-CRANKSHAFT SEALING RR (M/T) 7.5
Supplementary Work : 1127170A COVER ASSY-CRANKSHAFT SEALING RR (M/T) - Additional 0.3
Operation Code 11271701 & 1127170A
Operation Time Total 7.5 + 0.3 = 7.8
9
4. PAINT REPAIR
4-1. INSTRUCTION
The time allowances herein for painting operations are established on the basis of techniques and
material required for quality work both in appearance and durability.
The basis for determining the paint time allowances is a “Paintable Surface”.
1. After dents have been removed from sheet metal parts and the parts welded they are stored
to their neutral shape.
2. Welding and soldering joints, overlapping seams formed by partial replacement and surfaces
smoothed with fillers are ground down using P80-120 grain sandpaper.
3. And when the painter does not need to apply more than 3 coats of knife-edge putty to the sur-
faces to be painted.
4-2. LABOR TIME

The time allowances for paint work consider all cases such as material preparation time, actual
working process, and material allowances, which are necessary for a proper and professional paint
job. It shall be noted material allowances are converted to hours and included in the operation time,
also.
According to the character of paint process and size of area to be painted, the kinds and quantity of
the material will be varied in the course of paint.
The material allowances consist of mixed paint and additional material such as masking tape, sand-
ing paper, cleaning solvent and etc. needed for the operation of each step.
INCLUDES ; moving the vehicle / mixing all materials / color blending / equipment cleaning / color
spray sample / repainting time on clear coat / masking / sanding / cleaning / spraying /
removing of the masking and polishing.
EXCLUDES ; removal and reinstallation of body attaching parts.
4-3. REPAIR TYPE
Type Description
COLOR COAT PAINT EXPOSED SURFACES
Top-coat entire surface, including small dents that have been straightened(without filling in). Its op-
eration should be used when correcting painting conditions such as thin paint, color mismatch or sur-
face scratches not extending beyond the prime coat.
REFINISH PAINT NEW PART
This operation involves sanding out a defect to expose a local area of bare metal, prime locally and
then apply color coat.
This applies to those paint repairs that require a repair to the prime coat before the color coat is applied.
POLISHING POLISH THE SURFACES
4-4. HOW TO USE OPERATION CODE ON PARTIAL PAINTING

Use the operation code of the relevant part and enter “P” on PF column in Ssangyong Claim Report.
For example, in case of partial painting on hood in CHAIRMAN model, make out Ssangyong Claim
Report as follows;
PF OPERATION CODE HOUR

P 56200107 2.6
10
5. DEFECT CODE
5-1. NATURE CODE
N01 Hard start, no start N41 Sponge pedal
N02 Poor idle N42 Unstable steering
N03 Surge, hesitate, stumble N43 Excessive shock
N04 Engine noise, engine knoking noise N44 Poor release
N05 Choke malfunction N45 Unusual tire wear
N06 Engine stalled (general) N46 Misaligned or mismatched
N07 Excessive fuel consumption N47 Weak
N08 Excessive oil consumption N48 Hard to turn
N09 Overheated N49 Impossible to turn
N10 Shift shock N50 Vehicle bouncing
N11 Engine run-on N51 Deteriorated
N12 Flooded, overflowing N52 Distorsion, rainbow, waving
N13 Poor acceleration, uneven acceleration N53 Color mismatched
N14 Abnormal combustion N54 Defective chrom plate, defective painting
N15 Lack of engine power N55 Rust, corrosion, perforation
N16 Percolation N56 Glazed
N17 Improper exhaust gas (black smoke, white smoke) N57 Loose, poor fit
N18 Backfire, afterfire N58 Bubbles
N19 Vapor lock N59 Vehicle vibration
N20 Blocked N60 Excessive vibration
N21 Shuddering, pulsation, vibration, chattering N61 Dead battery
N22 Slippage (slipping) N62 Inaccurate (meter, gauge, etc.)
N23 Difficult engagement N63 Poor sound (horn, radio, etc.)
N24 Difficult disengagement N64 Overcharged, discharged
N25 Abnormal shifts N65 Electrical failures
N26 Impossible shifts N66 Blown fuse
N27 Squeaking, squealing, abnormal(wind)noise N67 Warning light on
N28 Dragging N68 Intermittent operation
N29 Pulls N69 Pulls to left or right
N30 Stalled while driving N70 Poor AM reception / interference
N31 Stalled while idling N71 Oil leak, oil entering
N32 Stalled between shifts N72 Water leak, water entering
N33 Stalling during sudden braking N73 Leaks-other (air, fuel, refrigerant, vacuum)
N34 Fails to reach normal operating temperature N74 Poor FM reception / interference
N35 RPM too low N75 Radio / CD does not operate properly
N36 RPM too high N76 Tape deck does not operate properly
N37 Jumping-out N77 Improper memory
N38 Improper synchronizing N78 Improper volume control
N39 Oil diluted N80 Head lamp improperly aimed
N40 Misfire N82 Loosening, failing-off, sagged
11
N83 Gas leak, gas entering N92 Inoperative

N84 Improper opening and/or closing N93 High/low operating effort
N85 Grabbed N94 Special policy
N86 Poor maneuverability N95 Glass cracked
N87 Insufficient brake N96 Glass broken
N88 Brake judder N97 Glass chipped
N90 Color rainbow, color waving N98 Glass scratched
N91 Interference or hitting N99 Undefined
5-2. CAUSE CODE

R01 Scored, scratched or chipped R19 Improperly machined
R02 Frozen (temperature) R20 Faulty casting
R03 Peeling, comimg-off R21 Improper clearance, back lash, free play
R04 Rusty, corroded R22 Lack of lubricants
R05 Split, cut or torn R23 Improper welding or soldering, welding or solder-
ing omitted
R06 Broken or cracked R24 Improper tightening, fit or assembly
R07 Porous, pin holes, cavity R25 Sticks, binds, seized
R08 Bent, kinky, twisted, distorted, wraped or wrinkled R26 Foreign material, clogged
R09 Stripped - bolts, holes, nuts R27 Improper sealing, sealer omitted or skipped
R10 Soiled R28 Improper adjustment
R11 Weakened, loss of tension or resilience R31 Incorrect part
(spring, cushion, etc.)
R12 Abnormal wear R32 Improperly installed
R13 Out of balance R33 Improperly routed
R14 Out of round R34 Missing part
R15 Loose or improper connection R35 Flaw in material
R16 Open circuit or short circuit R36 Contaminants
R17 Burnt or burned - out R99 Undefined
R18 Grounded or shorted
12
5-3. PAINT CODE

P01 Oversprayed, drip P19 Atmospheric fallout
P02 Undersprayed, bare P20 Polishing mark, sanding mark
P03 Color mismatched P21 Touch up
P04 Low Gloss P22 Dust, dirt
P05 Mottled, cloudy P23 Poor welding
P06 Sags or runs P24 Rust
P07 Pin hole P25 Blistered
P11 Peeling, scaling P26 Chipped
P12 Orange peel P27 Cracked
P13 Slow drying P30 Surface scratch
P14 Thin no paint P31 Scab corrosion
P15 Wavy P32 Dent
P16 Tape mark, touch mark P33 Rust perforation
P17 Chemical damage P34 Discolored, faded
P18 Acid rain P99 Undefined
6. ABBREVIATION
A/C Air conditioning MAP Manifold absolute pressure
ABD Antilock brake differential MAT Manifold air temperature
ADJ Adjust M/T Manual transaxle
ASSY Assembly OH Overhaul
A/T Auto transaxle PLA Plating
CC Color coat print POL Polishing
CHK Check RAD Radiator
CLN Clean REF Refinish paint
DOHC Double overhead camshaft REKES Remote keyless entry system
ECS Electrical control system RI Reinstall
EGR Exhaust gas recirculation RP Replacement
IAC Idle air control TPS Throttle position sensor
I/P Instrument panel T/C Transfer case
L.C.R.V Load conscious reducing valve T.O.D Torque on demand
13
7. ILLUSTRATION INDEX
1. ENGINE
1115 ENGINE UNIT (D20F) 1116 ENGINE UNIT (G20D) 1120 SHORT BLOCK (DSL)
1121 SHORT BLOCK (GSL) 1127 CYLINDER BLOCK (D20F) 1128 CYLINDER BLOCK (G20D)
1130 CRANKSHAFT & FLYWHEEL 1211 CYLINDER HEAD & GASKET KIT (GSL) 1214 CYLINDER HEAD & GASKET KIT (D20F)
14
1221 CYLINDER HEAD COVER & CAMSHAFT (GSL) 1225 CYLINDER HEAD COVER & CAMSHAFT (D20F) 1311 CHAIN DRIVE (GSL)
1315 CHAIN DRIVE (D20F) 1336 TIMING CASE (D20F) 1337 TIMING CASE (G20D)
1350 BELT SYSTEM 1411 ENGINE WIRING (GSL) 1413 ENGINE WIRING (D20F)
15
1430 SENSORS (GSL) 1432 SENSORS (D20F) 1443 IGNITION COIL (G20D)
1451 ALTERNATOR (DSL) 1452 ALTERNATOR (GSL) 1461 STARTING MOTOR (DSL)
1462 STARTING MOTOR (GSL) 1490 EMISSION MODULE (GSL) 1491 EMISSION MODULE (DSL)
16
1524 COOLING SYSTEM (G20D) 1525 COOLING SYSTEM (D20F) 1535 OIL FAN & PUMP (G20D)
1536 OIL FAN & PUMP (D20F) 1545 OIL FILTER (G20D) 1546 OIL FILTER (D20F)
1610 VACUUM PUMP (DSL) 1628 VACUUM PUMP (G20D) 1719 INTAKE MANIFOLD (D20F)
17
1729 EXHAUST MANIFOLD (D20F) 1740 INTAKE MANIFOLD (G20D) 1745 EXHAUST MANIFOLD (G20D)
1793 E.G.R VALVE (D20F) 1882 COMMON RAIL SYSTEM (D20F) 1914 TURBOCHARGER (D20F)
1990 ENGINE MOUNTING
18
2. FUEL & ENGINE CONTROL

2010 ACCELERATOR CONTROL 2112 RADIATOR & COOLING FAN 2130 RADIATOR HOSE & PIPE
2210 FUEL TANK (DSL) 2211 FUEL TANK (GSL) 2221 FUEL LINE (GSL)
2231 FUEL FILTER & LINE (DSL) 2245 FUEL SYSTEM (G20D) 2313 AIR CLEANER
19
2330 AIR INTERCOOLER 2412 EXHAUST SYSTEM (CDPF) 2421 EXHAUST SYSTEM (G20D)
2435 EXHAUST GAS RECIRCULATION SYSTEM (D20F) 2610 BATTERY & CABLE
20
3. POWER TRAIN SYSTEM

3010 CLUTCH DISC & HOUSING 3020 CLUTCH CONTROL 3030 CLUTCH PEDAL
3110 T/M & T/C ATTACHMENT 3190 TRASMISSION (6M/T) 3191 CLUTCH HOUSING (6M/T)
3192 INPUT SHAFT (6M/T) 3193 OUTPUT SHAFT (6M/T) 3194 OUTPUT SHAFT (II) (6M/T)
21
3195 REVERSE IDLER SHAFT & DIFF 3196 SHIFTER & EXTENSION (6M/T) 3270 POWER TRANSFER UNIT (PTU); AWD
3271 POWER TRANSFER UNIT(PTU);AWD(1) 3280 ELECTRIC COUPLING ; AWD 3281 ELECTRIC COUPLING ; AWD(1)
3310 PROPELLER SHAFT 3680 AUTOMATIC TRANSMISSION (DSI 6A/T) 3681 CONVERTER HOUSING & OIL PUMP (M11:DSI 6A/T)
22
3682 TRANSMISSION HOUSING (M11:DSI 6A/T) 3683 VALVE BODY (M11:DSI 6A/T) 3684 OIL PAN (M11:DSI 6A/T)
3685 DIFFRENTIAL CARRIER (M11:DSI 6A/T) 3710 MANUAL SHIFT CONTROL 3722 AUTO SHIFT CONTROL (DSI 6A/T)
23
4.CHASSIS
4012 FRT SUB FRAME & MOUNTING 4015 RR SUB FRAME & MOUNTING 4110 AXLE SHAFT
4115 FRT HUB & DISC 4170 TIRE & WHEEL DISC 4180 SPARE TIRE & CARRIER
4220 REAR AXLE : AWD 4221 REAR KNUCKLE & HUB 4320 REAR AXLE MOUNTING
24
4410 FRONT SUSPENSION 4411 FRONT SHOCK ABSORBER 4420 STABILIZER BAR
4520 REAR SUSPENSION (MULTI LINK) 4521 REAR SHOCK ABSORBER (MULTI LINK) 4610 STEERING WHEEL & COLUMN
4620 STEERING GEAR LINKAGE 4640 POWER STEERING PIPE LINE 4711 POWER STEERING PUMP
25
4810 BRAKE PEDAL 4824 BRAKE PIPE (NON ABS/ESP) 4825 BRAKE PIPE (W/ ABS/ESP)
4830 FRONT BRAKE 4840 REAR BRAKE (PARKING DRUM) 4841 REAR BRAKE (DISC)
4850 MASTER CYLINDER & BOOSTER 4890 ABS SYSTEM 4892 HYDRAURIC MODULATOR (HECU)
26
4910 PARKING BRAKE (HAND PARKING)
27
5. BODY
5120 BODY MOUNTING 5125 BODY FRAME 5210 SIDE & REAR BODY
5510 ROOF PANEL 5610 FRONT FLOOR PANEL 5620 REAR FLOOR PANEL
5710 FRONT END PANEL 5720 FENDER & APRON PANEL 5730 DASH PANEL & COWL
28
6. BODY HANGON PARTS

6110 HOOD PANEL 6210 FRONT DOOR PANEL 6310 REAR DOOR PANEL
6410 TAIL GATE PANEL 6810 AIR CONDITIONER MODULE 6820 AIR CONDITIONER HOSE & PIPE
6830 AIR DISTRIBUTOR
29
7. INTERIOR & EXTERIOR
7010 KEY SET 7090 FUEL FILLER DOOR LOCK 7110 FRT DOOR OPENING SYSTEM
7115 FRT DOOR TRIM 7120 FRT WINDOW LIFTER 7121 FRT WEATHER STRIP
7210 REAR DOOR OPENING SYSTEM 7215 REAR DOOR TRIM 7220 REAR WINDOW LIFTER
30
7221 REAR WEATHER STRIP 7310 TAIL GATE OPENING SYSTEM 7321 REAR END TRIM
7330 HEAD LINING 7340 SUNROOF 7410 FRONT SEAT
7430 FRONT SEAT BELT 7510 REAR SEAT 7530 REAR SEAT BELT
31
7610 INSTRUMENT PANEL 7620 INSTRUMENT PANEL (RHD) 7630 FRONT CONSOLE
7710 FLOOR CARPET 7711 SERVICE MAT 7730 PILLAR TRIM
7752 LUGGAGE PARTS 7770 SUNSHADE & INSIDE MIRROR 7810 WINDSHIELD WIPER
32
7820 WINDSHIELD WASHER 7830 BACK WINDOW WIPER 7840 GLASS
7850 OUTSIDE MIRROR 7870 FRONT BUMPER 7880 REAR BUMPER
7910 RADIATOR GRILLE 7930 SIDE BODY MOLDING 7940 ROOF & REAR BODY MOLDING
33
7950 EMBLEM & LETTERING 7970 WHEEL HOUSE COVER
34
8. ELECTRICAL EQUIPMENTS
8010 INSTRUMENT CLUSTER 8210 MAIN WIRING 8211 ENGINE WIRING
8212 FLOOR WIRING 8213 OTHERS WIRING 8310 FRONT LAMP
8320 REAR LAMP 8410 FUSE & RELAY 8510 SWITCH & SENSOR-INSTRUMENT PANEL
35
8520 SWITCH & SENSOR-MOVING PART 8530 SWITCH & SENSOR-STEERING WHEEL 8610 ELECTRICAL PARTS
8710 CAR ALARM & ANTI- THIEF SYSTEM 8712 PASE SYSTEM 8790 PARKING AID SYSTEM
8810 AIR BAG SYSTEM 8910 AUDIO & AVN SYSTEM-INTERIOR 8930 AUDIO & AVN SYSTEM-EXTERIOR
36
9. O.V.M TOOL & ACCESORY

9110 O.V.M TOOL 9210 OIL & ANTIFREEZE
37
MEMO
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SECTION
1
ENGINE
CONTENTS
1115 ENGINE UNIT (D20F)....................................................................... 41
1116 ENGINE UNIT (G20D)...................................................................... 42
1120 SHORT BLOCK (DSL)..................................................................... 43
1121 SHORT BLOCK (GSL)..................................................................... 44
1127 CYLINDER BLOCK (D20F).............................................................. 45
1128 CYLINDER BLOCK (G20D)............................................................. 47
1130 CRANKSHAFT & FLYWHEEL......................................................... 49
1211 CYLINDER HEAD & GASKET KIT (GSL)........................................ 51
1214 CYLINDER HEAD & GASKET KIT (D20F)...................................... 53
1221 CYLINDER HEAD COVER & CAMSHAFT (GSL)........................... 55
1225 CYLINDER HEAD COVER & CAMSHAFT (D20F).......................... 57
1311 CHAIN DRIVE (GSL)........................................................................ 58
1315 CHAIN DRIVE (D20F)....................................................................... 59
1336 TIMING CASE (D20F)....................................................................... 60
1337 TIMING CASE (G20D)...................................................................... 61
1350 BELT SYSTEM................................................................................. 62
1411 ENGINE WIRING (GSL)................................................................... 63
1413 ENGINE WIRING (D20F).................................................................. 64
1430 SENSORS (GSL).............................................................................. 65
1432 SENSORS (D20F)............................................................................. 66
1443 IGNITION COIL (G20D).................................................................... 67
1451 ALTERNATOR (DSL)........................................................................ 68
1452 ALTERNATOR (GSL)....................................................................... 69
1461 STARTING MOTOR (DSL)............................................................... 70
1462 STARTING MOTOR (GSL)............................................................... 71
1490 EMISSION MODULE (GSL)............................................................. 72
1491 EMISSION MODULE (DSL).............................................................. 73
1524 COOLING SYSTEM (G20D)............................................................. 74
1525 COOLING SYSTEM (D20F).............................................................. 76
1535 OIL PAN & PUMP (G20D)................................................................ 77
CONTENTS
1536 OIL PAN & PUMP (D20F)................................................................. 79
1545 OIL FILTER (G20D).......................................................................... 80
1546 OIL FILTER (D20F)........................................................................... 81
1610 VACUUM PUMP (DSL)..................................................................... 82
1628 VACUUM PUMP (G20D)................................................................... 83
1719 INTAKE MANIFOLD (D20F)............................................................. 84
1729 EXHAUST MANIFOLD (D20F)......................................................... 85
1740 INTAKE MANIFOLD (G20D)............................................................ 86
1745 EXHAUST MANIFOLD (G20D)........................................................ 87
1793 E.G.R VALVE (D20F)........................................................................ 88
1882 COMMON RAIL SYSTEM (D20F).................................................... 90
1914 TURBOCHARGER (D20F)............................................................... 92
1990 ENGINE MOUNTING........................................................................ 94
1 - ENGINE MECHANICAL
Engine
1115 ENGINE UNIT (D20F)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 11150101 ENGINE ASSY (M/T) REPLACE 7.8 -
2 11150102 ENGINE ASSY (M/T) OVERHAUL 17.4 -
Electric
8
3 11150104 ENGINE ASSY (M/T, AWD) REPLACE 8.4 -

01
4 11150116 ENGINE ASSY (A/T) REPLACE 8.2 -
5 11150117 ENGINE ASSY (A/T) OVERHAUL 17.9 -
6 11150118 ENGINE ASSY (A/T, AWD) REPLACE 9.2 -
Oil
9
7 11150201 BRKT ASSY-ENGINE MTG LWR (M/T) REPLACE 6.0 -

02
8 11150204 BRKT ASSY-ENGINE MTG LWR (A/T) REPLACE 5.5 -
41
1116 ENGINE UNIT (G20D)

No. Code D20F G20D
1 11160101 ENGINE ASSY (M/T) REPLACE - 6.4
2 01 11160102 ENGINE ASSY (M/T) OVERHAUL - 16.4
3 11160104 ENGINE ASSY (M/T, AWD) REPLACE - 7.0
4 02 11160201 BRKT ASSY-ENGINE MTG LWR REPLACE - 1.0
42
Engine
1120 SHORT BLOCK (DSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 11200101 SHORT BLOCK (M/T) REPLACE 14.9 -
2
01
11200104 SHORT BLOCK (M/T, AWD) REPLACE 15.4 -
Electric
8
3 11200116 SHORT BLOCK (A/T) REPLACE 15.2 -

4 11200117 SHORT BLOCK (A/T, AWD) REPLACE 16.2 -
Oil
9
43
1121 SHORT BLOCK (GSL)

No. Code D20F G20D
1 11210101 SHORT BLOCK (M/T) REPLACE - 14.3
01
2 11210104 SHORT BLOCK (M/T, AWD) REPLACE - 14.8
44
Engine
1127 CYLINDER BLOCK (D20F)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 11270101 BLOCK ASSY-CYLINDER (M/T) REPLACE 17.4 -
Electric
01
2 11270104 BLOCK ASSY-CYLINDER (A/T) REPLACE 17.9 -
8
3 04 11270401 PLUG-SCREW REPLACE 1.5 -

4 06 11270601 PLUG-EXPENSION REPLACE 1.9 -
COVER ASSY-CRANKSHAFT SEALING RR
5 11271701 REPLACE 7.5 -
(M/T)
Oil

9
6 1127170A REPLACE 0.3 -

(M/T) - Additional
7 11271704 REPLACE 8.0 -
(M/T, AWD)
17
8 11271716 REPLACE 6.5 -
(A/T)
9 1127170E REPLACE 0.3 -
(A/T) - Additional
10 11271717 REPLACE 7.5 -
(A/T, AWD)
45

No. Code D20F G20D
11 11271801 RING-CRANKSHAFT RR SEAL (M/T) REPLACE 7.0 -
RING-CRANKSHAFT RR SEAL (M/T) -
12 1127180A REPLACE 0.3 -
Additonal
13 11271804 RING-CRANKSHAFT RR SEAL (M/T, AWD) REPLACE 7.5 -
18
14 11271816 RING-CRANKSHAFT RR SEAL (A/T) REPLACE 5.8 -
RING-CRANKSHAFT RR SEAL (A/T) -
15 1127180E REPLACE 0.2 -
Additonal
16 11271817 RING-CRANKSHAFT RR SEAL (A/T, AWD) REPLACE 7.6 -
17 11273501 SEAL ASSY-CRANKSHAFT RR (M/T) REPLACE 6.9 -
SEAL ASSY-CRANKSHAFT RR (M/T) -
18 1127350A REPLACE 0.2 -
Additional
19 11273504 SEAL ASSY-CRANKSHAFT RR (M/T, 4WD) REPLACE 7.4 -
35
20 11273516 SEAL ASSY-CRANKSHAFT RR (A/T) REPLACE 5.5 -
SEAL ASSY-CRANKSHAFT RR (A/T) -
21 1127350E REPLACE 0.2 -
Additional
22 11273517 SEAL ASSY-CRANKSHAFT RR (A/T, 4WD) REPLACE 6.3 -
23 11273701 RING-TRIGGER (M/T) REPLACE 6.7 -
24 11273704 RING-TRIGGER (M/T, AWD) REPLACE 7.2 -
37
25 11273716 RING-TRIGGER (A/T) REPLACE 5.3 -
26 11273717 RING-TRIGGER (A/T, AWD) REPLACE 6.1 -
46
Engine
1128 CYLINDER BLOCK (G20D)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 01 11280101 BLOCK ASSY-CYLINDER REPLACE - 16.4
2
04
11280401 PLUG-SCREW REPLACE - 1.0
Electric
8
3 1128040A PLUG-SCREW - Additional REPLACE - 0.1

4 06 11280601 PLUG-EXPENSION REPLACE - 2.3
5 11282201 NOZZLE ASSY-OIL INJECTION REPLACE - 1.9
22
6 1128220A NOZZLE ASSY-OIL INJECTION - Additional REPLACE - 0.1
Oil
9
7 11283501 SEAL ASSY-CRANKSHAFT RR REPLACE - 8.6

8 35 1128350A SEAL ASSY-CRANKSHAFT RR - Additional REPLACE - 0.2
9 11283506 SEAL ASSY-CRANKSHAFT RR SEAL - 8.9
10 11283701 RING-TRIGGER REPLACE - 6.9
37
11 1128370A RING-TRIGGER - Additional REPLACE - 0.2
12 11283801 PLUG ASSY-SCREW REPLACE - 1.9
38
13 1128380A PLUG ASSY-SCREW - Additional REPLACE - 0.1
47

No. Code D20F G20D
14 11283901 PLUG-EXPENSION REPLACE - 1.9
39
15 1128390A PLUG-EXPENSION - Additional REPLACE - 0.1
16 11284001 PLUG-SCREW REPLACE - 11.6
40
18 11284201 LADDER FRAME REPLACE - 1.8
42
19 1128420A LADDER FRAME - Additional REPLACE - 0.1
20 11284501 PLUG-SCREW REPLACE - 1.8
45
48
Engine
1130 CRANKSHAFT & FLYWHEEL
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 11300101 CRANKSHAFT (M/T) REPLACE 17.0 -
2 01 11300104 CRANKSHAFT (A/T) REPLACE 17.5 -
Electric
8
3 11300116 CRANKSHAFT (M/T) REPLACE - 16.0

4 11300401 SPROCKET-CRANKSHAFT (M/T) REPLACE 12.3 -
5 04 11300404 SPROCKET-CRANKSHAFT (A/T) REPLACE 12.8 -
6 11300416 SPROCKET-CRANKSHAFT (M/T) REPLACE - 11.5
Oil
9
7 11301201 DAMPER ASSY-ISOLATION (M/T) REPLACE 1.0 -

8 12 11301204 DAMPER ASSY-ISOLATION (A/T) REPLACE 1.4 -
9 11301216 DAMPER ASSY-ISOLATION (M/T) REPLACE - 1.6
10 11301301 FLYWHEEL ASSY-DUAL MASS (M/T) REPLACE 7.2 -
13
11 11301304 FLYWHEEL ASSY-DUAL MASS (M/T) REPLACE - 6.7
12 18 11301801 PLATE ASSY-DRIVE (A/T) REPLACE 6.1 -
49

No. Code D20F G20D
13 11302301 BEARING SET-CRANKSHAFT (M/T) REPLACE 16.0 -
14 11302304 BEARING SET-CRANKSHAFT (A/T) REPLACE 16.5 -
15 23 1130230A BEARING SET-CRANKSHAFT - Additional REPLACE 0.1 -
16 11302316 BEARING SET-CRANKSHAFT (M/T) REPLACE - 15.1
17 1130230C BEARING SET-CRANKSHAFT - Additional REPLACE - 0.1
18 11302401 BEARING SET-THRUST (M/T) REPLACE 15.9 -
19 24 11302404 BEARING SET-THRUST (A/T) REPLACE 16.4 -
20 11302416 BEARING SET-THRUST (M/T) REPLACE - 15.1
21 11302501 ROD ASSY-CONNECTING REPLACE 16.0 -
22 25 11302504 ROD ASSY-CONNECTING REPLACE - 15.1
23 1130250C ROD ASSY-CONNECTING - Additional REPLACE - 0.1
24 11302901 BEARING KIT-CONNECTING ROD (M/T) REPLACE 15.6 -
25 11302904 BEARING KIT-CONNECTING ROD (A/T) REPLACE 16.1 -
BEARING KIT-CONNECTING ROD -
26 29 1130290A REPLACE 0.1 -
Additional
27 11302916 BEARING KIT-CONNECTING ROD (M/T) REPLACE - 14.7
BEARING KIT-CONNECTING ROD -
28 1130290C REPLACE - 0.1
Additional
29 11303301 PISTON ASSY (M/T) REPLACE 16.0 -
30 11303304 PISTON ASSY (A/T) REPLACE 16.5 -
31 33 1130330A PISTON ASSY - Additional REPLACE 0.1 -
32 11303316 PISTON ASSY (M/T) REPLACE - 15.1
33 1130330C PISTON ASSY - Additional REPLACE - 0.1
34 1130 3401 RING SET-PISTON (M/T) REPLACE 16.0 -
35 11303404 RING SET-PISTON (A/T) REPLACE 16.5 -
36 34 1130340A RING SET-PISTON - Additional REPLACE 0.2 -
37 11303416 RING SET-PISTON (M/T) REPLACE - 15.3
38 1130340C RING SET-PISTON - Additional REPLACE - 0.1
39 40 11304001 SHAFT ASSY-MASS BALANCE REPLACE 2.1 -
50
Engine
1211 CYLINDER HEAD & GASKET KIT (GSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 12110101 HEAD ASS'Y-CYLINDER REPLACE - 6.8
2
01
1211010A HEAD ASS'Y-CYLINDER - Additional REPLACE - 1.0
Electric
8
3 12110102 HEAD ASS'Y-CYLINDER OVERHAUL - 8.3

