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Gyratory Crushers

FLSmidth’s
Fuller-Traylor® Crushers

Our experience with Mining


Industries (Minerals, Cement,
and Aggregate) has resulted
in a complete line of Gyratory
Crushers to satisfy the
requirements of a wide variety
of our customers’ applications.

FLSmidth holds a leading


position in crushing technology
with thousands of crushers
installed since the inception
of the Traylor brand. These
gyratory crushers have been
Design Features and Benefits:
operating successfully in • Bar Type Spider: Requires • Bushings: All bushings are
some of the world’s harshest smaller lay-down areas and less designed keyless and
conditions for 50+ years. This maintenance time than manufactured from leaded
long operating life can be conventional ring spiders. bronze for long life.
attributed to the robust design • Countershaft Bearings: The • High Capacity Lubrication: The
that FLSmidth still utilizes to preloaded self-adjusting tapered risk of burned bushings is
this day. roller bearings automatically minimal during demanding
adjust to temperature crushing operations because of
The basic concept behind the fluctuations and wear, requiring large capacity reservoirs and high
Gyratory Crusher remains minimal maintenance. oil flow rates to Eccentric and
the same as it did during its • Main Shaft Assembly: The Shaft bushings.
inception, but the machine is Main Shaft Assembly is designed • Crushing Chamber: Chamber
entirely updated to address with a threaded sleeve to remove geometry is optimized for each
stress risers from the forged shaft application to ensure even wear
today’s advanced technology,
and self-tightening head nut to and high throughput.
safety concerns, and operation
assure security • Drive Protection Coupling:
schedules.
• Hydraulic Adjustment & Torque Safety Coupling reduces
Our focus is on continually Accumulator with Relief shock loading of drive
Valve: Adjusts shaft position, components during tramp
improving the design of our
absorbs crushing spikes and events. The torque coupling
equipment to better serve
relieves pressure during extreme makes it safer for personnel to
our customers. This ongoing
tramp events to extend remove tramp from the chamber
improvement has taken us from since it relieves all preload in the
component life.
the original Bulldog Crushers • Gearing: Forged alloy gears and drive system.
through the World Renowned carburized pinions are engineered • Automation System: All
“TC” model Crushers and to prevent catastrophic tooth Gyratory Crushers are available
into our current “NT” model failure and ensure long service with complete control and
Gyratory Crusher. life. They are designed to AGMA sub-control systems.
standards with robust safety
factors and high quality
materials.
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Gyratory Crushers

The TC model gave Fuller Traylor


Engineering a reputation throughout
Current Applications
the worldwide mining industry as a • Aggregate
provider of reliable, high quality
equipment. After acquiring Fuller • Alumina/Bauxite
Company, FLSmidth has taken this
original TC design and expanded on it • Asbestos
to develop the NT line. The Type “NT”
• Basalt
incorporates all of the “TC’s”
Heavy-Duty design features (Heavy • Copper Ore
Cast-Steel Shell Sections, Forged Main
Shaft and Counter Shaft, Robust • Dolomite
Gearing, Generous Lubrication,
Long-Life Bronze Components) and • Gold Ore
focuses on coupling these historical
• Granite
characteristics with updated mainte-
nance-friendly features. These design • Gypsum
features allow more to be safely
accomplished during shut-downs and • Iron Ore
Original TC Crusher ultimately leads to increased opera-
tional availability. • Limestone

• Molybdenum

• Nickel Ore

• Silver Ore

• Trap Rock
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Continued Innovation

The “Top-Service” (TS) Line is the step and creates a faster and more
newest generation of Fuller-Traylor productive shut-down. Plants that
Gyratory Crushers from FLSmidth. This take advantage of housing Spare
entire Gyratory Crusher is engineered Capital Components [Eccentric /
from the ground up with Safety Bronze] are able to remove FLSmidth’s
and Maintenance in 4 Bolt bar-Type Spider and change-out
mind. The the entire Eccentric Assembly in just
feature that one shift.
distinguishes
the “TS” The Top Service design doesn’t just
design from transform into easier maintenance, it
other Gyratory also transforms into more cost
Crushers is that the effective and flexible foundation
“TS” machine is designs. Since the Eccentric
designed to be Serviced & Maintenance Cart is no longer a
Maintained from an necessary part of the layout, the large
Overhead Crane. doors for accessing the crusher
discharge bin have been transformed
The Eccentric & Hydraulic Cylinder into a single-person access door.
Assemblies are removed through the Discharge Conveyors can be more
crusher feed opening instead of the closely located to the crusher
discharge. The Safety advantage of discharge without need for the
the Top Service is that maintenance Eccentric Cart, and because of the
personnel can access the Eccentric intrinsic design of the TS Eccentric,
and Hydraulic Cylinder Assemblies the Out of Balance Forces are minimal
without entering the discharge bin when compared to its predecessor.
(No more injury risk from falling
debris). The Top Service maintenance We offer a full line to compliment our
advantage is being able to service the “NT” size range. The TS design
Eccentric Assembly without touching maintains all the same design
the Hydraulic Piston. By accessing the standards and options (except the
Eccentric first, it removes a wasteful eccentric cart) as the NT.
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Customer Engineered
Solutions:

FLSmidth offers custom engineered In a recent application, a customer


solutions as an answer to our was running a 1956 vintage 60”x 89”
customers’ unique requests. In past Traylor Bulldog Gyratory Crusher. This
projects, FLSmidth has supplied piece of equipment had many years of
custom-engineered equipment, service and the customer was looking
accessories, and solutions all at either refurbishing or upgrading.
stemming from customer requests. FLSmidth performed an Engineering
FLSmidth’s solution to a unique Study of the existing Station and
crushing application in Canada was a Foundation and determined that this
custom designed 72”x 89” Gyratory customer was presented with the
Crusher. In addition to this crusher, unique opportunity of being able to
multiple dual pinion drive crushers upgrade their existing station with a
were designed and successfully new 60”x113” Gyratory.
installed for the Minnesota (USA) Iron FLSmidth Installation Feasability Study
Ore Range. Numerous Hard-Rock In the end, FLSmidth designed and
applications that required oversized supplied the new crusher, ancillary
motors prompted FLSmidth to develop equipment, and and all critical
its Ultra-Duty line. This UD line of interface components and equipment
crushers offers our customers a higher necessary. FLSmidth was able to
power motor and matching drive train modify their Crusher slightly to
without having to move into a larger accommodate the building restrictions
size crusher. Underground Mining and during installation to ultimately ensure
shipping restrictions presented a a successful operation. FLSmidth
unique opportunity for FLSmidth to provided their Field Service Supervision,
design and supply a “Split-Shell” and the entire removal and installation
Crusher [multi-piece shell section] to was completed in 25 Days.
save costs on underground
excavations.

Actual Installation of the Crusher

FLSmidth Custom Engineered Sub-Frame


6

Customer Services

Value Added: Quality & Reliable OEM Parts


Contact our trained service personnel
FLSmidth offers Engineering & to get authentic, high quality, original
Maintenance Services, Custom equipment manufacturer (OEM) spare
Designs, and Parts Options and replacement parts for your
FLSmidth, FFE, Fuller, Traylor, ABON,
to improve the operational
EIMCO, Excel, Conveyor Engineering,
efficiency and scheduled
Krebs, KOCH, Möller, MVT, Pneuma-
maintenance practices of your
press, RAHCO, WEMCO, Dorr-Oliver,
Gyratory Crusher. Shriver, and FLSmidth Minerals Concave Installation Tools
supplied equipment. FLSmidth
• Specialty Tools
Minerals is the only place to find field
• Concave Installation & engineers and technicians trained
Removal Tool specifically to deal with the unique
characteristics of this equipment.
• Main Shaft Servicing Stand
Operations and Maintenance
• Dump Pocket Access Tools Our Customer Services experts have
the know how to optimize your
• Crusher Maintenance Carts
maintenance and shutdown manage-
• Operations and Maintenance ment programs. We can help plan
your preventive maintenance pro-
Services
grams, manage scheduled repairs,
• Installation Services and even implement these programs
for you.
• Equipment & Maintenance
Seminars Rebuilds & Modernizations
Keep your equipment current with the
• OEM Spare/Emergency Parts latest advancements to enhance your
operations and provide for better
• Automation Packages
efficiencies. FLSmidth can rebuild your
• Laboratory Testing Services equipment or provide the most
current state-of-the-art equipment
• Entire Plant Systems improvements and/or system
upgrades for operational efficiency
• Process Optimization and enhanced functionality.
7

FLSmidth’s Fuller-Traylor
NT Gyratory Crusher
1100 x 1750 1300 x 1750 1370 x 1950 1600 x 2000 1525 x 2260 1525 x 2790
(43” x 55”) (51” x 55”) (54” x 77”) (63” x 79”) (60” x 89”) (60” x 113”)

A 405 [ 16 in.] 405 [ 16 in.] 435 [ 17 in.] 443 [ 17 in.] 510 [ 20 in.] 560 [ 22 in.]

