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SANTOSH BHARADWAJ REDDY

Email: help@matlabcodes.com

Engineeringpapers.blogspot.com

More Papers and Presentations available on above site

ABSTRACT :-

Technology is like double edged weapon…..


which can turn either to a boon or bane.. ..
depends only how you pursue it
and how you use it….

Energy is today’s basic necessity; we don’t produce energy but transfer it to different forms
and use it. We have selected this presentation “NON-CONVENTIONAL ENERGY ” because it
suggests logical solutions to how we have produced energy and power for such a long time till
humans existed on earth. In this presentation we have described the general idea of fuel cell energy
with chemical reactions and processes involved in them. We have covered the history of fuel cell,
principle and its working, types of fuel cells, construction of low temperature PEM fuel cell
and benefits of fuel cells. There after we concluded up with the applications of these fuels cells.

Non-Conventional Energy

INTRODUCTION:-
Energy is the primary and most universal measure of all kinds of work by human
beings and nature. Every thing that is happening in the world is the expression of flow of
energy in one of its forms. Most people use the word energy for input to their body and thus think
about crude fuels and electric power.

All of us know that neither energy can be created nor destroyed it can be just
transformed from one form to another. Now-a-days we are using mostly non-conventional
sources to generate electricity like solar energy, wind energy, chemical energy, co-generation,
geothermal, biomass energy, hydro energy, fuel cell energy. These energy converters were
th
developed mostly in 18 Century but the revolutionary changes occurred only in 20th and 21st
centuries.

HISTORY OF FUEL CELL:-


The principle of the fuel cell was discovered by German scientist Christian Friedrich
Schonbein in 1838 and published in the January 1839 edition of the “Philosophical magazine”.
Based on this work, the first fuel cell was developed by Welsh scientist Sir William Robert
Grove in 1843. The fuel cell he made used similar materials to today’s phosphoric-acid fuel
cell. It wasn’t until 1959 that British engineer Francis Thomas Bacon successfully developed a
5 kW stationary fuel cell. In 1959 a team led by Harry Ihrig built a 15 KW fuel cell tractor for
Allis-Chalmers which was demonstrated across the US at state fairs. This system used
potassium hydroxide as the electrolyte and compressed hydrogen and oxygen as the reactants.
UTC’s Power subsidy was the first company to manufacture and commercialize a large,
stationery fuel cell system for use as a co-generation power plant in hospitals, universities and
large office buildings. UTC power continues to market this fuel cell as the Pure Cell 200 KW
system.

In 2006 Staxon introduced an inexpensive OEM fuel cell module for system
integration. In 2006 Angstrom power, a British Columbia based company, began commercial sales
of portable devices using proprietary hydrogen fuel cell technology, trademarked as “micro
hydrogen
WHAT IS A FUEL CELL ?
Fuel cell is a device that electrochemically converts the chemical energy of a fuel and an
oxidant to electrical energy. The fuel and oxidant are typically stored outside of the fuel cell and
transferred into the fuel cell as the reactants are consumed.
In principle a fuel cell operates like a battery. Unlike a battery, a fuel cell does not run down
are require recharging. It will produce energy in the form of electricity and heat as long as fuel is
supplied.
A fuel cell consists of two electrodes sandwiched around an electrolyte. Oxygen passes over
one electrode and hydrogen over the other, generating electricity, water and heat.

HOW DO FUEL CELLS WORK ?


Anode: 2H2 _----------- > 4H+ + 4e-

Cathode: O2 + 4H+ + 4e- --------- > 2H2O

Overall: 2H2 + O2 ---------------- > 2H 2O + energy

A fuel cell generates electrical power by continuously converting the chemical energy of a fuel into
electrical energy by way of an electrochemical reaction. The fuel cell itself has no moving parts, making it a quiet
and reliable source of power. Fuel cells typically utilize hydrogen as the fuel, and oxygen (usually from air) as
the oxidant in the electrochemical reaction. The reaction results in electricity, by -product water, and by-product
heat. Because the fuel is converted directly to electricity, a fuel cell can operate at much higher efficiencies than
internal combustion engines, extracting more electricity from the same amount of fuel.

When hydrogen gas is introduced into the system, the catalyst surface of the membrane splits hydrogen
gas molecules to protons and electrons. The protons pass through the membrane to react with oxygen in the air
(forming water). The electrons, which cannot pass through the membrane, must travel around it, thus creating the
source of DC electricity.

Individual fuel cells can be then combined into a fuel cell "stack". The number of fuel cells in the stack determines
the total voltage, and the surface area of each cell determines the total current. Multiplying the voltage by the
current yields the total electrical power generated.

