Beruflich Dokumente
Kultur Dokumente
HEADING EXPLANATIONS
PM $ - The Planned Maintenance (PM) baseline estimate represents the cost per hour for the PM eve
Manual (O&MM). It includes the cost of the recommended maintenance parts, fluids, fluid samples, in
recommended intervals.
Repair $ - The Repair baseline estimate represents the cost per hour for the major component repairs
install components, and to repair or replace the components at the estimated component life interval.
TM&R $ - The Total Maintenance & Repair (TM&R) baseline estimate represents the cost per hour tot
the 20,000 hour estimate period. Capital expenses such as transaction price, residual value, fuel, etc.
NOTE: To learn more about the Assumptions and Exclusions used to develop the baseli
estimate, left click on the link in the green box.
NOTE: To access the BUILDER baseline TM&R data files, left click on the link in the red b
directed to the SMI website, then select "Machine BUILDER Data File" to continue.
NOTE: To obtain an O&O baseline cost estimate for Mining Products, left click on the link in
to be re-directed to the Corporate Global Mining website.
NOTE: The "Rounding Criteria" shown in the table below was applied to the actual result va
in some instances, the TM&R cost may be higher at a lower hour period. The reaso
specific component. For example, if several major drive train components are due f
of operation may increase for that specific hour period. Likewise, the same scenari
same hour period.
The following information is for reference only. Due to many variables impacting Total Ma
listed below. All baseline cost estimates were developed for general construction & aggregate applica
starting point or as a "quick reference". To develop an accurate TM&R cost for a specific customer or
data to meet your customer's requirements. Import the file into CALCULATOR and enter customer sp
subject to change at any time and without notice.
for the major component repairs. It includes the cost of the parts and estimated labor to remove and
stimated component life interval.
e represents the cost per hour total for PM costs and Repair costs at the various interval periods over
on price, residual value, fuel, etc., are not included in the calculations.
teria
ound to nearest dime
round to nearest quarter
round to nearest half dollar
NOTICE