4 1211010C HEAD ASS'Y-CYLINDER - Additional OVERHAUL - 1.4
5 05 12110501 PLUG-EXPANSION REPLACE - 2.4
6 22 12112201 GASKET-CYLINDER HEAD REPLACE - 7.0
Oil
9
7 12112601 VALVE-INTAKE REPLACE - 7.4

26
8 1211260A VALVE-INTAKE - Additional REPLACE - 0.1
9 12112701 VALVE ASSY-EXHAUST REPLACE - 7.4
27
10 1211270A VALVE ASSY-EXHAUST - Additional REPLACE - 0.1
11 12113201 SEAL-VALVE STEM REPLACE - 7.5
32
12 1211320A SEAL-VALVE STEM - Additional REPLACE - 0.1
13 12113401 SPRING-VALVE REPLACE - 7.5
34
14 1211340A SPRING-VALVE - Additional REPLACE - 0.1
51

No. Code D20F G20D
15 12113901 FOLLOWER ASSY-FINGER REPLACE - 3.3
39
16 1211390A FOLLOWER ASSY-FINGER - Additional REPLACE - 0.1
17 12114001 ADJUSTER ASSY-HYDRAULIC LASH REPLACE - 3.3
40 ADJUSTER ASSY-HYDRAULIC LASH -
18 1211400A REPLACE - 0.1
Additional
52
Engine
1214 CYLINDER HEAD & GASKET KIT (D20F)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 12140101 HEAD ASSY-CYLINDER REPLACE 7.3 -
2
01
1214010A HEAD ASSY-CYLINDER - Additional REPLACE 1.0 -
Electric
8
3 12140102 HEAD ASSY-CYLINDER OVERHAUL 8.9 -

4 1214010C HEAD ASSY-CYLINDER - Additional OVERHAUL 1.5 -
5 12140501 PLUG-EXPANSION REPLACE 1.2 -
05
6 1214050A PLUG-EXPANSION - Additional REPLACE 0.3 -
Oil
9
7 12141301 BOLT-CYLINDER HEAD REPLACE 1.7 -

13
8 1214130A BOLT-CYLINDER HEAD - Additional REPLACE 0.1 -
9 24 12142401 GASKET-CYLINDER REPLACE 7.5 -
10 12142601 VALVE-INTAKE (1SET) REPLACE 8.6 -
26
11 1214260A VALVE-INTAKE - Additional REPLACE 0.1 -
53

No. Code D20F G20D
12 12142701 VALVE-EXHAUST (1SET) REPLACE 8.6 -
27
13 1214270A VALVE-EXHAUST - Additional REPLACE 0.1 -
14 12143101 GUIDE-VALVE REPLACE 9.2 -
31
15 1214310A GUIDE-VALVE - Additional REPLACE 0.3 -
16 12143201 SEAL-VALVE STEM (1~2EA) REPLACE 4.5 -
32
17 12143204 SEAL-VALVE STEM (3~4EA) REPLACE 4.6 -
18 12143401 SPRING-VALVE REPLACE 4.3 -
34
19 1214340A SPRING-VALVE - Additional REPLACE 0.1 -
20 39 12143901 FOLLOWER ASSY-FINGER REPLACE 3.9 -
21 12144001 ADJUSTER ASSY-HYDRAULIC LASH REPLACE 3.9 -
40 ADJUSTER ASSY-HYDRAULIC LASH -
22 1214400A REPLACE 0.1 -
Additional
54
Engine
1221 CYLINDER HEAD COVER & CAMSHAFT (GSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 12210101 COVER-CYLINDER HEAD REPLACE - 0.6
2 01 1221010A COVER-CYLINDER HEAD - Additional REPLACE - 0.4
Electric
8
3 12210106 COVER-CYLINDER HEAD SEAL - 0.8

4 12210201 GASKET-CYLINDER HEAD COVER REPLACE - 0.7
02 GASKET-CYLINDER HEAD COVER -
5 1221020A REPLACE - 0.2
Additional
Oil
6 04 12210401 CAP ASSY-OIL FILLER REPLACE - 0.1

9
7 14 12211401 HOSE ASSY-BLOW BY OUTLET REPLACE - 0.1

8 12212101 CAMSHAFT ASSY-EXHAUST REPLACE - 3.1
21
9 1221210A CAMSHAFT ASSY-EXHAUST - Additional REPLACE - 0.6
10 12212201 CAMSHAFT ASSY-INTAKE REPLACE - 3.2
22
11 1221220A CAMSHAFT ASSY-INTAKE - Additional REPLACE - 0.6
12 12212401 COVER-CYLINDER HEAD FRT REPLACE - 1.3
24
13 1221240A COVER-CYLINDER HEAD FRT SEAL - 1.5
55

No. Code D20F G20D
VALVE-POSITIVE CRANKCASE
14 12212601 REPLACE - 0.3
VENTILATION
26
VALVE-POSITIVE CRANKCASE
15 1221260A REPLACE - 0.1
VENTILATION - Additional
16 27 12212701 BOLT-ACOUSTIC COVER MTG REPLACE - 0.1
HOSE-POSITIVE CRANKCASE
17 12212801 REPLACE - 0.2
VENTILATION
28
HOSE-POSITIVE CRANKCASE
18 1221280A REPLACE - 0.1
VENTILATION - Additional
56
Engine
1225 CYLINDER HEAD COVER & CAMSHAFT (D20F)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 12250101 COVER ASSY-CYLINDER HEAD REPLACE 0.9 -
Electric
01
2 1225010A COVER ASSY-CYLINDER HEAD - Additional REPLACE 0.5 -
8
3 12250201 GASKET-CYLINDER HEAD COVER REPLACE 1.0 -

02 GASKET-CYLINDER HEAD COVER -
4 1225020A REPLACE 0.6 -
Additional
5 04 12250401 CAP ASSY-OIL FILLER REPLACE 0.1 -
Oil
6 14 12251401 HOSE ASSY-BLOW BY OUTLET REPLACE 0.2 -

9
7 12252101 CAMSHAFT ASSY-INTAKE REPLACE 3.8 -

21
8 1225210A CAMSHAFT ASSY-INTAKE - Additional REPLACE 0.6 -
9 12252201 CAMSHAFT ASSY-EXHAUST REPLACE 3.8 -
22
10 1225220A CAMSHAFT ASSY-EXHAUST - Additional REPLACE 0.6 -
11 12252401 COVER-CYLINDER HEAD FRT REPLACE 1.8 -
24
12 12252406 COVER-CYLINDER HEAD FRT - Additional SEAL 1.9 -
57
1311 CHAIN DRIVE (GSL)

No. Code D20F G20D
1 01 13110101 CHAIN-SILENT REPLACE - 11.3
2 02 13110201 RAIL-CLAMPING REPLACE - 11.4
3 03 13110301 RAIL-TENSIONER REPLACE - 11.5
4 13111001 SPROCKET-CAMSHAFT REPLACE - 2.1
10
5 1311100A SPROCKET-CAMSHAFT - Additional REPLACE - 0.3
6 13112001 ADJUSTER ASSY-INTAKE CAMSHAFT REPLACE - 2.2
20 ADJUSTER ASSY-INTAKE CAMSHAFT -
7 1311200A REPLACE - 0.3
Additional
8 23 13112301 TENSIONER ASSY-CHAIN REPLACE - 0.5
9 13112401 RAIL ASSY-SLIDING UPR REPLACE - 1.4
24
10 1311240A RAIL ASSY-SLIDING UPR - Additional REPLACE - 0.1
11 13112601 SOLENOID VALVE-CAM/SHF ADJ REPLACE - 0.4
26 SOLENOID VALVE-CAM/SHF ADJ -
12 1311260A REPLACE - 0.2
Additional
58
Engine
1315 CHAIN DRIVE (D20F)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 13150101 CHAIN-BUSH-UPR (M/T) REPLACE 12.5 -
Electric
01
2 13150104 CHAIN-BUSH-UPR (A/T) REPLACE 13.0 -
8
3 13150201 RAIL ASSY-TENSIONER (M/T) REPLACE 12.3 -

02
4 13150204 RAIL ASSY-TENSIONER (A/T) REPLACE 12.8 -
5 03 13150301 RAIL ASSY-CLAMPING REPLACE 2.9 -
6 13151001 SPROCKET-EXHAUST CAMSHAFT REPLACE 2.9 -
Oil
9
10 SPROCKET-EXHAUST CAMSHAFT -
7 1315100A REPLACE 0.3 -
Additional
8 15 13151501 TENSIONER ASSY-HYDRAULIC REPLACE 13.0 -
9 13151601 CHAIN-BUSH-LWR REPLACE 7.0 -
16
10 1315160A CHAIN-BUSH-LWR - Additional REPLACE 0.4 -
11 13151801 TENSIONER ASSY-MECHANICAL (M/T) REPLACE 12.5 -
18
12 13151804 TENSIONER ASSY-MECHANICAL (A/T) REPLACE 13.0 -
59
1336 TIMING CASE (D20F)

No. Code D20F G20D
1 13360101 COVER-TIMING CASE (M/T) REPLACE 12.3 -
2 13360106 COVER-TIMING CASE (M/T) SEAL 12.5 -
01
3 13360104 COVER-TIMING CASE (A/T) REPLACE 12.8 -
4 13360117 COVER-TIMING CASE (A/T) SEAL 13.0 -
5 13360201 SEALING-CRANKSHAFT FRT (M/T) REPLACE 1.6 -
6 02 13360204 SEALING-CRANKSHAFT FRT (A/T) REPLACE 1.6 -
7 1336020A SEALING-CRANKSHAFT FRT - Additional REPLACE 0.2 -
8 13360401 TENSIONER ASSY-BELT REPLACE 0.6 -
04
9 1336040A TENSIONER ASSY-BELT - Additional REPLACE 0.1 -
10 13360801 PULLEY ASSY-IDLER REPLACE 0.5 -
08
11 1336080A PULLEY ASSY-IDLER - Additional REPLACE 0.1 -
12 13362501 PULLEY ASSY-IDLER REPLACE 0.5 -
25
13 1336250A PULLEY ASSY-IDLER - Additional REPLACE 0.1 -
14 27 13362701 PLUG ASSY-SCREW REPLACE 0.3 -
60
Engine
1337 TIMING CASE (G20D)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 13370101 COVER-TIMING GEAR CASE REPLACE - 11.1
Electric
01
2 13370106 COVER-TIMING GEAR CASE SEAL - 11.4
8
3 13370201 SEALING-CRANKSHAFT FRT REPLACE - 2.2

02
4 1337020A SEALING-CRANKSHAFT FRT - Additional REPLACE - 0.2
5 13370401 TENSIONER ASSY-BELT REPLACE - 1.6
04
6 1337040A TENSIONER ASSY-BELT - Additional REPLACE - 0.2
Oil
9
7 13370801 PULLEY ASSY-IDLER REPLACE - 1.6

08
8 1337080A PULLEY ASSY-IDLER - Additional REPLACE - 0.2
9 13372301 BRKT ASSY-HYDRAULIC TENSIONER REPLACE - 1.8
23 BRKT ASSY-HYDRAULIC TENSIONER -
10 1337230A REPLACE - 0.2
Additional
61
1350 BELT SYSTEM

No. Code D20F G20D
1 13500101 BELT-POLY GROOVED REPLACE 0.5 -
2 1350010A BELT-POLY GROOVED - Additional REPLACE 0.1 -
01
3 13500104 BELT-POLY GROOVED REPLACE - 0.7
4 1350010C BELT-POLY GROOVED - Additional REPLACE - 0.1
62
Engine
1411 ENGINE WIRING (GSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 02 14110201 WIRING ASSY-ENGINE MAIN REPLACE - 1.2
2
10
14111001 WIRING ASSY-EARTH FRT REPLACE - 0.2
Electric
8
3 14111004 WIRING ASSY-EARTH RR REPLACE - 0.1

4 12 14111201 BRKT-SIDE REPLACE - 0.1
5 13 14111301 BRKT-RR HANGER REPLACE - 0.1
6 14 14111401 BRKT-IGNITION REPLACE - 0.1
Oil
9
7 15 14111501 BRKT-ENGINE FRT REPLACE - 0.1
63
1413 ENGINE WIRING (D20F)

No. Code D20F G20D
1 14130101 PLUG-GLOW (1EA) REPLACE 0.2 -
01
2 1413010A PLUG-GLOW - Additional REPLACE 0.2 -
3 02 14130201 WIRING ASSY-ENGINE MAIN REPLACE 1.5 -
4 10 14131001 WIRING-EARTH REPLACE 0.4 -
5 18 14131801 UNIT ASSY-GLOW CONTROL REPLACE 0.3 -
64
Engine
1430 SENSORS (GSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 14300501 SENSOR-KNOCK REPLACE - 1.8
Electric
05
2 1430050A SENSOR-KNOCK - Additional REPLACE - 0.2
8
3 14300701 SENSOR ASSY-COOLANT REPLACE - 0.4

07
4 1430070A SENSOR ASSY-COOLANT - Additional REPLACE - 0.1
5 14300901 SENSOR ASSY-OXYGEN HEATED FRT REPLACE - 0.5
09 SENSOR ASSY-OXYGEN HEATED FRT -
6 1430090A REPLACE - 0.1
Oil
9
Additional
7 10 14301001 BRKT-OXYGEN SENSOR FRT REPLACE - 0.1
8 14301101 SENSOR ASSY-OXYGEN HEATED RR REPLACE - 0.4
11 SENSOR ASSY-OXYGEN HEATED RR -
9 1430110A REPLACE - 0.1
Additional
10 13 14301301 BRKT-OXYGEN SENSOR RR REPLACE - 0.1
11 14 14301401 SENSOR ASSY-CAMSHAFT POSITION REPLACE - 0.3
12 16 14301601 BRKT-OXYGEN HEATED SENSOR WIRING REPLACE - 0.1
65
1432 SENSORS (D20F)

No. Code D20F G20D
1 01 14320101 SENSOR ASSY-TEMPERATURE & MAP REPLACE 0.4 -
2 03 14320301 SENSOR ASSY-CAM POSITION REPLACE 0.3 -
3 04 14320401 SENSOR ASSY-DIFF PRESS REPLACE 0.3 -
4 14320501 SENSOR-KNOCK REPLACE 2.3 -
05
5 1432050A SENSOR-KNOCK - Additional REPLACE 0.3 -
6 07 14320701 SENSOR ASSY-COOLANT REPLACE 0.6 -
7 14320801 SENSOR ASSY-OXYGEN HEATED (1EA) REPLACE 0.3 -
08 SENSOR ASSY-OXYGEN HEATED -
8 1432080A REPLACE 0.1 -
Additional
9 14 14321401 VALVE-ELECTRIC SWITCH REPLACE 0.3 -
10 14321701 SENSOR ASSY-EGT FRT REPLACE 0.3 -
17
11 14321704 SENSOR ASSY-EGT FRT (AWD) REPLACE 1.4 -
12 19 14321901 SENSOR ASSY-EGT RR REPLACE 0.3 -
66
Engine
1443 IGNITION COIL (G20D)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 14430101 COIL-IGNITION REPLACE - 0.2
2
01
1443010A COIL-IGNITION - Additional REPLACE - 0.1
Electric
8
3 14430104 PLUG-COUPLING REPLACE - 0.3

4 1443010C PLUG-COUPLING - Additional REPLACE - 0.1
5 14430301 SPARK PLUG REPLACE - 0.3
03
6 1443030A SPARK PLUG - Additional REPLACE - 0.1
Oil
9
67
1451 ALTERNATOR (DSL)

No. Code D20F G20D
1 14510101 ALTERNATOR ASSY REPLACE 2.2 -
01
2 1451010A ALTERNATOR ASSY - Additional REPLACE 0.3 -
3 14510201 PULLEY REPLACE 2.5 -
02
4 1451020A PULLEY - Additional REPLACE 0.3 -
68
Engine
1452 ALTERNATOR (GSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 14520101 ALTERNATOR ASSY REPLACE - 1.0
Electric
01
2 1452010A ALTERNATOR ASSY - Additional REPLACE - 0.3
8
3 14520201 PULLEY REPLACE - 1.3

02
4 1452020A PULLEY - Additional REPLACE - 0.3
Oil
9
69
1461 STARTING MOTOR (DSL)

No. Code D20F G20D
1 14610101 STARTER ASSY (M/T) REPLACE 0.9 -
01
2 14610104 STARTER ASSY (A/T) REPLACE 1.3 -
70
Engine
1462 STARTING MOTOR (GSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 01 14620101 STARTER ASSY REPLACE - 0.6
Electric
8
Oil
9
71
1490 EMISSION MODULE (GSL)

No. Code D20F G20D
1 14900101 ECU-ENGINE REPLACE - 0.6
01
2 14900115 ECU-ENGINE (DIAGNOSTIC TOOL) REPROGRAM - 0.3
72
Engine
1491 EMISSION MODULE (DSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 14910101 ECU-ENGINE REPLACE 0.6 -
Electric
01
2 14910115 ECU-ENGINE (DIAGNOSTIC TOOL) REPROGRAM 0.3 -
8
3 02 14910201 BRKT ASSY-ECU REPLACE 0.2 -

Oil
9
73
1524 COOLING SYSTEM (G20D)

No. Code D20F G20D
1 15240101 PUMP ASSY-WATER REPLACE - 2.3
2 01 1524010A PUMP ASSY-WATER - Additional REPLACE - 0.3
3 15240106 PUMP ASSY-WATER SEAL - 2.5
4 15240301 PULLEY-WATER PUMP REPLACE - 0.9
03
5 1524030A PULLEY-WATER PUMP - Additional REPLACE - 0.1
6 15240701 THERMOSTAT ASSY REPLACE - 0.5
7 07 1524070A THERMOSTAT ASSY - Additional REPLACE - 0.1
8 15240706 THERMOSTAT ASSY SEAL - 0.6
9 15240901 PORT ASSY-COOLANT OUTLET REPLACE - 0.7
09
10 15240906 PORT ASSY-COOLANT OUTLET SEAL - 0.9
11 15241101 PIPE ASSY-COOLANT REPLACE - 2.2
12 11 1524110A PIPE ASSY-COOLANT - Additional REPLACE - 0.2
13 15241106 PIPE ASSY-COOLANT SEAL - 2.4
74
Engine
1
No. Code D20F G20D
14 13 15241301 HOSE-BYPASS REPLACE - 0.2
15 15 15241501 PIPE ASSY-DEAERATION REPLACE - 0.4
Fuel
16 17 15241701 HOSE-DEAERATION REPLACE - 0.3
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
75
1525 COOLING SYSTEM (D20F)

No. Code D20F G20D
1 15250101 PUMP ASSY-WATER REPLACE 2.0 -
2 01 1525010A PUMP ASSY-WATER - Additional REPLACE 0.4 -
3 15250104 PUMP ASSY-WATER GASKET REPLACE 2.1 -
4 15251101 THERMOSTAT ASSY REPLACE 0.4 -
5 1525110A THERMOSTAT ASSY - Additional REPLACE 0.1 -
11
6 15251106 THERMOSTAT ASSY SEAL 0.4 -
7 1525110C THERMOSTAT ASSY - Additional SEAL 0.1 -
8 21 15252101 PORT ASSY-COOLANT OUTLET REPLACE 0.6 -
9 15252301 PIPE ASSY-HOT WATER INLET REPLACE 2.2 -
23
10 1525230A PIPE ASSY-HOT WATER INLET - Additional REPLACE 0.3 -
11 37 15253701 GASKET-COOLANT OUTLET REPLACE 0.7 -
12 15254301 HOSE-EGR COOLER INLET REPLACE 2.7 -
43
13 1525430A HOSE-EGR COOLER INLET - Additional REPLACE 0.2 -
76
Engine
1535 OIL PAN & PUMP (G20D)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 15350101 PUMP ASSY-OIL REPLACE - 2.0
Electric
01
2 15350102 PUMP ASSY-OIL OVERHAUL - 2.5
8
3 15350801 PAN-OIL REPLACE - 1.7

4 1535080A PAN-OIL - Additional REPLACE - 0.3
08
5 15350806 PAN ASSY-OIL GASKET SEAL - 1.9
6 1535080C PAN ASSY-OIL GASKET - Additional SEAL - 0.5
Oil
9
7 11 15351101 PLUG-DRAIN REPLACE - 0.3

8 22 15352201 CHAIN-OIL PUMP REPLACE - 11.4
9 15352401 TENSIONER ASSY-OIL PUMP CHAIN REPLACE - 1.8
24 TENSIONER ASSY-OIL PUMP CHAIN -
10 1535240A REPLACE - 0.1
Additional
11 15353101 TUBE ASSY-OIL DIPSTICK REPLACE - 0.7
31
12 1535310A TUBE ASSY-OIL DIPSTICK - Additional REPLACE - 0.1
77

No. Code D20F G20D
13 32 15353201 GAUGE ASSY-OIL DIPSTICK REPLACE - 0.1
14 44 15354401 SEALANT REPLACE - 1.9
15 45 15354501 COVER-DUST REPLACE - 0.1
78
Engine
1536 OIL PAN & PUMP (D20F)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 15360101 PUMP ASSY-OIL REPLACE 2.0 -
Electric
01
2 15360102 PUMP ASSY-OIL OVERHAUL 2.6 -
8
3 15360801 PAN ASSY-OIL REPLACE 1.7 -

4 1536080A PAN ASSY-OIL - Additional REPLACE 0.3 -
08
5 15360806 PAN ASSY-OIL GASKET SEAL 1.9 -
6 1536080C PAN ASSY-OIL GASKET - Additional SEAL 0.5 -
Oil
9
7 11 15361101 PLUG-DRAIN REPLACE 0.3 -

8 30 15363001 SWITCH-OIL PRESSURE REPLACE 0.3 -
9 31 15363101 TUBE ASSY-OIL DIPSTICK REPLACE 0.7 -
10 32 15363201 GAUGE ASSY-OIL DIPSTICK REPLACE 0.1 -
11 37 15363701 RING-O REPLACE 0.7 -
12 44 15364406 SEALANT SEAL 1.9 -
13 45 15364501 COVER-DUST REPLACE 0.1 -
79
1545 OIL FILTER (G20D)

No. Code D20F G20D
1 01 15450101 FILTER ASSY-OIL REPLACE - 0.6
2 02 15450201 COVER-OIL FILTER REPLACE - 0.3
3 09 15450901 ELEMENT KIT-OIL FILTER REPLACE - 0.4
4 15453501 SWITCH-OIL PRESSURE REPLACE - 0.3
35
5 1545350A SWITCH-OIL PRESSURE - Additional REPLACE - 0.1
80
Engine
1546 OIL FILTER (D20F)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 01 15460101 FILTER & COOLER ASSY-OIL REPLACE 3.6 -
2 02 15460201 COVER-OIL FILTER REPLACE 0.2 -
Electric
8
3 09 15460901 ELEMENT KIT-OIL FILTER REPLACE 0.3 -

4 13 15461301 COOLER ASSY-OIL REPLACE 2.2 -
5 14 15461401 GASKET-OIL FILTER HOUSING (SEAL) REPLACE 2.3 -
6 28 15462801 GASKET-OIL FILTER HOUSING REPLACE 3.8 -
Oil
9

9 32 15463201 GASKET-OIL COOLER REPLACE 2.3 -
81
1610 VACUUM PUMP (DSL)

No. Code D20F G20D
1 16100101 PUMP ASSY-VACUUM REPLACE 0.6 -
2 01 1610010A PUMP ASSY-VACUUM - Additional REPLACE 0.2 -
3 16100102 PUMP ASSY-VACUUM OVERHAUL 1.0 -
82
Engine
1628 VACUUM PUMP (G20D)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 01 16280101 TUBE-SUPPLY PIPE TO ENGINE REPLACE - 0.1
2 02 16280201 TUBE ASSY-FUEL REPLACE - 0.2
Electric
8
3 04 16280401 VALVE-PURGE CONTROL REPLACE - 0.3

4 05 16280501 INSULATOR-PURGE CONTROL VALVE REPLACE - 0.3
Oil
9
83
1719 INTAKE MANIFOLD (D20F)

No. Code D20F G20D
1 01 17190101 MANIFOLD-INTAKE REPLACE 2.5 -
VALVE ASSY-SWIRL CONTROL
2 17190201 REPLACE 0.3 -
02 (ACTUATOR)
3 17190204 VALVE ASSY-SWIRL CONTROL (VALVE) REPLACE 2.5 -
4 05 17190501 GASKET-INTAKE MANIFOLD REPLACE 2.6 -
5 09 17190901 COVER ASSY-ACOUSTIC REPLACE 0.2 -
6 16 17191601 ELECTRIC THROTTLE BODY REPLACE 0.5 -
7 29 17192901 DUCT-INTAKE REPLACE 0.8 -
8 30 17193001 GASKET-INTAKE DUCT REPLACE 0.9 -
9 31 17193101 BRKT-INTAKE DUCT REPLACE 0.3 -
84
Engine
1729 EXHAUST MANIFOLD (D20F)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 17290101 MANIFOLD ASSY-EXHAUST REPLACE 3.0 -
2 01 1729010A MANIFOLD ASSY-EXHAUST - Additional REPLACE 0.3 -
Electric
8
3 17290104 MANIFOLD ASSY-EXHAUST (AWD) REPLACE 3.5 -

3 17290201 GASKET-EXHAUST MANIFOLD REPLACE 3.2 -
02
4 1729020A GASKET-EXHAUST MANIFOLD - Additional REPLACE 0.3 -
5 03 17290301 NUT REPLACE 0.3 -
Oil
9
6 15 17291501 PROTECTOR-HEAT TOP REPLACE 0.3 -
85
1740 INTAKE MANIFOLD (G20D)

No. Code D20F G20D
1 17400101 MANIFOLD ASSY-INTAKE REPLACE - 1.5
01
2 1740010A MANIFOLD ASSY-INTAKE - Additional REPLACE - 0.3
3 03 17400301 SENSOR ASSY-TEMPERATURE & MAP REPLACE - 0.2
4 05 17400501 BRKT-INTAKE MANIFOLD REPLACE - 0.3
5 17400701 THROTTLE BODY-ELECTRIC REPLACE - 0.6
07
6 1740070A THROTTLE BODY-ELECTRIC - Additional REPLACE - 0.1
7 09 17400901 COVER ASSY-ACOUSTIC REPLACE - 0.1
86
Engine
1745 EXHAUST MANIFOLD (G20D)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 17450101 MANIFOLD ASSY-EXHAUST REPLACE - 2.0
Electric
01
2 1745010A MANIFOLD ASSY-EXHAUST - Additional REPLACE - 0.3
8
3 17450201 GASKET-EXHAUST MANIFOLD REPLACE - 2.2