TYPES OF FUEL CELLS: -

Fuel cells are generally categorized by their electrolyte—the material sandwiched between the two electrodes.

This material's characteristics determine the optimal operating temperature and the fuel used to generate

electricity. Each comes with its particular set of benefits and short comings.
TABULAR COLUMN: -

Fuel Cell
Electrolyte Anode Gas Cathode Gas Temperature Efficiency
Type

Proton Exchange
solid polymer pure or atmospheric 75°C
Membrane hydrogen 35-60%
membrane oxygen (180°F)
(PEM)

Alkaline potassium pure below


hydrogen 50-70%
(AFC) hydroxide oxygen 80°C

Direct Methanol solid polymer methanol solution atmospheric 75°C


35-40%
(DMFC) membrane in water oxygen (180°F)

Phosphoric Acid atmospheric 210°C


Phosphorous hydrogen 35-50%
(PAFC) oxygen (400°F)

Molten Carbonate Alkali - hydrogen, atmospheric 650°C


40-55%
(MCFC) Carbonates methane oxygen (1200°F)

800-1000°C
Solid Oxide hydrogen, atmospheric
Ceramic Oxide (1500- 45-60%
(SOFC) methane oxygen
1800°F)

Among all this fuel cells PEMFC has proved more efficient than Phosphoric acid. Even though its
temperature withstand is less than that of phosphoric acid, unlike phosphoric acid PEMFCs don’t required
much temperature for start conducting.
CONSTRUCTION OF LOW TEMPERATURE PEM FUEL CELLS:-
The construction of the Low temperature fuel cell PEMFC Bipolar plate as electrode
with in-milled gas channel structure, fabricated from conductive plastics (enhanced with carbon nanotubes
for more conductivity); Porous carbon papers; Reactive layer, usually on the polymer membrane applied;
polymer membrane.

The materials used in fuel cells differ by type. The electrode/bipolar plates are usually
made of metal, nickel or carbon nanotubes, and are coated with a catalyst (like platinum, nano iron powders
or palladium) for higher efficiency. Carbon paper separates them from the electrolyte. The electrolyte could
be ceramic or a membrane.

A typical fuel cell produces about 0.86 volt. To create enough voltage , the cells are
layered and combined in series and parallel circuits to form a fuel cell stack. The number of cells used is
usually greater than 45 but varies with design.

H2 and Anode:-

Hydrogen fuel (H2) is channeled to


the anode, where the catalyst separates the
hydrogen's negatively charged electrons
from the positively charged protons.

PEM:-
The membrane allows the positively charged protons to pass through to the cathode,
but not the negatively charged electrons. The negatively charged electrons must flow around the
membrane through an external circuit. This flow of electrons forms an electrical current.
Cathode:-
At the cathode, the negatively charged electrons and positively charged hydrogen ions (protons) combine
with oxygen to form water (H20) and heat.

PEMFC’s operate at fairly low temperature, which means they warm up quickly and don’t require expensive
containment structures. Constant improvements in the engineering and materials used in these cells have
increased the power density to a level where a device about the size of a small piece of luggage can power a car.

BENEFITS OF FUEL CELL:-

No other energy generating technology holds the combination of benefits that fuel cells offer.

Energy Security. U.S. energy dependence is higher today than it was during the "oil shock" of
the
1970s, and oil imports are projected to increase. Passenger vehicles alone consume 6 million barrels
of oil every single day, equivalent to 85 percent of oil imports. If just 20 percent of cars used fuel
cells, we could cut oil imports by 1.5 million barrels every day.

Physical Security. Because of their distributed nature, fuel cells allow the country to move away
from reliance on central station power generation, and long -distance, high voltage power grids,
which are the most likely terrorist targets in any attempt to cripple our energy infrastructure.
High Reliability/ High Quality Power:- The National Power Laboratory estimates that the
typical computer location experiences 289 power disturbances a year that are outside the voltage
limits of the computer equipment. U.S. businesses lose $29 billion annually from computer failures
due to power outages and are quickly realizing that fuel cells may help prevent not only loss of power,
but also loss of dollars. Fuel cells offer clean, high quality power, crucial to an economy that depends
on increasingly sensitive computers, medical equipment and machines.

Fuel cells can be configured to provide backup power to a grid-connected customer, should the grid
fail. They can be configured to provide completely grid-independent power or can use the grid as the
backup system. Modular installation (the installation of several identical units to provide a desired
quantity of electricity) provides extremely high reliability in specialized applications. Properly
configured fuel cells can achieve up to 99.9999% reliability, less than one minute of down time in a
six year period.

Fuel flexibility:- The Primary fuel source for the fuel cell is hydrogen, which can be obtained
from
natural gas, coal-gas, methanol, landfill Gas, and other fuels containing hydrocarbons. This fuel
flexibility means that power generation can be assured even when a primary fuel source is
unavailable.