many variables impacting Total Maintenance and Repair (TM&R) costs, certain assumptions and exclusions were mad
construction & aggregate application at medium load factor unless noted otherwise. You are encouraged to use the
R cost for a specific customer or application, download the appropriate BUILDER file from the Service Marketing Info
ULATOR and enter customer specific data and necessary dealership information. Your results may vary from the ba
2.30 - 2.50 2.20 - 2.50 2.20 - 2.40 2.30 - 2.50 2.30 - 2.50
0.00 - 1.00 5.75 - 7.00 6.75 - 8.25 8.00 - 9.75 7.00 - 8.50
2.00 - 2.50 8.00 - 9.50 9.00 - 10.50 10.00 - 12.50 9.00 - 11.00
2.30 - 2.50 2.20 - 2.50 2.20 - 2.40 2.30 - 2.50 2.30 - 2.50
0.00 - 1.00 5.75 - 7.00 6.75 - 8.25 8.00 - 9.75 7.00 - 8.50
2.00 - 2.50 8.00 - 9.50 9.00 - 10.50 10.00 - 12.50 9.00 - 11.00
2.30 - 2.50 2.20 - 2.50 2.20 - 2.40 2.30 - 2.50 2.30 - 2.50
0.00 - 1.00 5.50 - 6.75 6.50 - 8.00 8.00 - 10.00 7.00 - 8.50
2.00 - 2.50 7.50 - 9.50 8.50 - 10.50 10.50 - 12.50 9.00 - 11.00
3.10 - 3.40 2.90 - 3.20 2.80 - 3.10 2.80 - 3.10 2.70 - 3.00
0.50 - 0.75 0.75 - 1.00 2.25 - 2.75 2.25 - 2.50 2.50 - 3.00
3.00 - 3.50 3.00 - 3.50 5.00 - 6.00 5.00 - 6.00 5.00 - 6.00
1.90 - 2.20 2.00 - 2.20 1.90 - 2.20 2.10 - 2.30 2.00 - 2.20
0.50 - 1.00 0.50 - 1.00 1.75 - 2.25 2.00 - 2.50 2.25 - 2.75
2.00 - 2.50 2.50 - 3.00 3.50 - 4.50 4.00 - 5.00 4.00 - 5.00
3.10 - 3.40 2.90 - 3.20 2.80 - 3.10 2.80 - 3.10 2.70 - 3.00
0.50 - 0.75 0.75 - 1.00 2.75 - 3.25 2.50 - 3.25 2.75 - 3.50
3.50 - 4.00 3.00 - 4.00 5.50 - 6.50 5.00 - 6.50 5.50 - 6.50
1.90 - 2.20 2.00 - 2.20 1.90 - 2.20 2.10 - 2.30 2.00 - 2.20
0.50 - 1.00 0.50 - 1.00 1.75 - 2.25 2.00 - 2.50 2.25 - 2.75
2.00 - 2.50 2.50 - 3.00 3.50 - 4.50 4.00 - 5.00 4.00 - 5.00
2.50 - 2.70 2.40 - 2.60 2.40 - 2.60 2.40 - 2.70 2.40 - 2.70
2.25 - 2.75 3.00 - 3.75 5.50 - 6.75 9.00 - 11.00 8.00 - 9.75
4.50 - 5.50 5.50 - 6.50 8.00 - 9.50 11.00 - 13.50 10.50 - 12.50
2.40 - 2.60 2.30 - 2.60 2.30 - 2.60 2.40 - 2.60 2.40 - 2.60
2.25 - 2.75 3.00 - 3.75 6.00 - 7.25 8.75 - 10.75 8.00 - 9.75
4.50 - 5.50 5.50 - 6.50 8.00 - 10.00 11.00 - 13.50 10.00 - 12.50
2.40 - 2.60 2.30 - 2.60 2.30 - 2.60 2.40 - 2.60 2.40 - 2.60
2.25 - 2.75 3.00 - 3.75 6.00 - 7.25 8.75 - 10.75 7.75 - 9.50
4.50 - 5.50 5.50 - 6.50 8.00 - 10.00 11.00 - 13.50 10.00 - 12.50
2.50 - 2.70 2.40 - 2.70 2.40 - 2.70 2.40 - 2.70 2.40 - 2.70
2.00 - 2.50 2.75 - 3.25 3.25 - 3.75 7.25 - 9.00 6.75 - 8.50