B 1500 [ 59 in.] 1575 [ 62 in.] 1580 [ 62 in.] 1893 [ 75 in.] 2390 [ 94 in.] 2390 [ 94 in.]

C 3300 [ 130 in.] 3300 [ 130 in.] 3658 [ 144 in.] 3660 [ 144 in.] 4395 [ 173 in.] 5380 [ 212 in.]

D 5355 [ 211 in.] 5765 [ 227 in.] 6466 [ 255 in.] 6950 [ 274 in.] 7122 [ 280 in.] 7596 [ 299 in.]

E 150 [ 6 in.] 150 [ 6 in.] 150 [ 6 in.] 150 [ 6 in.] 150 [ 6 in.] 150 [ 6 in.]

F 5126 [ 202 in.] 5488 [ 216 in.] 6103 [ 240 in.] 6517 [ 257 in.] 6791 [ 267 in.] 7372 [ 290 in.]

H 3378 [ 133 in.] 3753 [ 148 in.] 4248 [ 167 in.] 4645 [ 183 in.] 4675 [ 184 in.] 5123 [ 202 in.]

J 1460 [ 57 in.] 1460 [ 57 in.] 1680 [ 66 in.] 1680 [ 66 in.] 1725 [ 68 in.] 2210 [ 87 in.]

K 2150 [ 85 in.] 1700 [ 67 in.] 2535 [ 100 in.] 2530 [ 100 in.] 2970 [ 117 in.] 3440 [ 135 in.]

L 3400 [ 134 in.] 3400 [ 134 in.] 4000 [ 157 in.] 4000 [ 157 in.] 4635 [ 182 in.] 5440 [ 214 in.]

M 4430 [ 174 in.] 5030 [ 198 in.] 5182 [ 204 in.] 6140 [ 242 in.] 5890 [ 232 in.] 5210 [ 205 in.]

R 275 [ 11 in.] 275 [ 11 in.] 270 [ 11 in.] 270 [ 11 in.] 178 [ 7 in.] 206 [ 8 in.]

S 2910 [ 115 in.] 2910 [ 115 in.] 3373 [ 133 in.] 3373 [ 133 in.] 3925 [ 155 in.] 4760 [ 187 in.]

T 1065 [42 in.] 1065 [42 in.] 1195 [47 in.] 1195 [47 in.] 1420 [56 in.] 1530 [60 in.]

U 3900 [154 in.] 4300 [169 in.] 4636 [183 in.] 5332 [210 in.] 5310 [209 in.] 5620 [221 in.]

W 1276 [50 in.] 1336 [53 in.] 1327 [52 in.] 1342 [53 in.] 1499 [59 in.] 1499 [59 in.]

X 1808 [71 in.] 1808 [71 in.] 2124 [84 in.] 2124 [84 in.] 2020 [80 in.] 2167 [85 in.]

Max Lift for Maintenance 29,000 kg 32,000 kg 48,000 kg 54,000 kg 68,000 kg 106,000 kg

Capacity 1780 - 2730 tph 1650 - 2560 tph 1800 - 3160 tph 1750 - 2920 tph 3700 - 5485 tph 5485 - 8200 tph
Rev. 06/2010 al-us

OSS Range 125 [ 5 in.]-175 [ 7 in.] 125 [ 5 in.]-175 [ 7 in.] 125 [ 5 in.]-200 [ 8 in.] 125 [ 5 in.]-200 [ 8 in.] 175 [ 7 in.]-225 [ 9 in.] 175 [ 7 in.]-275 [ 11 in.]

Motor* 375 kW – 500 HP 375 kW – 500 HP 450 kW – 600 HP 450 kW – 600 HP 600 kW – 800 HP 750 kW – 1000 HP

*Ultra Duty (UD) versions are available in the 1370 x 1950 (54 x 77) & 1525 x 2790 (60 x 113)
Our brochure makes no offers, representations or warranties (express or implied), and information and data contained in this brochure are
for general reference only and may change any time. Please contact us for specific information or data that may relate to your interest. www.flsmidth.com

Comminution Minerals Processing


Technology Center Technology Center
FLSmidth Inc. FLSmidth Salt Lake City, Inc.
2040 Avenue C 2850 S. Decker Lake Dr.
Bethlehem, PA 18017-2188 Salt Lake City, UT 84119
USA USA
Tel: +1 610-264-6010 Tel: +1 801 526 2000
Fax: +1 610-264-6170 E-mail: info.slc@flsmidth.com
E-mail: info-us@flsmidth.com