02
4 1745020A GASKET-EXHAUST MANIFOLD -Additional REPLACE - 0.2
5 04 17450401 PROTECTOR ASSY-HEAT REPLACE - 0.3
6 06 17450601 PROTECTOR-HEAT REPLACE - 0.1
Oil
9
87
1793 E.G.R VALVE (D20F)

No. Code D20F G20D
1 17930101 VALVE ASSY-EGR REPLACE 2.4 -
01
2 17930104 VALVE GASKET-EGR REPLACE 2.5 -
3 05 17930501 PIPE ASSY-EGR REPLACE 0.4 -
4 07 17930701 GASKET-EGR PIPE REPLACE 0.4 -
5 12 17931201 COOLER ASSY-EGR REPLACE 2.0 -
6 17931901 GASKET-EGR COOLER REPLACE 2.1 -
19
7 1793190A GASKET-EGR COOLER - Additional REPLACE 0.4 -
8 17932301 HOSE-EGR COOLER OUTLET REPLACE 0.9 -
23
9 1793230A HOSE-EGR COOLER OUTLET - Additional REPLACE 0.2 -
10 17932401 HOSE-HOT WATER INLET REPLACE 2.1 -
24
11 1793240A HOSE-HOT WATER INLET - Additional REPLACE 0.3 -
PIPE ASSY-TURBOCHARGER COOLING
12 25 17932501 REPLACE 2.6 -
INLET
88
Engine
1
No. Code D20F G20D
13 26 17932601 GASKET-TURBOCHARGER COOLING REPLACE 2.6 -
14 27 17932701 HOSE-TURBOCHARGER COOLING INLET REPLACE 0.5 -
Fuel
15 31 17933101 HOSE-EGR VALVE REPLACE 0.2 -
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
89
1882 COMMON RAIL SYSTEM (D20F)

No. Code D20F G20D
1 18820101 PUMP ASSY-FUEL REPLACE 1.2 -
01
2 18820104 PUMP ASSY-FUEL (GASKET) REPLACE 1.3 -
3 04 18820401 GEAR-FUEL PUMP REPLACE 1.2 -
4 18820901 INJECTOR ASSY-FUEL (1~2EA) REPLACE 0.6 -
5 09 18820903 FUEL BACK LEAK TEST REPAIR 0.4 -
6 18820904 INJECTOR ASSY-FUEL (3~4EA) REPLACE 0.7 -
7 18821501 PIPE ASSY-FUEL (1~2EA) REPLACE 0.2 -
15
16
11 18 18821801 PIPE ASSY-FUEL REPLACE 0.4 -
12 19 18821901 BRKT ASSY-FUEL PIPE REPLACE 0.2 -
90
Engine
1
No. Code D20F G20D
13 20 18822001 BRKT-FUEL PIPE UPR REPLACE 0.2 -
14 23 18822301 RAIL ASSY-FUEL REPLACE 0.4 -
Fuel
15 26 18822601 TUBE ASSY-FUEL RETURN REPLACE 0.3 -
2
16 30 18823001 RUBBER-FUEL PIPE SUPT REPLACE 0.2 -
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
91
1914 TURBOCHARGER (D20F)

No. Code D20F G20D
1 19140101 TURBOCHARGER ASSY REPLACE 2.6 -
01
2 19140104 TURBOCHARGER ASSY (AWD) REPLACE 3.1 -
3 19140401 TUBE ASSY-OIL SUPPLY REPLACE 0.6 -
4 04 1914040A TUBE ASSY-OIL SUPPLY - Additional REPLACE 0.2 -
5 19140404 TUBE ASSY-OIL SUPPLY (AWD) REPLACE 1.1 -
6 19140701 TUBE ASSY-OIL RETURN REPLACE 0.8 -
7 07 1914070A TUBE ASSY-OIL RETURN - Additional REPLACE 0.2 -
8 19140704 TUBE ASSY-OIL RETURN (AWD) REPLACE 1.3 -
9 19140801 GASKET-OIL RETURN REPLACE 0.4 -
08
10 1914080A GASKET-OIL RETURN - Additional REPLACE 0.2 -
11 19141001 GASKET REPLACE 0.4 -
10
12 1914100A GASKET - Additional REPLACE 0.2 -
92
Engine
1
No. Code D20F G20D
13 19141501 GASKET-TURBOCHARGER REPLACE 2.8 -
15
14 19141504 GASKET-TURBOCHARGER (AWD) REPLACE 3.3 -
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
93
1990 ENGINE MOUNTING

No. Code D20F G20D
1 19900101 INSULATOR-ENGINE MTG REPLACE 0.9 0.9
01
2 1990010A INSULATOR-ENGINE MTG - Additional REPLACE 0.2 0.2
3 19900201 INSULATOR-ENGINE MTG REPLACE 0.6 0.6
02
4 1990020A INSULATOR-ENGINE MTG - Additional REPLACE 0.2 0.2
5 19900301 INSULATOR-ENGINE MTG FRT REPLACE 0.5 0.5
03
6 1990030A INSULATOR-ENGINE MTG FRT - Additional REPLACE 0.2 0.2
7 19900801 BRKT-ENG MTG REPLACE 0.5 0.5
08
8 1990080A BRKT-ENG MTG - Additional REPLACE 0.1 0.1
9 19901101 INSULATOR-ENG MTG RR REPLACE 0.4 0.4
11
10 1990110A INSULATOR-ENG MTG RR - Additional REPLACE 0.1 0.1
94
SECTION
2
FUEL & ENGINE CONTROL
CONTENTS
2010 ACCELERATOR CONTROL............................................................ 96
2112 RADIATOR & COOLING FAN.......................................................... 97
2130 RADIATOR HOSE & PIPE................................................................ 98
2210 FUEL TANK (DSL)............................................................................ 99
2211 FUEL TANK (GSL)......................................................................... 101
2221 FUEL LINE (GSL)........................................................................... 103
2231 RADIATOR HOSE & PIPE.............................................................. 104
2245 FUEL SYSTEM (G20D).................................................................. 105
2313 AIR CLEANER................................................................................ 106
2330 AIR INTERCOOLER....................................................................... 107
2412 EXHAUST SYSTEM (CDPF).......................................................... 109
2421 EXHAUST SYSTEM (G20D)............................................................111
2435 EXHAUST GAS RECIRCULATION SYSTEM (D20F).................... 113
2610 BATTERY & CABLE....................................................................... 114
2 - FUEL & ENGINE CONTROL
2010 ACCELERATOR CONTROL

No. Code D20F G20D
1 01 20100101 MODULE ASSY-ACCEL PEDAL REPLACE 0.3 0.3
96
FUEL & ENGINE CONTROL - 2
Engine
2112 RADIATOR & COOLING FAN
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 21120101 RADIATOR ASSY-COOLING REPLACE 1.6 1.6
2 01 2112010A RADIATOR ASSY-COOLING - Additional REPLACE 0.4 0.4
Electric
8
3 21120103 RADIATOR ASSY-COOLING REPAIR 0.3 0.3

4 21120201 FAN & SHROUD ASSY REPLACE 1.6 1.6
02
5 2112020A FAN & SHROUD ASSY - Additional REPLACE 0.2 0.2
Oil
9
97
2130 RADIATOR HOSE & PIPE

No. Code D20F G20D
1 21300101 HOSE ASSY-RADIATOR INLET (ALL) REPLACE 1.1 1.1
01
2 2130010A HOSE ASSY-RADIATOR INLET - Additional REPLACE 0.2 0.2
3 21300201 HOSE-RADIATOR OUTLET (ALL) REPLACE 1.1 1.1
02
4 2130020A HOSE-RADIATOR OUTLET - Additional REPLACE 0.2 0.2
5 03 21300301 HOSE-MAKE UP REPLACE 0.3 0.3
6 04 21300401 HOSE ASSY-DEAERATION RADIATOR REPLACE 0.8 0.8
7 05 21300501 HOSE ASSY-DEAERATION RESERVOIR REPLACE 0.2 0.2
8 06 21300601 HOSE ASSY-DEAERATION ENGINE REPLACE 0.4 0.4
9 08 21300801 CLAMP-WORM DRIVE TYPE SPRING REPLACE 0.2 0.2
10 09 21300901 CLAMP-WORM DRIVE TYPE SPRING REPLACE 0.2 0.2
11 11 21301101 TANK ASSY-RESERVOIR REPLACE 0.3 0.3
12 12 21301201 CAP-RESERVOIR TANK REPLACE 0.1 0.1
13 21301301 HOSE ASSY-A/T RADIATOR REPLACE 0.2 0.2
13
14 2130130A HOSE ASSY-A/T RADIATOR - Additional REPLACE 0.1 0.1
98
Engine
2210 FUEL TANK (DSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 22100101 TANK ASSY-FUEL (2WD) REPLACE 1.3 -
2 01 22100104 TANK ASSY-FUEL (AWD) REPLACE 1.6 -
Electric
8
3 22100102 TANK ASSY-FUEL OVERHAUL 1.7 -

4 03 22100301 STRAP ASSY-FUEL TANK REPLACE 0.2 -
5 22100501 SENDER ASSY-SUB (2WD) REPLACE 0.9 -
05
6 22100504 SENDER ASSY-SUB (AWD) REPLACE 1.2 -
Oil
9
7 22100601 FUEL PUMP ASSY-MAIN (2WD) REPLACE 0.9 -

06
8 22100604 FUEL PUMP ASSY-MAIN (AWD) REPLACE 1.2 -
9 07 22100701 FILLER ASSY-FUEL REPLACE 0.7 -
10 08 22100801 CAP ASSY-FUEL FILLER REPLACE 0.1 -
11 09 22100901 TUBE ASSY-FEED REPLACE 0.9 -
12 10 22101001 TUBE ASSY-RETURN REPLACE 0.9 -
13 11 22101101 TUBE ASSY-SUCTION REPLACE 0.9 -
99

No. Code D20F G20D
14 22101201 WIRING ASSY-HARNESS (2WD) REPLACE 0.9 -
15 12 22101204 WIRING ASSY-HARNESS (AWD) REPLACE 1.2 -
16 2210120A WIRING ASSY-HARNESS - Additional REPLACE 0.2 -
17 22101401 O-RING (2WD) REPLACE 1.1 -
14
18 22101404 O-RING (AWD) REPLACE 1.2 -
100
Engine
2211 FUEL TANK (GSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 22110101 TANK ASSY-FUEL (2WD) REPLACE - 1.3
2 01 22110104 TANK ASSY-FUEL (AWD) REPLACE - 1.6
Electric
8
3 22110102 TANK ASSY-FUEL OVERHAUL - 1.7

4 03 22110301 STRAP ASSY-FUEL TANK REPLACE - 0.2
5 22110401 SHIELD ASSY-HEAT REPLACE - 1.4
04
6 2211040A SHIELD ASSY-HEAT - Additional REPLACE - 0.1
Oil
9
7 22110501 SENDER ASSY-SUB (2WD) REPLACE - 1.2

05
8 22110504 SENDER ASSY-SUB (AWD) REPLACE - 1.5
9 22110601 FUEL PUMP ASSY-MAIN (2WD) REPLACE - 1.2
06
10 22110604 FUEL PUMP ASSY-MAIN (AWD) REPLACE - 1.5
11 07 22110701 FILLER ASSY-FUEL REPLACE - 0.7
12 08 22110801 CAP ASSY-FUEL FILLER REPLACE - 0.1
101

No. Code D20F G20D
13 09 22110901 TUBE ASSY-FEED REPLACE - 1.4
14 10 22111001 TUBE ASSY-RETURN REPLACE - 1.4
15 11 22111101 TUBE ASSY-SUCTION REPLACE - 1.4
16 22111201 WIRING ASSY-HARNESS (2WD) REPLACE - 1.2
17 12 22111204 WIRING ASSY-HARNESS (AWD) REPLACE - 1.5
18 2211120A WIRING ASSY-HARNESS - Additional REPLACE - 0.2
19 22111401 RING-O (2WD) REPLACE - 1.2
14
20 22111404 RING-O (AWD) REPLACE - 1.5
102
Engine
2221 FUEL LINE (GSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 22210101 FILTER ASSY-FUEL REPLACE - 0.3
Electric
01
2 22210114 FILTER ASSY-FUEL (CONNECTOR) CLEAN - 0.2
8
3 03 22210301 PIPE-FUEL SUPPLY REPLACE - 0.5

4 04 22210401 PIPE ASSY-FUEL VAPOR REPLACE - 1.4
5 06 22210601 TUBE ASSY-VAPOR TO PCSV REPLACE - 1.4
6 09 22210901 CANISTER COMPL REPLACE - 1.5
Oil
9
103
2231 RADIATOR HOSE & PIPE

No. Code D20F G20D
1 22310101 FILTER ASSY-FUEL REPLACE 0.4 -
2 01 22310103 FILTER ASSY-FUEL (WATER DRAIN) REPAIR 0.3 -
3 22310104 FILTER ASSY-FUEL (ELEMENT) REPLACE 0.5 -
4 02 22310201 BRKT-FUEL FILTER REPLACE 0.4 -
5 22310301 PIPE ASSY-FUEL SUPPLY REPLACE 0.5 -
03
6 22310303 PIPE ASSY-FUEL SUPPLY REPAIR 0.3 -
7 22310401 PIPE ASSY-FUEL RETURN REPLACE 0.5 -
04
8 22310403 PIPE ASSY-FUEL RETURN REPAIR 0.3 -
9 08 22310801 TUBE ASSY-FUEL SUPPLY REPLACE 0.2 -
10 09 22310901 TUBE ASSY-FUEL RETURN REPLACE 0.2 -
104
Engine
2245 FUEL SYSTEM (G20D)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 01 22450101 DISTRIBUTOR ASSY-FUEL REPLACE - 0.5
2
02
22450201 INJECTOR ASSY-FUEL REPLACE - 0.7
Electric
8
3 2245020A INJECTOR ASSY-FUEL - Additional REPLACE - 0.1

Oil
9
105
2313 AIR CLEANER

No. Code D20F G20D
1 23130101 AIR CLEANER ASSY REPLACE 0.5 0.5
2 01 23130104 AIR CLEANER UPR REPLACE 0.2 0.2
3 23130116 AIR CLEANER LWR REPLACE 0.5 0.5
4 03 23130301 ELEMENT ASSY REPLACE 0.2 0.2
5 07 23130701 CLAMP-SPRING REPLACE 0.2 0.2
6 11 23131101 BRKT-AIR CLEANER MTG REPLACE 0.4 0.4
7 12 23131201 SNORKEL ASSY REPLACE 0.7 0.7
8 14 23131401 RESONATOR ASSY REPLACE 0.3 0.3
9 15 23131501 METER-AIR MASS REPLACE 0.3 0.3
10 21 23132101 HOSE ASSY-A/CLNR TO ENGINE REPLACE - 0.3
106
Engine
2330 AIR INTERCOOLER
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 01 23300101 INTERCOOLER ASSY REPLACE 0.7 -
2 02 23300201 HOSE ASSY-A/CLNR TO T/CHARG REPLACE 0.2 -
Electric
8
3 23300301 HOSE-T/CHARG TO I/COOLER REPLACE 0.2 -

03
4 2330030A HOSE-T/CHARG TO I/COOLER - Additional REPLACE 0.1 -
5 23300401 HOSE-T/CHARG TO I/COOLER REPLACE 0.2 -
04
6 2330040A HOSE-T/CHARG TO I/COOLER - Additional REPLACE 0.1 -
Oil
9
7 05 23300501 DUCT-T/CHARG TO I/COOLER REPLACE 0.3 -

8 07 23300701 CLAMP-WORM DRIVE TYPE SPRING REPLACE 0.3 -
9 08 23300801 CLAMP-SPRING REPLACE 0.3 -
10 23300901 HOSE-INTERCOOLER OUT REPLACE 0.3 -
09
11 2330090A HOSE-INTERCOOLER OUT - Additional REPLACE 0.1 -
12 10 23301001 DUCT-INTERCOOLER TO ENGINE REPLACE 0.2 -
107

No. Code D20F G20D
13 23301101 HOSE-INTERCOOLER TO ENGINE REPLACE 0.2 -
11 HOSE-INTERCOOLER TO ENGINE -
14 2330110A REPLACE 0.1 -
Additional
15 12 23301201 CLAMP-WORM DRIVE TYPE SPRING REPLACE 0.3 -
16 13 23301301 BRKT ASSY-HOSE MTG REPLACE 0.3 -
17 15 23301501 CLAMP-SPRING REPLACE 0.3 -
108
Engine
2412 EXHAUST SYSTEM (CDPF)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 24120101 CDPF COMPL (2WD) REPLACE 1.8 -
2 01 24120104 CDPF COMPL (AWD) REPLACE 2.3 -
Electric
8
3 24120103 CDPF COMPL REPAIR 0.3 -

4 24120201 PIPE ASSY-EXHAUST FRT REPLACE 0.3 -
5 02 2412020A PIPE ASSY-EXHAUST FRT - Additional REPLACE 0.2 -
6 24120203 PIPE ASSY-EXHAUST FRT REPAIR 0.3 -
Oil
9
7 24120301 MUFFLER COMPL-CTR REPLACE 0.3 -

8 03 2412030A MUFFLER COMPL-CTR - Additional REPLACE 0.2 -
9 24120303 MUFFLER COMPL-CTR REPAIR 0.3 -
10 24120401 MUFFLER COMPL-RR REPLACE 0.3 -
04
11 24120403 MUFFLER COMPL-RR REPAIR 0.3 -
12 05 24120501 HEAT PROTECTOR-EXHAUST FRT REPLACE 0.4 -
109

No. Code D20F G20D
13 06 24120601 HEAT PROTECTOR-CTR MUFFLER REPLACE 0.4 -
14 07 24120701 HEAT PROTECTOR-RR MUFFLER REPLACE 0.4 -
15 08 24120801 CLAMP REPLACE 0.5 -
16 24120901 GASKET REPLACE 0.2 -
09
17 2412090A GASKET - Additional REPLACE 0.2 -
18 10 24121001 HANGER REPLACE 0.2 -
19 12 24121201 HANGER REPLACE 0.2 -
110
Engine
2421 EXHAUST SYSTEM (G20D)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
24210101 WCC COMPL (2WD) REPLACE - 1.1
Electric
1
01 24210104 WCC COMPL (AWD) REPLACE - 1.6
8
2 24210103 WCC COMPL REPAIR - 0.3

3 24210201 PIPE ASSY-EXHAUST FRT REPLACE - 0.3
02 2421020A PIPE ASSY-EXHAUST FRT - Additional REPLACE - 0.2
4
24210203 PIPE ASSY-EXHAUST FRT REPAIR - 0.3
Oil
9
5 24210301 UCC COMPLETE REPLACE - 0.4

03
6 2421030A UCC COMPLETE - Additional REPLACE - 0.2
7 24210401 MUFFLER COMPLETE-RR REPLACE - 0.3
04
8 24210403 MUFFLER COMPLETE-RR REPAIR - 0.3
9 05 24210501 HEAT PROTECTOR-EXHAUST FRT REPLACE - 0.4
10 06 24210601 HEAT PROTECTOR-CTR MUFFLER REPLACE - 0.4
11 07 24210701 HEAT PROTECTOR-RR MUFFLER REPLACE - 0.4
12 08 24210801 CLAMP REPLACE - 0.5
111

No. Code D20F G20D
13 24210901 GASKET REPLACE - 0.2
09
14 2421090A GASKET - Additional REPLACE - 0.2
15 10 24211001 HANGER REPLACE - 0.2
16 12 24211201 HANGER REPLACE - 1.2
17 24211601 GASKET-RING REPLACE - 0.2
16
18 2421160A GASKET-RING - Additional REPLACE - 0.2
19 24212001 MUFFLER COMPLETE-CTR REPLACE - 0.3
20 20 2421200A MUFFLER COMPLETE-CTR - Additional REPLACE - 0.2
21 24212003 MUFFLER COMPLETE-CTR REPAIR - 0.3
112
Engine
2435 EXHAUST GAS RECIRCULATION SYSTEM (D20F)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 24350101 HOSE ASSY-VACUUM INLET REPLACE 0.2 -
Electric
01
2 24350103 HOSE ASSY-VACUUM INLET REPAIR 0.2 -
8
3 24350201 HOSE ASSY-VACUUM OUTLET REPLACE 0.2 -

02
4 24350203 HOSE ASSY-VACUUM OUTLET REPAIR 0.2 -
5 03 24350301 TUBE ASSY-DIFF PRESS REPLACE 0.3 -
Oil
9
113
2610 BATTERY & CABLE

No. Code D20F G20D
1 01 26100101 BATTERY ASSY REPLACE 0.2 0.2
2 05 26100501 WIRING ASSY-BATTERY POSITIVE REPLACE 0.6 0.6
3 06 26100601 CABLE ASSY-BATTERY GROUND REPLACE 0.3 0.3
4 10 26101001 CONNECTOR-BATTERY REPLACE 0.2 0.2
5 21 26102101 BOX ASSY-BATTERY SUB REPLACE 0.2 0.2
6 22 26102201 FUSE-MID 80A REPLACE 0.1 0.1
114
SECTION
3
POWER TRAIN SYSTEM
CONTENTS
3010 CLUTCH DISC & HOUSING........................................................... 116
3020 CLUTCH CONTROL....................................................................... 117
3030 CLUTCH PEDAL............................................................................ 118
3110 T/M & T/C ATTACHMENT.............................................................. 119
3190 TRANSMISSION (6M/T)................................................................. 120
3191 CLUTCH HOUSING (6M/T)............................................................ 121
3192 INPUT SHAFT (6M/T)..................................................................... 122
3193 OUTPUT SHAFT (6M/T)................................................................. 123
3194 OUTPUT SHAFT (II) (6M/T)............................................................ 125
3195 REVERSE IDLER SHAFT & DIFF.................................................. 127
3196 SHIFTER & EXTENSION (6M/T).................................................... 128
3270 POWER TRANSFER UNIT (PTU) : AWD....................................... 129
3271 POWER TRANSFER UNIT (PTU) : AWD (1)................................. 130
3280 ELECTRIC COUPLING : AWD....................................................... 131
3281 ELECTRIC COUPLING : AWD (1)................................................. 132
3310 PROPELLER SHAFT..................................................................... 133
3680 AUTOMATIC TRANSMISSION (M11:DSI 6A/T)............................ 134
3681 CONVERTER HOUSING & OIL PUMP (M11:DSI 6A/T)...................... 135
3682 TRANSMISSION HOUSING (M11:DSI 6A/T)................................. 136
3683 VALVE BODY (M11:DSI 6A/T)....................................................... 137
3684 OIL PAN (M11:DSI 6A/T)................................................................ 138
3685 DIFFERENCE CARRIER (M11:DSI 6A/T)...................................... 139
3710 MANUAL SHIFT CONTROL........................................................... 141
3722 AUTO SHIFT CONTROL (DSI 6A/T).............................................. 142
3 - POWER TRAIN SYSTEM
3010 CLUTCH DISC & HOUSING

No. Code D20F G20D
1 30100101 DISC & COVER SET-CLUTCH (2WD) REPLACE 7.0 -
2 01 30100104 DISC & COVER SET-CLUTCH (AWD) REPLACE 7.4 -
3 3010010A DISC & COVER SET-CLUTCH - Additional REPLACE 0.2 -
4 30100501 DISC ASSY-CLUTCH (2WD) REPLACE - 6.1
5 05 30100504 DISC ASSY-CLUTCH (AWD) REPLACE - 6.5
6 3010050A DISC ASSY-CLUTCH - Additional REPLACE - 2.5
116
POWER TRAIN SYSTEM - 3
Engine
3020 CLUTCH CONTROL
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 01 30200101 CLUTCH MASTER MODULE REPLACE 0.5 0.5
2 30200501 TUBE ASSY-M/CYL TO OIL CHAMBER REPLACE 0.6 -
Electric
8
05 TUBE ASSY-M/CYL TO OIL CHAMBER -
3 3020050A REPLACE 0.2 -
Additional
4 06 30200601 CHAMBER ASSY-CLUTCH OIL REPLACE 0.3 -
5 08 30200801 TUBE ASSY-OIL CHAMBER TO R/CYL REPLACE 0.3 -
Oil
6 09 30200901 HOSE ASSY-CLUTCH REPLACE 0.2 0.2

9
7 14 30201401 TUBE ASSY-M/CYL TO R/CYL REPLACE - 0.2
117
3030 CLUTCH PEDAL

No. Code D20F G20D
1 30300101 PEDAL BOX ASSY-CLUTCH REPLACE 0.5 0.5
01
2 30300113 PEDAL BOX ASSY-CLUTCH ADJUST 0.2 0.2
3 06 30300601 PAD-CLUTCH PEDAL REPLACE 0.2 0.2
4 10 30301001 SWITCH ASSY-CLUTCH INTERLOCK REPLACE 0.2 0.2
5 18 30301801 PIN-CLEVIS REPLACE 0.2 0.2
118
Engine
3110 T/M & T/C ATTACHMENT
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 31100101 UNIT-T/M CONTROL REPLACE 0.3 0.3
Electric
01
4 31100115 UNIT-T/M CONTROL (DIAGNOSTIC TOOL) REPROGRAM 0.3 0.3
8
5 06 31100601 TUBE ASSY-A/T REPLACE 0.4 -

6 07 31100701 BRKT-T/M MTG FRT REPLACE 0.5 0.5
7 08 31100801 BRKT-T/M MTG RR REPLACE 0.5 0.5
8 09 31100901 BRKT-T/M MTG REPLACE 0.9 0.9
Oil
9
BRKT-POWER TRANSFER UNIT MTG (M/

9 18 31101801 REPLACE 0.2 0.2
T)
119
3190 TRANSMISSION (6M/T)

No. Code D20F G20D
1 31900101 T/M ASSY (2WD) REPLACE 6.8 6.8
01
3 31900102 T/M ASSY (2WD) OVERHAUL 9.0 9.0
5 31900201 T/M ASSY (AWD) REPLACE 7.1 7.1
02
6 31900202 T/M ASSY (AWD) OVERHAUL 9.3 9.3
120
Engine
3191 CLUTCH HOUSING (6M/T)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 31910201 HOUSING ASSY-T/M (2WD) REPLACE 7.0 7.0
Electric
02
2 31910204 HOUSING ASSY-T/M (AWD) REPLACE 7.3 7.3
8
3 31910401 SEAL-OIL (2WD) REPLACE 1.2 1.2

04
4 31910404 SEAL-OIL (AWD) REPLACE 2.0 2.0
CYLINDER ASSY-CONCENTRIC SLAVE
5 31911101 REPLACE 6.8 6.8
(2WD)
11
Oil
CYLINDER ASSY-CONCENTRIC SLAVE

9
6 31911104 REPLACE 7.1 7.1

(AWD)
121
3192 INPUT SHAFT (6M/T)

No. Code D20F G20D
1 31920201 SHAFT ASSY-INPUT (2WD) REPLACE 9.0 9.0
02
2 31920204 SHAFT ASSY-INPUT (AWD) REPLACE 9.3 9.3
3 31920301 BEARING-TAPER ROLLER (2WD) REPLACE 9.2 9.2
03
4 31920304 BEARING-TAPER ROLLER (AWD) REPLACE 9.5 9.5
05
7 07 31920701 RING-SNAP REPLACE 9.1 9.1
8 09 31920901 SPACER-BEARING INPUT REPLACE 9.1 9.1
122
Engine
3193 OUTPUT SHAFT (6M/T)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 31930201 SHAFT-OUTPUT (2WD) REPLACE 9.2 9.2
Electric
02
2 31930204 SHAFT-OUTPUT (AWD) REPLACE 9.5 9.5
8
3 31930301 RING-OIL GUIDE (2WD) REPLACE 9.0 9.0