4.50 - 5.50 5.00 - 6.00 5.50 - 6.50 9.50 - 12.00 9.00 - 11.00
2.50 - 2.70 2.40 - 2.70 2.40 - 2.70 2.40 - 2.70 2.40 - 2.70
2.00 - 2.50 2.75 - 3.50 3.25 - 4.00 7.25 - 9.00 7.00 - 8.50
4.50 - 5.50 5.00 - 6.50 5.50 - 6.50 9.50 - 12.00 9.00 - 11.00
1.90 - 2.10 1.90 - 2.10 1.90 - 2.10 2.00 - 2.20 1.90 - 2.10
2.25 - 2.75 3.00 - 3.75 3.25 - 4.00 7.75 - 9.50 7.25 - 8.75
4.00 - 5.00 5.00 - 6.00 5.00 - 6.00 9.50 - 11.50 9.00 - 11.00
2.40 - 2.70 2.40 - 2.70 2.40 - 2.70 2.50 - 2.70 2.40 - 2.70
2.25 - 2.75 3.25 - 4.00 5.75 - 7.00 9.50 - 11.50 8.50 - 10.25
4.50 - 5.50 5.50 - 6.50 8.00 - 10.00 12.00 - 14.50 10.50 - 13.00
2.40 - 2.70 2.40 - 2.70 2.40 - 2.70 2.50 - 2.70 2.40 - 2.70
2.75 - 3.25 3.50 - 4.25 5.75 - 7.25 9.50 - 11.75 8.50 - 10.50
5.00 - 6.00 5.50 - 7.00 8.00 - 10.00 12.00 - 14.50 11.00 - 13.00
5.50 - 6.10 5.50 - 6.10 5.50 - 6.10 5.60 - 6.20 5.50 - 6.10
2.50 - 3.00 3.00 - 3.75 5.50 - 6.75 9.50 - 11.50 8.50 - 10.25
7.50 - 9.50 8.50 - 10.00 10.50 - 13.00 14.50 - 18.00 13.50 - 16.50
2.50 - 2.70 2.40 - 2.70 2.40 - 2.70 2.50 - 2.70 2.40 - 2.70
2.25 - 2.75 3.00 - 3.75 5.00 - 6.00 7.75 - 9.25 7.25 - 8.75
4.50 - 5.50 5.50 - 6.50 7.50 - 9.00 10.00 - 12.00 9.50 - 11.50
2.50 - 2.70 2.40 - 2.70 2.40 - 2.70 2.50 - 2.70 2.40 - 2.70
2.25 - 2.75 3.00 - 3.75 5.00 - 6.25 7.75 - 9.50 7.25 - 8.75
4.50 - 5.50 5.50 - 6.50 7.50 - 9.00 10.00 - 12.50 9.50 - 11.50
2.20 - 2.40 2.20 - 2.40 2.10 - 2.40 2.20 - 2.50 2.20 - 2.40
2.50 - 3.00 3.25 - 4.00 5.25 - 6.25 8.00 - 10.00 7.50 - 9.25
4.50 - 5.50 5.00 - 6.50 7.00 - 9.00 10.00 - 12.50 9.50 - 12.00
Total Maintenance & Repair (TM&R) Cost / Hour
Rounded Cost Per Hour ($ / Hr.)
0 - 6,000 0 - 8,000 0 - 10,000 0 - 12,000 0 - 14,000
3.10 - 3.40 3.00 - 3.40 3.00 - 3.30 3.10 - 3.40 3.10 - 3.40
3.25 - 4.00 3.00 - 3.50 7.75 - 9.50 8.50 - 10.50 7.75 - 9.50
6.00 - 7.50 6.00 - 7.00 10.50 - 13.00 11.50 - 14.00 10.50 - 13.00
2.70 - 3.00 2.70 - 3.00 2.70 - 3.00 2.70 - 3.00 2.70 - 3.00
2.75 - 3.50 2.50 - 3.00 7.00 - 8.50 8.25 - 10.25 7.50 - 9.00
5.50 - 6.50 5.00 - 6.00 9.50 - 11.50 11.00 - 13.50 10.00 - 12.00
2.90 - 3.20 2.80 - 3.10 2.80 - 3.10 2.80 - 3.10 2.80 - 3.10
3.00 - 3.75 2.75 - 3.50 7.00 - 8.75 8.50 - 10.50 7.75 - 9.50
6.00 - 7.00 5.50 - 6.50 9.50 - 12.00 11.00 - 13.50 10.50 - 12.50
2.20 - 2.50 2.20 - 2.40 2.20 - 2.40 2.30 - 2.50 2.70 - 3.00
3.25 - 4.00 3.00 - 3.75 8.25 - 10.00 9.75 - 12.00 8.75 - 10.75
5.50 - 6.50 5.00 - 6.00 10.50 - 12.50 12.00 - 14.50 11.50 - 14.00