Cogeneration Capability: - High quality heat is available for cogeneration, heating, and
cooling.
Fuel cell exhaust heat is suitable for use in residential, commercial and industrial cogeneration
applications.

Efficiency:- Because they make energy electrochemically, and do not burn fuel, fuel
cells are fundamentally more efficient than combustion systems. When the fuel cell
is sited near the point of use, its waste heat can be captured for beneficial purposes
(cogeneration). In large-scale building systems, these fuel cell cogeneration systems
can reduce facility energy service costs by 20% to 40% compared to conventional
energy service.

Fuel cell power generation systems in operation today achieve 40% to 50% fuel-to-
electricity efficiency utilizing hydrocarbon fuels. Systems fueled by hydrogen can consistently
provide more than 50 percent efficiency. Even more efficient systems are under development. In
combination with a turbine, electrical efficiencies can exceed 60 percent.

When waste heat is put to use for heating and cooling, fuel utilization can exceed 85 percent. Fuel
cell passenger vehicles are expected to be up to three times more efficient than internal
combustion engines, which now operate at 10 to 16 percent efficiency.

Environmental Benefits:-Air pollution continues to be a primary health concern in America.


Exposure to ozone, particulate, or airborne toxic chemicals has substantial health consequences.
Scientists are now directly linking air pollution to heart disease, asthma and cancer. Recent health studies
suggest polluted urban air is a comparable health threat to passive smoking. Fuel cells can reduce
pollution today and offer the promise of eliminating pollution tomorrow.

APPLICATIONS :-

FUEL CELL DRIVEN ELECTRIC CAR:-

If the fuel cell is provided with pure hydrogen, it has the potential to be up to 80% efficient. That is,
convert 80% of the energy content of the hydrogen into electrical energy. But, as we had learnt
hydrogen is difficult to store in a car. When we add a reformer to convert methanol to hydrogen,
overall efficiency drops to about 30-40%.

We still need to convert the electrical energy into mechanical work. This is accomplished by the
electric motor and inverter. A reasonable number of the efficiency of the motor/inverter is about 80%.
So we have 30-40% efficiency at converting methanol to electricity, and 80% efficiency converting
electricity to mechanical power. That gives an overall efficiency of about 24-32%.

TRANSPORTATION:- Fuel cells can be used to provide propulsion or auxiliary power for
transportation applications including cars, trucks, buses, trains, ships and submarines. They have been
used to provide auxiliary power on spacecraft for decades

Stationary Power: Stationary fuel cell units can be used for back up power, power for remote locations,
stand-alone power plants for towns , cities, distributed generation for buildings, and co-generation (in
which excess thermal energy from electricity generation is used for heat).

PORTABLE POWER:- Fuel cells can be used to power a variety of portable devices, from handheld
electronics like cell phones and radios, to large equipment such as portable generators. They can be used
for almost any application typically powered by batteries but can last up to three longer before refueling.

MOBILE CHARGER:-The charger, based on a polymer electrolyte fuel cell (PEFC), is the product
of recent the collaboration between the mobile phone company and Japanese firm Aquafiry, in which
NTT Do Como recently bought a 36.5 per cent stake. Although small, measuring only 24mm by
70mm, the companies claim that the device can recharge a typical mobile phone three times before
requiring a hydrogen fuel refill.

MILITARY APPLICATIONS: -

Miniature fuel cells for portable applications since soldiers are stating to carry a range of enabling
electronic technologies, computers, personal radios, displays and thermal imaging, all intended to
increase his effectiveness, lethality and survivability, Right now, these devices are limited by their
power source. Miniature fuel cells can operate 10 times longer than conventional batteries used to
power hand -held battlefield computers, and are much more cost effective.

Stationary fuel cells for military applications can provide back up or standby power for special
operations and activities and provide power in remote areas.

CONCLUSION:-

As the demand for energy continues to expand, the challenge to meet it grows. As our demand for
electrical power grows, it becomes increasingly urgent to find new ways of meeting it both responsibly
and safely. Hydrogen age is definitely on the fast track. Once fuel cells find well - established
applications other than automobiles, their impact could snow ball. In the past, the limited factors of
renewable energy have been the storage and transport of that energy. With the use of fuel cells and
hydrogen technology, electrical power from renewable energy sources can be delivered where and
when required cleanly, efficiently and sustainable.

REFERENCES:

1. BERRY M. & MACDONALD A., Energy through Hydrogen, Helicentries.


2. COLELL H., Solar Hydrogen Technology, Helicentries.
3. KOPPEL, T., (2001) Powering the Future, John Wiley and sons.

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