03
4 31930304 RING-OIL GUIDE (AWD) REPLACE 9.3 9.3
04
Oil
9

05
9 31930601 GEAR ASSY-1ST SPEED (2WD) REPLACE 9.2 9.2
06
10 31930604 GEAR ASSY-1ST SPEED (AWD) REPLACE 9.5 9.5
11 31930701 GEAR ASSY-2ND SPEED (2WD) REPLACE 9.1 9.1
07
12 31930704 GEAR ASSY-2ND SPEED (AWD) REPLACE 9.4 9.4
13 31930801 GEAR ASSY-3RD SPEED (2WD) REPLACE 9.1 9.1
08
14 31930804 GEAR ASSY-3RD SPEED (AWD) REPLACE 9.4 9.4
123

No. Code D20F G20D
15 31930901 GEAR ASSY-4TH SPEED (2WD) REPLACE 9.1 9.1
09
16 31930904 GEAR ASSY-4TH SPEED (AWD) REPLACE 9.4 9.4
17 31932001 RING ASSY-TRIPLE CONE (2WD) REPLACE 9.2 9.2
20
18 31932004 RING ASSY-TRIPLE CONE (AWD) REPLACE 9.5 9.5
21
22
23 31932301 RING ASSY-DOUBLE CONE (2WD) REPLACE 9.1 9.1
23
24 31932304 RING ASSY-DOUBLE CONE (AWD) REPLACE 9.4 9.4
25 31932401 HUB-SYNCHRO (2WD) REPLACE 9.1 9.1
24
26 31932404 HUB-SYNCHRO (AWD) REPLACE 9.4 9.4
25
29 31932601 SLEEVE-SYNCHRO (2WD) REPLACE 9.1 9.1
26
30 31932604 SLEEVE-SYNCHRO (AWD) REPLACE 9.4 9.4
27
33 31932801 KEY ASSY-SYNCHRONIZER (2WD) REPLACE 9.1 9.1
28
34 31932804 KEY ASSY-SYNCHRONIZER (AWD) REPLACE 9.4 9.4
35 31933001 RAIL SUB ASSY-SHIFT (2WD) REPLACE 9.0 9.0
30
36 31933004 RAIL SUB ASSY-SHIFT (AWD) REPLACE 9.3 9.3
124
Engine
3194 OUTPUT SHAFT (II) (6M/T)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 31940201 SHAFT-OUTPUT (2WD) REPLACE 9.2 9.2
Electric
02
2 31940204 SHAFT-OUTPUT (AWD) REPLACE 9.5 9.5
8
3 31940301 RING-OIL GUIDE (2WD) REPLACE 9.0 9.0

03
4 31940304 RING-OIL GUIDE (AWD) REPLACE 9.3 9.3
04
Oil
9

05
06
11 31940701 GEAR ASSY-REVERSE DRIVEN (2WD) REPLACE 9.1 9.1
07
12 31940704 GEAR ASSY-REVERSE DRIVEN (AWD) REPLACE 9.4 9.4
13 31941601 RING ASSY-DOUBLE CONE (2WD) REPLACE 9.1 9.1
16
14 31941604 RING ASSY-DOUBLE CONE (AWD) REPLACE 9.4 9.4
125

No. Code D20F G20D
15 31941701 RING-SYNCHRO (2WD) REPLACE 9.1 9.1
17
16 31941704 RING-SYNCHRO (AWD) REPLACE 9.4 9.4
18
19
20
21
22
27 31942501 RAIL SUB ASSY-SHIFT (2WD) REPLACE 9.0 9.0
25
28 31942504 RAIL SUB ASSY-SHIFT (AWD) REPLACE 9.3 9.3
126
Engine
3195 REVERSE IDLER SHAFT & DIFF
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 31950201 GEAR ASSY-REVERSE IDLER (2WD) REPLACE 8.0 8.0
Electric
02
2 31950204 GEAR ASSY-REVERSE IDLER (AWD) REPLACE 8.3 8.3
8
3 31950401 SHAFT-REVERSE IDLER GEAR (2WD) REPLACE 8.0 8.0

04
4 31950404 SHAFT-REVERSE IDLER GEAR (AWD) REPLACE 8.3 8.3
5 31950901 DIFFERENTIAL ASSY (2WD) REPLACE 8.7 8.7
09
6 31950904 DIFFERENTIAL ASSY (AWD) REPLACE 9.0 9.0
Oil
9
7 31951001 GEAR-DIFFERENTIAL DRIVE (2WD) REPLACE 8.7 8.7

10
8 31951004 GEAR-DIFFERENTIAL DRIVE (AWD) REPLACE 9.0 9.0
127
3196 SHIFTER & EXTENSION (6M/T)

No. Code D20F G20D
1 31960201 CASE ASSY-TRANSMISSION (2WD) REPLACE 7.5 7.5
2 31960206 CASE ASSY-TRANSMISSION (2WD) SEAL 7.6 7.6
02
3 31960204 CASE ASSY-TRANSMISSION (AWD) REPLACE 7.8 7.8
4 31960217 CASE ASSY-TRANSMISSION (AWD) SEAL 7.9 7.9
5 31960301 SEAL-OIL REPLACE 1.0 1.0
03
6 3196030A SEAL-OIL - Additional REPLACE 0.7 0.7
7 31961101 SHAFT COMPLETE-CONTROL REPLACE 0.8 0.8
11
8 31961113 SHAFT COMPLETE-CONTROL ADJUST 0.9 0.9
9 15 31961501 LEVER-SELECT REPLACE 0.6 0.6
10 16 31961601 LEVER-SHIFT REPLACE 0.6 0.6
11 31961801 SWITCH ASSY-BACK UP LAMP REPLACE 0.7 0.7
18
12 31961804 SWITCH ASSY-NEUTRAL REPLACE 0.7 0.7
128
Engine
3270 POWER TRANSFER UNIT (PTU) : AWD
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 32700101 POWER TRANSFER UNIT ASSY REPLACE 1.8 1.8
Electric
01
2 32700103 POWER TRANSFER UNIT ASSY REPAIR 0.3 0.3
8
Oil
9
129
3271 POWER TRANSFER UNIT (PTU) : AWD (1)

No. Code D20F G20D
1 02 32710201 SEAL-OIL INPUT REPLACE 2.0 2.0
2 03 32710301 SEAL-OIL COVER REPLACE 1.2 1.2
3 08 32710801 SEAL-O RING SLEEVE REPLACE 0.5 0.5
130
Engine
3280 ELECTRIC COUPLING : AWD
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 01 32800101 COUPLING ASSY-ELECTRIC REPLACE 0.5 0.5
2 17 32801701 CONTROL UNIT-COUPLING REPLACE 0.3 0.3
Electric
8
Oil
9
131
3281 ELECTRIC COUPLING : AWD (1)

No. Code D20F G20D
1 02 32810101 COUPLING-ELECTRIC REPLACE 0.7 0.7
2 03 32810301 BRG ASSY-RACE REPLACE 0.7 0.7
3 04 32810401 COVER REPLACE 0.7 0.7
4 05 32810501 SEAL-DUST REPLACE 0.5 0.5
5 06 32810601 FLANGE ASSY-COMPANION REPLACE 0.4 0.4
6 08 32810801 WIRING ASSY-HARNESS REPLACE 0.6 0.6
132
Engine
3310 PROPELLER SHAFT
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 33100101 SHAFT ASSY-PROPELLER FRT REPLACE 0.4 0.4
Electric
01
2 33100103 SHAFT ASSY-PROPELLER FRT REPAIR 0.2 0.2
8
Oil
9
133
3680 AUTOMATIC TRANSMISSION (M11:DSI 6A/T)

No. Code D20F G20D
1 36800101 A/T ASSY (2WD) REPLACE 5.0 -
2 36800102 A/T ASSY (2WD) OVERHAUL 9.7 -
01
3 36800104 A/T ASSY (AWD) REPLACE 6.0 -
4 36800117 A/T ASSY (AWD) OVERHAUL 10.7 -
134
Engine
3681 CONVERTER HOUSING & OIL PUMP (M11:DSI 6A/T)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 36810101 CONVERTOR ASSY-TORQUE (2WD) REPLACE 5.1 -
Electric
01
2 36810104 CONVERTOR ASSY-TORQUE (4WD) REPLACE 6.1 -
8
3 36810301 HOUSING ASSY-CONVERTER (2WD) REPLACE 5.4 -

03
4 36810304 HOUSING ASSY-CONVERTER (4WD) REPLACE 6.4 -
5 36811201 FILTER ASSY-OIL (2WD) REPLACE 5.6 -
12
6 36811204 FILTER ASSY-OIL (4WD) REPLACE 6.6 -
Oil
9
7 36811301 COVER ASSY-PUMP (2WD) REPLACE 5.5 -

13
8 36811304 COVER ASSY-PUMP (4WD) REPLACE 6.5 -
9 36812501 WASHER-THRUST (2WD) REPLACE 6.0 -
25
10 36812504 WASHER-THRUST (4WD) REPLACE 7.0 -
135
3682 TRANSMISSION HOUSING (M11:DSI 6A/T)

No. Code D20F G20D
1 36820201 CASE-T/M (2WD) REPLACE 7.7 -
02
2 36820204 CASE-T/M (4WD) REPLACE 8.7 -
3 09 36820901 COVER ASSY-FRONT SERVO REPLACE 2.2 -
4 15 36821501 SPEED SENSOR REPLACE 2.1 -
5 36821601 PAWL-PARKING BRAKE (2WD) REPLACE 6.2 -
16
6 36821604 PAWL-PARKING BRAKE (4WD) REPLACE 7.2 -
7 23 36822301 SWITCH ASSY-INHIBITOR REPLACE 0.8 -
8 30 36823001 SEAL-OIL REPLACE 0.9 -
9 31 36823101 Z-LINK -MANUAL VALVE ACTUATING REPLACE 2.0 -
136
Engine
3683 VALVE BODY (M11:DSI 6A/T)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 01 36830101 BODY ASSY-VALVE REPLACE 2.0 -
Electric
8
Oil
9
137
3684 OIL PAN (M11:DSI 6A/T)

No. Code D20F G20D
1 36840101 GASKET-OIL PAN REPLACE 0.7 -
01
2 3684010A GASKET-OIL PAN - Additional REPLACE 0.3 -
3 36840201 PAN-OIL REPLACE 0.7 -
02
4 3684020A PAN-OIL - Additional REPLACE 0.3 -
138
Engine
3685 DIFFERENCE CARRIER (M11:DSI 6A/T)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 36850101 GEAR ASSY-DIFFERENTIAL DRIVE (2WD) REPLACE 5.8 -
Electric
01
2 36850104 GEAR ASSY-DIFFERENTIAL DRIVE (4WD) REPLACE 6.8 -
8
3 36850201 CARRIER ASSY-DIFFERENTIAL (2WD) REPLACE 6.1 -

02
4 36850204 CARRIER ASSY-DIFFERENTIAL (4WD) REPLACE 7.1 -
5 36850401 BEARING-TAPER ROLLER (2WD) REPLACE 6.1 -
04
6 36850404 BEARING-TAPER ROLLER (4WD) REPLACE 7.1 -
Oil
9
7 05 36850501 SEAL-OIL (4WD) REPLACE 2.0 -

8 36850601 SEAL-OIL LH REPLACE 1.0 -
9 06 36850604 SEAL-OIL RH (2WD) REPLACE 1.2 -
10 36850616 SEAL-OIL RH (4WD) REPLACE 2.0 -
11 36851001 BEARING ASSY-TAPER ROLLER (2WD) REPLACE 6.4 -
10
12 36851004 BEARING ASSY-TAPER ROLLER (4WD) REPLACE 7.4 -
13 36851101 CONE-TAPER ROLLER BEARING (2WD) REPLACE 6.4 -
11
14 36851104 CONE-TAPER ROLLER BEARING (4WD) REPLACE 7.4 -
139

No. Code D20F G20D
15 36851201 SHAFT ASSY-INTERMEDIATE (2WD) REPLACE 6.4 -
12
16 36851204 SHAFT ASSY-INTERMEDIATE (4WD) REPLACE 7.4 -
140
Engine
3710 MANUAL SHIFT CONTROL
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 01 37100101 LEVER ASSY-TGS M/T REPLACE 0.5 -
2 02 37100201 KNOB ASSY-TGS M/T REPLACE 0.1 -
Electric
8
3 03 37100301 BRKT ASSY-TGS CABLE MTG REPLACE 0.5 -

4 37100401 CABLE ASSY-TGS M/T REPLACE 0.5 -
04
5 37100403 CABLE ASSY-TGS M/T REPAIR 0.5 -
Oil
9
141
3722 AUTO SHIFT CONTROL (DSI 6A/T)

No. Code D20F G20D
1 37220101 LEVER ASSY-TGS A/T REPLACE 0.5 -
01
2 37220103 LEVER ASSY-TGS A/T (NOISE) REPAIR 0.2 -
3 03 37220301 BRKT-TGS CABLE MTG REPLACE 0.5 -
4 04 37220401 KNOB ASSY-TGS A/T REPLACE 0.2 -
5 06 37220601 CABLE ASSY-TGS A/T REPLACE 0.5 -
142
SECTION
4
CHASSIS
CONTENTS
4012 FRT SUB FRAME & MOUNTING................................................... 144
4015 RR SUB FRAME & MOUNTING..................................................... 145
4110 AXLE SHAFT.................................................................................. 146
4115 FRT HUB & DISC........................................................................... 147
4170 TIRE & WHEEL DISC..................................................................... 148
4180 SPARE TIRE & CARRIER.............................................................. 150
4220 REAR AXLE : AWD........................................................................ 151
4221 REAR KNUCKLE & HUB............................................................... 153
4320 RR AXLE MOUNTING.................................................................... 155
4410 FRONT SUSPENSION................................................................... 156
4411 FRONT SHOCK ABSORBER........................................................ 157
4420 STABILIZER BAR........................................................................... 159
4520 REAR SUSPENSION (MULTI LINK).............................................. 160
4521 REAR SHOCK ABSORBER (MULTI LINK)................................... 162
4610 STEERING WHEEL & COLUMN.................................................... 163
4620 STEERING GEAR LINKAGE......................................................... 164
4640 POWER STEERING PIPE LINE..................................................... 165
4711 POWER STEERING PUMP............................................................ 166
4810 BRAKE PEDAL.............................................................................. 167
4824 BRAKE PIPE (NON ABS/ESP)...................................................... 168
4825 BRAKE PIPE (W/ ABS/ESP).......................................................... 169
4830 FRONT BRAKE.............................................................................. 171
4840 REAR BRAKE (PARKING DRUM)................................................. 172
4841 REAR BRAKE (DISC).................................................................... 173
4850 MASTER CYLINDER & BOOSTER............................................... 174
4890 ABS SYSTEM................................................................................. 175
4892 HYDRAURIC MODULATOR (HECU)............................................. 176
4910 PARKING BRAKE (HAND PARKING)........................................... 177
4 - CHASSIS
4012 FRT SUB FRAME & MOUNTING

No. Code D20F G20D
1 40120101 SUB FRAME ASSY-FRT (2WD) REPLACE 2.0 2.0
01
2 40120104 SUB FRAME ASSY-FRT (AWD) REPLACE 3.0 3.0
3 12 40121201 BRKT-NOISE COVER MTG REPLACE 1.0 1.0
144
CHASSIS - 4
Engine
4015 RR SUB FRAME & MOUNTING
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 01 40150101 SUB FRAME ASSY-RR (2WD) REPLACE 1.4 1.4
2 40150104 SUB FRAME ASSY-RR (AWD) REPLACE 2.5 2.5
Electric
8
Oil
9
145
4 - CHASSIS
4110 AXLE SHAFT

No. Code D20F G20D
1 41100101 SHAFT ASSY-FRT AXLE REPLACE 0.8 0.8
2 01 4110010A SHAFT ASSY-FRT AXLE - Additional REPLACE 0.4 0.4
3 4110010B SHAFT ASSY-FRT AXLE - Opposite REPLACE 0.5 0.5
4 41100201 BOOT SET-INR REPLACE 1.5 1.5
5 02 4110020A BOOT SET-INR - Additional REPLACE 0.3 0.3
6 4110020B BOOT SET-INR - Opposite REPLACE 0.8 0.8
7 41100301 BOOT SET-OTR REPLACE 1.5 1.5
8 03 4110030A BOOT SET-OTR - Additional REPLACE 0.3 0.3
9 4110030B BOOT SET-OTR - Opposite REPLACE 0.8 0.8
10 04 41100401 SHAFT ASSY-INTERMEDIATE REPLACE 1.0 1.0
146
CHASSIS - 4
Engine
4115 FRT HUB & DISC
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 41150101 KNUCKLE REPLACE 1.0 1.0
Electric
01
2 4115010B KNUCKLE - Opposite REPLACE 0.9 0.9
8
3 41150201 SHIELD-DUST BRAKE FRT REPLACE 0.8 0.8

02
4 4115020B SHIELD-DUST BRAKE FRT - Opposite REPLACE 0.6 0.6
5 41150401 HUB ASSY-FRT REPLACE 0.8 0.8
04
6 4115040B HUB ASSY-FRT - Opposite REPLACE 0.5 0.5
Oil
9
7 41150701 DISC-BRAKE FRT REPLACE 0.5 0.5

8 07 4115070A DISC-BRAKE FRT - Additional REPLACE 0.1 0.1
9 4115070B DISC-BRAKE FRT - Opposite REPLACE 0.4 0.4
10 41151001 NUT-HUB REPLACE 0.2 0.2
10
11 4115100B NUT-HUB - Opposite REPLACE 0.1 0.1
147
4 - CHASSIS
4170 TIRE & WHEEL DISC

No. Code D20F G20D
1 41700101 ALLOY WHEEL (1EA) REPLACE 0.3 0.3
3 01 41700116 ALLOY WHEEL (3EA) REPLACE 0.6 0.6
5 41700118 WHEEL ALIGNMENT ADJUST 1.0 1.0
6 41700501 CAP ASSY-WHEEL (1~2EA) REPLACE 0.1 0.1
7 05 41700504 CAP ASSY-WHEEL (3~4EA) REPLACE 0.2 0.2
8 4170050A CAP ASSY-WHEEL - Additional REPLACE 0.1 0.1
9 06 41700601 VALVE REPLACE 0.3 0.3
10 41700703 WEIGHT BALANCE-ALLOY WHEEL (1EA) REPAIR 0.3 0.3
07
148
CHASSIS - 4
Engine
1
No. Code D20F G20D
14 41700901 TIRE (1EA) REPLACE 0.3 0.3
15 41700904 TIRE (2EA) REPLACE 0.5 0.5
09
Fuel
16 41700916 TIRE (3EA) REPLACE 0.6 0.6
2
17 41700917 TIRE (4EA) REPLACE 0.7 0.7
18 12 41701201 COMPRESSOR ASSY-REPAIR KIT REPLACE 0.1 0.1
19 13 41701301 SEALANT-REPAIR KIT REPLACE 0.1 0.1
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
149
4 - CHASSIS
4180 SPARE TIRE & CARRIER

No. Code D20F G20D
1 01 41800101 UNDER COVER REPLACE 0.2 0.2
2 02 41800201 UNDER COVER-NOISE REPLACE 0.2 0.2
150
CHASSIS - 4
Engine
4220 REAR AXLE : AWD
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 42200101 RR AXLE ASSY REPLACE 1.7 1.7
Electric
01
2 42200102 RR AXLE ASSY OVERHAUL 2.5 2.5
8
3 42200301 SHAFT ASSY-RR AXLE REPLACE 1.0 1.0

03
4 4220030B SHAFT ASSY-RR AXLE - Opposite REPLACE 1.0 1.0
5 04 42200401 CASE ASSY-DIFF (IRS TYPE) REPLACE 2.2 2.2
6 42200501 REPAIR KIT-RR AXLE SHAFT REPLACE 1.5 1.5
Oil
05
9
7 4220050B REPAIR KIT-RR AXLE SHAFT - Opposite REPLACE 1.3 1.3

8 07 42200701 PINION-DIFF REPLACE 2.3 2.3
9 08 42200801 GEAR-DIFF REPLACE 2.3 2.3
10 13 42201301 GEAR SET-DRIVE REPLACE 2.2 2.2
11 17 42201701 BEARING-INR (IRS TYPE) REPLACE 2.3 2.3
12 20 42202001 SEAL-OIL REPLACE 1.0 1.0
151
4 - CHASSIS

No. Code D20F G20D
13 42202501 SEAL-OIL REPLACE 1.2 1.2
25
14 4220250B SEAL-OIL - Opposite REPLACE 0.5 0.5
15 28 42202801 BEARING-DIFF SIDE REPLACE 2.0 2.0
16 32 42203201 PLUG-VENT REPLACE 0.3 0.3
17 42203501 COVER ASSY REPLACE 1.8 1.8
35
18 42203506 COVER ASSY SEAL 1.9 1.9
152
CHASSIS - 4
Engine
4221 REAR KNUCKLE & HUB
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 42210101 WHEEL CARRIER ASSY-RR SUSP (2WD) REPLACE 2.0 2.0
Electric
WHEEL CARRIER ASSY-RR SUSP (2WD) -
2 4221010B REPLACE 1.7 1.7
8
Opposite
01
3 42210104 WHEEL CARRIER ASSY-RR SUSP (AWD) REPLACE 1.7 1.7
WHEEL CARRIER ASSY-RR SUSP (AWD) -
4 4221010D REPLACE 1.5 1.5
Opposite
5 42210201 RUBBER BUSHING REPLACE 0.4 0.4
Oil
02
9
6 4221020B RUBBER BUSHING - Opposite REPLACE 0.3 0.3

7 42210301 BUSH-TRACK ROD REPLACE 1.0 1.0
03
8 4221030B BUSH-TRACK ROD - Opposite REPLACE 0.5 0.5
9 42210401 BALL JOINT ASSY-SPRING LINK REPLACE 1.0 1.0
04
10 4221040B BALL JOINT ASSY-SPRING LINK - Opposite REPLACE 0.9 0.9
11 42210701 CAP-FRT HUB REPLACE 0.3 0.3
07
12 4221070B CAP-FRT HUB - Opposite REPLACE 0.1 0.1
153
4 - CHASSIS

No. Code D20F G20D
13 42210801 HUB ASSY (2WD) REPLACE 0.5 0.5
14 4221080B HUB ASSY (2WD) - Opposite REPLACE 0.3 0.3
08
15 42210804 HUB ASSY (AWD) REPLACE 0.8 0.8
16 4221080D HUB ASSY (AWD) - Opposite REPLACE 0.5 0.5
17 42211101 SOLID DISC-BRAKE RR REPLACE 0.5 0.5
11
18 4221110B SOLID DISC-BRAKE RR - Opposite REPLACE 0.4 0.4
154
CHASSIS - 4
Engine
4320 RR AXLE MOUNTING
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 43200101 BUSH-RR AXLE MTG FRT (AWD) REPLACE 2.0 2.0
Electric
01 BUSH-RR AXLE MTG FRT (AWD) -
2 4320010A REPLACE 1.0 1.0
8
Additional
3 43200201 BUSH-RR AXLE MTG RR (AWD) REPLACE 2.0 2.0
02
4 4320020A BUSH-RR AXLE MTG RR (AWD) - Additional REPLACE 1.0 1.0
Oil
9
155
4 - CHASSIS
4410 FRONT SUSPENSION

No. Code D20F G20D
1 44100101 ARM ASSY-FRT SUSP LWR REPLACE 0.5 0.5
01
2 4410010B ARM ASSY-FRT SUSP LWR - Opposite REPLACE 0.4 0.4
3 44100201 BUSH-FRT LWR ARM RR REPLACE 0.7 0.7
02
4 4410020B BUSH-FRT LWR ARM RR - Opposite REPLACE 0.6 0.6
5 44100301 BALL JOINT ASSY-FRT LWR ARM REPLACE 0.3 0.3
03 BALL JOINT ASSY-FRT LWR ARM -
6 4410030B REPLACE 0.2 0.2
Opposite
7 44100401 BUSH ASSY-FRT LWR ARM FRT REPLACE 0.7 0.7
04
8 4410040B BUSH ASSY-FRT LWR ARM FRT - Opposite REPLACE 0.6 0.6
156
CHASSIS - 4
Engine
4411 FRONT SHOCK ABSORBER
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 44110101 DAMPER ASSY-FRT SUSPENSION REPLACE 1.0 1.0
Electric
01 DAMPER ASSY-FRT SUSPENSION -
2 4411010B REPLACE 0.6 0.6
8
Opposite
4 44110301 COIL SPRING-FRT REPLACE 1.3 1.3
03
5 4411030B COIL SPRING-FRT - Opposite REPLACE 1.0 1.0
6 44110601 INSULATOR ASSY-DAMPER FRT REPLACE 1.3 1.3
06
Oil
INSULATOR ASSY-DAMPER FRT -

9
8 4411060B REPLACE 1.0 1.0

Opposite
9 44110701 PAD-SPRING UPR REPLACE 1.3 1.3
07
10 4411070B PAD-SPRING UPR - Opposite REPLACE 1.0 1.0
11 44110801 BEARING-DAMPER FRT REPLACE 1.3 1.3
08
12 4411080B BEARING-DAMPER FRT - Opposite REPLACE 1.0 1.0
13 44110901 BUMPER STOPPER REPLACE 1.3 1.3
09
14 4411090B BUMPER STOPPER - Opposite REPLACE 1.0 1.0
157
4 - CHASSIS

No. Code D20F G20D
13 44111001 DUST COVER REPLACE 1.3 1.3
10
14 4411100B DUST COVER - Opposite REPLACE 1.0 1.0
158
CHASSIS - 4
Engine
4420 STABILIZER BAR
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 44200101 STABILIZER BAR ASSY-FRT (2WD) REPLACE 2.0 2.0
2 01 44200103 STABILIZER BAR ASSY-FRT (2WD) REPAIR 0.2 0.2
Electric
8
3 44200104 STABILIZER BAR ASSY-FRT (AWD) REPLACE 3.0 3.0

4 44200201 BUSH-STABILIZER BAR MTG FRT REPLACE 0.3 0.3
02 BUSH-STABILIZER BAR MTG FRT -
5 4420020B REPLACE 0.2 0.2
Opposite
Oil
6 44200401 BRKT-STABILIZER BAR MTG FRT REPLACE 0.3 0.3

9
04 BRKT-STABILIZER BAR MTG FRT -

7 4420040B REPLACE 0.2 0.2
Opposite
8 44200501 LINK-STABILIZER BAR FRT REPLACE 0.2 0.2
05
9 4420050B LINK-STABILIZER BAR FRT - Opposite REPLACE 0.2 0.2
159
4 - CHASSIS
4520 REAR SUSPENSION (MULTI LINK)

No. Code D20F G20D
1 45200101 ARM ASSY-RR SUSP UPR REPLACE 0.3 0.3
01
2 4520010B ARM ASSY-RR SUSP UPR - Opposite REPLACE 0.2 0.2
3 45200201 BUSH-TRACK ROD REPLACE 1.0 1.0
02
4 4520020A BUSH-TRACK ROD - Additional REPLACE 0.5 0.5
5 45200301 TRAILING ARM ASSY-RR SUSP REPLACE 0.6 0.6
03
6 4520030B TRAILING ARM ASSY-RR SUSP - Opposite REPLACE 0.4 0.4
7 45200401 BUSH-TRAILING REPLACE 0.8 0.8
04
8 4520040B BUSH-TRAILING - Additional REPLACE 0.6 0.6
9 45201301 TRACK ROD ASSY-RR SUSP REPLACE 0.4 0.4
13
10 4520130B TRACK ROD ASSY-RR SUSP - Opposite REPAIR 0.3 0.3
11 45201401 STABILIZER BAR ASSY-RR (2WD) REPLACE 0.3 0.3
14
12 45201404 STABILIZER BAR ASSY-RR (AWD) REPLACE 0.6 0.6
160
CHASSIS - 4
Engine
1
No. Code D20F G20D
13 45201501 RUBBER BUSH-RR STABILIZER BAR REPLACE 0.2 0.2
15 RUBBER BUSH-RR STABILIZER BAR -
14 4520150B REPLACE 0.2 0.2
Opposite
Fuel
2
15 45201701 LINK-STABILIZER BAR RR REPLACE 0.2 0.2
17
16 4520170B LINK-STABILIZER BAR RR - Opposite REPLACE 0.2 0.2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
161
4 - CHASSIS
4521 REAR SHOCK ABSORBER (MULTI LINK)