2.50 - 2.70 2.40 - 2.70 2.40 - 2.70 2.50 - 2.70 2.40 - 2.70
3.00 - 3.75 2.75 - 3.50 7.75 - 9.50 9.25 - 11.50 8.50 - 10.25
5.50 - 6.50 5.00 - 6.00 10.00 - 12.50 11.50 - 14.50 10.50 - 13.00
2.50 - 2.80 2.50 - 2.70 2.40 - 2.70 2.50 - 2.70 2.50 - 2.70
3.00 - 3.75 2.75 - 3.50 7.75 - 9.50 9.50 - 11.50 8.50 - 10.25
5.50 - 6.50 5.00 - 6.50 10.00 - 12.50 11.50 - 14.50 10.50 - 13.00
2.90 - 3.30 2.90 - 3.20 2.90 - 3.20 2.90 - 3.20 2.90 - 3.20
2.00 - 2.25 14.25 - 17.50 11.75 - 14.25 10.50 - 13.00 9.00 - 11.00
4.50 - 5.50 17.00 - 21.00 14.50 - 17.50 13.50 - 16.50 12.00 - 14.50
3.30 - 3.60 3.20 - 3.60 3.30 - 3.60 3.30 - 3.60 3.30 - 3.60
3.75 - 4.75 4.00 - 4.75 11.75 - 14.50 10.75 - 13.25 9.75 - 11.75
7.00 - 8.50 7.00 - 8.50 15.00 - 18.00 14.00 - 17.00 13.00 - 15.50
3.30 - 3.60 3.20 - 3.60 3.30 - 3.60 3.30 - 3.60 3.30 - 3.60
3.75 - 4.75 4.00 - 4.75 11.75 - 14.50 10.75 - 13.25 9.75 - 11.75
7.00 - 8.50 7.00 - 8.50 15.00 - 18.00 14.00 - 17.00 13.00 - 15.50
3.30 - 3.60 3.20 - 3.60 3.30 - 3.60 3.30 - 3.60 3.20 - 3.60
4.00 - 4.75 3.50 - 4.50 12.25 - 15.00 11.00 - 13.50 10.00 - 12.25
7.00 - 8.50 6.50 - 8.00 15.50 - 19.00 14.00 - 17.50 13.00 - 16.00
3.30 - 3.60 3.20 - 3.60 3.20 - 3.60 3.30 - 3.60 3.30 - 3.60
4.00 - 4.75 3.50 - 4.50 12.25 - 14.75 11.00 - 13.25 9.75 - 12.00
7.00 - 8.50 6.50 - 8.00 15.00 - 18.50 14.00 - 17.00 13.00 - 16.00
3.30 - 3.60 3.20 - 3.60 3.20 - 3.60 3.30 - 3.60 3.30 - 3.60
4.00 - 4.75 3.50 - 4.50 12.00 - 14.75 11.00 - 13.25 9.75 - 12.00
7.00 - 8.50 6.50 - 8.00 15.00 - 18.50 14.00 - 17.00 13.00 - 16.00
3.30 - 3.60 3.20 - 3.60 3.30 - 3.60 3.30 - 3.60 3.30 - 3.60
3.75 - 4.50 4.00 - 4.75 12.00 - 14.50 11.00 - 13.25 9.75 - 12.00
7.00 - 8.50 7.00 - 8.50 15.00 - 18.50 14.00 - 17.00 13.00 - 16.00
3.30 - 3.60 3.20 - 3.60 3.30 - 3.60 3.30 - 3.60 3.30 - 3.60
3.75 - 4.50 4.00 - 4.75 12.00 - 14.50 11.00 - 13.25 9.75 - 12.00
7.00 - 8.50 7.00 - 8.50 15.00 - 18.50 14.00 - 17.00 13.00 - 16.00
3.30 - 3.60 3.20 - 3.60 3.30 - 3.60 3.30 - 3.60 3.20 - 3.60
4.25 - 5.25 3.75 - 4.75 12.25 - 14.75 11.00 - 13.50 10.00 - 12.25
7.50 - 9.00 7.00 - 8.50 15.00 - 18.50 14.00 - 17.50 13.00 - 16.00
3.30 - 3.60 3.20 - 3.60 3.30 - 3.60 3.30 - 3.60 3.20 - 3.60
4.25 - 5.25 3.75 - 4.75 12.25 - 15.00 11.00 - 13.50 10.00 - 12.25
7.50 - 9.00 7.00 - 8.50 15.50 - 18.50 14.00 - 17.50 13.00 - 16.00
3.30 - 3.60 3.20 - 3.60 3.30 - 3.60 3.30 - 3.60 3.20 - 3.60
