File: 4021499-t116-tr Page 1 of 3

Smoke, Black — Excessive

This is symptom tree t116
Cause Correction
STEP 1 Refer to Section TF in the Troubleshooting and
Electronic fault codes active or high counts of ............ Repair Manual CENTRY™ System, Bulletin 3666070
inactive fault codes for fault code troubleshooting.

OK
Go To Next Step
Verify the ECM calibration is correct. Check the
calibration revision history for applicable fixes to the
calibration stored in the ECM. Refer to the
calibration history spreadsheet
STEP 2 ecm_calibration_rev_history.xlson QuickServe®
Online or the INCAL™ CD-ROM. Compare the
Electronic control module (ECM) calibration is ............
calibration stored in the ECM with the engine rating
malfunctioning
and Control Parts List (CPL), Bulletin 4021326 or
4021327. If necessary, recalibrate the ECM. Refer to
Procedure 019-032in the Troubleshooting and
Repair Manual CENTRY™ System, Bulletin 3666070
and the OEM service manual.

OK
Go To Next Step

STEP 3 Check the fuel drain lines for restriction. Clear or

............ replace the fuel lines, check valves, or tank vents as
Fuel drain line restriction
necessary. Refer to Procedure 006-012.

OK
Go To Next Step

STEP 4 Check the air intake system for restriction. Clean or

............ replace the air filter and inlet piping as necessary.
Air intake system restriction is above specification
Refer to Procedure 010-031.

OK
Go To Next Step
STEP 5 Check the exhaust system for restrictions. Refer to
............
Exhaust system restriction is not within specification Procedure 011-009.

OK
Go To Next Step
STEP 6 Inspect the air intake and exhaust systems for air
............
Air intake or exhaust leaks leaks. Refer to Procedure 010-024.

OK
Go To Next Step
STEP 7 Operate the engine from a tank of high-quality fuel.
Fuel grade is not correct for the application or the ............ Refer to the Fuel for Cummins Engines, Bulletin
fuel quality is poor 3379001.

OK
Go To Next Step

© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 20-Dec-2004
File: 4021499-t116-tr Page 2 of 3

Smoke, Black — Excessive

This is symptom tree t116
Cause Correction
Check the turbocharger part number and compare
STEP 8 it to the Control Parts List (CPL), Bulletin 3379133
............
Turbocharger is not correct or 4021327. Replace the turbocharger if necessary.
Refer to Procedure 010-037.

OK
Go To Next Step
STEP 9 Check the turbocharger compressor and turbine
............
Turbocharger oil seal is leaking seals. Refer to Procedures 010-033.

OK
Go To Next Step
STEP 10 Measure and adjust the overhead settings. Refer to
............
Overhead adjustments are not correct Procedure 003-006.

OK
Go To Next Step
STEP 11 Replace the malfunctioning injector. Refer to
............
Injector is malfunctioning Procedure 006-026.

OK
Go To Next Step

STEP 12 Check the rail pressure sensor. Refer to Procedure

............ 019-115 in the Troubleshooting and Repair Manual
Rail pressure sensor is malfunctioning
CENTRY™ System, Bulletin 3666070.

OK
Go To Next Step
Check the engine for high crankcase pressure, low
STEP 13 compression, static injection timing, damaged
............ pistons, camshaft, and other parts. Procedure
Base engine problem
019-115 in the Troubleshooting and Repair Manual
CENTRY™ System, Bulletin 3666070

© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 20-Dec-2004
File: 4021499-t116-tr Page 3 of 3

© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 20-Dec-2004