No. Code D20F G20D
1 45210101 COIL SPRING-RR REPLACE 0.5 0.5
01
2 4521010B COIL SPRING-RR - Opposite REPLACE 0.4 0.4
3 45210201 PAD-RR SPRING UPR REPLACE 0.5 0.5
02
4 4521020B PAD-RR SPRING UPR - Opposite REPLACE 0.4 0.4
5 45210401 SHK/ABS ASSY-GAS RR REPLACE 0.3 0.3
04
6 4521040B SHK/ABS ASSY-GAS RR - Opposite REPLACE 0.3 0.3
7 45210501 INSULATOR-SHOCK ABSORBER RR REPLACE 0.4 0.4
05 INSULATOR-SHOCK ABSORBER RR -
8 4521050B REPLACE 0.3 0.3
Opposite
9 45210801 BUMPER STOPPER-RR S/ABR REPLACE 0.4 0.4
08
10 4521080B BUMPER STOPPER-RR S/ABR - Opposite REPLACE 0.3 0.3
11 45211301 ARM ASSY-RR SUSPENSION LWR REPLACE 0.5 0.5
13 ARM ASSY-RR SUSPENSION LWR
12 4521130B REPLACE 0.4 0.4
-Opposite
162
CHASSIS - 4
Engine
4610 STEERING WHEEL & COLUMN
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 46100101 BODY COMPL-STEERING WHEEL REPLACE 0.4 0.4
Electric
01
2 46100103 BODY COMPL-STEERING WHEEL REPAIR 0.3 0.3
8
3 02 46100201 DAMPER-STEERING WHEEL REPLACE 0.3 0.3

COLUMN & SHAFT ASSY-TILT & TELE
4 46100401 REPLACE 0.9 0.9
(EPS)
04
COLUMN & SHAFT ASSY-TILT & TELE
5 46100404 REPLACE 0.6 0.6
(EPS UNIT)
Oil
9
6 05 46100501 COLUMN & SHAFT ASSY-TILT REPLACE 0.9 0.9

7 46100601 SHAFT ASSY-LWR REPLACE 0.4 0.4
06
8 4610060A SHAFT ASSY-LWR - Additional REPLACE 0.2 0.2
163
4 - CHASSIS
4620 STEERING GEAR LINKAGE

No. Code D20F G20D
1 46200101 LINKAGE ASSY-GEAR & OBJ (2WD) REPLACE 2.2 2.2
2 46200104 LINKAGE ASSY-GEAR & OBJ (2WD, EPS) REPLACE 1.9 1.9
3 01 46200116 LINKAGE ASSY-GEAR & OBJ (AWD) REPLACE 3.2 3.2
4 46200117 LINKAGE ASSY-GEAR & OBJ (AWD, EPS) REPLACE 2.9 2.9
5 46200103 LINKAGE ASSY-GEAR & OBJ REPAIR 0.3 0.3
6 46200201 END ASSY-TIE ROD REPLACE 0.6 0.6
02
7 4620020B END ASSY-TIE ROD - Opposite REPLACE 0.4 0.4
8 05 46200501 HEAT SHIELD-STEERING REPLACE 0.2 0.2
9 46201001 BOOT KIT-P/STRG GEAR BOX REPLACE 1.5 1.5
10
10 4620100B BOOT KIT-P/STRG GEAR BOX - Opposite REPLACE 1.0 1.0
164
CHASSIS - 4
Engine
4640 POWER STEERING PIPE LINE
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 01 46400101 HOSE ASSY-SUCTION REPLACE 0.3 0.3
2
02
46400201 HOSE ASSY-PUMP TO GEAR (2WD) REPLACE 0.7 0.7
Electric
8
3 46400204 HOSE ASSY-PUMP TO GEAR (AWD) REPLACE 1.5 1.5

4 03 46400301 HOSE & TUBE ASSY-RETURN FRT REPLACE 1.0 1.0
5 46400401 HOSE & TUBE ASSY-RETURN RR (2WD) REPLACE 0.5 0.5
04
6 46400404 HOSE & TUBE ASSY-RETURN RR (AWD) REPLACE 1.5 1.5
Oil
9
165
4 - CHASSIS
4711 POWER STEERING PUMP

No. Code D20F G20D
1 47110101 RESERVOIR ASSY-POWER STEERING REPLACE 0.3 0.3
2 47110103 POWER STEERING OIL (AIR BLEED) REPAIR 0.1 0.1
01
3 47110104 POWER STEERING OIL REPLACE 0.5 0.5
4 47110105 POWER STEERING OIL FILLING 0.1 0.1
5 02 47110201 CAP ASSY-RESERVOIR REPLACE 0.1 0.1
6 03 47110301 BRKT ASSY-RESERVOIR REPLACE 0.1 0.1
7 06 47110601 PUMP ASSY-POWER STEERING REPLACE 0.8 0.8
8 47112001 BRKT-POWER STEERING PUMP REPLACE - 1.2
20
9 4711200A BRKT-POWER STEERING PUMP REPLACE - 0.1
166
CHASSIS - 4
Engine
4810 BRAKE PEDAL
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 48100101 PEDAL BOX ASSY-BRAKE REPLACE 0.5 0.5
Electric
01
2 48100113 PEDAL BOX ASSY-BRAKE ADJUST 0.2 0.2
8
3 02 48100201 PAD-BRAKE PEDAL REPLACE 0.2 0.2

4 09 48100901 SWITCH ASSY-STOP LAMP REPLACE 0.2 0.2
Oil
9
167
4 - CHASSIS
4824 BRAKE PIPE (NON ABS/ESP)

No. Code D20F G20D
1 48240101 PIPE ASSY-M/CYL FRT REPLACE 0.6 0.6
2 01 4824010A PIPE ASSY-M/CYL FRT - Additional REPLACE 0.2 0.2
3 4824010B PIPE ASSY-M/CYL FRT - Opposite REPLACE 0.4 0.4
4 48240301 PIPE ASSY-PCRV TO 2W/CONN REPLACE 0.6 0.6
5 03 4824030A PIPE ASSY-PCRV TO 2W/CONNT - Additional REPLACE 0.2 0.2
6 4824030B PIPE ASSY-PCRV TO 2W/CONN - Opposite REPLACE 0.4 0.4
6 48240501 PIPE ASSY-2W/CONN TO FRT REPLACE 0.5 0.5
05
7 4824050A PIPE ASSY-2W/CONN TO FRT - Additional REPLACE 0.2 0.2
6 07 48240701 PIPE ASSY-2W/CONN TO RR REPLACE 0.5 0.5
6 48240901 HOSE ASSY-BRAKE FRT REPLACE 0.5 0.5
09
7 4824090B HOSE ASSY-BRAKE FRT - Opposite REPLACE 0.4 0.4
6 48242001 HOSE ASSY-BRAKE RR REPLACE 0.5 0.5
20
7 4824200B HOSE ASSY-BRAKE RR - Opposite REPLACE 0.4 0.4
168
CHASSIS - 4
Engine
4825 BRAKE PIPE (W/ ABS/ESP)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 48250101 PIPE ASSY-M/CYL PRIMARY TO HM REPLACE 0.6 0.6
Electric
01 PIPE ASSY-M/CYL PRIMARY TO HM -
2 4825010A REPLACE 0.4 0.4
8
Additional
3 48250201 PIPE ASSY-M/CYL SEC TO HM REPLACE 0.6 0.6
02
4 4825020A PIPE ASSY-M/CYL SEC TO HM -Additional REPLACE 0.4 0.4
5 48250301 PIPE ASSY-HM TO FRT REPLACE 0.6 0.6
Oil
03 4825030A PIPE ASSY-HM TO FRT - Additional REPLACE 0.2 0.2

9
6
4825030B PIPE ASSY-HM TO FRT - Opposite REPLACE 0.4 0.4
7 48250401 PIPE ASSY-HM TO 2W/CONN REPLACE 0.6 0.6
8 04 4825040A PIPE ASSY-HM TO 2W/CONN - Additional REPLACE 0.2 0.2
9 4825040B PIPE ASSY-HM TO 2W/CONN - Opposite REPLACE 0.4 0.4
7 48250501 PIPE ASSY-2W/CONN TO FRT REPLACE 0.5 0.5
8 05 4825050A PIPE ASSY-2W/CONN TO FRT - Additional REPLACE 0.2 0.2
9 4825050B PIPE ASSY-2W/CONN TO FRT - Opposite REPLACE 0.4 0.4
169
4 - CHASSIS

No. Code D20F G20D
7 48250901 HOSE ASSY-BRAKE FRT REPLACE 0.5 0.5
8 09 4825090A HOSE ASSY-BRAKE FRT - Additional REPLACE 0.2 0.2
9 4825090B HOSE ASSY-BRAKE FRT - Opposite REPLACE 0.4 0.4
7 48251001 PIPE ASSY-HM TO 2W/CONN REPLACE 0.6 0.6
8 10 4825100A PIPE ASSY-HM TO 2W/CONN - Additional REPLACE 0.2 0.2
9 4825100B PIPE ASSY-HM TO 2W/CONN - Opposite REPLACE 0.4 0.4
8 20 4825200A HOSE ASSY-BRAKE RR - Additional REPLACE 0.2 0.2
8 21 4825210A HOSE ASSY-BRAKE RR - Additional REPLACE 0.2 0.2
170
CHASSIS - 4
Engine
4830 FRONT BRAKE
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 01 48300101 CALIPER ASSY-FRT BRAKE REPLACE 0.6 0.6
2 4830010B CALIPER ASSY-FRT BRAKE - Opposite REPLACE 0.3 0.3
Electric
8
3 02 48300201 PAD SET-FRT BRAKE REPLACE 0.6 0.6

4 4830020A PAD SET-FRT BRAKE - Additional REPLACE 0.4 0.4
Oil
9
171
4 - CHASSIS
4840 REAR BRAKE (PARKING DRUM)

No. Code D20F G20D
1 48400101 BRAKE ASSY-PARKING DRUM REPLACE 0.8 0.8
01
2 4840010B BRAKE ASSY-PARKING DRUM - Opposite REPLACE 0.6 0.6
3 48402001 SHOE SET-RR BRAKE DRUM REPLACE 0.6 0.6
4 20 4840200B SHOE SET-RR BRAKE DRUM - Opposite REPLACE 0.5 0.5
5 48402003 SHOE SET-RR BRAKE DRUM REPAIR 0.4 0.4
6 48402201 OPERATING LEVER ASSY REPLACE 0.4 0.4
22
7 4840220B OPERATING LEVER ASSY - Opposite REPLACE 0.4 0.4
8 23 48402301 SPRING-TENSION REPLACE 0.6 0.6
9 24 48402401 SPRING-TENSION REPLACE 0.6 0.6
172
CHASSIS - 4
Engine
4841 REAR BRAKE (DISC)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 48410101 CALIPER ASSY-BRAKE RR REPLACE 0.6 0.6
Electric
01
2 4841010B CALIPER ASSY-BRAKE RR - Opposite REPLACE 0.3 0.3
8
3 48410201 PAD SET-RR BRAKE REPLACE 0.6 0.6

02
4 4841020A PAD SET-RR BRAKE - Additional REPLACE 0.3 0.3
Oil
9
173
4 - CHASSIS
4850 MASTER CYLINDER & BOOSTER

No. Code D20F G20D
1 01 48500101 MASTER BRAKE UNIT ASSY REPLACE 0.9 0.9
2 02 48500201 BOOSTER ASSY-POWER BRAKE REPLACE 0.9 0.9
MASTER CYLINDER ASSY-POWER
3 48500301 REPLACE 0.7 0.7
BRAKE
03
MASTER CYLINDER ASSY-POWER
4 48500302 OVERHAUL 1.5 1.5
BRAKE
5 09 48500901 HOSE ASSY-BOOSTER VACUUM REPLACE 0.2 0.2
6 10 48501001 VALVE-BOOSTER NONRETURN REPLACE 0.2 0.2
174
CHASSIS - 4
Engine
4890 ABS SYSTEM
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 48900101 SENSOR-WHEEL SPEED FRT REPLACE 0.3 0.3
Electric
01
2 4890010B SENSOR-WHEEL SPEED FRT - Opposite REPLACE 0.2 0.2
8
5 48900201 SENSOR-WHEEL SPEED RR REPLACE 0.3 0.3

02
6 4890020B SENSOR-WHEEL SPEED RR - Opposite REPLACE 0.2 0.2
7 10 48901001 SENSOR-CLUSTER REPLACE 0.5 0.5
Oil
9
175
4 - CHASSIS
4892 HYDRAURIC MODULATOR (HECU)

No. Code D20F G20D
1 48920101 HECU REPLACE 0.9 0.9
01
2 48920115 ABS/ESP REPROGRAM REPROGRAM 0.3 0.3
3 02 48920201 BRKT ASSY-HECU MTG REPLACE 0.4 0.4
176
CHASSIS - 4
Engine
4910 PARKING BRAKE (HAND PARKING)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 01 49100101 LEVER ASSY-PARKING BRAKE REPLACE 0.5 0.5
2
02
49100201 CABLE ASSY-FRT REPLACE 0.6 0.6
Electric
8
3 49100203 CABLE ASSY-FRT REPAIR 0.2 0.2

4 49100301 CABLE ASSY-PARKING BRAKE REPLACE 0.3 0.3
03
5 4910030B CABLE ASSY-PARKING BRAKE - Opposite REPLACE 0.2 0.2
6 49100401 CABLE ASSY-PARKING BRAKE REPLACE 0.3 0.3
Oil
04
9
7 4910040B CABLE ASSY-PARKING BRAKE - Opposite REPLACE 0.2 0.2
177
MEMO
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SECTION
5
BODY
CONTENTS
5120 BODY MOUNTING......................................................................... 180
5125 BODY FRAME................................................................................ 181
5210 SIDE & REAR BODY...................................................................... 182
5510 ROOF PANEL................................................................................. 184
5610 FRONT FLOOR PANEL................................................................. 186
5620 REAR FLOOR PANEL.................................................................... 187
5710 FRONT END PANEL...................................................................... 188
5720 FENDER & APRON PANEL.......................................................... 189
5730 DASH PANEL & COWL.................................................................. 191
5 - BODY
5120 BODY MOUNTING

No. Code D20F G20D
1 51200101 BUSH-FRT SUBFRAME MTG (2WD) REPLACE 2.0 2.0
2 01 51200104 BUSH-FRT SUBFRAME MTG (4WD) REPLACE 2.4 2.4
3 5120010A BUSH-FRT SUBFRAME MTG - Additional REPLACE 0.2 0.2
4 51200201 STOPPER-SUBFRAME MTG FRT UPR REPLACE 0.2 0.2
02 STOPPER-SUBFRAME MTG FRT UPR -
5 5120020A REPLACE 0.1 0.1
Additional
6 03 51200301 STOPPER-FRT SUBFRAME FRT LWR REPLACE 0.2 0.2
7 05 51200501 BOLT-BODY MTG REPLACE 0.2 0.2
8 06 51200601 STOPPER-SUBFRAME MTG RR UPR REPLACE 0.2 0.2
9 07 51200701 STAY-FRT SUBFRAME REPLACE 0.2 0.2
10 51200801 BUSH-RR SUBFRAME MTG FRT REPLACE 3.0 3.0
08 BUSH-RR SUBFRAME MTG FRT -
11 5120080A REPLACE 0.2 0.2
Additional
12 09 51200901 STOPPER-RR SUBFRAME MTG LWR REPLACE 0.2 0.2
13 10 51201001 BUSH-RR SUBFRAME MTG RR REPLACE 0.2 0.2
180
BODY - 5
Engine
5125 BODY FRAME
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 01 51250101 MEMBER ASSY-FRT H FRAME REPLACE 15.0 15.0
2 02 51250201 MEMBER ASSY-RR H FRAME REPLACE 13.0 13.0
Electric
8
Oil
9
181
5 - BODY
5210 SIDE & REAR BODY

No. Code D20F G20D
1 02 52100201 PNL-A PILLAR UPR REPLACE 4.0 4.0
2 52100601 PILLAR COMPL-D OTR REPLACE 4.0 4.0
06
3 5210060B PILLAR COMPL-D OTR - Opposite REPLACE 4.0 4.0
4 52100801 PNL COMPL-Q/INR&W/HSE REPLACE 4.3 4.3
08
5 5210080B PNL COMPL-Q/INR&W/HSE - Opposite REPLACE 4.3 4.3
6 52100901 PNL-SIDE OTR FRT REPLACE 14.0 14.0
7 5210090B PNL-SIDE OTR FRT - Opposite REPLACE 14.0 14.0
09
8 52100907 PNL-SIDE OTR FRT PAINT 1.5 1.5
9 5210090C PNL-SIDE OTR FRT - Additional PAINT 0.3 0.3
10 52101001 PNL-SIDE OTR RR REPLACE 6.3 6.3
11 5210100B PNL-SIDE OTR RR - Opposite REPLACE 6.3 6.3
10
12 52101007 PNL-SIDE OTR RR PAINT 4.2 4.2
13 5210100C PNL-SIDE OTR RR - Additional PAINT 0.3 0.3
182
BODY - 5
Engine
1
No. Code D20F G20D
14 12 52101201 PNL ASSY-COWL SIDE INR REPLACE 4.0 4.0
15 15 52101501 PNL-WHEEL HOUSE RR OTR REPLACE 1.0 1.0
Fuel
16 52101601 PILLAR ASSY-B INR REPLACE 3.4 3.4
2
16
17 5210160B PILLAR ASSY-B INR - Opposite REPLACE 3.4 3.4
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
183
5 - BODY
5510 ROOF PANEL

No. Code D20F G20D
1 55100101 PNL-ROOF REPLACE 16.7 16.7
2 55100106 PNL-ROOF SEAL 0.8 0.8
01
3 55100107 PNL-ROOF PAINT 6.7 6.7
4 5510010E PNL-ROOF - Additional PAINT 0.3 0.3
5 55100201 PNL-ROOF REPLACE 16.7 16.7
6 55100206 PNL-ROOF SEAL 0.8 0.8
02
7 55100207 PNL-ROOF PAINT 6.7 6.7
8 5510020E PNL-ROOF - Additional PAINT 0.3 0.3
9 03 55100301 RAIL ASSY-ROOF FRT REPLACE 3.0 3.0
10 04 55100401 REINF ASSY-SUNROOF REPLACE 3.5 3.5
11 05 55100501 RAIL-ROOF NO1 CTR REPLACE 3.0 3.0
184
BODY - 5
Engine
1
No. Code D20F G20D
14 55100901 RAIL ASSY-ROOF RR REPLACE 3.0 3.0
09
15 55100906 RAIL ASSY-ROOF RR SEAL 0.5 0.5
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
185
5 - BODY
5610 FRONT FLOOR PANEL

No. Code D20F G20D
1 56100101 PNL-FRT FLOOR REPLACE 28.0 28.0
2 01 56100107 PNL-FRT FLOOR PAINT 1.5 1.5
3 5610010C PNL-FRT FLOOR - Additional PAINT 0.3 0.3
4 56101301 PNL-SIDE SILL INR REPLACE 4.1 4.1
13
5 5610130B PNL-SIDE SILL INR - Opposite REPLACE 4.1 4.1
186
BODY - 5
Engine
5620 REAR FLOOR PANEL
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 56200101 PNL COMPL-RR FLOOR REPLACE 17.9 17.9
2 01 56200107 PNL COMPL-RR FLOOR PAINT 1.5 1.5
Electric
8
3 5620010C PNL COMPL-RR FLOOR - Additional PAINT 0.3 0.3

4 11 56201101 MEMBER ASSY-RR END REPLACE 12.7 12.7
5 56201301 REINF-RR FLOOR CORNER REPLACE 8.0 8.0
13
6 5620130B REINF-RR FLOOR CORNER - Opposite REPLACE 8.0 8.0
Oil
9
7 56201401 PNL ASSY-BACK OTR REPLACE 4.5 4.5

8 14 56201407 PNL ASSY-BACK OTR PAINT 1.5 1.5
9 5620140C PNL ASSY-BACK OTR - Additional PAINT 0.3 0.3
187
5 - BODY
5710 FRONT END PANEL

No. Code D20F G20D
1 02 57100201 BEAM ASSY-FRT END LWR REPLACE 1.7 1.7
2 57100301 MEMBER ASSY-HEAD LAMP REPLACE 1.5 1.5
03
3 5710030B MEMBER ASSY-HEAD LAMP - Opposite REPLACE 1.5 1.5
4 04 57100401 MEMBER-FRT END UPR REPLACE 1.3 1.3
5 06 57100601 MEMBER ASSY-FRT END CTR REPLACE 1.5 1.5
188
BODY - 5
Engine
5720 FENDER & APRON PANEL
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 57200101 PNL ASSY-FENDER APRON REPLACE 4.7 4.7
2 01 57200107 PNL ASSY-FENDER APRON PAINT 1.8 1.8
Electric
8
3 5720010C PNL ASSY-FENDER APRON - Additional PAINT 0.3 0.3

4 57200201 PNL ASSY-FENDER APRON REPLACE 4.7 4.7
5 02 57200207 PNL ASSY-FENDER APRON PAINT 1.8 1.8
6 5720020C PNL ASSY-FENDER APRON - Additional PAINT 0.3 0.3
Oil
9
7 57200301 BRKT-FENDER MTG FRT REPLACE 0.5 0.5

8 57200307 BRKT-FENDER MTG FRT PAINT 0.5 0.5
03
9 5720030C BRKT-FENDER MTG FRT - Additional PAINT 0.3 0.3
10 57200310 BRKT-FENDER MTG FRT PLATE 0.5 0.5
11 57200401 PNL-FENDER REPLACE 1.8 1.8
12 5720040B PNL-FENDER - Opposite REPLACE 1.8 1.8
04
13 57200407 PNL-FENDER PAINT 1.7 1.7
14 5720040C PNL-FENDER - Additional PAINT 0.3 0.3
189
5 - BODY

No. Code D20F G20D
15 07 57200701 SEAL-FENDER REPLACE 0.4 0.4
16 57201101 PLATE-BATTERY TRAY REPLACE 0.5 0.5
11
17 57201110 PLATE-BATTERY TRAY PLATE 1.0 1.0
18 12 57201201 PLATE-BATTERY TRAY REPLACE 0.7 0.7
190
BODY - 5
Engine
5730 DASH PANEL & COWL
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 57300101 PNL COMPL-DASH & COWL REPLACE 12.4 12.4
2 01 57300107 PNL COMPL-DASH & COWL PAINT 1.5 1.5
Electric
8
3 5730010C PNL COMPL-DASH & COWL - Additional PAINT 0.3 0.3

4 57300201 MEMBER COMPL-COWL SIDE UPR REPLACE 4.7 4.7
5 02 57300207 MEMBER COMPL-COWL SIDE UPR PAINT 2.0 2.0
MEMBER COMPL-COWL SIDE UPR -
6 5730020C PAINT 0.3 0.3
Oil
9
Additional
7 03 57300301 CROSS MEMBER ASSY REPLACE 3.2 3.2
191
MEMO
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SECTION
6
BODY HANGON PARTS
CONTENTS
6110 HOOD PANEL................................................................................. 194
6210 FRONT DOOR PANEL................................................................... 196
6310 REAR DOOR PANEL..................................................................... 197
6410 TAIL GATE PANEL......................................................................... 198
6810 AIR CONDITIONER MODULE....................................................... 199
6820 AIR CONDITIONER HOSE & PIPE................................................ 201
6830 AIR DISTRIBUTOR......................................................................... 203
6 - BODY HANGON PARTS
6110 HOOD PANEL

No. Code D20F G20D
1 61100101 PNL ASSY-HOOD REPLACE 0.4 0.4
2 61100102 PNL ASSY-HOOD OVERHAUL 0.8 0.8
3 61100106 PNL ASSY-HOOD SEAL 0.4 0.4
01
4 61100107 PNL ASSY-HOOD PAINT 5.1 5.1
5 6110010G PNL ASSY-HOOD - Additional PAINT 0.3 0.3
6 61100113 PNL ASSY-HOOD ADJUST 0.3 0.3
7 61100201 HINGE ASSY-HOOD REPLACE 0.4 0.4
8 02 6110020B HINGE ASSY-HOOD - Opposite REPLACE 0.2 0.2
9 61100203 HINGE ASSY-HOOD REPAIR 0.2 0.2
10 04 61100401 INSULATOR-HOOD REPLACE 0.4 0.4
11 61100601 LATCH ASSY-HOOD REPLACE 0.4 0.4
06
12 61100603 LATCH ASSY-HOOD REPAIR 0.2 0.2
13 61101001 BUMPER-HOOD OVER SLAM REPLACE 0.1 0.1
10
14 6110100B BUMPER-HOOD OVER SLAM - Opposite REPLACE 0.1 0.1
194
BODY HANGON PARTS - 6
Engine
1
No. Code D20F G20D
15 61101201 SEAL ASSY-HOOD FRT SUB REPLACE 0.2 0.2
12
16 6110120A SEAL ASSY-HOOD FRT SUB - Additional REPLACE 0.1 0.1
Fuel
17 61101301 SEAL ASSY-HOOD RR REPLACE 0.2 0.2
2
13
18 6110130A SEAL ASSY-HOOD RR - Additional REPLACE 0.1 0.1
19 61101601 BUMPER-TRUNK LID OVER SLAM REPLACE 0.1 0.1
16 BUMPER-TRUNK LID OVER SLAM -
20 6110160A REPLACE 0.1 0.1
Additional
Power
3
21 17 61101701 CABLE ASSY-HOOD LATCH RELEASE REPLACE 0.6 0.6
22 19 61101901 HANDLE-HOOD LATCH RELEASE REPLACE 0.2 0.2
23 61102101 GRILLE ASSY-COWL REPLACE 0.3 0.3
21
Chassis
24 61102103 GRILLE ASSY-COWL REPAIR 0.2 0.2
4
25 24 61102401 ROD ASSY-HOOD STAY REPLACE 0.2 0.2
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
195
6210 FRONT DOOR PANEL

No. Code D20F G20D
1 62100101 PNL ASSY-FRT DR REPLACE 1.2 1.2
2 6210010B PNL ASSY-FRT DR - Opposite REPLACE 1.2 1.2
3 62100102 PNL ASSY-FRT DR OVERHAUL 2.3 2.3
4 6210010D PNL ASSY-FRT DR - Opposite OVERHAUL 2.3 2.3
01
5 62100106 PNL ASSY-FRT DR SEAL 0.4 0.4
6 62100107 PNL ASSY-FRT DR PAINT 4.4 4.4
7 6210010G PNL ASSY-FRT DR - Additional PAINT 0.3 0.3
8 62100113 PNL ASSY-FRT DR ADJUST 0.3 0.3
9 62100201 HINGE ASSY-FRT DR UPR REPLACE 0.7 0.7
10 02 6210020A HINGE ASSY-FRT DR UPR - Additional REPLACE 0.2 0.2
11 6210020B HINGE ASSY-FRT DR UPR - Opposite REPLACE 0.5 0.5
12 62100301 HINGE ASSY-FRT DR LWR REPLACE 0.7 0.7
13 03 6210030A HINGE ASSY-FRT DR LWR - Additional REPLACE 0.2 0.2
14 6210030B HINGE ASSY-FRT DR LWR - Opposite REPLACE 0.5 0.5
196
Engine
6310 REAR DOOR PANEL
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 63100101 PNL ASSY-RR DR REPLACE 1.0 1.0
2 6310010B PNL ASSY-RR DR - Opposite REPLACE 1.0 1.0
Electric
8
3 63100102 PNL ASSY-RR DR OVERHAUL 2.3 2.3