4.25 - 5.25 3.75 - 4.75 12.25 - 14.75 11.00 - 13.50 10.00 - 12.25
7.50 - 9.00 7.00 - 8.50 15.00 - 18.50 14.00 - 17.50 13.00 - 16.00
5.00 - 5.50 4.90 - 5.40 4.90 - 5.40 5.00 - 5.50 4.90 - 5.50
3.75 - 4.50 3.50 - 4.25 12.50 - 15.25 11.50 - 14.00 10.25 - 12.50
8.50 - 10.50 8.00 - 10.00 17.00 - 21.00 16.00 - 19.50 15.00 - 18.50
3.30 - 3.70 3.40 - 3.70 3.50 - 3.90 3.50 - 3.90 3.50 - 3.90
4.00 - 5.00 3.75 - 4.50 13.50 - 16.50 12.00 - 14.75 10.75 - 13.25
7.50 - 9.00 7.00 - 8.50 17.00 - 20.50 15.50 - 19.00 14.00 - 17.50
3.30 - 3.70 3.40 - 3.70 3.50 - 3.90 3.50 - 3.90 3.50 - 3.90
4.00 - 5.00 3.75 - 4.50 13.50 - 16.50 12.00 - 14.75 10.75 - 13.25
7.50 - 9.00 7.00 - 8.50 17.00 - 20.50 15.50 - 19.00 14.00 - 17.50
3.20 - 3.60 3.20 - 3.50 3.20 - 3.60 3.30 - 3.60 3.20 - 3.60
4.00 - 5.00 4.00 - 4.75 14.25 - 17.50 12.75 - 15.75 11.50 - 14.00
7.00 - 9.00 7.00 - 8.50 17.50 - 21.50 16.00 - 19.50 14.50 - 18.00
3.50 - 3.80 3.50 - 3.80 3.50 - 3.80 3.50 - 3.80 3.40 - 3.80
0.50 - 1.00 3.25 - 4.00 3.75 - 4.75 3.25 - 4.00 2.75 - 3.25
3.50 - 4.50 6.50 - 8.00 7.00 - 8.50 6.50 - 8.00 6.00 - 7.50
3.40 - 3.80 3.40 - 3.80 3.40 - 3.80 3.40 - 3.80 3.40 - 3.70
0.50 - 1.00 3.25 - 4.00 3.75 - 4.75 3.25 - 4.00 2.75 - 3.25
3.50 - 4.50 6.50 - 8.00 7.00 - 8.50 6.50 - 8.00 6.00 - 7.50
3.20 - 3.60 3.20 - 3.50 3.20 - 3.50 3.30 - 3.60 3.20 - 3.60
3.50 - 4.25 3.50 - 4.25 13.25 - 16.00 11.75 - 14.50 10.75 - 13.00
6.50 - 8.00 6.50 - 8.00 16.00 - 19.50 15.00 - 18.50 14.00 - 17.00
5.00 - 5.50 4.90 - 5.40 4.90 - 5.40 5.00 - 5.50 4.90 - 5.50
3.75 - 4.50 3.50 - 4.25 12.75 - 15.75 11.75 - 14.25 10.50 - 13.00
8.50 - 10.50 8.00 - 10.00 17.50 - 21.50 16.50 - 20.00 15.50 - 18.50
3.30 - 3.70 3.40 - 3.70 3.50 - 3.90 3.50 - 3.90 3.50 - 3.90
4.25 - 5.00 3.75 - 4.50 14.00 - 17.00 12.50 - 15.25 11.25 - 13.75
7.50 - 9.00 7.00 - 8.50 17.50 - 21.00 16.00 - 19.50 14.50 - 18.00
3.30 - 3.70 3.40 - 3.70 3.50 - 3.90 3.50 - 3.90 3.50 - 3.90
4.25 - 5.00 3.75 - 4.50 14.00 - 17.00 12.50 - 15.25 11.25 - 13.75
7.50 - 9.00 7.00 - 8.50 17.50 - 21.00 16.00 - 19.50 14.50 - 18.00
3.50 - 3.80 3.50 - 3.80 3.50 - 3.80 3.50 - 3.80 3.40 - 3.80
0.50 - 1.00 3.25 - 4.00 3.75 - 4.75 3.25 - 4.00 2.75 - 3.50
3.50 - 4.50 6.50 - 8.00 7.00 - 9.00 6.50 - 8.00 6.00 - 7.50
3.40 - 3.80 3.40 - 3.80 3.40 - 3.80 3.40 - 3.80 3.40 - 3.70
0.50 - 1.00 3.25 - 4.00 3.75 - 4.75 3.25 - 4.00 2.75 - 3.25
3.50 - 4.50 6.50 - 8.00 7.00 - 8.50 6.50 - 8.00 6.00 - 7.50