4 6310010D PNL ASSY-RR DR - Opposite OVERHAUL 2.3 2.3
01
5 63100106 PNL ASSY-RR DR SEAL 0.4 0.4
6 63100107 PNL ASSY-RR DR PAINT 4.4 4.4
Oil
9
7 6310010G PNL ASSY-RR DR - Additional PAINT 0.3 0.3

8 63100113 PNL ASSY-RR DR ADJUST 0.3 0.3
9 63100201 HINGE ASSY-RR DR UPR REPLACE 0.4 0.4
10 02 6310020A HINGE ASSY-RR DR UPR - Additional REPLACE 0.2 0.2
11 6310020B HINGE ASSY-RR DR UPR - Opposite REPLACE 0.3 0.3
12 63100301 HINGE ASSY-RR DR LWR REPLACE 0.4 0.4
13 03 6310030A HINGE ASSY-RR DR LWR - Additional REPLACE 0.2 0.2
14 6310030B HINGE ASSY-RR DR LWR - Opposite REPLACE 0.3 0.3
197
6410 TAIL GATE PANEL

No. Code D20F G20D
1 64100101 PNL ASSY-TAILGATE REPLACE 1.2 1.2
2 64100102 PNL ASSY-TAILGATE OVERHAUL 3.2 3.2
3 64100106 PNL ASSY-TAILGATE SEAL 0.3 0.3
01
4 64100107 PNL ASSY-TAILGATE PAINT 4.7 4.7
5 6410010G PNL ASSY-TAILGATE - Additional PAINT 0.3 0.3
6 64100113 PNL ASSY-TAILGATE ADJUST 0.2 0.2
7 02 64100201 HINGE ASSY-T/GATE (2EA) REPLACE 0.6 0.6
198
Engine
6810 AIR CONDITIONER MODULE
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 01 68100101 BLOWER ASSY REPLACE 3.2 3.2
2 02 68100201 ACTUATOR ASSY-INTAKE REPLACE 1.8 1.8
Electric
8
3 03 68100301 AIR FILTER ASSY REPLACE 0.2 0.2

4 04 68100401 COVER-AIR FILTER REPLACE 0.2 0.2
5 68100501 BLOWER MOTOR ASSY REPLACE 0.3 0.3
05
6 68100503 BLOWER MOTOR ASSY REPAIR 0.5 0.5
Oil
9
7 06 68100601 RESISTOR REPLACE 0.2 0.2

8 07 68100701 EXPANSION VALVE ASSY REPLACE 1.0 1.0
9 68100901 WIRING ASSY-HEATER & EVAPORATOR REPLACE 2.1 2.1
09
10 68100903 WIRING ASSY-HEATER & EVAPORATOR REPAIR 0.4 0.4
11 10 68101001 HEATER & EVAPORATOR ASSY REPLACE 3.1 3.1
12 11 68101101 ACTUATOR ASSY-TEMP REPLACE 2.0 2.0
199

No. Code D20F G20D
13 12 68101201 ACTUATOR ASSY-MODE REPLACE 0.3 0.3
14 13 68101301 CORE ASSY-HEATER REPLACE 3.1 3.1
15 14 68101401 CORE-EVAPORATOR REPLACE 3.3 3.3
16 15 68101501 HEATER ASSY-PTC REPLACE 2.0 2.0
17 68102001 CONTROL ASSY-HEATER & A/CON REPLACE 0.4 0.4
20
18 68102003 CONTROL ASSY-HEATER & A/CON REPAIR 0.3 0.3
19 23 68102301 SENSOR-INCAR REPLACE 0.4 0.4
20 24 68102401 SENSOR-INTAKE REPLACE 3.1 3.1
200
Engine
6820 AIR CONDITIONER HOSE & PIPE
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 68200101 CONDENSER ASSY REPLACE 1.7 1.7
2 68200104 AIR CONDITIONER GAS REPLACE 0.6 0.6
Electric
8
3 01 68200105 AIR CONDITIONER GAS FILLING 0.4 0.4

4 68200112 AIR CONDITIONER HOSE & PIPE INSPECT 0.4 0.4
5 68200116 AIR CONDITIONER RELAY REPLACE 0.2 0.2
6 68200201 COMPRESSOR ASSY-A/CON REPLACE 0.8 0.8
Oil
02
9
7 6820020A COMPRESSOR ASSY-A/CON - Additional REPLACE 0.3 0.3

8 03 68200301 HOSE ASSY-DISCHARGE & SUCTION REPLACE 0.3 0.3
9 05 68200501 OIL RING-SUCTION REPLACE 0.3 0.3
10 06 68200601 OIL RING-DISCHARGE REPLACE 0.3 0.3
11 07 68200701 OIL RING REPLACE 0.2 0.2
12 09 68200901 HOSE ASSY-HEATER INLET REPLACE 0.6 0.6
201

No. Code D20F G20D
13 68201001 HOSE ASSY-HEATER OUTLET REPLACE 0.4 0.4
10
14 68201003 HOSE ASSY-HEATER OUTLET REPAIR 0.4 0.4
15 12 68201201 PIPE ASSY-LIQUID & SUCTION REPLACE 0.9 0.9
17 15 68201501 OIL RING-LIQUID REPLACE 0.8 0.8
19 17 68201701 OIL RING REPLACE 0.2 0.2
20 18 68201801 HOSE-DRAIN REPLACE 0.2 0.2
21 22 68202201 BRKT ASSY-A/CON COMP REPLACE 0.9 0.9
202
Engine
6830 AIR DISTRIBUTOR
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 01 68300101 DUCT-FOOT REPLACE 0.3 0.3
2 02 68300201 DUCT-FOOT REPLACE 0.3 0.3
Electric
8
3 03 68300301 DUCT ASSY-RR HEATING NO1 REPLACE 0.7 0.7

6 6830050B DUCT ASSY-RR HEATING NO2 - Opposite REPLACE 0.2 0.2
Oil
9
203
MEMO
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SECTION
7
INTERIOR & EXTERIOR
CONTENTS
7010 KEY SET......................................................................................... 207
7090 FUEL FILLER DOOR LOCK.......................................................... 208
7110 FRT DOOR OPENING SYSTEM.................................................... 209
7115 FRT DOOR TRIM............................................................................ 211
7120 FRT WINDOW LIFTER................................................................... 213
7121 FRT WEATHER STRIP................................................................... 214
7210 REAR DOOR OPENING SYSTEM................................................. 216
7215 REAR DOOR TRIM......................................................................... 218
7220 REAR WINDOW LIFTER................................................................ 219
7221 REAR WEATHER STRIP................................................................ 221
7310 TAIL GATE OPENING SYSTEM..................................................... 223
7321 REAR END TRIM............................................................................ 224
7330 HEAD LINING................................................................................. 225
7340 SUNROOF...................................................................................... 227
7410 FRONT SEAT.................................................................................. 228
7430 FRONT SEAT BELT....................................................................... 230
7510 REAR SEAT.................................................................................... 231
7530 REAR SEAT BELT.......................................................................... 233
7610 INSTRUMENT PANEL.................................................................... 234
7620 INSTRUMENT PANEL (RHD)......................................................... 236
7630 FRONT CONSOLE......................................................................... 238
7710 FLOOR CARPET............................................................................ 240
7711 SERVICE MAT................................................................................ 241
7730 PILLAR TRIM.................................................................................. 242
7752 LUGGAGE PARTS......................................................................... 244
7770 SUNSHADE & INSIDE MIRROR.................................................... 245
7810 WINDSHIELD WIPER..................................................................... 246
7820 WINDSHIELD WASHER................................................................. 247
7830 BACK WINDOW WIPER................................................................ 249
7840 GLASS............................................................................................ 250
CONTENTS
7850 OUTSIDE MIRROR......................................................................... 252
7870 FRONT BUMPER........................................................................... 253
7880 REAR BUMPER.............................................................................. 255
7910 RADIATOR GRILLE....................................................................... 257
7930 SIDE BODY MOLDING................................................................... 258
7940 ROOF & REAR BODY MOLDING.................................................. 259
7950 EMBLEM & LETTERING................................................................ 260
7970 WHEEL HOUSE COVER................................................................ 262
INTERIOR & EXTERIOR - 7
Engine
7010 KEY SET
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 70100101 KEY SET REPLACE 1.2 1.2
Electric
01
2 70100104 KEY CYLINDER REPLACE 0.4 0.4
8
3 70100601 ANTENNA ASSY-IMMOBILIZER REPLACE 0.5 0.5

06
4 70100615 ANTENNA ASSY-IMMOBILIZER REPROGRAM 0.3 0.3
5 07 70100701 LOCK BODY ASSY-IGNITION REPLACE 0.6 0.6
Oil
9
207
7 - INTERIOR & EXTERIOR
7090 FUEL FILLER DOOR LOCK

No. Code D20F G20D
1 01 70900101 CABLE ASSY-F/FILR DR REL REPLACE 0.7 0.7
2 04 70900401 HANDLE ASSY-F/FILR DR REL REPLACE 0.2 0.2
3 70900601 DR ASSY-FUEL FILLER REPLACE 0.2 0.2
4 06 70900607 DR ASSY-FUEL FILLER PAINT 0.3 0.3
5 7090060C DR ASSY-FUEL FILLER - Additional PAINT 0.3 0.3
208
Engine
7110 FRT DOOR OPENING SYSTEM
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 71100101 LATCH&CABLE ASSY-FRT DR REPLACE 0.4 0.4
2
01
7110010A LATCH&CABLE ASSY-FRT DR - Additional REPLACE 0.1 0.1
Electric
8
3 7110010B LATCH&CABLE ASSY-FRT DR - Opposite REPLACE 0.3 0.3

4 71100103 LATCH&CABLE ASSY-FRT DR REPAIR 0.4 0.4
5 71100401 CABLE ASSY-FRT DR I/S HDL REPLACE 0.5 0.5
04
6 7110040B CABLE ASSY-FRT DR I/S HDL - Opposite REPLACE 0.4 0.4
Oil
9
7 71100501 CABLE ASSY-F/DR S/LOCK KNOB REPLACE 0.5 0.5

05 CABLE ASSY-F/DR S/LOCK KNOB -
8 7110050B REPLACE 0.4 0.4
Opposite
9 71100801 STRIKER ASSY-DR REPLACE 0.2 0.2
08
10 7110080B STRIKER ASSY-DR - Opposite REPLACE 0.1 0.1
11 71101101 HDL ASSY-FRT DR O/S REPLACE 0.4 0.4
12 11 7110110A HDL ASSY-FRT DR O/S - Additional REPLACE 0.1 0.1
13 7110110B HDL ASSY-FRT DR O/S - Opposite REPLACE 0.3 0.3
209

No. Code D20F G20D
14 71101501 ROD-FRT DR O/S HDL REPLACE 0.5 0.5
15
15 7110150B ROD-FRT DR O/S HDL - Opposite REPLACE 0.4 0.4
16 71102101 CHECK ASSY-FRT DR REPLACE 0.4 0.4
17 21 7110210A CHECK ASSY-FRT DR - Additional REPLACE 0.1 0.1
18 7110210B CHECK ASSY-FRT DR - Opposite REPLACE 0.3 0.3
19 71102301 BUMPER-DR OVERSLAM REPLACE 0.1 0.1
23
20 7110230B BUMPER-DR OVERSLAM - Opposite REPLACE 0.1 0.1
21 71102401 HANDLE ASSY-FRT DR I/S REPLACE 0.4 0.4
22 24 7110240A HANDLE ASSY-FRT DR I/S - Additional REPLACE 0.1 0.1
23 7110240B HANDLE ASSY-FRT DR I/S - Opposite REPLACE 0.3 0.3
210
Engine
7115 FRT DOOR TRIM
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
3 71150101 TRIM ASSY-FRT DR REPLACE 0.3 0.3
4
01
7115010A TRIM ASSY-FRT DR - Additional REPLACE 0.1 0.1
Electric
8
5 7115010B TRIM ASSY-FRT DR - Opposite REPLACE 0.2 0.2

6 71150103 TRIM ASSY-FRT DR REPAIR 0.4 0.4
1 71150201 W/STRIP-FRT DR TRIM REPLACE 0.4 0.4
02
2 7115020B W/STRIP-FRT DR TRIM - Opposite REPLACE 0.3 0.3
Oil
9
7 71150401 PNL ASSY-A/REST FRT DR TRIM REPLACE 0.4 0.4

04 PNL ASSY-A/REST FRT DR TRIM -
8 7115040B REPLACE 0.3 0.3
Opposite
9 71150501 BEZEL-FRT DR REPLACE 0.5 0.5
05
10 7115050B BEZEL-FRT DR - Opposite REPLACE 0.4 0.4
11 07 71150701 REFLECTOR-DR COURTESY FRT REPLACE 0.1 0.1
12 08 71150801 LENS-DR COURTESY FRT REPLACE 0.1 0.1
211

No. Code D20F G20D
13 71151501 LAMP ASSY-DR COURTESY REPLACE 0.3 0.3
15
14 7115150B LAMP ASSY-DR COURTESY - Opposite REPLACE 0.2 0.2
13 71151601 BULB REPLACE 0.3 0.3
16
14 7115160B BULB - Opposite REPLACE 0.2 0.2
15 30 71153001 PULL HANDLE-COVER FRT REPLACE 0.1 0.1
212
Engine
7120 FRT WINDOW LIFTER
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 71200101 REGULATOR-F/DR PWR WDW FRT REPLACE 0.5 0.5
Electric
REGULATOR-F/DR PWR WDW FRT -
2 7120010A REPLACE 0.2 0.2
8
Additional
01
REGULATOR-F/DR PWR WDW FRT -
3 7120010B REPLACE 0.4 0.4
Opposite
4 71200103 REGULATOR-F/DR PWR WDW FRT REPAIR 0.5 0.5
5 71200201 MOTOR ASSY-POWER WINDOW FRT REPLACE 0.5 0.5
Oil
9
MOTOR ASSY-POWER WINDOW FRT -

6 02 7120020A REPLACE 0.1 0.1
Additional
MOTOR ASSY-POWER WINDOW FRT -
7 7120020B REPLACE 0.4 0.4
Opposite
8 71200601 GLASS RUN-FRT DR WINDOW REPLACE 0.6 0.6
9 06 7120060A GLASS RUN-FRT DR WINDOW - Additional REPLACE 0.1 0.1
10 7120060B GLASS RUN-FRT DR WINDOW - Opposite REPLACE 0.4 0.4
213
7121 FRT WEATHER STRIP

No. Code D20F G20D
1 71210101 W/STRIP-FRT DR BODY SIDE REPLACE 0.3 0.3
2 01 7121010A W/STRIP-FRT DR BODY SIDE - Additional REPLACE 0.1 0.1
3 7121010B W/STRIP-FRT DR BODY SIDE - Opposite REPLACE 0.2 0.2
4 71210201 W/STRIP ASSY-F/DR D/S OPNG REPLACE 0.3 0.3
02
5 7121020B W/STRIP ASSY-F/DR D/S OPNG - Opposite REPLACE 0.2 0.2
6 71210501 W/STRIP ASSY-F/DR BELT O/S REPLACE 0.3 0.3
7 05 7121050A W/STRIP ASSY-F/DR BELT O/S - Additional REPLACE 0.1 0.1
8 7121050B W/STRIP ASSY-F/DR BELT O/S - Opposite REPLACE 0.2 0.2
9 71210901 TAPE-FRT DR FRAME A REPLACE 0.5 0.5
10 09 7121090A TAPE-FRT DR FRAME A - Additional REPLACE 0.2 0.2
11 7121090B TAPE-FRT DR FRAME A - Opposite REPLACE 0.4 0.4
214
Engine
1
No. Code D20F G20D
12 71211001 TAPE-FRT DR FRAME B REPLACE 0.5 0.5
13 10 7121100A TAPE-FRT DR FRAME B - Additional REPLACE 0.2 0.2
Fuel
14 7121100B TAPE-FRT DR FRAME B - Opposite REPLACE 0.4 0.4
2
15 71211101 VINYL SEAL-FRT DR TRIM REPLACE 0.4 0.4
11
16 7121110B VINYL SEAL-FRT DR TRIM - Opposite REPLACE 0.3 0.3
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
215
7210 REAR DOOR OPENING SYSTEM

No. Code D20F G20D
1 72100101 LATCH & CABLE ASSY-RR DR RR REPLACE 0.4 0.4
LATCH & CABLE ASSY-RR DR RR -
2 7210010A REPLACE 0.1 0.1
Additional
01
LATCH & CABLE ASSY-RR DR RR -
3 7210010B REPLACE 0.3 0.3
Opposite
4 72100103 LATCH & CABLE ASSY-RR DR RR REPAIR 0.4 0.4
5 72100401 CABLE ASSY-RR DR I/S HDL RR REPLACE 0.5 0.5
CABLE ASSY-RR DR I/S HDL RR -
6 04 7210040A REPLACE 0.2 0.2
Additional
7 7210040B CABLE ASSY-RR DR I/S HDL RR - Opposite REPLACE 0.4 0.4
8 72100501 CABLE ASSY-RR DR S/LOCK KNOB REPLACE 0.4 0.4
05 CABLE ASSY-RR DR S/LOCK KNOB -
9 7210050B REPLACE 0.3 0.3
Opposite
10 72100801 STRIKER ASSY-DR REPLACE 0.2 0.2
11 08 7210080B STRIKER ASSY-DR - Opposite REPLACE 0.1 0.1
12 72100803 STRIKER ASSY-DR REPAIR 0.3 0.3
216
Engine
1
No. Code D20F G20D
13 72101101 HDL ASSY-RR DR O/S REPLACE 0.4 0.4
14 11 7210110A HDL ASSY-RR DR O/S - Additional REPLACE 0.2 0.2
Fuel
15 7210110B HDL ASSY-RR DR O/S - Opposite REPLACE 0.3 0.3
2
16 72101501 ROD-RR DR O/S HDL REPLACE 0.5 0.5
15
17 7210150B ROD-RR DR O/S HDL - Opposite REPLACE 0.4 0.4
18 72102101 CHECK ASSY-RR DR REPLACE 0.4 0.4
Power
19 21 7210210A CHECK ASSY-RR DR - Additional REPLACE 0.1 0.1
3
20 7210210B CHECK ASSY-RR DR - Opposite REPLACE 0.3 0.3
21 72102301 BUMPER-DR OVERSLAM REPLACE 0.1 0.1
23
22 7210230B BUMPER-DR OVERSLAM - Opposite REPLACE 0.1 0.1
Chassis
23 72102401 HANDLE ASSY-RR DR I/S REPLACE 0.4 0.4
4
24 24 7210240A HANDLE ASSY-RR DR I/S - Additional REPLACE 0.1 0.1
25 7210240B HANDLE ASSY-RR DR I/S - Opposite REPLACE 0.3 0.3
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
217
7215 REAR DOOR TRIM

No. Code D20F G20D
1 72150101 TRIM ASSY-RR DR REPLACE 0.3 0.3
2 7215010A TRIM ASSY-RR DR - Additional REPLACE 0.1 0.1
01
3 7215010B TRIM ASSY-RR DR - Opposite REPLACE 0.2 0.2
4 72150103 TRIM ASSY-RR DR REPAIR 0.4 0.4
5 72150201 W/STRIP-RR DR TRIM REPLACE 0.4 0.4
02
6 7215020B W/STRIP-RR DR TRIM - Opposite REPLACE 0.3 0.3
7 72150401 PNL ASSY-A/REST RR DR TRIM REPLACE 0.4 0.4
04
8 7215040B PNL ASSY-A/REST RR DR TRIM - Opposite REPLACE 0.3 0.3
9 72150501 BEZEL-RR DR REPLACE 0.4 0.4
05
10 7215050B BEZEL-RR DR - Opposite REPLACE 0.3 0.3
11 30 72153001 PULL HANDLE-COVER RR REPLACE 0.1 0.1
218
Engine
7220 REAR WINDOW LIFTER
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 72200101 REGULATOR-R/DR PWR WDW RR REPLACE 0.5 0.5
Electric
REGULATOR-R/DR PWR WDW RR -
2 7220010A REPLACE 0.2 0.2
8
Additional
01
REGULATOR-R/DR PWR WDW RR -
3 7220010B REPLACE 0.4 0.4
Opposite
4 72200103 REGULATOR-FRT DR P/WINDOW REPAIR 0.8 0.8
5 72200201 MOTOR ASSY-POWER WINDOW RR REPLACE 0.5 0.5
Oil
9
MOTOR ASSY-POWER WINDOW RR -

6 02 7220020A REPLACE 0.1 0.1
Additional
MOTOR ASSY-POWER WINDOW RR -
7 7220020B REPLACE 0.4 0.4
Opposite
8 72200601 GLASS RUN-RR DR WINDOW REPLACE 0.6 0.6
9 06 7220060A GLASS RUN-RR DR WINDOW - Additional REPLACE 0.1 0.1
10 7220060B GLASS RUN-RR DR WINDOW - Opposite REPLACE 0.5 0.5
219

No. Code D20F G20D
11 72200701 CHANNEL ASSY-RR DR GLASS GUIDE REPLACE 0.4 0.4
07 CHANNEL ASSY-RR DR GLASS GUIDE -
12 7220070B REPLACE 0.3 0.3
Opposite
220
Engine
7221 REAR WEATHER STRIP
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 72210101 W/STRIP-RR DR BODY SIDE REPLACE 0.3 0.3
2 01 7221010A W/STRIP-RR DR BODY SIDE - Additional REPLACE 0.1 0.1
Electric
8
3 7221010B W/STRIP-RR DR BODY SIDE - Opposite REPLACE 0.2 0.2

4 72210201 W/STRIP ASSY-RR DR DR SIDE REPLACE 0.4 0.4
02
5 7221020B W/STRIP ASSY-RR DR DR SIDE - Opposite REPLACE 0.2 0.2
6 72210501 W/STRIP ASSY-RR DR BELT O/S REPLACE 0.2 0.2
Oil
05
9
7 7221050B W/STRIP ASSY-RR DR BELT O/S - Opposite REPLACE 0.1 0.1

8 72210901 TAPE-RR DR FRAME B REPLACE 0.6 0.6
9 09 7221090A TAPE-RR DR FRAME B - Additional REPLACE 0.2 0.2
10 7221090B TAPE-RR DR FRAME B - Opposite REPLACE 0.5 0.5
11 72211001 TAPE-RR DR FRAME B REPLACE 0.6 0.6
12 10 7221100A TAPE-RR DR FRAME B - Additional REPLACE 0.2 0.2
13 7221100B TAPE-RR DR FRAME B - Opposite REPLACE 0.5 0.5
221

No. Code D20F G20D
14 72211201 VINYL SEAL-RR DR TRIM REPLACE 0.4 0.4
12
15 7221120B VINYL SEAL-RR DR TRIM - Opposite REPLACE 0.2 0.2
16 72211301 COVER ASSY-RR DR TRIM UPR REPLACE 0.1 0.1
13
17 7221130B COVER ASSY-RR DR TRIM UPR - Opposite REPLACE 0.1 0.1
18 72211701 COVER-RR DR DR SIDE STRIP REPLACE 0.1 0.1
17
19 7221170B COVER-RR DR DR SIDE STRIP - Opposite REPLACE 0.1 0.1
20 72211801 MOLDING ASSY-RR DR DELTA REPLACE 0.2 0.2
18
21 7221180B MOLDING ASSY-RR DR DELTA - Opposite REPLACE 0.1 0.1
222
Engine
7310 TAIL GATE OPENING SYSTEM
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 73100101 LATCH ASSY-T/GATE REPLACE 0.4 0.4
Electric
01
2 7310010A LATCH ASSY-T/GATE - Additional REPLACE 0.1 0.1
8
3 73100301 STRIKER ASSY-T/GATE REPLACE 0.3 0.3

03
4 73100313 STRIKER ASSY-T/GATE ADJUST 0.2 0.2
5 73102001 LIFTER ASSY-T/GATE REPLACE 0.2 0.2
20
6 7310200B LIFTER ASSY-T/GATE - Opposite REPLACE 0.1 0.1
Oil
9
7 73102801 BUMPER-TRUNK LID OVER SLAM REPLACE 0.2 0.2

28 BUMPER-TRUNK LID OVER SLAM -
8 7310280B REPLACE 0.1 0.1
Opposite
9 73102901 BUMPER ASSY-T/GATE O/SLAM CTR REPLACE 0.2 0.2
29 BUMPER ASSY-T/GATE O/SLAM CTR -
10 7310290B REPLACE 0.1 0.1
Opposite
11 30 73103001 W/STRIP-T/GATE OPENING REPLACE 0.2 0.2
223
7321 REAR END TRIM

No. Code D20F G20D
1 73210101 TRIM ASSY-T/GATE LWR REPLACE 0.3 0.3
01
2 7321010A TRIM ASSY-T/GATE LWR - Additional REPLACE 0.1 0.1
3 15 73211501 TRIM ASSY-T/GATE UPR REPLACE 0.2 0.2
4 73211601 TRIM ASSY-T/GATE SIDE REPLACE 0.2 0.2
16
5 7321160B TRIM ASSY-T/GATE SIDE - Opposite REPLACE 0.1 0.1
6 73211701 TRIM ASSY-T/GATE SIDE REPLACE 0.2 0.2
17
7 7321170B TRIM ASSY-T/GATE SIDE - Opposite REPLACE 0.1 0.1
8 20 73212001 GRIP-T/GATE LWR REPLACE 0.2 0.2
224
Engine
7330 HEAD LINING
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 73300101 HEADLINING ASSY REPLACE 1.9 1.9
Electric
01
2 73300103 HEADLINING ASSY REPAIR 0.7 0.7
8
3 73300201 HEADLINING ASSY REPLACE 1.9 1.9

02
4 73300203 HEADLINING ASSY REPAIR 0.7 0.7
5 08 73300801 COAT HOOK ASSY REPLACE 0.1 0.1
6 73301001 GRIP ASSY-FRT REPLACE 0.2 0.2
Oil
10
9
7 7330100B GRIP ASSY-FRT - Opposite REPLACE 0.1 0.1

8 73301101 GRIP ASSY-RR REPLACE 0.2 0.2
11
9 7330110B GRIP ASSY-RR - Opposite REPLACE 0.1 0.1
10 73302001 BRKT ASSY-GRIP MTG FRT REPLACE 2.0 2.0
11 20 7330200A BRKT ASSY-GRIP MTG FRT - Additional REPLACE 0.1 0.1
12 7330200B BRKT ASSY-GRIP MTG FRT - Opposite REPLACE 0.1 0.1
225

No. Code D20F G20D
13 73302101 BRKT ASSY-GRIP MTG RR REPLACE 2.0 2.0
14 21 7330210A BRKT ASSY-GRIP MTG RR - Additional REPLACE 0.1 0.1
15 7330210B BRKT ASSY-GRIP MTG RR - Opposite REPLACE 0.1 0.1
226
Engine
7340 SUNROOF
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 73400101 SUNROOF ASSY REPLACE 2.2 2.2
Electric
01
2 73400103 SUNROOF ASSY (LEAK) REPAIR 0.5 0.5
8
3 73400201 MOTOR ASSY-SUNROOF REPLACE 0.8 0.8

02
4 73400204 MOTOR ASSY-SUNROOF (UNIT) REPLACE 0.8 0.8
5 73400401 GLASS ASSY-SUNROOF REPLACE 0.5 0.5
04
6 73400403 GLASS ASSY-SUNROOF REPAIR 0.4 0.4
Oil
9
7 73400501 PNL ASSY-SUNROOF SUNSHADE REPLACE 0.8 0.8

05
8 73400503 PNL ASSY-SUNROOF SUNSHADE REPAIR 0.7 0.7
9 73401201 HOSE-SUNROOF DRAIN FRT REPLACE 1.9 1.9
12
10 7340120B HOSE-SUNROOF DRAIN FRT - Opposite REPLACE 0.2 0.2
11 73401301 HOSE-SUNROOF DRAIN RR REPLACE 1.9 1.9
13
12 7340130B HOSE-SUNROOF DRAIN RR - Opposite REPLACE 0.6 0.6
227
7410 FRONT SEAT

No. Code D20F G20D
1 74100101 SEAT ASSY-FRT REPLACE 0.3 0.3
01
2 7410010B SEAT ASSY-FRT - Opposite REPLACE 0.2 0.2
3 74100201 SEAT ASSY-FRT REPLACE 0.3 0.3
02
4 7410020B SEAT ASSY-FRT - Opposite REPLACE 0.2 0.2
5 74100501 H/REST ASSY-FRT REPLACE 0.1 0.1
05
6 7410050B H/REST ASSY-FRT - Opposite REPLACE 0.1 0.1
7 74100601 SLEEVE-H/REST (2EA) REPLACE 0.2 0.2
06
07
11 08 74100801 LEVER ASSY-LUMBAR SUPT REPLACE 0.1 0.1
12 74101001 BACK BOARD ASSY-FRT SEAT REPLACE 0.5 0.5
13 10 7410100B BACK BOARD ASSY-FRT SEAT - Opposite REPLACE 0.4 0.4
14 74101003 BACK BOARD ASSY-FRT SEAT REPAIR 0.5 0.5
228
Engine
1
No. Code D20F G20D
15 74101101 COVER -SEAT MTG FRT REPLACE 0.1 0.1
11
16 7410110B COVER -SEAT MTG FRT - Opposite REPLACE 0.1 0.1
17 74101201 COVER -SEAT MTG RR REPLACE 0.1 0.1
Fuel
12
2
18 7410120B COVER -SEAT MTG RR - Opposite REPLACE 0.1 0.1
19 74101301 COVER-SHIELD OTR REPLACE 0.3 0.3
13
20 7410130B COVER-SHIELD OTR - Opposite REPLACE 0.1 0.1
Power
21 14 74101401 COVER-SHIELD INR REPLACE 0.3 0.3
3
22 15 74101501 LEVER-HEIGHT ADJUSTER REPLACE 0.1 0.1
23 74101601 LEVER-RECLINER REPLACE 0.2 0.2
16
24 7410160B LEVER-RECLINER - Opposite REPLACE 0.1 0.1
Chassis
25 74102001 FRAME ASSY-FRT SEAT CUSHION REPLACE 0.5 0.5
4
FRAME ASSY-FRT SEAT CUSHION -
26 7410200B REPLACE 0.4 0.4
Opposite
20
27 74102003 FRAME ASSY-FRT SEAT CUSHION REPAIR 0.5 0.5
28 7410200C REPAIR 0.4 0.4
Body
Additional
5
29 74102101 FRAME ASSY-FRT SEAT CUSHION REPLACE 0.5 0.5
30 7410210B REPLACE 0.4 0.4
Opposite
21
B-Hangon
31 74102103 FRAME ASSY-FRT SEAT CUSHION REPAIR 0.5 0.5
6
32 7410210C REPAIR 0.4 0.4
Additional
33 74102201 WARMER ASSY-SEAT CUSH REPLACE 0.8 0.8
22
34 7410220A WARMER ASSY-SEAT CUSH - Additional REPLACE 0.4 0.4
Interior
35 74102301 WARMER ASSY-SEAT BACK REPLACE 0.8 0.8
23
7
36 7410230A WARMER ASSY-SEAT BACK - Additional REPLACE 0.4 0.4
37 74102601 SWITCH ASSY-POWER SEAT REPLACE 0.3 0.3
26
38 7410260B SWITCH ASSY-POWER SEAT - Opposite REPLACE 0.2 0.2
39 30 74103001 SENSOR-HEAD REST REPLACE 0.2 0.2
Electric
8
Oil
9
229
7430 FRONT SEAT BELT

No. Code D20F G20D
1 74300101 SEAT BELT ASSY-FRT REPLACE 0.4 0.4
2 01 7430010B SEAT BELT ASSY-FRT - Opposite REPLACE 0.3 0.3
3 74300103 SEAT BELT ASSY-FRT REPAIR 0.3 0.3
4 74300201 HEIGHT ADJ ASSY-FRT S/BELT REPLACE 0.4 0.4
02
5 7430020B HEIGHT ADJ ASSY-FRT S/BELT - Opposite REPLACE 0.3 0.3
6 74300501 BUCKLE ASSY-FRT REPLACE 0.4 0.4
05
7 7430050B BUCKLE ASSY-FRT - Opposite REPLACE 0.3 0.3
230
Engine
7510 REAR SEAT
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 75100101 SEAT ASSY-RR 1ST REPLACE 0.4 0.4
Electric
01
2 75100103 SEAT ASSY-RR 1ST REPAIR 0.5 0.5
8
3 75100201 SEAT ASSY-RR 1ST REPLACE 0.4 0.4

02
4 75100203 SEAT ASSY-RR 1ST REPAIR 0.5 0.5
5 75100301 H/REST ASSY-RR 1ST OTR REPLACE 0.1 0.1
03
6 7510030B H/REST ASSY-RR 1ST OTR - Opposite REPLACE 0.1 0.1
Oil
9
7 75100401 H/REST ASSY-RR 1ST CTR REPLACE 0.1 0.1

04
8 7510040B H/REST ASSY-RR 1ST CTR - Opposite REPLACE 0.1 0.1
05
06
13 07 75100701 COVER-RR SEAT MTG REPLACE 0.1 0.1
231

No. Code D20F G20D
14 08 75100801 TETHER ANCHOR-COVER REPLACE 0.1 0.1
15 75100901 HOUSING-FOLDING LEVER REPLACE 0.1 0.1
09
16 7510090B HOUSING-FOLDING LEVER - Opposite REPLACE 0.1 0.1
17 10 75101001 ARM REST ASSY-RR 1ST BACK REPLACE 0.3 0.3
18 11 75101101 COVER-ARM REST-FRT REPLACE 0.6 0.6
19 12 75101201 COVER-ARM REST-RR REPLACE 0.2 0.2
20 75101301 COVER ASSY-RECLINER OTR REPLACE 0.1 0.1
13
21 7510130B COVER ASSY-RECLINER OTR - Opposite REPLACE 0.1 0.1
22 75101501 COVER-LINKAGE REPLACE 0.1 0.1
15
23 7510150B COVER-LINKAGE - Opposite REPLACE 0.1 0.1
24 75101601 WARMER ASSY-RR 1ST BACK REPLACE 0.8 0.8
16
25 7510160A WARMER ASSY-RR 1ST BACK - Additional REPLACE 0.4 0.4
26 75101701 WARMER ASSY-RR 1ST CUSHION REPLACE 0.8 0.8
17 WARMER ASSY-RR 1ST CUSHION -
27 7510170A REPLACE 0.4 0.4
Additional
232
Engine
7530 REAR SEAT BELT
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 01 75300101 SEAT BELT ASSY-RR 1ST REPLACE 0.7 0.7
2 7530010B SEAT BELT ASSY-RR 1ST - Opposite REPLACE 0.5 0.5
Electric
8
3 03 75300301 DOUBLE BUCKLE ASSY-RR 1ST REPLACE 0.3 0.3

4 04 75300401 TONGUE & BUCKLE ASSY-RR 1ST REPLACE 0.3 0.3
Oil
9
233
7610 INSTRUMENT PANEL

No. Code D20F G20D
1 76100101 PAD ASSY-CRASH REPLACE 1.9 1.9
01
2 76100103 PAD ASSY-CRASH REPAIR 1.7 1.7
3 03 76100301 TRAY ASSY-CRASH PAD UPR REPLACE 0.2 0.2
4 09 76100901 PNL ASSY-SIDE FASCIA REPLACE 0.3 0.3
6 11 76101101 HOOK ASSY-GROCERY REPLACE 0.1 0.1
7 16 76101601 PNL ASSY-CTR FASCIA REPLACE 0.2 0.2
8 76101701 BOX ASSY-GLOVE REPLACE 0.2 0.2
17
9 76101703 BOX ASSY-GLOVE REPAIR 0.2 0.2
10 18 76101801 HOUSING ASSY-GLOVE BOX REPLACE 0.3 0.3
11 19 76101901 MOLDING ASSY-CTR FASCIA REPLACE 0.2 0.2
12 20 76102001 MOLDING ASSY-SIDE FASCIA REPLACE 0.3 0.3
234
Engine
1
No. Code D20F G20D
14 26 76102601 PNL ASSY-CTR FASCIA LWR REPLACE 0.3 0.3
Fuel
15 27 76102701 PNL ASSY-CLUSTER FASCIA REPLACE 0.2 0.2
2
16 39 76103901 PNL-SHROUD UPR REPLACE 0.2 0.2
17 40 76104001 PNL ASSY-SHROUD LWR REPLACE 0.2 0.2
18 41 76104101 PNL ASSY-LWR MAIN REPLACE 0.3 0.3
Power
19 76104201 COVER ASSY-CRASH PAD SIDE REPLACE 0.1 0.1
3
42
20 7610420B COVER ASSY-CRASH PAD SIDE - Opposite REPAIR 0.1 0.1
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
235
7620 INSTRUMENT PANEL (RHD)

No. Code D20F G20D
1 76200101 PAD ASSY-CRASH REPLACE 1.9 1.9
01
2 76200103 PAD ASSY-CRASH REPAIR 1.7 1.7
3 03 76200301 TRAY ASSY-CRASH PAD UPR REPLACE 0.2 0.2
6 11 76201101 HOOK ASSY-GROCERY REPLACE 0.1 0.1
7 16 76201601 PNL ASSY-CTR FASCIA REPLACE 0.2 0.2
8 76201701 BOX ASSY-GLOVE REPLACE 0.2 0.2
17
9 76201703 BOX ASSY-GLOVE REPAIR 0.2 0.2
10 18 76201801 HOUSING ASSY-GLOVE BOX REPLACE 0.3 0.3
11 19 76201901 MOLDING ASSY-CTR FASCIA REPLACE 0.2 0.2
236
Engine
1
No. Code D20F G20D
14 26 76202601 PNL ASSY-CTR FASCIA LWR REPLACE 0.3 0.3
15 27 76202701 PNL ASSY-CLUSTER FASCIA REPLACE 0.2 0.2
Fuel
2
16 39 76203901 PNL-SHROUD UPR REPLACE 0.2 0.2
17 40 76204001 PNL ASSY-SHROUD LWR REPLACE 0.2 0.2
18 41 76204101 PNL ASSY-LWR MAIN REPLACE 0.3 0.3
Power
19 76204201 COVER ASSY-CRASH PAD SIDE REPLACE 0.1 0.1
42
3
20 7620420B COVER ASSY-CRASH PAD SIDE - Opposite REPAIR 0.1 0.1
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
237
7630 FRONT CONSOLE

No. Code D20F G20D
1 76300101 CONSOLE ASSY REPLACE 0.3 0.3
01
2 76300103 CONSOLE ASSY REPAIR 0.3 0.3
3 03 76300301 CUP HOLDER ASSY-CTR REPLACE 0.1 0.1
4 04 76300401 BRKT ASSY-CONSOLE MAIN RR UPR REPLACE 0.2 0.2
5 05 76300501 ARM REST ASSY REPLACE 0.4 0.4
6 06 76300601 FASCIA ASSY-CONSOLE RR REPLACE 0.3 0.3
7 07 76300701 COVER ASSY-BOOTS REPLACE 0.3 0.3
8 09 76300901 FASCIA ASSY-CONSOLE MAIN UPR REPLACE 0.2 0.2
9 10 76301001 HOUSING ASSY-CUP HOLDER REPLACE 0.2 0.2
10 11 76301101 TRAY-MAIN UPR REPLACE 0.1 0.1
11 12 76301201 BEZEL-CUP HOLDER UPR REPLACE 0.2 0.2
12 13 76301301 COVER-ARM REST HINGE REPLACE 0.2 0.2
238
Engine
1
No. Code D20F G20D
15 76302001 COVER ASSY-FRT END CONSOLE REPLACE 0.1 0.1
20 COVER ASSY-FRT END CONSOLE -
16 7630200B REPLACE 0.1 0.1
Opposite
Fuel
17 31 76303101 FASCIA-CONSOLE UPR REPLACE 0.1 0.1
2
18 32 76303201 TRAY ASSY-CONSOLE FRT REPLACE 0.2 0.2
19 36 76303601 FASCIA ASSY-CONSOLE FRT REPLACE 0.1 0.1
20 37 76303701 FASCIA-CONSOLE UPR REPLACE 0.1 0.1
Power
21 38 76303801 COVER ASSY-TGS A/T REPLACE 0.1 0.1
3
22 39 76303901 TRAY ASSY-CONSOLE FRT REPLACE 0.2 0.2
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
239
7710 FLOOR CARPET

No. Code D20F G20D
1 01 77100101 INSULATOR-ENGINE ROOM REPLACE 2.0 2.0
2 02 77100201 INSULATOR-PARTITION REPLACE 0.5 0.5
3 03 77100301 INSULATOR-DASH UPR REPLACE 1.8 1.8
4 77100601 INSULATOR-DASH INR REPLACE 3.1 3.1
06
5 7710060A INSULATOR-DASH INR - Additional REPLACE 0.3 0.3
6 11 77101101 MAT ASSY-FLOOR FRT REPLACE 1.5 1.5
7 12 77101201 MAT ASSY-FLOOR CTR REPLACE 0.8 0.8
8 13 77101301 MAT-FLOOR RR REPLACE 0.5 0.5
9 77101501 HOOK-CAR MAT REPLACE 0.2 0.2
15
10 7710150A HOOK-CAR MAT - Additional REPLACE 0.1 0.1
240
Engine
7711 SERVICE MAT
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 01 77110101 MAT ASSY-CAR REPLACE 0.1 0.1
Electric
8
Oil
9
241
7730 PILLAR TRIM

No. Code D20F G20D
1 77300101 TRIM ASSY-A PILLAR REPLACE 0.2 0.2
01
2 7730010B TRIM ASSY-A PILLAR - Opposite REPLACE 0.1 0.1
3 77300401 TRIM ASSY-B PILLAR UPR REPLACE 0.4 0.4
04
4 7730040B TRIM ASSY-B PILLAR UPR - Opposite REPLACE 0.3 0.3
5 77300601 TRIM ASSY-B PILLAR LWR REPLACE 0.3 0.3
06
6 7730060B TRIM ASSY-B PILLAR LWR - Opposite REPLACE 0.2 0.2
7 77300801 TRIM ASSY-COWL SIDE REPLACE 0.2 0.2
08
8 7730080B TRIM ASSY-COWL SIDE - Opposite REPLACE 0.1 0.1
9 09 77300901 TRIM ASSY-COWL SIDE UPR REPLACE 0.1 0.1
10 77301101 TRIM ASSY-QTR UPR REPLACE 0.8 0.8
11
11 7730110B TRIM ASSY-QTR UPR - Opposite REPLACE 0.6 0.6
12 77301201 TRIM ASSY-QTR LWR REPLACE 0.7 0.7
12
13 7730120B TRIM ASSY-QTR LWR - Opposite REPLACE 0.5 0.5
242
Engine
1
No. Code D20F G20D
14 14 77301401 SOCKET ASSY-POWER REPLACE 0.5 0.5
15 77302201 TRIM ASSY-DR SCUFF FRT REPLACE 0.1 0.1
22
Fuel
16 7730220B TRIM ASSY-DR SCUFF FRT - Opposite REPLACE 0.1 0.1
2
17 77302301 TRIM ASSY-DR SCUFF RR REPLACE 0.1 0.1
23
18 7730230B TRIM ASSY-DR SCUFF RR - Opposite REPLACE 0.1 0.1
19 77302601 TRIM-DR SCUFF FRT OTR REPLACE 0.2 0.2
26
Power
20 7730260B TRIM-DR SCUFF FRT OTR - Opposite REPLACE 0.1 0.1
3
21 77302701 TRIM-DR SCUFF RR OTR REPLACE 0.2 0.2
27
22 7730270B TRIM-DR SCUFF RR OTR - Opposite REPLACE 0.1 0.1
23 28 77302801 TRIM ASSY-RR TRANSVERSE REPLACE 0.3 0.3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
243
7752 LUGGAGE PARTS

No. Code D20F G20D
1 01 77520101 COVER ASSY-LUGGAGE ROOM REPLACE 0.1 0.1
2 04 77520401 LID ASSY-LUGGAGE REPLACE 0.1 0.1
3 12 77521201 TRIM ASSY-LUGGAGE FRT REPLACE 0.3 0.3
4 77521301 TRAY-LUGGAGE REPLACE 0.2 0.2
13
5 7752130B TRAY-LUGGAGE - Opposite REPLACE 0.1 0.1
6 14 77521401 TRAY-LUGGAGE CTR REPLACE 0.1 0.1
7 16 77521601 HOOK ASSY-LUGGAGE REPLACE 0.1 0.1
244
Engine
7770 SUNSHADE & INSIDE MIRROR
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 77700101 SUNVISOR ASSY REPLACE 0.1 0.1
2 01 7770010A SUNVISOR ASSY - Additional REPLACE 0.1 0.1
Electric
8
3 7770010B SUNVISOR ASSY - Opposite REPLACE 0.1 0.1

4 77700201 SUNVISOR ASSY REPLACE 0.1 0.1
5 02 7770020A SUNVISOR ASSY - Additional REPLACE 0.1 0.1
6 7770020B SUNVISOR ASSY - Opposite REPLACE 0.1 0.1
Oil
9
7 77700501 RETAINER ASSY-SUNVISOR REPLACE 0.1 0.1

05
8 7770050B RETAINER ASSY-SUNVISOR - Opposite REPLACE 0.1 0.1
9 10 77701001 MIRROR ASSY-I/S RR VIEW REPLACE 0.2 0.2
10 20 77702001 CONSOLE ASSY-OVER HEAD REPLACE 0.2 0.2
11 40 77704001 BRKT-OVERHEAD CONSOLE MTG REPLACE 0.3 0.3
245
7810 WINDSHIELD WIPER

No. Code D20F G20D
1 01 78100101 MOTOR ASSY-FRT WIPER REPLACE 0.5 0.5
2 02 78100201 LINKAGE ASSY-WINDSHIELD WIPER REPLACE 0.4 0.4
3 78100401 ARM ASSY-W/SHLD WIPER REPLACE 0.1 0.1
4 04 7810040A ARM ASSY-W/SHLD WIPER - Additional REPLACE 0.1 0.1
5 78100403 WIPER SYSTEM REPAIR 0.2 0.2
6 78100701 BLADE ASSY-WINDSHIELD WIPER REPLACE 0.1 0.1
07 BLADE ASSY-WINDSHIELD WIPER -
7 7810070A REPLACE 0.1 0.1
Additional
246
Engine
7820 WINDSHIELD WASHER
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 01 78200101 TANK ASSY-WASHER RESERVOIR REPLACE 0.4 0.4
2 02 78200201 MOTOR ASSY-WASHER PUMP REPLACE 0.4 0.4
Electric
8
3 04 78200401 HOSE ASSY-WASHER RESERVOIR REPLACE 0.4 0.4

4 10 78201001 GUIDE ASSY-WASHER RESERVOIR REPLACE 0.1 0.1
5 11 78201101 CAP-WASHER RESERVOIR REPLACE 0.1 0.1
6 20 78202001 HOSE ASSY-WASHER REPLACE 0.2 0.2
Oil
9
7 21 78202101 HOSE ASSY-WINDSHIELD WASHER REPLACE 0.2 0.2

8 78202201 NOZZLE ASSY-WINDSHIELD WASHER REPLACE 0.1 0.1
22 NOZZLE ASSY-WINDSHIELD WASHER -
9 7820220A REPLACE 0.1 0.1
Additional
10 78203001 HOSE ASSY-T/GATE WASHER FRT REPLACE 1.9 1.9
30 HOSE ASSY-T/GATE WASHER FRT -
11 7820300A REPLACE 0.2 0.2
Additional
247

No. Code D20F G20D
12 31 78203101 HOSE ASSY-T/GATE WASHER REPLACE 0.5 0.5
13 32 78203201 HOSE ASSY-T/GATE WASHER REPLACE 0.5 0.5
14 35 78203501 NOZZLE-WASHER T/GATE REPLACE 0.3 0.3
248
Engine
7830 BACK WINDOW WIPER
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 01 78300101 BLADE ASSY-RR WIPER REPLACE 0.1 0.1
2 02 78300201 ARM ASSY-T/GATE WIPER REPLACE 0.1 0.1
Electric
8
3 03 78300301 MOTOR ASSY-RR WIPER REPLACE 0.4 0.4

4 09 78300901 CAP-WIPER ARM REPLACE 0.1 0.1
Oil
9
249
7840 GLASS

No. Code D20F G20D
1 78400101 GLASS ASSY-WINDSHIELD REPLACE 1.6 1.6
2 01 78400103 GLASS ASSY-WINDSHIELD REPAIR 0.6 0.6
3 78400106 GLASS ASSY-WINDSHIELD SEAL 1.6 1.6
4 03 78400301 MOLDING ASSY-WINDSHIELD REPLACE 1.6 1.6
5 78400501 SPACER ASSY-WINDSHIELD GLASS REPLACE 0.2 0.2
05 SPACER ASSY-WINDSHIELD GLASS -
6 7840050B REPLACE 0.1 0.1
Opposite
7 78401001 GLASS-FRT DR DROP REPLACE 0.4 0.4
8 10 7840100A GLASS-FRT DR DROP - Additional REPLACE 0.1 0.1
9 7840100B GLASS-FRT DR DROP - Opposite REPLACE 0.3 0.3
10 78401101 GLASS-RR DR DROP REPLACE 0.6 0.6
11 11 7840110A GLASS-RR DR DROP - Additional REPLACE 0.1 0.1
12 7840110B GLASS-RR DR DROP - Opposite REPLACE 0.5 0.5
250
Engine
1
No. Code D20F G20D
13 78402001 GLASS ASSY-TAILGATE REPLACE 1.3 1.3
14 20 78402003 GLASS ASSY-TAILGATE REPAIR 0.6 0.6
Fuel
15 78402006 GLASS ASSY-TAILGATE SEAL 1.2 1.2
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
251
7850 OUTSIDE MIRROR

No. Code D20F G20D
1 78500101 MIRROR ASSY-O/S REPLACE 0.2 0.2
2 7850010B MIRROR ASSY-O/S - Opposite REPLACE 0.1 0.1
3 78500103 MIRROR ASSY-O/S REPAIR 0.2 0.2
01
4 78500107 MIRROR ASSY-O/S PAINT 0.6 0.6
5 7850010C MIRROR ASSY-O/S - Additional PAINT 0.3 0.3
6 7850010D MIRROR ASSY-O/S - Opposite PAINT 0.6 0.6
7 78500301 GLASS HOLDER ASSY-O/S MIRR REPLACE 0.2 0.2
03 GLASS HOLDER ASSY-O/S MIRR -
8 7850030B REPLACE 0.1 0.1
Opposite
9 78500501 LAMP ASSY-TURN SIGNAL REPLACE 0.3 0.3
05
10 7850050B LAMP ASSY-TURN SIGNAL - Opposite REPLACE 0.2 0.2
11 78501001 COVER-O/S MIRROR FRT REPLACE 0.2 0.2
10
12 7850100B COVER-O/S MIRROR FRT - Opposite REPLACE 0.1 0.1
252
Engine
7870 FRONT BUMPER
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 78700101 FASCIA-FRT BUMPER UPR REPLACE 0.8 0.8
2 78700102 FASCIA-FRT BUMPER UPR OVERHAUL 1.2 1.2
Electric
8
3 7870010C FASCIA-FRT BUMPER UPR - Additional OVERHAUL 0.4 0.4

01
4 78700103 FASCIA-FRT BUMPER UPR REPAIR 0.3 0.3
5 78700107 FASCIA-FRT BUMPER UPR PAINT 1.8 1.8
6 7870010G FASCIA-FRT BUMPER UPR - Additional PAINT 0.3 0.3
Oil
9
7 02 78700201 FASCIA-FRT BUMPER LWR REPLACE 1.0 1.0

8 03 78700301 GRILLE-INTAKE REPLACE 0.9 0.9
9 04 78700401 MOLDING-INTAKE REPLACE 0.9 0.9
10 06 78700601 ABSORBER-ENERGY FRT BUMPER REPLACE 0.8 0.8
11 07 78700701 REINF-FRT BUMPER CTR REPLACE 0.9 0.9
12 08 78700801 COVER-FOG LAMP FRT REPLACE 0.9 0.9
13 09 78700901 BLANKING COVER-FOG LAMP FRT REPLACE 0.9 0.9
253

No. Code D20F G20D
14 10 78701001 GARNISH-LICENSE PLATE REPLACE 0.2 0.2
15 78702201 BRKT ASSY-SIDE FRT BUMPER REPLACE 0.9 0.9
22
16 7870220B BRKT ASSY-SIDE FRT BUMPER - Opposite REPLACE 0.1 0.1
254
Engine
7880 REAR BUMPER
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 78800101 FASCIA-RR BUMPER UPR REPLACE 0.7 0.7
2 7880010A FASCIA-RR BUMPER UPR - Additional REPLACE 0.2 0.2
Electric
8
3 78800102 FASCIA-RR BUMPER UPR OVERHAUL 0.9 0.9

4 01 7880010C FASCIA-RR BUMPER UPR - Additional OVERHAUL 0.4 0.4
5 78800103 FASCIA-RR BUMPER UPR REPAIR 0.3 0.3
6 78800107 FASCIA-RR BUMPER UPR PAINT 2.5 2.5
Oil
9
7 7880010G FASCIA-RR BUMPER UPR - Additional PAINT 0.3 0.3

8 78800201 FASCIA-RR BUMPER RR LWR REPLACE 0.7 0.7
9 7880020A FASCIA-RR BUMPER RR LWR - Additional REPLACE 0.2 0.2
10 02 78800202 FASCIA-RR BUMPER RR LWR OVERHAUL 0.9 0.9
11 7880020C FASCIA-RR BUMPER RR LWR - Additional OVERHAUL 0.4 0.4
12 78800203 FASCIA-RR BUMPER RR LWR REPAIR 0.3 0.3
255

No. Code D20F G20D
13 03 78800301 ABSORBER-ENERGY RR BUMPER REPLACE 0.7 0.7
14 78800401 LAMP ASSY-REFLEX REFLECTOR REPLACE 0.7 0.7
04 LAMP ASSY-REFLEX REFLECTOR -
15 7880040B REPLACE 0.1 0.1
Opposite
16 15 78801501 BEAM ASSY-IMPACT RR BUMPER REPLACE 0.8 0.8
17 20 78802001 BRKT ASSY-SIDE RR BUMPER REPLACE 0.2 0.2
256
Engine
7910 RADIATOR GRILLE
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 01 79100101 GRILLE-RADIATOR REPLACE 1.0 1.0
2 03 79100301 MOLDING-RADIATOR GRILLE REPLACE 1.1 1.1
Electric
8
Oil
9
257
7930 SIDE BODY MOLDING

No. Code D20F G20D
1 79300101 COVER ASSY-QUADRANT REPLACE 0.3 0.3
01
2 7930010B COVER ASSY-QUADRANT - Opposite REPLACE 0.2 0.2
3 79300301 GARNISH ASSY-FRT WHEEL ARCH REPLACE 0.2 0.2
03 GARNISH ASSY-FRT WHEEL ARCH -
4 7930030B REPLACE 0.1 0.1
Opposite
5 79300401 GARNISH ASSY-RR WHEEL ARCH REPLACE 0.2 0.2
04 GARNISH ASSY-RR WHEEL ARCH -
6 7930040B REPLACE 0.1 0.1
Opposite
7 79301001 GARNISH ASSY-SIDE SILL REPLACE 0.6 0.6
10
8 7930100B GARNISH ASSY-SIDE SILL - Opposite REPLACE 0.5 0.5
258
Engine
7940 ROOF & REAR BODY MOLDING
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 79400101 MOLDING ASSY-ROOF REPLACE 0.3 0.3
Electric
01
2 7940010B MOLDING ASSY-ROOF - Opposite REPLACE 0.2 0.2
8
3 79400201 MOLDING ASSY-ROOF NO1 REPLACE 0.3 0.3