3.40 - 3.70 3.30 - 3.60 3.30 - 3.60 3.30 - 3.60 3.30 - 3.60
3.75 - 4.50 5.75 - 7.00 12.00 - 14.75 15.00 - 18.50 13.25 - 16.00
7.00 - 8.50 9.00 - 11.00 15.00 - 18.50 18.00 - 22.50 16.50 - 20.00
3.20 - 3.50 3.10 - 3.40 3.20 - 3.50 3.20 - 3.50 3.10 - 3.50
4.00 - 5.00 7.75 - 9.50 12.75 - 15.50 16.50 - 20.00 14.25 - 17.50
7.00 - 8.50 10.50 - 13.00 15.50 - 19.00 19.50 - 24.00 17.00 - 21.00
3.10 - 3.50 3.10 - 3.40 3.10 - 3.40 3.10 - 3.40 3.10 - 3.40
4.00 - 4.75 7.75 - 9.25 12.50 - 15.25 16.25 - 19.75 14.00 - 17.25
7.00 - 8.50 10.50 - 13.00 15.50 - 19.00 19.00 - 23.50 17.00 - 20.50
3.90 - 4.40 3.70 - 4.10 4.00 - 4.40 3.80 - 4.30 3.70 - 4.10
0.50 - 1.00 3.25 - 4.00 3.75 - 4.50 3.25 - 3.75 2.75 - 3.25
4.00 - 5.00 7.00 - 8.50 7.50 - 9.00 7.00 - 8.50 6.50 - 7.50
3.90 - 4.40 3.70 - 4.10 4.00 - 4.40 3.80 - 4.30 3.70 - 4.10
0.50 - 1.00 3.50 - 4.25 4.00 - 4.75 3.25 - 4.00 2.75 - 3.50
4.00 - 5.00 7.00 - 8.50 7.50 - 9.50 7.00 - 8.50 6.50 - 8.00
ed 05/08/14)
4.50 - 5.00 4.50 - 5.00 4.50 - 4.90 4.50 - 5.00 4.50 - 5.00
2.00 - 2.50 3.00 - 3.75 4.50 - 5.50 17.75 - 21.75 15.25 - 18.50
6.50 - 7.50 7.00 - 9.00 8.50 - 10.50 22.00 - 27.00 19.50 - 24.00
4.70 - 5.20 4.60 - 5.10 4.60 - 5.00 4.60 - 5.10 4.60 - 5.00
3.00 - 3.75 4.75 - 6.00 14.25 - 17.50 20.75 - 25.50 18.00 - 21.75
7.50 - 9.00 9.00 - 11.00 18.50 - 22.50 25.00 - 31.00 22.00 - 27.00
7.10 - 7.80 6.90 - 7.60 6.90 - 7.60 6.90 - 7.60 6.90 - 7.60
4.25 - 5.25 6.25 - 7.50 6.00 - 7.25 21.25 - 26.00 19.00 - 23.25
11.00 - 13.50 12.50 - 15.50 12.50 - 15.00 28.00 - 34.00 25.50 - 31.50
7.00 - 7.70 6.80 - 7.50 6.80 - 7.50 6.80 - 7.50 6.80 - 7.50
4.50 - 5.50 6.25 - 7.75 6.00 - 7.25 21.75 - 26.50 19.25 - 23.50
11.00 - 13.50 12.50 - 15.50 12.50 - 15.00 28.00 - 34.50 25.50 - 31.50
Basic TM&R Development Parameters
Included:
Major Power Train components - Recondition
Major Power Train components - R&I
Hydraulic Components - Recondition
Hydraulic Components - R&I
Planned Maintenance (PM) - per O&MM maintenance
schedule
REMAN - where applicable
NACD part pricing
Costs are Customer List (Sell) pricing
Labor - Shop: $85 / hr. - Field: $95 / hr. (est. avg.)
Excluded:
Capital Costs - ATP, Residual Value, taxes, insurance,
financing, interest
Fuel
Undercarriage excluded - track assembly, shoes,
rollers, idlers, track adjuster
GET - tooth tips, cutting edges, wear plates, etc.
Tires
Operator wages
Travel cost, machine transportation