02
4 7940020B MOLDING ASSY-ROOF NO1 - Opposite REPLACE 0.2 0.2
5 79400301 MOLDING ASSY-ROOF NO2 REPLACE 0.3 0.3
03
6 7940030B MOLDING ASSY-ROOF NO2 - Opposite REPLACE 0.2 0.2
Oil
9
7 79401001 RAIL ASSY-FASHION REPLACE 2.0 2.0

10
8 7940100B RAIL ASSY-FASHION - Opposite REPLACE 0.2 0.2
9 79402001 SPOILER ASSY REPLACE 2.0 2.0
10 20 79402007 SPOILER ASSY PAINT 0.2 0.2
11 7940200C SPOILER ASSY - Additional PAINT 0.2 0.2
12 30 79403001 GARNISH ASSY-TAILGATE REPLACE 0.5 0.5
259
7950 EMBLEM & LETTERING

No. Code D20F G20D
1 01 79500101 EMBLEM-RADIATOR REPLACE 0.9 0.9
2 02 79500201 EMBLEM-PLATE REPLACE 0.2 0.2
3 04 79500401 BADGE-TAILGATE REPLACE 0.2 0.2
4 79500501 EMBLEM-KORANDO C REPLACE 0.2 0.2
05
5 7950050A EMBLEM-KORANDO C - Additional REPLACE 0.1 0.1
6 79500901 EMBLEM-ACTYON REPLACE 0.2 0.2
09
7 7950090A EMBLEM-ACTYON - Additional REPLACE 0.1 0.1
8 79501001 LABEL-DIESEL REPLACE 0.2 -
10
9 7950100A LABEL-DIESEL - Additional REPLACE 0.1 -
10 79501101 LABEL-TOWING REPLACE 0.2 0.2
11
11 7950110A LABEL-TOWING - Additional REPLACE 0.1 0.1
12 79501301 EMBLEM-SSANGYONG REPLACE 0.2 0.2
13
13 7950130A EMBLEM-SSANGYONG - Additional REPLACE 0.1 0.1
260
Engine
1
No. Code D20F G20D
14 79501401 EMBLEM-D20T REPLACE 0.2 -
14
15 7950140A EMBLEM-D20T - Additional REPLACE 0.1 -
Fuel
16 79501501 EMBLEM-D20T AWD REPLACE 0.2 -
2
15
17 7950150A EMBLEM-D20T AWD - Additional REPLACE 0.1 -
18 79501601 LABEL-A/CON REPLACE 0.2 0.2
16
19 7950160A LABEL-A/CON - Additional REPLACE 0.1 0.1
Power
20 79501701 LABEL-ENGINE FAN REPLACE 0.2 0.2
3
17
21 7950170A LABEL-ENGINE FAN - Additional REPLACE 0.1 0.1
22 79501801 LABEL-EMISSION REPLACE 0.2 0.2
18
23 7950180A LABEL-EMISSION - Additional REPLACE 0.1 0.1
Chassis
24 79502101 EMBLEM-G20D REPLACE - 0.2
4
21
25 7950210A EMBLEM-G20D - Additional REPLACE - 0.1
26 79502201 EMBLEM-G20D AWD REPLACE - 0.2
22
27 7950220A EMBLEM-G20D AWD - Additional REPLACE - 0.1
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
261
7970 WHEEL HOUSE COVER

No. Code D20F G20D
1 79700101 COVER ASSY-FRT WHEEL HOUSE REPLACE 0.3 0.3
COVER ASSY-FRT WHEEL HOUSE -
2 01 7970010A REPLACE 0.1 0.1
Additional
COVER ASSY-FRT WHEEL HOUSE -
3 7970010B REPLACE 0.2 0.2
Opposite
4 04 79700401 SCREW REPLACE 0.1 0.1
5 05 79700501 COVER ASSY-ENGINE ROOM SIDE REPLACE 0.2 0.2
6 79701001 COVER-RR WHEEL HOUSE REPLACE 0.3 0.3
10
7 7970100B COVER-RR WHEEL HOUSE - Opposite REPLACE 0.2 0.2
8 15 79701501 UNDER COVER-RR REPLACE 0.2 0.2
9 79702001 MUD GUARD-RR REPLACE 0.2 0.2
20
10 7970200B MUD GUARD-RR - Opposite REPLACE 0.1 0.1
262
SECTION
8
ELECTRICAL EQUIPMENTS
CONTENTS
8010 INSTRUMENT CLUSTER............................................................... 264
8210 MAIN WIRING................................................................................. 265
8211 ENGINE WIRING............................................................................ 266
8212 FLOOR WIRING............................................................................. 267
8213 OTHERS WIRING........................................................................... 268
8310 FRONT LAMP................................................................................. 270
8320 REAR LAMP................................................................................... 272
8410 FUSE & RELAY.............................................................................. 273
8510 SWITCH & SENSOR - INSTRUMENT PANEL............................... 274
8520 SWITCH & SENSOR - MOVING PART.......................................... 276
8530 SWITCH & SENSOR - STEERING WHEEL................................... 278
8610 ELECTRICAL PARTS..................................................................... 279
8710 CAR ALARM & ANTI-THIEF SYSTEM.......................................... 281
8712 PASE SYSTEM............................................................................... 282
8790 PARKING AID SYSTEM................................................................. 283
8810 AIR BAG SYSTEM......................................................................... 284
8910 AUDIO & AVN SYSTEM - INTERIOR............................................. 285
8930 AUDIO & AVN SYSTEM - EXTERIOR............................................ 286
8 - ELECTRICAL EQUIPMENTS
8010 INSTRUMENT CLUSTER

No. Code D20F G20D
1 01 80100101 METER ASSY-CLUSTER REPLACE 0.3 0.3
2 02 80100201 LENS-ACRYL FRT REPLACE 0.4 0.4
264
ELECTRICAL EQUIPMENTS - 8
Engine
8210 MAIN WIRING
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 82100101 WIRING ASSY-MAIN REPLACE 3.0 3.0
Electric
01
2 82100103 WIRING ASSY-MAIN REPAIR 0.7 0.7
8
Oil
9
265
8211 ENGINE WIRING

No. Code D20F G20D
1 82110101 WIRING ASSY-ENGINE REPLACE 2.5 2.5
01
2 82110103 WIRING ASSY-ENGINE REPAIR 0.7 0.7
3 20 82112001 PROTECTOR-FENDER APRON REPLACE 0.1 0.1
266
Engine
8212 FLOOR WIRING
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 82120101 WIRING ASSY-FLOOR (LH) REPLACE 4.5 4.5
2 01 82120103 WIRING ASSY-FLOOR REPAIR 0.8 0.8
Electric
8
3 8212010B WIRING ASSY-FLOOR (RH) REPLACE 4.0 4.0

4 82122101 BOX ASSY-MODULAR CONNECTOR REPLACE 0.2 0.2
BOX ASSY-MODULAR CONNECTOR -
5 21 8212210A REPLACE 0.2 0.2
Additional
Oil
BOX ASSY-MODULAR CONNECTOR -

9
6 8212210B REPLACE 0.2 0.2

Opposite
267
8213 OTHERS WIRING

No. Code D20F G20D
1 82130101 WIRING ASSY-T/M REPLACE 0.7 0.7
01
2 82130103 WIRING ASSY-T/M REPAIR 0.7 0.7
3 82130301 WIRING ASSY-FRT DR DRIVER REPLACE 0.6 0.6
4 03 8213030B WIRING ASSY-FRT DR DRIVER - Opposite REPLACE 0.5 0.5
5 82130303 WIRING ASSY-FRT DR DRIVER REPLACE 0.5 0.5
6 82130401 WIRING ASSY-FRT DR PASSENGER REPLACE 0.6 0.6
WIRING ASSY-FRT DR PASSENGER -
7 04 8213040B REPLACE 0.5 0.5
Opposite
8 82130403 WIRING ASSY-FRT DR PASSENGER REPLACE 0.5 0.5
9 82130601 WIRING ASSY-RR DR REPLACE 0.5 0.5
10 06 8213060B WIRING ASSY-RR DR - Opposite REPLACE 0.4 0.4
11 82130603 WIRING ASSY-RR DR REPLACE 0.5 0.5
12 82130901 WIRING ASSY-ROOF REPLACE 2.0 2.0
09
13 82130903 WIRING ASSY-ROOF REPAIR 0.5 0.5
268
Engine
1
No. Code D20F G20D
14 82131001 WIRING ASSY-TAILGATE REPLACE 0.5 0.5
10
15 82131003 WIRING ASSY-TAILGATE REPAIR 0.5 0.5
Fuel
16 82131501 WIRING ASSY-PARKING AID SYSTEM REPLACE 0.8 0.8
2
15
17 82131503 WIRING ASSY-PARKING AID SYSTEM REPAIR 0.5 0.5
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
269
8310 FRONT LAMP

No. Code D20F G20D
1 83100101 LAMP ASSY-HEAD REPLACE 0.9 0.9
2 01 8310010B LAMP ASSY-HEAD - Opposite REPLACE 0.2 0.2
3 83100113 LAMP ASSY-HEAD ADJUST 0.3 0.3
4 83100201 BULB REPLACE 0.2 0.2
02
6 83100301 BULB REPLACE 0.3 0.3
03
8 83100501 BULB REPLACE 0.3 0.3
05
10 83101001 LAMP ASSY-FRT FOG REPLACE 0.8 0.8
10
11 8310100B LAMP ASSY-FRT FOG - Opposite REPLACE 0.1 0.1
12 83101101 BULB REPLACE 0.2 0.2
11
270
Engine
1
No. Code D20F G20D
14 83101201 BLANKING COVER-FOG LAMP FRT REPLACE 0.8 0.8
12 BLANKING COVER-FOG LAMP FRT -
15 8310120B REPLACE 0.1 0.1
Opposite
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
271
8320 REAR LAMP

No. Code D20F G20D
1 83200101 COMBINATION LAMP ASSY-RR REPLACE 0.2 0.2
01
2 8320010B COMBINATION LAMP ASSY-RR -Opposite REPLACE 0.1 0.1
3 02 83200201 BULB REPLACE 0.1 0.1
4 03 83200301 BULB REPLACE 0.1 0.1
5 83201201 LAMP ASSY-LICENSE PLATE REPLACE 0.2 0.2
12
6 8320120B LAMP ASSY-LICENSE PLATE - Opposite REPLACE 0.1 0.1
7 13 83201301 BULB REPLACE 0.2 0.2
8 83201601 LAMP ASSY-HIGH MOUNTED STOP REPLACE 0.2 0.2
16 LAMP ASSY-HIGH MOUNTED STOP
9 83201604 REPLACE 0.5 0.5
(AIR SPOILER)
272
Engine
8410 FUSE & RELAY
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 02 84100201 PCB PACKAGE ASSY-FUSE & RELAY REPLACE 0.3 0.3
2 03 84100301 COVER-UPR REPLACE 0.1 0.1
Electric
8
3 08 84100801 BOX ASSY-ICM REPLACE 0.3 0.3

4 10 84101001 RELAY ASSY-MINI ISOLATOR REPLACE 0.2 0.2
5 11 84101101 RELAY ASSY-ISO MICRO REPLACE 0.2 0.2
6 84101201 FUSE-SLOW BLOW REPLACE 0.1 0.1
Oil
12
9
7 8410120A FUSE-SLOW BLOW - Additional REPLACE 0.1 0.1
273
8510 SWITCH & SENSOR - INSTRUMENT PANEL

No. Code D20F G20D
1 85100101 SWITCH ASSY-SEAT WARMER REPLACE 0.3 0.3
01
2 8510010B SWITCH ASSY-SEAT WARMER - Opposite REPLACE 0.1 0.1
3 85100401 WIRING ASSY-SEAT WARMER FRT REPLACE 0.4 0.4
04
4 85100403 WIRING ASSY-SEAT WARMER FRT REPAIR 0.2 0.2
5 11 85101101 SWITCH ASSY-GLOVE BOX REPLACE 0.2 0.2
6 15 85101501 SWITCH & BEZEL ASSY-HAZARD REPLACE 0.4 0.4
7 17 85101701 SWITCH ASSY-PASSENGER AIR BAG REPLACE 0.2 0.2
8 18 85101801 BLANKING COVER-PASSR A/BAG REPLACE 0.2 0.2
9 21 85102101 SWITCH ASSY-AWD REPLACE 0.2 0.2
10 22 85102201 BLANKING COVER-AWD REPLACE 0.2 0.2
11 23 85102301 SWITCH ASSY-ESP REPLACE 0.2 0.2
12 24 85102401 BLANKING COVER-ESP SWITCH REPLACE 0.2 0.2
13 25 85102501 SWITCH ASSY-FOG RR REPLACE 0.2 0.2
274
Engine
1
No. Code D20F G20D
14 26 85102601 BLANKING COVER-FOG RR REPLACE 0.2 0.2
15 27 85102701 SWITCH ASSY-HEAD LAMP LEVELING REPLACE 0.2 0.2
Fuel
16 28 85102801 BLANKING COVER-H/LAMP LEVELING REPLACE 0.2 0.2
2
17 29 85102901 BEZEL-LWR MAIN REPLACE 0.2 0.2
18 32 85103201 SWITCH ASSY-STRG WHL HTR REPLACE 0.2 0.2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
275
8520 SWITCH & SENSOR - MOVING PART

No. Code D20F G20D
1 85200101 SWITCH ASSY-PWR WDW MAIN REPLACE 0.4 0.4
01 SWITCH ASSY-PWR WDW MAIN -
2 8520010A REPLACE 0.1 0.1
Additional
3 05 85200501 SWITCH ASSY-O/S MIRROR REPLACE 0.4 0.4
SWITCH ASSY-POWER WINDOW SUB
4 85200701 REPLACE 0.4 0.4
FRT
5 85200704 SWITCH ASSY-POWER WINDOW SUB RR REPLACE 0.3 0.3
07 SWITCH ASSY-POWER WINDOW SUB -
6 8520070A REPLACE 0.1 0.1
Additional
SWITCH ASSY-POWER WINDOW SUB -
7 8520070B REPLACE 0.2 0.2
Opposite
8 85200801 SWITCH ASSY-DR CONTACT REPLACE 0.1 0.1
08
9 8520080A SWITCH ASSY-DR CONTACT - Additional REPLACE 0.1 0.1
10 10 85201001 SWITCH ASSY-SEAT WARMER RR REPLACE 0.3 0.3
11 12 85201201 SWITCH ASSY-HOOD CONTACT REPLACE 0.2 0.2
276
Engine
1
No. Code D20F G20D
12 14 85201401 SENSOR ASSY-AMBIENT REPLACE 0.7 0.7
13 16 85201601 SWITCH ASSY-TAILGATE OPENING REPLACE 0.5 0.5
Fuel
14 18 85201801 SENSOR ASSY-SUN REPLACE 0.2 0.2
2
15 19 85201901 COVER-SUN SENSOR BLANK REPLACE 0.2 0.2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
277
8530 SWITCH & SENSOR - STEERING WHEEL

No. Code D20F G20D
1 01 85300101 TURN LIGHT ASSY-MULTI FUNCTION REPLACE 0.4 0.4
2 02 85300201 WIPER ASSY-MULTI FUNCTION REPLACE 0.4 0.4
3 03 85300301 SWITCH ASSY-CRUISE CONTROL REPLACE 0.3 0.3
4 08 85300801 CONTACT COIL ASSY-STEERING REPLACE 0.6 0.6
5 09 85300901 SENSOR ASSY-ANGULAR REPLACE 0.7 0.7
6 10 85301001 SWITCH ASSY-AUDIO REMOTE CONT-LH REPLACE 0.8 0.8
7 11 85301101 SWITCH ASSY-AUDIO REMOTE CONT-RH REPLACE 0.8 0.8
8 85301501 WIRING ASSY-AUDIO REMOTE CONT REPLACE 0.5 0.5
15
9 85301503 WIRING ASSY-AUDIO REMOTE CONT REPAIR 0.3 0.3
278
Engine
8610 ELECTRICAL PARTS
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 01 86100101 LAMP ASSY-ROOM CTR REPLACE 0.2 0.2
2 03 86100301 BULB REPLACE 0.1 0.1
Electric
8
3 04 86100401 LAMP ASSY-GLOVE BOX REPLACE 0.2 0.2

4 05 86100501 BULB REPLACE 0.2 0.2
5 86100601 HORN ASSY-HIGH REPLACE 0.8 0.8
06
6 8610060B HORN ASSY-HIGH - Opposite REPLACE 0.1 0.1
Oil
9
7 86100801 LAMP ASSY-SUNVISOR REPLACE 0.2 0.2

08
8 8610080B LAMP ASSY-SUNVISOR - Opposite REPLACE 0.2 0.2
9 09 86100901 SENSOR MODULE-A/LIGHT & RAIN REPLACE 0.2 0.2
10 18 86101801 BUZZER ASSY REPLACE 0.8 0.8
11 86102201 SPEAKER ASSY-DR REPLACE 0.4 0.4
22
12 8610220B SPEAKER ASSY-DR - Opposite REPLACE 0.3 0.3
279

No. Code D20F G20D
13 86102501 SPEAKER ASSY-TWEETER FRT REPLACE 0.2 0.2
25
14 8610250B SPEAKER ASSY-TWEETER FRT - Opposite REPLACE 0.1 0.1
15 35 86103501 LIGHTER ASSY-CIGAR REPLACE 0.4 0.4
280
Engine
8710 CAR ALARM & ANTI-THIEF SYSTEM
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 01 87100101 UNIT ASSY-BODY CONTROL REPLACE 0.4 0.4
2
05
87100501 TRANSMITTER ASSY-BODY CONTROL REPLACE 0.1 0.1
Electric
8
3 87100503 TRANSMITTER ASSY-BODY CONTROL REPAIR 0.2 0.2

4 13 87101301 HORN-BUGLAR ALARM REPLACE 0.3 0.3
Oil
9
281
8712 PASE SYSTEM

No. Code D20F G20D
1 87120101 TRANSMITTER ASSY-SMART KEY REPLACE 0.1 0.1
01
2 87120103 TRANSMITTER ASSY-SMART KEY REPAIR 0.1 0.1
3 03 87120301 UNIT ASSY-SMART KEY REPLACE 0.4 0.4
4 87120501 ANTENNA ASSY-SMART KEY(CONSOLE) REPLACE 0.5 0.5
5 87120504 ANTENNA ASSY-SMART KEY(RR SEAT) REPLACE 0.6 0.6
6 05 87120516 ANTENNA ASSY-SMART KEY(RR BPR) REPLACE 0.6 0.6
7 87120517 ANTENNA ASSY-SMART KEY(FRT DR) REPLACE 0.5 0.5
ANTENNA ASSY-SMART KEY(FRT DR) -
8 8712050B REPLACE 0.4 0.4
Opposite
9 87122001 WIRING ASSY-SMART KEY REPLACE 0.4 0.4
20
10 8712200B WIRING ASSY-SMART KEY - Opposite REPLACE 0.3 0.3
282
Engine
8790 PARKING AID SYSTEM
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 01 87900101 UNIT ASSY-PARKING AID SYSTEM REPLACE 0.3 0.3
2
03
87900301 SENSOR ASSY-PAS RR (ALL) REPLACE 0.7 0.7
Electric
8
3 8790030A SENSOR ASSY-PARKING AID - Additional REPLACE 0.1 0.1

Oil
9
283
8810 AIR BAG SYSTEM

No. Code D20F G20D
1 01 88100101 UNIT ASSY-SDM REPLACE 0.7 0.7
2 03 88100301 AIR BAG MODULE-DRIVER REPLACE 0.3 0.3
3 06 88100601 AIR BAG MODULE-PASSENGER REPLACE 0.9 0.9
4 88101101 AIR BAG MODULE-INF CURTAIN REPLACE 2.1 2.1
11
5 8810110B AIR BAG MODULE-INF CURTAIN - Opposite REPLACE 0.2 0.2
6 88101601 SENSOR ASSY-SIDE AIR BAG REPLACE 0.3 0.3
16
7 8810160B SENSOR ASSY-SIDE AIR BAG - Opposite REPLACE 0.2 0.2
8 88101801 SENSOR ASSY-FRT IMPACT REPLACE 0.9 0.9
18
9 8810180B SENSOR ASSY-FRT IMPACT - Opposite REPLACE 0.1 0.1
10 88102201 WIRING ASSY-AIR BAG REPLACE 2.0 2.0
22
11 88102203 WIRING ASSY-AIR BAG - Opposite REPAIR 1.0 1.0
12 88102301 WIRING ASSY-AIR BAG EXTN REPLACE 1.0 1.0
13 23 8810230B WIRING ASSY-AIR BAG EXTN - Opposite REPLACE 1.0 1.0
14 88102303 WIRING ASSY-AIR BAG EXTN REPAIR 0.5 0.5
284
Engine
8910 AUDIO & AVN SYSTEM - INTERIOR
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 04 89100401 FRAME ASSY-AUDIO (BLANK) REPLACE 0.4 0.4
2 05 89100501 AUDIO ASSY REPLACE 0.5 0.5
Electric
8
3 08 89100801 CABLE ASSY-USB REPLACE 0.7 0.7

4 09 89100901 CABLE-AUDIO & VIDEO AUX REPLACE 0.1 0.1
5 10 89101001 JACK ASSY-AUDIO & VIDEO AUX REPLACE 0.7 0.7
Oil
9
285
8930 AUDIO & AVN SYSTEM - EXTERIOR

No. Code D20F G20D
1 01 89300101 FEEDER CABLE-RADIO FRT REPLACE 0.9 0.9
2 02 89300201 FEEDER CABLE-RADIO RR REPLACE 1.5 1.5
3 89302601 ANTENNA ASSY-RADIO MICRO POLE REPLACE 1.5 1.5
26 ANTENNA ASSY-RADIO MICRO POLE -
4 8930260A REPLACE 0.2 0.2
Additional
286
SECTION
9
O.V.M TOOL & ACCESSORY
CONTENTS
9110 O.V.M TOOL.................................................................................... 288
9210 OIL & ANTIFREEZE....................................................................... 289
9 - O.V.M TOOL & ACCESSORY
9110 O.V.M TOOL

No. Code D20F G20D
1 01 91100101 JACK ASSY-PANTOGRAPH REPLACE 0.1 0.1
1 04 91100401 WRENCH-WHEEL NUT REPLACE 0.1 0.1
1 06 91100601 LEVER-JACK MTG REPLACE 0.1 0.1
1 07 91100701 DRIVER-PLUS & MINUS REPLACE 0.1 0.1
1 08 91100801 SPANNER REPLACE 0.1 0.1
1 11 91101101 WARNING TRIANGLE COMPL REPLACE 0.1 0.1
1 12 91101201 BAG ASSY-OVM TOOL REPLACE 0.1 0.1
288
O.V.M TOOL & ACCESSORY - 9
Engine
9210 OIL & ANTIFREEZE
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20F G20D
1 92100101 OIL-ENGINE REPLACE 0.4 0.4
Electric
01
2 92100105 OIL-ENGINE FILLING 0.1 0.1
8
3 92100201 OIL-T/M (M/T) REPLACE 0.3 0.3

4 92100204 OIL-T/M (A/T) REPLACE 0.5 0.5
5 92100205 OIL-T/M FILLING 0.1 0.1
02
6 92100216 OIL CLUTCH REPLACE 0.2 0.2
Oil
9
7 92100217 OIL CLUTCH (AIR BLEED) REPAIR 0.2 0.2

8 92100218 OIL CLUTCH FILLING 0.1 0.1
9 92100301 OIL-RR AXLE REPLACE 0.3 0.3
03
10 92100305 OIL-RR AXLE FILLING 0.1 0.1
11 92100401 OIL-BRAKE REPLACE 0.6 0.6
04
12 92100403 OIL-BRAKE (AIR BLEED) REPAIR 0.3 0.3
289
9 - O.V.M TOOL & ACCESSORY

No. Code D20F G20D
13 92100501 ANTIFREEZE REPLACE 0.5 0.5
05
14 92100505 ANTIFREEZE FILLING 0.1 0.1
15 92101001 OIL-PTU REPLACE 0.3 0.3
10
16 92101005 OIL-PTU FILLING 0.1 0.1
290

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SECTION INDEX

SECTION NAME PAGE

Labor Time Guide A. GENERAL INFORMATION A-3

2. FUEL & ENGINE CONTROL 2 - 95

FOREWORD 3. POWER TRAIN SYSTEM 3 - 115

This LTG (Labor Time Guide) has been prepared

1-2. TYPES OF OPERATION

Supplementary Operation (Adds)

2. HOW TO READ THIS MANUAL

1115 ENGINE UNIT (D20DTF)

EPC Operation Korando

2 11150102 ENGINE ASSY(M/T) OVERHAUL 5.5 -

3 1115010A ENGINE ASSY(M/T) - Additional REPLACE 8.4 -

4 11150104 ENGINE ASSY(M/T,4WD) REPLACE 17.4 -

6 11150117 ENGINE ASSY(A/T) OVERHAUL 5.8 -

7 1115010C ENGINE ASSY(A/T) - Additional REPLACE 9.2 -

8 11150118 ENGINE ASSY(A/T,4WD) REPLACE 17.9

Main group code

Main Group Code

4B. Supplementary Operation

3. HOW TO USE THIS MANUAL

Example : When supplementary work is performed in addition to the intended repair)

11271701 COVER ASSY-CRANKSHAFT SEALING RR (M/T) 7.5

EPC Operation Korando

1 11270101 BLOCK ASSY-CYLINDER(M/T) REPLACE 17.4 -

2 11270102 BLOCK ASSY-CYLINDER(M/T) OVERHAUL 17.4 -

4 11270117 BLOCK ASSY-CYLINDER(A/T) OVERHAUL 17.9 -

5 04 11270401 PLUG-SCREW REPLACE 1.5 -

6 06 11270601 PLUG-EXPENSION REPLACE 1.9 -

7 11271701 COVER ASSY-CRANKSHAFT SEALING RR (M/T) REPLACE 7.5 -

Major Operation : 11271701 COVER ASSY-CRANKSHAFT SEALING RR (M/T) 7.5

Supplementary Work : 1127170A COVER ASSY-CRANKSHAFT SEALING RR (M/T) - Additional 0.3

Operation Code 11271701 & 1127170A

Operation Time Total 7.5 + 0.3 = 7.8

4-2. LABOR TIME

4-3. REPAIR TYPE

4-4. HOW TO USE OPERATION CODE ON PARTIAL PAINTING

PF OPERATION CODE HOUR

N83 Gas leak, gas entering N92 Inoperative

5-2. CAUSE CODE

5-3. PAINT CODE

1990 ENGINE MOUNTING

2. FUEL & ENGINE CONTROL

3. POWER TRAIN SYSTEM

4910 PARKING BRAKE (HAND PARKING)

6. BODY HANGON PARTS

6830 AIR DISTRIBUTOR

7. INTERIOR & EXTERIOR

7330 HEAD LINING 7340 SUNROOF 7410 FRONT SEAT

7710 FLOOR CARPET 7711 SERVICE MAT 7730 PILLAR TRIM

7820 WINDSHIELD WASHER 7830 BACK WINDOW WIPER 7840 GLASS

7850 OUTSIDE MIRROR 7870 FRONT BUMPER 7880 REAR BUMPER

7950 EMBLEM & LETTERING 7970 WHEEL HOUSE COVER

8212 FLOOR WIRING 8213 OTHERS WIRING 8310 FRONT LAMP

9. O.V.M TOOL & ACCESORY

3 11150104 ENGINE ASSY (M/T, AWD) REPLACE 8.4 -

7 11150201 BRKT ASSY-ENGINE MTG LWR (M/T) REPLACE 6.0 -

1116 ENGINE UNIT (G20D)

EPC Operation Korando

3 11200116 SHORT BLOCK (A/T) REPLACE 15.2 -

1121 SHORT BLOCK (GSL)

EPC Operation Korando

3 04 11270401 PLUG-SCREW REPLACE 1.5 -